HPM 1000U - GF AgieCharmilles US

HSMtoday Nr. 16Highly productive 5-axes machining7machining process: Internal andexternal supply of coolant(IKZ/AKZ) is possible with coolingwater, air or oil mist. The pressureof the cooling water with IKZ (20to 80 bar, 1200 I) can be variablyregulated from the operator console.If additional cooling is neededwhile machining, an optionalcoolant system keeps the mediumat a constant temperature. In addition,steam extraction for coolantsteam and oil mist is available forthe series. It was designed for highHPM 1100 und HPM 1000UWork area HPM 1100 HPM 1000ULongitudinal X mm 1100 1000Cross Y mm 800 800Vertical Z mm 600 600Feed rateRapid traverse rate X, Y, Z m/min 60 60Feed rate. X, Y, Z mm/min 0 - 20'000 0 - 20'000Working spindleHigh-frequency spindle min -1 20,000 - HSK 63 20,000 / HSK 63Spindle power/Spindle torque 40% ED 66 kW / 198 Nm 66 kW / 198 NmHigh-frequency spindle min -1 28,000 - HSK 63 28,000 / HSK 63Spindle power/Spindle torque 40% ED 40 kW / 107 Nm 40 kW / 107 NmWork tableClamping surface mm 1200 x 900 -Max. table load kg 2000 -Rotary tilting tableTilt range ° - +30/-110Rapid traverse rate C min -1 - 60Rapid traverse rate A min -1 - 30Clamping surface, autom. DIN-Pallet mm -500x630Max. table load (central) kg - 800Clamping surface, manual Ø mm - 800Tool changerCentral tool changer Tools 40 40Tool changer (tower) - 115/165/215Pallet changerPallets - 5Dimension mm - 500 x 630efficiency and a long service life. Afully-automatic bellows seals theworkspace. The barrier can be automaticallyunlocked when theswiveling table is manually loadedwith a crane and relocked once theloading is complete.Of course, all smart machinemodules, e.g. ITC, APS or RNS canbe used to achieve a cost-effectivemilling process.Pioneering robot systemThe real innovation with theMikron machining centers are wellknown für their ergonomic design.The new HPM 1100 und HPM 1000Uare unique when it comes to theaccess of the machine, no matterwhich machine configuration the customer needs toproduce its work pieces.Basic machinewith central 40-unit tool changerBasic machine withdouble palletchanger and toolchangerFlexible manufacturing system (FFS)Basic machine withpallet changer, 5-unit pallet magazineand tool changerHPM 1,000U is the solution for automaticloading. Work pieces ofup to 800 kg are automaticallychanged from the palette magazineto the circular swiveling table.A hydraulic lift/rotation unit (palletchanger) sets the preselectedpallets on the clamping devices ofthe circular swiveling table. Thepallet changer first executes a linearmovement through a paddlesealed from the working space. Atthe same time, the pallet is placedin the pallet magazine togetherwith the work piece to be machined,a process that takes less than30 seconds.The optional swiveling setupstation on the pallet magazinemakes loading the magazine withthe work pieces secured on the DINpallets easier. The setup stationand circular swiveling table havereliable fluid couplings. Of course,the compact tool changer that cankeep up to 215 tools on barelymore than 1 m 2 is part ofthe extremely compact designof the machine. This entirely newsolution for automating heavy componentsoffers unparalleled ergonomicconditions at the workstation.Access to the working areaand pallet magazine is convenientand safe.Your access – "Your access to themachine"The robot system by the centeris part of the new "your access"concept from Mikron. Regardlessof which machine configuration youwant, access to all relevant componentsof the machining center isalways optimal. The "your access"concept shows its full effect withthe HPM 1000U. Whether as a versionwith a 40-unit tool changer oras a version with a double palletchanger in the center and a toolchanger, access to the machine isalways optimal.Even connecting the palletmagazine or a flexible manufacturingsystem does not affect access.(see box) Past are the times whena pallet changer or pallet magazinestood in the way of the user infront of the working area.The five-axes HPM 1000U andthe three-axes HPM 1000 meet therequirements placed on stateof-the-artmachines. The most importantcharacteristics are unrestrictedaccessibility of the machineat any time, the individualelements perfectly coordinated tothe performance requirements inthe HPM area, the unique robot systemby the center of the machineand the design of all componentsof the entire production center forextended shift operation.The large tool changer with up to 215 tools is near theoperator consoleThe pallet changer is handled through the portal directly, makingaccess to the machine effortlessThe fully-simultaneous circular swiveling table is available as aversion for pallets (above) or with a T-slots table topCombination of 3 basic machines, pallet changer and tool changerwith a flexible manufacturing systemwww.mikron-ac.com