Design Specifications for Tools - KIRCHHOFF Automotive

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Design specifications Update 22.04.03pageAttach. page no.01 General 302 Scope of supply „tool design“ 3 2.1-.203 Material selection 504 Tool design 505 Tool guidance 706 Cutting elements in the lower tool part 807 Cutting elements in the upper tool part 908 Mould slides within the tool 1109 Pilot / Coarse inserts 1210 Spring elements / gas compression spring 1311 Tool distances and spring relief 14 11.1-.212 Tool centring 14 12.113 Tool tension/set 14 13.114 Tool locking/securing 15 14.1-.2-.3-.4-.515 Pneumatics 1516 Parts marking 16 16.1-.2-.3-.4-.5-.6-.717 Tool marking 1618 Scrap disposal and parts transport 17 18.1-.2-.319 Coating of the active parts and hardness details 1720 Painting 1821 Design of weld projections 1922 Tool transport and weights 21 22.1-2.-3.-4.-5.-6.-7.-823 Delivery of tools 2124 Gripper systems 2225 Material use of the parts 2226 Supplier of standard parts 22 26.1-.2-.3-.4-.5-.627 Warranty terms + conditions 232
01. GeneralThese design instructions are in addition to the written tool order an integralpart of all future tool orders.The details in the protocol of a possible start conversation have to berespected during the design and the manufacturing of the toolAll changes or deviations have to be allowed by Kirchhoff Automotive(Abteilung Werkzeugeinkauf). These has to happen in writing.Tools must correspond to current standards and rules for accident prevention,especially of the German accident prevention and insurance association(Eisen und Stahl-Berufsgenossenschaft).Drawings sent to Kirchhoff Automotive for acceptance of the design must bein the scale of 1:1 or at very large tools in the scale of 1:2.02. Scope of supply „tool design“Construction drawings are mandatory. The tool construction must be sent toKirchhoff Automotive for acceptance. An acceptance does not release fromthe responsibility for the functioning of the tools and for the accuracy of thepart dimensions. Your constructions will be discussed with us before toolmanufacturing. You will receive the press-charts, the Kichhoff-Kutsch normand the written manufacturing order to define the requirements.You must provide the data of the assemblies, part drawings, 3D/Data(surfaces), 2D erosion data, plunger-measurements on a CD with one copyFor the warehousing of spare parts it must be guaranteed that for the sparepart manufacturing the 3D data (surfaces) are supplied according to positionnumbers.Format of data:Catia V4 modellCatiaV5 R9igsstep / dwg / dxf / ( 2D)The data off the single components must be complete regarding:- fastening- positioning- brak-throughs(lateral sides of a punched hole- weight ( see attachment, page 2.1 )3
Page 1: Design SpecificationsforToolsKIRCHH
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Design Specifications for Tools - KIRCHHOFF Automotive

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