ERIKS Technical Services - Eriks UK

Market • Product • Application • Customisation • Logistics • infrastructureERIKS Technical ServicesTo increase your profitability, start here

Reliability. Productivity. Profitability.2A knowledgeable partner, prepared to take thetime to understand your issues and goals, then toprovide an effective, long-term solution.We are more than a breakdown or emergency service.If you want to increase profitability, shareholder valueand reduce the cost of goods sold, you have toeliminate repeat plant failures. As a knowledgeablepartner, ERIKS is prepared to invest the time andresource to fully understand your issues and goals,helping you to manage your production and associatedassets more effectively.This means addressing the root causes of excessivecosts, not just the symptoms. It means identifying andanalysing problems, then providing solutions – nota sticking plaster. Our philosophy is to eliminate thecause, rather than devising measures to control it. It’s anapproach which demands attention to detail, high levelsof skill, and the very best technical resources.The result is not a quick fix or a repeat failure – but along-lasting solution or upgrade. One which increasesproductivity, improves reliability, maximises yourprofitability and reduces your total cost of ownership.

3Whatever your aspirations andambitions for your business, there’sone critically important factor: asa minimum, your machines have toperform as they were designed toperform. They have to start whenrequired and run as long as you needthem to. For this to happen theyneed tender loving care and ERIKSTechnical Services is here to makesure that happens.Core Competences at a glanceSeals see page 14Gaskets see page 14Valves see page 15Bearings see page 15Gears and Drivessee page 11Power Transmissionsee page 16Fluid Power see page 16Industrial Hose see page 17Tools and MaintenanceProducts see page 17Electro, Electronic andMechanical Repairsee page 10Predictive Maintenancesee page 9Logistics

4Steps to successAchievement of your productivity andprofitability goals is a process uniqueto you: and one which ERIKS fine-tunesfor your success.The first step is consultation: reviewing existing high risk, performance-criticalareas to identify and prioritise savings or improvement opportunities.Next we make recommendations, highlighting ERIKS solutions and prioritisingthem into short and medium term categories for implementation. This becomesa working, agreed action plan, incorporating work schedules, milestones andcompletion dates.To implement the ERIKS solutions our multi-disciplined engineers will, if required,work with your own teams on supply, installation and commissioning.Finally, we offer a variety of on-going support as necessary through our technicalspecialists, ranging from reliability review meetings to best practice advice designedto ensure the continued smooth running of your assets.

ON-GOING SUPPORT5RECOMMENDATIONSCONSULTATIONAND COMMISSIONINGSUPPLY, INSTALLATIONTRAININGREPORTING ANDStrategic Productivity and reliability. Long-term planning and implementation to meet key objectivesProject/Consultancy Cost control, legislation, integration, resource utilisation, environmental responsibility, capital projectsManagement Maintenance, planning and scheduling, reliability improvementEngineering Condition Monitoring and analysis, energy reduction and cost down projects. Application reviews,failure modes, OEM part conversion, reverse/re-engineeringLogistics Part supply, stock management and critical parts analysisBest Practice Energy management, surveys (site, stores, stocks, product) standardisation, process mappingTraining Product training, selection, installation, maintenance. Root cause failure analysis, stores management

6Increasing productivity, process-wide.A pump in need of repair at a Suffolk Leisure Parkpresented an opportunity for preventative coating.ERIKS Technical Services advised on the mostappropriate coatings to reduce bead wear,prevent flash rusting and enhance efficiency.The result was the reclamation of potentiallyscrap equipment, and improvement ofits performance.Valves see page 13Supply and support of oneof the widest valve ranges,including gate, butterfly,globe, check and marine valves.Fans and Pumps see page 13Supply, maintenance and repair,including site removal and refit, fullreverse engineering, mechanical sealconversions. Seal and bearing overhauland replacement, restoration of impellerclearances, application of performanceenhancing coatings, dynamic balancingof rotating elements, full finalinspection testing.Starters and Contactors see page 10Monitoring, repair and upgrade solutions,and full site maintenance.Drives see page 11All aspects of drive selection andcommissioning, from low-cost fractionaldrives to large drive systems with energysavingfeatures and network integration.General energy-saving surveys andCondition Monitoring.Gearboxes see page 11Dedicated repair and test facilities forgearboxes of any type and size. Craneageup to 55 tonnes enables a complete careand maintenance service.Motors see page 12Refurbishment, maintenance and repairof rotating machinery, from fractionalhorsepower motors to 13.6kV motors,and including ac/dc motors, alternatorsand generator sets. High quality rewindscarried out and tested.

7Actuators andHydraulic Cylinders see page 16Bespoke solutions manufactured inISO 9001-approved facilities.Electronic Systems see page 10Solutions for complex factory operations,from motion control and PLCs to speciallydeveloped test rigs and robotics,advanced HMI technology and software.Power Services see page 10Power-in and power-out solutionsand services, from transformers andsubstations to cables, generators andtemporary supplies.Condition Monitoring see page 9Vibration analysis, alignment andbalancing, oil analysis, thermography,ultrasonics and partial discharge (HV).Troubleshootingsee page 8Comprehensive reactivefault-finding, diagnosticand repair capabilities,supported by unsurpassedsystem know-how.Replacing mechanical dampercontrols with electronic drives in exhaustfans at a UK aggregates company’scoating plants, reduced absorbed motor powerby 40%, whilst maintaining an effective airflow.The pay-off period was as little as 18 months.

8Repair or replace? React or predict?ERIKS Technical Services givesyou the kind of choices othersdon’t give. So instead of beingoffered a ‘take it or leave itsolution’, we offer you solutionsyou can pick and choose.Because we have both high quality electromechanicalrepair facilities and a huge range of replacement parts instock, where applicable, we offer you the option of areplacement part or a repair. Taking into accountthe speed of repair, total cost of ownership andreplacement cost, we can make the recommendationwhich best meets your needs, not just our capabilities.Every repeat failure represents a potential performanceimprovement opportunity. For critical plant applicationswith high risk consequences, early detection ofcomponent degradation is essential.Our Predictive Maintenance Services identify potentialissues, so that you can repair or replace parts at yourconvenience before they fail. We can also identify theroot cause of failure and make recommendations ormodifications so they are eliminated.The recommendation whichbest suits your needs,not just our capabilities.

9Condition MonitoringFacilities and resourcesn In-house nationwide network of ISO 18436 certifiedCondition Monitoring personneln Latest high resolution thermographic equipmentn Market leading vibration analysis data collectorsand softwaren In-house oil analysis facilitiesn Ultrasound (airborne) detectors with calculation facilityn Self-designed partial discharge analysersn Regowski coils manufactured in-house meetingATEX requirementsn Motor current signature analysis available nationallyn Laser alignmentCapabilitiesn Experts in electromechanical machines/rotating equipmentn Accurate analysis of machine data in a formyou can understandn Multidisciplined Condition Monitoring personneln Flexible local staff to fit with your schedulesn Machine protection by:– Periodic portable monitoring– Linking to PLC/SCADA or internet– Stand-alone protection– Permanent data collection– Alerts by email, text and 0V contactsn National, regional and local CM management structureBrands/partnersUsing the latest technology we ensure themost cost-effective solution for you:n SKFn Pruftechnikn Holroydn Hansford Sensorsn IFMn Flir Systemsn Al Controln BINDTn T-Macn CMP

10ELECTRONICSERIKS Technical Services hasmore than 85 years’ experiencein the maintenance, repair andrefurbishment of electricaland electronic equipment andsystems. From electronic andHV control systems to full onsiteasset management, ERIKSTechnical Services offersexceptional know-how and apassion for technology.The true cost of machine failure is notsimply the cost of repair. We also aimto minimise downtime, reduce costsand improve your production qualityand efficiency.Facilities and resourcesn Specialist regional repair centresn Qualified engineersn Advanced testing and diagnosticsn In-house machiningCapabilitiesn On-site supportn Full component overhauln Repair and service of:– AC and DC drives– Inverters– Soft starts– Digital and analogue PLC/CNC systemsn Repair and replacement of control systemsn Upgrade and retrofit of obsolete drive systemsn Repair and manufacture of encoders and resolversSome of the major brandswe repairn Allen-Bradleyn Boschn Danfossn Indramatn Omronn Yaskawan S2S Electronicsn Siemensn Sprint Electricn Fennern ABBn Emotronn Fennern WEG

11GEARBOXESWhether your gearbox requires replacement or repair – scheduled or emergency –ERIKS Technical Services has the resources, capabilities and decades ofexperience to help you. As a leader in the field, our specialist gearbox knowledgeis complemented by extensive system know-how, enabling us to diagnose andrepair problems more cost-effectively.All units are stripped and inspected free ofcharge before any work is undertaken,and a new-for-old philosophy applies onuneconomical repairs.Facilities and resourcesn Main fully equipped 35,000 sq.ft dedicatedgearbox repair and test centren Smaller Regional repair centres for a faster responsen Large scale overhead craneage and test facilitiesn Large machine shop to manufacture difficultto come by partsn Exceptionally highly skilled engineers and techniciansCapabilitiesn Comprehensive maintenance and support servicen Assessment, rebuilding and testingn Gearbox audits and asset management programmesn Build to order from stock in kit formn Obsolete and non-standard spares manufacturen 24/7 servicen Next-day delivery as standard. Same-day on requestn ATEX certificationn ISO 9001:2001 compliancen Condition Monitoring:– Vibration analysis– Thermographic surveys– Lubrication analysisn Comprehensive 2-year warranty availableSome of the major brandswe repairn David Brownn Fennern Flendern Renoldn Rossi Motoridottorin SEW Eurodriven Sumitomo

12MOTORSAn electric motor typically accounts for as much as 65% of a site’selectrical energy usage. So ensuring your motors are running attheir most energy-efficient can make all the difference to yourprofitability. ERIKS Technical Services’ multidisciplined expertiseand experience in refurbishment, maintenance and repair makesit easier for you to make your motors more efficient, more reliableand more productive.Motor failures often occur unnecessarily.By identifying the root cause (drive-end bearingfailure or coupling misalignment, for example),we can help you avoid problems earlier, withless disruption and less expense.Facilities and resourcesn Fully equipped workshops with latest technologyn In-house machiningn Full on-site servicen Comprehensive test equipmentn Time served engineers and techniciansn 24/7/365 availabilityCapabilitiesn High quality rewinds:– Removal– Recording– Replacement– Testingn Repair of all rotating equipment including ac/dcmotors, alternators and motor generator setsn Motor audits and management programmesn Full traceability and identificationn Detailed failure reportsn Unbiased repair/replace advicen Rebuilds to as-new specification,using genuine manufacturer partsn Full static and run testsSome of the major brandswe repairn Fennern Brook Cromptonn WEGn GE Motorsn Teco Westinghousen ABB

13PUMPSFrom new pumps to repairs, anoverhaul to a complete systemredesign, ERIKS Technical Serviceshas an unparalleled capabilityand expertise, together with anunmatched UK geographicalcoverage. So wherever you are,whatever your requirement, andwhatever your pump application– water abstraction, food andbeverage, wastewater treatmentor more specialist still – you canrely on ERIKS to provide themost effective solution formaximum productivity andenhanced profitability.ERIKS Technical Services know-howextends far beyond the pump,covering related disciplines from sealingtechnology to drives, to provide acomprehensive solution.Facilities and resourcesn Over 20 workshops UK-widen 70 Local service centresn 24/7/365 servicen In-house design and fabricationn Pump centre membershipCapabilitiesn New pumpsn Spare partsn Reverse engineeringn Maintenance, overhaul, uprating, repairn Condition-based monitoring and site servicesn Comprehensive pump reports incorporating:– Digital images– Test results– Lead times (repair and replacement)n Site maintenance and shutdownsn Turnkey projectsn Fault diagnosticsn Inventory management and rationalisationn Pump energy auditsSome of the major brandswe repairn AROn Buschn Grundfosn ITT Lowaran KSBn Monon Elmo Rietschlen SPPn Tapflon Tuthilln Ingersoll Rand

14SealingSeals safeguard critical parts of your process – preventingleakage or contamination – but are often overlooked untilthey fail. ERIKS is Europe’s largest supplier of O-rings and aworldwide force in seals, partly due to our Materials TechnologyCentre. This develops advanced compounds for our design anddevelopment team to craft into engineered sealing solutions.Facilities and resourcesn Materials Technology Centren Computer-based design and FEAn Test and development facilityn Qualified design and test engineersn Manufacturingn Site supportn Sealjet machine – produces specials in minutesn FDA, 3A, USP Class VI, EC1935, WRAS/Wrc,NSF and DVGW approvalsn 24/7 serviceCapabilitiesn Rapid prototypingn Development of specialist compounds and materialsn Obsolete and non-standard manufacturen Application re-engineeringn Replacement part supplyn OEM equivalents and alternativesn Mechanical seal refurbishmentn Failure mode analysisGasket, packing and insulationA market leader in the design and specification ofgasket, packing and insulation products, we can supplyproduction volumes and low volume specials to order.Our specialists can help you re-engineer existingapplications or develop new.Facilities and resourcesn CAD/automated cutting machinesn CNC water jet, knife cutting and routing machinesn CAD linked direct to productionn On-site support and advicen 24/7 servicen Comprehensive base materials stocksCapabilitiesn Rapid prototyping and productionn Independent technical supportn Any size or shapen Application re-engineeringn Kan Ban, kitting and assembly/installation packsn High pressure and temperature solutions

15ValvesSupplying standard valves from stock, and sourcing orcustomising From new items pumps for special to repairs, projects, an are ourcore overhaul services. to Technical a complete teams system help specify yourrequirements, redesign, ERIKS from a single Technical stock item Services to a speciallybuilt has or modified an unparalleled system. capabilityand expertise, together with anFacilities and resourcesunmatched UK geographicaln coverage. Large stock So of wherever valves and you spares are, for fast UK deliveryn whatever Actuation, your modifications, requirement, repairs, and paintingwhatever and special your finishes pump application– water abstraction, food andCapabilitiesbeverage, wastewater treatmentn Technical adviceor more specialist still – you cann Dedicated major contracts project teamrely on ERIKS to provide then Application engineering advicemost effective solution forn Testing services in-house or on-site includingmaximum productivity andPMI, pressure, temperature, hot oil, hardness,enhanced profitability.and non-destructive examinationBearingsERIKS in-depth capabilities meet all your bearingrequirements: from a straightforward replacementwith a full manufacturer’s warranty, or an in-houseUK-manufactured special part from Revolvo, toon-site condition monitoring and maintenance.Facilities and resourcesn Revolvo manufacturing: design, application,production and technical supportn Bearing Core Competence Centre: optimumunbiased solutionsn Regional condition monitoring engineering teamsn SKF’s only Certified Maintenance partner –accredited quality of technical abilityCapabilitiesn Fittingn Alignmentn Specialist U.S. product sourcingn Large bearing refurbishmentn Bearing condition monitoringn Manufacture of specials, obsolete and OEMreplacement (ball, cylindrical and taper roller up to 1½m)n Lubrication surveys and recommendationsn Fully outsourced lubrication contractsn Application re-engineeringn Bearing failure mode reportingn Replacement part supply

16PowerTransmissionThe coupling, belt, chain drive or gear unit is the vital link between prime moverand driven machine: setting the speed, smoothing-out shock loads and keepingthings moving. This link demands careful selection, application and maintenance.Energy cost savings from installing a high efficiency motor can be lost, or theproduction line halted, due to the wrong transmission. ERIKS technicalstaff can help.Facilities and resourcesn Application engineersn Drive alignment and othermaintenance toolsn Machine shopn Large stocksn Belt cutting equipmentn TrainingCapabilitiesTo maximise cost savings on drives, utilise thefull product offering of inverters, eff1 motorsand energy-efficient belt drives.n Application engineeringn Custom drive designsn Problem solvingn Energy saving advicen Installation andmaintenance trainingFluid PowerFacilities and resourcesn System and power pack design teamn 30,000 sq ft production facilityn Volume hose production and kittingn On-site engineering teamsn Regional hose productionn Oil and air analysisn Trainingn 24/7 serviceERIKS’ engineers can advise and implement solutions to upgrade and enhanceyour hydraulics, pneumatics and filtration systems. Our teams are available towork on-site or in our production facility, to answer any challenge from energyefficiency to system reliability.Capabilitiesn Pump, valve and cylinderrefurbishmentn Air leakage surveyn Oil quality analysisn Power pack design and productionn Mobile system buildingn Filtration system review

17IndustrialHoseNo two industrial hose applications are the same –in application, end fittings or assembly. ERIKS technicalteam helps you select the right components, then buildsand tests the assembly to ensure maximum servicelife and safety.Facilities and resourcesn Large stocks and wide range of hoses and fittingsn Hygienic hose assemblyn Metallic hose productionn Rubber, PTFE and Silicon hose manufacturingn Bellowsn Expansion jointsn Technical specialistsn On-site supportn System specificationERIKS Hose Technology has a 30 yeartrack record of providing cost savings formajor customers in a variety of industriesCapabilitiesn Application engineering advicen 140bar test rigsn Rapid hose assemblyn Hoses built to ordern Hose managementn Problem solving teamsn System designn ISO9001n Certified weldersTools and Maintenance ServicesERIKS can help standardise and consolidate your maintenance supplies, and simplify the process –saving time for your engineers and procurement teams. We will help select the product, improveits availability, and reduce time spent negotiating, sourcing and approving with multiple suppliers –freeing you to concentrate on your core tasks.Facilities and resourcesn Large stocks of leading productsn Efficient core logistics systemn Technical specialistsn On-site supportn Stock management toolsCapabilitiesn Selection and approvals supportn Supply chain managementn Consolidated invoicingn Vendor managed inventoryn On-line purchasing and stock managementn Purchase authority control

18Reliability, productivity,and profitability start now.Hitting the ‘Start’ button and knowing yourmachines will operate is far more effectivethan hitting the panic button when they don’t.Reliability and confidence in your machines’productivity is what comes from working withERIKS Technical Services.Our complete in-house engineeringknow-how and passion for technologyenable us to address the root cause ofmost types of electromechanical failure,to ensure that it never happens again.And our pragmatic approach means wecan suggest and then provide the bestsolution for your needs: whether that’srepair or replacement.What next?Working with ERIKS Technical Servicesis a ‘soft start’ not a kick-start. It’s neveran instant decision and rarely thedecision of one person alone.Experience shows that the best nextstep is a meeting between you, ERIKSTechnical Services and may include yourcolleagues representing Health & Safety,maintenance, production, continuousimprovement, and environmentalservices, to establish the scope andnature of our involvement and ourmutual cooperation.In advance of this meeting, werecommend you allow us to undertakea Needs Analysis Survey, to identify andprioritise opportunities.

To arrange a meeting or commission aNeeds Analysis Survey, please speak toyour ERIKS representative19

Contact ERIKS Technical ServicesTel 0845 006 6000www.eriks.co.uk