Download Brochure

Suspension Systems Division

Our achievement
We achieved finesse through every project, striving to win the trust of our
customers by exceeding their expectations…evolving as one of the largest
manufacturers of air springs in India. Today we are manufacturing and supplying
critical components in the domains of railways, defence and energy to a
distinguished clientele.
Stretching our horizon further we set up, in collaboration with Trelleborg Industrial
Anti-Vibration System, TIAVS a one-of-its-kind air suspension systems production
plant in Rajasthan, India.
We have accomplished yet another milestone by establishing our second
plant ‘Engineering Systems Division- an up to date manufacturing
facility. ESD will produce fabricated bogies for passenger coaches, electric and
diesel locomotives. It will also engineer fabricated precision
machining components for all heavy industries.
Our corporate profile
With our head office at Howrah and registered office in Kolkata, West Bengal, India
we have a structured distribution network across the country with comprehensive
warehousing facilities in Kolkata.
Our Values
Throughout the twenty years of our industrial endeavor, we gained maturity with the aid of our
strong values…, which we continue to cherish.
Integrity
Remaining true to our company principles and serving our customers with total responsibility.
Quality
Achieving the finest benchmarks in the industry.
Expertise
Incorporating and standardizing the best and the most efficient practices.
Professionalism
Making every penny count by delivering beyond commitments.
Ethical practices
Earning goodwill through fair and just business policies.
Customer service
Exceeding customer expectations and attaining their trust.

Our corporate structure
Ashika Commercial Private Limited, ACPL,
Our lead company, manufactures air springs for railway rolling stock, precision engineering machine components,
and markets products of the UK based Trelleborg Industrial Anti-Vibration System, TIAVS.
ACPL has catered to the growing needs of the Indian Railways since 1993…
• Suspension system for railway rolling stocks and other vehicles
• Maintenance equipment for coach and wagon workshops
• Track maintenance equipment
RMC Power Recovery (I) Private Limited,
Another important group company, is the sole distributor for UK based RMC Power Recovery Limited. It distributes
compressor-washing systems for gas turbines enhancing the performance of engines. The lists of clients include the
Indian Air Force, power, gas and oil sectors.
Our distribution network
We signed a distribution agreement in 2001 with Trelleborg Industrial Anti-Vibration System, TIAVS the world
leader in vibration control mounts, for sales and marketing of their products in diverse market segments of India
including rail, defence and marine. By efficiently executing several TIAVS contracts for the Indian Railways, we
have been their largest distributor since 2003.
We are the sole distributors for the entire product range of Era-Contact Gmbh, Germany since November 2008.
We have also signed a distribution agreement with ZF SACH AG, Germany for their entire product range for the
rail segment in India.

Suspension Systems Division
Silora, Rajasthan, India
For the first time in India, we commissioned a cutting-edge technology factory at RIICO Industrial Estate, in technical
collaboration with the UK based Trelleborg Industrial Anti-Vibration System, TIAVS, the world leader in vibration control
mounts.
Built on a sprawling 66,000 sqft campus our Suspension Systems Division is equipped with advanced machinery for
manufacturing superior quality Pneumatic Suspension Springs. It has hitech capability for machining metal parts and
assembling air springs. There is also an extensive testing faculty for applying stringent quality checks.
The air springs used in the secondary suspension stage in passenger vehicles of the Indian Railways are extremely critical
as they…
• Enhance passenger comfort levels
• Ensure that coaches run with minimum maintenance
• Increase the service life of a vehicle
• Reduce maintenance idle time
• Make the vehicle track-friendly
The highend Machine Shop at Silora caters to our in-house requirements as well as the metal components required by
our joint venture partner TIAVS. By exporting metal components to TIAVS we have achieved a significant cost reduction
for the final product in India.
DETAILS OF EQUIPMENTS INSTALLED AT SSD (AIR SUSPENSION MANUFACTURING FACILITY)
SL.NO. MACHINE DETAILS MODEL NO. MAKE QUANTITY CAPACITY
DETAILS OF MACHINERIES AT MACHINE SHOP
1 CNC TURNING CENTER SBCNC-60/1250 HMT 1 TURNING UP TO 850 MM DIA LENGTH 1000MM
2 CNC TURNING CENTER DX350 JYOTI 1 TURNING UP TO 500 MM DIA LENGTH 750MM
3 CNC TURNING CENTTRE FTC10, FTC20L& FTC 350XL FEELER 3 TURNING UP TO 500 MM DIA LENGTH 1100MM
4 VERTICAL MACHINING CENTRE VMC850 JYOTI 1 BED SIZE 1000 MM X 550 MM X 600MM
5 LATHE HI-TECH CHAITANYA 14 JOB UP TO 900 MM DIA
6 UNIVERSAL MILLING MACHINE PACMILLXW6032A PAC 1 HORIZONTAL & VERTICAL MILLING 700 X 210 X 250
7 RADIAL DRILL Z3040X8/1 PAC 2 DRILL CHUCK SIZE 40MM
8 RADIAL DRILL 1 DRILL CHUCK SIZE 32MM
9 HYDRAULIC PRESS KRDC 300/120 PRESWEL 1 CAP. 300 TON
10 MIG WELDING MACHINE SKR-400 MOGORA 2 100 KG 400 AMP. & 200 KG 400AMP.
11 BAND SAW CUTTING MACHINE 210 TCA MALWA 1 FULLY AUTOMATIC METAL CUTTING UP TO 210MM DIA
12 AIR PLASMA CUTTING M/C MPT-16 TPI 1 CAN CUT UP TO 30MM THICK METAL
13 CIRCULAR PLATE CUTTING M/C 1 CAN SHEARING PLATE UP TO 7 MM THICK
14 HYDRAULIC BELLING PRESS RANGANI 1
15 BUFFING & SURFACE GRINDERS BOSCH 2
DETAILS OF EQUIPMENTS AT TESTING FACILITY
1 CMM MH-8 HEXAGON 1 BED SIZE 900 MM X 1200 MM X 800MM
2 UNIVERSAL TESTING MACHINE AI-CTE40 ADINATH 1 LOAD V/S DEFLACTION TEST UP TO 40TON
3 LEAK TEST EQUIPMENT IN HOUSE 6
5 PRESSURE TESTING MACHINE AI-CTE40 ADINATH 1 LOAD V/S PRESSURE TEST.
6 GRANITE SURFACE TABLE BAGSONS 1 O' LEVEL 1000 X 1000 MM BED SIZE
7 SPECTRO METER METAVISION-108 METAL POWER 1 M.S, S.S., C.I., S.G.I, & ALL OTHER ALLOY STEEL
8 MEASURING INSTRUMENT MITUTOYO/ LOT VERNIER, DEPTH GAUGE, HEIGHT GAUGE
DETAILS OF MISC. EQUIPMENTS
1 D.G.SET OF 125 KVA CAP. CUMMINES 1
2 SERVO VLOTAGE STABLIZER LDPOWER 1 250 KVA CAPACITY
3 EOT CRANE OSWAL 2 1000 KG CAPACITY
4 MATERIAL HANDLING EQUIPMENTS LOT UP 3000 KG CAPACITY

Engineering Systems Division
Our 2nd manufacturing facility, it is spread over a land area of 70,000 sqft, at RIICO Industrial Estate. The factory’s central
location makes it easily accessible. Equipped with state-of-the-art machinery and latest testing facilities, it is the only plant in
India to own a CNC Plano Miller amongst private fabricated bogie manufacturers. The plant is all set to produce fabricated
bogies for all passenger coaches with or without air springs, diesel and electric locomotives. The Engineering Systems Division
has the capacity to produce 1200-1500 bogies annually. We are in-process to obtain EN certification for welding process and
have also applied for IRIS and ISO certification.
DETAILS OF EQUIPMENTS INSTALLED AT ESD
Silora, Rajasthan, India
SL.NO. MACHINE DETAILS MODEL NO. MAKE QUANTITY CAPACITY
DETAILS OF MACHINERIES AT PRODUCTION SHOP
1 HYDRAULIC PRESS EM HP 300T ENERGY MISSION 1 4.5 METER BED, 300 TON
2 CNC DOUBLE COLOMN MACHINING CENTRE SDM-5228 SANCO 1 5200 X 3000 X 1000 MM 3 HEAD STATION
WITH 5 FACE AUTOMETIC HEAD. CAPABLE FOR
JOB UP TO 7000MM LENGTH
3 AUTOMATC SUBMERGED WELDING SET TORANDO SAW 1250 ADOR FONTECH 1 6 METER LONG GUIDE RAIL
4 MIG WELDING MACHINE TORANDO 400 MIG ADOR FONTECH 3
SL.NO. MACHINE DETAILS MODEL NO. MAKE QUANTITY CAPACITY
5 ARC WELDING MACHINE FHOENIX 421 ADOR FONTECH 4
6 PLASMA PROFILE CUTTING MACHINE POWERMAX 45 HYPERTHERM
7 FIXTURE FOR SPECIAL PURPOSE WELDING 1 UP TO 6 METER
8 FURNACE FOR STRESS RELIEVING INDAID ENGG ELECTRIC FIRE 6000 X 3000 X 2600MM
TEMP. UP TO 650 DEGREE
9 AUTO GEAR LATHE MACHINES PAC 5 JOB UP TO 1000 MM DIA
10 JIG FIXTURES FOR WELDING & PLANNER LOT
11 SHEARING MACHINE MANU 1 8 MM X 1500MM
12 RADIAL DRILL Z3040X16/1 & Z3040X8/1 PAC 3 UP TO 80MM
13 SHOT BLASTING MACHINE AT 100-340-6W MEC SHOT 1 FOR JOB UP TO 6000 X 1500 X 3000 MM
14 # DEGREASING/DERUSTING PLANT/POWDER COATING 1
15 EDGE PREPARATION EQUIPMENT CHALLENGER-15 GBC ITALY 1 CAPAABLE FOR 35MM PLATE AT ANY DGREE
16 CNC PLASMA CUTTING M/C TORNOCUT ADOR FONTECH 1 PLATE CUTTING UP TO 38MM WITH PLASMA
AND 200 MM WITH OXYFUEL
DETAILS OF EQUIPMENTS AT TESTING FACILITY
1 UNIVERSAL TESTING MACHINE (UTM) ADINATH 1 60TON
2 USFD EISNTEEN II DGS MODSONIC 1
3 HARDNESS TESTER ADINATH 1
4 SURFACE TABLE 1 BED SIZE 6000 X 3300
5 ^ MEASURING EQUIPMENTS MITUTOYO LOT DIGIMATIC VERNIER 0-1000, 0-600,
MICROMETER 0-25, 75-100, HEIGHT GAUGE 0-450,
0-350, DIAL BORE 150-250, 250-400
6 STATIC LOAD TESTING MACHINE IN HOUSE 1 CAPABLE UP TO 125 TONE
7 IMPECT TESTING MACHINE ADINATH 1
8 MPI & DP TESTING 1
DETAILS OF MISC. EQUIPMENTS
1 SERVO VOLTAGE STABLIZER LDPOWER 1 350 KVA CAPACITY
2^ MATERIAL HANDLING EQUIPMENTS LOT UP TO 5000 KG
3 DG SET OF 380 & 160 KVA CUMMINS 2 POWER BACKUP 540 KVA
4 COMPRESSORS TS10-120HT & SCREW TYPE ELGI 4 12KG PRESSURE , 420 LTR. CAPACITY
5 EOT CRANE DEMAG GMBH 2 5 TONE 1 NO. & 10 TONE 1 NO.

Products

Registered Office
4C Orbit, 1 Garstin Place
Kolkata 700 001
West Bengal
T: +91 33 2210 7476
Head Office
103/20, Foreshore Road
Howrah 711 102
West Bengal
T: +91 33 2637 4400/01
F: +91 33 2637 4404
Engineering Systems Division
Suspension Systems Division
Phase I, Plot No 221-223
RIICO Industrial Estate, Silora
Kishangarh 305 802
Rajasthan
T: +91 1463 321901
email us at : info@acpl.net.in www.ashikacommercial.in
Engineering Systems Division
Phase 1, Plot No F48 - F50
RIICO Industrial Estate, Silora
Kishangarh 305 802
Rajasthan
T: +91 1463 321902