5005EH OWNERS MANUAL

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FM CONTROLUSE AND CARETRANSMITTER LAYOUTThere is a red light to the left of the ON/OFF Toggle switch and a yellow light to the right. As thebattery runs down, the red light will begin to flash as well as the yellow light.If the yellow light is rapidly flashing this indicates that the unit is transmitting. Refer to theTransmitter Diagnostics Section for a detailed explanation of each light combination.In addition to the two lights mentioned above there are four function toggle switches. Thesefunctions from left to right are to be used to raise and lower the boom, raise and lower the hoistcable, rotate the crane and extend and retract the boom.POWER ON/OFF TOGGLE SWITCHThe transmitter is powered by 4-AA alkaline batteries, located under the back cover of thehousing. To turn the transmitter on, press and hold the Power On Toggle, release once thetransmit light starts blinking. To turn the unit off, press and hold the power off toggle, releaseafter the transmit light stops flashing.FUNCTION SWITCHESTo operate a function, toggle one of the function switches with either the thumb of the handholding the unit or the thumb or fingers of the opposite hand. More than one function can beactivated at one time.CAREKEEP DRY. Do not clean the transmitter / receiver under high pressure. If water or other liquidsget inside the transmitter battery or receiver compartment, immediately dry the unit. Remove thecase and let the unit air dry.WELDINGDISCONNECT THE RADIO RECEIVER BEFORE WELDING on the crane, load, or truck. Failureto disconnect will result in the destruction of the radio receiver.10-1.02/15/05
FM CONTROLTRANSMITTER - P/N: 4601570001324ITEM NO. QTY. PART NO. DESCRIPTION1 5 460166000 TOGGLE SWITCH KIT (OMNEX)2 1 460168000 HANDLE, TRANSMITTER W/O TRIGGER3 1 460163000 COVER, TRANSMITTER BATTERY W/MAGNET4 1 460162000 GUARD, TRIGGER (OMNEX)TOGGLE SWITCH WIRING CHARTFUNCTION WIRE COLOR TERMINAL POSITIONPOWER ON YELLOW BOTTOMPOWER OFF GREEN (FROM 8 PIN CONNECTOR) TOPBOOM UP RED BOTTOMBOOM DN ORANGE TOPBOOM EXTEND GREEN (FROM 10 PIN CONNECTOR) BOTTOMBOOM RETRACT BLUE TOPROTATE CW VIOLET BOTTOMROTATE CCW GREY TOPHOIST UP WHITE BOTTOMHOIST DN BROWN TOPCOMMON BLACK MIDDLE10-2.002/15/06
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Customer Support: 780 447-9529Parts
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5005EHOWNER’S MANUAL REVISION REC
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5005EHTABLE OF CONTENTSGENERAL ASSE
Page 12 and 13:
5005EHINTRODUCTIONDISTRIBUTOR ASSIS
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--- IMPORTANT ---SAFETY TIPS AND PR
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--- IMPORTANT ---OPERATING PRACTICE
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QUALIFICATIONS FOR AND CONDUCT OFOP
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--- IMPORTANT ---OPERATION OF UNIT1
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INSPECTIONREQUIREMENTSPERIODIC INSP
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TESTINGREQUIREMENTSREFERENCE ASME B
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GENERALREPAIRS AND MAINTENANCE(2.4
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MAINTENANCEOF BATTERIESIf, after ch
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5005EHLUBRICATION & MAINTENANCE SCH
Page 32 and 33: 5005EHSAFETY DECAL SECTIONPART NO.:
Page 34 and 35: NOTES
Page 36 and 37: 5005EH DECAL LAYOUTP/N: 36068200061
Page 38 and 39: 5005EHGENERAL DIMENSIONS12 1/2"21 5
Page 40 and 41: 5005EHMOUNTING AND INSTALLATIONW/O
Page 42 and 43: 5005EH GENERAL ASSEMBLYHARDWIRED W/
Page 44 and 45: 5005EH GENERAL ASSEMBLY HARDWIREDW/
Page 46 and 47: 5005EH PEDESTAL ASSEMBLYW/O SLIP RI
Page 48 and 49: 5005EH PEDESTAL ASSEMBLYW/O SLIP RI
Page 50 and 51: 5005EH PEDESTAL ASSEMBLYW/SLIP RING
Page 52 and 53: 5005EH PEDESTAL ASSEMBLYW/SLIP RING
Page 55 and 56: 5005EH BOOM ASSEMBLYP/N: 360647000I
Page 57 and 58: 5005EH ROTATION GEARBOXP/N: 160407I
Page 59 and 60: 5005EH ACTUATOR ASSEMBLYP/N: 297025
Page 61 and 62: 5005EH TRAVELING BLOCK ASSEMBLYP/N:
Page 63 and 64: 5005EH ELECTRICAL SCHEMATICW/SLIP R
Page 65 and 66: 5005EH ELECTRICAL SCHEMATICW/O SLIP
Page 67 and 68: 5005EH RELAY PANEL ASSEMBLYP/N: 366
Page 69 and 70: 5005EH PENDANT 8 FUNCTION W/ ON/OFF
Page 71 and 72: 5005EH VOLTAGE SWITCHING UNITP/N: 3
Page 73 and 74: 5005EH VOLTAGE SWITCHING UNITP/N: 3
Page 75 and 76: 5005EH HYDRAULIC CONTROL VALVEP/N:
Page 77 and 78: 5005EH HYDRAULIC POWER UNITP/N: 366
Page 79 and 80: 5005EH GENERAL ASSEMBLYFM - W/SLIP
Page 81: 5005EH GENERAL ASSEMBLYFM - W/O SLI
Page 85 and 86: FM CONTROLTRANSMITTER DIAGNOSTICSRE
Page 87 and 88: FM CONTROLTROUBLESHOOTING CHART 1Te
Page 89 and 90: FM CONTROLTROUBLESHOOTING CHART 3Te
Page 91 and 92: FM CONTROLID CODE PROGRAMMING (CONT
Page 93 and 94: 5005EH - LOAD CHARTP/N: 360838000DI
Page 95: P.O. Box 580697 * Tulsa, OK 74158-0
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5005EH OWNERS MANUAL

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