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Quality components[Machine bases and slides]When matching components, weplace great value on high stability,good damping characteristics, and athermoneutral design. We achieve highstability through a shorter force flow,thermal stability through symmetry,and dampening through the materialsand interfaces selected.[Headstocks]The design and manufacture ofheadstocks are two of EMCO‘s corecompetencies. During engineering,the focus is on precision, robustness,high rigidity, precise rotational characteristics,and a long service life.[Tool turret]Rapid-indexing turrets with adjustableswivel speeds and milling drives representthe current state of the art. Thebacklash-free milling drive is not onlyideal for milling and drilling, but also forrigid tapping, hobbing, and polygonalturning.[Tool holder]Innovative, fully developed tool holdersystems form the basis for costeffectivemachining. High changeoveraccuracy and stability result in shortsetup and cycle times.www.emco-magdeburg.dewww.emco-magdeburg.dewww.sauter-feinmechanik.comwww.wto.de[Clamping cylinder / chuck]Hydraulically activated clampingcylinders and chucks guarantee theprecise, safe clamping of work pieces.Programmable sensors are used forstroke monitoring. There is no needfor time-consuming adjustments ofcontactless limit switches.www.roehm.biz[Hydraulic systems]Compact dimensions, quiet operation,and high energy efficiency - just someof the advantages of the hydraulicassemblies used by EMCO. Monitoredpressure switches prevent the needfor time-consuming manual pressureadjustments.[Ball screws and roller guides]Highly precise and generously dimensionedguide rails and ball screws withoptimal pretensioning form the basisfor the machining of precision parts.[Chip conveyor]Slat band conveyors allow for flexibleimplementation and the safe removalof chips. A monitored overload clutchprevents damage from improper use.[Coolant pumps]Low-maintenance immersion pumpsfor pressures of up to 25 bar and flowrates of up to 1500 l/min provide optimumconditions for machining andenable reliable chip transportation.www.hawe.dewww.boschrexroth.comwww.knollmb.dewww.grundfos.at
Minimum use of resourcesfor maximum profit.E[M]COLOGYDesigned for EfficiencyAt EMCO, we take a consistent, responsible approach to the use of resources in machine tools in orderto safeguard long-term investments. From the development of our machines through to their constructionand manufacture, we place a strong focus on the sensible and sparing use of raw materials and energy.This enables us to achieve parallel savings in two areas:1. Reduction in the basic power consumption of machine tools, e.g.assemblies are switched on and off as required and the installedconnected loads are kept to a minimum.2. Reduction in variable consumption: This can be seen in the lighter axes,energy recovery system, increased rate of good parts, and the shorter process chain enabled by completemachining.Through these measures, which are constantly being refined and further optimized, EMCO truly demonstratesthat its slogan of „Designed for your Profit“ is not just an empty promise: EMCO products help savethe environment and provide intelligent customer savings without compromising on quality and flexibility.[Regenerative drive system]Kinetic energy is converted into electrical energy andfed back into the grid.Savings of up to 10%[Compact hydraulics unit with pressure accumulator]Thanks to its accumulator charging system, the pumponly runs when required. If the pressure accumulator isfull, the pump switches over to closed loop circulation.Savings of up to 90%[Roller guides]Extremely low friction losses thanks to rolling friction.Highly dynamic performance with minimal lubricantconsumption.Savings of up to 50%5105 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%5905 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%5505 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%[Structurally optimized mechanics]FEM analysis is used to optimize the relevant componentsin terms of their rigidity while simultaneouslyreducing their weight.Savings of up to 10%[Highly efficient motors]The use of energy-efficient motors (IE2) in the coolantpreparation area guarantee highly cost-effectiveoperation.Savings of up to 10%[Synchronized chip conveyor]Programmable interval times enable optimal use ofthe chip conveyor independently of of the machiningprocess.Savings of up to 95%5105 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%5105 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%0955 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%[Intelligent standby concepts]Reduced consumption by automatically switching offancillary units and machine space/screen illuminationafter a defined period of inactivity on the control panel.Savings of up to 50%[Virtual machine]Significant reduction in the setup and running-in timeson the machine through the use of highly developedsimulation and programming software.Savings of up to 85%[Intelligent energy management]Intuitive data entry screens for activating the individualenergy-saving functions.Savings of up to 70%5505 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%0855 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%0705 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100%
Page 3 and 4: [Workpieces][Upper tool turret]- Co
Page 5 and 6: Thread millingGear machining(gear h
Page 7 and 8: For complex, complete machining, th
Page 9 and 10: The Virtual MachineA 1:1 mapping of
Page 11: Machine layout HT95/110 SMB23112101
Page 15 and 16: Machine area HYPERTURN 95/110 SMBSp

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