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THE BEACON MAGAZINE | FEATURE<br />
17<br />
How SIAL works<br />
Managed radioactive waste treatment service<br />
Waste characterization<br />
characterisation<br />
Pre-treatment<br />
Treatment Treatment<br />
u<br />
Sampling Detailed physical, of the waste chemical, radiological<br />
and radiochemical characterisation<br />
Detailed physical, chemical,<br />
radiological and radiochemical<br />
characterization<br />
u Retrieval Retrieval of of the the waste waste<br />
u Filtration, dewatering<br />
u On-site On-site<br />
u Mobile Mobile treatment treatment units units<br />
u SIAL® SIAL matrix ® matrix technology<br />
u Final Final package package form form approved approved by by<br />
regulatory regulatory authority authority<br />
radionuclides and also makes the material<br />
much easier to handle, transport and store.<br />
Pavol Stuller, Director for Central and<br />
Eastern Europe, explains: “There are<br />
demanding requirements around long-term<br />
storage of nuclear waste such as spent<br />
ion exchange resins or non-standard<br />
waste. SIAL® is the only tried and tested<br />
geopolymer encapsulate on the market<br />
for use in nuclear power plants. It has a<br />
successful track record, having treated<br />
more than 1,000 tons of waste.”<br />
The use of SIAL® also saves money<br />
because fewer waste containers are<br />
required, with an additional knock-on<br />
saving in final storage costs.<br />
Andy White says: “Traditionally, UK<br />
decommissioning clients have opted for<br />
‘make’ solutions, engaging the supply<br />
chain in a piecemeal fashion, with<br />
different contracting vehicles used to<br />
deliver the various parts of the project:<br />
problem definition, solution development,<br />
FEED, implementation et cetera.<br />
This is inefficient and doesn’t make use<br />
of best practice from the wider industry,<br />
where solutions may already exist. It also<br />
leads to over-engineered solutions.<br />
The approach in eastern Europe is very<br />
different, and UK customers have been<br />
quick to see its attractions.”<br />
Asked to build a test rig for a six-month<br />
project at a waste treatment plant, Amec<br />
Foster Wheeler proposed a very basic<br />
design re-using an existing structure in its<br />
test facility at Birchwood, Warrington. This<br />
saved money because there was no need<br />
to manufacture access stairs. The client<br />
originally considered a design that was fully<br />
engineered to last more than 20 years.<br />
In another project, Amec Foster<br />
Wheeler has been contracted on a fixed<br />
price basis to provide a service for the<br />
recovery, treatment and export of waste,<br />
with an incentive to minimise the number<br />
of drums produced. It takes ownership<br />
of the full project lifecycle, including all<br />
supporting documentation, engineering,<br />
manufacturing and retrieval/treatment<br />
operations.<br />
Adds Andy White: “Our engineered<br />
solutions are highly pragmatic whilst<br />
remaining safe, and are based on solutions<br />
that we know will work, with only the<br />
minimum of modifications made to adapt<br />
to the facility in question.<br />
“The equipment is simple, mobile, easy to<br />
decontaminate, can be re-used, and can<br />
be deployed as close to the source of the<br />
waste as possible, hence minimising both<br />
the work and the risk associated with<br />
moving nuclear materials.<br />
Scabbling success<br />
Amec Foster Wheeler Slovakia’s<br />
problem-solving skills are also being<br />
applied to more unusual decommissioning<br />
challenges. At a former experimental<br />
nuclear reactor site in the UK, a postirradiation<br />
examination cell for nuclear<br />
fuel had been left with large areas of high<br />
contamination on the floor and walls.<br />
Five millimetres of concrete had to be<br />
skimmed off to remove contaminated<br />
material, but all work had to be done<br />
remotely because of the high dose risks<br />
to operators. Drawing on experience of<br />
developing new techniques in response<br />
to decommissioning challenges at<br />
nuclear power plants, Amec Foster Wheeler<br />
Slovakia designed a remotely operated<br />
scabbling head attached to a crab and<br />
arm system which can traverse in three<br />
dimensions. The machine was used<br />
successfully to remove the surface<br />
concrete to the required depth at the<br />
rate of 3 square metres per hour.<br />
The equipment was deployed by Amec<br />
Foster Wheeler’s UK-based Specialist<br />
Remediation Services team and the results<br />
far exceeded the customer’s expectations.<br />
To find out more:<br />
pavol.stuller@amecfw.com