MAKINO EUROPE NEWSOhm & Häner Metallwerk,Olpe, GermanyOhm & Häner, a company founded in1961, manufactures mechanically pro -cessed and frequently coated castingsmade of nearly all standardisedand non-standardised aluminiumalloys. The individual weight of castingsvaries from 20 g to 1,500 kg. Allthe castings are produced using eithersand casting or gravity die castingtechnology for all branches of industry,though most are destined for themechanical engineering and equipment-buildingindustries and, to anincreasing extent, the automotiveindustry. Even highly demanding alloysare cast at Ohm & Häner. The companysatisfies customers’ individualwishes by supplying castings in quantitiesranging from one piece per batchin the manual moulding mode to medium-sizedseries on automatic mouldingmachines and state-of-the-artgravity die casting units. After Ohm& Häner decided to go for a twosupplierstrategy with respect to itshorizontal machining centres (HMC),two <strong>Makino</strong> a61 HMCs were or der edin April and delivered in October 2008.Ohm & Häner chose the <strong>Makino</strong> a61for the following reasons: <strong>Makino</strong>’sgood reputation in the market; a convincingdemonstration of the ma -chine’s capabilities at a company thatis both a customer of Ohm & Hänerand <strong>Makino</strong>; the machine’s expectedhigh availability and extremely fastmachining times, which have a verypositive impact on the hourly output;and the very high precision the a61makes possible – a must for the componentsto be machined.WSK “PZL – Rzeszów”,Rzeszów, PolandFounded in 1937, WSK “PZL –Rzeszów” has become one of theleading players in the Central <strong>Europe</strong>aerospace industry. It was stateownedfor over 60 years and joinedthe United Technologies corporationfamily in 2002. WSK “PZL – Rzeszów”employs more than 4,100 people infour Business Units (Aerospace, Casting,Service and Tooling) at a singlefacility located in the city of Rzeszówon the banks of the River Wisłok. UTCis a global technology corporation witha long history of pioneering innovationin aerospace, aviation, helicopterdesign, climate control, elevatordesign and hydrogen fuel cells. As themajority shareholder in WSK “PZL-Rzeszow” S.A., UTC has enabled WSKto become a world-leading aerospacemanufacturer and join the chain ofworld aerospace component suppliersand aircraft engine manufacturers.WSK “PZL – Rzeszów” recently investedin two <strong>Makino</strong> a81 horizontalmachining centres and one a92-5XR.They chose <strong>Makino</strong> machines for tworeasons: first, their very good reputationin the market, not only in Polandand <strong>Europe</strong> but also in the USA andCanada; and second because <strong>Makino</strong>ensures high-quality technical supportin application and service fromthe <strong>Makino</strong> Technology and TrainingCentre in Bratislava.The <strong>Makino</strong> a92-5XR in a 5-axisapplication14
PRECISELY FEBRUARY 2009MTO, Offenburg, GermanyAlthough originally established in1963, MTO Metalltechnik Offenburgwas set up in its present form in 2004with the core business areas of millingand electroplating to the highest levelsof precision and quality. In millingMTO’s main focus is on the machiningof complex pieces in mediumsizedbatches where very high qualitystandards have to be met. MTOmainly machines softer metals suchas aluminium, aluminium pressure diecastingand related raw materials, butalso works with steels and stainlesssteels. MTO is currently planning toexpand its activities in the aerospacesector and commence machining titaniumcomponents. In December 2008MTO was certified for the first time tothe EN 9100 norm, the <strong>Europe</strong>an qualitymanagement system for the aerospaceindustry. After initially investingMitsubishi Equipment Alsace,Mulhouse, FranceMitsubishi Equipment Alsace (MEA) ispart of Mitsubishi Heavy Industries(MHI), Japan. MHI makes manufacturingblocks, connecting rods andcylinder heads (V12/V16) at its productionplant in Mulhouse, where aworkforce of around 150 producessome 400 engines a year. After MEAdecided to replace some older horizontalmachining centres, <strong>Makino</strong> andtwo competitors were invited to pitchfor the contract. After careful considerationof the various offers, MEAchose a <strong>Makino</strong> a82 with a FastemsFPC system. There were a number ofreasons why <strong>Makino</strong> won the contract:in three <strong>Makino</strong> a51 horizontal machiningcentres (HMC), MTO was so satisfiedwith their performance that adecision was taken to purchase another<strong>Makino</strong> HMC in summer 2008 – ana61 HMC equipped with an ATC134.Besides the positive experiences withthe first three machines, MTO choseanother <strong>Makino</strong> machine because ofthe sales and service support it hadenjoyed and the short-term availabilityof the a61 – delivery was possiblein just 3-4 weeks. Since then, MTOhas leased a fourth a51 from <strong>Makino</strong>and integrated the four a51s into aFastems system. Here, too, <strong>Makino</strong>has been involved in delivering partsand carrying out conversion andassembly work.the overall technical superiority of the<strong>Makino</strong>-Fastems configuration, thefact that the delivery time for the equipmentwas a mere five months and<strong>Makino</strong>’s excellent reputation with MHIJapan. <strong>Makino</strong>’s good relationshipwith MEA was another contributoryfactor along with a good referencevisit. Moreover, the technical solutionwith Fastems went down very well asit perfectly matched MEA’s needs, e.g.the subsequent evolution to a secondphase involving a second machine andmore pallets, and the ergonomics ofthe installation. The a82 is now beingused to produce parts for V12/V16high-speed diesel engines.<strong>Makino</strong> <strong>Europe</strong> GmbHEssener Bogen 522419 Hamburg, GermanyTel.: +49 (40) 29809 0Fax: +49 (40) 29809 400www.makino.de<strong>Makino</strong> GmbHBU Production MachineryEssener Bogen 522419 Hamburg, GermanyTel.: +49 (40) 29809 0Fax: +49 (40) 29809 400www.makino.de<strong>Makino</strong> GmbHBU ServicesTuhovská 3183106 Bratislava, SlovakiaTel.: +421 (2) 496121 00Fax: +421 (2) 496124 00www.makino.eu<strong>Makino</strong> GmbHBU Die & MouldKruichling 1873230 Kirchheim unter Teck,GermanyTel.: +49 (7021) 503 0Fax: +49 (7021) 503 400www.makino.de<strong>Makino</strong> France S.A.S.ZA Les Bordes21, rue Gustave Madiot91070 Bondoufle, FranceTel.: +33 (1) 691163 96Fax: +33 (1) 691163 99www.makino.fr<strong>Makino</strong> Italia S.r.l.Via Codognino Laudense 4026854 Cornegliano Laudense, ItalyTel.: +39 (0371) 697 211Fax: +39 (0371) 697 219www.makino.it<strong>Makino</strong> s.r.o.Tuhovská 3183106 Bratislava, SlovakiaTel.: +421 (2) 496121 00Fax: +421 (2) 496124 00www.makino.skHeadquarters<strong>Makino</strong> Milling Machine Co., Ltd.3-19 Nakane 2-chome, Meguro-kuTokyo 152-8578, JapanTel.: +81 (337) 1711 51Fax: +81 (337) 2521 05www.makino.co.jp15