UTV CAVI CATALOGUE 2016

MAIN APPLICATION
Flexible control cables for use on connecting movable parts of machine tools and any material handling
equipment (i.e. Stacker/reclaimer, ship to shore crane, container crane, festoon, grabtype ship unloading,
gantry festoons, timber crane festoons, etc.).
Suitable for signalling supply on cable reels and festoon systems associated to high mechanical stresses,
frequent bending/torsional operation and fast movement with strong acceleration.
CONSTRUCTION
Conductor:
Insulation:
Cores identification:
Laying-up:
Separation (if any):
Inner sheath:
Antitwisting protection:
Outer sheath:
Marking:
Tinned copper conductor, flexible cl.5 IEC 60228
Specially designed for mobile application
HEPR compound better than 3GI3
New specially developed crushproof compound with improved electrical
and mechanical characteristics
Black with printed numbers with or without 1 green/yellow
Standard: with green/yellow core in the outer layer
Short lay length for better flexibilty
≤7,5 times the laying-up cores diameter in maximum 3 layer
Tape(s)
Control cables in line with VDE 0250 PART. 814
Polychloroprene rubber based compound
Better than GM1b
Synthetic yarns
Firmly bonded between inner and outer sheath
Black polychloroprene rubber compound
UV resistant, oil and chemical rsistant better then 5GM2
U.T.V. CAVI manufactured BY PALAZZO - PANZERFLEX-L 0,6/1 kV nc x cross section
TABLE 1 - PANZERFLEX-L 0.6/1 kV - (N)SHTÖU-J / -OZ Control Cables
Low Voltage Reeling and Festooning
N. of cores
and nominal
section
(n∙mm 2 )
D.C. resist.
at 20 °C
0hm/km
Conductor
nom. diam.
mm
Splitted
protec.
earth cond.
nom. diam.
mm
Overall diameter
min. max.
3x1.5 13,7 1,5 - 12,4 14,5 255 68 23 24 18 14 11 0,19
4x1.5 13,7 1,5 - 13,1 15,2 285 90 23 24 18 14 11 0,19
5x1.5 13,7 1,5 - 14,0 16,0 320 113 23 24 18 14 11 0,19
7x1.5 13,7 1,5 - 15,8 17,9 415 158 23 24 18 14 11 0,19
12x1.5 13,7 1,5 - 19,1 21,2 585 270 23 24 18 14 11 0,19
18x1.5 13,7 1,5 - 21,6 23,7 765 405 23 24 18 14 11 0,19
24x1.5 13,7 1,5 - 25,6 27,6 1040 540 23 24 18 14 11 0,19
30x1.5 13,7 1,5 - 26,6 28,7 1140 675 23 24 18 14 11 0,19
36x1.5 13,7 1,5 - 28,6 31,8 1370 810 23 24 18 14 11 0,19
3x2.5 8,21 2,0 - 13,4 15,5 310 113 30 32 24 18 15 0,32
4x2.5 8,21 2,0 - 14,3 16,3 355 150 30 32 24 18 15 0,32
5x2.5 8,21 2,0 15,2 17,3 410 188 30 32 24 18 15 0,32
7x2.5 8,21 2,0 - 18,1 20,2 570 263 30 32 24 18 15 0,32
12x2.5 8,21 2,0 - 21,1 23,2 760 450 30 32 24 18 15 0,32
18x2.5 8,21 2,0 - 24,7 26,8 1070 675 30 32 24 18 15 0,32
24x2.5 8,21 2,0 - 28,6 31,8 1450 900 30 32 24 18 15 0,32
30x2.5 8,21 2,0 - 30,0 33,0 1600 1125 30 32 24 18 15 0,32
36x2.5 8,21 2,0 - 31,8 35,0 1850 1350 30 32 24 18 15 0,32
7x4 5,09 2,4 - 20,6 22,6 760 420 41 43 33 25 20 0,51
12x4 5,09 2,4 - 25,0 27,0 1085 720 41 43 33 25 20 0,51
18x4 5,09 2,4 - 28,4 30,4 1460 1080 41 43 33 25 20 0,51
*Tabulated values are valid up to three loaded conductors with or without earth.
Derating factor shall be used for multicore cables depending on loaded conductors. See page 45.
mm
mm
Net weight
approx.
kg/km
Maximum
permissible
tensile force
N
Laid straight
A
Current carrying capacity at 30 °C*
Suspended
in free air
A
The Tensile Load on control cables is calculated considering the limit of 15N/mm 2 instead of the standard 20N/mm 2 . This is due to the construction of these multi-core
cables. For higher Tensile Load please consider to use our VS type as it is provided of a central Kevlar ® strainer that allows much higher tensile loads.
Spiral or
1 layer
A
2 layer
A
3 layer
A
Short circuit
current
80° to 200 °C
kA
PANZERFLEX-L
0.6/1 kV
(N)SHTÖU-J / -OZ
rubber cables
suitable for reeling
& festoon system
PARAMETERS
Electrical
Thermal
Mechanical
Chemical
Rated voltage
Maximum permissible operating voltage in AC systems
AC test voltage over 5 minutes
Current Carrying Capacity
Fully flexible operation
Fixed installation
Maximum permissible operating temperature of the conductor
Short-circuit temperature of the conductor
Tensile load
Minimum bending radii
Reeling operation
Festoon systems
Resistance to oil
Weather resistance
Uo/U = 0,6/1 kV
Um = 1,2 kV
3,5 kV
According to DIN VDE 0298 part 4
- 25 °C
- 40 °C
90 °C
250 °C
Up to 15 N/mm 2
According to DIN VDE 0298 part 3
No restriction. Consult the manufacturer
if speed exceeds 180 m/min
Up to 240 m/min
According to VDE / IEC standard
Unrestricted use outdoor and indoor,
UV resistant, moisture resistant.
If the environment reaches – 40 °C, Palazzo can provide a special version of this cable (differentiated from the standard one by the
“-K” add to the code name), which is constructed with a special rubber compound that can face this condition. For temperature down
to – 40 °C we suggest to use the Panzerflex-K. To allow this cable operating at – 40°C we use an outer-sheath compound that is less
resistant to abrasion and tear so please contact our sales department for more information regarding application.
14 Panterflex e Tunnelflex Cables
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