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The pressure vessels are manufactured<br />

according to PED and ASME up to 16 bar.<br />

Whe<strong>the</strong>r materials such <strong>as</strong> GRP,<br />

rubber<strong>is</strong>ed steel versions or special<br />

stainless steels for <strong>the</strong> petrochemicals<br />

industry are used <strong>is</strong> <strong>de</strong>ci<strong>de</strong>d only by <strong>the</strong><br />

application and <strong>the</strong> technical requirement.<br />

With special coatings, directly on <strong>the</strong><br />

slotted hole screen, problems with<br />

biological contamination are a thing of<br />

<strong>the</strong> p<strong>as</strong>t. Due to <strong>the</strong> incre<strong>as</strong>ed flow rate<br />

with simultaneous pressure drop during <strong>the</strong><br />

backw<strong>as</strong>h, mussel and snail larvae are<br />

killed. A physical process which h<strong>as</strong> been<br />

known for a long time and <strong>is</strong> mentioned<br />

favourably again and again.<br />

All requirements fulfilled<br />

According to <strong>the</strong> enquiry mentioned at <strong>the</strong><br />

start, initially five filters for <strong>the</strong> operation<br />

and one "standby" filter were required by <strong>the</strong><br />

customer for th<strong>is</strong> project. However, it w<strong>as</strong><br />

very quickly apparent that <strong>the</strong>re w<strong>as</strong> no<br />

available space for a total of six DN600<br />

lines with shut-off valves. In <strong>the</strong> technical<br />

d<strong>is</strong>cussion, <strong>the</strong> i<strong>de</strong>a w<strong>as</strong> born to integrate<br />

several screens with <strong>the</strong> corresponding lid<br />

<strong>as</strong>semblies in one housing.<br />

ACHEMA I P ROCESS AND SYS T EMS<br />

Th<strong>is</strong> new, self-cleaning filter can be installed in all<br />

possible positions: horizontally, vertically and even an<br />

overhead installation h<strong>as</strong> been contemplated<br />

The F480 filter w<strong>as</strong> <strong>de</strong>veloped in a very<br />

short time and, in collaboration with <strong>the</strong><br />

customer, continuously optim<strong>is</strong>ed to<br />

completely sat<strong>is</strong>fy all requirements<br />

concerning <strong>the</strong> installation space. Due to<br />

its now very compact <strong>de</strong>sign, it w<strong>as</strong><br />

possible to install <strong>the</strong> filter in all<br />

conceivable positions: Horizontally,<br />

vertically – even an overhead installation<br />

w<strong>as</strong> contemplated by <strong>the</strong> customer to<br />

keep <strong>the</strong> piping complexity <strong>as</strong> low <strong>as</strong><br />

possible.<br />

Th<strong>is</strong> had scarcely been resolved when<br />

<strong>the</strong> next requirement arrived: with th<strong>is</strong><br />

compact <strong>de</strong>sign, <strong>the</strong> input pressure could<br />

actually be reduced to be able to optim<strong>is</strong>e<br />

<strong>the</strong> pump performance. Then ano<strong>the</strong>r<br />

challenge came: As algae formation and<br />

<strong>the</strong> formation of biological substances<br />

occurred repeatedly in <strong>the</strong> application,<br />

<strong>the</strong> customer wanted to control <strong>the</strong>se<br />

without using chemical additives. Using<br />

many optim<strong>is</strong>ations insi<strong>de</strong> <strong>the</strong> filter,<br />

<strong>the</strong>se requirements were also fulfilled.<br />

Hall 5.0, Stand C20<br />

Schünemann www.vfmz.net/1268320<br />

<strong>the</strong> new filter series h<strong>as</strong> been<br />

<strong>de</strong>signed for flow rates of more than<br />

45,000 m ³ /h<br />

PROCESS TECHNOLOGY 6/2012

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