Training Manual CLIPPER LIGHT-DUTY BELT ... - Pooley Inc

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CLIPPER ® WIRE HOOK SELECTIONSteps to Selectthe Proper Clipper ® FastenerMETAL PROPERTIES CHARTMetal Magnetic AbrasionResistancePractice Selecting the Proper Hook:Example 1:Belt Thickness: 1/4" (6.4 mm)Minimum Pulley: 4" (102 mm)Application: Very abrasiveSelection: 4-1/2 HT or 4-1/2 RHTXExample 2:ChemicalResistanceRustResistanceBelt Thickness: 1/8" (3.2 mm)Minimum Pulley: 2" (51 mm)Application: Need high strength fastener, prefer Unibar ® styleAvailableHook SizesSparking/Non-sparkingGalvanized Yes Good Poor Good 25, 1, Reg. SparkingCoated Steel Yes Good Poor Poor U2–U3 SparkingHigh TensileSteelYesGood toExcellentFair Good 1, Reg. SparkingSteel Yes Good Poor Poor U4–U7 SparkingRectangular HighTensile Steel430 StainlessSteel316L StainlessSteelYesGood toExcellentYes Good Fair to Good GoodSlightlyGoodFair Good 4½ SparkingGood toExcellent1, Reg., UX-1,U1–U5SparkingExcellent All SparkingMonel 400 Slightly Fair Excellent Excellent 25, 1, 2–4 SparkingInconel 600 No Fair ExcellentExcellent; evenat elevated 2–4 SparkingtemperaturePhosphor Bronze No Good Poor Good 2–4 Non-sparkingHastelloy C-22 No Good Excellent Excellent30, 36,UCM36, Reg.SparkingBlack Oxide Yes Good Poor Fair 25 SparkingSelection: U2SPExample 3:Belt Thickness: 1/8" (3.2 mm)Minimum Pulley: 2" (51 mm)Application: Product scratches easily, prefer Unibar styleSelection: UCM366
Proper Belt End PreparationImportance of a Square CutTo prevent mistracking and extend splice life, it is critical to obtain a square cut off fromthe centerline of the belt. To achieve this, follow these simple steps:Fig. A1. Prior to any work on your conveyors, make certain that the power has beenturned off and the belt is “locked out”.2. Mark the actual center points in belt width at intervals of 3 to 5 feet, for adistance of 15 to 20 feet back from the intended splice area (Fig. A).3. Using either a steel rule or a chalk line, mark the average center line throughthe points measured in Step 2 (Fig. B).4. Using a square, draw a line perpendicular to the average center line across thebelt width (Fig. B).5. Using the Clipper ® 845LD Cutter, cut the belt on the line drawn in Step 4.Skive Impression Cover Before Fastener InstallationIt is important to skive off the impression cover of a belt in thearea where fasteners will be applied. This allows the propersize fastener to be selected and for proper penetration/clinch.Two tools are available to assist in this process:Rough Top Belt SkiverFig. BThis simple-to-use, hand-held tool skivesoff the impression cover when pushedalong the belt cover.PROPER BELT END PREPARATIONRB-1 GrinderThis air-drill attachable tool is made withcarbide to cut the impression cover off thebelt instead of burning it, like many standardgrinders do, which actually heats up anddamages the belt.7
Page 2 and 3: CLIPPER ® WIRE HOOK OVERVIEWClippe
Page 4 and 5: CLIPPER ® WIRE HOOK SELECTIONSteps
Page 8 and 9: PROPERLY INSTALLED SPLICEIdentifyin
Page 10 and 11: CONNECTING PINSConnecting Pin Selec
Page 12 and 13: CLIPPER ® LACERSMaintenance Lacers
Page 14 and 15: CLIPPER ® LACERSProduction LacersC
Page 16 and 17: CLIPPER ® BELT CUTTERSClipper ® B
Page 18 and 19: TROUBLESHOOTINGTroubleshooting Clip
Page 20 and 21: TROUBLESHOOTINGTroubleshooting Clip
Page 22 and 23: CLIPPER ® WIRE HOOK APPLICATIONSTy
Page 24: Australia: 61-2-9680-3322 • Engla

Training Manual CLIPPER LIGHT-DUTY BELT ... - Pooley Inc

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