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Samsung, Hyundai, Kia, Daewoo, LG... - Cherry Corporation

Samsung, Hyundai, Kia, Daewoo, LG... - Cherry Corporation

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TECHNOLOGY CONTEST – “THE BEST PRODUCTION PLANT”<br />

MANAGING DIRECTOR WITTE (left), FOUNDER MAIWALD At the top with specialised electronics and top-class service<br />

journal “L’Usine nouvelle”, was held in<br />

Germany for the ninth time and in France<br />

for the eleventh time.<br />

In all the categories that go into the assessment<br />

and decide the quality of a production<br />

plant - whether strategy, product development<br />

or service (see page 84) - the<br />

people in Auerbach were rated “Excellent”,<br />

or at least “Good”. “They know exactly<br />

where they’re going. They master their<br />

processes standing on their heads.<br />

Particularly amazing is the enthusiasm<br />

with which the management and workforce<br />

unswervingly seek improvements,” praises<br />

Insead juror Ludo Van der Heyden.<br />

WHU juror Arnd Huchzermeier regards<br />

<strong>Cherry</strong> as a lesson in how companies -<br />

even way down in the value chain - can<br />

avoid becoming the plaything of market<br />

forces. “The company profiles itself with a<br />

clear service spectrum, acts instead of reacting<br />

and pursues a distinct growth path”.<br />

The jurors were similarly impressed by<br />

another three plants: BuS Elektronik in<br />

Riesa, near Dresden, the equipment products<br />

division at Fresenius Medical Care<br />

Deutschland in Schweinfurt and SRI Radio<br />

Systems in Durnach, near Kempten. They,<br />

too, refuse to simply capitulate in the face<br />

of the assault by the low-wage competiti-<br />

on; they fight back with their own<br />

strengths. The reward for their commitment:<br />

The jury voted them jointly into<br />

second place.<br />

ESPECIALLY STEEP WAS THE CAREER<br />

CURVE of BuS Elektronik. Dieter Folkmer,<br />

an engineer from the former state-owned<br />

Robotron Elektronik Riesa, was convinced<br />

he could find an adequate market niche as<br />

a contract manufacturer of circuit boards.<br />

After 30 years as a top developer at<br />

Siemens, Werner Maiwald from Munich<br />

shared that view and, in 1991, came up<br />

with the money to found a limited liability<br />

company. Two years later, the pair took<br />

over the core business of the former<br />

Robotron. Since then, things have only<br />

looked up.<br />

The Saxons have specialised in producing<br />

electronic modules and, increasingly, complete<br />

systems that are needed in relatively<br />

small batches. For customers like Motorola<br />

or Bosch building up their own production<br />

line is not worthwhile. But the volumes are<br />

too small to interest the major, global, contract<br />

manufacturers like Solectron and<br />

Flextronics. BuS is flourishing nicely in this<br />

niche. Revenues have exploded since 1994<br />

from 7 million to over 56 million, while<br />

the workforce has grown from 119 to<br />

almost 450 in the same period. And the<br />

BuS Elektronik<br />

Operational strategy<br />

Product development<br />

Supply chain management<br />

Organisation and personnel<br />

Service and partner management<br />

Continuous improvement<br />

2. PLATZ<br />

Deficient<br />

Adequate<br />

Satisfactory<br />

Good<br />

Excellent<br />

profits are good. “Meanwhile<br />

we’ve become the region’s<br />

second-largest employer,” says a<br />

delighted Maiwald.<br />

At their customers’ request, the people in<br />

Riesa take development and purchasing of<br />

the parts needed off their hands. “No<br />

Chinese competitor can offer this service”,<br />

says BuS managing director, Werner Witte.<br />

“The word spreads and brings us more and<br />

more customers”.<br />

ITS GOOD REPUTATION is the lifeblood<br />

of the Schweinfurt plant of Fresenius<br />

Medical Care (FMC). The Dax-rated company<br />

turned over some 6.2 billion dollars<br />

last year, above all in the USA. The plant<br />

supplies some 1,500 treatment centres<br />

around the world with dialysis equipment,<br />

which helps almost 123,000 kidney sufferers<br />

purge their blood of poisons. FMC<br />

operates many of these centres itself. The<br />

fact that the Schweinfurt plant builds the<br />

best equipment, and at moderate prices,<br />

has made it world market leader. But for<br />

plant manager Christoph Sahm that’s no<br />

reason to let up: “We have the ambition to<br />

build on our position by improving every<br />

day.”<br />

In the jury’s opinion, they’re doing so very<br />

successfully. The people in Germany’s<br />

Franconia region already earned a place on<br />

the winner’s podium as far back as 1999.<br />

“Since then they’ve made enormous progress”<br />

praises WHU expert Huchzermeier.<br />

One of the plant’s strengths is its high<br />

innovation tempo. “No competitor can<br />

keep up with that”, says Huchzermeier.<br />

Close contact with doctors and patients<br />

ensures the usefulness of new products.<br />

For instance, the Schweinfurt team is<br />

always observing how its customers handle<br />

the machines to pick up pointers for easier<br />

operation. Another source is the machine<br />

data they obtain via a network and then<br />

evaluate. The FMC developers are currently<br />

working intensively on equipping the<br />

devices with sufficient intelligence for<br />

them to largely manage and control themselves.<br />

“That significantly reduces treatment<br />

costs, a key selling argument”,<br />

explains Sahm.

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