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Katalog firm - Eurotool 2011 - Centrum Transferu Technologii

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- Unstable cutting<br />

- Underused cutting power<br />

- Unwanted vibration in cutting<br />

The principle of system consists of four phases as described below and in the picture.<br />

1) First the system measures cutting conditions. The measured parameters are: horizontal and<br />

vertical acceleration of cutting tool, acoustic emission, audio (voice), power and machine<br />

vision (tool wear).<br />

2) When the paramteres are measured, the system identifies cutting conditions, the strength of<br />

the possible problems identified (fault-cutting conditions) and problem priorities.<br />

3) The third section is optimizing, where the system solves the fault-cutting conditions by<br />

determining the parameters that needs to be adjusted.<br />

4) In the last control section the system will adapt the cutting speed or/and feed towards to the<br />

optimal situation.<br />

Analysis and control is continuous, real-time and adaptive process.<br />

Innovations and advantages of the offer<br />

The adaptive roughing system optimizes the quality, efficiency and safety of rough turning by<br />

controlling the cutting speed and/or feed rate automatically unlike in traditional rough turning<br />

process, where professionally skilled operator is always needed. Frankly, the adaptive system<br />

is specifically designed for unmanned production (FMS). Currently there is not that kind of<br />

adaptive system on the market.<br />

Elastyczny system do linii montaŜowych wykorzystujący spręŜone powietrze.<br />

Flexible Blast System for Assembly Lines.<br />

(Ref: 11 DE 1380 3KTA )<br />

A large German research institute has developed a "traveling compressed-air trolley" for<br />

assembly lines, which is applicable especially in the domains of car industry, investment<br />

construction, mechanical engineering as well as in automation and IT. With this technology it<br />

is possible to connect any number of extraction cars for various tools at the same time and<br />

without any loss in power and ergonomic operation. The institute is seeking either a license<br />

agreement or a technical cooperation.<br />

Description:<br />

Many steps in assembly processes are performed by tools run on compressed air. For this<br />

purpose, systems feeding compressed air to these tools must ensure continuous supply over<br />

large working spaces. One important prerequisite is the need not to impede by long hoses the<br />

functioning of tools at the assembly line, and avoid interruptions when changing to the next<br />

supply section.<br />

Systems with one stationary channel acting as a compressed-air store along the assembly line<br />

are able to meet these preconditions: flexible compressed air – "traveling compressed-air<br />

trolley" for assembly lines. Extraction cars moving like trolleys alongside the compressed-air<br />

channel allow the hose to be kept short up to the terminal unit. However, neither low-cost<br />

compressed-air channels nor sufficiently powerful sealing and valve systems are commercially<br />

available for such installations.<br />

A German research centre has developed a compressed-air supply system which overcomes<br />

existing problems and can be implemented at low cost:<br />

The extraction car incorporates two drums from which the consumer hose is supplied<br />

compressed air. The drums are enclosed by a continuous chain crawling along the channel as<br />

the car is being moved. The compressed-air channel and the drums are equipped with bores<br />

closed with elastomer sealing strips. The chain links are made up of valve units connecting the<br />

channel and the drums through the bores and, in this way, passing the compressed air.<br />

47

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