DESIGN AND FEATURES OF POWER TRANSFORMERSMAGNETIC CIRCUITSTERMINAL OUTLETSThe core is composed of silicon magnetic steelHV and LV outlets are carried out through bushingssheets, insulated by inorganic “carlite” with highfor connection to the external lines.chemical resistance to hot oil.The bushings are of different types, accordingPressboard insulation is interposed betweento the specified design: they can be eitherpackages of sheets. The joints columns-yokesof the oil/air type or oil/oil, in case of connectionsare usually of the interleaved step-lap type.to cables in oil filled terminal boxes,The core columns are strongly fastened utilisingor also oil/SF6 for connection to SF6 filledonly highly resistant clamping tape; no through boltsbus-bar ducts.are used. The yokes are clamped by a strong steelHV bushings are usually of the condenser type withPhase Shifting Transformer (PST) 160 MVA - 230000/155000 kV165 MVAr - 400 kV Shunt Reactorstructure tightened by rods.oil impregnated paper or epoxy resin insulation,250 MVA - 400/155 kV <strong>Power</strong> Transformerwhile MV or LV bushings are of the solid type.WINDINGS AND CONNECTIONSUsually the bushings are fitted with externalThe windings are made of electrolytic copper,porcelain insulators, however for the oil/air bushingsinsulated with pure cellulose paper.for outdoor installation, they can also be equippedStronger insulation is used on the terminal outlets.with silicon fins.Oil circulation through the windings is granted byFor LV and MV bushings the external connectionshorizontal and vertical channels, according to thecan be achieved through multi-contact elbowtype of winding. The winding type is designedbushings.according the voltage value.For installation in polluted areas the bushingsUsually HV windingsare designed with extended creepage distance320 MVA - 230 and 400 kV GSU Transformer for Turbogas <strong>Power</strong> Plant 320 MVA - 230 kV <strong>Power</strong> Transformerare of interleaved continuous disk type, whileLV windings are of transposed cable helical type.and special surface treatment.Winding Press EquipmentRegulating and tertiary windings, when installed,are also of helical type.The internal connections from the windingsto the bushing terminals and to the tap-changersare made by solid conductors or copper plaitsstrongly insulated and clamped to wooden supports.Special care is paid to winding stabilization,which is achieved through a process sequenceof drying, in hot air oven, and tightening by tie-rod,550 MVA – 400 kV Step Up Transformer under TestingOne of two 553/338/215 MVA - 403/19/15.75 kV Step-up <strong>Transformers</strong> for a 800 MWcombined-cycle power plantFinal Setting of Active Parts after Vapour-phase Treatmentboth on the single winding columns and on thewhole of each phase windings.9
DESIGN AND FEATURES OF POWER TRANSFORMERSCOOLING SYSTEMSseparate banks, with or without cooling fans.TANK AND OIL EXPANSION TANKOil and winding temperature indicatorsThe transformers can be designed for any applicableThe cooling can also be achieved with oil forced-airThe tank and the oil expansion tank, or conservator,HV, MV, LV bushings, as above describedcooling system following the requirements of theforced (OFAF) with oil to air coolers mountedare made of welded steel sheets andOver-pressure ventend users considering the site conditions whetheron the transformer side or in separate bank,reinforced structure, designed to support totalMarshalling box for signalling, controltheir installation is indoor or outdoor, in residentialand also with oil and water forced cooling (OFWF),vacuum. When the transformer is fitted withand protection circuitsor industrial areas and the size of the transformers.with vertical or horizontal oil to water coolersan on-load tap-changer, the conservator hasGrounding terminals or plateThe most used cooling systems for powermounted on the transformer side.two separate sections. The internal walls are paintedRating platetransformers are natural oil and air circulationwith a hot oil resistant coating while externallyLifting lugs for the complete transformer and for(ONAN) for the small-medium sizes, naturalTAP-CHANGERSthe tank is painted according to proceduresthe core & coil setoil-forced air (ONAN/ONAF) in one or two stages.The transformers can be equipped either withas per the internal QA prescription, dependingTranslation hooksThese systems are achieved by radiator banks,three-phase or single-phase motor driven on-loadon the site environmental conditions.Jacking padsmounted on the sides of the transformer tank, or intap-changers usually fitted on the HV side, and withThe anti-corrosion painting cycle of the tank,Bi-directional wheel and when required:conservator and external piping is always submittedLightning arresters, counters, supports and otherto the approval of the end users.surge protectionsOn specific request the conservator may featureCurrent <strong>Transformers</strong>an oil preservation system (salad bladder) or it canbe replaced by a nitrogen cushion.Other specific accessories upon client’s request.One of three Single-phase Step-down <strong>Transformers</strong> for a three-phase bank120/63/27MVA - 400/20/20 kV for Spain1600 kVA Special Transformer designed for Esplosive Enviroment 24/32/40 MVA Transformer for Lamar Utility Board, Colorado (USA)off-circuit tap-changers, usually hand operated,sometime motor driven.The on-load tap-changers are suitable for localand remote operation and are fitted with all theaccessories and with a marshalling cabinet mountedon the transformer side.They can feature a device for parallel operation.Vacuum-type on-load tap-changers are now usedmore and more.ACCESSORIESThe power transformers usually have the followingfittings and instruments subject to confirmation and inaccordance with the requirements of theend-users:Oil conservator as above described, completewith oil level gauges and air breathers for bothtransformer and on-load tap-changer sectionsBuchholz relay cooling systems as abovedescribedMotor-driven on-load tap-changer, completewith all necessary accessories and centralizedcontrol boxOff-circuit tap-changerCooling equipment, depending on cooling methodOil drain, filling, sampling and filtering valves50 MVA - 220/132 kV Mobile Transformer Typical Substation Transformer for German Market410 MVA - 400 kV <strong>Power</strong> Transformer116.4 (40) MVA, 230/63,23 ÷ 0/(10) kV Regulating Transformerfor Aluminium Smelter11