Main-eCatalogue-CIGWELD

CIGWELD Catalogue 

AEQPLA Rev2 28/9/11 5:34 PM Page 5 

E Series Regulators 

Max. Outlet Gauge Range (kPa) Connections 

Pressure (kPa) Inlet Outlet Inlet Outlet 

rd 1000 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) Vertical inlet 5/8"-18 UNF RH Ext 

rd 1000 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) Side inlet 5/8"-18 UNF RH Ext 

uard 150 4,000 400 AS 2473 Type 20 (5/8" BSP LH Ext) Vertical inlet 5/8"-18 UNF LH Ext 

uard 150 4,000 400 AS 2473 Type 20 (5/8" BSP LH Ext) Side inlet 5/8"-18 UNF LH Ext 

introduced 

Technology 

and flow 

gas 

oloured 

ct 

shut off in 

broken. 

COMET EDGE Series Regulators 

Part No. Model Max. Outlet Gauge Range (kPa) Connections 

Outlet Inlet Outlet 

Minimum 1,600 AS 2473 Recommended Type 10.5 (5/8" BSP RH Ext) Vertical Generator 

inlet 5/8"-18 

Pressure (kPa) Inlet 

310637 COMET EDGE Oxygen with GasGuard 1000 30,000 UNF RH Ext 

310657 COMET EDGE Oxygen with GasGuard 1000 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) Side inlet 5/8"-18 UNF RH Ext 

310532 COMET EDGE Acetylene with GasGuard 150 4,000 12kVA 400 AS 2473 Type 20 (5/8" BSP LH Ext) Vertical inlet 5/8"-18 UNF LH Ext 

310376 COMET EDGE Acetylene with GasGuard 150 4,000 400 AS 2473 Type 20 (5/8" BSP LH Ext) Side inlet 5/8"-18 UNF LH Ext 

Features 

5YEAR 

• The most advanced regulator design introduced 

to the market in 20 years. 

• Incorporating our Encapsulated Seat Technology 

(EST) which offers precise pressure and flow 

control. 

• Regulators are colour coded for easy gas 

identification. 

• Easy to read gauges incorporating coloured 

segments to assist with setting correct 

operation pressures. 

• GasGuard nipple ensures total gas shut off in 

the event that the inlet connection is broken. 

• Built-in Gauge Guard. 

• Independently certified to AS4267. 

AS 4267 

CUTMASTER® 20 mm 

Cutting Capacity 

Genuine (True) Cut 

Maximum Cut 

Severance Cut 

Pierce Rating 

5YEAR 

32mm 

NOTE: Cutting capacity data based on mild steel. Please refer 

to table below for specific terminology details. 

Specifications 

Supply Voltage 

415 volt (+/- 15%), 3 phase, 50/60Hz 

Maximum Output Current 

60 amps 

Output Power 

6.2KW 

Duty Cycle (@ 40˚C) 

60 amps @ 40% 

Warranty 

Power source - 3 years; Torch - 1 year* 

Power Source Weight 

19.5kg 

Verti-Cor Flux Cored Stainless Steel Welding Wires 

Verti-Cor 316LT 

• Verti-Cor stainless steel flux cored wires 

• 316LT-All positional capabilities 

• Vacuum sealed in aluminised plastic packs 

• Formulated for CO2 or Argon +20-25% CO2 shielding gases 

• High deposition 20mm 

rate welding of stainless steel 

Classifications: 

AWS/ASME-SFA 25mm 

A5.22: 

E316LT1-1 (CO2) 

E316LT1-4 (Ar + 20-25% CO2) 

Operating Data: 

All welding conditions recommended below are for use with semi-automatic operation 

and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 

12mm 

litres/min. 

Wire Dia Current Voltage Electrode Welding 

mm Range (amps) Range (volts) Stickout (ESO) Positions 

1.2 150 – 250 23 – 28 15 – 20 Flat 

1.2 150 – 200 23 – 28 15 – 20 HV Fillet 

1.2 120 – 180 22 – 27 15 – 20 Vertical up 

1.2 140 – 180 22 – 27 15 – 20 Overhead 

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine 

characteristics, plate thickness, run size, shielding gas and operator technique etc. 

AS 4267 

Manual Plasma Cutting 

Dimensions (Power Source) 

385 H x 315 W x 615 L mm 

CIGWELD The COMET EDGE Series is . the latest STOODY range of CIGWELD . THERMAL 24 DYNAMICS The new Cutmaster 14 True . 20mm www.thermadyne.com TWECO 

manual plasma system is desig 

Professional regulators incorporating advanced design, 

proven performance, and unsurpassed safety. Engineered 

excellent cutting and beveling performance on materials up to 

DC + 

TYPICAL ALL WELD METAL 

MECHANICAL PROPERTIES: 

Using CO2 Argon + 20-25% CO2 

0.2% Proof Stress 400 MPa 410 MPa 

Tensile Strength 555 MPa 580 MPa 

Elongation 42% 39% 

TYPICAL ALL WELD METAL ANALYSIS: 

Using welding grade CO2: 

C: 0.03% Mn: 1.8% Si: 0.75% 

Cr: 18.8% Ni: 11.5% P: 0.024% 

S:0.002% Mo: 2.4% 

RECOMMENDED SHIELDING GAS: 

Argon + 20-25% CO2 or equivalent 

ISO14175:M21 

Welding grade CO2 

ISO14175:C1 


Autocraft 316LSi GMAW wire 

AWS A5.9: ER316LSi 

Comweld 316L GAS/TIG rod 

AWS A5.9 ER316L 

Satincrome 316L-17 Electrode 

AWS A5.4 E316L-17 

Packaging Data: 

Wire Dia Pack Type* Pack Weight Part No 

mm 

1.2 Spool • Next generation 15kgtechnology flux 722885 cored wire. 

• Copper coated for smooth consistent feedability and current pick up. 

* Spool (ø300mm) 

• Rutile, all positional capabilities producing a flat mitre fillet bead shape. 

• Ultra low splatter and fume levels. 

• H4 diffusible hydrogen class with a typical weldmetal of 2.2 mls of hydrogen/100 gms 

• Excellent operator appeal. 

• Grade 3 Shipping Society Approvals. 


AS/NZS ISO 17632: (new) B T 49 3 T12 1 M A U H5. 

AS/NZS 2203.1: (old) ETP-GMp-W503A. CM1 H5. 

AWS/ASME-SFA A5.20: E71T-12M H4. 

3YEAR* 

3 

PHASE 

Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Ca 

Verti-Cor 3XP H4 - Seamless 




All welding conditions recommended below are for use with semi-automatic operation, 

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 

litres/min. 

Wire Dia Current Voltage Electrode Optimum Welding 

mm Range (amps) Range (volts) Stickout (ESO) Amps Positions 

Volts 

1.2 250 – 300 27 – 31 20 – 25 280 31 Flat 

1.6 350 – 400 27 – 31 25 – 30 360 31 

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet 

1.6 310 – 360 26 – 30 25 – 30 320 29 

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up 

1.6 200 – 250 24 – 28 15 – 20 240 25 

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead 

1.6 190 – 240 24 – 28 15 – 20 220 24 

DC 

TYPICAL DIFFUSIBLE 

2.2 mls of hydrogen / 

deposited weld metal * 

*for “as manufactured 

3YS 

3YSA H5 

* with Argon +20-25% 

RECOMMENDED SHIE 

• Argon + 20-25% CO 

* Spool (ø300mm); 

www.t 

Cu + 



LEVELS TO AS3752: 

Using Argon +20-25% CO2: 

Yield Stress 

510 MPa 

Tensile Strength 570 MPa 

Elongation 30% 

Argon +20-25% CO2. 

CVN, 

Impact Values 105J av @ 20°C APPROVALS*: 

LRS 3S, 

TYPICAL ALL WELD METAL ANALYSIS: ABS 


C: 0.05% Mn: 1.25% Si: 0.43% combinations. 

P: 0.009 S: 0.007 



mm 

1.2 Spool 15kg 722919 

1.6 Spool 15kg 722921 

Plan

We’ve got Cutting 

& Welding Covered. 

Choose CIGWELD endorsed products for premium quality and reliability. 

Welding Machines 

Portable Welding 

Inverters 

Three Phase and 

Synergic Pulse 

Engine Driven 

Welding Equipment 

Gas Equipment & Accessories 

Comet Gas Outfits 

and Regulators 

Blowpipes, Cutters 

and Consumables 

Comet Gas Equipment 

Accessories 


Inverters 

Transmig 3 Phase 

& Synergic Pulse 

Welding Consumables 

Safety, MIG Gun & Accessories 

Plasma Cutting Equipment 

POCKET GUIDE 

Get Mobile with our 

latest iPhone Pocket 

Guide, scan the QR 

code for details 

Available for: 

Solid & Flux Cored 

Welding Wires 

Electrodes, Rods 

& Fluxes 

Hardfacing 

Electrodes and Wires 

Plasma Cutting 

Equipment 

Safety Products 

Welding Torches, 

Consumables and 

Accessories 

ANDROID 

APPLE 

1300 654 674 I www.cigweld.com.au

Solid and Flux Cored 

Welding Wires 

FMESPE Rev 1 


Introduction 

Contents 

CIGWELD Professional: 

when welding is your business 

At Victor Technologies we distinguish ourselves from 

our competitors through superior features, dependable 

products, technical innovation and excellence in 

customer service and technical support. 

Our range of high performance solid and Flux Cored (FC) 

welding wires offers an optimum solution for every welding 

application. The professional FC wire range, combining both 

fabricated seamed wires and copper-coated, very low 

hydrogen (H4) wires, is the most extensive range 

available in the market today. 

So if you’re serious about performance, cost and ease 

of use the CIGWELD Professional range has the answer. 

KEY TO ICONS 

DC + 

DC 

– 

DC 

+/– 

Cu 

Requires shielding gas 

No shielding gas required 

Direct current - electrode positive 

Direct current - electrode negative 

Direct current - electrode negative or positive 

Suitable for overhead welding 

Suitable for vertical up welding 

Suitable for side horizontal welding 

Suitable for HV (horizontal/vertical) fillet welding 

Suitable for flat welding 

Copper-coated seamless flux cored wire 

©2012 Victor Technologies. All rights reserved. 

Autocraft Copper Coated Solid Steel Welding Wires 

Autocraft LW1-6 

Autocraft LW1 

Autocraft Super Steel 

Autocraft Mn-Mo 

Autocraft NiCrMo 

Autocraft CrMo1 

Autocraft Solid Stainless Steel Welding Wires 

Autocraft 308LSi 



Autocraft Solid Aluminium Welding Wires 

Autocraft AL1100 




Autocraft Solid Copper Based Welding Wires 

Autocraft Deoxidised Copper 

Autocraft Silicon Bronze 

Flux Cored Welding Wires for Mild Steel, 

Low Alloy Steels & Cast Iron 

Why choose Flux Cored over Solid wire? 

Seamed and seamless wires 

Flux cored wire types 

Satin-Cor XP 

Verti-Cor Ultra XP 

Verti-Cor XP 

Verti-Cor 3XP 


Verti-Cor 81 Ni1 


Verti-Cor 81 Ni1 H4 

Verti-Cor 91 K2 H4 


Supre-Cor 5 

Supre-Cor XP H4 

Metal-Cor 5 H4 

Metal-Cor XP 

Tensi-Cor 110TXP H4 

Nicore 55 

Shield-Cor 4XP 

Shield-Cor 11 

Shield-Cor 15 


Shield-Cor 8Ni 





Autocraft Solid Wires & Satinarc Fluxes 

for Submerged Arc Welding 

Autocraft SA1 

Autocraft SA2 

Satinarc 4 

Satinarc 15 

4 

5 

5 

5 

6 

6 

7 

7 

7 

8 

8 

8 

9 

9 

9 

10 

10 

11 

12 

12 

13 

13 

14 

15 

15 

16 

16 

17 

17 

18 

18 

19 

19 

20 

20 

21 

21 

22 

22 

23 

23 

24 

26 

26 

27 

27 

3


Autocraft LW1-6 

DC + 

• A higher manganese/silicon steel wire for GMA Welding 

• Use with CO2 and Argon based shielding gases 

• Wide range of minispool, handispool and Autopak packaging options 

• Suitable for the positional Gas Metal Arc Welding (GMAW) of mild and low alloy 

steels, used in general fabrication and structural work. 


AS/NZS 2717.1: 

AWS/ASME-SFA A5.18: 

Packaging and Operating Data: 

ES6-GC/M-W503AH. 

ER70S-6. 

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No 

mm Range (volts) (metres/min) Range (amps) 

Mini Spool 4 x 721104 

(4 per pack) 0.8kg 

0.6 12 – 14 3.5 – 14 35 – 100 Handi Spool 5kg 721108 

Spool 15kg 720103 

Mini Spool 4 x 721105 


0.8 14 – 22 3.5 – 14 50 – 180 Handi Spool 5kg 721109 

0.9 15 – 26 3.5 – 15 70 – 230 

1.0 16 – 29 3.5 – 15 100 – 280 

1.2 18 – 32 2.5 – 15 120 – 350 

1.6 18 – 34 2.5 – 10 180 – 390 

Spool 15kg 720114 

Spool 15kg 720090 

AutoPak 250kg 720122A 

Spool 15kg 720094 


Spool 15kg 720096 


Spool 15kg 720095 


* Mini Spool (ø100mm); Handi Spool (ø200mm); Spool (ø300mm); AutoPak (ø510mm 

x H.770mm). 

AUTOPAK ® Parts List: 

AUTOPAK accessories “Standard Types”. 

Part No 

Clear plastic AUTOPAK dome (510mm base diam. x 300mm height). 720001 

AUTOPAK conduit assembly kit 

720008 

Robot cell conduit kit 

720004 



Welding Grade CO2: Argon 10-25% CO2: 

Yield Stress 420 MPa 390 MPa 



CVN Impact Val. 110 J @ -20°C 100 J @ -20°C 

TYPICAL WIRE ANALYSIS: 

C: 0.08% Mn: 1.55% Si: 0.88% 

S: 0.010% P: 0.015% 

TYPICAL DIFFUSIBLE HYDROGEN 


1.0 - 2.0 mls of hydrogen / 100gms of 

deposited weld metal. 

Autopak Conduit Assembly 

Kit P/No: 720008 

Clear Plastic Dome and 

Conduit Adaptor 

P/No: 720001 

Steel Locking Ring 

APPROVALS: 

L.R.S. Grade 3S, 3YS 

A.B.S. Grade 3SA 

*Approvals do not include 0.6mm 

Autocraft LW1-6 wire 


• Argon + 10-15% CO2 (or equivalent) 

ISO14175: M14, M21, M24 


ISO14175: M21 

• Argon + 5% CO2 +3% O2 

ISO14175: M23 

• Welding Grade CO2 

ISO14175: C1 

COMPARABLE CIGWELD PRODUCTS: 

Comweld LW1-6 TIG rod 

Comweld LW1 TIG rod 

Verti-Cor 3XP FCAW 

Metal-Cor XP FCAW 

Handle 

Pressure Ring 

The advantages of AUTOPAK ® 

• Higher productivity from reduced downtime 

• Straight/Twist free wire gives greater accuracy in the joint 

• Smaller acceleration weight produces improved arc starting with 

less stress on wire-feed unite and less slippage and burn backs 

• Fully enclosed pack and pay-off system protects against dust, 

dirt and moisture 

• Compact and manoeuverable makes it easy to use in confined 

and restricted locations. Autopak takes up only 0.2m 2 of floor 

space. 

Wire 

Cardboard Drum 

4


Autocraft LW1 

• A Premium Quality Low Carbon Steel Wire for GMA Welding. 

• Suitable for the all positional multi-pass Gas Metal Arc welding of mild, low alloy 

and medium strength steels, as used in general fabrication, pressure vessels and 

structural work. 


AS/NZS 2717.1: 



ER70S-4. 

Packaging and operating Data: 

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No 


0.9 15 – 26 3.5 – 15 70 – 230 Spool 15kg 720115 

1.2 18 – 32 2.5 – 15 120 – 350 Spool 15kg 720116 


DC + 

DC 


MECHANICAL PRoPERTIES: 

Welding Grade CO2: Argon 10-25% CO2: 






C: 0.08% Mn: 1.16% Si: 0.70% 

S: 0.010% P: 0.015% 

TYPICAL DIFFUSIbLE HYDRoGEN 

LEvELS To AS3752: 



APPRovALS: 

L.R.S. Grade 3S 

A.B.S. Grade 3SA 

RECoMMENDED SHIELDING GAS: 



• Argon + 5% CO2 +3% O2 


CoMPARAbLE CIGWELD PRoDUCTS: 

Comweld LW1 TIG rod 

Comweld LW1-6 TIG rod 

Verti-Cor 3XP FCAW 

Supre-Cor 5 FCAW 

Autocraft Super Steel 

+ 

DC 

• A Low Carbon, Triple Deoxidised Steel Wire for GMA Welding. 

• For use with Welding Grade CO 2 or Argon Based Shielding Gases. 

• Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. 

• The ideal choice for the welding of rusty or mill scaled plates and pipes and the 

root pass welding of pipes, tanks, and heavy walled joints. 


AS/NZS 2717.1: 



ER70S-2. 




1.2 18 – 32 2.5 – 15 120 – 350 Spool 15kg 720054 




Argon 20-25% CO2: 

Yield Stress 

425 MPa 



CVN Impact Values 75 J av @ -20°C 


C: 0.05% Mn: 1.10% Si: 0.55% 

Ti: 0.10% Zr: 0.06% Al: 0.08% 

S: 0.007% P: 0.008% Fe: Balance 






• Argon + 10-25% CO2 

• Argon + 1-3% O2 



Comweld Super Steel TIG rod 

Autocraft Mn-Mo 

+ 

• A Manganese Molybdenum Steel Wire for the GMA Welding of Higher Strength steels. 

• For Use with Welding Grade CO 2 or Argon Based Shielding Gases. 

• 550 MPa Tensile Class Weld Deposits. 

• Suitable for the all positional fillet and butt welding of a wide range of higher strength 

steels, particularly those used in the fabrication of pressure vessels, boilers and 

pipelines. 


AS/NZS 2717.1: 


ESD2-GC/M-W559AH. 

ER80S-D2. 




0.9 16 – 28 3.5 – 15 70 – 230 Spool 15kg 720049 

1.2 18 – 32 3.5 – 15 120 – 350 Spool 15kg 720052 




Argon 20-25% CO2: 

Yield Stress 

580 MPa 



CVN Impact Values 80J av @ +20°C 


C: 0.08% Mn: 1.73% Si: 0.65% 

Mo: 0.45% S: 0.011% P:0.017% 






• Argon + 20-25% CO2 

• Argon + 1-3% O2 


5


Autocraft NiCrMo 

• A low alloy steel wire for the GMA welding of high strength steels 

• For use with welding grade CO2 or Argon based shielding gases 

• 760MPa tensile class weld deposits 

• Suitable for all positional fillet and butt welding of a wide range of high strength 

steels, particularly quenched and tempered types such as Bisalloy 80, USS-T1 types 

and Welten 80C etc. 


AS/NZS 2717.1: 



ESMG-GC/M-W769AH. 

ER110S-G. 



1.2 18 – 32 3.5 – 15 120 – 350 Spool 15kg 720053 



• A low alloy steel wire for the GMA welding of matching Cr-Mo-steels 

• Recommended for the GMA welding of 1/2Cr-1/2Mo, 1Cr-1/2Mo and 1 1/4Cr-1/2Mo 

steel pipes, plates and castings 


AS/NZS 2717.1: 


ESB2-GM-W559AH. 

ER80S-B2. 




1.2 18 – 32 3.5 – 15 120 – 350 Spool 15kg 720029 


DC + 

DC + 



Argon 1-3% CO2: Argon 10-25% CO2: 







C: 0.08% Mn: 1.40% Si: 0.60% 

Ni: 1.40% Cr: 0.40% Mo: 0.25% 

V: 0.10% 



Argon 1-3% CO2: 

0.2% Proof Stress 500 MPa 



CVN Impact Values 60J av @ +20°C 

Post weld heat treated at 620˚C as 

required by AWS A5.28 


C: 0.09% Mn: 0.60% Si: 0.60% 

Cr: 1.30% Mo: 0.50% P: 0.015% 

S: 0.010% Fe: Balance 






• Argon + 10-25% CO2 

• Argon + 1-3% O2 



Verti-Cor 113 K3 H4 FCAW 

Tensi-Cor 110T XP H4 FCAW 






• Argon + 20-25% CO2 

• Argon + 1-3% O2 


Alloycraft 80-B2 electrode 

Comweld CrMo1 TIG rod 

6

Autocraft Solid Stainless Steel Welding Wires 


• A steel wire for the GMA welding of 304 and 304L type stainless steels 

• Recommended for the general welding of 210, 302, 321, 347, 409 and 444 type 

stainless steels 


AS/NZS ISO 14343: (new) 

AS/NZS 2717.3: (old) 


B SS308LSi. 

ES308LSi. 

ER308LSi. 


These machine settings are a guide only. Actual voltage and welding current used will 

depend on machine characteristics, plate thickness, run size, shielding gas and operator 

technique, etc. 



0.9 16 – 24 4.5 – 15 70 – 200 Spool 15kg 721271 

1.2 20 – 28 3.0 – 10 150 – 280 Spool 15kg 721272 


DC + 

DC 







CVN Impact Values 90J av @ -60°C 


C: 0.02% Mn: 2.05% Si: 0.80% 

Cr: 19.95% Ni: 10.25% P: 0.020% 


FERRITE NUMbER: 

5–10 FN 


• Argon + 1-3% O2 

• Argon + 2-5% CO2 


Satincrome 308L-17 electrode 

Comweld 308L TIG rod 

Verticor 308L FCAW wire 


+ 

• A Stainless Steel Wire for the GMA Welding of 309 and 309L Type Stainless Steels. 

• Also suitable for a wide range of other welding applications including: the 

dissimilar joining of “300 series” and stainless steel grades to mild or low alloy 

steels, an intermediate or buttering layer in the butt welding of clad steel. 



AS/NZS 2717.3: (old) 


B SS309LSi. 

ES309LSi. 

ER309LSi. 




technique etc. 



0.9 16 – 24 4.5 – 15.0 70 – 200 Spool 15kg 721276 

1.2 20 – 28 3.0 – 10.0 150 – 280 Spool 15kg 721277 











C: 0.02% Mn: 2.10% Si: 0.75% 

Cr: 23.75% Ni: 13.75% P: 0.020% 



10 – 15 FN 

DC + 


• Argon + 1-3% O2 

• Argon + 2-5% CO2 


Satincrome 309Mo-17 electrode 


Verticor 309LT FCAW wires 

• A Stainless Steel Wire for the GMA Welding of 316 and 316L Type Stainless Steels. 

• Also suitable for the general welding of other 300 and 400 series stainless 

steels including 301, 302, 304/304L, 321, 347, 410 and 430. 



AS/NZS 2717.3: (old) 


B SS316LSi. 

ES316LSi. 

ER316LSi. 







0.8 16 – 20 5.0–15.0 60–150 Mini spool 4 x 721285 

(4 per pack) 1kg 

0.9 16 – 24 4.5 – 15.0 70 – 200 Handi spool 5kg 720283 

0.9 16 – 24 4.5 – 15.0 70 – 200 Spool 15kg 721286 

1.0 16 –24 4.5 – 15.0 70 – 200 Spool 15kg 722386 

1.2 20 –28 3.0 – 10.0 150 – 280 Spool 15kg 721287 

* Mini spool (ø100mm); Handi spool (ø200mm); Spool (ø300mm). 









C: 0.02% Mn: 2.05% Si: 0.80% 

Cr: 19.95% Ni: 10.25% P: 0.020% 



5 – 10 FN 


• Argon + 1-3% O2 

• Argon + 2-5% CO2 




Verticor 316LT wire 

7


8 


• A high purity aluminium wire for the GMA welding of selected wrought 

aluminium alloys. 

• Recommended for the joining of selected high purity 1XXX series aluminium alloys 

used extensively in electrical and chemical industry applications. 


AS/NZS ISO 18273: (new) S Al 1200. 

AS/NZS 2717.2: (old) E1100. 


ER1050. 







1.6 23 – 28 5.0 – 9.5 200 – 350 Spool 7kg 722218 

2.0 25 – 31 4.0 – 8.0 250 – 400 Spool 7kg 723218 



• An Aluminium -5% Silicon wire for GMA welding of selected wrought and cast 

Aluminium alloys. 

• For the repair welding of Aluminium alloy castings (mainly 4XX and 6XX series). 

• For welding selected wrought (1XXX, 5XXX and 6XXX series) Aluminium Alloys. 



AS/NZS 2717.2: (old) E4043. 


ER4043. 




technique etc. For 5XXX type welding wires use welding current settings on the higher 

side of the range specified below and arc voltages on the lower side of the range. For 

1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side 

of the specified range and arc voltages on the higher side. 



1.2 20 – 25 5.5 – 12.0 150-250 Spool 7kg 722237 

1.6 23 – 28 5.0 – 9.5 200-350 Spool 7kg 722238 



• An Aluminium -5% Magnesium wire for the GMA welding of a wide range of 

wrought and cast Aluminium alloys containing magnesium. 



AS/NZS 2717.2: (old) E5356. 


ER5356. 




technique etc. For 5XXX type welding wires use welding current settings on the higher 

side of the range specified below and arc voltages on the lower side of the range. For 

1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side 

of the specified range and arc voltages on the higher side. 



0.8 14 – 21 6.0 – 20.0 50 – 150 Mini Spool 4 x 721221 


0.9 16 – 22 6.0 – 17.5 80 – 180 Spool 7kg 722226 

1.0 17 – 23 6.0 – 16.5 110 – 220 Spool 7kg 722224 

1.0 17 – 23 6.0 – 16.5 110 – 220 Handi Spool 2.0kg 723224 

1.2 20 – 25 5.5 – 12.0 150 – 250 Spool 7kg 722227 


DC + 

+ 



Single-vee butt weld with 1060 Aluminium 

(reduced section tensile specimen): 

Welding grade Argon: 

0.2% Proof Stress 34.5 MPa 

Tensile Strength 69.0 MPa 

Elongation (in 2 inches) 29% 

WIRE ANALYSIS LIMITS: 

Si: 0.06% Fe: 0.06% Cu: 0.005% 

Mn: 0.01% Mg: 0.01% Zn: 0.03% 

Ti: 0.01% Total others: 0.01% 

Al: 99.88% min. 

* Single values are maximum allowable, 

unless otherwise stated. 



Single-vee butt weld with 6061-T6 

Aluminium (reduced section tensile 

specimen) using welding grade Argon: 

Postweld heat 

As welded: treated & aged: 



Elongation (in 2 inches) 8% 5% 


Single values are maximum allowable, 


Si: 4.5–6.0% Fe: 0.80% Cu: 0.30% 

Mn: 0.05% Mg: 0.05% Zn: 0.10% 

Ti: 0.20% Total others: 0.15% 

Al: Balance 

DC + 

DC 




(reduced section tensile specimen): 








Si: 0.25% Fe: 0.40% Cu: 0.10% 

Mn: 0.05–0.2% Mg: 4.5–5.5% 

Cr: 0.05–0.20% Zn: 0.10% 

Ti: 0.06–0.20% Total others: 0.15% 

Al: Balance 


• Welding Grade Argon 

• Argon + 25% He 

• Helium + 25% Ar 


Comweld AL1100 







APPROVALS: 

Det Norske Veritas (DNV) 

Lloyds Register of Shipping (LRS) 

American Bureau of Shipping (ABS) 







AWS R5356 

APPROVALS: 



American Bureau of Shipping (ABS)



• For GMAW welding of wrought and cast aluminium alloys containing magnesium. 

• Superior surface cleanliness for improved resistance to porosity. 


AS/NZS ISO 18273: (old) S Al 5183. 

AS 2717.2: (new) E5183. 


ER5183. 




1.0 17 – 23 6.0 – 16.5 110 – 220 Spool 7kg 722239 

1.2 20 – 25 5.5 – 12.0 150 – 250 Spool 7kg 722240 


DC + 

DC 




(reduced section tensile specimen) 








Si: 0.40% Fe: 0.40% Cu: 0.10% 

Mn: 0.5-1.0% Mg: 4.3-5.2% 

Cr: 0.05-0.25% 

Zn: 0.25% Ti: 0.15% 

Total others: 0.15% 

Al: Balance 



• Argoshield 80T or Ar + 25% He or 

equivalent gases 

• Argoshield 81T or He + 25% Ar or 

equivalent gases 

• EN439: I1 & I3 shielding gases 

APPRovALS: 



American Bureau of Shipping (ABS) 

Autocraft Solid Copper based Welding Wires 

Autocraft Deoxidised Copper 

+ 

• A high Copper alloy for GMA Joining and overlay applications. 

• Fabricating deoxidised copper and electrolytic pitch copper components. 

• Repair of Copper castings. 

• Lower strength welding of galvanised steels and deoxidised copper to 

mild steel joints. 

• Typical applications include the GMA welding of copper transformer connectors, 

copper bus bars, billet molds and heater elements etc. 



ERCu. 



Weld Metal Density 7.47 x 10 3 kg/m 3 





Elongation (in 2 inches)30% 

Electrical Conductivity 40% IACS 

Hardness 

55 HB 

Mn: 0.5%Si: 0.5% P: 0.15% 

Sn: 1.0% Cu: 98.0% min Others: 0.50% 













1.6 28 – 32 5.5 – 11.5 160 – 380 Spool 13kg 720260 

* Spool (ø300mm). 


• A Copper based wire for the GMA welding of Copper-Silicon alloys including 

Cusilman and Everdur. 

• Used for the lower strength welding of steels. 

• Extensively used for the GMA welding of Copper-Silicon alloys used in hot 

water systems, heat exchangers, calorifiers and marine components for their 

corrosion resistance. 



ERCuSi–A. 







0.8 15 – 20 4.5 – 10.5 65 – 150 Handispool 5kg 720159 

0.9 21 – 26 7.5 – 14.5 100 – 250 Spool 13kg 720015 

1.2 22 – 28 5.5 – 11.5 160 – 380 Spool 13kg 720255 


DC + 






Elongation (in 2 inches)50% 


Fe: 0.25% Mn: 1.0% Si: 3.40% 

Sn: 0.90% Zn: 0.90% Cu: Balance 



• Argon + 10-25% CO2 

• Argon + 0-3% O 2 


TYPICAL WELD DEPoSIT HARDNESS 

WITH ARGoN +10-15% Co2 : 

HRB 

Three Layers on Mild Steel 48 


Comweld Silicon Bronze rod 

AWS A5.7: ERCuSi–A 

9

Flux Cored Welding Wires 

Why choose Flux Cored over Solid wire? 

Flux Cored Welding wires, have several distinct advantages over 

solid wires: 

• Higher deposition rates. Cored wires have less cross sectional 

area than solid wires of equivalent diameter, therefore the 

welding current is applied to a smaller area resulting in higher 

current density, higher melt off rates and a more forceful arc 

column. 

• All positional capabilities. Most types of Flux Cored wires 

have slag systems similar to that of a conventional manual 

arc electrode enabling out of position Welding. One of the 

functions of the slag is to support the solidifying Weld Metal 

allowing for higher Welding currents, greater depth of fusion 

and higher travel speeds which all translate to increased 

productivity. 

Solid wires on the other hand typically require lower current 

levels to perform out of position Welds. Usually the “short 

circuit” or “Dip” transfer mode is used. This results in a lower 

level of fusion and greatly reduced deposition when welding 

out of position. 

• better fusion profiles. The higher current density of Flux Cored 

wires results in a more forceful Arc column creating a greater 

depth of fusion (particularly with CO2 shielding gas) and 

improved fusion profiles. This translates to a more suitable 

shape of the fusion zone and greater effective throat thickness 

on Fillet Welds. 

• Ease of operation. The CIGWELD Flux Cored Wire range 

represents the most user- friendly range of wires on the market 

today. Operator training for out of position Welding is greatly 

reduced compared to that required for Solid wire. 

• Greatly increased range of Alloy types. Since the Alloying 

elements are introduced to the wire during manufacture a 

broad selection can be produced by adjusting the flux 

ingredients. 

Seamed flux cored wire 

Seamed and seamless wires 

Conventional (seamed) Flux Cored Welding wires are produced 

from a flat strip of steel that is roll formed into a “U” shaped 

section and flux ingredients are carefully metered into the section 

before it passes through closing rolls completing the tubular shape 

and compressing the granular flux inside. The closed wire is then 

drawn through finishing dies to achieve the required final diameter. 

Seamless wires can be made in two common ways, the most 

popular is to begin with a larger diameter seamless tube, and meter 

the flux ingredients into the tube before drawing to size, annealing 

and Copper coating. The other method begins much the same as a 

conventional seamed wire but the seam is welded closed before 

drawing down to size. 

The closed and protected nature of seamless wires offers 

significant benefits in control of diffusible Hydrogen in the weld 

deposit by offering much greater resistance to moisture pickup. 

The high temperature annealing and Copper coating offer additional 

benefits by increasing electrical conductivity, enhancing feedability 

and improving shelf life of the wire. 

Features & benefits 

Seamed Flux Cored Wires 

• Ease and speed of manufacture 

• Lower cost of manufacture 

• Good feedability 

• Excellent welding characteristics 

• Excellent operator appeal 

Seamless Flux Cored Wires 

• Greatly improved control of diffusible Hydrogen: 

AWS H4 / AS H5 classifications 

• Greatly reduced moisture absorption 

• Greatly reduced susceptibility to Hydrogen induced cracking 

• Outstanding welding characteristics 

• Excellent operator appeal 

• Excellent feedability 

• Excellent electrical conductivity 

• Greater rust resistance 

• Improved targetability 

• Reduced wear on tips and liners 

Seamless flux cored wire 

Copper coating 

Steel tube 

Flux 

Steel casing 

Flux 

Seam 

Steel casing 

Flux 

10

Flux Cored Welding Wires 

Flux cored wire types 

Rutile Types: the most widely used gas shielded flux cored wires are 

those which contain Rutile as the major core ingredient. These wires 

exhibit excellent arc characteristics, good bead shapes, excellent slag 

detachability and minimal spatter. 

Several of the Cigweld Rutile type wires are formulated for use with 

both CO 2 and Argon based Mixed shielding gases. 

The most common types found in the Australian market today are 

AWS Classification: T-1, T-9, & T-12 class wires. 

basic Types: principally use Calcium Fluoride and Calcium Carbonate 

as their main flux ingredients. These ingredients help to provide a 

weld metal that is relatively clean and low in Oxygen content for 

superior impact toughness and ductility. 

These basic elements are not as easily ionized in the arc resulting in 

a harsher arc with higher spatter levels than those of Rutile type 

wires. The presence of the Fluorides lowers the “pick up” of 

Hydrogen in the Weld metal therefore Basic wires are characterized 

by very low Diffusible Hydrogen levels. Typically less than 3mls per 

100g of deposited Weld metal. 

Metal Cored: wires are composed mainly of Iron Powder with minor 

additions of alloying elements, de-oxidants, and arc stabilizers. These 

wires are designed to operate primarily with Argon based shielding 

gases in spray transfer and produce very little slag coverage. 

These wires are best compared to solid steel wires in their 

application but offer the benefits of superior deposition rates and 

improved fusion profiles. 

Low Alloy: wires can be rutile, basic or metal cored in construction. 

As tensile strength increases these wires tend to be either basic or 

metal cored for greater assurance of control of diffusible Hydrogen 

levels in the weld deposit. 

11

Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron 

Satin-Cor XP 

DC + 

• A rutile type flux cored wire formulated exclusively for CO2 shielding gas. 

• For high speed, downhand welding applications. 


• Superior fillet shape and slag lift. 

• Recommended for the downhand fillet welding of structural steels of 6mm 

thickness or heavier. 


AS/NZS ISO 17632: (new) B T 49 2 T1 0 C A H10. 

AS/NZS 2203.1: (old) ETD-GCp-W502A. CM1 H10. 


E70T-1H8. 

1.6mm ONLY: 

AS/NZS ISO 17632: (new) B T 49 2 T1 0 C A H10. 

AS 2203.1: (old) ETD-GCp-W502A. CM1 H10. 

ETD-GMp-W502A. CM1 H10. 


E70T-1H8, E70T-1M H8 



CO2: Ar +20-25% CO2: 

Yield Stress. 430 MPa 465 MPa(1.6mm) 



CVN Impact Values 84Jav@0°C 70J av @0˚C 


USING CO2 

C: 0.04% Mn: 1.4% Si: 0.41% 

USING Argon + 20-25% CO2 (1.6mm only) 

C: 0.05% Mn: 1.65% Si: 0.61% 

RECOMMENDED SHIELDING GASES: 

Welding Grade CO2 ISO14175: C1 


1.6mm only ISO14175: M21 



5-6 mls of hydrogen/100gms of deposited 

weld metal *. 

*for “as manufactured” product using 

welding grade CO 2 shielding gas. 

APPROVALS*: 

LRS Grade 2S, 2YS 

ABS Grade 2YSA H10 

DNV Grade IIIYM 

*with welding grade CO 2 shielding gas. 




litres/min. 


mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions 

1.6 350 – 450 28 – 33 25 – 30 380 30 Flat 

2.4 400 – 550 28 – 33 25 – 35 450 30 

1.6 300 – 400 26 – 30 25 – 30 330 29 HV Fillet 

2.4 350 – 450 26 – 30 25 – 30 400 29 

1.6 270 – 350 25 – 29 25 – 30 300 28 Horizontal 

2.4 320 – 420 25 – 29 25 – 30 360 28 





mm 

1.6 Spool 15kg 720904 

2.4 Coil 25kg 720906 


Verti-Cor Ultra 

DC + 

• A rutile type flux cored wire formulated exclusively for CO2 shielding gas. 

• Versatile, all positional capabilities. 


• Grade 2 Shipping Society approvals. 

• Low spatter and fume levels. 

• Designed for the single and multi-pass welding of mild and medium strength steels in 

the downhand, vertical-up and overhead positions. 


AS/NZS ISO 17632: (new) B T 49 2 T11C A H10. 

AS/NZS 2203.1: (old) ETP-GCp-W502A. CM1 H10. 


E71T-1H8. 




litres/min. 



1.2 250 – 300 27 – 31 20 – 25 250 28 Flat 

1.6 350 – 400 27 – 31 25 – 30 300 29 

1.2 230 – 280 26 – 30 20 – 25 230 27 HV Fillet 

1.6 310 – 360 26 – 30 25 – 30 270 27 

1.2 170 – 220 24 – 28 15 – 20 190 24 Vertical up 

1.6 200 – 250 24 – 28 15 – 20 210 25 

1.2 160 – 210 24 – 28 15 – 20 215 26 Overhead 

1.6 190 – 240 24 – 28 15 – 20 250 27 






Yield Stress 

480 MPa 



CVN Impact Values 80 J av @ 0°C. 

TYPICAL ALL WELD METAL ANALYSIS 

USING CO 2 SHIELDING GAS: 

C: 0.04% Mn: 1.24% Si: 0.70% 

Ti: 0.035% B: 0.005%. 



mm 

1.2 Spool 15kg 720900 

1.6 Spool 15kg 720902 




5-6 mls of hydrogen / 100gms of 

deposited weld metal *. 


welding grade CO2 shielding gas. 

APPROVALS*: 

LRS Grade 2S, 2YS H15. 

ABS Grade 2YSA H10. 

DNV IIYMS H10. 

*with welding grade CO2 shielding gas. 



12


Verti-Cor XP 

DC + 

• Versatile, smooth running, general purpose, rutile type flux cored wire 

• Now with Grade 3 Shipping Society approvals on mixed gas and CO2 


• All positional capabilities 


AS/NZS ISO 17632: (new) B T 49 2 T1 1 C A U H10. 

B T 49 2 T1 1 M A U H10. 


ETP-GCp-W503A. CM1 H10. 


E71T-1M H8; E71T-1 H8 




litres/min. 



1.2 150-250 23-28 15-20 - - 

1.6 280-400 28-34 25-30 - - Flat 

2.0 400-480 29-32 25-30 - - 

1.2 150-200 23-28 15-20 - - 

1.6 250-350 28-34 25-30 - - HV Fillet 

2.0 350-400 27-31 25-30 - - 

1.2 120-180 22-27 15-20 - - 

1.6 200-250 23-27 20-25 - - Vertical Up 

2.0 230-280 24-28 20-25 

1.2 140-180 22-27 15-20 - - 

1.6 190-250 23-27 20-25 - - Overhead 

2.0 220-260 23-27 20-25 - - 





CO2: Ar +20-25% CO2: 

Yield Stress. 510 MPa 550 MPa 



CVN Impact Values 60Jav@0°C 70J av @0˚C 


USING CO2 

C: 0.29% Mn: 1.35% Si: 0.42% 

S: 0.012% P: 0.01% 

USING Argon + 20-25% CO2 

C: 0.032% Mn: 1.44% Si: 0.59% 

S: 0.001% P: 0.025% 



mm 

1.2 Spool 15kg 720915 

1.2 Autopak 200kg 720915A 

1.6 Spool 15kg 720917 

1.6 Autopak 200kg 720917A 

2.0 Spool 15kg 720595 

2.0 Coil 25kg 720596 



Welding Grade CO2 ISO14175: C1 


ISO14175: M21; M24 



5-6 mls of hydrogen/100gms of deposited 

weld metal *. 


welding grade CO 2 shielding gas. 

APPROVALS*: 



DNV IIIYMS H10. 

*with Argon + 20-25% CO2 shielding gas 

and CO2 shielding gas. 

Verti-Cor 3XP 

DC + 

• A microalloyed, rutile type flux cored wire. 



• Grade 3 Shipping Society approvals. 

• Formulated to give smooth (low spatter) arc transfer, flat mitre fillet welds and 

excellent slag lift in all positions (except vertical-down), on a wide range of 

mild and medium strength steels. 



B T 49 3 T12 1 M A U H10. 


ETP-GCp-W503A. CM1 H10. 

AWS/ASME-SFA A5.20: E71T-1 H8 , E71T-12M H8. 




litres/min. 



1.2 250 – 300 27 – 31 20 – 25 280 31 Flat 

1.6 350 – 400 27 – 31 25 – 30 360 31 

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet 

1.6 310 – 360 26 – 30 25 – 30 320 29 

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up 

1.6 200 – 250 24 – 28 15 – 20 240 25 

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead 

1.6 190 – 240 24 – 28 15 – 20 220 24 





Using Ar+20-25% CO2: Using CO2: 




CVN, 

Impact Values 110J av @ 0°C. 90J av @ 0°C. 

90J av @ -20°C 75J av @ -20°C 



C: 0.07% Mn: 1.16% Si: 0.52% 

Ti: 0.035% B: 0.008% 

Using CO2: 

C: 0.06% Mn: 1.05% Si: 0.42% 

Ti: 0.035% B: 0.007% 



mm 

1.2 Spool 15kg 720919 

1.6 Spool 15kg 720921 




5–6 mls of hydrogen / 100gms of 



Argoshield 52 shielding gas. 

APPROVALS*: 




*with Argon +20-25% CO2 shielding gas 

combinations. 


• Argon + 10-20% CO2 

• Argon + 20-25% CO2. 



Autocraft LW1/LW1-6 GMAW 

Ferrocraft 61 MMAW 

13



Cu 

DC + 

• Next generation technology flux cored wire. 

• Copper coated for smooth consistent feedability and current pick up. 

• Rutile, all positional capabilities producing a flat mitre fillet bead shape. 

• Ultra low splatter and fume levels. 

• H4 diffusible hydrogen class with a typical weldmetal of 2.2 mls of hydrogen/100 gms 






AWS/ASME-SFA A5.20: E71T-12M H4. 




litres/min. 



1.2 250 – 300 27 – 31 20 – 25 280 31 Flat 

1.6 350 – 400 27 – 31 25 – 30 360 31 

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet 

1.6 310 – 360 26 – 30 25 – 30 320 29 

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up 

1.6 200 – 250 24 – 28 15 – 20 240 25 

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead 

1.6 190 – 240 24 – 28 15 – 20 220 24 






Yield Stress 

510 MPa 



CVN, 

Impact Values 105J av @ 20°C 



C: 0.05% Mn: 1.25% Si: 0.43% 

P: 0.009 S: 0.007 



mm 

1.2 Spool 15kg 722919 

1.6 Spool 15kg 722921 




2.2 mls of hydrogen / 100gms of 



Argon +20-25% CO2. 

APPROVALS*: 

LRS 3S, 3YS H5 

ABS 3YSA H5 

* with Argon +20-25% CO2 shielding gas 

combinations. 


• Argon + 20-25% CO2. 

14



DC + 

• A higher strength low alloy steel, rutile type flux cored wire 

• Formulated for use with Argon +20-25% CO2 shielding gases. 



• A Nominal 1% Nickel Steel deposit of the 550 MPa tensile class. 

• Typical applications include the under matching strength fillet welding of Bisalloy 60, 

70 and 80 quenched and tempered steels. 


AS/NZS ISO 17632: (new) B T 55 4 T1 1 M A N2 U H10. 

AS/NZS 2203.1: (old) ETP-GMp-W554A. Ni1 H10. 


E81T1-Ni1MH8 




litres/min. 



1.2 250 – 300 27 – 31 20 – 25 280 31 Flat 

1.6 350 – 400 27 – 31 25 – 30 360 31 

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet 

1.6 310 – 360 26 – 30 25 – 30 320 29 

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up 

1.6 200 – 250 24 – 28 15 – 20 240 25 

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead 

1.6 190 – 240 24 – 28 15 – 20 220 24 






Yield Stress 520 MPa 




TYPICAL ALL WELD METAL ANALYSIS*: 

C: 0.06% Mn: 1.35% Si: 0.35% 

Ni: 0.90% Ti: 0.035% B: 0.007%. 

*Using Argon +20-25% CO2 



mm 

1.2 Spool 15kg 720390 

1.6 Spool 15kg 720391 







Argon +20-25% CO2. 


• Argon + 20-25% CO2 


Alloycraft 80-C1 MMAW 


DC + 

• Higher strength, low alloy rutile type flux cored wire 

• Formulated for use with Argon + 20-25% CO 2 or equivalent shielding gas 

• Outstanding operator appeal 

• Versatile all positional capabilities 

• Low fume levels 


AS/NZS ISO 17632: (new) B T 55 4 T1 1 M A N5 U H10. 

AS/NZS 2203.1: (old) 

ETP-G/Mp-W554A Ni2 H10 


E81T1-Ni2M H8 




litres/min. 



1.2 250-300 27-31 20-25 280 30 Flat 

1.6 350-400 27-31 25-30 360 31 

1.2 230-280 26-30 20-25 260 28 HV Fillet 

1.6 310-360 26-30 25-30 320 29 

1.2 170-220 24-28 15-20 200 24 Vertical Up 

1.6 200-250 24-28 15-20 240 25 

1.2 160-210 24-28 15-20 200 24 Overhead 

1.6 190-240 24-28 15-20 220 24 






Yield Stress 

590 MPa 



CVN, Impact Values 70J av @ -40°C 



C: 0.02% Mn: 1.16% Si: 0.51% 

Ni: 2.0% 



mm 

1.2 Spool 15kg 722390 

1.6 Spool 15kg 722391 




6-7 mls of hydrogen / 100gms of 



Argon +20-25% CO2. 


• Argon + 20-25% CO2 or equivalent 

ISO14175: M21, M24 

15


Verti-Cor 81 Ni1 H4 

Cu 

DC + 

• Copper coated for smooth consistent feedability and enhanced current pick-up 

• Higher strength, low alloy, rutile type flux cored wire 

• Formulated for use with either Argon + 20-25% CO 2 or CO 2 shielding gases 


• Versatile, all positional capabilities 

• Low fume levels 

• Precision layer wound 


AS/NZS ISO 17632: (new) B T 55 5 T1 1 C A N2 U H5. 

B T 55 5 T1 1 M A N2 U H5. 

AS/NZS 2203.1: (old) 

ETP-GC/Mp-W554A Ni1 H5 


E81T1-Ni1M H4; E81T1-Ni1 H4 




litres/min. 



1.2 250-300 27-31 20-25 280 30 Flat 

1.6 350-400 27-31 25-30 360 31 

2.0 380-460 28-32 25-30 400 33 

1.2 230-280 26-30 20-25 260 28 HV Fillet 

1.6 310-360 26-30 25-30 320 29 

2.0 340-420 27-31 25-30 370 31 

1.2 170-220 24-28 15-20 200 24 Vertical Up 

1.6 200-250 24-28 15-20 230 25 

2.0 220-280 24-28 20-25 250 26 

1.2 160-210 24-28 15-20 200 24 Overhead 

1.6 190-240 23-27 15-20 220 24 

2.0 210-270 23-27 20-25 240 25 






Using Ar+20-25% CO2: Using CO2: 




CVN, 

Impact Values 85J av @ -50°C. 75J av @ -50°C 



C: 0.06% Mn: 1.40% Si: 0.5% 

Ni: 1.0% 

Using CO2: 

C: 0.05% Mn: 1.1% Si: 0.38% 

Ni: 1.16% 



mm 

1.2 Spool 15kg 720550 

1.6 Spool 15kg 720551 

2.0 Spool 15kg 720591 

2.0 Coil 25kg 720592 


Cu 

DC + 





Cu 

DC + 


• A high strength low alloy steel, rutile type flux cored wire 

• Formulated for use with Argon +20-25% CO2 shielding gases. 


• A Nickel Molybdenum Steel deposit of the 760 MPa tensile class. 

• Typical applications include the full strength butt welding and fillet welding of Bisalloy 

80 and similar quenched and tempered steels. 


AS/NZS ISO 18276: (new) B T 76 2 T1 1 M A N3M2U H5. 

AS/NZS 2203.1: (old) ETP-GMp-W768A. K3 H5. 

AWS/ASME-SFA A5.29: E111T1-K3M H4. 




litres/min. 



1.2 250 – 300 27 – 31 20 – 25 280 31 Flat 

1.6 350 – 400 27 – 31 25 – 30 360 31 

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet 

1.6 310 – 360 26 – 30 25 – 30 320 29 

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up 

1.6 200 – 250 24 – 28 15 – 20 240 25 

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead 

1.6 190 – 240 24 – 28 15 – 20 220 24 











C: 0.06% Mn: 1.60% Si: 0.36% 

Ni: 2.45% Mo: 0.46% 




mm 

1.2 Spool 15kg 721381 

1.6 Spool 15kg 721382 




3.0-3.5 mls of hydrogen / 100gms of 



Argon +20-25% CO2. 


• Argon + 20-25% CO2 


Alloycraft 110 MMAW 

Autocraft NiCrMo GMAW 

Supre-Cor 5 

• Second generation, fully basic flux cored wire. 

• Improved low temperature impact toughness to -50°C. 

• Improved positional capabilities of 1.2mm and 1.6mm sizes. 

• DC electrode negative operation. 

• Suitable for a wide range of critical applications including the fillet and butt welding of 

pressure vessels, offshore oil and gas platform structures and heavy earthmoving 

equipment. 



B T 49 5 T5 1 M A U H5. 

AS/NZS 2203.1: (old) ETP-GCn/p-W505A. CM1 H5. 

ETP-GMn/p-W505A. CM1 H5. 

AWS/ASME-SFA A5.20: E71T-5 H4 , E71T-5MJ H4. 




litres/min. 



1.2 250-300 27 – 31 20 – 25 280 29 Flat 

1.6 350-400 27 – 31 25 – 30 320 31 

1.2 230-280 26 – 30 20 – 25 250 27 HV Fillet 

1.6 310-360 26 – 30 25 – 30 315 30 

1.2 170-220 24 – 28 15 – 20 140 21 Vertical up 

1.6 200-250 24 – 28 15 – 20 N/A N/A 

1.2 160-210 24 – 28 15 – 20 120 20 Overhead 

1.6 190-240 24 – 28 15 – 20 N/A N/A 





Argon +20-25% CO2: CO2: 



530 MPa 


CVN Impact 160J av @ -20°C 150J av @ -20°C 

Values 100J av @ -40°C 90J av @ -40°C 

90J av @ -60°C 80J av @ -60°C 



C: 0.10% Mn: 1.45% Si: 0.42% 

P: 0.012% S: 0.015%. 

Using CO2: 

C: 0.09% Mn: 1.25% Si: 0.32% 

P: 0.012% S: 0.015% 


DC 

+/– 


mm 

1.2 Spool 15kg 720982 

1.6 Spool 15kg 720983 




1.5-2.0 mls of hydrogen / 100gms of 


*for ‘as manufactured’ product using 

Argon +20-25% CO2 

APPROVALS*: 


ABS Grade 3SA,3YSA H10. 


*with Argon +20-25% CO2 and CO2 

shielding gas combinations. 


• Argon + 20-25% CO2 





17


Supre-Cor XP H4 

Cu 

DC 

+/– 


• Fully basic flux cored wire. 

• Low temperature impact toughness to -20°C. 

• Available in 2.4mm size only. 

• Recommended for the fillet and butt welding of heavy earthmoving and mining 

equipment. 



B T 49 3 T5 0 M A U H5. 

AS/NZS 2203.1: (old) ETD-GCn/p-W503A. CM1 H5. 

ETD-GMn/p-W503A. CM1 H5. 

AWS/ASME-SFA A5.20: E70T-5 H4, E70T-5M H4. 



Argon +20-25% CO2: 




CVN Impact 57J av @ -20°C 

Values 



C: 0.08% Mn: 1.34% Si: 0.63% 

P: 0.020% S: 0.015%. 




deposited weld metal*. 

*for ‘as manufactured’ product using 

Argon +20-25% CO2. 

APPROVALS*: 

LRS Grade 4YSA H5. 

*with Argon +20-25% CO2 or CO2 

shielding gases. 


• Argon + 20-25% CO2. 





litres/min. 



2.4 350-500 27 – 33 25-30 450 31 Flat 

2.4 350-500 27 – 33 25-30 400 30 HV Fillet 





mm 

2.4 Coil 25kg 720911 


Metal-Cor 5 H4 

Cu 

DC 

+/– 


• High efficiency metal cored wire with excellent operator appeal 

• Grade 4 Shipping Society approvals 

• Very low slag formation 

• Outstanding low temperature impact properties 

• High deposition efficiency 

• High deposition rates 

• Precision layer wound 



AS/NZS 2203.1: (old) 

ETD-GMn/p-W504A CM1 H5 

ETP-GMn/p-W504A CM1 H5 *1.2mm only 


E70C-6M H4 







CVN Impact Values 

135J av @ -20˚C 

110J av @ -40˚C 


C: 0.07% Mn: 0.9% Si: 0.56% 

S: 0.014% P: 0.013% Ni: 0.04% 

Cr: 0.03% 





Metal-Cor XP 

DC 

+/– 

• Low slag, metal cored wire. 


• High deposition efficiency = 95%. 

• High deposition rates. 

• For the high productivity fillet and butt welding of mild and medium strength 

steels in all downhand positions. 



AS/NZS 2203.1: (old) ETD-GMn/p-W503A. CM1 H5. 

ETP*-GMn/p-W503A. CM1 H5. ( *1.2mm only ) 


E70C-6M* 

* The classification of metal cored wires to the American Welding Society (AWS) has 

changed. Detailed information regarding these changes are available in the technical 

section of the pocket guide. 

TYPICAL ALL WELD METAL MECHANICAL 

PROPERTIES: 


Yield Stress. 460 MPa. 

Tensile Strength 575 MPa. 


CVN Impact Values 100J av @ 0°C. 

85J av @ -20°C. 

40J av @ -30°C. 


C: 0.05% Mn: 1.42% Si: 0.75% 

S: 0.012% P: 0.014% 

*Using Argon +20-25% CO2 shielding gas. 

APPROVALS*: 

LRS Grade 3S, 3YS. 


DNV IIIYMS. 

*with Argon +20-25% CO2 shielding gas. 


• Argon + 10-15% CO2 +1-3% O2 

• Argon + 20-25% CO2 







litres/min. 



1.2 280 – 350 28 – 33 20 – 25 330 32 Flat 

1.6 350 – 450 29 – 33 25 – 30 420 31 

1.2 250 – 300 27 – 31 20 – 25 280 30 HV Fillet 

1.6 300 – 380 27 – 31 25 – 30 360 28 

1.2 250 – 300 27 – 31 20 – 25 250 30 Horizontal 

1.6 300 – 380 27 – 31 25 – 30 280 26 





mm 

1.0 Spool 15kg 720960 

1.2 Spool 15kg 720912 

1.6 Spool 15kg 720913 

1.6 Autopak 200kg 720913A 


Tensi-Cor 110TXP H4 

Cu 

DC + 


• Fully basic, high strength low alloy steel flux cored wire. 

• Formulated for use with Argon + 20-25% CO 2 or CO2 Shielding Gas only. 

• Premium quality weld deposits. 

• “Very low H5” Hydrogen status. 

• For the crack free full strength butt welding of Bisalloy 80 and similar quenched 

and tempered steels. 


AS/NZS ISO 17632: (new) B T 76 5 T5 0 C A N4C1M2 H5. 

B T 76 5 T5 0 M A N4C1M2 H5. 

AS/NZS 2203.1: (old) ETD-GM/Cp-W769A. K4 H5. 

AWS/ASME-SFA A5.29: E110T5-K4 H4, E110T5. K4 H4 M. 



Using Argon + 20-25% CO 2 : 





TYPICAL ALL WELD METAL: 

C: 0.08% Mn: 1.50% Si: 0.40% 

Ni: 1.90% Mo: 0.4% Cr: 0.3% 

*Using Argon + 20-25% CO 2 shielding 

gas. 



1.5 -2.0 mls of hydrogen / 100gms of 

deposited weld metal*. 


Argon + 20-25% CO 2 shielding gas. 


• Argon + 20-25% CO 2 



Autocraft NiCrMo GMAW 

Alloycraft 110 MMAW 



DC electrode positive and Argon + 20-25% CO 2 shielding gas with a flow rate of 15-20 

litres/min. 



1.6 300 – 350 28 – 32 25 – 30 320 29 Flat 

2.4 400 – 450 28 – 32 25 – 35 450 32 

1.6 280 – 330 27 – 31 25 – 30 300 28 HV Fillet 

2.4 380 – 430 27 – 31 25 – 30 400 28 

1.6 220 – 270 25 – 30 25 – 30 280 26 Vertical up 

1.6 260 – 310 27 – 31 25 – 30 N/A N/A Horizontal 

2.4 360 – 410 27 – 31 25 – 30 N/A N/A 





mm 

1.6 Spool 15kg 720387 

2.4 Coil 25kg 720389 


19


® 

Nicore 55 

DC 

+/– 

• Composite Nickel-Iron Flux Cored Wire for the Joining and Repair of Cast Irons. 

• Also Recommended for the Dissimilar Joining of Cast Iron to Steels. 


Meets AWS/ASME-SFA A5.15: 

ENiFe-CI (equivalent electrode classification). 

operating Data: 

Wire Dia Current voltage Electrode Welding 

mm Range (amps) Range (volts) Stickout (ESo) Positions 

1.2 220-250 27 – 29 13 – 


characteristics, plate thickness, run size, shielding gas and operator technique etc. Nicore 55 is a registered trademark of 

The Esab Group, Inc. Hanover PA 17331, USA 

TYPICAL ALL WELD METAL ANALYSIS - 

USING STAINSHIELD: 

C: 1.10% Mn: 0.40% Si: 0.45% 

Fe: 50.0% Balance Ni 


PRoPERTIES - USING STAINSHIELD: 

Tensile Strength 500 MPa. 

Elongation 12%. 

Hardness 

200 HV. 



mm 

1.2 Handispool 6.8kg 724046 

RECoMMENDED SHIELDING GASES: 

• Argon + > 0-3% O2 


Castcraft 55 


DC + 

• Self shielded flux cored wire. 

• Formulated for fast downhand fillet & butt welding applications. 

• DC electrode positive operation. 

• Excellent tolerance to joint misalignment or poor joint fit-up. 

• Low spatter levels / easily removed slag. 

• Typical applications include general fabrication and structural welding, field 

erection work and the outdoor repair of heavy machines and equipment. 


AS/NZS ISO 17632: (new) B T 49 Z T4 0 N A H15. 

AS/NZS 2203.1: (old) ETD-GNp-W500A. CM2 H15. 


E70T-4. 




litres/min. 

Wire Dia Current voltage Electrode optimum Welding 

mm Range (amps) Range (volts) Stickout (ESo) Amps volts Positions 

2.4 300 – 400 27 – 30 60 – 70 400 30 Flat 

2.8 350 – 450 28 – 32 60 – 70 450 31 

2.4 280 – 380 27 – 30 60 – 70 370 28 HV Fillet 

2.8 340 – 440 28 – 32 60 – 70 400 29 

2.4 270 – 370 27 – 29 60 – 70 350 26 Horizontal 

2.8 320 – 420 28 – 30 60 – 70 


characteristics, plate thickness, run size and operator technique etc. 






CVN Impact Values 50 J av @ +20°C. 

30 J av @ 0°C 

Actual weld metal mechanical properties 

achieved with Shield-Cor 4XP are 

influenced by many factors including, base 

metal analysis, welding parameters / heat 

input used, number of weld passes and 

run placement etc. Please consult your 

nearest CIGWELD branch for welding 

procedure recommendations. 



mm 

2.4 Coil 27kg 720907 

2.8 Coil 27kg 720908 


C: 0.30% Mn: 0.55% Si: 0.10% 

Al: 1.50% S: 0.008% P: 0.013%. 





*for “as manufactured” product using the 

recommended E.S.O lengths. 

RECoMMENDED SHIELDING GASES: 

Not Required. 

20


Shield-Cor 11 

DC – 

• Self-shielded Flux Cored wire. 

• Versatile, All Positional Capabilities. 

• Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. 

• Smooth Rippled Fillets with Good Edge Wetting. 

• Ideal for Welding Thin Section Mild and Galvanised Steels. 



AS/NZS 2203.1: 


B T 49 Z T11 1 NA. 

ETP-GNn-W500A. CM2. 

E71T-11. 



and DC electrode positive. 



1.2 180 – 230 16 – 18 15 – 20 Flat 

1.6 180 – 250 18 – 21 20 – 25 

1.2 150 – 200 16 – 18 15 – 20 HV Fillet 

1.6 180 – 240 18 – 21 20 – 25 

1.2 130 – 180 16 – 18 15 – 20 Vertical up 

1.6 160 – 210 18 – 21 20 – 25 

1.2 130 – 180 16 – 18 15 – 20 Overhead 

1.6 160 – 200 18 – 21 20 – 25 





Yield Stress 

445 MPa 




C: 0.25% Mn: 0.70% Si: 0.40% 

Al: 1.65% S: 0.004% P: 0.007%. 






recommended E.S.O. lengths. 



mm 

1.2 Spool 15kg 720923 

1.6 Spool 15kg 720925 



Not Required. 


achieved with Shield-Cor 11 are influenced 

by many factors including, base metal 

analysis, welding parameters / heat input 

used, number of weld passes and run 

placement etc. Please consult your nearest 

CIGWELD branch for welding procedure 

recommendations. 

Shield-Cor 15 

DC – 

• Self-shielded Flux Cored wire. 

• For Single Pass applications Only. 

• Versatile, All Positional Capabilities. 

• Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. 

• Smooth Rippled Fillets with Good Edge Wetting. 

• Ideal for Welding Thin Section Mild and Galvanised Steels 



AS/NZS 2203.1: (old) 


B T 49 Z TG 1 NA. 

ETPS-GNn-W500A. CM2. 

E71T-GS. 



and DC electrode positive. 



0.8 90 – 150 14 – 16 10 – 12 Flat 

0.9 110 – 180 15 – 17 12 – 15 

1.2 180 – 230 16 – 18 15 – 20 

0.8 80 – 140 14 – 16 10 – 12 HV Fillet 

0.9 100 – 175 15 – 17 12 – 15 

1.2 150 – 200 16 – 18 15 – 20 

0.8 60 – 120 14 – 16 10 – 12 Vertical up 

0.9 80 – 150 15 – 17 12 – 15 

1.2 130 – 180 16 – 18 15 – 20 

0.8 60 – 120 14 – 16 10 – 12 Overhead 

0.9 80 – 150 15 – 17 12 – 15 

1.2 130 – 180 16 – 18 15 – 20 





Yield Stress 

430 MPa 




C: 0.25% Mn: 0.70% Si: 0.40% 

Al: 2.10% S: 0.004% P: 0.007%. 






recommended E.S.O. lengths. 



Not Required. 


achieved with Shield-Cor 15 are influenced 

by many factors including, base metal 

analysis, welding parameters / heat input 

used, number of weld passes and run 

placement etc. Please consult your 

nearest CIGWELD branch for welding 

procedure recommendations. 

Wire Dia Pack Type Pack Weight Part No 

mm 

0.8 100mm spool 0.45kg x (4/ctn) 721956 

0.8 200mm Handispool 4.5kg 721923 

0.9 100mm Minispool 0.45kg x (4/ctn) 721976 



21



DC – 

• Superior all-positional performance 


• Vacuum packaged 

• Excellent slag lift 


AS/NZS ISO 17632: (new) B T 49 2 T8 1 N A U H10. 

AS2203.1: (old) 

ETP-GNn W503A CM1 


E71T-8 


All welding conditions listed below are for semi-automatic operation, DC electrode 

negative. 



1.6 170 – 250 20 – 24 25 – 30 Flat 

2.0 220 – 290 22 – 26 30 – 35 

1.6 170 – 260 20 – 24 25 – 30 HV Fillet 

2.0 200 – 280 22 – 26 30 – 35 

1.6 150 – 220 20 – 24 25 – 30 Vertical up 

2.0 180 – 200 22 – 26 30 – 35 

1.6 150 – 220 21 – 25 12 – 15 Overhead 

2.0 200 – 240 22 – 26 15 – 20 




Gasless wire: 

C: 0.17% Mn: 0.45% Si: 0.12% 

P: 0.01% S: 0.003% V: 0.01% 

Cu: 0.01% Al: 0.5% 


PROPERTIES - (AS WELDED): 

Yield Stress 

460 MPa. 

Tensile Stress 560 MPa. 


CVN Impact Values 55 J av @ -30˚C 



mm 

1.6 Spool 12kg 721304 

2.0 Spool 12kg 721305 






APPROVALS: 




• NOT REQUIRED 

Shield-Cor 8Ni 

• Excellent all-positional performance 

• Very good low temperature impact toughness 

• Vacuum packaged 

• Excellent tolerance to poor fit up 


AS/NZS ISO 17632: (new) B T 49 2 T8 1 N A N2 U H10. 

AS2203.1: (old) 

ETP-GNn W504A Ni1 


E71T-8Ni1 



DC electrode negative. 



1.6 170 – 250 20 – 24 25 – 30 Flat 

2.0 220 – 290 22 – 26 30 – 35 

1.6 170 – 260 20 – 24 25 – 30 HV Fillet 

2.0 200 – 280 22 – 26 30 – 35 

1.6 150 – 220 20 – 24 25 – 30 Vertical up 

2.0 180 – 200 22 – 26 30 – 35 

1.6 150 – 220 21 – 25 12 – 15 Overhead 

2.0 200 – 240 22 – 26 15 – 20 

DC – 


Gasless wire: 

C: 0.17% Mn: 0.93% Si: 0.31% 

P: 0.08% S: 0.003% Ni: 0.87% 

Al: 0.5% 


PROPERTIES - (AS WELDED): 

Yield Stress 

480 MPa. 

Tensile Stress 560 MPa. 


CVN Impact Values 75 J av @ -30˚C 



mm 

1.6 Spool 12kg 721306 

2.0 Spool 12kg 721307 







• NOT REQUIRED 



22

verti-Cor Flux Cored Stainless Steel Welding Wires 


DC + 





• High deposition rate welding of stainless steel 



E308LT1-1 (CO2) 

E308LT1-4 (Ar + 20-25% CO2) 




litres/min. 



1.2 150 – 250 23 – 28 15 – 20 Flat 

1.2 150 – 200 23 – 28 15 – 20 HV Fillet 

1.2 120 – 180 22 – 27 15 – 20 Vertical up 

1.2 140 – 180 22 – 27 15 – 20 Overhead 











C: 0.03% Mn: 1.56% Si: 0.6% 

Cr: 19.5% Ni: 10.2% 

P: 0.020% S:0.003% 



mm 

1.2 Spool 15kg 722889 




ISO14175:M21 


ISO14175:C1 







AWS A5.4 E308L-17 









E309LT1-1 (CO2) 

E309LT1-4(Ar + 20-25% CO2) 




litres/min. 



1.2 150 – 250 23 – 28 15 – 20 Flat 

1.6 280 – 400 28 – 34 25 – 30 

1.2 150 – 200 23 – 28 15 – 20 HV Fillet 

1.6 250 – 350 28 – 34 25 – 30 

1.2 120 – 180 22 – 27 15 – 20 Vertical up 

1.6 200 – 250 23 – 27 20 – 25 

1.2 140 – 180 22 – 27 15 – 20 Overhead 

1.6 190 – 250 23 – 27 20 – 25 











C: 0.03% Mn: 1.4% Si: 0.60% 

Cr: 23.6% Ni: 13% 

P: 0.023% S:0.003% 


DC + 



ISO14175:M21 


ISO14175:C1 






Satincrome 309Mo-17 Electrode 

AWS A5.4 E309Mo-17 

Wire Dia Pack Type Pack Weight Part No 

mm 

1.2 Spool 15kg 722881 

1.6 Spool 15kg 722882 

23











E316LT1-1 (CO2) 

E316LT1-4 (Ar + 20-25% CO2) 



litres/min. 



1.2 150 – 250 23 – 28 15 – 20 Flat 

1.2 150 – 200 23 – 28 15 – 20 HV Fillet 

1.2 120 – 180 22 – 27 15 – 20 Vertical up 

1.2 140 – 180 22 – 27 15 – 20 Overhead 



DC + 









C: 0.03% Mn: 1.8% Si: 0.75% 

Cr: 18.8% Ni: 11.5% P: 0.024% 

S:0.002% Mo: 2.4% 



mm 

1.2 Spool 15kg 722885 




ISO14175:M21 


ISO14175:C1 







AWS A5.4 E316L-17 

24

Autocraft Solid Wires & Satinarc Fluxes for Submerged Arc Welding 

Autocraft SA1 

DC 

+/– 

• Copper coated, low carbon, low Manganese steel submerged arc wire 

• Cost-effective general purpose welding with a ‘Active’ fluxes including Satinarc 15 


AS1858.1: 


Operating Data*: 

EL12 

EL12 

Wire Dia Current Voltage CTWD# 

mm Range (amps) Range (volts) 

2.0 200 – 550 24 – 32 20 – 25 

2.4 250 – 700 26 – 34 20 – 25 

3.2 300 – 900 28 – 34 25 – 30 

4.0 400 – 1000 30 – 38 30 – 35 

*Parameters are for single wire automatic applications. #CTWD = Contact Tip to Work 

Distance (typically 8 x wire diameter). 


C: 0.08% Mn: 0.50% Si: 0.01% 

S:0.017% P: 0.010% 



mm 

2.0 Coil 30kg 720582 

2.4 Coil 30kg 720583 

3.2 Coil 30kg 720584 

4.0 Coil 30kg 720585 

Other packaging options are available on indent, please contact your Thermadyne area 

manager. 

Autocraft SA2 

• Copper coated, low carbon steel submerged arc wire 

• Cost-effective high quality welding with a ‘Neutral’ or ‘Semi-Basic’ flux such as 

Satinarc 4. 


AS1858.1: 


EM12K 

EM12K 

Operating Data*: 

Wire Dia Current Voltage CTWD# 

mm Range (amps) Range (volts) 

2.0 200 – 550 24 – 32 20 – 25 

2.4 250 – 700 26 – 34 20 – 25 

3.2 300 – 900 28 – 34 25 – 30 

4.0 400 – 1000 30 – 38 30 – 35 

*Parameters are for single wire automatic applications. #CTWD = Contact Tip to Work 

Distance (typically 8 x wire diameter). 


C: 0.10% Mn: 1.0% Si: 0.22% 

S:0.017% P: 0.010% 



mm 

2.0 Coil 30kg 720662 

2.4 Coil 30kg 720663 

3.2 Coil 30kg 720664 

4.0 Coil 30kg 720665 

DC 

+/– 

Other packaging options are available on indent, please contact your Thermadyne area 

manager. 

25

Autocraft Solid Wires & Satinarc Fluxes for Submerged Arc Welding 

Satinarc 4 

DC 

+/– 

• Semi-basic submerged arc flux 

• For multi-pass butt welding applications requiring low temperature impact properties 

• Recommended for use with Autocraft SA2 

• Excellent slag lift in deep ‘Vee’ joints 


Autocraft SA1 & Satinarc 4 

AWS A5.17: 

AS1858.1: 


AWS A5.17: 

AWS A5.17: 

AS1858.1: 


F6A2-EL12 

EL12-FMM-W403A 

Pack Type Pack Weight Part No 

4 ply paper bag 25kg 720412 

F7A4-EM12K 

F6P5-EM12K 

EM12K-FMM-W503A 

Autocraft SA1/Satinarc 4: 

APPROVALS: 

Lloyds Register of Shipping 

American Bureau of Shipping 

Grade 3M 

Grade 3M 


C: 0.05% Mn: 0.85% Si: 0.30% S: 0.008% P: 0.022% 

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED): 

Yield Stress 

380 MPa 

Tensile Stress 

490 MPa 

Elongation 

32% 


90J av @ -20˚C 


APPROVALS: 



Grade 4Y 400M 

Grade 4Y 400M 


C: 0.09% Mn: 1.2% Si: 0.4% S: 0.020% P: 0.030% 


Yield Stress 

425 MPa 


520 MPa 

Elongation 

29% 


100J av @ -20˚C 

140J av @ 0˚C 

FLUX CONSTITUENTS: 

Basicity Index* = 1.6 

Si02 + Ti02 Ca0+ Mg0 Al203 + Mn0 CaF2 

20% 25% 35% 15% 

*Basicity Index to Boniszewski 

Satinarc 15 

• Active, general purpose submerged arc flux 

• For fillet and multi-pass butt welding applications on plate less than 25mm thick 

• Cost effective welding with Autocraft SA1 and Autocraft SA2 wires 

• Good tolerance to rust and mill scale 

• High current carrying capacity 



AWS A5.17: 

AS1858.1: 


AWS A5.17: 

AS1858.1: 


F7A2-EL12 

EL12-FGH-W500A 

Pack Type Pack Weight Part No 

4 ply paper bag 25kg 720415 

F7A2-EM12K 

EM12K-FGH-W502A 

DC 

+/– 



C: 0.05% Mn: 1.25% Si: 0.55% S: 0.011% P: 0.016% 


Yield Stress 

400 MPa 


500 MPa 

Elongation 

32% 


80J av @ -20˚C 


APPROVALS: 



Grade 3Y40M 

Grade 3Y400M 


C: 0.07% Mn: 1.70% Si: 0.85% S: 0.014% P: 0.020% 


Yield Stress 

480 MPa 


590 MPa 

Elongation 

28% 


60J av @ -20˚C 

FLUX CONSTITUENTS: 

Basicity Index* = 0.8 

Si02 + Ti02 Ca0+ Mg0 Al203 + Mn0 CaF2 

43-48% 22-28% 15-21% 4-6% 

*Basicity Index to Boniszewski 

26

Electrodes, 

Rods and Fluxes 

FMEMAN Rev 1 


Introduction 



At Thermadyne we distinguish ourselves from our 

competitors through superior features, dependable 

products, technical innovation and excellence in 

customer service and technical support. 

Our range of high performance electrodes, rods and fluxes 

offers an optimum solution for every welding application. 

So if you’re serious about performance, cost and ease 

of use the CIGWELD Professional range has the answer. 

Key to Icons 

DC 

AC 

Alternating or direct current - either polarity 

10.9% 

IACS electrical conductivity % 

AC 

DC+ 

Alternating or direct current - electrode positive 

630˚ 

C 

Melting point 

AC 

DC– 

Alternating or direct current - electrode negative 

Gas Welding 

DC + 

DC 

Direct current electrode positive 

TIG/GTAW welding 

– 

45 

ocv 

Direct current electrode negative 

Open circuit voltage rating 

All positions except vertical down 

All positions 

HV30 

780 

Weld metal hardness 

Downhand only 

Downhand & horizontal 


3

Contents 

Mild Steel & Iron Powder Electrodes 

GP6012 6 

Ferrocraft 12XP 6 

Satincraft 13 7 

Weldcraft 7 

Ferrocraft 21 7 


Pipearc 6010P 8 


Hydrogen Controlled Electrodes 

Storage & Reconditioning of CIGWELD Hydrogen Controlled Electrodes 9 

Ferrocraft 16 Twincoat 9 


Ferrocraft 55U 10 


Ferrocraft 61 H4 10 

Ferrocraft 61 Ni H4 11 

Alloycraft 80-B2 11 

Alloycraft 80-C1 11 

Alloycraft 90-B3 12 

Alloycraft 90 12 

Alloycraft 110 12 

Stainless Steel & Special Electrodes 

Bronzecraft AC-DC 13 

Satincrome 308L-17 13 

Satincrome 309Mo-17 13 

Satincrome 316L-17 14 

Satincrome 318-17 14 

Weldall 15 

Castcraft 55 15 

Castcraft 100 15 

Cobalarc Hardfacing Electrodes 

Cobalarc Austex 16 

Cobalarc Mangcraft 16 

Cobalarc 350 16 



Cobalarc Toolcraft 17 

Cobalarc CR70 18 

Cobalarc Borochrome 18 

Cobalarc 1e 19 

Cobalarc 9e 19 

4

Contents 

Gas & TIG Welding Consumables 

How to select the best COMWELD rod 20 

COMWELD Mild Steel 21 

COMWELD High Test 21 

COMWELD LW1 21 

COMWELD LW1-6 22 

COMWELD Super Steel 22 

COMWELD CrMo1 22 

COMWELD CrMo2 23 

COMWELD 308L 23 



COMWELD Galvanising Bar 24 

COMWELD AL1100 25 




COMWELD General Purpose, Cast Iron Rod 26 

COMWELD Silicon Bronze Rod 26 

COMWELD Manganese Bronze Rod 27 

COMWELD Tobin Bronze Rod 27 

COMWELD Nickel Bronze Rod 27 

COMWELD Comcoat T 28 

COMWELD Comcoat N 28 

COMWELD Comcoat C 28 

Silver Brazing Alloys, Solders & Fluxes 

COMWELD SBA 115 29 

COMWELD SBA 345T 29 

COMWELD SBA 356T 29 

COMCOAT Silver 356T 30 

COMCOAT SBA 245 30 

COMCOAT Silver 45 30 

COMWELD 40/60 Soft Solder 31 

COMWELD 50/50 Soft Solder 31 

COMWELD 965 Solder (Soft Silver Solder) 31 

COMWELD Metal Mate Solder Kit 32 

COMWELD Aluminium Flux 32 

COMWELD Copper & Brass Flux 32 

COMWELD Silver Brazing Flux No.2 33 

COMWELD G.P. Silver Brazing Flux 33 

COMWELD 965 Soldering Flux 33 

COMWELD Vapaflux 34 

Pocket Guide - Welding Consumables Reference 34 

5

Mild Steel and Iron Powder Electrodes 

GP6012 

45 

ocv 

DC 

AC 

• Versatile General Purpose Electrode 

• All Positional Welding Capabilities 

• Ideal for the Vertical-Down Welding of Thin Steel Sections 

• Wrought iron furniture 

• Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting, 

hoppers, tanks, pipes and low pressure pipelines 

• Pipes and low pressure pipelines 

• Excellent for welding joints with poor fit-up 


AS/NZS 4855: (new) 

B 4313 A 

AS/NZS 1553.1: (old) E4112-0 


E6013 


Electrode Approx No. Current Packet Carton Part No 

Size mm Length mm Rods/kg Range (amps) 

2.5 300 55 55 – 80 5kg 15kg – 3 x 5kg 611142 

3.2 380 30 90 – 130 5kg 15kg – 3 x 5kg 611143 

4.0 380 19 130 – 180 5kg 15kg – 3 x 5kg 611144 

AC (miniumum 45 OCV) DC+ or DC- polarity 

Typical All Weld Metal Mechanical 

Properties: 

Yield Stress 

430 MPa 




Typical All Weld Metal Analysis: 

C: 0.07% Mn: 0.45% Si: 0.30% 

Approvals: 

Lloyds Register of Shipping Grade 2 

American Bureau of Shipping Grade 2 

Det Norske Veritas Grade 2 

Ferrocraft 12XP 

45 

ocv 

DC 

AC 

• Versatile General Purpose Electrode 

• All Positional Welding Capabilities 

• Ideal for the Vertical-Down Welding of Thin Steel Sections 

• Wrought iron furniture 

• Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting, 

hoppers, tanks, pipes and low pressure pipelines 

• Pipes and low pressure pipelines 

• Excellent for welding joints with poor fit-up 



B 4313 A 

AS/NZS 1553.1: (old) E4112-0 


E6013 


Electrode Approx No. Current Packet Carton Hang-tube Part No 


2.0 300 95 40 – 70 2.5kg 15kg - 6x2.5kg 612231 

2.0 300 95 40 – 70 – 12kg - 12x1kg 1kg 322128 

2.5 300 55 60 –100 5kg 15kg - 3x5kg 611232 

2.5 300 55 60 – 100 2.5kg 15kg - 6x2.5kg 612232 

2.5 300 55 60 – 100 – 12kg - 12x1kg 1kg 322129 

3.2 380 30 90 – 130 5kg 15kg - 3x5kg 611233 

3.2 380 30 90 – 130 2.5kg 15kg - 6x2.5kg 612233 

3.2 380 30 90 – 130 – 12kg - 12x1kg 1kg 322138 

4.0 380 19 130 – 180 5kg 15kg - 3x5kg 611234 

Easyweld Blister Pack: 

10 x 2.5mm/5 x 3.2mm rod Ferrocraft 12XP Blister Pack 

322213 



Properties: 

Yield Stress 

460 MPa 





C: 0.07% Mn: 0.60% Si: 0.50% 

Approvals: 

Lloyds Register of Shipping Grade 2, 2Y 

American Bureau of Shipping Grade 2, 2Y 


6


Satincraft 13 

45 

ocv 

DC 

AC 

• General Purpose, Rutile Type Electrode 

• Outstanding Operator Appeal! 

• Versatile – All Positional Capabilities 

• Smooth Mitre Fillet Welds with Low Spatter 

• BLUE flux colour for instant ID 

• General workshop, field and structural welding of mild or galvanised steel 

components such as pipes, tanks, frames, fences and gates, etc. 


Properties: 

Yield Stress 

460 MPa 





C: 0.07% Mn: 0.60% Si: 0.50% 

Approvals: 






B E4313 A 

AS/NZS 1553.1: (old) E4113-0 


E6013 

Weldcraft 

• Rutile, basic type electrode 

• Higher radiographic quality 

• Excellent mechanical properties 

• Versatile ‘out of position’ capabilities 

• ‘On-site’ and workshop welding where better mechanical properties are required and 

the work cannot be re-positioned to allow welding in the downhand. The electrode is 

recommended for welding joints subject to radiographic examination in pressure 

vessel, ship building, bridge and storage tank fabrications. 



B E4303 A U 

AS/NZS 1553.1: (old) E4113-2 


E6013 

Ferrocraft 21 

• Rutile Type, Medium Iron Powder Electrode 

• Excellent Operator Appeal! 

• Versatile - All Positional Capabilities. 

• Easy Striking - Hot or Cold! 

• Ideal for Vertical Down Fillet Welding. 

• Workshop or “on-site” repair, maintenance and fabrication welding jobs where 

the iron powder addition gives improved usability over conventional E4112 

rutile type electrodes. 

• Ideal vertical-down fillet welding electrode for thinner steel sections using 

“Touch Welding” techniques. 



B E4914 A U 

AS/NZS 1553.1: (old) E4814-2 


E7014 




Handipack 

2.5 300 53 55 – 90 5kg 15kg - 3x5kg 611182 

2.5 300 53 55 – 90 2.5kg 15kg - 6x2.5kg 612182 

2.5 300 53 55 – 90 – 12kg - 12x1kg 1kg 322135 

3.2 380 29 90 – 135 5kg 15kg - 3x5kg 611183 

3.2 380 29 90 – 135 2.5kg 15kg - 6x2.5kg 612183 

3.2 380 29 90 – 135 – 12kg - 12x1kg 1kg 322136 

4.0 380 19 130 – 180 5kg 15kg - 3x5kg 611184 


10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pack 



Properties: 

Yield Stress 

420 MPa 





45 

ocv 

DC 

AC 


C: 0.07% Mn: 0.60% Si: 0.50% 

322203 

Approvals: 






2.5 300 51 60 – 95 5kg 15kg – 3 x 5kg 611202 

3.2 380 27 95 – 135 5kg 15kg – 3 x 5kg 611203 

4.0 380 17 130 – 185 5kg 15kg – 3 x 5kg 611204 



Properties: 

Yield Stress 

430 MPa 





45 

ocv 

DC 

AC 


C: 0.06% Mn: 0.65% Si: 0.30% 

Approvals: 






2.5 300 50 55 – 100 5kg 15kg - 3x5kg 611242 

3.2 380 26 95 – 140 5kg 15kg - 3x5kg 611243 

4.0 380 17 140 – 195 5kg 15kg - 3x5kg 611244 

#5.0 450 9 200 – 260 5kg 15kg - 3x5kg 611245 


10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack 

322205 


# 5.0mm Ferrocraft 21 is not recommended for out of position (ie. vertical or overhead) 

welding applications. 

7


Ferrocraft 22 

45 

ocv 

DC 

AC 

• Rutile Type High Iron Powder Electrode 

• High Productivity Fillet and Butt Welding in All Downhand Positions 

• Self Releasing Slag 

• Recommended for high production welding where large standing fillet welds 

are required 

• Ideal electrode for heavy structural welding – tanks, frames, girders, beams, ship 

structures, rolling stock and general fabrication in the workshop or “on-site” 



B E4924 A 

AS/NZS 1553.1: (old) E4824-0 


E7024 

Pipearc 6010P 

• User Friendly Pipe Welding Electrode 

• Lower Spatter Levels and Easy Slag Removal 

• Excellent Reverse Bead Formation on Butts 

• Versatile “Out-of-Position” Capabilities 

• Batch Numbered for On-the-Job Traceability 

• Used to weld out (root, fill and cap) steel pipes such as API 5L, 5LX grades X42 to X52 

• Welding of “V” butt (groove weld) joints in higher strength steels, including 5LX 

grades X60, X65 and X70. Recommended for root pass welding only. 



B E4310 A 

AS/NZS 1553.1: (old) E4110-2 


E6010 


Properties: 

Yield Stress 

440 MPa 






C: 0.05% Mn: 0.75% Si: 0.25% 

Approvals: 

Lloyds Register of Shipping Grade 2Y 





2.5 350 34 85 – 120 5kg 15kg – 3 x 5kg 611252 

3.2 380 18 90 – 135 5kg 15kg – 3 x 5kg 611253 

4.0 450 11 185 – 235 5kg 15kg – 3 x 5kg 611254 

5.0 450 7 260 – 320 5kg 15kg – 3 x 5kg 611255 

Ferrocraft 22 is formulated to operate with AC (miniumum 45 OCV) DC+ or DC- polarity. 

The preferred polarity for DC fillet welding is DC+. 


Properties: 

Yield Stress 

400 MPa 




40J av @ -30°C 

DC + 


C: 0.11% Mn: 0.46% Si: 0.15% 

S: 0.011% P: 0.012% 

Approvals: 




The results quoted in this data sheet are obtained from the listed Shipping Societies 

(ABS, DNV, LRS) Conformance Tests and Procedures. Actual weld metal mechanical 

properties achieved with PipeArc 6010P are influenced by many factors including, base 

metal analysis, welding parameters / heat input used, number of weld passes and run 

placement etc. On the job mechanical tests may produce different results. Please consult 

your CIGWELD Area Manager or Customer Service for welding procedure 

recommendations. 




2.5 300 66 45 – 85 5kg 15kg – 3 x 5kg 615602 

3.2 350 39 90 – 135 5kg 15kg – 3 x 5kg 615603 

4.0 350 25 135 – 180 5kg 15kg – 3 x 5kg 615604 

DC+ (Direct Current Electrode Positive) polarity 

Ferrocraft 11 

65 

ocv 

DC 

AC 

• Cellulose Pipe Welding Electrode 

• All Positional, AC / DC Capabilities 

• High Penetration, Root Pass Applications 

• WHITE flux colour for easy ID 

• Recommended for root pass welding where the “stovepipe” or “flick” 

techniques can be used to achieve full root penetration 

• The root, hot fill and capping pass welding of pipelines, pressure vessels, 

storage tanks, workshop and field construction 


Properties: 

Yield Stress 

415 MPa 





C: 0.12% Mn: 0.47% Si: 0.10% 

S: 0.007% P: 0.011% 

Approvals: 

Lloyds Register of Shipping Grade 3, 3Y 





B E4311 A 

AS/NZS 1553.1: (old) E4111-2 


E6011 




2.5 300 62 65 – 85 5kg 15kg – 3 x 5kg 611132 

3.2 380 33 95 – 125 5kg 15kg – 3 x 5kg 611133 

4.0 380 22 130 – 160 5kg 15kg – 3 x 5kg 611134 

AC (miniumum 65 OCV) DC+ or DC- polarity. 

8


Storage & Reconditioning of CIGWELD Hydrogen Controlled Electrodes 

Storage Environments: 

Undamaged packs/cartons of Ferrocraft and Alloycraft electrodes stored at 50% R.H. or 

less and kept at 10-15°C (50-60°F) above ambient temperature with a maximum of 40°C 

(105°F) stored off the ground and away from walls in cupboards, containers or 

warehouses are expected to maintain their designated hydrogen levels indefinitely. 

Moisture Re-absorption: 

Cardboard packs/cartons of Ferrocraft and Alloycraft may lose their designated hydrogen 

status due to moisture re-absorption from poor storage environments. Where electrodes 

have been exposed to moisture or where hydrogen control is important, the following 

procedures are recommended for reconditioning. 

Hermetically Sealed: 

Hermetically sealed, hydrogen controlled electrodes are packaged with an air tight seal to 

maintain product in an original “FACTORY FRESH” condition for an indefinite period 

provided the seal is unbroken. 

Reconditioning and Hydrogen/Moisture Requirements: 

AS/NZS 1553.1 low "H10" hydrogen status AS/NZS 1553.1 very low "H5" hydrogen status 

and AWS A5.1 "H8" hydrogen status. 

and AWS A5.1 "H4" very low hydrogen status. 

FERROCRAFT 16 Twincoat 

FERROCRAFT 61 H4 

FERROCRAFT 7016 

FERROCRAFT 61 Ni H4 

FERROCRAFT 55U 

FERROCRAFT 61 

ALLOYCRAFT 80-B2 

ALLOYCRAFT 90 

ALLOYCRAFT 110 

ALLOYCRAFT 80-C1 

ALLOYCRAFT 90-B3 

Rebake for maximum of 2 hrs @ 300°C Rebake for maximum of 2 hrs @ 350°C 

(570°F) in a vented oven and thereafter use (660°F) in a vented oven and thereafter use 

from a hot box set at 100 - 120°C from a hot box set at 100 - 120°C 

(210 - 250°F). 

(210 - 250°F). 

Ferrocraft 16 Twincoat 

45 

ocv 

DC 

AC 

• Unique dual or twin coated flux for easy arc starting 

• Ultra smooth performance in all welding positions 

• Reliable Grade 3 weld metal properties 

• Ideal electrode for a wide range of maintenance jobs, including the repair of 

earthmoving equipment and as a buffer layer prior to the application of hardfacing. 



AS/NZS 1553.1: (old) 


B E4916 A U H10 

E4816-2 H10 

E7016 H8 


Properties: 

Yield Stress 

460 MPa 





C: 0.07% Mn: 1.2% Si: 0.65% 

S: 0.010% P: 0.015% 


Typical Diffusible Hydrogen Levels to 

AS3752*: 

7.0-7.5 mls of hydrogen/100gms of 


*Reconditioned for 2 hours max. @ 300˚C 

Approvals: 

Lloyds Register of Shipping Grade 3, 3Y H10 

American Bureau of Shipping Grade 3H10, 3Y 

Electrode Approx No. Current Pack Carton Part No 


2.5 350 53 50 – 90 5kg 15kg – 3 x 5kg 611752 

3.2 350 31 85 – 140 5kg 15kg – 3 x 5kg 611753 

4.0 350 21 135 – 190 5kg 15kg – 3 x 5kg 611754 

Ferrocraft 7016 

50 

ocv 

DC 

AC 

• Fully Basic Hydrogen Controlled E4816 / E7016 Type Electrode. 

• Excellent Operator Appeal in All Positions. 

• Ideal for Fill and capping passes. 

• Excellent Impact Toughness to -30°C. 

• Applications include pressure vessel fabrication, bridge, ship building, 

equipment repair and maintenance work. 



AS/NZS 1553.1: (old) 


B 4916 A U H10 

E4816-3 H10 

E7016 H8 


Properties: 

Yield Stress 

480 MPa 



CVN Impact Values 125J av @-20°C 

100J av @-30˚C 


C: 0.08% Mn: 1.10% Si: 0.65% 

S: 0.009% P: 0.019% 



AS3752*: 




Approvals: 

Lloyds Register of Shipping Grade 3Y H10 


Det Norske Veritas Grade 3Y H10 



3.2 380 29 90 – 130 5kg 15kg - 3 x 5kg 611743 

4.0 380 19 120 – 180 5kg 15kg - 3 x 5kg 611744 

Ferrocraft 7016 is formulated to operate with AC (minimum 50 OCV) DC+ or DC- polarity. 

The preferred polarity of fillet welding and fill and capping passes is DC+. 

9


Ferrocraft 55U 

70 

ocv 

DC 

AC 

• Basic, Hydrogen Controlled E4816 / E7016 Type Electrode. 

• Thin Coated for Easier Joint Access. 

• Purple End Tip Colour for instant I.D. 

• Designed specifically for the all positional (except vertical down) root pass welding of 

steel pipes and plates. 



AS/NZS 1553.1: (old) 

B E4916 A U H10 

E4816-2 H10 


Properties: 

Yield Stress 

460 MPa 





C: 0.07% Mn: 0.80% Si: 0.77% 

S: 0.007% P: 0.013% 

AWS/ASME-SFA A5.1: E7016 H8 Packaging and Operating Data: 

Ferrocraft 61 

• Basic Coated, Hydrogen Controlled E4818 / E7018 Type Electrode. 

• Excellent Out-of-Position Welding. 

• Reliable Impact Properties to -30°C. 

• BATCH NUMBER Identification. 

• Designed for all positional (especially vertical-up) fillet and butt welding applications 

on heavier steel sections under high restraint such as machinery parts, pressure 

vessels, mining equipment, pipework, ship construction and all maintenance & repair work. 



AS/NZS 1553.1: (old) 


B E4918 A U H10 

E4818-3 H10 

E7018 


AS3752*: 




Approvals: 


Det Norske Veritas 

Grade 3, 3Y H15 

Grade 3Y H10 



2.5 350 53 40 – 90 5kg 15kg - 3 x 5kg 611492 

3.2 380 29 90 – 130 5kg 15kg - 3 x 5kg 611493 

4.0 380 19 120 – 180 5kg 15kg - 3 x 5kg 611494 

Ferrocraft 55U is formulated to operate on low welding current to accommodate poor 

joint fit up and large root gaps. The electrode is suitable for AC (minimum 70 OCV) DC+ 

or DC- polarity. The preferred polarity for root pass welding is DC-. To maximise weld 

metal toughness fill and capping passes should be deposited with DC+ polarity. 


Properties: 

Yield Stress 

450 MPa 





C: 0.06% Mn: 1.45% Si: 0.45% 

S: 0.010% P: 0.012% 

160J av @-20°C 

130J av @-30˚C 


55 

ocv 

DC 

AC 


AS3752*: 




Approvals: 






2.5 350 42 65 – 100 5kg 15kg - 3 x 5kg 611342 

3.2 380 24 95 – 150 5kg 15kg - 3 x 5kg 611343 

3.2 380 29 95 – 150 2.5kg 15kg - 6 x 2.5kg 612343 

4.0 380 16 145 – 220 5kg 15kg - 3 x 5kg 611344 

5.0 450 9 195 – 270 5kg 15kg - 3 x 5kg 611345 

Ferrocraft 61 is formulated to operate with AC (minimum 55 OCV), DC+ or DC- polarity. 

The preferred polarity for fillet welding and fill and capping passes is DC+. 

Ferrocraft 61 H4 - Hermetically Sealed 

70 

ocv 

DC 

AC 

• Ultra-Seal vacuum packs. 

• Highly Basic, E4918-1/ E7018-1 Type Hydrogen controlled electrode. 

• Advanced moisture resistant flux coating. 

• Very low “H5 / H4” diffusible hydrogen class. 

• C-Mn weld deposit for reliable impact properties to -40°C. 

• Recommended for critical DC welding applications. 

• Batch Number Identification. 



AS/NZS 1553.1: 


B E4918-1 A U H5 

E4818-5 H5R 

E7018-1 H4R 


Properties: 

Yield Stress 

460 MPa 





C: 0.06% Mn: 1.45% Si: 0.45% 

S: 0.010% P: 0.012% 



AS3752: 



Approvals: 






2.5 350 42 65 – 100 2.5kg 15kg – 6x2.5kg 612912 

3.2 350 26 95 – 150 2.5kg 15kg – 6x2.5kg 612913 

4.0 350 18 145 – 220 2.5kg 15kg – 6x2.5kg 619914 


10


Ferrocraft 61 Ni H4 - Hermetically Sealed 

70 

ocv 

DC 

AC 


• Highly Basic, E4818-G / E7018-G Type Hydrogen controlled electrode. 

• Very Low “H5 / H4” Diffusible Hydrogen Class. 

• C-Mn-Ni Weld Deposit for Reliable Impact Properties to -50°C. 

• BATCH NUMBER Identification. 

• Recommended for the critical welding of C-Mn, microalloyed and low alloy structural 

steels in the 350-450 MPa yield strength class. 

• Applications include the all positional (except vertical down) fillet and butt 

welding of pressure vessels, offshore platforms, pipes, earth moving equipment. 



AS/NZS 1553.2: (old) 


B E4918-N2 A U H5 

E4818-G 

E7018-G 


Properties: 

Yield Stress 

450 MPa 




80J av @ -40°C 

60J av @ -50°C 


C: 0.07% Mn: 1.20% Si: 0.25% 

Ni: 0.9% S: 0.007% P: 0.012% 



AS3752: 



Approvals: 






2.5 350 42 65-100 2.5kg 15kg – 6x2.5kg 612812 

3.2 350 28 110 – 145 2.5kg 15kg – 6x2.5kg 612813 

4.0 350 18 140 – 200 2.5kg 15kg – 6x2.5kg 612814 

Ferrocraft 61 Ni H4 is formulated to operate with AC (miniumum 70 OCV) DC+ or DCpolarity. 

The preferred polarity of fillet welding and fill and capping passes is DC+. 

Alloycraft 80-B2 - Hermetically Sealed 

70 

ocv 

DC 

AC 


• Improved High Strength, Low Alloy Steel Electrode. 

• Advanced Flux Coating. 

• Very Low “H5/H4” Diffusible Hydrogen Class. 

• 550 MPa Tensile Class 

• BATCH NUMBERED for On-the-Job Traceability. 

• Recommended for the all positional (except vertical down) welding of Chromium and 

Chromium – Molybdenum bearing steels as used in elevated temperature applications. 



AS/NZS 1553.2: (old) 


B E5518-1CM H5 

E5518-B2 

E8018-B2 H4 


Properties: 





C: 0.07% Mn: 0.9% Si: 0.25% 

Mo: 0.65% S: 0.007% P: 0.012% 

Cr: 1.40% 



AS3752: 



Comparable CIGWELD Products: 


GMAW 

Comweld CrMo1 

GTAW 



2.5 350 40 65 – 100 2.5kg 15kg – 6x2.5kg 612922 

3.2 350 27 105 – 150 2.5kg 15kg – 6x2.5kg 612923 

4.0 350 17 145 – 200 2.5kg 15kg – 6x2.5kg 612924 


Alloycraft 80-C1 - Hermetically Sealed 

70 

ocv 

DC 

AC 




• 550 MPa Tensile Class, Reliable Impact Toughness to -60°C. 


• Suitable for the full or under matching strength welding of high strength nickel 

bearing steels as used for low temperature applications. 



AS/NZS 1553.2: 


B E5518-N5 A U H5 

E5518-C1 

E8018-C1 H4 


Properties: 





C: 0.05% Mn: 1.10% Si: 0.39% 

Ni: 2.45% S: 0.013% P: 0.015% 



AS3752: 




Verti-Cor 81Ni2 

FCAW 


GMAW 



3.2 350 24 110 – 145 2.5kg 15kg - 6x2.5kg 612833 

4.0 350 15 140 – 200 2.5kg 15kg - 6x2.5kg 612834 

5.0 350 10 190 – 270 2.5kg 15kg - 6x2.5kg 612835 

Alloycraft 80-C1 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity. 

The preferred polarity for DC welding is DC+. 

11


Alloycraft 90-B3 - Hermetically Sealed 

70 

ocv 

DC 

AC 

• Hermetically Sealed Ultra-Seal vacuum packs. 



• 620 MPa Tensile Class. 


• Recommended for the all positional (except-down) welding of Cr-Mo and Cr-Mo-V 

bearing steels as used for high temperature applications. 



AS/NZS 1553.2: (old) 


B E6218-2C1M H5 

E6218-B3 

E9018-B3 H4 


Properties: 





C: 0.08% Mn: 0.82% Si: 0.39% 

Mo: 1.05% Cr: 2.20% S: 0.013% 

P: 0.015% 



AS3752: 





3.2 350 27 105 – 150 2.5kg 15kg - 6x2.5kg 612963 

4.0 350 17 145 – 200 2.5kg 15kg - 6x2.5kg 612964 


Alloycraft 90 - Hermetically Sealed 

70 

ocv 

DC 

AC 






• Applications include the full or under matching strength welding of high 

strength steels, including Bisalloy 60, 70 and 80, Welten 60 and 80, AS2074 Gr L6, 

Comsteel 023/026. ASTM A514 and A517 used in structural, transport, mining and 

earthmoving applications. 


Properties: 






C: 0.07% Mn: 1.0% Si: 0.40% 

Ni: 1.6% Mo: 0.3% 


AS3752: 




Verti-Cor 91 K2 H4 (AWS A5.20: E91T1-K2) 



AS/NZS 1553.2: (old) 


B 6218-N3M1 A H5 

E6218-M 

E9018-M H4 




3.2 350 28 110 – 145 2.5kg 15kg - 6x2.5kg 612873 

4.0 350 18 140 – 200 2.5kg 15kg - 6x2.5kg 612874 

5.0 350 12 190 – 270 2.5kg 15kg - 6x2.5kg 612875 

Alloycraft 90 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity. 


Alloycraft 110 - Hermetically Sealed 

70 

ocv 

DC 

AC 






• Applications include the full strength welding of high strength steels, including 

Bisalloy 80, USST1 and T1A, welten 80, HY80, AS2074 Grade L6A and ASTM A533 

type A, A514 and A517 grades used in structural transport, mining and earthmoving 

applications. 


Properties: 






C: 0.07% Mn: 1.5% Si: 0.45% 

Ni: 2.1% Mo: 0.4% Cr: 0.2% 


AS3752: 




Tensi-Cor 110 TXP H4(AWS A5.20: E110T5-K4) 

Verti-Cor 111K3 H4 (AWS A5.20: E111T1-K3) 



AS/NZS 1553.2: (old) 


B 7618-N5CM3 A H5 

E7618-M 

E11018-M H4 




3.2 350 28 110 – 145 2.5kg 15kg - 6x2.5kg 612893 

4.0 350 18 140 – 200 2.5kg 15kg - 56x2.5kg 612894 

Alloycraft 110 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity. 


12


Bronzecraft AC-DC 

45 

ocv 

AC 

DC– 

• Phosphor Bronze electrode containing 7% Tin. 

• For Welding Copper and Copper Alloys. 

• Also for Joining Copper and Copper Alloys to Steel. 

• Easy to use, High Quality Weld Deposit Appearance. 


AS/NZS 2576: E 6200-A2 


E Cu-Sn-C 


Properties: 




Hardness 

120 HV30 


Mn: 0.02% Sn: 7.5% Al: 0.008% 

P: 0.26% Fe: 0.20% Cu: Bal 


Autocraft Silicon Bronze Copper Alloy MIG Wire 

AWS A5.7: ERCuSi-A 

Comweld Silicon Bronze Copper Alloy TIG Wire 

AWS A5.7: RCuSi-A 




3.2 350 30 70 – 110 2.5kg 15kg - 6 x 2.5kg 611783 

AC (miniumum 45 OCV) DC- polarity. 

Satincrome 308L-17 

45 

ocv 

AC 

DC+ 


• Rutile Type, Stainless Steel Electrode. 

• Outstanding Operator Appeal. Improved slag lift. 

• All Positional (except vertical down) Welding Capabilities. 

• Applications include the single and multi-pass welding of 19Cr/10Ni type 

stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc. 



AS/NZS 1553.3: (old) 


B ES308L-17 

E308L-17 

E308L-17 


Properties: 




CVN Impact Values 75J av @+20°C 


C: 0.025% Mn: 0.76% Si: 0.87% 

Cr: 20.4% Ni: 9.8% S: 0.010% 

P: 0.071% 

Ferrite Number: 

3.0-10.0 FN* 

Approvals: 

American Bureau of Shipping AWS A5.4: 

E308L-17 




Comweld 308L Gas/TIG wire 

AWS A5.9: ER308L 

Verti-Cor 308LT & FCAW wires 

AWS A5.22: E308LT1-1/4 

*using Severn Gauge 




2.5 300 47 40 – 70 2.5kg 15kg - 6 x 2.5kg 611602 

3.2 350 28 75 – 110 2.5kg 15kg - 6 x 2.5kg 611603 

4.0 350 18 110 – 150 2.5kg 15kg - 6 x 2.5kg 611604 

AC (miniumum 45 OCV) DC+ polarity. 

Satincrome 309Mo-17 

45 

ocv 

AC 

DC+ 





• Applications include the single and multi-pass welding of matching 309 and 309L 

stainless steels. Also suitable for the dissimilar welding of other “300 series” 

austenitic stainless steels and selected “400 series” ferritic grades to mild or low 

alloy steels. 



AS/NZS 1553.3: (old) 


B ES309Mo-17 

E309Mo-17 

E309Mo-17 


Properties: 




CVN Impact Values 60J av @+20°C 


C: 0.05% Mn: 0.75% Si: 0.9% 

Cr: 23.0% Ni: 13.0% Mo: 2.2% 

S: 0.012% P: 0.017% 


15.0-20.0 FN* 


Approvals: 


E309Mo-17 







AWS A5.22: E309LT1-1/4 




2.5 300 52 40 – 70 2.5kg 15kg - 6 x 2.5kg 611692 

3.2 350 30 75 – 110 2.5kg 15kg - 6 x 2.5kg 611693 

4.0 350 19 110 – 150 2.5kg 15kg - 6 x 2.5kg 611694 


13


Satincrome 316L-17 

45 

ocv 

AC 

DC+ 





• Applications include the single and multi-pass welding of 19Cr/10Ni type 

stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc. 



AS/NZS 1553.3: (old) 


B ES316L-17 

E316L-17 

E316L-17 


Properties: 






C: 0.025% Mn: 0.8% Si: 0.85% 

Cr: 19.4% Ni: 11.5% Mo: 2.5% 

S: 0.011% P: 0.017% 


3.0-10.0 FN* 

Approvals: 


E316L-17 







AWS A5.22: E316LT1-1/4 


Satincrome 318-17 





• Applications include the all positional (except vertical-down) fillet and butt 

welding of stabilised and unstabilised 19Cr/10Ni type stainless steels, 

such as 316, 318 and 321. 



B ES318-17 

AS/NZS 1553.3: (old) E318-17 

AWS/ASME-SFA A5.4: E318-17 




2.0 300 87 35 – 55 2.5kg 15kg - 6 x 2.5kg 611661 

2.5 300 46 40 – 70 2.5kg 15kg - 6 x 2.5kg 611662 

3.2 350 28 75 – 110 2.5kg 15kg - 6 x 2.5kg 611663 

4.0 350 18 110 – 150 2.5kg 15kg - 6 x 2.5kg 611664 


10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack 322214 



Properties: 





C: 0.025% Mn: 0.8% Si: 0.85% 

Cr: 19.4% Ni: 11.5% Mo: 2.5% 

S: 0.011% P: 0.017% 


45 

ocv 


5.0-10.0 FN* 

AC 

DC+ 


Electrode Approx No. Current Packet Carton Easyweld Part No 


Handipaks 

2.5 300 46 40 – 70 2.5kg 

611652 

15k -6x2.5kg 

20 rod 322105 

3.2 350 28 75 – 110 2.5kg 15kg-6x2.5kg 611663 


14


Weldall 

45 

ocv 

AC 

DC+ 


• Easy-to-Use Rutile Type, High Alloy Electrode. 

• Outstanding Operator Appeal! 

• WELDS ALL Steels! 

• Ideal for Repair & Maintenance jobs. 

• Easy Arc Starting and Excellent Stability on Low O.C.V. Welding Machines. 

• Not Recommended for Welding Cast Irons. 


Properties: 




CVN Impact Values 30J av@ +20˚C 


C: 0.11% Mn: 0.60% Si: 0.88% 

Cr: 27.0% Ni: 9.10% S: 0.011% 

P: 0.020% 


Murex Speedex 312-16 

AWS A5.4: E312-16 



B ES312-17 

AS/NZS 1553.3: (old) E312-17 

AWS/ASME-SFA A5.4: E312-17 




Handipaks 

2.5 300 57 40 – 80 

2.5kg 15k -6x2.5kg 611702 

– – 20 rod 322105 

3.2 350 30 75 – 110 

2.5kg 15kg-6x2.5kg 611703 

– – 15 rod 322102 

4.0 350 20 110 – 150 2.5kg 15kg-6x2.5kg 611704 


10 x 2.5mm/5 x 3.2mm rod Weldall Blister Pack 

322216 


Castcraft 55 

45 

ocv 

AC 

DC– 

• Maintenance Welding of S.G. Cast Irons. 

• Higher Strength Nickel / Iron Deposit. 

• Easy starting and Stable Running on Portable 240V Welding Machines. 

• Applications include the higher strength repair and maintenance welding of 

Spheroidal Graphite (S.G.) irons, austenitic cast irons, meehanites and a wide 

range of grey cast irons. 


Properties: 


Hardness 220 HV 30 


C: 0.95% Mn: 0.65% Si: 0.25% 

Al: 0.25% Ni: 53% Fe: Bal 


AWS/ASME-SFA A5.15: ENiFe-Cl Packaging and Operating Data: 

Core Wire: 

Nickel Iron (55% Ni, 45% Fe) 


Nicore 55 Cast Iron Flux Cored Wire 

AWS A5.15: ENiFe-Cl 



3.2 350 31 75 – 120 2.5kg 15kg - 6 x 2.5kg 611723 

4.0 350 21 100 – 150 2.5kg 15kg - 6 x 2.5kg 611724 


Castcraft 100 

45 

ocv 

AC 

DC– 

• Maintenance Welding of Cast Irons. 

• Soft, Ductile and Machineable Nickel Deposit. 

• Easy starting and Stable Running on Portable 240V Welding Machines. 

• Smoother Weld Deposit Surface Finish. 

• Applications include the repair and reclamation of engine blocks, cylinder heads, 

differential housings, gear boxes, pump and machine housings and cast iron 

pulleys etc. 


Properties: 


Hardness 

170 HV30 


C: 1.0% Mn: 0.05% Fe: 0.5% 

Si: 0.1% Al: 0.2% Ni: Bal 

Core Wire: 

Nickel Iron (98% Ni) 



ENiFe-Cl 




Handipaks 

2.5 300 49 55 – 85 

2.5kg 15k -6x2.5kg 611732 

– – 20 rod 322110 

3.2 350 31 75 – 120 

2.5kg 15kg-6x2.5kg 611733 

– – 15 rod 322111 

4.0 350 21 100 – 150 2.5kg 15kg-6x2.5kg 611734 


10 x 2.5mm/5 x 3.2mm rod Castcraft 100 Blister Pack 

322217 


15


HV30 50 

Cobalarc Austex 400 ocv 

AC 

DC 

• Metal Enriched, Rutile Type Electrode. 

• For Joining Dissimilar steels or as a Buffer Layer Prior to Hard Surfacing. 

• Tough, Machinable Austenitic Stainless Steel Deposit. 

NOTE: 3.2mm size can be used for vertical welding by depositing overlapping 

horizontal stringer passes. 

Typical All Weld Metal Deposit Analysis: 

C: 0.10% Mn: 1.50% Si: 0.90% 

Cr:24.5% Ni: 9.3% 

Typical Weld Deposit Hardness: 

HRC HV30 

All weld metal deposit 20 240 

Hardness 40 400 

Finishing Recommendations: 

Machinable with carbide tools 


AS/NZS 2756: 1315-A4 

WTIA Tech. Note 4: 1315-A4 




3.2 380 20 105 – 140 5kg 15kg - 3 x 5kg 613973 

4.0 380 13 140 – 180 5kg 15kg - 3 x 5kg 613974 

5.0 450 7 170 – 210 5kg 15kg - 3 x 5kg 613975 


HV30 55 

Cobalarc Mangcraft 425 ocv 

AC 

DC 

• Austenitic Manganese Steel Electrode. 

• For Building Up & Reinforcing 11-14% Manganese Steels. 

• Tough and Impact Resistant Weld Deposit. 

• Work Hardens Under Heavy Impact. 


C: 0.60% Mn: 12.0% Si: 0.10% 


HRC HV30 

All weld metal deposit 15 – 

Hardness 43 425 


AS/NZS 2756: 1215-A4 

WTIA Tech. Note 4: 1215-A4 Packaging and Operating Data: 



Comparable CIGWELD products: 

Stoody Dynamang-O tubular wire 



4.0 380 17 130 – 170 5kg 15kg - 3 x 5kg 611504 

5.0 450 10 150 – 200 5kg 15kg - 3 x 5kg 611505 


HV30 55 

Cobalarc 350 350 ocv 

AC 

DC 


• For Re-building Worn Steel Components. 

• Tough, Machinable Low Carbon Martensitic Steel Deposit. 

• For the manual arc build-up and surfacing of steel gear, shafts, rails, shovel pads, 

track links, rolls and wheels etc. 

NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing 

overlapping horizontal stringer passes. 


C: 0.07% Mn: 0.85% Si: 0.30% 

Cr:1.85% Mo: 0.5% 


HRC HV30 

Single layer on mild steel 28 290 



Machinable 


Stoody Super Build-up G/O tubular wire 

AS/NZS 2576: 1435-B5 


AS/NZS 2756: 1435-A4 





3.2 380 26 100 – 150 5kg 15kg - 3 x 5kg 611443 

4.0 380 17 140 – 200 5kg 15kg - 3 x 5kg 611444 


16


HV30 55 

Cobalarc 650 640 ocv 

AC 

DC 


• For Re-building or Surfacing Worn Steel Components. 

• Air Hardening, Crack Free, Martensitic Steel Deposit. 

• Typical applications include te surfacing of agricultural points, shares and tynes, 

grader and dozer blades, conveyor screws and post hole augers etc. 


AS/NZS 2756: 1855-A4 



C: 0.58% Mn: 1.1% Si: 0.6% 

Cr:5.3% Mo: 0.25% 


HRC HV30 





Not machinable - Grinding only 


Stoody 965 G/O tubular wire 

AS/NZS 2576: 1855-B5/B7 

Stoody 850-O tubular wire 

AS/NZS 2576: 1865-B5/B7 



3.2 380 31 105 – 135 5kg 15kg - 3 x 5kg 611463 

4.0 380 21 140 – 180 5kg 15kg - 3 x 5kg 611464 


Cobalarc 750 

HV30 

720 

45 

ocv 

AC 

DC 

• Rutile type, AC/DC Hard Surfacing Electrode. 

• Easy Arc Starting and Stable Running on Portable AC Welding Sets (45 O.C.V.). 

• Air Hardening, Crack Free, Martensitic Steel Deposit. 

• Typical applications include the surfacing of agricultural equipment and 

components including points, shares, post hole augers, rupper teeth & tynes etc. 

NOTE: 3.2mm & 4.0mm sizes can be used for vertical welding by depositing 




C: 0.60% Mn: 0.46% Si: 0.75% 

Cr:5.9% Mo: 0.40% 


HRC HV30 


Two layers on mild steel* 62 750 

*Not recommended for multi-pass welding 

heavier than 3 layers 

AS/NZS 2756: 1860-A4 

WTIA Tech. Note 4: 1860-A4 Packaging and Operating Data: 




Cobalarc 650 manual arc electrode 

AS/NZS 2576: 1855-A4 

Stoody 965 G/O tubular wire 

AS/NZS 2576: 1855-B5/B7 

Stoody 850-O tubular wire 

AS/NZS 2576: 1865-B5/B7 



3.2 380 26 95 – 130 5kg 15kg - 3 x 5kg 611473 

4.0 380 17 120 – 170 5kg 15kg - 3 x 5kg 611474 


10 x 3.2mm rod Cobalarc 750 Blister Pack 

322218 


HV30 55 

Cobalarc Toolcraft 700 ocv 

AC 

DC 

• Versatile Manual Arc Welding Electrode. 

• Secondary Hardening, Shock Resistant Properties. 

• Crack Free Cr-Mo Steel Deposit for Repairing Blades, Dies, Punches etc. 

• Also Suitable for General Hard Surfacing in Low Stress Abrasion Conditions. 

NOTE: 3.2mm size can be used for vertical welding by depositing overlapping 

horizontal stringer passes. 


C: 0.58% Mn: 0.10% Si: 0.20% 

Cr:5.5% Mo: 6.8% 


HRC HV30 






AS/NZS 2756: 1560-A4 





2.5 300 58 65 – 90 20 rod – 322115 

3.2 380 28 90 – 125 5kg 15kg - 3 x 5kg 611523 


17


HV30 50 

Cobalarc CR70 650 ocv 

AC 

DC 

• Highly Alloyed Manual Arc Electrode. 

• High Chromium Carbide Iron Deposit. 

• Primary Chromium Iron Carbides in a Single Layer. 

• Ideal for Coarse Abrasion and Low to Moderate Impact Loading. 

• Typical applications of Cobalarc CR70 include the hard surfacing of crusher cones 

and mantles, swing hammers, bucket teeth and lips, dozer end plates and 

sugar mill rolls etc. 

NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing 



AS/NZS 2756: 2355-A4 


Typical Weld Deposit Analysis: 

Single Layer on Mild Steel 

C: 3.3% Mn: 1.5% Si: 1.0% Cr: 25% 

All Weld Metal Deposit 

C: 4.0% Mn: 1.8% Si: 1.2% Cr: 31% 


HRC HV30 



Deposits contain Chromium Carbide with 

hardness up to 1,500 HV. 



Grinding only 


Stoody 101 HC-G/O tubular wire 

AS/NZS 2576: 2360-B5/B7 



3.2 380 18 90 – 140 5kg 15kg - 3 x 5kg 613493 

4.0 380 11 130 – 200 5kg 15kg - 3 x 5kg 613494 

5.0 450 6 180 – 250 5kg 15kg - 3 x 5kg 613495 


HV30 50 

Cobalarc Borochrome 700 ocv 

AC 

DC 

• Highly Alloyed Manual Arc Electrode. 

• Martensitic Chromium Carbide Iron Deposit. 

• Ideal for Fine Particle (Wet or Dry) Abrasion and Low Impact Loading. 

• Primary Chromium Iron Carbides in a Hard, Martensitic Matrix. 

• Typical applications include the hard surfacing of sand chutes, dredge components, 

ripper shanks, screens, grizzly bars, scraper blades and bucket lips and teeth. 


AS/NZS 2756: 2560-A4 



Single Layer on Mild Steel 

C: 2.7% Mn: 0.4% Si: 1.8% 

Cr: 20.0% V: 1.4% B: 1.0% 

All Weld Metal Deposit 

C: 3.2% Mn: 0.4% Si: 2.4% 

Cr: 24.0% V: 1.7% B: 1.2% 


HRC HV30 



Deposits contain Chromium Carbide with 



Grinding only 


Stoody Fineclad-O tubular wire 

AS/NZS 2576: 2565-B7 




4.0 380 11 140 – 180 5kg 15kg - 3 x 5kg 613964 

5.0 450 6 170 – 210 5kg 15kg - 3 x 5kg 613965 


18


HV30 55 

Cobalarc 1e 720 ocv 

AC 

DC+ 

• Highly Alloyed Extruded Electrode. 

• High Chromium Carbide Iron Deposit. 

• Ideal for Coarse Abrasion and Low to Moderate Impact Loading. 

• For wear resistant overlays on austenitic manganese steels. 


AS/NZS 2756: 2360-A4 


Typical All Weld Deposit Analysis: 

C: 5.00% Mn: 1.10% Si: 1.3% 

Cr: 35.0% 


HRC HV30 



Deposits contain complex Chromium 

Carbides with hardness up to 1,500 HV. 


Grinding only 


Cobalarc CR70 extruded electrode 

AS/NZS 2576: 2355-A4 

Stoody 100 HC-G/O tubular wire 

AS/NZ 2576: 2360-B7 




4.0 380 10 130 – 190 5kg 15kg - 3 x 5kg 613210 

5.0 450 5 170 – 260 5kg 15kg - 3 x 5kg 613235 


HV30 55 

Cobalarc 9e 750 ocv 

AC 

DC+ 

• Highly Alloyed Extruded Electrode. 

• Versatile, Complex Carbide Iron Deposit. 

• Resistant to both Coarse and Fine Abrasion and Moderate to Heavy Impact Loading. 

• Typical applications include the hard surfacing of reilway ballast tampers, dredge 

buckets and lips, earth moving equipment, power shovels, rolling mill guides, sizing 

screens, ripper teeth and crushing equipment. 


AS/NZS 2756: 2460-A4 


Typical All Weld Deposit Analysis: 

C: 4.8% Mn: 1.1% Si: 1.4% 

Cr: 30.0% Ni: 0.5% Mo: 1.7% V: 0.2% 


HRC HV30 



Deposits contain complex Chromium 

Carbides with hardness up to 1,500 HV. 



Grinding only 


Stoody 143-O 



3.2 380 17 95 – 145 5kg 15kg - 3 x 5 kg 613350 

4.0 380 10 130 – 190 5kg 15kg - 3 x 5kg 613360 

5.0 450 5 170 – 260 5kg 15kg - 3 x 5kg 613370 


19


To assist you in selecting the most suitable alloy and process for the particular application, we have recommended 

below the alloy and process that would be most suitable for your use. Once you have selected the best alloy, refer 

to contents for detailed information on its characteristics, technical specifications, applications and procedure. 

Process Comweld Alloy Comweld Flux 

Joining copper, brass, bronze, etc. 

Braze Welding Comcoat T or *Tobin Bronze *Copper & Brass 

Braze Welding Comcoat N or *Nickel Bronze *Copper & Brass 

GTA Welding (TIG) Comweld Silicon Bronze No flux 

Soldering 965 Silver Solder 965 Soldering Flux 

Silver Brazing SBA115 G.P. Silver Brazing Flux 

SBA356T 

G.P. Silver Brazing Flux 

Joining Steel. 

Oxy Acetylene Fusion Welding Mild Steel, High Test No flux 

GTA Welding (TIG) Comweld LW1, Super Steel No flux 

Braze Welding Comcoat C No flux 

Braze Welding Manganese Bronze Copper & Brass 


Silver Brazing SBA 345T; 356T G.P. Silver Brazing Flux 

Repairing Cast Iron. 

Oxy Acetylene Fusion Welding Cast Iron No Flux 

GTA Welding (TIG) Cast Iron No flux 


Braze Welding Manganese Bronze No Flux 

Braze Welding Comcoat N No flux 

Braze Welding Nickel Bronze No Flux 

Joining Stainless Steel. 

Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L No Flux 

GTA Welding (TIG) Comweld 308L, 309L, 316L No flux 


Silver Brazing SBA 356T G.P. Silver Brazing Flux 

Joining Aluminium. 

Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux 

GTA Welding (TIG) AL1188, AL4043 & AL5356 No flux 

20


To assist you in selecting the most suitable alloy and process for the particular application, we have recommended 

below the alloy and process that would be most suitable for your use. Once you have selected the best alloy, refer 

to contents for detailed information on its characteristics, technical specifications, applications and procedure. 

Process Comweld Alloy Comweld Flux 

Joining copper, brass, bronze, etc. 

Braze Welding Comcoat T or *Tobin Bronze *Copper & Brass 

Braze Welding Comcoat N or *Nickel Bronze *Copper & Brass 

GTA Welding (TIG) Comweld Silicon Bronze No flux 


Silver Brazing SBA115 G.P. Silver Brazing Flux 

SBA356T 

G.P. Silver Brazing Flux 

Joining Steel. 

Oxy Acetylene Fusion Welding Mild Steel, High Test No flux 

GTA Welding (TIG) Comweld LW1, Super Steel No flux 


Braze Welding Manganese Bronze Copper & Brass 


Silver Brazing SBA 345T; 356T G.P. Silver Brazing Flux 

Repairing Cast Iron. 

Oxy Acetylene Fusion Welding Cast Iron No Flux 

GTA Welding (TIG) Cast Iron No flux 


Braze Welding Manganese Bronze No Flux 

Braze Welding Comcoat N No flux 

Braze Welding Nickel Bronze No Flux 

Joining Stainless Steel. 

Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L No Flux 

GTA Welding (TIG) Comweld 308L, 309L, 316L No flux 


Silver Brazing SBA 356T G.P. Silver Brazing Flux 

Joining Aluminium. 

Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux 

GTA Welding (TIG) AL1188, AL4043 & AL5356 No flux 

20


COMWELD LW1-6 

• Copper Coated, Low Carbon Steel Rod for Gas TIG & Oxy Welding Applications. 

• End stamped with “ER70S-6” for easy I.D. 

• Recommended for the TIG welding of steel pipes, plates and castings with a tensile 

strength in the 500 MPa class. 


AS/NZS 1167.2: 


R6 

ER70S-4 

Typical Weld Deposit Properties: 

Yield Stress 

400 MPa 

Tensile Strength 

500 MPa 


CVN Impact Values 100J av@-20˚C 

Typical Rod Analysis: 

C: 0.08% Mn: 1.16% Si: 0.75% 

S:0.010% P: 0.015% Fe: Balance 


Joining process: 

Gas (fusion) and Gas Tungsten Arc (TIG) 

welding 


Autocraft LW1-6 GMAW wire 

AWS A5.18: ER70S-4 

Rod Size Pack Approx Part No. 

mm Weight/Type Rods/kg 

1.6 x 915 5kg pack 70 321417 

2.4 x 915 5kg pack 31 321418 

COMWELD Super Steel 

• Low Carbon Steel Filler Rod for Gas Tungsten Arc (TIG) Welding. 

• Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. 

• End Stamped with AWS Class ER70S-2. 

• Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass welding 

of pipes, tanks and heavy walled joints. 


Yield Stress 

425 MPa 


520 MPa 


CVN Impact Values 150J av@-29˚C 

Joining process: 

Gas Tungsten Arc (TIG) welding 


Autocraft Super Steel GMAW wire 

AWS A5.18: ER70S-2 


AS/NZS 1167.2: 


R2 

ER70S-2 


C: 0.06% Mn: 1.08% Si: 0.52% 

Ti: 0.08% Zr: 0.07% Al: 0.08% 

S:0.007% P: 0.008% Fe: Balance 




1.6 x 915 5kg tube 70 321370 

2.4 x 915 5kg tube 31 321373 

COMWELD CrMo1 

• Nominal 1 1/4Cr 1/2Mo steel TIG rod. 

• End Stamped with AWS Class ER80S-B2 for Easy Identification. 

• For the Gas Tungsten Arc (TIG) Welding of matching Cr - Mo Creep Resistant 

Steels for Elevated Temperature and Corrosive Service. 


AS/NZS 1167.2: 


RB2 

ER80S-B2 


Properties: 

Welding Grade Argon: 



600 MPa 


CVN Impact Values 60J av @+ 20˚C 




C: 0.09% Mn: 0.60% Si: 0.60% 

Cr: 1.30% Mo: 0.50% P: 0.015% 

S:0.010% Fe: Balance 



AWS A5.5: E8018-B2 

Autocraft CrMo1 GMAW wire 

AWS A5.28: ER80S-B2 




2.4 x 915 5kg tube 31 321379 

22


COMWELD CrMo2 

• Nominal 2 1/2CR1Mo steel TIG rod. 

• End Stamped with AWS Class ‘ER90S-B3’ for Easy Identification. 

• For the Gas Tungsten Arc (TIG) Welding of Cr-Mo and Cr-Mo-V Creep Resistant 

Steels for Elevated Temperature and Corrosive Service. 


AS/NZS 1167.2: 


RB3 

ER90S-B3 


Properties: 

Welding Grade Argon: 



670 MPa 


CVN Impact Values 60J av @+ 20˚C 





C: 0.08% Mn: 0.70% Si: 0.60% 

Cr: 2.50% Mo: 1.00% P: 0.015% 




AWS A5.5: E9018-B3 



2.4 x 915 5kg tube 31 321383 

COMWELD 308L 

• Resealable 5kg Plastic Tube. 

• Suitable for Gas and GTA (TIG) Welding. 

• End Stamped with AS / AWS Class ‘308L’. 

• DARK BLUE COLOUR CODED Label for Instant I.D. 


AS/NZS 1167.2: 


R308L 

ER308L 


Properties: 



600 MPa 

Approx. melting point 1400˚C 

Weld metal density 7.95 gms/cm3 

Weld metal microstructure Austenite with 

5-8% ferrite 


C: 0.015% Mn: 1.90% Si: 0.50% 

Cr: 19.90% Ni: 9.75% P: 0.020% 




AWS A5.4: E308L-17 



Verti-Cor 308LT FCAW wire 

AWS A5.22: E308LT1-1/4 




1.6 x 1000 5kg tube 69 321406 

2.4 x 1000 5kg tube 30 321407 

COMWELD 309L 


• Suitable for Gas and GTA (TIG) Welding of highly alloyed 309 or 309L type stainless 

steel. 


• RED COLOUR CODED Pack Label for Instant I.D. 

• Also suitable for the dissimilar joining of other 300 series austenitic stainless steels 

to ferritic steels. 


AS/NZS 1167.2: 


R309L 

ER309L 


Properties: 



590 MPa 




15-20% ferrite 


C: 0.015% Mn: 1.90% Si: 0.45% 

Cr: 23.5% Ni: 13.5% P: 0.020% 




AWS A5.4: E309Mo-17 




AWS A5.22: E309LT-1-1/4 




1.6 x 1000 5kg tube 69 321403 

2.4 x 1000 5kg tube 30 321404 

23


COMWELD 316L 


• Suitable for Gas and GTA (TIG) Welding of Molybdenum bearing stainless steels; 

in particular matching 316 and 316L alloys. 


• GOLD COLOUR CODED Pack Label for Instant I.D. 

• Also suitable for the general welding of other 300 series stainless steels including 

302 and 304; as well as ferritic stainless steels grades such as 409, 444 and 3Cr12. 


AS/NZS 1167.2: 


R316L 

ER316L 


Properties: 



640 MPa 




7-10% ferrite 


C: 0.012% Mn: 1.57% Si: 0.50% 

Cr: 19.00% Ni: 12.6% Mo: 2.5% 

P:0.015% S: 0.001% Fe: Balance 




AWS A5.4: E316L-17 

Murex Speedex 316L 

AWS A5.4: E316L-16 




AWS A5.20: E316LT1-1/4 



1.6 x 1000 

5kg tube 69 321400 

25 rod handipack – 322054 

2.4 x 1000 5kg tube 30 321401 

COMWELD Galvanising Bar 

300˚ 

C 

• Strong corrosion resistant alloy. 

• Used where any welding of galvanised parts is required. 

• Can be used as a pre-treatment to produce base metals. 

Typical Properties: 

Approx. melting point 


Pb: 57.50% (Lead) 

Sn: 32.5% (Tin) 

Zn: 10.00% (Zinc) 

300˚C 


Rod Size Pack Easyweld Part No. 

mm Weight/Type Handipack 

6.3 x 500 2.5kg pack – 321695 

6.3 x 500 – 2 rod handipack 322985 

24


COMWELD AL1100 

• 99.88% Pure Aluminium Alloy Rod. 

• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. 

• Embossed with AS / AWS Class ‘1050’. 

• For the joining of selected high purity 1XXX series Aluminium sheets and plates used 

extensively in the electrical and chemical industries. 


AS/NZS 1167.2: 


R1100 (nearest equivalent) 

R1050 

Weld Deposit Properties: 

Tensile strength 


Post anodised colour tint 

75 MPa 

660˚C 

Clear 

Rod Analysis Limits: 


unless otherwise state 

Si: 0.06% Fe: 0.26% Cu: 0.005% 

Mn: 0.01% Mg: 0.01% Zn: 0.03% 

Ti: 0.01% Others each: 0.01% 

Al: 99.6% min 

660˚ 

C 


Autocraft AL1050 GMAW wire 

AWS A5.10: ER1050 


Rod Size Pack Carton Approx Part No. 

mm Weight/Type Size Rods/kg 

1.6 x 914 2.5kg pack 15kg 185 322600 

2.4 x 914 2.5kg pack 15kg 82 322601 


• Aluminium - 5% Silicon Alloy Rod. 



• For the repair welding (fractures and blow holes etc) of selected aluminium alloy 

castings 


AS/NZS 1167.2: 


R4043 

R4043 





110 MPa 

630˚C 

Grey 




Si: 4.5-6.0% Fe: 0.80% Cu: 0.30% 

Mn: 0.05% Mg: 0.05% Zn: 0.10% 

Ti: 0.20% Others each: 0.15% 

Al: Balance 

630˚ 

C 


Autocraft AL4043 GMAW wire 

AWS A5.10: ER4043 




1.6 x 1000 2.5kg pack 15kg 185 321610 

2.4 x 1000 2.5kg pack 15kg 82 321611 

3.2 x 1000 2.5kg pack 15kg 46 321612 


582˚ 

C 

• Aluminium - 10% Silicon Alloy Rod. 



• Used extensively for the brazing of many types of Aluminium alloy sheets, extruded 

shapes and castings. 





150 MPa 

577-582˚C 

Grey-Black 




Si: 11.0-13.0%Fe: 0.80% Cu: 0.30% 

Mn: 0.15% Mg: 0.10% Zn: 0.20% 

Total others each: 0.15% Al: Balance 


AS/NZS 1167.2: 



R4047 

R4047 

BAISi-4 




1.6 x 915 2.5kg pack 15kg 185 321620 

2.4 x 915 

2.5kg pack 15kg 82 321621 

50 rod handipack 8 pks – 322071 

3.2 x 915 2.5kg pack 15kg 46 321622 

25



• Aluminium - 5% Magnesium Alloy Rod. 

• Suitable for Gas Welding and Gas Tungsten Arc (GTAW/TIG) Welding Applications. 

• Embossed with ‘AS/AWS Class 5356’. 

• Produces intermediate deposit strength and good ductility and corrosion resistance 

for the welding of a wide range of 3XXX, 5XXX, 6XXX and 5XX Aluminium alloys. 


AS/NZS 1167.2: 


R5356 

R5356 





270 MPa 

640˚C 

White 




Si: 0.25% Fe: 0.40% Cu: 0.10% 

Mn: 0.05-0.20% Mg: 4.5-5.5% 

Cr: 0.05-0.20% Zn: 0.10% 

Ti: 0.05-0.20% 

Total others: 0.15% Al: balance 

640˚ 

C 


Autocraft 5356 GMAW wire 

AWS A5.10: ER5356 




1.6 x 1000 2.5kg pack 15kg 185 321640 

2.4 x 1000 

2.5kg pack 15kg 82 321641 

40 rod handipack 8 pks – 322078 

3.2 x 1000 2.5kg pack 15kg 46 321642 

COMWELD General Purpose, Cast Iron Rod 

1150˚ 

C 

• A High Strength, General Purpose, Cast Iron Alloy for Joining and Building up Grey 

Cast Iron Castings. 

• Machinable Weld Deposit. 




230 MPa 

1150˚C 

Joining Process: 


welding 


AS/NZS 1167.2: 

RC11 


C: 3.37% Mn: 0.75% Si: 3.25% 

S: 0.008% P: 0.011% Fe: Balance 

Tip Colour: 

Bue 




5.0 x 700 2.5kg pack – 8 321420 

COMWELD Silicon Bronze Rod 

1020˚ 

C 

• Premium Quality Deoxidised Silicon - Bronze alloy. 

• Recommended for the Braze Welding and GTA (TIG) welding of Copper Silicon alloys 

(Everdur and Cusilman). 

• CANARY YELLOW End Tip Colour. 

• Produces excellent joints on copper, brass and copper-zinc sheet, tube and extruded 

section. 


AS/NZS 1167.1; AS/NZS 1167.2: R Cu Si-A 

AWS/ASME-SFA A5.7: R Cu Si-A (UNS No. C65600) 



370 MPa 

Approx. melting point 970-1020˚C 


Hardness 

90 HV (90HB) 


Fe: 0.25% Mn: 1.00% Pb: 0.02% 

Si: 3.40% Sn: 0.90% Zn: 0.09% 

Cu: Balance 



welding 






3.2 x 750 5kg pack – 19 321295 

26


COMWELD Manganese Bronze Rod 

890˚ 

C 

• General Purpose Brazing Alloy. 

• Recommended for Braze Welding of Steels and Cast and Malleable Irons. 

• Not Suitable for Copper Pipes in Hot Water Systems. 

• BLUE End Tip Colour for Instant I.D. 


AS/NZS 1167.1; AS/NZS 1167.2: 

AWS/ASME-SFA A5.8/A5.27: 

R Cu Zn-C 

RB Cu Zn-C 



460 MPa 






Zn: 40.5% Mn: 0.10% Si: 0.10% 

Sn: 1.0% Fe: 0.50% Cu: Balance 


Gas (Braze) Welding only 


Comcoat C Flux Coated Manganese Bronze 

AS 1167.1 & 2: R Cu Zn-C 




1.6 x 750 5kg pack – 83 321195 

2.4 x 750 5kg pack – 37 321199 

3.2 x 750 5kg pack – 20 321202 

5.0 x 750 5kg pack – 8 321203 

6.3 x 750 5kg pack – 5 321204 

COMWELD Tobin Bronze Rod 

900˚ 

C 

• Low Strength Copper - Zinc Brazing Alloy. 

• Recommended for the Fusion or Braze Welding of Selected Brasses and Bronzes. 

• Suitable for Low Strength Brazing of Steels. 

• Not Suitable for Cast Irons. 

• WHITE End Tip Colour for Instant I.D. 



400 MPa 






Gas (Fusion and Braze) Welding only 


Comcoat T Flux Coated Tobin Bronze 

AS 1167.1 & 2: R Cu Zn-A 


AS/NZS 1167.1; AS/NZS 1167.2: 


R Cu Zn-A 

RB Cu Zn-A 


Zn: 37.5% Si: 0.30% Sn: 0.50% 

Cu: Balance 


Rod Size Pack Easyweld Approx Part No. 

mm Weight/Type Handipack Rods/kg 

1.6 x 750 5kg pack – 83 321246 

2.4 x 750 5kg pack – 37 321247 

3.2 x 750 

5kg pack – 20 321249 

– 15 rod handipack – 322038 

5.0 x 750 5kg pack – 8 321250 

COMWELD Nickel Bronze Rod 

910˚ 

C 

• High Strength, Wear Resistant Brazing Alloy. 

• High Strength Braze Welding of Steels and Cast or Malleable Irons. 

• Fusion Welding of Copper Based Alloys of Similar Composition. 

• CRIMSON End Tip Colour for Instant I.D. 


AS/NZS 1167.1; AS/NZS 1167.2: 


R Cu Zn-D 

RB Cu Zn-D 



560 MPa 



Hardness 

170 HV 




Zn: 43.5% Mn: 0.20% Si: 0.20% 

Ni: 10.0% Cu: Balance 




Comcoat N Flux Coated Tobin Bronze 

AS 1167.1 & 2: R Cu Zn-A 




2.4 x 500 5kg pack – 52 321224 

3.2 x 750 5kg pack – 19 321225 

5.0 x 750 5kg pack – 8 321226 

27


COMWELD Comcoat T 

900˚ 

C 

• Flux Coated Tobin Bronze Rod. 

• Recommended for the ‘Self Fluxing’ Fusion Braze Welding of Selected Brasses 

& Bronzes. 

• Suitable for Low Strength brazing of Steels. 

• Not Suitable for Cast Irons. 

• WHITE Flux Colour for Instant I.D. 


AS/NZS 1167.1; AS/NZS 1167.2: 

R Cu Zn-A 



400 MPa 






Zn: 37.5% Si: 0.30% Sn: 0.50% 

Cu: Balance 

AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-A Packaging Data: 




Comcoat Tobin Bronze Bare Rod 

AS 1167.1 & 2: R Cu Zn-A 

Rod Size Pack Easyweld Blister Approx Part No. 

mm Weight/Type Handipack Pack Rods/kg 

2.4 x 500 – – 5 rod blister pack – 322207 

3.2 x 750 5kg pack – – 19 321236 

COMWELD Comcoat N 

• Flux Coated Nickel Bronze Rod. 

• High Strength, Excellent Wear Resistance. 

• High Strength Braze Welding of Steels and Cast or Malleable Irons. 

• Fusion Welding of Copper Based Alloys of Similar Composition. 

• PINK Flux Colour for Instant I.D. 


AS/NZS 1167.1; AS/NZS 1167.2: 


R Cu Zn-D 

RB Cu Zn-D 

COMWELD Comcoat C 



560 MPa 



Hardness 

170 HV 




Zn: 43.5% Mn: 0.20% Si: 0.20% 

Ni: 10.0% Cu: Balance 


910˚ 

C 




Comcoat Nickel Bronze Bare Rod 

AS 1167.1 & 2: R Cu Zn-D 



2.4 x 500 

– – 3 rod pack – 322208 

– 10 rod handipack – – 322209 

3.2 x 750 

2.5kg pack – – 19 321215 


890˚ 

C 

• Flux Coated Manganese Bronze Rod. 

• General Purpose Brazing Alloy. 

• Recommended for Braze Welding of Steels and Cast and Malleable Irons. 

• Not Suitable for Copper Pipes in Hot Water Systems. 

• BLUE Flux Colour for Instant I.D. 



460 MPa 






Gas (Braze) Welding only 


Comcoat Manganese Bronze Bare Rod 

AS 1167.1 & 2: R Cu Zn-D 


AS/NZS 1167.1; AS/NZS 1167.2: 

R Cu Zn-C 


Zn: 40.5% Mn: 0.10% Si: 0.10% 

Sn: 1.0% Fe: 0.50% Cu: Balance 

AWS/ASME-SFA A5.8/A5.7: RB Cu Zn-C Packaging Data: 



2.5kg – – 50 321191 

2.4 x 500 – 20 rod handipack – – 322020 

– – 5 rod blister – 322206 

3.2 x 750 

5kg pack – – 19 321215 


28

Solders and Fluxes 

COMWELD SBA 115 

705˚ 

C 

• Low Silver, Cadmium free silver brazing alloy 

• Alloy group 1: Silver, Copper, Phosphorous self fluxing alloys for brazing of Copper 

to Copper alloys 

• Not suitable for Ferrous metals 

• Use with flux on Copper alloys 

• TAN end tip colour 

Technical Data: 

Silver content 15% 

Typical melting range (˚C) 645-700˚ 

Brazing temp. for 

complete fluidity 

705˚C 

Typical Wire Analysis: 

Ag: 15.0% Cu: 79.9% P: 5.0% 

Cd*: 0.05% Zn*: 0.50% 

*Cadmium and Zinc may be present only 

as trace element impurities 


AS/NZS 1167.1: 

B4 

AWS/ASME-SFA A5.8: BCuP-5 Packaging Data: 

Silver Brazing Flux if required: 

GP Silver Brazing flux 

Wire Size Pack Pack Approx Part No. 

mm Type Size Rods/kg 

2.4 x 750 Standard pack 1kg 32 320505 

2.4 x 500 Blister pack 5 rods 49 322004 


COMWELD SBA 345T 

• Cadmium free high silver brazing alloy 

• Alloy group 3: Silver, Copper, Zinc, Tin alloys for intermediate to low temperature 

brazing of all metals 

• Not suitable for Aluminium, Magnesium & Zinc based alloys 

• Safe for use on food carrying containers, vessels and food processing equipment 

• To be used with flux 

• ROCK end tip colour 


AS/NZS 1167.1: 


A19 

BAg-36 






715˚C 


Ag: 45.0% Cu: 27.5% Zn: 25.0% 

Sn: 2.5% Cd*: 0.05% 

*Cadmium may be present only as trace 

element impurities 


715˚ 

C 


Silver Brazing flux No. 2 

Comparable COMWELD Cadmium 

bearing alloys: 




1.6 x 750 Standard pack 0.5kg 72 320525 


COMWELD SBA 356T 







• WHITE end tip colour 


AS/NZS 1167.1: 


A2 

BAg-7 






660˚C 


Ag: 56.0% Cu: 22.0% Zn: 16.95% 

Sn: 5% Cd*: 0.05% 




660˚ 

C 


GP Silver Brazing flux 


bearing alloys: 






29


COMCOAT Silver 356T 

660˚ 

C 





• Extruded flux coated version of Comweld SBA 356T 


• PINK flux colour 


AS/NZS 1167.1: 

A2 






660˚C 


Ag: 56.0% Cu: 22.0% Zn: 16.95% 

Sn: 5.0% Cd*: 0.05% 



AWS/ASME-SFA A5.8: BAg-7 Packaging Data: 


No flux required 


bearing alloy: 

Comcoat Silver 45 






• High silver, excellent fluidity silver brazing alloy 

• Alloy group 2: Silver, Copper, Cadmium, Zinc, alloys for low temperature brazing of 

all ferrous and non ferrous metals 



• LIGHT BLUE end tip colour 


AS/NZS 1167.1: 


A6 

BAg-1 






625˚C 


Ag: 45.0% Cu: 15.0% Zn: 16.0% 

Cd: 24.0% 


625˚ 

C 


Silver Brazing flux No. 2 


free alloys: 

Comweld SBA 345T 






COMCOAT Silver 45 

• High silver, excellent fluidity silver brazing alloy 

• Alloy group 2: Silver, Copper, Cadmium, Zinc, alloys for low temperature brazing of 

all ferrous and non ferrous metals 


• Extruded flux coated version of Comweld SBA 245 

• SKY BLUE flux colour 


AS/NZS 1167.1: 


A6 

BAg-1 






625˚C 


Ag: 45.0% Cu: 15.0% Zn: 16.0% 

Cd: 24.0% 


625˚ 

C 


No flux required 


free alloys: 

Comcoat Silver 356T 





30


COMWELD 40/60 Soft Solder 

10.1% 

234˚ 

C 

• General Purpose Low Cost Solder. 

• General For Sheet Metal & Plumbing Applications. 

• General Wide Range of Packaging Options. 

Description & application: 

COMWELD 40/60 Solder is a low cost general purpose solder for general sheet metal 

work, plumbing (not water pipes) such as gutters and flashings and automotive 

radiator repairs. 


AS 1834 Part 1: 

40Sn 

Colour Code & Identification: 

Cored wire reels Green label 

Sticks marked 40/60 

Handipack (H/P) Coil Yellow backing 

card & label 


Soldering only 

Soldering iron bit temperature: 294˚C 



Sn: 40% (Tin) Pb: 60% (Lead) 



Shear strength 

Approx. melting range 

Electrical conductivity 

Rod/Wire Size Pack Part No. 

mm 

Weight/Type 

12 x 6 x 400 

(W x B x L) 

250g stick 322305 

3.2 250g acid core wire 322313 


1.6 15g resin core H/P 322220 

For procedure recommendations refer to Pocket Guide 

42 MPa 

37 MPa 

183-234˚C 

10.1% IACS 

COMWELD 50/50 Soft Solder 

10.9% 

212˚ 

C 

• Higher Quality General Purpose Solder. 

• For Electrical & Electronic Applications. 

• Wide Range of Packaging Options. 


COMWELD 50/50 Solder is a higher quality general purpose solder for general sheet 

metal work, and plumbing (not water pipe) applications where better free flowing 

characteristics are important. 


AS 1834 Part 1: 

50Sn 


Cored wire reels Orange label 

Sticks marked 50/50 






Sn: 50% (Tin) Pb: 50% (Lead) 



Shear strength 

Approx. melting range 



mm 

Weight/Type 

12 x 6 x 400 

(W x B x L) 

250g stick 322306 

3.2 250g solid wire 322310 

1.6 

250g acid core wire 322317 

250g resin core wire 322319 


45 MPa 

40 MPa 

183-212˚C 

10.9% IACS 

COMWELD 965 Solder (Soft Silver Solder) 

17% 

220˚ 

C 

• Highest Strength Soft Solder. 

• Lead, Zinc and Cadmium Free. 

• Non Toxic Solder For Electrical, Surgical and Food Equipment Applications. 

• Wide Range of Packaging Options. 


COMWELD 965 Solder is a tin / silver eutectic solder which has the highest strength of 

all soft solders. Due to it’s high strength, good electrical and thermal conductivity, non 

toxicity (lead, zinc and cadmium free) and also the fact that it remains bright and shiny, 

make COMWELD 965 Solder the most universal of soft solders. Comweld 965 Solder is 

used for the joining and repair of copper, bronze, brass, nickel, monel, steel, stainless 

steel, pewter, chrome plate, metal sculpture, model making, costume jewellery and or a 

combination of metals with the exception of aluminium and magnesium. 


AS 1834 Part 1: 

96.5Sn/3.5Ag 


Blue labels & backing cards 






Sn: 96.5% (Tin) Ag: 3.5% (Silver) 



Density 




mm 

Weight/Type 

3.2 250g solid wire 322320 

1.6 500g solid wire 322321 


1.6 15g handipack coil 322221 

acid core wire 


60 MPa 

7.5g/cm3 

220˚C 

17% IACS 

31


COMWELD Metal Mate Solder Kit 

17% 

220˚ 

C 

• Highest Strength Soft Solder. 

• Lead, Zinc and Cadmium Free. 

• Non Toxic Solder For Electrical, Surgical and Food Equipment Applications. 


COMWELD Metal Mate Solder Kit contains a 14 gram 965 solid solder coil complete 

with a 14 ml bottle of COMWELD 965 Soldering Flux which provides a very compact 

package suitable for all of the applications recommended for the standard Comweld 965 

Soft Solder. 


AS 1834 Part 1: 

96.5Sn/3.5Ag 


Clear plastic jar, white lid & white label 

with blue print 





Rod/Wire Size 

mm 

Pack 

Weight/Type 


Sn: 96.5% (Tin) Ag: 3.5% (Silver) 



Density 



Part No. 

1.6mm x 14g solid wire 

1.6 coiled around a 14ml bottle of 322690 

965 Soldering Flux 


60 MPa 

7.5g/cm3 

220˚C 

17% IACS 

COMWELD Aluminium Flux 

545˚ 

C 

• For Fusion Welding Aluminium Alloys. 

• Highest Quality Flux. 

• Useable in either Powder or Paste Form. 


White powder in black plastic jars 

Melting Point: 

545˚C 


COMWELD Aluminium Flux is an all purpose flux for fusion welding sheet and cast 

aluminium. It eliminates the need for a number of different types of aluminium 

welding fluxes being stocked to handle different types of aluminium welding alloys. 

COMWELD Aluminium Flux is recommended for use with the following COMWELD 

Aluminium welding rods, AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% 

Magnesium). 


Pack 

Weight/Type 

Part No. 

250g Black plastic jar 321740 


COMWELD Copper & Brass Flux 

645˚ 

C 

• For Universal Braze Welding Applications. 


• Useable in either Powder or Paste Form. 


Pink powder in black plastic jars or drums 


645˚C 


COMWELD Copper and Brass Flux is specially developed for the braze welding of 

copper, brass and bronze and the brazing of copper, steel, etc. COMWELD Copper 

and Brass Flux is particularly suitable for use with COMWELD Manganese Bronze, 

Tobin Bronze, Nickel Bronze and Silicon Bronze rods. 


Pack 

Weight/Type 

Part No. 

250g Black jar 321822 


32


COMWELD Silver Brazing Flux No.2 

450˚ 

C 

• For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals. 


• Used in a Paste Form. 


White paste in either a black or white 

plastic jar 


450˚C 


COMWELD Silver Brazing Flux No. 2 and Silver Brazing Alloys with a high silver 

content (42-50%) produce excellent joints on carbon steel, stainless steel, nickel 

alloys and copper and brass. 

Dissimilar metals in the above groups can be easily brazed. 

The flux is a good temperature indicator and will melt at the proper brazing 

temperature. 


Pack 

Part No. 

Weight/Type 



3.5kg White plastic jar 321843 


COMWELD G.P. Silver Brazing Flux 

485˚ 

C 

• For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals. 


• Used in a Paste Form. 


White paste in either a black or white 

plastic jar 


485˚C 


COMWELD General Purpose Silver Brazing Flux is recommended for use with 

Cadmium bearing and Cadmium free silver brazing alloys with a low to medium 

silver content (2-40%). It is an excellent flux for medium to high temperature 

brazing and has been specially formulated to be used for induction brazing. 

COMWELD General Purpose Silver Brazing Flux and the above mentioned silver 

brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys 

and copper and brass. 


Pack 

Part No. 

Weight/Type 



3.5kg White plastic jar 321853 


COMWELD 965 Soldering Flux 

• For Use with all Comweld Soft Solders. 


• Used in a Liquid Form Only. 


Pink liquid in black plastic bottles & drums 


COMWELD 965 Soldering Flux, when used in conjunction with COMWELD Soft 

Solders, enables excellent joints to be made on almost all metals and combinations 

of metals. It is a very active flux and therefore, if used on copper, brass, bronze, etc. 

may be diluted if required in the ratio 1 part flux to 4 parts water. 


Pack 

Part No. 

Weight/Type 

125ml Bottle 321890 

1 litre Bottle 321894 


33


COMWELD Vapaflux 

• For Braze Welding of Steel. 

• Used with Comweld Manganese & Nickel Bronze Rods. 




Clear liquid in a tin plate can 

Flash Point (True Closed Cup): 

17˚C 


COMWELD Vapaflux provides an effective and time saving method of applying flux 

when braze welding steel. It is intended to be applied as vapour in the flame itself 

(the flux in the flame) and will impart a high fluidity to the bronze when deposited. 


Pack 

Weight/Type 

Part No. 

19 litre tin plate can 321885 


Pocket Guide - Welding Consumables Reference 

• The Total Welders Handbook 

• Recommended Storage, Conditioning of Consumables. 

• Total CIGWELD Welding Consumables Range. 

• Welding of all materials. 

• Joint Types. 

• Welding Symbols. 

• Technical Facts and Figures. 


Pack 

Volume/Type 

1 Book 

Part No. 

WCGuide 

34


COMWELD Vapaflux 

• For Braze Welding of Steel. 

• Used with Comweld Manganese & Nickel Bronze Rods. 




Clear liquid in a tin plate can 

Flash Point (True Closed Cup): 

17˚C 


COMWELD Vapaflux provides an effective and time saving method of applying flux 

when braze welding steel. It is intended to be applied as vapour in the flame itself 

(the flux in the flame) and will impart a high fluidity to the bronze when deposited. 


Pack 

Weight/Type 

Part No. 

19 litre tin plate can 321885 


Pocket Guide - Welding Consumables Reference 

• The Total Welders Handbook 

• Recommended Storage, Conditioning of Consumables. 

• Total CIGWELD Welding Consumables Range. 

• Welding of all materials. 

• Joint Types. 

• Welding Symbols. 

• Technical Facts and Figures. 


Pack 

Volume/Type 

1 Book 

Part No. 

WCGuide 

34

Special Purpose and 

Hardfacing Consumables 

FMESPE Rev 1 


Introduction 

Stoody is the world's leader in the production of welding wires and 

welding electrodes used to combat various types of wear and 

corrosion. Our extensive family of MIG welding products includes 

iron, nickel, cobalt, tungsten and vanadium based alloys. Some of 

the major industries we serve are power generation, mining, 

construction, railroad, steel, foundry, oil and gas production and 

exploration as well as the pulp and paper industry. 

Stoody is given credit for the creation of the term "hardfacing". 

Founded by two brothers in Southern California in 1921, the 

company has grown to be a world class supplier providing 

hardfacing and high alloy products to almost every major industry 

in the world. 

KEY TO ICONS 

Requires shielding gas 

No shielding gas required 

DC + 

AC 

DC 

AC 

DC+ 

Direct current - electrode positive 

Alternating and Direct Current 

Alternating current or Direct Current electrode positive 

Suitable for overhead welding 

Suitable for vertical up welding 

Suitable for side horizontal welding 

Suitable for HV (horizontal/vertical) fillet welding 

Suitable for flat welding 

Cu 

Copper-coated seamless flux cored wire 

HV30 

420 

50 

ocv 

Weld metal hardness 

Open circuit voltage 

©2012 Victor Technologies. All rights reserved.

Contents 

Manual Arc Hardfacing Electrodes 

Stoody 33 4 

ACDC Tube Borium 4 

Stoody 160-E 4 

Build-up & Hardfacing Wires – Open Arc & Gas Shielded 

Dynamang-O 5 

Build Up-O 5 

Super Build Up-G 5 

Stoody 105-G 6 

Stoody 102-O/Cobremax 6 

Stoody RA45-O 6 

Stoody BoroClad-O 7 

Stoody 965-G/O 7 

Stoody 965 AP-G 7 

Stoody 850-O 8 

Stoody 101HC-G/O 8 

Stoody 100HC-O 8 

Stoody Fineclad 9 


Stoody 600 9 


Stoody 160/160DM 10 

Build-up & Hardfacing Wires – Submerged Arc 

Stoody 104 11 

Stoody 107 11 

Stoody 105 11 

Thermaclad® 102 12 

Stoody Fluxes 12 

High Alloy Joining & Cladding Wires 

Stoody SOS 308L 13 

Stoody SOS 309L 13 

Stoody 2209-T1 13 

Stoody 2594-T1 14 

Stoody 625 & 625LI 14 

3

Manual Arc Hardfacing Electrodes 

HV30 50 

Stoody 33 420 ocv 

AC 

DC+ 

• Highly alloyed manual arc electrode. 

• High Chromium Carbide Iron deposit. 

• Primary Chromium Iron Carbides in a single layer. 

• Ideal for coarse abrasion and low to moderate impact loading. 

• Typical applications include the hard surfacing of crusher cones and 

mantles, swing hammers, bucket teeth and lips, dozer end plates 

and sugar mill rolls. 


AS/NZS 2756: 2145-A4 



All weld metal deposit 

C: 1.9% Mn: 0.8% Si: 0.6% Cr: 25% 

Ni: 3% Mo: 0.8% Fe: Bal 


HRC HV30 



Grinding only 

Comparable Thermadyne Product: 

Stoody 100 HC-O/101 HC-G/O tubular wire 

(AS/NZS 2576: 2360-B5/B7) 




4.0 350 17 120 – 160 4.5kg – 11305700 

4.8 350 12 160 – 250 4.5kg – 11305600 


HV30 55 

ACDC Tube Borium 800 ocv 

AC 

DC+ 

• Highly alloyed tubular electrode. 

• Partially dissolved Tungsten Carbides bonded in an Iron rich matrix. 

• Resistant to extreme abrasion and low impact loading. 

• Typical applications include drill bits, augers and scraper blades. 


AS/NZS 2756: 3460-A1 





5.5 350 9 120 – 150 4.5kg vac – 10229500 


Typical Weld Deposit Analysis*: 

Single layer on Mild Steel 

C: 3.1% Mn: 0.9% W: 44% Cr: 6% 

Fe: Bal 


C: 3.7% Mn: 1.0% W: 53% Cr: 7% 

Fe: Bal 


HRC HV30 

Single layer on Mild Steel 62 750 


Deposits contain Tungsten Carbides with 



Grinding only 


Stoody 130-O tubular hardfacing wire 

(AS/NZS 2576: 3460-B7) 

*Actual weld deposit consists of undisclosed 

Tungsten Carbide particles in a eutectic matrix 

of C-W-Cr-Fe. The analysis of the matrix will 

vary with the proportion of Tungsten Carbides 

dissolved during welding. 

HV30 55 

Stoody 160-E 800 ocv 

AC 

DC+ 

• Highly alloyed tubular electrode. 

• Partially dissolved Tungsten Carbides bonded in a nickel silicon boron matrix. 


• For the hardfacing of drill bits, cutter heads and dredgers. 


AS/NZS 2756: 3665-A1 





4.8 350 9 120 – 150 4.5kg vac – 11897400 


Typical Weld Deposit Analysis*: 


C: 2.2% Mn: 0.2% Si:0.4% B: 1.2% 

W: 45% Ni: Bal 


C: 3.2% Mn: 0.3% Si:0.6% B: 1.5% 

W: 54% Ni: Bal 


HRC HV30 






Grinding only 


Stoody 160/160 DM tubular hardfacing wire 

(AS/NZS 2576: 3665-B7) 

*Actual weld deposit consists of undisclosed 

Tungsten Carbide particles in a matrix of 

Ni-Si-B. The analysis of the matrix will vary 

with the proportion of Tungsten Carbides 

dissolved during welding. 

4

Build-up & Hardfacing Wires - Open Arc & Gas Shielded 

Dynamang-O 

HV30 

420 

DC + 

• Self shielded (-O) tubular hardfacing wire. 

• Tough, work hardening Austenitic Manganese Steel deposit. 

• Typical applications include the repair of Manganese steel crusher rolls, 

jaw and hammer crushers, gyratory mantles, blow bars and dredge pump 

cutters, etc 


AS/NZS 2756: 1215-B7 

WTIA Tech. Note 4: 1215-B7 


Wire Current Voltage Electrode Pack Pack Part No 

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight 

1.6 200-250 23-27 12-25 Spool 15kg 11446700 

2.8 275-375 25-28 20-45 Coil 27kg 11249900 

DC electrode positive. 


C: 0.90% Mn: 13.40% Si: 0.37% 

Ni: 2.7% Cr: 2.50% Fe: Bal 


Yield Stress 

615 MPa 


810 MPa 



HRC HV30 


Work hardened 42 410 


Machinable as deposited 

Recommended Shielding Gas: 

Open arc or welding grade CO2 ISO14175: C1 


Cobalarc Mangcraft extruded electrode 

(AS/NZS 2576: 1215-A4) 

Build Up-O 

HV30 

300 

DC + 

• Self shielded (-O) tubular build-up wire. 

• Tough, machinable low carbon pearlitic steel deposit. 

• Resistant to high compressive loading. 

• Ideal as an underbase prior to hardfacing. 

• For rebuilding worn steel components. 


AS/NZS 2756: 1125-B7 





2.4 200-350 24-28 20-30 Coil 27kg 11183600 

2.8# 300-450 26-30 20-35 Coil 27kg 11000100 

2.8# 300-450 26-30 20-35 Half Pack 90kg 11813100 

2.8# 300-450 26-30 20-35 Drum 226kg 11869900 

DC electrode positive #Indent items 


C: 0.10% Mn: 2.00% Si: 0.50% 

Cr: 1.00% Mo: 0.25% Fe: Bal 


HRC HV30 



Machinable 



Comparable Thermadyne Products: 

Cobalarc 350 extruded electrode 

(AS/NZS 2576: 1435-A4) 

Stoody Super Build Up-G 

(AS/NZS 2576: 1435-B5) 

Super Build Up-G 

HV30 

400 

DC + 

• Gas (-G) tubular hardfacing wire. 

• Tough, machinable low carbon martensitic steel deposit. 

• Recommended for the build-up and surfacing of steel track rolls, idler wheels, 

track pads, drive sprockets, pins, links and other components subject to 

abrasion and/or metal-to-metal wear. 

• 1.2mm & 1.6mm sizes can be used for vertical surfacing by depositing 


• 1.2mm & 1.6mm wires are B5 type wires which require a shielding gas. 


1.2mm & 1.6mm 

AS/NZS 2756: 1435-B5 





1.2 120-220 18-24 15-20 Spool 15kg 11423600 

1.6 140-250 23-26 15-25 Spool 15kg 11946200 

DC electrode positive 


C: 0.20% Mn: 1.5% Si: 0.4% 

Cr: 2.0% Mo: 0.5% Fe: Bal 


HRC HV30 




Machinable. Carbide tools recommended. 


Ar + 1-3% O2 

ISO14175: M13 

Ar + 10-25% CO2 or equiv. ISO14175: M21 



(AS/NZS 2576: 1435-A4) 

5


Stoody 105-G 

HV30 

450 

DC + 

• 1.6mm gas shielded tubular wire. 

• Tough, machinable, crack-free steel deposit. 


• For re-building worn steel components such as tractor rollers, crane wheels, 

idler rolls 


AS/NZS 2756: 1445-B5 





1.6 250-300 25-26 20-25 Coil 27kg 11441100 


Stoody 102-O/Cobremax 


C: 0.2% Mn: 2.0% Si: 1.3% 

Cr: 2.8% Mo: 0.4% V: 0.15% Fe: Bal 


HRC HV30 



Machinable with difficulty 


Argon + 2% O2 

ISO14175: M13 

Deposit Characteristics: 

Abrasion resistance 

Impact resistance 

Compressive strength 

Hardness 

Surface cross checks 

Magnetic 

Deposit layers 

Machinability 



(AS/NZS 2576: 1435-A4) 

Stoody Super Build Up-G/O 

(AS/NZS 2576: 1435-B5/B7) 

HV30 

580 

DC + 

Very good 

Good 

Good 

45HRc 

No 

Yes 

Three 

With difficulty 

• Self shielded (-O) tubular build-up wire. 

• H12 tool steel type deposit. 


• Good for hotwear applications up to 600˚C. 

• For rebuilding worn steel components such as crane wheels, forging dies and 

shear blades. 


AS/NZS 2756: 1550-B7 





2.4 200-350 24-28 20-30 Coil 27kg 11906700 

2.8# 300-450 26-30 20-35 Coil 27kg 11891800 

DC electrode positive #Indent item 


C: 0.4% Mn: 2.00% Si: 0.9% 

Cr: 7.2% Mo: 1.4% W: 1.2% Fe: Bal 


HRC HV30 









(AS/NZS 2576: 1855-A4) 

Stoody RA45-O 

Cu 

HV30 

450 

DC + 


• Seamless copper coated sheath for outstanding arc starting and wire feeding. 

• Developed for out of position ‘open arc’ hard surfacing of sugar mill rolls. 

• Martensitic steel surfacing deposit for ehanced roll toughness and wear 

resistance. 


AS/NZS 2756: 1845-B7 





2.0# 240-300 28-35 40-50 Coil 25kg 11121100 

2.8 300-350 30-35 40-50 Coil 25kg 11122200 



HRC HV30 

Single layer on Cast Iron 40 400 



Grinding only. 


Open arc 

Welding grade CO2 or Argon + CO2 gas 

mixtures 


Stoody 117 Hardfacing wire 

Welding positions: 

For roller arcing applications, Stoody RA45-O 

can be used in the flat, horizontal, vertical up 

and vertical down welding postions. 

For conventional hardfacing applications 

Stoody RA45-O is restricted to use in the flat 

and horizontal welding positons. 

6


Stoody BoroClad-O 

Cu 

HV30 

750 

DC + 


• Seamless copper coated sheath for outstanding arc starting and wire feeding. 

• Developed for out of position ‘open arc’ hard surfacing of sugar mill rolls. 

• Martensitic steel surfacing deposit for ehanced roll toughness and wear 

resistance. 


AS/NZS 2756: 2260-B7 





2.0 240-300 28-35 40-50 Coil 25kg 11131100 

2.8 300-350 30-35 40-50 Coil 25kg 11133300 


Stoody 965-G/O 

• Gas (-G) & Self shielded (-O) tubular hardfacing wires. 

• Air hardening, crack free Martensitic steel deposit. 

• Resistant to high particle abrasion and moderate impact loading. 

• Typical applications include the surfacing of agricultural points, shares and 

tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor 

screws, bucket lips, etc. 

• 1.2mm & 1.6mm sizes can be used for vertical surfacing by depositing 


• 1.2mm & 1.6mm wires are B5 type wires which require shielding gas. 2.0mm 

& 2.4mm size are B7 type open arc wires which require no shielding gas. 


1.2mm & 1.6mm 2.0 & 2.4mm* 

AS/NZS 2756: 1855-B5 1855-B7 

WTIA Tech. Note 4: 1855-B5 1855-B7 

*2.0mm & 2.4mm sizes require shielding gas. 




1.2 120-220 18-24 15-20 Spool 15kg 11423100 

1.6 140-250 23-26 20-25 Spool 15kg 11501500 

2.0 180-300 24-28 20-30 Coil 27kg 11813100 

2.4 200-350 24-28 20-30 Coil 27kg 11869900 


Stoody 965 AP-G 

• Gas (-G) shielded all-positional. 

• Air hardening, crack free, martensitic steel deposit. 

• Resistant to hard particle abrasion and moderate impact loading. 

• Typical applications include the surfacing of agricultural points, shares and 

tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor 

screws, bucket lips, etc. 


AS/NZS 2756: 1855-B5 





1.2 140-220 26-29 15-20 Spool 15kg 11807800 

1.6 170-270 24-30 20-25 Spool 15kg 11808600 



HRC HV30 






Open arc 

Welding grade CO2 or Argon + CO2 gas 

mixtures 


C: 0.60% Mn: 1.70% Si: 1.40% 

Cr: 6.20% Fe: Bal 


HRC HV30 



HV30 

640 

HV30 

640 

DC + 


C: 0.60% Mn: 1.70% Si: 1.40% 

Cr: 6.20% Fe: Bal 


HRC HV30 




Cobalarc Borochrome extruded electrode 

(AS/NZS 2576: 2560-A4) 

Welding positions: 

For roller arcing applications, 

Stoody BoroClad-O can be used in the flat, 

horizontal, vertical up and vertical down 

welding postions. 

For conventional hardfacing applications 

Stoody BoroClad-O is restricted to use in the 

flat and horizontal welding positons. 

DC + 


Not machinable. Grinding only. 


1.2mm & 1.6mm 965-G 

Ar + 1-3% O2 or equiv. ISO14175: M13 

2.0 & 2.4mm 965-O 




(AS/NZS 2576: 1855-A4) 


Not machinable. Grinding only. 


1.2mm & 1.6mm 965 AP-G 

Ar + 25% CO2 

ISO14175: M21 



(AS/NZS 2576: 1855-A4) 

7


Stoody 850-O 

HV30 

840 

DC + 


• Air hardening, crack prone high carbon, Martensitic steel deposit. 

• Resistant to severe abrasion and low impact loading. 

• Typical applications include the hard surfacing of agricultural, mining and 

materials handling equipment including tynes, points, conveyor screws, 

dredge buckets, cane harvester cutters/elevators and sugar mill scraper plates. 


AS/NZS 2756: 1865-B7 





1.2 120-220 18-24 15-20 Spool 15kg 11945500 

DC electrode positive. 

Stoody 101HC-G/O 

• High alloy, tubular hardfacing wire. 

• High Chromium-Carbide Iron deposit for ground engaging applications. 

• Resistant to severe abrasion and low to moderate impact loading. 

• Typical applications include the hard surfacing of crusher cones and mantles, 

swing hammers, earthmoving buckets, scarifier points and sugar harvesting 

and milling equipment. 

• 1.2mm size is suitable for vertical-up surfacing using a wide weaving 

technique. 


1.2mm* 

1.6mm** 

AS/NZS 2756: 2360-B5 2360-B7 

WTIA Tech. Note 4: 2360-B5 2360-B7 

*1.2mm 101 HC-G is a B5 type wire which requires shielding gas. 

**1.6mm 101 HC-G is a B7 type wire which requires no shielding gas. 




1.2 150-200 22-26 12-20 Spool 15kg 11436300 

1.6 200-260 24-28 15-25 Spool 15kg 11304700 


Stoody 100HC-O 


• High Chromium Carbide Iron deposit. 

• For ground engaging applications. 

• Resistant to coarse abrasion and low to moderate impact loading. 

• Primary Chromium Iron Carbides in single layer. 


AS/NZS 2756: 2360-B7 





2.4 250-350 25-30 35-55 Coil 27kg 11313400 

2.8 300-450 27-33 35-55 Coil 27kg 11001000 

2.8# 300-450 27-33 35-55 Drum 226kg 11235400 



C: 0.95% Mn: 0.6% Si: 0.9% 

Cr: 6.5% Mo: 3.5% B: 1.5% Fe: Bal 


HRC HV30 


Work hardened 65 830 

HV30 

720 



C: 4.0% Mn: 0.7% Si: 0.7% Cr: 14.0% Fe: Bal 


C: 5.2% Mn: 0.7% Si: 0.7% Cr: 19.0% Fe: Bal 


HRC HV30 



Deposits contain Chromium Carbides with 

hardness up to 1,500 HV (80HRc). 

HV30 

780 



C: 4.0% Mn: 1.0% Si: 1.0% Cr: 20% 

Mo: 0.7% Fe: Bal 


C: 4.5% Mn: 1.5% Si: 1.5% Cr: 25% 

Mo: 1% Fe: Bal 


HRC HV30 



Deposits contain Chromium Carbides with 

hardness up to 1,500 HV (80HRc). 





DC + 




1.2mm 101 HC-G 

Ar + 1.3% O2 or equiv ISO14175: M13 

1.6mm 101 HC-O 




(AS/NZS 2576: 2355-A4) 

DC + 







(AS/NZS 2576: 2355-A4) 

8


Stoody Fineclad 


• Chromium Carbides in a hard martensitic matrix. 

• Resistant to fine, wet or dry abrasion. 

• High deposit hardness – typically 65HRc. 

• For the hardfacing of dredge components, chutes and scraper blades. 


AS/NZS 2756: 2565-B7 





1.6 200-260 24-28 15-25 Spool 15kg 11945800 

2.4 250-350 25-30 35-55 Coil 25kg 11945900 




C: 3.5% Mn: 0.3% Si: 0.4% Cr: 14% 

B: 0.4% Fe: Bal 


C: 4.8% Mn: 0.5% Si: 0.6% Cr: 20% 

B: 0.75% Fe: Bal 


HRC HV30 



HV30 

830 

DC + 






Cobalarc Borochrome extruded electrode 

(AS/NZS 2576: 2560-A4) 

Stoody 143-O 

HV30 

780 

DC + 


• Complex Niobium/Chromium Carbide Iron deposit. 

• Resistant to severe fine or coarse abrasion and low to moderate impact loading. 

• For high temperature applications up to 650˚C. 

• Can be used in many applications where severe wear is a problem. 

• Applications include steel industry (crushers, hoppers, exhaust fan blades), 

cement/refractory industries (screws, furnace parts, presses), non-ferrous 

(ladles, scrapers) and mining (wear plate, bucket teeth and slurry pipes). 


AS/NZS 2756: 2460-B7 





1.6 200-300 22-26 20-25 Spool 15kg 11877000 

2.8 300-450 27-33 35-55 Coil 27kg 11867800 

2.8# 300-450 27-33 35-55 Drum 226kg 11857800 

DC electrode positive. #Indent item 

Stoody 600 


• Crack free, martensitic alloy steel containing hard Titanium Carbides. 

• Excellent resistance to high stress abrasion and heavy impact. 

• Applications include hammer mills, crushing rolls and bucket lips 


AS/NZS 2756: 1955-B7 





1.6 200-300 22-26 20-25 Spool 15kg 11886600 

2.4# 300-400 25-27 30-35 Coil 27kg 11846000 

2.4# 400-500 26-28 30-35 Drum 226kg 11929400 

2.8# 400-500 26-28 30-35 Coil 27kg 11814400 

DC electrode positive. #Indent items 



C: 3.7% Mn: 0.6% Si: 0.3% Cr: 16% 

Nb: 5% Fe: Bal 


C: 5.2% Mn: 0.7% Si: 0.4% Cr: 22% 

Nb: 7.3% Fe: Bal 


HRC HV30 



Deposits contain Niobium Carbides with 



C: 1.7% Mn: 1.6% Si: 0.5% 

Cr: 7.5% Mo: 1.3% Ti: 5.3% Fe: Bal 


HRC HV30 


Two layers of Mild Steel 60 690 

3-8 layers of Mild Steel 60 690 

Deposits contain Titanium Carbides with 







Cobalarc 9e extruded electrode 

(AS/NZS 2576: 2460-A4) 

HV30 

700 

DC + 




Open arc operation 

9


Stoody 130-O 

HV30 

825 

DC + 


• Tungsten Carbide Iron deposit. 


• For earth cutting and boring applications. 


AS/NZS 2756: 3460-B7 





1.6 90-120 18-24 15-20 Spool 15kg 11413200 

2.8# 120-150 18-24 30-35 Coil 27kg 11001100 



C: 2.4% Mn: 0.5% Si: 0.1% 

W: 58.0% Fe: Bal 


HRC HV30 









Stoody ACDC Tube Borium electrode 

(AS/NZS 2576: 3460-A1) 

Stoody 160/160DM 

HV30 

825 

DC + 


• Tungsten Carbide in Ni-Si-B type deposit. 


• For earth cutting, dredging and boring applications. 


AS/NZS 2756: 3665-B7 





1.6 90-120 18-24 15-20 Spool 11.3kg 11413200 

2.8# 120-150 18-24 30-35 Coil 22kg 11001100 



C: 2.8% Mn: 0.5% Si: 0.4% 

B: 1.4% W: 51% Ni: Bal 


HRC HV30 









Stoody 160E electrode 

(AS/NZS 2576: 3665-A1) 

10

Build-up & Hardfacing Wires - Submerged Arc 

Stoody 104 

HV30 

300 

AC 

DC 

• Submerged arc (-SA) tubular build-up wire. 

• Tough, machinable, low carbon pearlitic steel deposit. 


• For the unlimited build-up of worn steel components. 


AS/NZS 2756: 1125-B1 





3.2# 350-400 26-30 25-35 Coil 27kg 11820300 

3.2# 350-400 26-30 25-35 Half Pack 90kg 11040900 

3.2# 350-400 26-30 25-35 Drum 226kg 11039500 

AC, DC electrode positive or negative 

Stoody 107 

• Submerged arc tubular build-up wire. 

• Tough, machinable, crack free steel deposit. 



• For re-building worn steel components. 


AS/NZS 2756: 1440-B1 





3.2 350-400 26-30 25-35 Drum 90kg 11041200 

3.2# 350-400 26-30 25-35 Drum 226kg 11039800 

AC, DC electrode positive or negative. #Indent item 


C: 0.07% Mn: 2.90% Si: 1.25% 

Cr: 1.15% Fe: Bal 


HRC HV30 



Machinable. 

Recommended Flux: 

Stoody S 


C: 0.14% Mn: 1.9% Si: 0.8% 

Cr: 2.2% Mo: 0.3% Fe: Bal 


HRC HV30 

Multiple layers on Mild Steel 38 380 


Machinable. 


Stoody S 





Hardness 


Magnetic 


Machinability 

HV30 

400 





Hardness 


Magnetic 


Machinability 

AC 

DC 



(AS/NZS 2576: 1435-A4) 

Stoody Super Build Up-GO 

(AS/NZS 2576: 1435-B5/B7) 

Low 

Excellent 

Excellent 

29 HRc 

No 

Yes 

Unlimited 

Yes 


Stoody Build Up-O self shielded tubular wire 

(AS/NZS 2576: 1125-B7) 

Good 

Excellent 

Good 

38 HRc 

No 

Yes 

up to 20mm 

Yes 

Stoody 105 

HV30 

450 

AC 

DC 

• 3.2mm submerged arc tubular build-up wire. 

• Tough, machinable, crack-free steel deposit. 



• For re-building worn steel components. 


AS/NZS 2756: 1445-B1 





3.2# 350-400 28-30 25-35 Half Pack 90kg 11041000 

3.2# 350-400 28-30 25-35 Drum 226kg 11039600 

AC, DC electrode positive or negative. #Indent items 


C: 0.2% Mn: 2.0% Si: 1.3% 

Cr: 2.8% Mo: 0.4% V: 0.15% Fe: Bal 


3 layers maximum on HRC HV30 

Mild Steel 45 440 




Stoody S 





Hardness 


Magnetic 


Machinability 



(AS/NZS 2576: 1435-A4) 

Stoody Super Build Up-G/O 

(AS/NZS 2576: 1435-B5/B7) 

Very good 

Good 

Good 

45HRc 

No 

Yes 

Three 


11

Build-up & Hardfacing Wires - Submerged Arc 

Thermaclad 102 

HV30 

550 

DC + 

• Submerged arc tubular build-up wire. 

• Tough, machinable crack free steel deposit. 


• Tool steel type deposit for the rebuilding of work rolls, edge rolls, 

crane wheels and dragline pins 


AS/NZS 2756: 1550-B1 





3.2 350-500 26-30 30-40 Drum 226kg 11820400 



C: 0.3% Mn: 1.6% Si: 0.8% 

Cr: 6.0% Mo: 1.6% W: 1.4% Fe: Bal 


3 layers maximum on HRC HV30 

Mild Steel 52 550 




Stoody R20 





Hardness 


Magnetic 


Machinability 



(AS/NZS 2576: 1855-A4) 

Stoody 965-G/O 

(AS/NZS 2576: 1855-B5/B7) 

Stoody Cobremax-O 

(AS/NZS 2576: 1550-B7) 

Good 

Good 

High 

52 HRc 

No 

Yes 

Three 


Stoody Fluxes 

Stoody ‘S’ Flux 

Description & Applications: 

Stoody ‘S’ Flux is an active fused flux designed for use with Stoody Submerged Arc 

Welding Wires (other than Thermaclad® wire). As the deposit composition is 

significantly altered from the wire composition, care should be exercised in the 

matching of this flux to the right wire. 


Stoody ‘S’ Flux is available in 22kg bags. Part No. 11008400 

Stoody R20 Flux 

Description & Applications: 

Stoody R20 Flux is a neutral flux that is specially designed for use with Stoody 

Thermaclad® wires. Applications include use with Thermaclad 104, 107 or 42 for 

undercarriage re-building and other Thermaclad wires for steel mill roll rebuilding. 

The flux is formulated to achieve excellent deposit composition control and slag 

removal. 


Stoody R20 Flux is available in 25kg bags. Part No. 11810900 

12


Stoody SOS 308L 

• Stainless steel flux cored wire. 

• Convenient self shielded (open arc) operation for ‘in situ’ or outdoor 

applications. 

• High deposition rate downhand welding. 

• For downhand welding application on 19Cr/10Ni type stainless steels including 

type 301, 302, 304 and 304L. 



E308LTO-3 

WTIA Tech. Note 4/AS 2576: 1315-B7 




2.4 300-350 28-30 20-25 Coil 22kg 11175400 



C: 0.02% Mn: 1.20% Si: 0.50% 

Cr: 20.80% Ni: 10.2% Fe: Bal 

Typical All Weld Metal Mechanical Properties: 


600 MPa 



6-10 FN 

DC + 


Not required. 


Verti-Cor 308LT all positional gas shielded 

FCAW wire 

(AWS A5.22: E308LT1-1/E308LT1-4) 


(AWS A5.9: ER308LSi) 

Comweld 308L Gas/TIG rod 

(AWS A5.9: ER308L) 


(AWS A5.4: E308L-17) 

Stoody SOS 309L 

• Stainless steel flux cored wire. 

• Convenient self shielded (open arc) operation for ‘in situ’ or outdoor 

applications. 

• For joining dissimilar steels or as a buffer layer prior to hard surfacing. 

• High deposition rate downhand welding. 



E309LTO-3 

WTIA Tech. Note 4/AS 2576: 1315-B7 




2.4 300-350 28-30 20-25 Coil 22kg 11231200 



C: 0.02% Mn: 1.20% Si: 0.5% 

Cr: 24.4% Ni: 12.6% Fe: Bal 

Typical All Weld Metal Mechanical Properties: 


610 MPa 



10-18 FN 

DC + 


Not required. 


Verti-Cor 309LT all positional gas shielded 

FCAW wire 

(AWS A5.22: E308LT1-1/E308LT1-4) 


(AWS A5.9: ER308LSi) 

Comweld 309L Gas/TIG rod 

(AWS A5.9: ER308L) 


(AWS A5.4: ER309Mo-17) 

Stoody 2209-T1 

• For welding of 22%Cr/5%Ni/3%Mo duplex type stainless steels. 

• Extra low carbon (


Stoody 2594-T1 

• For welding of 25%Cr/9%Ni/4%Mo super duplex type stainless steels. 

• Extra low carbon (


Inverters

Introduction 


When welding is your business 

At CIGWELD we distinguish ourselves from our competition through superior featured, 

dependable products, technical innovation and excellence in customer service and 

technical support. 

Our Professional Inverter range is proof of this commitment to deliver quality equipment 

that exceeds expectations. A wealth of features and options make this equipment the 

perfect choice for the serious welding professional. 

The CIGWELD Portable Inverter range 

The CIGWELD range of Inverter welding power supplies are fully featured and deliver 

outstanding arc characteristics thanks to advanced embedded microprocessor technology 

and digital control. 

Equipped standard is a compliant VRD (voltage reduction device), which greatly improves 

operator safety in the field or workshop. This fully integrated VRD technology all but 

eliminates the risk of electric shock from the secondary welding circuit. 

Combine all these market leading features into a compact, efficient, portable inverter 

design with a full range of packaged accessories and you have the ultimate fully featured 

professional range for construction, mining, shipbuilding, rental hire and other 

industrial applications. 


2

Contents 

TRANSMIG 400i FEATURES AND BENEFITS 4 

TRANSMIG 250i FEATURES AND BENEFITS 5 

MULTI PROCESS INVERTERS 

TRANSMIG 175i 6 



TRANSMIG 400i POWER SOURCE 9 

TIG INVERTERS 

TRANSTIG 200AC/DC POWER SOURCE & PLANT 10 

TRANSTIG 300AC/DC POWER SOURCE 11 

MANUAL ARC INVERTERS 

TRANSARC 141 VRD 12 

TRANSARC 161 VRD 13 

OPTIONAL ACCESSORIES DETAILS 14 

PORTABLE INVERTER SPECIFICATIONS 15 

Symbol reference chart 

Suitable for Stick 

welding (MMAW) 

Direct Current 

Suitable for TIG 

welding (GTAW) 

Constant Current 

Suitable for MIG 

welding 

Constant Voltage 

Suitable for 

Gouging (CAG) 

Inverter 

Number of 

phases (input) 

Maximum output current 

Input voltage 

Power factor correction 

Pulse 

HF 

High frequency start for improved 

TIG starting performance 

3

Portable Inverters 

400i Features and Benefits 

Standards compliant VRD, 

with visible ON/OFF LEDs 

Digital hot start, 

fully adjustable for optimum 

arc starting and restriking 

characteristics with all 

electrode types and diameters 

Embedded digital 

microprocessor 

for functionality & control 

• Self diagnostic 

• Single index control knob 

Generator friendly, 

suitable for use on 

appropriate engine driven 

equipment 

Digital touch pad control 

• Digital preview & welding 

display 

Voltage compensation, 

input line voltage 

Thermal overload protection 

for long life of internal 

components 

Programmable memory 

Save/Load and recall 

optimum welding parameters 

8/14 pin socket 

• Torch slider control 

• Remote foot control 

• Remote pendant control 

• Wirefeeders (400i only) 

Intelligent fan control 

operates on-demand 

Exceptional arc 

characteristics 

Standards compliance: 

• EMC compliance N1890 

• AS1674.2 compliant 

for Category A, B & C 

environments 

• AS60974.1 

• IP 23S rating designed & 

approved for outdoor use 

Designed for multi-layer 

stacking 

with similar sized machines 

Portable, 

ultra lightweight, heavy duty 

robust design & construction 

4


250i Features and Benefits 

Power Factor Correction 

Energy saving technology 

Standards compliant VRD 

with visible ON/OFF LEDs 

Thermal overload indicator 

for long life of internal 

components 

Quick connect shielding gas 

connection 

Multi-process Inverter – 

Stick (MMAW), MIG (GMAW/ 

FCAW), TIG (GTAW) 

Digital Voltage Meter 

Trigger Mode Control 

(MIG and TIG only) 

Digital Amp Meter 

Advanced Features 

to adjust parameters in Stick 

(MMAW), MIG (GMAW/FCAW) 

& TIG (GTAW) 

8 Pin Remote Control Socket 

used to connect remote 

control devices 

10 Pin Accessories Socket 

used to connect remote devices 

such as Transmig 2RT wirefeeder 

50mm dins connection 

Standards Compliance: 

• AS 60974.1 

• IP23S rating designed & 

approved for outdoor use 

Integrated wire feed unit 

accepts 200mm or 

300mm wire spools 

Euro Style Connection 

Polarity Reversal 

5


TRANSMIG 175i 

VRD 


Processes 

MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW) 


240 volt AC +/-15%, 50/60Hz (15A plug) 

Current Range 

10 – 175 amps 

Duty Cycle 

MIG (GMAW/FCAW): 25%@175A, 22.8V (40°C, 10mins) 

Stick (MMAW): 20%@175A, 27.0V (40°C, 10mins) 

TIG (GTAW): 25%@175A, 17.0V (40°C, 10mins) 

Recommended Generator 

9 kVA for max. welding current 


Power source: 14.6kg; Plant (packed): 23.0kg 

Power Source Dimensions 

Power source: 410mm(H) x 210mm(W) x 450mm(D) 

Plant: 460mm(H) x 320mm(W) x 590mm(D) 

Features 

• Full multi process capabilities: 

GMAW/FCAW (MIG), MMAW (STICK), GTAW (TIG) 

• Standards Compliant 

Voltage Reduction Device (VRD) 

• Fully compliant to AS 60974.1 

• Digital voltage and amperage meters 

• Enclosure rated to IP23S 

• 3 Year Limited Warranty* 

* Conditional Warranty - Refer to 

operating manual for full details 

Plant Part No. W1005175 

Ordering Information 

TRANSMIG 175i power source 

TRANSMIG 175i plant 

Power Source Contents 

TRANSMIG 175i inverter power source, shielding gas 

hose assembly, shoulder strap, operating manual 

W1005177 

W1005175 

The CIGWELD TRANSMIG 175i is a self contained single phase 

multi process welding inverter that is capable of performing 

GMAW/FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding 

processes. The unit is equipped with an integrated wire feed unit, 

voltage reduction device (VRD applicable in Stick mode only), 

digital voltage and amperage meters, and a host of other features 

in order to fully satisfy the broad operating needs of the modern 

welding professional. 

Plant Contents 

Transmig 175i Inverter power source 

Tweco Professional Fusion MIG Torch 3m 

COMET Professional Argon regulator/flowmeter 

Feed rolls: 0.6/0.8mm V groove (fitted); 1.0/1.2mm U groove; 

0.8/0.9mm V knurled 

Contact tips: 0.8mm (fitted); 0.6mm; 0.9mm; 1.0mm 

Electrode holder with 4m lead 

Work clamp with 4m lead 

Shielding gas hose assembly 

Shoulder strap 

Product bag 

Operating manual 

Optional Accessories 

Power Source Part No. W1005177 

Tweco Professional Fusion 250 MIG Torch 3m W4013701 

TIG Torch 17V, 4m lead, RTC 

W4013800 

Feed roll 0.6/0.8mm V groove (hard) fitted 7977036 

Feed roll 0.9/1.2mm V groove (hard) 7977660 

Feed roll 0.8/0.9mm U groove (soft) 7977731 


Feed roll 0.8/0.9mm V knurled (flux cored) 7977732 


6


VRD 

TRANSMIG 200i 


Processes 



240 volt AC +/-15%, 50/60Hz (15A plug) 

Current Range 

10 – 210 amps (MIG mode) 

Duty Cycle 

MIG (GMAW/FCAW): 210A@20%, 24.5V (40˚C, 10mins) 

Stick (MMAW): 200A@25%, 28V (40˚C, 10mins) 

TIG (GTAW): 200A@25%, 18V (40˚C, 10mins) 




26kg; Plant: 34kg 


435mm(H) x 266mm(W) x 617mm(D) 


Features 



• Standards Compliant Voltage Reduction Device (VRD) 

• PFC (Power Factor Correction) 












voltage reduction device (VRD applicable in Stick mode only), PFC 

(power factor correction), digital voltage and amperage meters, 

and a host of other features in order to fully satisfy the broad 

operating needs of the modern welding professional. 



Tweco Professional Fusion MIG Torch, 3m 


Feed Rolls: 0.6/0.8mm V Groove (fitted); 

1.0/1.2mm V Groove; 1.0/1.2mm U Groove 

0.8/0.9mm V Knurled; 1.2/1.6mm V Knurled 

Contact tips: 0.8mm (fitted); 0.6mm; 0.9mm; 1.0mm 











TRANSMIG 200i inverter power source, shielding gas hose 

assembly, operating manual 

W1005201 

W1005200 

Transmig Welding Equipment Trolley 

W4015000 

Transmig 200i Roll Cage Kit 

W4015103 

Tweco Professional Fusion 250 MIG Torch, 3m W4013701 

Tweco Professional No.2 MIG Torch, 3.6m OTWX212/3035 

TIG Torch 17V, gas valve, 4m lead 

W4013801 

TIG Torch 17V, gas valve, 4m lead, remote control W4013800 

Shielding Gas Hose assembly 

W7004913 

Feed roll 0.6/0.8mm V groove (hard) fitted 7977036 

Feed roll 0.9/1.2mm V groove (hard) 7977660 





7


TRANSMIG 250i 

VRD 


Processes 



240 volt AC +/-15%, 50/60Hz (15A plug)** 

Current Range 

5 – 250 amps 

Duty Cycle 

MIG (GMAW/FCAW): 250A@40% (40˚C, 10mins) 

Stick (MMAW): 230A@40% (40˚C, 10mins) 

TIG (GTAW): 250A@40% (40˚C, 10mins) 


8.5 kVA for max. welding current 


Power source: 29.5kg; Plant: 42kg 


Power source: 440mm(H) x 260mm(W) x 600mm(D) 


Features 







• PFC (Power Factor Correction) 




# For maximum duty cycle to be 

achieved, input plug and lead 

must be upgraded** 






TRANSMIG 250i inverter power source, shielding gas 

hose assembly, operating manual 

W1003251 

W1003250 






voltage reduction device (VRD applicable in Stick mode only), PFC 

(power factor correction), digital voltage and amperage meters, 

and a host of other features in order to fully satisfy the broad 

operating needs of the modern welding professional. 



Tweco Professional Fusion 250 MIG Torch, 3.6m 


Feed Rolls: 0.9-1.2mm V Groove (fitted); 

0.6-0.9mm V Groove; 1.2mm V Groove; 1.2mm U Groove; 

Pressure Roll 0.6-1.2mm (fitted) 

Contact tips: 0.8mm, 0.9mm (fitted), 1.0mm, 1.2mm 






Transmig 2RT Wirefeeder 

W3000500 

Transmig Welding Equipment Trolley 

W4015000 

Transmig 250i Roll Cage Kit 

W4015100 

Tweco Professional Fusion 250 MIG Torch 3.6m, Euro OTWF212X3035 

Tweco Professional No.4 MIG Torch 3.6m, Euro OTWX412/3545 

TIG Torch 26, flex neck, 4m 

W4014600 

TIG Torch 26V, flex neck, gas valve, 4m 

W4014601 

TIG Torch Gas Control Kit (used with TIG Torch W4014600) W4014200 

Feed Roll 0.6-0.9mm V Groove (Hard) 

W6001102 

Feed Roll 1.0/1.2mm V Groove (Hard) 

W6001103 

Feed Roll 1.2mm V Knurled (Flux Cored) 

W6001104 

Feed Roll 1.6mm V Knurled (Flux Cored) 

W6001105 

Feed Roll 0.9mm U Groove (Soft) 

W6001106 


W6001107 


W6001108 

8


VRD 

TRANSMIG 400i 


Processes 

Lift TIG (GTAW); Stick (MMAW); MIG (GMAW) 


415 volt, 3 phase, 50/60Hz 

Current Range 

5 – 400 amps 

Duty Cycle 

25% @ 400 amps (GTAW 40°C) 




25kg 


210 W x 420 H x 450 D mm 

Features 

• Compliant integrated Voltage Reduction Device 

• Save/Load (Recall) weld programs 

• Embedded micro-processor with digital controls 

• Intelligent heat sensing fan operates on demand 

• Easy to use digital display and panel control 

• Exceptional DC welding characteristics 

• MIG, Lift TIG & MMAW modes 

• Fully adjustable weld parameters 

• Intelligent self diagnostic control 


* Conditional Warranty - Refer to operating manual for full details 


TRANSMIG 400i power source 710014 


400i power source, 14 pin plug, 2 x 50mm dinse plugs, 

operating manual 

The TRANSMIG 400i is a 415 volt, full digital control, DC MIG/ 

Stick/Lift TIG power source. Features include variable inductance, 

digital voltmeter and digital ammeter making this the ultimate unit 

designed for precision MIG welding of steel and other DC weldable 

materials. The unit also has an integrated Voltage Reduction 

Device (VRD) for improved operator safety. 

Please refer to specifications at rear of brochure for 

comprehensive information 


Power Source Part No. 710014 

VAF-4 wirefeeder 705700 

Tweco No.4 MIG gun 717201 

Work lead (8m) 705161 

Slide control 

OTD10/2004 

Hand pendant 

OTD10/2005 

Foot control 

OTD10/2007 

TIG Torch (4m) 424720401 

Torch accessories kit 

BGSAK2 

Gas hose 700433 

Flowmeter/regulator 301526 

Lead set (8m) 646325 

14 pin plug 7977710 

9


TRANSTIG 200AC/DC 

HF 

VRD 


Processes 

Lift TIG, HF TIG (GTAW); Stick (MMAW) 



Current Range 

5 – 200 amps (TIG) 

Duty Cycle 

20% @ 200 amps (GTAW, 40°C) 




19kg 


180 W x 360 H x 420 D mm 

Features 





• HF start TIG, Lift TIG & MMAW modes 

• 2T, 4T with up/down slope and repeat function 







The TRANSTIG 200AC/DC is a 240 volt, full digital control, AC/ 

DC Stick/Lift TIG, HF TIG Inverter power source. Featuring high 

frequency start, Lift TIG arc start, up/down slope, pulse on AC or 

DC, repeat (latch) function and spot mode, you’ve got the ultimate 

unit designed for precision TIG welding of aluminium, stainless 

steel and other AC/DC weldable materials. This unit also has an 

integrated VRD for improved operator safety when Stick (MMAW) 

welding steel and other AC/DC weldable materials. 


comprehensive information. 


Plant Part No. 700735 


TRANSTIG 200AC/DC power source 700719 

TRANSTIG 200AC/DC plant 700735 


200AC/DC power source, 8 pin plug, 2 x 50mm 

dinse plugs, operating manual 

TRANSTIG 200AC/DC power source 

26 series TIG Torch, 4m lead with remote current control 

5m work lead 

5m electrode holder 

COMET Argon regulator, 0-55 l/min 2 gauge 

Gas hose for TIG Torch 

TIG accessory kit 

Plant storage and carry case 

Operation manual 


Slide control 

OTD10/4013 

Hand pendant 

OTD10/4014 

Foot control 

OTD10/4016 

8 pin plug UOA706900 

10

HF 

VRD 


TRANSTIG 300AC/DC 


Processes 

Lift TIG, HF TIG (GTAW); Stick (MMAW) 



Current Range 

5 – 300 amps 

Duty Cycle 

25 % @ 300 amps (GTAW 40°C) 




24kg 


210 W x 420 H x 450 D mm 

Features 






• HF start TIG, Lift TIG & MMAW modes 

• 2T, 4T with up/down slope and repeat function 






The TRANSTIG 300AC/DC is a 415 volt, full digital control, 

AC/DC Stick/Lift TIG, HF TIG power source. Featuring high 

frequency start, Lift TIG arc start, up/down slope, welding program 

save/recall, pulse on AC or DC, repeat (latch) function and spot 

mode, you’ve got the ultimate unit designed for precision TIG 

welding of aluminium, stainless steel and other AC/DC weldable 

materials. This unit also has an integrated VRD for improved 

operator safety when Stick (MMAW) welding steel and other 

AC/DC weldable materials. 



TRANSTIG 300AC/DC power source 700723 


300AC/DC power source, 14 pin plug, 2 x 50mm dinse plugs, 

5/8”-18 UNF gas connection, operating manual 


Slide control 

OTD10/2004 

Hand pendant 

OTD10/2005 

Foot control 

OTD10/2007 

TIG Torch (4m) 528720401 

Torch accessories kit 

BGSAK2 

Gas hose 700433 


Lead set (8m) 646325 

14 pin plug 7977710 

11


TRANSARC 141VRD 

VRD 


Processes 

Lift TIG (GTAW); Stick (MMAW) 



Current Range 

5 – 140 amps DC 

Duty Cycle 

60% @ 140 amps (Stick) 

70% @ 140 amps (TIG) 




8kg 


230 W x 185 H x 310 D mm 

Features 


• Designed for AS1674.2 category A, B & C environments; 

EMC compliant 

• Embedded microprocessor with digital controls 


• Stick, Lift TIG & Pulse Lift TIG weld operations 


• Compact, lightweight & portable 

• 18 Month Limited Warranty* 



The TRANSARC 141 VRD is a single phase Stick (MMAW) and 

Lift TIG (GTAW) inverter welding power source that incorporates 

a Voltage Reduction Device (VRD) as a standard feature. The 

integral VRD in the manual arc welding mode offers much needed 

protection for the welding operator from electric shock during 

non-arcing times. Additionally, the application of state of the 

art digital and microprocessor technology ensures superior arc 

characteristics especially during the critical arc starting and 

re-strike phases. 




141 VRD power source 

5m work lead 

5m electrode lead 

Soft carry case 




TRANSARC 141 VRD power source 625775 

TRANSARC 141 VRD plant 625779 


141 VRD power source, operating manual 


Manual arc lead set 646323 

165 amp TIG Torch 404710402 

TIG Torch accessories kit 

BGSAK2 

Torch gas hose kit (includes fittings) 700433 


Dinse plug connector 705152 


6 pin & earth plug 700738 

12


VRD 

TRANSARC 161VRD 


Processes 

Lift TIG (GTAW); Stick (MMAW) 



Current Range 

5 – 160 amps DC 

Duty Cycle 

60% @ 160 amps (Stick) 

70% @ 160 amps (TIG) 




8.5kg 


230 W x 185 H x 310 D mm 

Features 


• Designed for AS1674.2 category A, B & C environments; 

EMC compliant 

• Embedded microprocessor with digital controls 


• Stick, Lift TIG & Pulse Lift TIG weld operations 


• Compact, lightweight & portable 

• 18 Month Limited Warranty* 



The TRANSARC 161 VRD is a single phase Stick (MMAW) and 

Lift TIG (GTAW) inverter welding power source that incorporates 

a Voltage Reduction Device (VRD) as a standard feature. The 

integral VRD in the manual arc welding mode offers much needed 

protection for the welding operator from electric shock during 

non-arcing times. Additionally, the application of state of the 

art digital and microprocessor technology ensures superior arc 

characteristics especially during the critical arc starting and 

re-strike phases. 




161 VRD power source 

5m work lead 

5m electrode lead 

Soft carry case 




TRANSARC 161 VRD power source 625799 

TRANSARC 161 VRD plant 625802 


161 VRD power source, operating manual 


Manual arc lead set 646323 

165 amp TIG Torch 404710402 

TIG Torch accessories kit 

BGSAK2 

Torch gas hose kit (includes fittings) 700433 


Dinse plug connector 705152 


6 pin & earth plug 700738 

13



Description Part No. Contents 

17 Series air cooled TIG Torch 

(suitable for 141/161 VRD) 

404710402 TIG Torch with 4 metre cable 

17 series air cooled TIG Torch 

(suitable for TRANSMIG 175i/200i) 


(suitable for TRANSMIG 200i) 





TIG Torch gas control kit 


(suitable for 300 AC/DC; 300Pi) 

W4013800 

W4013801 

W4014600 

W4014601 

W4014200 

548720401 

TIG Torch with 4m cable, gas valve 

& remote current control 

TIG Torch with 4m cable & gas valve 

TIG Torch with 4m cable & flex neck 

TIG Torch with 4m cable, flex neck 

and gas valve 

gas control kit to be used with 

TIG Torch W4014600 

TIG Torch with 4 metre cable 

& remote current control 

Tweco ® No. 4 MIG Torch 717201 MIG Torch with 3.6m cable & T4 connection 

Tweco No. 4 MIG Torch OTWX412/3545 MIG Torch with 3.6m cable & Euro connection 

Tweco Fusion 250 MIG Torch OTWF212X3035 MIG Torch with 3.6m cable & Euro connection 

COMET regulator 301527 Regulator only 

COMET flowmeter 0-15 l/min 301710 Flowmeter only 

COMET flowmeter 10-40 l/min 301711 Flowmeter only 

COMET regulator/flowmeter 301526 Regulator/flowmeter combination 

200 Amp lead set, 5 metre 646323 1 x 5m work lead; 1 x 5m electrode holder 

400 Amp lead set, 8 metre 646325 1 x 8m work lead; 1 x 8m electrode holder 

Slide controller 

Hand pendant 

Foot controller 

OTD 10/4013 

OTD 10/2004 

OTD 10/4014 

OTD 10/2005 

OTD 10/4016 

OTD 10/2007 

slider suitable for 200Pi, 200AC/DC 

slider suitable for 300Pi, 300AC/DC, 400i 

hand pendant suitable for 200Pi, 200AC/DC 

hand pendant suitable for 300Pi, 300AC/DC, 400i 

foot controller only for 200Pi, 200AC/DC 

foot controller only for 300Pi, 300AC/DC, 400i 

VAF-4 Wirefeeder 705700 

VAF-4 wirefeeder, 8m interconnection, 

operating manual 

TRANSMIG 2RT Wirefeeder W3000500 2RT wirefeeder, operating manual 

TRANSMIG Welding equipment trolley 

(suitable for TRANSMIG 200i/250i) 

W4015000 

Welding equipment trolley, 

assembly instructions 

TRANSMIG 200i roll cage kit W4015103 Roll cage kit, assembly instructions 

TRANSMIG 250i roll cage kit W4015100 Roll cage kit, assembly instructions 

14



DESCRIPTION TRANSMIG TRANSMIG TRANSMIG TRANSARC 

175i 200i 250i 141VRD 

Power Source Part No. W1005177 W1005201 W1003251 625775 

Plant Part No. W1005175 W1005200 W1003250 625779 

WELDING OUTPUT 

Maximum output 175 amps DC 210 amps DC 250 amps DC 140 amps DC 

Maximum GTAW duty cycle @ 40°C 25%@175A 25%@200A 40%@250A 70%@140A 

Maximum MMAW duty cycle @ 40°C 20%@175A 25%@200A 40%@230A 60%@140A 

Maximum GMAW duty cycle@ 40°C 25%@175A 20%@210A 40%@250A – 

GTAW (TIG) duty cycle @ 100% 88 amp 101 amp 150 amp 110 amp 

MMAW (Stick) duty cycle @ 100% 78 amp 101 amp 150 amp 110 amp 

GMAW (MIG) duty cycle @ 100% 88 amp 101 amp 150 amp – 

GTAW current range 10-175 amp 10-200 amp 5-300 amp 5-140 amp 

MMAW current range 10-175 amp 10-200 amp 20-230 amp 5-140 amp 

GMAW current range 30-175 amp 30-210 amp 20-300 amp – 

GMAW arc voltage range 10-25 volt 10-26 volt 14-30 volt – 

Current control Infinitely variable Infinitely variable Infinitely variable Infinitely variable 

WELDING MODES 

Lift TIG DC • • • • 

Lift TIG DC with Pulse – – – • 

HF Start TIG DC – – – – 

HF Start TIG DC with Pulse – – – – 

Stick DC with VRD • • • • 

HF Start TIG AC – – – – 

HF Start TIG AC with Pulse – – – – 

Stick AC with VRD – – – – 

MIG Weld Mode • • • – 

PRIMARY POWER 

Input voltage 240 Volt 240 Volt 240 Volt 240 Volt 

Rated input current 15 amp 15 amp 22.4 amp 21 amp 

Maximum input current 35.5 amp 29 amp 34.7 amp 28 amp 

Recommended generator kVA 9 kVA 7 kVA 10 kVA 8 kVA 

FEATURES 

Warranty period 3 Year* 3 Year* 3 Year* 18 months* 

Standard weld mode (2T) • • • • 

Latch weld mode (4T) • • • – 

Repeat weld mode (4T repeat) – – – – 

Spot welding TIG – – – – 

Spot welding MIG – – 0.1 - 20 sec – 

Pre-flow time – – 0 - 5 sec – 

Hot start current • • • • 

Initial current – – – – 

Up slope time TIG – – 0 - 30 sec – 

Peak current – – – 

Lift TIG weld mode • • • • 

Stick weld mode • • • • 

MIG weld mode • • – – 

Spot time MIG – – 0.1 - 20 sec – 

Stitch time – – 0.2 - 4 sec – 

Dwell Time MIG – – 0.1 - 0.5 sec – 

Pulse width TIG – – • – 

Pulse frequency TIG – – – 3 Hz or 175 Hz 

AC frequency TIG – – – – 

AC wave balance TIG – – – – 

Down slope time TIG 0 - 10 sec 0 - 10 sec 0 - 30 sec – 

Crater current TIG – – – – 

Post-flow time TIG & MIG – – 0 - 30 sec – 

Arc force control Stick 0 - 100% 0 - 100% 0 - 100% • 

Inductance control MIG 0 - 100% 0 - 100% 0 - 100% – 

DIMENSIONS & WEIGHT 

Dimensions H x W x D mm 410x210x450 435x266x617 440x260x600 230x185x310 

Weight (power source only) kg 14.6 26 29.5 8 

*Refer to warranty schedule for details. 

MMAW = Manual Metal Arc Welding (Stick) GTAW = Gas Tungsten Arc Welding (TIG) GMAW = Gas Metal Arc Welding (MIG) 

15



DESCRIPTION TRANSARC TRANSTIG TRANSTIG TRANSMIG 

161VRD 200AC/DC 300AC/DC 400i 

Power Source Part No. 625799 700719 700723 710014 

Plant Part No. 625801 700735 – – 

WELDING OUTPUT 

Maximum output 160 amp DC 200 amp AC/DC 300 amp AC/DC 400 amp DC 

Maximum GTAW duty cycle @ 40°C 60%@160 amp 20%@200 amp 25%@300 amp 25%@400 amp 

Maximum MMAW duty cycle @ 40°C 60%@160 amp 40%@160 amp 25%@300 amp 25%@400 amp 

Maximum GMAW duty cycle @ 40°C – – – 25%@400 amp 

GTAW @ 100% duty cycle 125 amp 100 amp 150 amp 200 amp 

MMAW @ 100% duty cycle 125 amp 100 amp 150 amp 200 amp 

GMAW @ 100% duty cycle – – 200 amp 

GTAW current range 5-160 amp 5-200 amp 5-300 amp 5-400 amp 

MMAW current range 5-160 amp 5-160 amp 5-300 amp 5-400 amp 

Welding voltage range 10-26.4 volt 10-26.4 volt 10-32 volt 10-36 volt 

Current control Infinitely variable Infinitely variable Infinitely variable Infinitely variable 

WELDING MODES 

Lift TIG DC • • • • 

Lift TIG DC with Pulse • • • – 

HF Start TIG DC – • • – 

HF Start TIG DC with Pulse – • • – 

Stick DC with VRD • • • • 

HF Start TIG AC – • • – 

HF Start TIG AC with Pulse – • • – 

Stick AC with VRD – • • – 

MIG Weld Mode – – – • 

PRIMARY POWER 

Input voltage 240 volt 240 volt 415 volt 415 volt 

Rated input current 25 amp 23.2 amp 11.1 amp 16.7 amp 

Maximum input current 33 amp 36.7 amp 22.3 amp 33.4 amp 

Recommended generator kVA 8.5 kVA 8.8 kVA 16 kVA 24 kVA 

FEATURES 

Warranty period 18 months* 3 years * 3 years* 3 years* 

Standard weld mode (2T) • • • • 

Latch weld mode (4T) – • • – 

Repeat weld mode (4T repeated) • • • – 

Spot welding in TIG mode – • • – 

Pre-flow time – 0-1.0 sec 0-1.0 sec – 

Hot start current – 0-70 amp 0-70 amp 0-70 amp 

Initial current – 5-200 amp 5-300 amp – 

Up slope time – 0-15 sec 0-15 sec – 

Peak current – 5-200 amp 5-300 amp – 

Base weld output – 5-200 amp 5-300 amp 5-400 amp 

Stick – 5-160 amp 5-300 amp 5-400 amp 

MIG – – – 14.3-34 volt 

Spot time – 0.5-5.0 sec 0.5-5.0 sec – 

Pulse width – 15-80% 15-80% – 

Pulse frequency – 0.5-500 Hz 0.5-500 Hz – 

AC frequency – 15-150 Hz 15-150 Hz – 

AC wave balance – 10-65% 10-65% – 

Down slope time – 0-25 sec 0-25 sec – 

Crater current – 5-200 amp 5-300 amp – 

Post-flow time – 0-60 sec 0-60 sec – 

Arc force control (Stick mode) – – – 0-100% 

DIMENSION & WEIGHT 

Dimensions H x W x D mm 230x185x310 360x180x420 420x210x450 420x210x450 

Weight (power source only) kg 8.5 19 24 25 

16 

*Refer to warranty schedule for details. 

MMAW = Manual Metal Arc Welding (Stick) GTAW = Gas Tungsten Arc Welding (TIG) GMAW = Gas Metal Arc Welding (MIG)

Mine Spec Inverters 

IP23S Protection Class 

Stick (MMAW) 

Lift TIG (GTAW) 

HF TIG (GTAW) 

[170Ti Only] 

Shielding Gas 

Solenoid Control 

Transarc 130i 

Transarc 170i 

Transtig 170Ti 

Remote Socket 

Integrated 

VRD fitted 

Insulated Plastic 

Housing Design 

Compliant to AS 60974.1 

Stick (MMAW) 

Process Capabilities 

Safety and Efficiency - getting home at 

the end of the day is what it’s all about. 

Loaded with safety features, our new Transarc 130i & 170i 

and Transtig 170Ti single-phase Mine Spec inverters are more 

efficient and easier to control than ever. VRD ensures voltage at 

the Stick before you start is just 8V, integrated Fail To Safe will 

shut the unit down if voltage exceeds 35V whilst not welding and 

insulated plastic housing with an IP23S rating ensures your safety 

when working in confined spaces or outdoors. 

The 170i & 170Ti weigh in at a slight 11kg and the 130i is a 

shade over 7kg, so you can throw one of these over your shoulder 

and get straight on with the job. 

Mine Spec Plants – packed with safety 

When you are looking for a safe, power efficient and high 

performance machine you can’t go past the Transarc 130i or 170i 

Mine Spec Inverters. 

With operator protection being paramount the Transarc and Transtig 

Mine Spec Inverters are packed full of safety features including VRD 

that conforms to AS 1674.2, Fail to Safe and an insulated plastic 

housing that is IP23S rated. 

The Mine Spec machines come with a braided and reinforced 

supply lead that virtually eliminates electric shock from a damaged 

power cord. These models also come standard with a heavy duty, IP 

66 rated and compliant 10A (130i) or 15A (170i, 170Ti) supply 

plug, which screws into place and forms a weather proof seal 

against damp, dirt and grime. 

Another safety advantage of the mine spec unit is the stick 

electrode holder with Deadman Switch which ensures that voltage 

at the electrode before you start is zero volts. Voltage then 

increases to 8V (VRD on) when the Operator presses the Deadman 

switch to start welding. 

Your welding efficiency will also be enhanced as these units 

have exceptional arc start and run performance and include TIG 

shielding gas controls that eliminate wasted gas between welds. 

These Transarc units also have an optional TIG torch with remote 

control function that allows you to adjust your weld current setting 

from the torch while welding. 

Conforms to the Requirements of 

AS 1674.2 

Conforms to MDG25 

VRD Virtually Eliminates 

Electric Shocks when Not Welding 

Fail to Safe Shutdown if VRD 

Malfunctions 

Deadman Switch Eliminates 

Electric Shocks when Not Welding 

Enclosure Rated to IP23S Permits 

Outdoors Use as Outlined in AS 1674.2 

Insulated Plastic Housing Eliminates 

Arc Strike Hazards on Housing 

240 Volt, 15 Amp Supply Lead Fitted 

to Power Source. (170i & 170Ti) 

Max. Electrode Size 4.0mm. Suitable 

for all Electrode Types. (170i & 170Ti) 

240 Volt, 10 Amp Supply Lead Fitted 

to Power Source. (130i Only) 

Max. Electrode Size 3.2mm. 

Suitable for All Electrode Types 

Except Cellulose (130i Only) 

170Ti with High Frequency 


Process Capabilities 

Digital Amperage/ 

Voltage Meter 

In addition to your safety, weld performance is also essential, so 

when you’re looking for better weld quality without contaminating 

your TIG tungsten electrode, the 170Ti with high frequency start 

feature raises the bar. You’ll get a more positive arc start at a lower 

amperage setting – one that starts first time. So there’ll be no more 

scratch starting making this unit ideal for pipe work and other DC 

TIG welding applications. 

The Mine Spec units are ideal for those welding in confined spaces 

specifically in construction and maintenance on mining sites. 

8 

Power Source is Fitted with HF Start 

in TIG Mode (170Ti Only) 

Power Factor Correction (PFC) 

Improves Product Efficiency 

Intelligent Fan Control 

Braided Supply Lead 

IP66, 10A Supply Plug (130i only) 

IP66, 15A Supply Plug (170i & 170Ti) 

Power Source Provides 

DC Welding Output. 

Current Range for this Power Source 

is 5 to 130A (130i Only) 

Current Range for this Power Source 

is 5 to 170A (170i & 170Ti) 

3 Year Limited Warranty 

www.cigweld.com.au

Mine Spec Inverters 

Transarc 130i 

Mine Spec Plant 

Transarc 170i 

Mine Spec Plant 

TRANSTIG 170Ti 

MINE SPEC PLANT 

Plant Contents (Part No W1007131) Plant Contents (Part No W1007171) 

Plant Contents (Part No W1007180) 

• Transarc 130i Mine Spec Inverter Power Source 

with Braided Supply Lead and IP66, 

10A Supply Plug. 

• Electrode Holder with Trigger Switch 

(Deadman Switch) and 4m Lead 

• Work Clamp with 4m Lead 

• Handipak of Electrodes, Satincraft 13 

• Shoulder Strap 

• Product Bag 

• Operating Manual 

• Transarc 170i Mine Spec Inverter Power 

Source with Braided Supply Lead 

and IP66, 15A Supply Plug. 

• Electrode Holder with Trigger Switch 

(Deadman Switch and 4m Lead) 


• Handipak of Electrodes, Satincraft 13 




• Transtig 170Ti Mine Spec 

Inverter Power Source 

with Braided Supply 

Lead and IP66, 15A 

Supply Plug. 

•TIG Torch 26F with Flex 

Head, 4m Lead, Trigger 

Switch and Remote Control 

• TIG Torch Accessory Kit 

• Comet Professional 

Argon Regulator/ 

Flowmeter 

• Electrode Holder with 

Trigger Switch (Deadman 

Switch) and 4m Lead 


• Handipak of Electrodes, 

Satincraft 13 

• Shielding Gas Hose 

Assembly 




Part Number Model 240V Plug Size VRD PFC IP23S Stick Deadman Switch Stick (VRD) Lift TIG HF TIG 

W1007131 Transarc 130i Plant (Mine Spec) 10A 

P P P P 

W1007171 Transarc 170i Plant (Mine Spec) 15A 

P P P P 

W1007180 Transarc 170Ti Plant (Mine Spec) 15A 

P P P P P 

OPTIONAL ACCESSORIES 

646757 Lead set 5m, 400A with 50mm 2 Dinse Connectors (170i & 170Ti) 

646325 Lead set 8m, 400A with 50mm 2 Dinse Connectors (170i & 170Ti) 

704828 Work lead 8m, 330A with 50mm 2 Dinse Connectors (170i & 170Ti) 

646323 Lead Set 5m, 200A with 25mm 2 Dinse connectors (130i) 

704829 Work Lead 8m, 250A with 25mm 2 Dinse connectors (130i) 

646762 Electrode Holder with 4m Lead, Trigger Switch 

(Deadman Switch) and 25mm 2 Dinse Plug 

(130i) 

W4013804 

TIG Torch 17F with Flex Head, 4m lead, Trigger Switch, 

Remote Control and 25mm 2 Dinse plug 

646761 Electrode Holder with 4m Lead, Trigger Switch 

(Deadman Switch) and 50mm 2 Dinse Plug 

W4014604 

TIG Torch 26F with flex head, 4m Lead, Trigger Switch 

and Remote Control and 50mm 2 Dinse Plug 

(130i) 

(170i & 170Ti) 

(170i & 170Ti) 

BGSAK2 TIG Torch Accessory Kit (130i, 170i & 170Ti) 

W4015800 Foot Control with 8m Lead (130i, 170i & 170Ti) 

W7004913 Shielding Gas Hose Assembly (130i, 170i & 170Ti) 

Australia - (Asia Pacific Head Office) 

CIGWELD Pty Ltd 

A Victor Technologies Company 

71 Gower Street, Preston VIC 3072 Australia 

www.cigweld.com.au 

Customer Care 

Tel: 1300 654 674 Fax: +61 3 9474 7391 

Email: enquiries@cigweld.com.au 

International Enquiries: 

Tel: +61 3 9474 7508 Fax: +61 3 9474 7488 

In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 (Victor Technologies International) 

reserves the right to change the specifications or design on any of its products without prior notice.

Transmig 3 Phase 

& Synergic Pulse



At CIGWELD we distinguish ourselves from our competition through superior featured, dependable 

products, technical innovation and excellence in customer service and technical support. 

Our Professional Transmig Range is proof of this commitment to deliver quality equipment that 

exceeds expectations. A wealth of features and options make this equipment the perfect choice for the 

serious welding professional. 

The CIGWELD Transmig Portable Inverter range 

The CIGWELD Transmig Series multi process welding systems deliver 3-in-1 MIG, Stick and TIG 

capability from one integrated system. 

The CIGWELD range of Inverter welding power sources are fully featured and deliver outstanding arc 

characteristics thanks to advanced embedded microprocessor technology and digital control. 

Equipped standard is a compliant VRD (voltage reduction device), which greatly improves operator 

safety in the field or workshop. This fully integrated VRD technology all but eliminates the risk of 

electric shock from the secondary welding circuit. 

Combine all these market leading features into a compact, efficient, portable inverter design with a 

full range of packaged accessories and you have the ultimate fully featured professional range for 

construction, mining, shipbuilding and other industrial applications. 

The CIGWELD Transmig Synergic Pulse Range 

The CIGWELD Synergic Pulse MIG’s range from 320 Amps to 500 Amps and are designed for precision 

MIG welding of steel, aluminium, stainless steel and other weldable materials. 

With remote control ability, exceptional out-of position welding, effortless TIG-like weld appearance, 

deeper weld penetration and robot compatibility, the Transmig SP range will exceed your welding 

expectations ensuring perfect starts and no more spatter! 

All of these benefits and more makes the Transmig SP Range ideal for heavy duty high quality welding 

applications such as: aluminium boat fabrication, mining, wine tanks, automotive components, pipe 

welding, construction machinery and maintenance and repairs. 


2

Contents 

MULTI PROCESS INVERTERS 




HEAVY DUTY MIG 

TRANSMIG 400HD 10 

SYNERGIC PULSE 

TRANSMIG 320SP 11 



SYNERGIC PULSE 14 

WIREFEEDERS 

TRANSMIG VA4000 16 

TRANSMIG VAF-4 17 

DATA TABLE 18 

NOTES 19 


Suitable for stick welding 

(MMAW) 

Suitable for TIG welding 

(GTAW) 

Suitable for MIG welding 

(GMAW/FCAW) 

Suitable for Gouging 

(CAG) 

Number of phases 

(input) 

Input voltage 

AC 

Alternating current 

Direct Current 

Constant Current 

Constant Voltage 

Inverter 


VRD 

Voltage Reduction Device 

Pulse 

Tweco No.5 Connection 

Four Roll 

3

Multi Process Inverters 

TRANSMIG 350i 


Processes 



415V +/- 15% 

Current Range (MIG Mode) 

40-350A 

Duty Cycle (40°C, 10mins) 

MIG (GMAW/FCAW): 350A@60%, 31.5V 

STICK (MMAW): 350A@60%, 34.0V 

TIG (GTAW): 350A@60%, 24.0V 


18kVA 

Weight 

Power source: 72kg 


580 H x 350 W x 640 D mm 

Features 

• Full multi process capabilities: MIG (GMAW / FCAW), 

Stick (MMAW), Lift TIG (GTAW) 


• Fully compliant to AS 60974.1 & AS 1674 

• Digital Voltage & amperage meters 


• Fan on demand 

• Welding setup program storage (10 programs) 


* Conditional Warranty - Refer to operating manual for full details. 





TRANSMIG 350i power source, operating manual 

W1005352 

W1005350 


The Cigweld Professional Transmig 350i is a three phase multi 

process welding inverter that is capable of performing GMAW/ 

FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding 

processes. The unit is equipped with an integrated voltage 

reduction device (VRD applicable in stick mode only), digital 

voltage and amperage meters, and a host of other features in 

order to fully satisfy the broad operating needs for medium 

fabrication and heavier maintenance applications. The unit is also 

fully compliant to Australian Standards AS 60974.1 and AS 1674. 

The Transmig 3-in-1 Inverter is ideal for heavy-duty high 

quality welding applications such as: fabrication, ship building, 

construction, mining, manufacturing, pipe welding and 

maintenance and repairs. 

4

VRD 



Transmig 350i Inverter Power Source 

Transmig VAF-4 wirefeeder with 8m interconnection lead fitted 

Tweco Professional No.4 MIG Torch 3.6m 

Comet Professional Argon regulator / flowmeter 

Feed roll: 0.9 / 1.2mm V groove (fitted) 



Trolley 



Tweco Professional No.4 MIG Torch 3.6m 717201 


TIG Torch 26V, gas valve, flex neck, 4m, 10 pin W4014602 

Heavy Duty Trolley with inbuilt cylinder carrier W4015500 

Heavy Duty Transmig Roll Cage 

W4015600 

TRANSMIG VAF-4 wirefeeder, 19pin, 110VAC 706965 

TRANSMIG VA4000 wirefeeder, 19pin, 110VAC 706954 

5


TRANSMIG 450i 


Processes 



415V +/- 15% 


40-450A 



STICK (MMAW): 450A@60%, 38.0V 

TIG (GTAW): 450A@60%, 28.0V 


25kVA 

Weight 


Power Source: Dimensions 

580 H x 350 W x 640 D mm 

Features 


Stick (MMAW), Lift TIG (GTAW) 














W1005452 

W1005450 




FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding 

processes. 

The unit is equipped with an integrated voltage reduction 

device (VRD applicable in stick mode only), digital voltage and 

amperage meters, and a host of other features ideally suited to the 

fabrication industry. 

The unit is also fully compliant to Australian Standards AS 

60974.1 and AS 1674. 





6

VRD 




Transmig VAF-4 wirefeeder with 8m interconnection lead fitted 

Tweco Professional Supra XT MIG Torch 4m 





Trolley 





Tweco Professional Supra XT MIG Torch 4m SE4004M16 




W4015600 

TRANSMIG VAF-4 wirefeeder, 19pin, 110VAC 706965 


7


TRANSMIG 550i 


Processes 

MIG (GMAW/FCAW), Stick (MMAW), Gouging (CAG), 



415V +/- 15% 


40-550A 



STICK (MMAW): 550A@60%, 42.0V 

TIG (GTAW): 550A@60%, 32.0V 


35kVA 

Weight 



580 H x 350 W x 640 D mm 

Features 


Stick (MMAW) / Gouging (CAG), Lift TIG (GTAW) 














W1005552 

W1005550 




FCAW (MIG), MMAW (Stick) / Gouging (CAG) and GTAW (Lift TIG) 

welding processes. 

The unit is equipped with an integrated voltage reduction device 

(VRD applicable in stick mode only), digital voltage and amperage 

meters, and a host of other features that are perfect for welding 

environments that demand high output and require the flexibility of 

multiple processes. 

The unit is also fully compliant to Australian Standards 

AS 60974.1 and AS 1674. 





8

VRD 




Transmig VA4000 wirefeeder with 15m interconnection lead 

Tweco Professional No.5 MIG Torch 3.6m 





Trolley 








W4015600 


9

Heavy Duty MIG 

TRANSMIG 400HD 

400 


Processes 

MIG (GMAW/FCAW) 


415V +/- 10%, 32A supply lead 

Current Range 

30-400A 


400A@50% 


20kVA 

Weight 

222kg 


830mm(H) x 550mm(W) x 1000mm(D) 

Features 

• 36 fine welding voltage control settings 

• Trigger latching 

• Heavy duty design and construction 

• Dual inductance 

• Voltage and amperage meters 

• 4 roll wirefeeder 

• 3 Year gold warranty* 



TRANSMIG 400HD Remote Plant 704685 


Transmig 400HD power source 

Tweco Professional No. 4 MIG Gun 

4R wirefeeder 

Regulator/Flowmeter 

Worklead 8m 

Wheeling kit 

Roll on Cylinder Carrier 

0.9/1.2mm Feed Roll 

Cable Storage Hook 


The Transmig 400HD MIG Welding plant has been designed 

to increase the productivity of the metal fabrication industry. 

Performance, ruggedness and simplicity have been combined 

in this versatile MIG welding plant. Solid wires up to 1.6mm, 

diameter can be run at high duty cycles together with the ability to 

provide high deposition performance with flux cored wires of up 

to 2.4mm. 

Spare Parts & Accessories 

Remote Plant Part No. 704685 

Tweco No. 5 Torch Adaptor 704630 

Supra XT MIG Torch 4m 

SE4004M16 

Feed Roll 0.6/0.8mm V Groove (Hard Wire) 7977729 




Feed Roll 0.8/0.9mm U Groove (Soft Wire) 7977733 



Feed Roll 0.8/0.9mm Knurl Groove (Flux Cored) 7977734 





Geared Roller Kit 705061 

Idler Roller Kit 705062 

10

VRD 

320 


TRANSMIG 320SP 


Processes 

MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse; 

TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG) 


415V +/- 10% 

Current Range 

5-350A 


MIG (GMAW/FCAW): 320A@35%, 30V 

STICK (MMAW): 320A@35%, 32.5V 

TIG (GTAW): 320A@35%, 22.5V 


15.1kVA 

Weight 

35kg 


498mm(H) x 340mm(W) x 740mm(D) 

Features 

• Full Multi process capabilities: 



• 90 synergic non-pulse/ synergic pulse programs 

• 100 independent, user-defined, frequently used welding jobs 

• MIG TwinPulse®, providing effortless TIG-like weld appearance 

• Programmable scratch-start TIG 

• Standards-compliant built-in voltage reduction device (VRD) 

in MMAW mode 

• One Touch Control, set the material thickness, 

then start welding 

• Manual MIG mode, enables 2-knob conventional 

welding controls 

• User-friendly controls plus 2-line digital display, 

enabling easy set-up in all weld modes 



The portable Transmig 320SP, with an integrated 4-roll wire feed 

system, outputs 320 amp DC at only 35kg - the ideal Synergic MIG 

for quality welding applications, such as: 

• aluminium boat fabrication or repair 

• stainless steel tank and pipe fabrication. 

Mobile car trolley is available as an optional extra. 


Smart Torch MW5800 4m 

Tweco Professional No. 4 MIG Torch 3.6m 

Supra XT 

Remote Control RC20 

Mobile Car Trolley 

Kit Socket for RC20 

PML36004MD 

OTWX412/3545 

SE400X4M16 

W4000000 

W4000300 

W4001100 


TRANSMIG 320SP Compact 

W1000100 


Transmig 320SP power source 

Feed rolls: 0.9-1.2mm V groove (2), Pressure rolls (2) 

Shielding Gas Hose Assembly 


11



VRD 

400 


Processes 




415V +/- 10% 

Current Range 

5-400A 


MIG (GMAW/FCAW): 400A@50% 

STICK (MMAW): 400A@50% 

TIG (GTAW): 400A@50% 


19.4kVA 

Weight 

91.3kg 


855mm(H) x 445mm(W) x 1116mm(D) 

Features 









in MMAW mode 







• Separate digital volt and ammeter display 

• System available for gas cooled MIG torches 

or water cooled MIG torches. 




TRANSMIG 400SP Remote Gas Cooled 

TRANSMIG Wirefeeder SP4000G Gas Cooled 

TRANSMIG 400SP Remote Water Cooled 

TRANSMIG Wirefeeder SP4000W Water Cooled 

TRANSMIG 400SP Robotic Water Cooled 

TRANSMIG Wirefeeder Robotic SP4000R 

W1000300 

W3000100 

W1000200 

W3000200 

W1000400 

W3000300 

The Transmig 400SP, with a separate 4-roll wire feeder system 

and 10M interconnection, outputs 400 amp DC – the ideal 

Synergic MIG for high-quality welding applications, such as: 

• aluminium boat fabrication • wine tanks • automotive 

components • machinery, including construction machinery • pipe 

welding • custom job shops • maintenance repairs • construction 

• mining • general steel, stainless steel, and aluminium fabrication. 

Systems available for gas cooled MIG torches or water cooled MIG 

torches. The Transmig 400SP power source, part no. W1000200, 

has a built-in water recirculator. 


Smart Torch ML 3600 4m Gas Cooled 

PML36004MD 

Smart Torch MW5800 4m Water Cooled PMW58004MD 

Supra XT 

SE400X4M16 

Interconnection Assembly gas cooled, 70mm², 1m W4000400 

Interconnection Assembly gas cooled, 70mm², 10m W4000401 

Interconnection Assembly Water Cooled, 70mm², 1m W4000500 


Interconnection Assembly Robotic Water Cooled, 

70mm², 10M 

W4000502 

Mobile Car Trolley 

W4000300 

Kit Socket for RC20 

W4001100 

Swivel Unit K14 

W4001000 

MIG/TIG Coolant 5L 

W4001400 

12

VRD 

500 




Processes 




415V +/- 10% 

Current Range 

5-500A 


MIG (GMAW/FCAW): 500A@60% 

STICK (MMAW): 500A@60% 

TIG (GTAW): 500A@60% 


26.1kVA 

Weight 

100.8kg 


855mm(H) x 445mm(W) x 1116mm(D) 

Features 









in MMAW mode 







• Separate digital volt and ammeter display 


The Transmig 500SP, with a separate 4-roll wire feeder system 

and 10M interconnection, outputs 500 amp DC – the ideal 

Synergic MIG for heavy-duty, high-quality welding applications, 

such as: 

• aluminium boat fabrication • wine tanks • automotive 

components • stainless steel fabrication • automotive components 

• construction machinery • pipe welding • custom job shops 

• maintenance repairs • construction • mining • general steel, 

stainless steel, and aluminium fabrication. 



TRANSMIG 500SP Remote Water Cooled 

TRANSMIG Wirefeeder SP4000W Water Cooled 

TRANSMIG 500SP Robotic Water Cooled 

TRANSMIG Wirefeeder Robotic SP4000R 

W1000500 

W3000200 

W1000600 

W3000300 


Smart Torch MW5800 4M 

PMW58004MD 

MIG Torch MW5800 

W4000100 



Interconnection Assembly Automation Water Cooled, 

95mm², 10m 

W4000602 

Remote Control HR 911 

W4000100 

Swivel Unit K14 

W4001000 

MIG/TIG Coolant 5L 

W4001400 

13


Intelligent one touch control at your fingertips 

Our intelligent One Touch Control delivers the perfect welding 

parameters for both synergic non-pulse welding and synergic 

pulse welding over a wide range of different gas/wire/material 

thickness combinations. And now setting the optimum welding 

conditions is as simple as selecting the material thickness. 

How does it work? 

In synergic non-pulse MIG mode the One Touch Control links the 

wire feed speed to the arc voltage eliminating the guesswork to 

achieve the optimum welding parameters. 

When synergic pulse mode is selected, the One Touch Control 

adjusts all the pulse parameters – such as pulse height, pulse 

width, pulse frequency, background power and wire feed speed 

– via the micro-processor, giving you the perfect pulse welding 

performance. 

Steel 

Stainless Steel 

Aluminium 

MIG Brazing 

Perfect starts 

An amplified power level is applied to the 

welding arc at the beginning of the weld 

bead to ensure that start defects are a thing 

of the past. 

No more spatter 

Micro-processor control of wire speed, 

weld current and voltage, in conjunction 

with synergic (non-pulse)/synergic pulse 

programs, ensures precise control and 

adjustment for the duration of the welding 

process. This eliminates spatter, and 

downtime for cleaning the workpiece. 

With its ability to adjust in milliseconds, 

the synergic Transmig SP series provides 

clean, spatter-free operation from start to 

finish, every single time. 

Intelligent pulsing 

Droplets of molten filler metal are 

transferred across the arc by expertly 

tailored current pulse parameters – to 

achieve spatter-free welding for the selected 

gas/wire/material combination. 

The pulse forces the droplet off the end of 

the wire, transfers it across the arc and into 

the weld pool. The program is optimised 

to vary the pulse height and frequency, 

thus ensuring that the size and time of the 

transferring droplet is accurately controlled. 

This produces a spray-like arc over the 

entire welding power range. 

Spatter-free ignition sequence: 

Contact Ignition Upslope control Arc stabilising Pulsing begins 

0.000 seconds 0.0001 seconds 0.050 seconds 0.200 seconds 0.300 seconds 

14

CIGWELD’s Synergic Pulse MIG Range: The Benefits 

Ranging from 320 to 500 amps, each Transmig SP is the ultimate 

power source designed for precision MIG welding of steel, 

aluminium, stainless steel, steel and other weldable materials. 

Look at the benefits of choosing CIGWELD: 

• Spray transfer welding permitted at lower-than-normal average 

weld currents 

• No spatter or undercut in the majority of welding applications 

• Precise control of welding power, to assure bead shape and root 

penetration rivalling TIG welding 

• High energy arc produced, that virtually eliminates the risk of 

lack of fusion 

• Improved arc control for out-of-position welding and more 

effective welding of thin materials, with all the advantages of 

spray transfer 

• Optimised pulse programs for gas/wire combinations 

• TwinPulse ® capabilities 

• 100 welding programs accessible via the Smart MIG torch 

• Smart controls improving productivity, in an ergonomically 

designed control panel 

• Integrated water recirculator are built into some models for water 

cooled torches 

• Durable, robust, proven design and construction. 

No more end craters! 

Automatic reduction of welding 

energy (down slope) at the 

completion of the weld ensures 

a sharp wire end, crater is 

eliminated and a perfect startup 

to the next weld is assured. 

Why choose the Transmig SP series over 

conventional MIG equipment? 

• Exceptional out-of-position welding for steel, stainless steel and 

aluminium 

• Effortless TIG-like weld appearance on aluminium and stainless 

steel with TwinPulse ® 

• Deeper weld penetration 

• Accurate penetration on sheet metal 

• Superior welding characteristics on hard-facing and high-alloy steels 

• The ability to use larger-than-normal diameter wires on thin base 

material, providing a cost saving on wire and superior feedability 

• Transfer in the vertical up position giving smoother welds, better 

control and deeper penetration 

• Improved edge wetting in synergic pulse mode 

Complete arc-length control 

Steady, consistent arc length is crucial for quality weld results. 

Digital arc length control monitors the progress of the weld and 

detects any deviations within a fraction of a second. Adjustments 

are made instantaneously ensuring the arc length remains steady 

for the duration of the welding procedure. 

Arc length control examples 

Constant arc length due to Constant arc length due to 

change in stick-out. 

change in material height. 

Remote control on torch 

Welding voltage and wirespeed are 

controlled directly from the Smart torch 

ensuring fast and flexible control. 

Selectable weld programs 

The Tiptronic stores the exact welding 

settings for each application in their 

correct sequence. With just the touch 

of a button you can call up 100 different 

welding settings. 

Remote control 

Each parameter can be remotely controlled 

and operated from a distance of up to 

25 metres from the power source. 

Ideal for automatic or semi automatic 

welding fixtures. 

Automation ease 

Both the Transmig 400SP and 500SP 

Automation are easily connected to 

automation systems. Simply access stored 

jobs directly from a pendant or controller to 

obtain a clear, efficient automation solution. 

Robot compatible 

Analogue or digital interface is automatically 

selected. The internal CAN-Bus can also be 

docked to common Bus-systems. Robot 

interface is supported via software and no 

hardware changes required. 

Computer connectable 

The range is fully digital for ease of future 

upgrades and service Connection to a 

PC allows the use of Job Tool to manage 

welding jobs data and to monitor electronic 

diagnostics and service status. 

15

Wirefeeders 

TRANSMIG VA4000 



115 volt AC 


500A@100% 

Wire Spool Size 

15kg or 25kg 

Wire Diameter 

(Hard) 0.6 - 1.6mm 

(Cored) 1.2 - 3.2mm 

(Soft) 0.8 - 2.0mm 

Weight (without cable) 

18.5kg 


310 H x 335 W x 513 D mm 

Features 

• Heavy duty 4 roll feeder assembly 

• Gas solenoid operation 

• Digital meters for wire speed, voltage (preset & actual) & arc 

current 

• Feed force monitor display 

• Adjustable timing for pre-flow, post flow & burnback 

• Inch switch, purge switch, trigger latch switch & spot timer 

control 

• Tweco No. 5 torch connection 

• Adjustable run in and ramp up speeds to match power source 

start characteristics 

• Ground fault protection, electronic motor protection & input 

circuit breaker 

• Embedded micro processor 

• Compact, lightweight, excellent performance 

• 3 year limited warranty* 





TRANSMIG VA4000 wire feeder 


The Transmig VA4000 is a heavy duty, compact, 4 roll wire feeder 

designed for high duty cycle welding environments. When used 

with the appropriate accessories the unit is capable of running 

MIG wires up to 3.2mm in diameter. 

Key features include outstanding speed control through built 

in load compensation, quick change feed rolls without tools, 

a rotatable feed head to limit the bends in the gun cable and a 

welding gun with quick disconnect. Ground fault protection, 

electronic motor protection and an input circuit breaker are all 

designed to keep the unit running in tough conditions. 


Tweco® Professional No.5 MIG torch, 3.6 metre 717211 


Tweco® Professional No.4 MIG torch adaptor 870394 


1.2 metre interconnection 19 pin to 19 pin 706955 

10 metre interconnection 19 pin to 19 pin 706956 



Hard wire: 0.6mm V Groove 375980-071 

0.8/0.9mm V Groove 375980-050 

0.9/1.2mm V Groove 375980-070 

1.3/1.6mm V Groove 375980-052 

Soft wire: 0.9mm U Groove 375980-072 

1.2mm U Groove 375980-073 

1.6mm U Groove 375980-074 

Flux cored: 0.8/0.9mm V Knurl 375980-050 

1.2mm V Knurl 375980-083 

1.3/1.6mm V Knurl 375980-057 

2.0mm V Knurl 375980-058 

2.4mm V Knurl 375980-059 

2.8mm V Knurl 375980-060 

3.2mm V Knurl 375980-061 

16

Wirefeeders 

TRANSMIG VAF-4 



110 volt AC 


420A@60% 

Wire Spool Size 

15kg or 25kg 

Wire Diameter 

(Hard) 0.8 - 1.6mm 

(Cored) 1.2 - 2.0mm 

(Soft) 1.2 - 1.6mm 

Weight (without cable) 

30kg 


294 H x 245 W x 555 D mm 

Features 

• Voltage control at feeder 

• Remote pendant option 

• ‘Spot’ welding control (0-3 sec) 

• Connection supplied – Tweco 4 connection 

• 8m interconnection 

• Trigger latch, purge and wire inch 




VAF-4 wirefeeder 14 pin 705700 


The VAF-4 Professional 4 Roll Wire Feeder is compact, light weight 

and easy to use wire feeder that is suitable for use on a broad 

range of power sources. The unit incorporates a range of features 

including wire inching, gas purge, trigger latching, along with 

standard features such as wirespeed control and spot timer control. 

When combined with the appropriate power source, the CIGWELD 

Professional VAF-4 wire feeder provides excellent performance on 

mild steel, flux cored, stainless steel, aluminium, silicon bronze 

and hard facing wires up to 1.6mm in diameter. 


TRANSMIG VAF-4 wire feeder 

8m interconnection cables 



Hard wire: 0.6/0.8mm V Groove 7977729 

0.9/1.2mm V Groove 7977703 

1.2/1.6mm V Groove 7977346 

Soft wire: 0.8/0.9mm U Groove 7977733 

1.0/1.2mm U Groove 7977730 

1.2/1.6mm U Groove 7977348 

Flux cored: 0.8/0.9mm V Knurl 7977734 

1.2/1.6mm V Knurl 7977347 

1.6/2.4mm V Knurl 7977372 

Tweco® Professional No.4 MIG Torch 3.6m 717201 

Tweco® Professional Supra XT MIG Torch 4m SE4004MI6 

Euro adaptor 705471 

Tweco® Professional No.4 MIG Torch adaptor 704521 


17

Data Table 

MODEL Transmig 350i Transmig 450i Transmig 550i Transmig VA4000 

Part No. 

W1005352 Power Source 

W1005350 Plant 





706954 

Nominal Supply Voltage 415V±15% 415V±15% 415V±15% 115 VAC 

Nominal Supply Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 

Number of Phases 3 Phase 3 Phase 3 Phase Single Phase 

Standards Compliance AS 60974.1 AS 60974.1 AS 60974.1 AS 60974.1 

Power Factor at Maximum Output 0.82 0.82 0.82 - 

Recommended Fuse Size 32 Amp 63 Amp 63 Amp 4 Amp 

Input Current at Maximum Output 25A 35A 47A - 

Maximum kVA at Rated MIG Weld 

Current 

18kVA 25kVA 35kVA - 

Machine Cooling System Fan Cooled Fan Cooled Fan Cooled - 

Welding Current Range 40-350 Amp 40-450 Amp 40-550 Amp 40-500 Amp 

Welding Voltage Range 14-33 Volt 14-38 Volt 14-44 Volt 14-44 Volt 

Nominal DC Open Circuit Voltage 84V 84V 84V - 

Rated Duty Cycle (40ºC, 10mins) MIG: 350A@60%, 31.5V 

STICK: 350A@60%, 34.0V 

TIG: 350A@60%, 24.0V 

MIG: 450A@60%, 36.5V 

STICK: 450A@60%, 38.0V 

TIG: 450A@60%, 28.0V 

MIG: 550A@60%, 41.5V 

STICK: 550A@60%, 42.0V 

TIG: 550A@60%, 32.0V 

MIG: 500A@100% 

Weight 72kg 72kg 72kg 18.5kg 


580mm(H) x 

350mm(W) x 

640mm(D) 

580mm(H) x 

350mm(W) x 

640mm(D) mm 

580mm(H) x 

350mm(W) x 

640 mm(D) mm 

310mm(H) x 

335mm(W) x 

513mm(D) mm 

18

Transmig VAF-4 Transmig 400HD Transmig 320SP Transmig 400SP Transmig 500SP 

705700 14 Pin 

706965 19 Pin 

704685 W1000100 W1000200 Remote 

Water Cooled 

W1000300 Remote 

Gas Cooled 

W1000400 Robotic 

Water Cooled 

W1000500 Remote 

Water Cooled 

W1000600 Robotic 

Water Cooled 

110 VAC 415V +/- 10%, 

20A supply lead 

415V±10% 415V±10% 415V±10% 

50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 

Single Phase 3 phase 3 phase 3 phase 3 phase 

AS 60974.1 AS 60974.1 AS 60974.1 AS 60974.1 AS 60974.1 

- 0.95 0.99 0.99 0.99 

2 Amp 32 Amp 32 Amp 32 Amp 63 Amp 

- 25 Amp 21 Amp 27 Amp 36.5 Amp 

- 20kVA 15.1kVA 19.4kVA 26.1kVA 

- Fan Cooled Fan Cooled Fan Cooled Fan Cooled 

40-420 Amp 30-400 Amp 5-320 Amp 5-400 Amp 5-500 Amp 

14-44 Volt 16-33 Volt 15.2-30 Volt 15.2-34 Volt 15.2-39 Volt 

- 42V 81V 81V 81V 

MIG: 420A@60% 400A@60% MIG: 270A@60% 

STICK: 270A@60% 

TIG: 270A@60% 

MIG: 350A@60% 

STICK: 350A@60% 

TIG: 350A@60% 

MIG: 500A@60% 

STICK: 500A@60% 

TIG: 500A@60% 

30kg 222kg 35kg 91.3kg 100.8kg 

294mm(H) x 

245mm(W) x 

555mm(D) 

830mm(H) x 

550mm(W) x 

1000mm(D) 

498mm(H) x 

340mm(W) x 

740mm(D) 

855mm(H) x 

445mm(W) x 

1116mm(D) 

855mm(H) x 

445mm(W) x 

1116mm(D) 

19

Engine Driven 

Welding Equipment 

AEQEDW Rev 1 


Introduction 

Contents 



At Victor Technologies we distinguish ourselves from our 

competition through superior featured, dependable products, 

technical innovation and excellence in customer service and 


Our Professional Series Engine Driven Welding Equipment 

range is proof of this commitment to deliver quality products 

that exceed expectations. A wealth of features 

and options make this equipment the perfect choice for the 

serious welding professional. 

MPM 5/170Y Diesel 

MPM 5/190H Petrol 

MPM 8/255H Petrol 

MPM 8/270K Diesel 

MPM 12/400K Diesel 

MPM 20/500P Diesel 



4 

5 

6 

7 

8 

9 

10 

11 

Wouldn’t it be great if there was primary power 

at every location you needed to weld? 

POWER . . with extra to spare! CIGWELD has developed a 

complete range of welding and power engine drives in both 

petrol and diesel. 

Engine Driven Welding Equipment Specfications 12 

These engine driven welders give you loads of welding power 

with the bonus of up to 20 kVA auxiliary power at your 

disposal. Top quality, super silenced Honda, Yanmar, Kubota 

and Perkins engines deliver reliability and performance 

whatever the conditions. 

So no matter how tough the welding task, or if you just 

require auxiliary power, CIGWELD Professional engine drives 

have the flexibility to deliver, anywhere, anytime. 

KEY TO ICONS 

DC 

OUTPUT 

Direct current welding output 

4 roll wire drive system 

CC 

Constant current welding output 

No4 

MIG Torch Connections 

CV 

Constant voltage welding output 

P 

Petrol driven engine 

CC 

CV 

Constant current & constant voltage 

D 

Diesel driven engine 

240V 

AUX 

4kVA 

240V auxilliary supply rating 

GMAW (MIG) welding 

415V 

AUX 

5kVA 

415V auxilliary supply rating 

MMAW (Stick) welding 


GTAW (TIG) welding

Engine Driven Welding Equipment 

MPM 5/170Y 

D 

415V 

AUX 

5kVA 

240V 

AUX 

4kVA 

CC 

DC 

OUTPUT 


Welding Current Range 

40-170 amp 

Duty Cycle 

35% @ 170A (40˚C, 10 mins) 

Engine Type 

Yanmar L100 

Packed Weight (Plant) 

115kg 


570 H x 460 W x 880 D mm 

Features 

• Yanmar single cylinder air cooled diesel 

• Constant current DC output 

• 40-170 amps welding output 

• 4kVa 240V auxiliary power with ELCB protection 

• 5kVa 415V auxiliary power with ELCB protection 

• Reliable & efficient asynchronous alternator 

• Cellulose compatible 

• Electric and manual starter 

• Engine Protection System 


*Conditional warranty – refer to operating manual for full details. 


The CIGWELD MPM 5/170Y is a diesel engine driven welding power source, which 

has the flexibility of an electric or manual start. With its patented asynchronous 

alternator design it delivers an ultra smooth welding output and guarantees high 

efficiency, reduced maintenance and an extended machine life. 

With its compact and portable housing and heavy duty roll cage for additional 

protection, the MPM 5/170Y is ideal for rugged environments. 

Please refer to specifications at rear of brochure for comprehensive information. 

MPM 5/170Y diesel engine driven 

welding power source 636810 Plant Contents 

• MPM 5/170H diesel engine driven welding power source 


Lead set (8m) 646325 

• 50mm 2 dinse connectors x 2 

• Operating manual 

3


MPM 5/190H 

P 

415V 

AUX 

5kVA 

240V 

AUX 

4kVA 

CC 

DC 

OUTPUT 



40-190 amp 

Duty Cycle 

35% @ 190A (40˚C, 10 mins) 

Engine Type 

Honda GX 340 


92kg 


510 H x 480 W x 730 D mm 

Features 

• HONDA single cylinder 3000 RPM 

air cooled engine 

• Constant current DC output 


• Twin 4kVa 240V auxiliary power with 

ELCB protection 

• 5kVA 415V auxiliary power with ELCB protection 



• Single phase voltmeter 

• Low oil cutout 

• Heavy duty roll cage 




MPM 5/190H petrol engine driven 

welding power source 636800 


Lead set (8m) 646325 

The CIGWELD MPM 5/190H is a petrol engine driven welding power source that 

is powered by a reliable HONDA ® engine. This versatile unit delivers outstanding 

performance on a broad range of welding processes including MMAW (Stick) 

and GTAW (TIG) welding (when used with appropriate accessories). 

The robust MPM 5/190H boasts a heavy duty roll cage for ultimate protection 

and a low oil cut out feature to ensure the longevity of the motor. This unit provides 

a welding output range between 40-190 amps with ample auxiliary power, making 

this an ideal selection for a wide range of mobile welding applications. 



• MPM 5/190H petrol engine driven welding power source 



4


MPM 8/255H 

P 

415V 

AUX 

8kVA 

240V 

AUX 

7kVA 

CC 

CV 

DC 

OUTPUT 



25-255 amp 

Duty Cycle 

35% @ 255A (40˚C, 10 mins) 

Engine Type 

Honda GX630 


245kg 


710 H x 490 W x 1080 D mm 

Features 

• Constant current/constant voltage DC output 





• Remote control socket suitable for 110 volt and 

24 volt wire feeders 


• Arc force • Electric start 

• Automatic idle control • Hourmeter 

• EPS (Engine protection system) 




MPM 8/255H petrol engine driven 



Lead set (8m) 646325 

VAF-4 (CV) Wire Feeder 705700 

Shielding Gas Hose Assembly 700433 

CIGWELD Professional COMET 

Regulator/Flowmeter 301526 

14 pin control plug 7977710 

Tweco Professional No. 4 MIG Torch 717201 

Hand Pendant 

OTD10/2004 

The CIGWELD MPM 8/255H is a petrol powered welding machine that is driven by 

an ultra reliable 18HP HONDA® engine, which delivers a maximum welding output 

of 255 amps. With its multi process capabilties, this unit performs exceptionally in 

a range of welding applications including MMAW(Stick), GMAW (MIG) and GTAW 

(TIG) the unit provides both 8 kVA three phase and 7 kVA single phase auxiliary power. 

The MPM 8/255H also features an Hourmeter to allow monitoring of the machines 

usage for servicing and maintenance, and an automatic idle control which assists 

with saving fuel and prolonging the engine life. The versatility and functionality 

of this machine makes it ideal for the farmer or light fabrication contractor. 



• MPM 8/255H petrol engine driven welding power source 



5


MPM 8/270K 

D 

240V 

AUX 

8.0kVA 

CC 

CV 

DC 

OUTPUT 



30-270 amp 

Duty Cycle 

35% @ 270A (40˚ 10 mins) 

Engine Type 

Kubota D722-E 


302kg 


300 H x 53 W x 850 D mm 

Features 

• Kubota D722-E water cooled engine 



• 8.0kVA 240V auxiliary power with ELCB protection 




• Automatic idle control • Hourmeter 

• EPS (Engine protection system) 




MPM 8/270K diesel engine driven 



Lead set (8m) 646325 







Hand Pendant 

OTD10/2004 

The CIGWELD MPM 8/270K is a diesel engine driven welding power source, 

which produces an outstanding 270 amps of welding power. With its multi-process 

capabilities that allow for MMAW (Stick), GMAW (MIG) and GTAW (TIG) welding 

and its patented asynchronous alternator, the MPM 8/270K ensures a smooth 

welding output regardless of the application (when used with the appropriate 

accessories). 

Monitoring your welding machine has never been easier, with the incorporation 

of an engine protection system, hourmeter and automatic idle control features, 

all of which assist in the maintenance and longevity of the unit. 

Due to its high auxiliary power, and remote control sockets for wire feeders, 

this unit makes an excellent choice for those contractors wishing to run 

GMAW (MIG) or FCAW (flux cored) welding wires. 



• MPM 8/270K diesel engine driven welding power source 



6


MPM 12/400K 

D 

415V 

AUX 

12kVA 

240V 

AUX 

10kVA 

CC 

CV 

DC 

OUTPUT 



30-400amp 

Duty Cycle 

35% @ 400A (40˚, 10 mins) 

Enigne Type 

Kubota D1105-E 


460kg 


920 H x 730 W x 1590 D mm 

Features 








• Hourmeter • Fuel gauge 

• Engine protection system for: battery charge, 

coolant temperature, low fuel & low oil pressure 




MPM 12/400K diesel engine driven 



Lead set (8m) 646325 







Hand Pendant 

OTD10/2004 

The CIGWELD MPM 12/400 I-KA is a lightweight, heavy duty and compact welding 

and power source delivering 400 amps of welding current with up to 12 kVA of 

auxiliary power. 

With a large range of extra features including multi process capabilities and engine 

protection system for battery charge, coolant temperature and low oil & fuel 

pressure, the MPM 12/400 I-KA is ideally suited for construction sites, contractors 

and rental companies. 



• MPM 12/400K diesel engine driven welding power source 



7


MPM 20/500P 

D 

415V 

AUX 

20kVA 

240V 

AUX 

12kVA 

CC 

CV 

DC 

OUTPUT 



30-500 amp 

Duty Cycle 

35% @ 500A (40˚C, 10 mins) 

Engine Type 

Perkins D3.152.4 


920kg 


1100 H x 800 W x 1950 D mm 

Features 

• Perkins 3 cylinder 1500 RPM water cooled engine 






• Exceptional cellulose & gouging performance 

• Hourmeter • Electric start 

• Fuel gauge • Arc force 

• Engine protection system for: battery charge, 

coolant temperature, low fuel, low oil pressure 

and over speed 




MPM 20/500P diesel engine driven 



Lead set (8m) 646325 







Hand Pendant 

OTD10/2004 

The CIGWELD MPM 20/500P is the top of the range diesel engine driven welding 

power source. This outstanding unit produces up to 500 amps of welding power 

with a whopping 20 kVA of auxiliary power and has a fully integrated engine 

protection system, Hourmeter and fuel gauge to ensure easy monitoring and 

maintenance. 

Its full multi process capabilities include MMAW (Stick), GMAW (MIG) and GTAW 

(TIG) welding along with air carbon arc gouging and the ability to run additional 

operations from the auxiliary power supply, making this unit ideal for heavy duty 

applications. 



• MPM 20/500P diesel engine driven welding power source 



8





110 volt AC 

Weight (without wire) 

30kg 

Dimensions 

294 H x 245 W x 555 D mm 

Features 

• Voltage control at feeder 

• Remote pendant option 

• ‘Spot’ welding control (0-3 sec) 

• Connection supplied – Tweco 4 connection 

• 8m interconnection 

• Trigger latch, purge and wire inch 


No4 

CV 






Hard wire: 0.6/0.8mm V Groove 7977729 

0.9/1.2mm V Groove 7977703 # 

1.2/1.6mm V Groove 7977346 

Soft wire: 0.8/0.9mm U Groove 7977733 

1.0/1.2mm U Groove 7977730 

1.2/1.6mm U Groove 7977348 

Flux cored: 0.8/0.9mm V Knurl 7977734 

1.2/1.6mm V Knurl 7977347 

1.6/2.4mm V Knurl 7977372 

Tweco® Professional No.4 MIG Torch 3.6m 717201 

Tweco® Professional SupraXT MIG Torch 4m SE4004MI6 

Euro adaptor 705471 


Tweco® Professona No.5 MIG Torch adaptor 704630 

# Refers to feedroll supplied with wirefeeder package. 

The VAF-4 Professional 4 Roll Wire Feeder is compact, light weight and easy to use 

wire feeder that is suitable for use on a broad range of power sources. The unit 

incorporates a range of features including wire inching, gas purge, trigger latching, 

along with standard features such as wirespeed control and spot timer control. 

When combined with the appropriate power source, the CIGWELD Professional 

VAF-4 wire feeder provides excellent performance on mild steel, flux cored, stainless 

steel, aluminium, silicon bronze and hard facing wires up to 1.6mm in diameter. 


• TRANSMIG VAF-4 wire feeder 

• 8m interconnection cables 


9





115 volt AC 


18.5 kg 

Wirefeeder Dimensions 

310 H x 335 W x 513 D mm 

Features 

No5 

CV 

• Heavy duty 4 roll feeder assembly 

• Gas solenoid operation 

• Digital meters for wire speed, voltage (preset 

& actual) & arc current 

• Feed force monitor display 

• Adjustable timing for pre-flow, post flow 

& burnback 

• Inch switch, purge switch, trigger latch switch 

& spot timer control 

• Tweco No. 5 torch connection 

• Adjustable run in and ramp up speeds to match 

power source start characteristics 

• Ground fault protection, electronic motor 

protection & input circuit breaker 

• Embedded micro processor 

• Compact, lightweight, excellent performance 






Hard wire: 0.6mm V Groove 375980-071 

0.8/0.9mm V Groove 375980-050 

0.9/1.2mm V Groove 375980-070 # 

1.3/1.6mm V Groove 375980-052 

Soft wire: 0.9mm U Groove 375980-072 

1.2mm U Groove 375980-073 

1.6mm U Groove 375980-074 

Flux cored: 0.8/0.9mm V Knurl 375980-050 

1.2mm V Knurl 375980-083 

1.3/1.6mm V Knurl 375980-057 

2.0mm V Knurl 375980-058 

2.4mm V Knurl 375980-059 

2.8mm V Knurl 375980-060 

3.2mm V Knurl 375980-061 

# Refers to feedroll supplied with wirefeeder package. 

The Transmig VA4000 is a heavy duty, compact, 4 roll wire feeder designed for high 

duty cycle welding environments. When used with the appropriate accessories the 

unit is capable of running MIG wires up to 3.2mm in diameter. 

Key features include outstanding speed control through built in load compensation, 

quick change feed rolls without tools, a rotatable feed head to limit the bends 

in the gun cable and a welding gun with quick disconnect. Ground fault protection, 

electronic motor protection and an input circuit breaker are all designed to keep 

the unit running in tough conditions. 


• TRANSMIG VA4000 wire feeder 




Tweco® Professiona No.5 MIG torch, 4.5 metre 717212 



1.2 metre interconnection 19 pin to 19 pin 706955 




10

Engine Driven Welding Equipment Specifications 

MODEL MPM5/170Y MPM 5/190H MPM 8/255H MPM 8/270K MPM 12/400K MPM 20/500P 

Part No. 636810 636800 636808 636809 636804 636805 

WELDING DC 

Welding output 170 amp - 27 volt 190 amp - 28 volt 255 amp - 30 volt 270 amp - 25 volt 400 amp - 36 volt 500 amp - 40 volt 

Duty cycle @ 60% 140 amp - 26 volt 170 amp - 27 volt 190 amp - 30 volt 250 amp - 25 volt 350 amp - 34 volt 400 amp - 36 volt 

Range of cont. control 40 - 170 amp 40 - 190 amp 25 - 255 amp 30 - 270 amp 30 - 400 amp 30 - 500 amp 

Open circuit voltage 90 volt 90 volt 70 volt 70 volt 70 volt 70 volt 

Electrode diameter: 

general purpose 2.0- 4.0 mm 2.0- 4.0 mm 2.0-5.0 mm 2.0-5.0 +mm 2.0-5.0 +mm 2.0-5.0 +mm 

hydrogen controlled & cellulose 2.0- 4.0 mm 2.0- 4.0 mm 2.0-5.0 mm 2.0-5.0 +mm 2.0-5.0 +mm 2.0-5.0 +mm 

CC mode 40-170 amp 40-190 amp 25 - 255 amp 30 - 270 amp 30 - 400 amp 30 - 500 amp 

CV mode – – 16 - 30 volt 15 - 30volt 18 - 40 volt 18 - 40 volt 

ENGINE SPECIFICATIONS 

Make/type Yanmar L100 Honda GX 340 Honda GX 630 Kubota D722-E Kubota D 1105-E Perkins D3.152.4 

Number of cylinders 1 1 2 3 3 3 

Displacement 406 cc 340 cc 614 cc 719 cc 1124 cc 2500 cc 

Power 10 HP 11 HP at 3600 rpm 18 HP at 3000 rpm 17 HP 25 HP 36 HP 

Engine speed 3000 rpm 3000 rpm 3000 rpm 3000 rpm 3000 rpm 1500 rpm 

Cooling air air forced air water water water 

Fuel diesel unleaded petrol unleaded petrol diesel diesel diesel 

Fuel tank capacity 5.5 litres 6.5 litres 37.5 litres 37.5 litres 36.5 litres 60litres 

Oil capacity 1.65 litres 1.1 litres 1.2 litres 3.1 litres 5.1 litres 6.3litres 

Starter electric (& manual) manual recoil electric electric electric electric 

Battery 12 volt – 12 volt 12 volt 12 volt 12 volt 

Acoustic noise @ 4 m 80 dB 78 dB 79 dB 79 dB 77 dB 78 dB 

AUXILIARY POWER 

Asynchronous alternator 

Three phase power 5 kVA 415 volt 5 kVA 415 volt 8 kVA 415 volt – 12 kVA 415 volt 20 kVA 415 volt 

Single phase power 4 kVA 240 volt 4 kVA 240 volt 7 kVA 240 volt 8 kVA 240 volt 10 kVA 240 volt 12 kVA 240 volt 

Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 

DIMENSIONS & WEIGHT 

Dimensions HxWxD (mm) 570 x 460 x 880 510 x 480 x 730 710 x 490 x 1080 1300 x 530 x 850 920 x 730 x 1590 1100 x 800 x 1950 

Weight (kg) 115 92 245 302 460 920 

ENCLOUSRE SPECIFICATIONS 

Mechanical protection IP 23 IP 23 IP 23 IP 23 IP 23 IP 23 

11

Manual Plasma 

Cutting Inverters 

AEQPLA Rev 2 


Introduction 

Victor Technologies Professional: 

When cutting and welding is your business 

At Victor Technologies we distinguish ourselves from our 

competition through superior featured, dependable 

products, technical innovation and excellence in customer 

service and technical support. 

Our Professional Series Manual Plasma Cutting Inverter 

range is proof of this commitment to deliver quality 

equipment that exceeds expectations. A wealth of features 

and options make this equipment the perfect choice for the 

serious cutting and welding professional. 

CONTENTS 

CUTMASTER 10mm 






PAK 200 

3 

4 

5 

6 

7 

8 

9 

The Victor Technologies Manual Plasma range 

The new and improved CUTMASTER® TRUE Series has 

been designed with the premise that recommended cut 

capacity should reflect the TRUE cut capacity. 

1Torch 

Manual Plasma Technical Specifications 11 

10 

The TRUE Cut Series eliminates the concept of having to 

purchase a machine larger than you actually need. With the 

introduction of the CUTMASTER TRUE Series, a 10mm 

recommended capacity machine will cut 10mm mild steel. 

No exceptions. 

Combine all these market leading features into a compact, 

efficient, portable inverter design with a full range of 

packaged accessories and you have the ultimate fully 

featured professional range for construction, mining, 

shipbuilding, rental hire and other industrial applications. 

KEY TO ICONS 

120 A 

OUTPUT 


415 

V 

3 

PHASE 

Input voltage 

Number of phases (input) 

Genuine (True) cut capacity (mild steel). 

Cut speed of 250mm/min with an excellent 

smooth cut surface and little or no dross 

with no need for grinding or rework. 

Power Factor Correction 

3YEAR* 

Warranty period 

(refer Warranty Schedule for full details) 


Manual Plasma Cutting Inverters 


3YEAR* 

1 

PHASE 

240 

V 

30 A 

OUTPUT 



10mm 

Severance Cut 

12mm 

Pierce Rating 

5mm 

NOTE: Cutting capacity data based on mild steel. 



240 volt (+/- 15%), 1 phase, 50/60Hz 

10A input plug fitted; Power Factor Correction 

Minimum Recommended Generator 

3.8kVA 


30 amps 


30 amps @ 40% 

Warranty 



14kg 


Plant Part No. 1-4730-6 

300 H x 175 W x 490 L mm 

*Refer to Warranty Schedule for full details 


CUTMASTER 10mm plant 1-4730-6 

Plant contents 

Cutmaster 10mm power source; 

SL60 6.1m hand cutting torch, work lead (fitted), 

consumables starter kit; shoulder strap; 

operation manual 


Circle cutting guide 

OTD7/3291 

Roller & radius cutting guide OTD7/7501 

ATC 7.6m torch lead extension OTD7/7545 

Single stage air filter kit 7-7507 

The new Cutmaster True Series 10mm manual plasma is an inverter based system 

specifically designed to provide excellent cutting and beveling performance on 

materials up to 10mm thick. The system also incorporates features such as autopilot 

re-start, power factor correction and the industry renowned SL60 1Torch® 

for superior durability and consumable life. 

These features combined with a three year limited warranty make this the ideal 

unit for sheetmetal cutting applications, auto body repairs and light fabrication. 

Cutting Capacity Terminology 

Genuine (True) Cut Cutting speed of 250 mm/min with an excellent smooth 

cut surface and little or no dross with no need for 

grinding or rework 

Severance Cut 

Cutting speed of less than 100 mm/min with rippled cut 

surface and significant dross 

3



3YEAR* 

1 

PHASE 

240 

V 

40 A 

OUTPUT 



12mm 

Severance Cut 

15mm 

Pierce Rating 

6mm 

NOTE: Cutting capacity data based on mild steel. 



240 volt (+/- 15%), 1 phase, 50/60Hz 

15A input plug fitted; Power Factor Correction 


5kVA 


40 amps 


40 amps @ 40% 

Warranty 



14kg 


300 H x 175 W x 490 L mm 



CUTMASTER 12mm plant 1-4200-6 


Cutmaster 12mm power source; 


consumables starter kit; shoulder strap; 




OTD7/3291 

Roller & radius cutting guide OTD7/7501 

ATC 7.6m torch lead extension OTD7/7545 

Single stage air filter 7-7507 

The new Cutmaster True Series 12mm manual plasma is an inverter based system 

specifically designed to provide excellent cutting and beveling performance on 

materials up to 12mm thick. The system also incorporates features such as autopilot 

re-start, power factor correction and the industry renowned SL60 1Torch® 

for superior durability and consumable life. 


unit for sheetmetal cutting applications, auto body repairs and light fabrication. 


Genuine (True) Cut Cutting speed of 250 mm/min with an excellent smooth 



Severance Cut 

Plant Part No. 1-4200-6 



4



3YEAR* 

3 

PHASE 

415 

V 

60 A 

OUTPUT 



20mm 

Maximum Cut 

25mm 

Severance Cut 

32mm 

Pierce Rating 

12mm 





415 volt (+/- 15%), 3 phase, 50/60Hz 


12kVA 


60 amps 

Output Power 

6.2KW 


60 amps @ 40% 

Warranty 



19.5kg 


385 H x 315 W x 615 L mm 



CUTMASTER 20mm plant 

Australia & New Zealand only 1-1130-4 


South East & North Asia only 1-1130-3 


Cutmaster True 20mm power source; 


consumables starter kit; operation manual 



Roller & radius cutting guide 

ATC 7.6m torch lead extension 

OTD7/3291 

OTD7/7501 

OTD7/7545 

The new Cutmaster True 20mm manual plasma system is designed to provide 

excellent cutting and beveling performance on materials up to 20mm thick. This 

inverter based design operates from a 415V three phase supply and incorporates 

features such as auto-pilot re-start, True Guard roll bar and the industry renowned 

SL60 1Torch® for superior durability and consumable life. The unit can also be 

used for medium duty gouging applications when fitted with the correct torch 

consumables. 


unit for and fabrication, construction and maintenance applications. 



Maximum Cut 

Severance Cut 

Plant part no. 1-1130-4 

Cutting speed of 250 mm/min with an excellent smooth 



Cutting speed of 150-200 mm/min with clean smooth cut 

surface and minor dross 



5



3YEAR* 

3 

PHASE 

415 

V 

80 A 

OUTPUT 



25mm 

Maximum Cut 

30mm 

Severance Cut 

38mm 

Pierce Rating 

15mm 





415 volt (+/- 15%), 3 phase, 50/60Hz 


15kVA 


80 amps 

Output Power 

9KW 


80 amps @ 40% 

Warranty 



19.5kg 


385 H x 315 W x 615 L mm 









SL60 6.1m cutting torch, work lead (fitted), 






OTD7/3291 

OTD7/7501 

OTD7/7545 

The new Cutmaster True 25mm manual plasma system is the big brother to the 

20mm and is specifically designed to serve the 25mm cutting market whilst 

maintaining maximum portability. Operating from a 415V three phase supply, 

the inverter based design incorporates features such as auto-pilot re-start, 

True Guard roll bar and the industry renowned SL60 1Torch® for superior 

durability and consumable life. The unit can also be used for gouging 

applications when fitted with the correct torch consumables. 

The unit is covered by a three year limited warranty and is ideal for heavier 

fabrication, construction and maintenance applications. 



Maximum Cut 

Severance Cut 









6



3YEAR* 

3 

PHASE 

415 

V 

100 A 

OUTPUT 



35mm 

Maximum Cut 

40mm 

Severance Cut 

45mm 

Pierce Rating 

20mm 







15kVA 


100 amps 

Output Power 

12KW 

Duty Cycle (@40˚C) 

100 amps @ 80% 

Warranty 



28.1kg 


385 H x 315 W x 775 L mm 












The new Cutmaster True 35mm manual plasma is a high duty cycle, inverter 

based system specifically designed for heavy duty applications requiring 

superior cutting performance. The unit is specifically designed to serve the 

35mm market with a high duty cycle of 80% in a 40˚C ambient environment. 

Operating from a 415V three phase supply, the design incorporates features 

such as auto-pilot re-start, True Guard roll bar and the heavy duty SL100 

1Torch® for superior performance. The unit can also be used for heavy duty 

gouging applications when fitted with the correct torch consumables. 


unit for and heavy duty fabrication, construction and mining applications. 






OTD7/3291 

OTD7/7501 

OTD7/7545 


Maximum Cut 






Severance Cut 



7



3YEAR* 

3 

PHASE 

415 

V 

120 A 

OUTPUT 



40mm 

Maximum Cut 

50mm 

Severance Cut 

55mm 

Pierce Rating 

25mm 





415 volt (+/- 15%), 3 phase, 50/60Hz 


16.5kVA 


120 amps 

Output Power 

15.4KW 


120 amps @ 80% 

Warranty 



28.1kg 


385 H x 315 W x 775 L mm 












The new Cutmaster True 40mm plasma is the largest air cooled system manual 

system in the range. The heavy duty inverter system with a duty cycle of 80% in 

a 40˚C ambient, is specifically designed for high level applications requiring 

superior endurance and cutting performance. Operating from a 415V three 

phase supply, the unit incorporates features such as auto-pilot re-start , True 

Guard roll bar and the heavy duty SL100 1Torch® for superior performance. 

The unit can also be used for heavy duty gouging, piercing and beveling 

applications when fitted with the correct torch consumables. 


unit for and heavy duty fabrication, construction and mining applications. 




OTD7/3291 







OTD7/7501 

OTD7/7545 

Maximum Cut 



Severance Cut 



8


PAK® 200 

2YEAR* 

3 

PHASE 

415 

V 

200 A 

OUTPUT 



50mm 

Maximum Cut 

70mm 

Severance Cut 

75mm 

Pierce Rating 

35mm 







200 amps 

Output Power 

40Kw 


200 amps @ 100% 

Plasma gas 

Air, ArH 2 

Secondary gas 

Air, N 2 

Warranty 



221kg 


1238 H x 700 W x 978 L mm 

Power source only part no. 3-0005 

The Pak 200 manual plasma system is an ultra heavy duty water cooled plasma 

system that is suitable for cutting, gouging piercing and beveling heavy section 

material with maximum efficiency. The unit can be configured with a range of 

torch lengths suited to the application and utilises heavy duty long life 

consumables specific to the Pak 200. The unit operates from a 415V supply and 

has a 100% duty cycle in a 40 degree ambient. The dual gas system ensures 

superior performance on ferrous and non-ferrous materials and is ideal for 

applications that require ultra heavy duty performance. 




PAK 200 power source 3-0005 

Power Source contents 


Maximum Cut 

Severance Cut 








PAK 200 power source only, torch coolant, 


Torches 

7.6m 70˚ hand torch 2-0009 

15.2m 70˚ hand torch 2-0010 


Torch coolant 

OTD7/2850 

Torch Consumables* 

Shield cup, standard 32-1325 

Crown shield cup, standard 32-1326 

Shield cup, gouging 32-1527 

Tip 200A 32-1323 

Tip 150A 32-1330 

Tip 70A 32-1321 

Tip 55A 32-1322 

Tip 35A 32-1320 

Tip (.110), gouging 32-1512 

Tip (.125), gouging 32-1513 

Tip (.156), gouging 32-1514 

Tip (.171), gouging 32-1515 

Gas distributor, cutting 32-1315 

Gas distributor, gouging 32-1509 

Electrode air cutting 32-1310 

Electrode multi-gas cutting 32-1311 

Electrode air gouging 32-1504 

electrode ArH2 gouging 32-1505 

Cool tube extension, gouging 32-1502 

Spanner, consumables 20-0001 

*Pak 200 systems must utilise consumables listed above. 1Torch® consumables are not compatible. 

9

Manual Plasma Cutting Torches & Consumables 

1TORCH 


TORCH CONSUMABLES 

O-Ring 

O-Ring 

Electrode, MaximumLife 

Start Cartridge 

Tip 20A, Drag 

Tip 30A, Drag 

Tip 40A Drag 

Tip, 40A, Cutting 

Tip, 50/55A, Cutting 




Tip, 90/100A, Cutting 


Tip, 40A, Gouging, shallow 

Tip, 40-100A, Gouging, deep 

Tip, 40-100A, Gouging, moderate 

Tip, 40-100A, Gouging, shallow 

Shield Cup 

Shield Cup Body 

Shield Cap, Drag, 50-60A 

Shield Cap, Drag, 70-100A 

Shield Cap, Deflector 

Shield Cap, Gouging 

HAND TORCHES 

1Torch SL60 6m lead ATC 

1Torch SL60 6m lead RPT 

1Torch SL100 6m lead ATC 

1Torch SL100 6m lead RPT 

MACHINE TORCHES 

1Torch SL100 7.6m lead ATC 

(compatible with CutMaster) 

1Torch SL100 7.6m lead ATC 

(compatible with HF machines) 

OTD8/3487 

OTD8/3486 

OTD9/8215 

OTD9/8213 

OTD9/8205 

OTD9/8206 

OTD9/8207 

OTD9/8208 

OTD9/8209 

OTD9/8210 

OTD9/8231 

OTD9/8211 

OTD9/8212 

OTD9/8253 

OTD9/8225 

OTD9/8226 

OTD9/8227 

OTD9/8228 

OTD9/8218 

OTD9/8237 

OTD9/8235 

OTD9/8236 

OTD9/8243 

OTD9/8241 

OTD7/5204 

OTD7/5200 

OTD7/5206 

OTD7/5202 

OTD7/5215 

OTD7/5221 

SL60 TORCH (CutMaster 10mm, 20mm, 25mm) 

SL100 (CutMaster 35mm, 40mm) 

NOTE: 1Torch® consumables are not suitable for Pak 200 systems 

8/3487 8/3486 

SureLok Electrode Technology 

The innovative, patented electrode self-locking mechanism 

eliminates the need for an installation tooland ensures that the 

electrode and tip will be in perfect alignment. Both the electrode and tip are 

stationary which results in a well defined arc and precise cuts. This perfect 

alignment also means longer tip and electrode life, reducing operating costs. 

Start Cartridge 

This unique design allows the pilot arc to start without moving 

consumable parts, resulting in better parts life & cut performance. 

Precision Engineered Torch Tips 

1Torch introduces a completely new tip technology. Each tip is 

uniquely tuned to optimise cut performance at its rated cutting 

current. The result is precision gas management, longer consumable parts life 

and better cut performance across the entire range of 1Torch tips. 

Two Choices in Shield Cups 

We offer two styles of shield cups to suit your cutting style: 

• An Extended Tip for greater visibility, control and precision 

drag cutting at low power. 

• A Protected Tip for on-the-plate drag cutting at high power 

up to 80 amps. 

Hand Torch 

Machine Torch 

10

Manual Plasma Technical Specifications 

PART NO. 

CUTMASTER 10mm CUTMASTER 12mm CUTMASTER 20mm CUTMASTER 25mm CUTMASTER 35mm CUTMASTER 40mm PAK® 200 

1-4730-6 

1-4200-6 

1-1130-4 – Aust. & NZ 

1-1330-4 – Aust. & NZ 

1-1730-4 – Aust. & NZ 

1-1930-4 – Aust. & NZ 

1-1130-3 – Asia only 1-1330-3 – Asia only 1-1730-3 – Asia only 1-1930-3 – Asia only 

3-0005 

Cutting Data Genuine 10mm Genuine 12mm Genuine 20mm Genuine 25mm Genuine 35mm Genuine 40mm Genuine 50mm 

– 

– 

Maximum 25mm 

Maximum 30mm 

Maximum 40mm 

Maximum 50mm 

Maximum 70mm 

Severance 12mm Severance 15mm Severance 32mm Severance 38mm Severance 45mm Severance 55mm Severance 75mm 

Pierce 5mm Pierce 6mm Pierce 12mm Pierce 15mm Pierce 20mm Pierce 25mm Pierce 35mm 

Output Current 20-30 Amps, Adjustable 20-40 Amps, Adjustable 20 – 60 Amps, Adjustable 20 – 80 Amps, Adjustable 25 -100 Amps, Adjustable 25 -120 Amps, Adjustable 35-200 Amps 

Input Power 240V, 1 Phase, 240V, 1 Phase, 415V, 3 Phase, 415V, 3 Phase, 415V, 3 Phase, 415V, 3 Phase, 415V, 3 Phase, 

50/60 Hz, 10 Amps 50/60 Hz, 15 Amps 50/60 Hz, 16 Amps 50/60 Hz, 20 Amps 50/60 Hz, 26Amps 50/60 Hz, 28 Amps 50/60 Hz, 77 Amps 

Minimum 

Recommended 

Generator 

3.8kVA 

5kVA 

12kVA 

Input Power Cable 3m with 10 Amp Plug 3m with 15 Amp Plug 2m without Plug 2m without Plug 2m without plug 2m without plug N/A 

Work Cable 

6.1m 

6.1m 

6.1m 

Duty Cycle 30A @ 40% 40A @ 40% 60A @ 40% 80A @ 40% 100A @ 80% 120A @ 80% 200A @ 100% 

Dimensions Length 490mm Length 490mm Length 615m Length 615mm Length 775mm Length 775mm Length 978mm 

Width 175mm Width 175mm Width 315mm Width 315mm Width 315mm Width 315mm Width 700mm 

Height 300mm Height 300mm Height 385mm Height 385mm Height 385mm Height 385mm Height 1238mm 

Weight 

(power source) 

14 kg 

14 kg 

19.5 kg 

15kVA 

6.1m 

19.5 kg 

15kVA 

6.1m 

28.1 kg 

16.5kVA 

6.1m 

28.1 kg 

N/A 

6.1m 

221 kg 

TORCH 

Model SL60 1Torch ® (hand) SL60 1Torch ® (hand) SL60 1Torch ® (hand) SL60 1Torch ® (hand) SL100 1Torch ® (hand) SL100 1Torch ® (hand) Optional (PCH or PCM) 

Lead Length Hand Torch - 6.1m Hand Torch - 6.1m Hand Torch - 6.1m Hand Torch - 6.1m Hand Torch - 6.1m Hand Torch - 6.1m Optional 

Gas 

Air 

Air 

Air 

Gas Pressure 65 psi (4.6 bar) 65 psi (4.6 bar) 65 psi (4.6 bar) 60 psi (4.8 bar) 70 psi (4.8 bar) 70 psi (4.8 bar) N/A 

Gas flow 5 cfm (142 pm) 5 cfm (142 pm) 5.8 cfm (165 lpm) 8.2 cfm (212 lpm) 7.5 cfm (212 lpm) 7.5 cfm (212 lpm) N/A 

Pilot Start Cartridge Start Cartridge Start Cartridge Start Cartridge Start Cartridge Start Cartridge High Frequency 

Control Hand Torch Switch Hand Torch Switch Hand Torch Switch Hand Torch Switch Hand Torch Switch Hand Torch Switch Hand Torch Switch 

Air 

Air 

Air 

Various 

11

Welding Torches, 

Consumables and 

Accessories 

AEQTOR Rev 1 


Introduction 

Tweco ® Professional: 


At Thermadyne we distinguish ourselves from our 

competition through superior featured, dependable 

products, technical innovation and excellence in customer 

service and technical support. 

Our Tweco ® Professional Series MIG Torch range is proof 

of this commitment to deliver quality products that exceed 

expectations. A wealth of features and options make these 

MIG torches the torch of choice for the serious welding 

professional. 

The Tweco ® Advantage 

For over 40 years Tweco has been the most trusted torch in 

the industry. Ergonomic design, exceptional ease of use and 

excellent performance continue to deliver a welding torch 

with high productivity and low downtime. 

Combine this with a comprehensive range to tackle a wide 

variety of applications and spare parts support that is 

second to none and you have the advantage, everytime! 

KEY TO ICONS 

400 

AMP 

Torch amp rating 

Tweco ® connection compatible 

Euro connection compatible 


Professional MIG Torches 

Tweco ® No.2 MIG Torch 4 

Tweco ® No.2 MIG Torch parts breakdown 5 





Supra XT MIG Torch 10 

Supra XT MIG Torch parts breakdown 11 

Pulsemaster Torch 12 

Pulsemaster Torch parts breakdown 13 

Fusion Torch 14 

Fusion Torch parts breakdown 15 

Torches & Consumables - CIGWELD Power Sources 

Portaweld 100 16 

TRANSMIG 135 17 


Brumby 180 19 



Eliminator 22 

MIG Torch Consumable Items 

Contact Tips 23 

Nozzles 24 

Gas Diffusers 26 

Conduit Liners 27 

Insulators 28 

Conductor Tubes 29 

Arcair Gouging Torches 

Arcair Extreme® K4000 Torch & parts breakdown 30 

Arcair Tri-Arc® Foundry Torch & parts breakdown 31 

Welding Accessories 

Electrode Holders 32 

Work Clamps 33 

Rotary & Magnetic Clamps 34 

Welding Lead Sets 35 

Work Leads 36 

Superflex Welding Cables 37 

Cable Connectors 37 

Weld Measurement Gauges 37 

Portable Electrode Drying Oven 38 

Contents 

3

MIG Torches 

Tweco No.2 MIG Torch 

250 

AMP 


TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE 

Tweco ® No. 2 Professional 717162 3.6m Tweco ® 60% @ 250 amps OTW14/35 0.6-1.2 Air 

Tweco ® No. 2 Professional OTWX212/3035 3.6m Euro 60% @ 250 amps OTW14/35 0.6-1.2 Air 

Features 

• Heavy duty design 

• High impact resistant handle & components 

• Large range of consumables available 

• Metal jacketed conductor tube 

• Oval handle shape reduces operator fatigue 

• Heat resistant 


Tweco ® No.2 Professional 3.6m 717162 

Tweco ® No.2 Professional Euro 3.6m OTWX212/3035 

Optional Flexible Conductor Tubes 

Features 

• Bends up to 80˚ 

• Specially engineered to bend while minimising 

restrictions on wire feeding 

• Consistent angle to any comparable rigid tube 

• Adjusts to suit individual welder’s comfort 

• 100% @ 250 amps duty cycle 


Flex Neck Conductor Tube 60˚ 


62SFLX360 

62SFLX480 

Part No. 62SFLX360 

Spare Parts Information 

Insulator Ring 

FLX63G 

Part No. 62SFLX480 

4

MIG Torches 

Tweco No.2 MIG Torch 250 

AMP 

Torch Parts Breakdown 

NO. DESCRIPTION PART No. RETAIL PACK PART No. 

NOZZLE 

1 Adjustable 13mm OTW22/50 OTW22/50/R 

Adjustable 16mm OTW22/62 OTW22/62/R 

CONTACT TIP 

2 0.6mm OTW14/23 OTW14/23/R 

0.8mm OTW14/30 OTW14/30/R 

0.9mm OTW14/35 OTW14/35/R 

1.0mm OTW14/40 OTW14/40/R 

1.2mm OTW14/45 OTW14/45/R 

1.6mm OTW14/116 – 

0.9mm Heavy Duty OTW14H/35 – 




1.6mm Heavy Duty Oversize 14H/116/78 – 


1.2mm Heavy Duty Aluminium 717256 – 

1.6mm Heavy Duty Aluminium 14AH/116 – 

0.8mm Tapered OTW14T/30 – 



INSULATOR 

3 OTW32 OTW32/R 

GAS DIFFUSER 


OTW52FN* 

CONDUIT LINER 

5 4.5m 0.8-0.9mm Hard OTW42/3035 – 

4.5m 1.0-1.2mm Hard OTW42/4045 – 

4.5m 0.9-1.2mm Nylon OTW42N/3545 – 

CONDUCTOR TUBE 

6 45˚ OTW62A/45 – 

45˚ Metal Jacket OTW62J/45 – 


GUN HANGER 

7 OTW152 – 

TRIGGER ASSEMBLY 

8 OTW92 – 

HANDLE ASSEMBLY 

9 OTW83 – 

FRONT CABLE SUPPORT 

10 OTW142/6 – 

OTHER** 

Power Connector OTW102 – 

Rear Case Tweco OTWM6RC – 

Rear Case Euro OTWX6RC – 

Connector Plug OTW350174 – 

Grub Screw 8/32UNC OTW44C – 

O-Ring OTW224 – 

Power Cable Adaptor (Non-Stock) OTWM170/2 – 

Rear Power Connector OTW104 – 

Rear Support 717594 – 

Trigger Lead (Toaster Plug) 2642-2470 – 

Trigger Lead (Spade Plug) 2060-2139 – 

• Cable assembly (cable hose) not available as spare part. 

* Note: Use OTW52FN gas diffuser for heavy duty insulator and nozzle set up as used 

on Tweco No.4 (see page 7 for fixed insulator and heavy duty nozzles) 

5

MIG Torches 


400 

AMP 



Tweco ® No. 4 Professional 717201 3.6m Tweco ® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air 

Tweco ® No. 4 Professional 717335 4.5m Tweco ® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air 



Tweco ® No. 4 Professional OTWM412/3545 3.6m Miller 60% @ 400 amps OTW14/45 0.8-2.0 Air 

Tweco ® No. 4 Professional OTWL415-116 4.5m Lincoln 60% @ 400 amps OTW14/116 0.8-2.0 Air 

Features 




• Metal jacketed conductor tube 




Tweco No.4 Professional 3.6m 717201 


Tweco No.4 Professional Euro 3.6m OTWX412/3545 

Tweco No.4 Professional Euro 4.5m OTWX415/3545 

Tweco No.4 Professional Miller 3.6m OTWM412/3545 

Tweco No.4 Professional Lincoln 4.5m OTWL415-116 


Features 


• Specifically designed for use with Tweco No.4 Torch 





• 100% @ 400 amps duty cycle 



64SFLX360 

Flex Neck Conductor Tube 80˚ 64SFLX480 Part No. 64SFLX360 


6 


FLX64G 

Part No. 64SFLX480

MIG Torches 


400 

AMP 


NO.DESCRIPTION PART No. RETAIL PACK PART No. 

NOZZLE 

1 Fixed 16mm, Flush Tip OTW23/62/F – 

Short stop tapered 9.5mm, 3mm Recess Tip 717309 – 

Adjustable 13mm OTW24A/50 OTW24A/50/R 

Adjustable 16mm OTW24A/62 OTW24A/62/R 

Adjustable HD 16mm OTW24AH/62 – 

Adjustable HD 19mm OTW24AH/75 – 

CT Nozzle 16mm, 3mm Recess Tip 717532 – 

CT Nozzle 16mm, 3mm Recess Tip 717534 – 

CONTACT TIP 

2 0.6mm OTW14/23 OTW14/23/R 

0.8mm OTW14/30 OTW14/30/R 

0.9mm OTW14/35 OTW14/35/R 

1.0mm OTW14/40 OTW14/40/R 

1.2mm OTW14/45 OTW14/45/R 

1.6mm OTW14/116 – 





1.6mm Heavy Duty Oversize 14H/116/78 – 


1.2mm Heavy Duty Aluminium 717256 – 

1.6mm Heavy Duty Aluminium 14AH/116 – 




INSULATOR 

3 Adjustable OTW34A OTW34A/R 

34CT Fixed 717540 – 

GAS DIFFUSER 

4 OTW54A OTW54A/R 

CONDUIT LINER 

5 4.5m 0.9-1.2mm Hard OTW44/3545 – 

4.5m 2.0mm Hard OTW44/564 – 

7.6m 0.9-1.2mm Hard 717344 – 

4.5m 1.6mm Hard OTW44/116 – 

4.5m 0.9-1.2mm Nylon 717347 – 

4.5m 1.6mm Nylon OTW44N/116 – 

1.6mm Copper Jumper Liner OTWAWC44116 – 



6 45˚ OTW64A/45 – 

60˚ OTW64A/60 – 

45˚ Metal Jacket Steel OTW64J/45 – 

60˚ Metal Jacket Steel OTW64J/60 – 

GUN HANGER 

7 OTW154 – 


8 OTW94R – 


9 OTW84A – 

FRONT CABLE SUPPORT 

10 OTW144/12 – 

OTHER 

Front Cable Clamp (Non-Stock) OTW134/14 – 

Rear Cable Clamp Tweco (Non-Stock) OTW134/14 – 

Power Connector OTW104 – 

Rear Case Tweco (Non-Stock) OTWM6RC – 

Rear Case Euro OTWX6RC – 

Connector Plug 1/2” OTW350174 – 

Connector Plug 5/8” OTW350174H – 

Grub Screw 8/32UNC OTW44C – 

O-Ring OTW224 – 

Power Cable Adaptor OTWM170/4 – 

Rear Support OTW350R23010 – 

Connector Nut Euro OTW174X/2 – 

Conduit Cap Euro OTW174EX/1 – 

Screw OTW4M/S – 

Rear Connector OTW174EX/1 – 

Power Connection Euro OTW174X/M – 

Trigger Lead (Toaster Plug) 2642-2470 – 

Trigger Lead (Spade Plug) 2060-2139 – 


7

MIG Torches 


500 

AMP 



Tweco ® No. 5 Professional 717211 3.6m Tweco ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air 

Tweco ® No. 5 Professional 717212 4.5m Tweco ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air 

Features 






• Extended length conductor tube to reduce 

impact of radiant heat on user 




8

MIG Torches 


500 

AMP 


NO. DESCRIPTION PART No. 

NOZZLE 

1 CT Nozzle 16mm, 3mm Recess Tip 717538 

CT Nozzle 19mm, 3mm Recess Tip 717539 

CONTACT TIP 

2 0.9mm Heavy Duty OTW15H/35 

1.2mm Heavy Duty 

OTW15H/45 


OTW15H/116 


OTW15H/564 


OTW15H/332 


OTW15H/764 

1.2mm Heavy Duty Aluminium 717143 

1.6mm Heavy Duty Flux Core 717149 


INSULATOR 

3 Fixed insulator for CT Nozzle 717541 

GAS DIFFUSER 

4 0.9-1.6mm Conduits OTW55SW 

1.6-2.0mm Conduits 

OTW55 


OTW55H 

CONDUIT LINER 

5 4.5m 0.9-1.2mm Hard OTW45/3545 

4.5m 1.6mm Hard OTW45/116 

4.5m 1.6mm Nylon OTW45N/116 

4.5m 2.0mm Hard OTW45/564 

4.5m 2.4mm Hard OTW45H/332 

4.5m 2.8mm Hard OTW45H/764 

4.5m 3.2mm Hard 717512 

1.6mm Copper Jumper Liner OTWAWC44116 



6 45˚ OTW65/45 

60˚ 

OTW65/60 

45˚ Metal Jacket 

OTW65J/45 


OTW65J/60 

GUN HANGER 

7 OTW154 


8 OTW94R 


9 OTW85 

OTHER 

Power Connector 

OTW104 

Rear Case Tweco (Non-Stock) OTWM6RC 

Connector Plug 1/2” 

OTW176S 

Connector Plug 5/8” 

OTW176SH 

Grub Screw 8/32UNC 

OTW44C 

O-Ring 

OTW225 

Power Cable Adaptor (Non-Stock) OTWM170/5 

Rear Power Connector 

OTW104 

Rear Support 

OTW350R23010 

Front Cable Support 

OTW145/12 

Trigger Lead (Toaster Plug) 2642-2470 

Trigger Lead (Spade Plug) 2060-2139 


9

MIG Torches 

Supra XT MIG Torch 

450 

AMP 



Supra XT SE4004M16 4.0m Tweco ® 4 60% @ 450 amps OTW15H/116 0.9-2.0 Air 

Supra XT SE400X4M16 4.0m Euro 60% @ 450 amps OTW15H/116 0.9-2.0 Air 

Features 

• Ergonomically designed handle 



• Large range of heavy duty front end 

consumables available 

• Front and rear spring strain relief and 

cable support 



Supra XT 4m 

Supra XT Euro 4m 

SE4004M16 

SE400X4M16 

10

MIG Torches 

Supra XT MIG Torch 450 

AMP 



NOZZLE 

1 CT Nozzle 16mm, 3mm Recess Tip 717538 

CT Nozzle 19mm, 3mm Recess Tip 717539 

CONTACT TIP 

2 0.9mm Heavy Duty OTW15H/35 


OTW15H/45 


OTW15H/116 


OTW15H/564 


OTW15H/332 

1.2mm Heavy Duty Aluminium 717143 



INSULATOR 

3 Fixed insulator for CT Nozzle 717541 

GAS DIFFUSER 

4 0.9-1.6mm Conduits OTW55SW 


OTW55 

CONDUIT LINER 

5 4.5m 0.9-1.2mm Hard OTW44/3545 

7.6m 0.9-1.2mm Hard 717344 

4.5m 1.6mm Hard OTW44/116 

4.5m 2.0mm Hard OTW44/564 

4.5m 0.9-1.2mm Nylon 717347 



6 45˚ Metal Jacket OTWSE65J/45 


OTWSE65J/60 


GUN HANGER 

7 OTW154 

TRIGGER HOUSING ASSEMBLY 

8 OTWSE96 


9 OTWSE96/B 


10 OTWSE86/H 

OTHER 

Block 

OTWSE66 

Rear Connector Assembly 

OTW350/170K 

Front Connector Assembly 

OTWSE104 

Set Screw 

OTW44C 

O-Ring 

OTW224 

O-Ring Euro 

OTW174EX/1G 

Connector Plug No.4 5/8” 

OTW350/174H 

Connector Plug No.5 5/8” 

OTW176SH 

Rear Case Tweco 

OTWSGT6RC 

Rear Case Euro 

OTWX6RC 

Connector Nut Euro 

OTW174X/2 

Rear Connector Euro 

OTW174EX/1 

Screw 

OTW4MS 

Power Connection (Non-Stock) OTW174X1/M 

11

MIG Torches 

Pulsemaster 

350 

AMP 

400 

AMP 

450 

AMP 

500 

AMP 



PulseMaster PMAS312X3545 3.6m Euro-Kwik 80% @ 350 amps 16APS364 0.9mm – 1.6mm Air 

PulseMaster PMAS412X3545 3.6m Euro-Kwik 80% @ 450 amps 16APS364 0.9mm – 1.6mm Air 

PulseMaster PMWS412X3545 3.6m Euro-Kwik 100% @ 400 amps 16APS364 0.9mm – 1.6mm Water 

PulseMaster PMWS512X3545 3.6m Euro-Kwik 100% @ 500 amps 16APS364 0.9mm – 1.6mm Water 

Features 

• Heavy duty design for industrial applications 

• "Smart" capability with one-touch digital control 

to adjust primary parameters such as welding 

current, material thickness, wire feed or arc length. 

• Specifically designed for use on the CIGWELD 

Professional Synergic Pulse range. 

• Heavy duty contact tips for high heat 

applications and longer tip life 

• Ergonomic style handle 

• Premium Cablehoz assembly 

• Impact resistant handle & trigger design 

• Welds up to 1.6mm (0.062”) wire 


PulseMaster 300A Air Cooled 3.6m 

PulseMaster 400A Air Cooled 3.6m 

PulseMaster 400A Water Cooled 3.6m 

PulseMaster 500A Water Cooled 3.6m 

PMAS312X3545 

PMAS412X3545 

PMWS412X3545 

PMWS512X3545 


Features 


• Specifically designed for use with Pulsemaster 

torch 









PMA64SFLX360 

66J3 

Part No. PMA64SFLX360 

12

MIG Torches 

Pulsemaster 

350 

AMP 

400 

AMP 

450 

AMP 

500 

AMP 



NOZZLE 

1 16mm Flush Air Cooled PMA2462F 

16mm Recessed Air Cooled 

PMA24H62 

19mm Flush Air Cooled 

PMA2475F 

19mm Recessed Air Cooled 

PMA24H75 

16mm Flush Water Cooled 

PMW2462F 

16mm Recessed Water Cooled PMW2462 

19mm Flush Water Cooled 

PMW2475F 

19mm Recessed Water Cooled PMW2475 

CONTACT TIP 

2 0.9mm 16PS35 

1.0mm 

16PS40 

1.2mm 

16PS45 

1.2mm Oversize 

16APS364 

1.6mm Oversize 

16PS116 

GAS DIFFUSER 

3 Air Cooled PMA5416S 

Water Cooled 

PMW5516 

CONDUIT LINER 

4 3.6m 0.9-1.2mm Plastic 44PSTF354512 

3.6m 1.3-1.6mm Plastic 44PWN11612 

3.6m 0.9-1.2mm Teflon 44PTF354512 

3.6m 1.3-1.6mm Teflon 44PSTF11612 

3.6m 0.8-0.9mm Zinc Plated 42P303512 

3.6m 0.9-1.2mm Zinc Plated 44P354512 

JUMP LINER 

Copper Jumper 1.2mm Max. 44JT3545 

Copper Jumper 1.6mm Max. 44JT116 

Copper Jumper 1.2mm Max. 44JW3545 

Copper Jumper 1.6mm Max. 44JW116 


HANDLE HOUSING 

5 w/ Smart Control Assy. PM84-PCD-HK 


6 PM94X 

13

MIG Torches 

Fusion MIG Torch 

150 

AMP 

250 

AMP 

400 

AMP 


TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2)# CONTACT TIP WIRES DIA. (mm) COOLING TYPE 

Tweco Professional Fusion 150 OTWF112X3035 3.6m Euro 60% @ 150 Amps OTW14/30 0.6-1.2 Air 

Tweco Professional Fusion 250 OTWF212X3035 3.6m Euro 60% @ 250 Amps OTW14/35 0.6-1.2 Air 

Tweco Professional Fusion 400 OTWF412X3545 3.6m Euro 40% @ 400 Amps OTW14H/45 0.9-2.0 Air 

#Duty cycles shown are for use with CO2, for mixed gas duty cycle may be reduced up to 20% 

Features 

• Ergonomic handle design 

• Impact resistant handle & trigger design 

• Uses Tweco 14 Series consumables 

• Flexible strain relief cable support 


Tweco Professional 

Fusion 150 MIG Torch 3.6m 





OTWF112X3035 

OTWF212X3035 

OTWF412X3545 

14

MIG Torches 

Fusion MIG Torch 

150 

AMP 

250 

AMP 

400 

AMP 



NOZZLE 

1 Adjustable 13mm OTW22/50 

Adjustable 16mm 

OTW22/62 

Adjustable Heavy Duty 16mm 

OTW24AH/62 

Adjustable Heavy Duty 19mm 

OTW24AH/75 

CONTACT TIP 

2 0.6mm OTW14/23 

0.8mm 

OTW14/30 

0.9mm 

OTW14/35 

1.0mm 

OTW14/40 

1.2mm 

OTW14/45 

0.8mm Tapered 

OTW14T/30 

0.9mm Tapered 

OTW14T/35 

1.2mm Tapered 

OTW14T/45 

Heavy Duty 0.9mm 

OTW14H/35 


OTW14H/40 


OTW14H/45 


OTW14H/116 


OTW14H/564 


INSULATOR 

3 150A, 250A OTW32 

400A 

OTW34A 

GAS DIFFUSER 

4 150A, 250A OTW52 

400A 

OTW54A 

CONDUIT LINER 

5 4.5m 0.8-0.9mm Hard OTW42/3035 

4.5m 0.9-1.2mm Hard OTW44/3545 

4.5m 1.0-1.2mm Hard OTW42/4045 

4.5m 1.6mm Hard OTW44/116 

4.5m 2.0mm Hard OTW44/564 

4.5m 0.9-1.2mm Nylon 717347 


4.5m 0.9-1.2mm Soft Nylon OTW42N/3545 


6 45˚ Steel Jacket (150A, 250A) 62J-45S 

45˚ Steel Jacket (400A) 

64J-45S 


7 W7005001 


8 Fusion Style Mouldings W7005000 

15

MIG Torches – CIGWELD Power Sources 

Portaweld 100 

100 

AMP 


TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE 

Portaweld 100 23000066 2m Hard Wired 5% @ 100 Amps OTW11/40 0.6-0.9 Air 

#Refers to duty cycle of power source 



Portaweld 100 MIG Torch 2m 23000066 


NOZZLE 

1 Fixed 13mm OTW21/50 – 

Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R 


CONTACT TIP 

2 0.8mm OTW11/30 OTW11/30/R 

0.9mm OTW11/35 OTW11/30/R 

GAS DIFFUSER 

3 23005146 – 


4 45˚ 23005179 – 

CONDUIT LINER 

5 2m 0.6-1.2mm 23005250 – 

NOT SHOWN 

Conductor Tube Liner 23005091 – 

16


Transmig 135 

135 

AMP 



TRANSMIG 135 23000067 2m Hard Wired 12% @ 135 Amps OTW11/23 0.6-0.9 Air 




TRANSMIG 135 MIG Torch 2m 23000067 


NOZZLE 




CONTACT TIP 

2 0.6mm OTW11/23 OTW11/23/R 

0.8mm OTW11/30 OTW11/30/R 

0.9mm OTW11/35 OTW11/35/R 

1.0mm OTW11/40 OTW11/40/R 

GAS DIFFUSER 

3 23005146 – 


4 45˚ 23005179 – 

CONDUIT LINER 

5 2m 0.6-1.2mm 23005250 – 

NOT SHOWN 

Conductor Tube Liner 23005091 – 

17


Transmig 165 

165 

AMP 









NOZZLE 




CONTACT TIP 

2 0.6mm OTW11/23 OTW11/23/R 

0.8mm OTW11/30 OTW11/30/R 

0.9mm OTW11/35 OTW11/35/R 

1.0mm OTW11/40 OTW11/40/R 

1.2mm OTW11/45 OTW11/45/R 

DIFFUSER 



4 45˚ MF0245 – 

CONDUIT GUN LINER 

5 0.6-1.0mm 23005025 – 

1.0-1.2mm 23005069 – 

18


Brumby 180 

180 

AMP 



Brumby 180 717579 3m Hard Wired 18% @ 180 Amps EL16T35 0.6-1.0 Air 




Brumby 180 MIG Torch 3m 717579 


NOZZLE 

1 Adjustable 10mm EL22A37 


EL22A50 

Adjustable 13mm, Flush Tip 

EL22A50F 

Adjustable 13mm, Protruded Tip EL22I50P 


EL22A62 

Adjustable 16mm, Flush Tip 

EL22A62F 

Adjustable 16mm, Protruded Tip EL22I62P 

CONTACT TIP 

2 0.8mm EL1630 

0.9mm 

EL1635 

1.0mm 

EL1640 

1.2mm 

EL1645 

1.2mm Aluminium 

EL16A364 

0.6mm Tapered 

EL16T23 

0.8mm Tapered 

EL16T30 

0.9mm Tapered 

EL16T35 

1.0mm Tapered 

EL16T40 

1.2mm Tapered 

EL16T45 


EL16AT364 


GAS DIFFUSER 

3 Adjustable Nozzle EL52 

Fixed Nozzle 

EL52CT 


4 717523 

CONDUIT ASSEMBLY 

5 0.8-0.9mm 717524 

1.0-1.2mm 717543 

OTHER (NOT SHOWN) 

6 Set Screw OTW44C 

19


Transmig 190 

190 

AMP 









NOZZLE 

1 Fixed 13mm OTW21/50 



CONTACT TIP 

2 0.6mm OTW11/23 OTW11/23/R 

0.8mm OTW11/30 OTW11/30/R 

0.9mm OTW11/35 OTW11/35/R 

1.0mm OTW11/40 OTW11/40/R 

1.2mm OTW11/45 OTW11/45/R 

GAS DIFFUSER 


CONDUIT LINER 

4 0.6-1.0mm 23005025 

1.0-1.2mm 23005069 

20


Transmig 200 

200 

AMP 



TRANSMIG 200 717609PKD 3m Euro 13% @ 200 Amps OTW11/30 0.6-1.2 Air 




TRANSMIG 200 MIG Torch 3m 

717609PKD 


NOZZLE 




CONTACT TIP 

2 0.6mm OTW11/23 OTW11/23/R 

0.8mm OTW11/30 OTW11/30/R 

0.9mm OTW11/35 OTW11/35/R 

1.0mm OTW11/40 OTW11/40/R 

1.2mm OTW11/45 OTW11/45/R 

GAS DIFFUSER 

3 OTW51 – 

CONDUIT LINER 

4 0.8-0.9mm Hard OTW42/3035 – 

0.9-1.2mm Nylon - Al OTW42N/3545 – 

1.0-1.2mm Hard OTW42/4045 – 


5 717612 – 

TRIGGER & HANDLE ASSEMBLY 

6 717613 – 

OTHER (NON-STOCK) 

Rear Euro Connector Assembly 717615 – 

Conduit End Cap 717616 – 

Rear Case & Cable Protector 717614 – 

21


Eliminator 

250 

AMP 


TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRES DIA. (mm) COOLING TYPE 

Eliminator 717578 3.6m Tweco® 60% @ 250 Amps EL1635 0.6-1.2 Air 



Eliminator MIG Torch 3.6m 717578 


NOZZLE 

1 Adjustable 10mm EL22A37 


EL22A 

Adjustable 13mm Flush 

EL22A50F 

Adjustable 13mm Protruded Tip EL22IA50P 


EL22A62 


EL22A62F 

Adjustable 16mm Protruded Tip EL22I62P 

Fixed 16mm 3mm Recess Tip EL22CT62 


EL22A75 

CONTACT TIP 

2 0.8mm EL1630 

0.9mm 

EL1635 

1.0mm 

EL1640 

1.2mm 

EL1645 


EL16A364 

0.6mm Tapered 

EL16T23 

0.8mm Tapered 

EL16T30 

0.9mm Tapered 

EL16T35 

1.0mm Tapered 

EL16T40 

1.2mm Tapered 

EL16T45 


GAS DIFFUSER 

3 Adjustable Nozzle EL52 

Fixed Nozzle 

EL52CT 

CONDUIT LINER 

4 0.8-0.9mm Hard OTW42/3035 

1.0-1.2mm Hard 

OTW42/4045 

0.9-1.2mm Nylon 

OTW42N/3545 


5 45˚ Metal Jacket EL63J-45 

GUN HANGER 

6 OTW152 

OTHER 

Trigger Blade Assembly 

EL96B 

Set Screw 

OTW44C 

O-Ring 

OTW224 

Tweco Connector Plug 

OTW350174 

22

MIG Torch Accessories 

Contact Tips 

DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHES 

QTY PART NO. 

11 – SERIES 

Contact Tip 0.6mm OTW11/23 25 OTW11/23/R 10 Tweco ® No. 1; Mini Gun; TWE 1; 

Contact Tip 0.8mm OTW11/30 25 OTW11/30/R 10 Autopak 150; 200; Transmig 195; 

Contact Tip 0.9mm OTW11/35 25 OTW11/35/R 10 Portaweld 100; Transmig 135; 

Contact Tip 1.0mm OTW11/40 25 OTW11/40/R 10 Transmig 165; Transmig 190; 

Contact Tip 1.2mm OTW11/45 25 OTW11/45/R 10 Transmig 200; 

Transmig 130 Twin; Wire Wasp 

14 – SERIES 

Contact Tip 0.6mm OTW14/23 25 OTW14/23/R 10 Tweco ® No.2; TWE 2 

Contact Tip 0.8mm OTW14/30 25 OTW14/30/R 10 Tweco ® No.4; TWE 4 

Contact Tip 0.9mm OTW14/35 25 OTW14/35/R 10 Tweco ® Fusion 150; 250; 400 

Contact Tip 1.0mm OTW14/40 25 OTW14/40/R 10 Transmig 195 RP 

Contact Tip 1.2mm OTW14/45 25 OTW14/45/R 10 Transmig 200 

Contact Tip 1.6mm OTW14/116 25 Transmig 275 

Transmig S3-C 

Heavy Duty Contact Tip 0.9mm OTW14H/35 25 Transmig 185 S 

Heavy Duty Contact Tip 1.0mm OTW14H/40 25 Transmig 185 SM 

Heavy Duty Contact Tip 1.2mm OTW14H/45 25 Transmig 180 


Heavy Duty Contact Tip 1.6mm Oversize 14H/116/78 25 Transmig 250 


Heavy Duty Contact Tip 1.2mm Aluminium 717256 25 Transmig 330 

Heavy Duty Contact Tip 1.6mm Aluminium 14AH/116 25 Transmig 350 

Transmig 400 

Contact Tip 0.8mm Tapered OTW14T/30 25 Transmig 400EC 

Contact Tip 0.9mm Tapered OTW14T/35 25 

Contact Tip 1.2mm Tapered OTW14T/45 25 

15 – SERIES 

Heavy Duty Contact Tip 0.9mm OTW15H/35 25 Tweco ® No. 5 

Heavy Duty Contact Tip 1.2mm OTW15H/45 25 Supra XT 


Heavy Duty Contact Tip 2.0mm OTW15H/564 25 



Heavy Duty Contact Tip 1.2mm Aluminium 717143 25 

Heavy Duty Contact Tip 1.6mm Flux Core 717149 25 

Heavy Duty Contact Tip 2.0mm Flux Core 717275 25 

ELIMINATOR ® 

Contact Tip 0.6mm Tapered EL16T23 25 Transmig 210; 220; 250; 310; 330 

Contact Tip 0.8mm Tapered EL16T30 25 Transmig 210se; 250se 

Contact Tip 0.9mm Tapered EL16T35 25 Transmig 330se pre-May 2001 

Contact Tip 1.0mm Tapered EL16T40 25 Transmig 215se; 265se 

Contact Tip 1.2mm Tapered EL16T45 25 

Contact Tip 1.6mm Tapered EL16T116 25 

Contact Tip 1.2mm Aluminium EL16A364 25 

Contact Tip 1.6mm Aluminium EL16A116 25 

Contact Tip 0.8mm EL1630 25 








23


Nozzles 


QTY PART NO. 

ELIMINATOR ® 

Nozzle Eliminator ® 250 amp EL22A37 1 Eliminator ® 250; Brumby 180; 

Adjustable 10mm Transmig 210; 250; 310; 330 

Nozzle Eliminator ® 250 amp EL22A50 1 Transmig 210se; 250se 

Adjustable 13mm Transmig 330se pre May 2001 

Nozzle Eliminator ® 250 amp EL22A50F 1 Transmig 220 

Adjustable 13mm Flush Transmig 250 

Nozzle Eliminator ® 250 amp EL22A62 1 


Nozzle Eliminator ® 250 amp EL22A62F 1 


Nozzle Eliminator ® 250 amp EL22A75 1 


Nozzle Eliminator ® 250 amp EL22I50P 1 

Adjustable 13mm Protruded tip 

Nozzle Eliminator ® 250 amp EL22I62P 1 

Adjustable 16mm Protruded tip 

Nozzle Eliminator ® 250 amp EL22CT62 1 

Fixed 16mm 3mm Recess tip 

Nozzle Eliminator ® 450 amp EL24I37 1 Eliminator ® 450 

Adjust 10mm 3mm Recess tip Transmig 400 pre May 2001 

Nozzle Eliminator ® 450 amp EL24I50 1 Transmig 350ec; 350 Pulse 

Adjust 13mm 3mm Recess tip 

Nozzle Eliminator ® 450 amp EL24I62 1 


Nozzle Eliminator ® 450 amp EL24I62H 1 

Heavy Duty Adjust 16mm 

Nozzle Eliminator ® 450 amp EL24I75 1 


Nozzle Eliminator ® 450A amp EL24CT62 1 

Fixed 16mm 3mm Recess tip 

Nozzle Eliminator ® 450 amp EL24CT62H 1 

Heavy Duty Fixed 16mm 

Nozzle Eliminator ® 450 amp EL24CT75H 1 

Heavy Duty Fixed 19mm 

Nozzle Eliminator ® 600 amp OTW26I62 1 Eliminator ® 600 


25


Gas Diffusers 


QTY PART NO. 

Gas Diffuser MIG 135 23005146 1 MIG 135 gun 

Portaweld 100 gun 

Gas Diffuser Mini Gun 717522 1 Mini gun 

Gas Diffuser OTW51 5 OTW51/R 2 Tweco ® No. 1; TWE No. 1 

MIG 165 Gun; MIG 190 Gun 

Gas Diffuser OTW52 5 OTW52/R 2 Tweco ® No. 2; TWE No. 2 

Tweco ® Fusion 150; 250 

Gas Diffuser OTW52FN 5 Tweco ® No. 2 

Gas Diffuser OTW54A 5 OTW54A/R 2 Tweco ® No. 4; TWE No. 4 

Tweco ® Fusion 400 

Gas Diffuser 0.9-1.6mm Conduits OTW55SW 5 Tweco ® No. 5; Supra XT 

Gas Diffuser 1.6-2.0mm Conduits OTW55 5 Tweco ® No. 5; Supra XT 

Gas Diffuser 2.4-2.8mm Conduits OTW55H 5 Tweco ® No. 5; Supra XT 

Eliminator ® 250 amp Gas Diffuser EL52 1 Eliminator ® 250 

Adjustable Nozzle 

Eliminator ® 250 amp Gas Diffuser EL52CT 1 Eliminator ® 250 

Fixed Nozzle 

Eliminator ® 450 amp Gas Diffuser EL54CTSW 1 Eliminator ® 450 

Fixed Nozzle 0.6-1.6mm 

Eliminator ® 450 amp Gas Diffuser EL54CTH 1 Eliminator ® 450 


Eliminator ® 450 amp Gas Diffuser EL54SW 1 Eliminator ® 450 

Adjustable Nozzle 0.6-1.6mm 

Eliminator ® 450 amp Gas Diffuser EL54H 1 Eliminator ® 450 

Adjustable Nozzle 2.0-2.4mm 

Eliminator ® 600 amp Gas Diffuser EL56SW 1 Eliminator ® 600 


Eliminator ® 600 amp Gas Diffuser EL56H 1 Eliminator ® 600 


26


Conduit Liners 

Tweco ® No.2 

DESCRIPTION PART NO. PACKED APPLICABLE TORCHES 

QTY 

Tweco ® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco ® No.2 OTW42/3035 1 Tweco ® No. 2; TWE 2 

Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Tweco ® Fusion 150; 250 

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1 

Tweco ® No.4 


Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.4 OTW44/564 1 Supra XT 

Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 330 

Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.4 OTW44/116 1 Transmig 350; 350ec 

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1 Transmig 350 Pulse 

Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.4 OTW44N/116 1 Transmig 400; Transmig 450EC 


Tweco ® No.5 

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.5 OTW45/3545 1 Tweco ® No. 5 

Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.5 OTW45/564 1 Transmig 500 

Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1 Transmig 500i 

Tweco ® Conduit Liner 4.5M 2.4mm Hard Tweco ® No.5 OTW45H/332 1 Supra XT (up to 2.8mm hard) 

Tweco ® Conduit Liner 4.5M 2.8mm Hard Tweco ® No.5 OTW45H/764 1 

Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.5 OTW45N/116 1 

Tweco ® Conduit Liner 4.5M 3.2mm Hard Tweco ® No.5 717512 1 

ELIMINATOR ® 250 

Tweco ® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco ® No.2 OTW42/3035 1 Eliminator ® 250 

Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Transmig 210; 250; 310; 330 

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1 Transmig 210se; 250se 

Transmig 215se; 265se 




Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 350 Pulse 


Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1 





Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1 





ALL OTHER LINERS 

Tweco ® Conductor Tube Copper Jump Liner 1.6mm OTWAWC44116 1 For aluminium wire 

Tweco ® Conduit Liner 4.5M 0.8-0.9mm 717524 1 MiniGun 


Conduit Liner (Non Tweco ® ) 2M 0.6-1.2mm OCE5580017 1 Wire Wasp & 130Twin 

Conduit Liner 2M 0.6-0.9mm 23005250 1 Portaweld 100; Transmig 135 

Liner Conductor Tube 23005091 1 Portaweld 100; Transmig 135 

Conduit Liner 3M 0.6-1.0mm 23005025 1 Transmig 165; Transmig 190 


27


Conduit Liners 

Tweco ® No.2 


QTY 


Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Tweco ® Fusion 150; 250 

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1 

Tweco ® No.4 


Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.4 OTW44/564 1 Supra XT 

Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 330 


Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1 Transmig 350 Pulse 

Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.4 OTW44N/116 1 Transmig 400; Transmig 450EC 


Tweco ® No.5 

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.5 OTW45/3545 1 Tweco ® No. 5 


Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1 Transmig 500i 

Tweco ® Conduit Liner 4.5M 2.4mm Hard Tweco ® No.5 OTW45H/332 1 Supra XT (up to 2.8mm hard) 






Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Transmig 210; 250; 310; 330 

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1 Transmig 210se; 250se 

Transmig 215se; 265se 




Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 350 Pulse 


Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1 





Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1 





ALL OTHER LINERS 

Tweco ® Conductor Tube Copper Jump Liner 1.6mm OTWAWC44116 1 For aluminium wire 



Conduit Liner (Non Tweco ® ) 2M 0.6-1.2mm OCE5580017 1 Wire Wasp & 130Twin 

Conduit Liner 2M 0.6-0.9mm 23005250 1 Portaweld 100; Transmig 135 

Liner Conductor Tube 23005091 1 Portaweld 100; Transmig 135 



27


Insulators 

DESCRIPTION PART NO. QTY RETAIL PACK PACKED APPLICABLE TORCHES 

PART NO. QTY 

Tweco ® No.2 & No.4 

Adjustable Tweco ® No. 2 OTW32 25 OTW32/R 2 Tweco ® No. 2; TWE 2 

Adjustable Tweco ® No. 4 OTW34A 25 OTW34A/R 2 Tweco ® Fusion 150; 250 

Tweco ® No. 4; TWE 4 


Tweco ® No. 4 & No.5 

Fixed Insulator for CT Nozzle Tweco ® No. 4 717540 1 Tweco ® No. 4 

Fixed Insulator for CT Nozzle Tweco ® No. 5 717541 1 Tweco ® No. 5 

Supra XT 

28


Conductor Tubes 


QTY 

Tweco ® No.2 

Tweco ® No.2, 45˚ Conductor Tube OTW62A/45 1 Tweco ® No.2 

Tweco ® No.2, 45˚ Metal Jacket Conductor Tube OTW62J/45 1 

Tweco ® No.4 

Tweco ® No.4 45˚ Conductor Tube OTW64A/45 1 Tweco ® No.4 

Tweco ® No.4 60˚ Conductor Tube OTW64A/60 1 

Tweco ® No.4 45˚ Metal Jacket Conductor Tube OTW64J/45 1 


Tweco ® No.5 

Tweco ® No.5 45˚ Conductor Tube OTW65/45 1 Tweco ® No.5 

Tweco ® No.5 60˚ Conductor Tube OTW65/60 1 



SUPRA XT 

Supra XT 45˚ Metal Jacket Conductor Tube OTWSE65J/45 1 Supra XT 

Supra XT 60˚ Metal Jacket Conductor Tube OTWSE65J/60 1 

Eliminator ® 

Eliminator ® 250 amp 45˚ Metal Jacket Conductor Tube EL63J-45 1 Eliminator ® 250 

Eliminator ® 450 amp 45˚ Metal Jacket Conductor Tube EL64J45 1 Eliminator ® 450 

Eliminator ® 450 amp 60˚ Metal Jacket Conductor Tube EL64J60 1 Eliminator ® 450 

ALL OTHER TORCHES 

45˚ Conductor Tube T116103505 1 TWE 1 torch 

45˚ Tweco Screw Tips Conductor Tube T116103506 1 TWE 2 torch 

45˚ Tweco Elim Tips Conductor Tube T116103508 1 TWE 2 torch 

45˚ Conductor Tube T116103507 1 TWE 4 torch 

250-60-60 60˚ 250 amp Gun Conductor Tube OTW90031 1 MIG195 

350-60-60 60˚ 350 amp Gun Conductor Tube 717565 1 MIG275 

45˚ 250 amp Gun Conductor Tube MS6345 1 Transmig 210 to 330 

45˚ Torch Trigger Switch Conductor Tube 23005179 1 Portaweld 100 

45˚ Torch Trigger Switch Conductor Tube 23005144 1 Transmig 135 

45˚ Conductor Tube MF0245 1 Transmig 165; Transmig 190 

45˚ Conductor Tube 62J-45S 1 Tweco ® Fusion 150; 250 

45˚ Conductor Tube 64J-45S 1 Tweco ® Fusion 400 

130 TWIN/WIRE WASP 

Conductor Tube and Torch Trigger Switch for OCE 5750517 1 Transmig 130 Twin 

130 Twin and Wire Wasp Wire Wasp 

29

Gouging Torches 

Arcair Extreme ® K4000 Torch 

1000 

AMP 


TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT 

Arcair Extreme AA61082008 2.1m Round: 4-13mm 100% @ 1000 Amps 550kPa (80psi) 790 lpm (28cfm) 2.4kg 

K4000 Torch 

Flat: 9.5mm & 16mm 

Features 

• Four barrel nozzle gives optimum metal removal 

• Optimised torch air flow controls noise 

• Natural 15˚ torch angle & 360˚ swivel cable 

• Optimum cable & torch weight to minimise 

operator fatigue 

• High quality cable assembly 

• Rugged construction 


Arcair Extreme K4000 Torch 

AA61082008 

* For information on gouging carbons please refer to the 

Thermadyne Welding Consumables Pocket Guide 



INSULATOR & SCREWS 

1 AA94433183 

LEVER & SCREWS 

2 AA94476066 

VALVE BONNET 

3 AA94104016 

BONNET WRENCH 

4 AA94960001 

SPOOL & O-RINGS 

5 AA94801011 

O-RINGS 

6 2 required AA94710036 

UPPER ARM 

7 AA94048088 

HEAD & SCREW 

8 AA94378368 

TORCH BODY 

9 AA94103206 

HANDLE 

10 AA94370163 

30

Gouging Torches 

Arcair Tri-Arc ® Foundry Torch 

2200 

AMP 


TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT 

Arcair Tri-Arc AA62991424 2.1m Round: 8-19mm 100% @ 2200 Amps 550kPa (80psi) 1130 lpm (40cfm) 5.8kg 

Foundry Torch 

Features 

• Four barrel nozzle gives optimum metal removal 

• Optimised torch air flow controls noise 

• 360˚ swivel cable & positive hand grip 

• Optimum cable & torch weight to minimise 

operator fatigue 

• High quality cable assembly 

• Rugged construction 


Arcair Tri-Arc Foundry Torch 

Defect Removal Heads 6 to 19mm 

General Purpose Heads 13mm 



AA62991424 

AA94378370 

AA94378267 

AA94378270 

AA94378273 

* For information on gouging carbons please refer to the 

Thermadyne Welding Consumables Pocket Guide 



INSULATOR & SCREWS 

1 AA94433118 

LEVER & SCREWS 

2 AA94476034 

VALVE BONNET 

3 AA94104023 

BONNET WRENCH 

4 AA94960001 

SPOOL & O-RINGS 

5 AA94801021 

O-RINGS 

6 2 required AA94710036 

UPPER ARM 

7 AA94048110 

HEAD & SCREW 

8 General Purpose 13mm Head AA94378267 

General Purpose 16mm Head 

AA94378270 

General Purpose 19mm Head 

AA94378273 

Defect Removal Heads 6mm to 19mm AA94378370 

TORCH BODY 

9 AA94103221 

HANDLE 

10 AA94370079 

31


Electrode Holders 

DESCRIPTION 

PART NO. 

Twistlock Electrode Holder 250 Amp 

• Complies to AS/IEC 60974-11, Category A & B environments 646165 

• Electrode capacity from 1.6mm to 5mm shank 

• Fully insulated 

• High quality & durable 

• Accepts 25mm 2 to 35mm 2 welding cable 

• 250 amp @ 35%; 200 amp @ 60% duty cycle 


• Complies to AS/IEC 60974-11, Category A & B environments 646142 

• Electrode capacity from 1.6mm to 6.3mm 


• High quality & durable 




• Electrode capacity from 2.0mm to 6.3mm shank 646343 

• Heavy duty high quality construction 


• High performance 

• Heat resistant fibreglass handle 



Tweco Tong Electrode Holder 400 Amp 

• EXTRA HEAVY DUTY 646344 

• Electrode capacity from 1.6mm to 6.3mm shank 


• All position electrode grip featuring ultra quick electrode change 

• Long life cool running tong holder 

Tong Electrode Holder 400 Amp 

• Electrode capacity from 1.6mm to 6.3mm shank 646214 


• All position electrode grip featuring ultra quick electrode change 


32


Work Clamps 

DESCRIPTION 

PART NO. 

Spring Loaded 200 Amp 

• Spring loaded jaws 646348 

• Copper jaws with Copper braided shunt 

• Zinc plate steel construction 

• 200 amp @ 60% duty cycle 

• Heavy duty clamp 

• M8 mounting stud 

• Jaws opening: Height 38mm; Depth 63mm 

• Suits up to 25mm 2 welding cable 



















‘G’ Clamp 500 Amp 

• All brass construction with Steel fixing screw 646351 


• Compact, durable clamp 



Tong Clamp 500 Amp 

• All brass construction with Copper shunt 646352 





33


Rotary & Magnetic Clamps 

DESCRIPTION 

PART NO. 

Rotary Clamp 250 Amp 

• Highly efficient 360˚ rotating clamp 646353 

• All Copper construction with Copper shunt 















• Suits up to 95mm 2 welding cables 

Magnetic Ground Clamp 200 Amp 

• Switchable magnetic ground clamp up to 200 Amp 

• Easy connect and easy release control knob 

• Perfect for flat and pipeline applications 

• Cuts down set-up time 

SMGC200 






SMGC300 






SMGC600 

34


Welding Lead Sets 

DESCRIPTION 

PART NO. 

3m Lead Set 200 Amp 


• Electrode holder complies to AS/IEC 60974-11, 646386 

Category A & B environments 

ELECTRODE LEAD 

• CIGWELD 250 Amp electrode holder 

• 3 metre double insulated 16mm 2 welding cable 

• 25mm 2 dinse connector 

WORK LEAD 

• 200 Amp work clamp 









WORK LEAD 











WORK LEAD 











WORK LEAD 





ELECTRODE LEAD 646387 




WORK LEAD 




35


Work Leads 

WORK CLAMP RATING CABLE LENGTH CABLE DIAMETER DINSE SIZE PART NO. 

200 Amp Work Lead 

200 Amps 3m 16mm2 25mm 2 700638 


250 Amps 3m 25mm2 25mm 2 704099 

250 Amps 8m 25mm2 25mm 2 704829 


330 Amps 3m 35mm2 50mm 2 705163 

330 Amps 8m 35mm2 50mm 2 704828 


400 Amps 8m 50mm2 50mm 2 705161 


500 Amps 8m 70mm2 50mm 2 705162 

500 Amps 10m 70mm2 50mm 2 705162-10G 


600 Amps 12m 70mm2 50mm2 707027 

36

Superflex Welding Cables 


DESCRIPTION DUTY CYCLE PART NO. 

STANDARD DOUBLE INSULATED 

16mm 2 150m Spool 250A @ 30% 7901220 

25mm 2 150m Spool 333A @ 30% 7901221 

30mm 2 50m Spool 416A @ 30% 7901271 

35mm 2 100m Spool 416A @ 30% 7901222 

50mm 2 50m Spool 527A @ 30% 7901272 

50mm 2 100m Spool 527A @ 30% 7901223 

70mm 2 50m Spool 655A @ 30% 7901224 

70mm 2 100m Spool 655A @ 30% 7901273 

95mm 2 50m Spool 794A @ 30% 7901225 

Cable Connectors 

500 AMP CABLE CONNECTOR DESCRIPTION DUTY CYCLE PART NO. 

Tapered Twist Lock up to 95mm 2 500A @ 60% 

Male & Female Connectors (Set) 646760 

Male Cable Connector 646758 

Female Cable Connector 646759 

Weld Measurement Gauges 

DESCRIPTION 

PART NO. 

NAKA GAUGE 646265 

Measures leg length, root gap, plate thickness, 

convexity, wire and rod diameter, height of welds. 

METRIC FILLET GAUGE 

Economic gauge to measure leg length and throat thickness. 

CIGAGE 

37


Portable Electrode Drying Oven 

DESCRIPTION 

Specifically designed to prevent moisture pick-up in manual arc 

electrodes. The variable temperature setting enables electrodes 

to be maintained for optimum performance. 

PART NO. 

VB1689 

Electrode capacity: 11kg 

DIMENSIONS: 

EXTERNAL INTERNAL 

Width 178mm 137mm 

Height 165mm 124mm 

Depth 556mm 89mm 

Weight: 

11kg 

Supply required: 240VAC 50Hz 

Maximum temperature: 120˚ C 

Supply plug lead: 10 Amps 

38

Comet Gas Outfits 

and Regulators 

GEQCOR Rev 1 


COMET EDGE 

Regulators 

# 

Range Expansion

ACETYLENE 

OXYGEN 

NITROGEN 

PART NO. MODEL DESCRIPTION REPLACES 

310637 ESV4 COMET EDGE Oxygen Regulator, 1000kPa, VI 301637 

310657 ESS4 COMET EDGE Oxygen Regulator, 1000kPa, SI 301657 

310532 ESV4 COMET EDGE Acetylene Regulator, 150kPa, VI 301532 

310376 ESS4 COMET EDGE Acetylene Regulator, 150kPa, SI - 

301531 ESV4 COMET EDGE Oxygen Regulator, 400kPa, VI * See Note 

301796 ESS4 COMET EDGE CO2 Regulator, 800kPa, SI * See Note 

301797 ESS4 COMET EDGE Hydrogen Regulator, 800kPa, SI * See Note 

301800 ESV4 COMET EDGE Inert Regulator, 1000kPa, VI * See Note 

301801 ESS4 COMET EDGE Inert Regulator, 1000kPa, SI - 

310345 ESS4 COMET EDGE Nitrogen Regulator, 1000kPa, SI * See Note 

310352 ESS4 COMET EDGE Air Regulator, 1000kPa, SI * See Note 

301525 ESS3 COMET EDGE LPG Regulator, 400kPa, SI * See Note 

301526 ESS3 COMET EDGE Argon Regulator, 45Lpm, SI * See Note 

301527 ESS3 COMET EDGE Argon Preset Regulator, 200kPa, VI & SI * See Note 

301528 ESS3 COMET EDGE CO2 Preset Regulator, 200kPa, VI & SI * See Note 

301681 ESS3 COMET EDGE CO2 Beverage Regulator, 400kPa, SI * See Note 

301683 ESS3 COMET EDGE CO2 Regulator, 20Lpm, SI * See Note

COMET EDGE 

Regulators 

Ten Reasons to Trust COMET EDGE Regulators 

1. It’s User Friendly 

Side mounted control knob makes it easier to adjust, with a 

more natural and safe hand/body position for adjusting delivery 

pressure. Gauges are easy to read with high contrast graphics. 

2. Advanced Design 

Smaller than traditional regulators, the COMET EDGE design is 

the perfect blend of form and functionality. 

3. It’s Durable 

Most regulators have multiple impact points. The COMET 

EDGE series is designed with a single impact point configured 

to help protect elements critical to system integrity. 

4. It’s Compact 

Gauges are recessed into the body and protected by a built-in 

gauge guard. 

5. Outstanding Flow Performance 

Better flow control across a full range of cylinder pressures, 

with exceptional sensitivity in delivery pressure control. 

6. Unsurpassed Safety 

All COMET EDGE regulators are tested by CIGWELD to comply 

with the Australian Standard, AS4267-1995. 

7. Colour-Coded Knobs 

Colour coding insures it only takes a glance to identify gas 

type whether indoors, outdoors or far away. 

8. Independently Certified 

Oxygen and Acetylene COMET EDGE regulators are 

independently certified by SAI Global to meet all requirements 

of AS4267-1995 licence 2040 

9. Five-Year Warranty 

One of the best warranties in the industry. 

10. The Best Value 

Because it comes from CIGWELD, the brand built on the 

principle of offering the safest, most reliable and highest 

quality gas equipment in the business, you can be sure you’re 

receiving more value for your purchase. 

OXYGEN 

ACETYLENE 

COMET EDGE SUPERSEDES COMET 500 & 700 SERIES REGULATORS. 


CIGWELD COMET EDGE REGULATORS 

Bolt-On Cap 

Design 

Built-In 

Gauge Guard 

Internal 

Vent System 

Outlet Points 

Back – Away 

From the User 

Colour-Coded 

for Gas 

Identification 

Inlet Filter 

SAFETY 

The COMET EDGE Series takes regulator safety to a new level. 

• Highest resistance to oxygen related fires in the industry 

• Exceeds industry standards 

• Oxygen and Acetylene COMET EDGE regulators are independently 

certified by SAI Global to meet all requirements of AS4267-1995 

licence 2040 

EASE OF USE 

Ergonomically designed for user ease and safety. 

• Colour-Coded for quick identification of gas type 

• Easy to use adjusting knob 

• Natural and safe positioning for pressure delivery adjustment 

• Gauges feature coloured process bands for quick and easy setting 

of operating pressures 

INNOVATION 

Advanced design – durable and compact. 

• High and low pressure gauges are recessed into the body and 

protected by a built-in gauge guard. 

• High-strength diaphragm assembly 

• Outlet hose connection points away from the user 

PERFORMANCE 

Setting the bar for cylinder flow performance and pressure 

sensitivity. 

A regulator needs to perform well across the entire range of cylinder 

pressures. This is where the COMET EDGE regulator outperforms 

the competition. 

• Better flow control across a full range of cylinder pressures 

• Exceptional sensitivity and precision in delivery pressure control 

Authorised Distributor: 

Thermadyne Asia Pacific Head Office: 


Customer Care Tel: 1300 654 674 Fax: 03 9474 7391 

Email: enquiries@thermadyne.com.au 

International Enquiries Tel: + 61 3 9474 7508 Fax: + 61 3 9474 7488 


CI FL EDGEREG 04.12 

In the interest of continuous improvement, Thermadyne reserves the right to change the specifications or design on any of its products without prior notice.

COMET EDGE 

Regulators 

ESS3 ARGON & LPG Regulators 

COMET EDGE Series Argon and LPG Regulators are the latest addition to the expanding range of COMET EDGE 

Regulators. These smaller bodied ESS3 models offer the same EDGE Regulator technology as their larger 

Oxygen/Acetylene variants, incorporating advanced design, proven performance, and unsurpassed safety. 

Engineered to meet the demands of the professional, the COMET EDGE Series is suitable for the majority of 

cutting, welding and heating applications. 

SAFETY 

The COMET EDGE Series takes regulator safety to a new level. 

• Highest resistance to oxygen related fires in the industry 

• Exceeds industry standards 

• Oxygen and Acetylene COMET EDGE regulators are independently 

certified by SAI Global to meet all requirements of AS4267-1995 

licence 2040 

EASE OF USE 

Ergonomically designed for user ease and safety. 

• Colour-Coded for quick identification of gas type 

• Easy to use adjusting knob 

• Natural and safe positioning for pressure delivery adjustment 

• Gauges feature coloured process bands for quick and easy setting 

of operating pressures 

INNOVATION 

Advanced design – durable and compact. 

• High and low pressure gauges are recessed into the body and 

protected by a built-in gauge guard. 

• High-strength diaphragm assembly 

• Outlet hose connection points away from the user 

PERFORMANCE 

Setting the bar for cylinder flow performance and pressure 

sensitivity. 

A regulator needs to perform well across the entire range of cylinder 

pressures. This is where the COMET EDGE regulator outperforms 

the competition. 

• Better flow control across a full range of cylinder pressures 

• Exceptional sensitivity and precision in delivery pressure control 

COMET EDGE SUPERSEDES COMET 500 & 700 SERIES REGULATORS. 


CIGWELD COMET EDGE REGULATORS 

Individual regulator boxes offer an 

optional knock out product display panel. 

Point of Sale display tray supplied 

with each 4 pack shipper carton. 

Bolt-On 

Cap 

Design 

Built-In 

Gauge 

Guard 

Internal 

Vent 

System 

Outlet Points 

Back – Away 

From the User 

Colour-Coded 

for Gas 

Identification 

Inlet Filter 

LPG 

ACETYLENE 

OXYGEN 

ARGON 

Part No. 301525 Part No. 310532 Part No. 310637 Part No. 301526 

PART NO. MODEL DESCRIPTION REPLACES 

310637 ESV4 COMET EDGE Oxygen Regulator, 1000kPa, VI 301637 

310657 ESS4 COMET EDGE Oxygen Regulator, 1000kPa, SI 301657 

310532 ESV4 COMET EDGE Acetylene Regulator, 150kPa, VI 301532 

310376 ESS4 COMET EDGE Acetylene Regulator, 150kPa, SI - 

301525 ESS3 COMET EDGE LPG Regulator, 400kPa, SI * See Note 

301526 ESS3 COMET EDGE Argon Regulator, 45Lpm, SI * See Note 

*Please Note: The part number used to identify and order these ESS3 COMET EDGE Series Argon and LPG Regulators are the same as 

those previously used for the COMET 500 Series Regulators. COMET EDGE Regulators supersede COMET 500 & 700 Series Regulators. 


Victor Technologies Asia Pacific Head Office 

Australia - CIGWELD Pty Ltd 


Customer Care Tel: 1300 654 674 Fax: 03 9474 7391 


International Enquiries Tel: + 61 3 9474 7508 Fax: + 61 3 9474 7488 


CI FL EDGE REG 05.12 

In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 (Victor Technologies) reserves the right to change the specifications or design on any of its products without prior notice.

Introduction 



At CIGWELD we distinguish ourselves from our competition through 

superior featured, dependable products, technical innovation and 

excellence in customer service and technical support. 

Our upgraded Professional COMET Gas Outfit and Regulator range is 

proof of this commitment to deliver quality equipment that exceeds 

expectations. A wealth of features and options make this equipment 

the perfect choice for the serious welding professional. 

CIGWELD COMET Gas Outfits Range 

CIGWELD offers a sensational range of COMET Gas Cutting and 

Welding Kits, from the basic Starter Kit to the impressive Commander, 

right up to the superb Professional Plus that now has the innovative 

GasGuard safety feature. Starter and Commander kits are also available 

in either Oxy/Acetylene or Oxy/LP Gas combinations. 

All of these kits are packed in sturdy stainless steel toolboxes with lift 

out trays and a handy lid insert which details the complete range of 

welding accessories and operating information for the COMET 

Blowpipe System. 

If a full toolbox kit doesn’t meet your needs a COMET Custom Kit is 

now available. Containing the 4 basic elements: regulators for oxygen 

and acetylene or lpg; blowpipe and cutting attachment, this kit allows 

you to build your own customised cutting or welding kit adding only 

the items you specifically require. 

CIGWELD COMET Regulator Range 

Gas regulators are typically subjected to very tough conditions. 

The stringent requirements expected in today’s market means that 

regulators need to incorporate high levels of safety, accuracy, 

performance and low maintenance in their design. The extensive range 

of COMET regulators have been engineered to meet these 

requirements. Incorporating CIGWELD’s encapsulated seat technology, 

the accurate and safe delivery of gas from every regulator is ensured. 

All COMET regulators are manufactured by CIGWELD under a stringent 

quality system, including some that are independently certified by SAI 

Global. These regulators display the Standardsmark tick label that is 

your guarantee the regulator complies with the requirements of 

Australian Standard AS4267 - 1995. CIGWELD has a proven history of 

providing quality gas equipment resulting in a regulator with long term 

reliability and performance. 

So don’t compromise! 

Insist on COMET to get the job done right . . . every time! 


Contents & Key to Icons 

COMET Gas Outfits 

COMET Custom Kit 4 

COMET Starter Kit 4 

COMET Commander Kit 5 

COMET Professional Plus Kit 6 

COMET LP Gas Conversion Kit 7 

COMET Regulators 

COMET 500 oxygen & acetylene regulators 12 

COMET 500 LP gas regulator 12 

COMET 500 MIG & TIG regulators 13 

COMET 500 beverage regulators 14 

COMET 500 nitrogen flow regulator 14 

COMET 500 CO 2 greenhouse kit 15 

COMET 700 oxygen & acetylene regulators 16 

COMET 700 gaugeless regulators 17 

COMET 700 point valve regulator 17 

COMET 700 industrial gas regulators 18 

COMET 750 dual stage regulators 19 

COMET 750 dual stage industrial regulators 19 

COMET 5000 high outlet pressure regulators 20 

Compact high flow regulator - oxygen 21 

Compact high flow regulator - oxygen (pipeline) 21 

Compact high flow regulator - acetylene 22 

COMET 310SR high flow CO 2 regulator 22 

COMET welding flowmeters 23 

Key to Icons 

5YEAR 

Warranty: This equipment is manufactured to stringent CIGWELD quality standards and is backed 

by a conditional warranty period as indicated. 

Gas Guard: This safety feature ensures total gas shut off in the event the inlet connection is broken. 

AS 

AS 

4267 

YEAR 

AS 4267 

ISO 

9001 

Australian Standards: Relevant Australian Standards apply to selected items. Eg. Gas welding hose, 

Flashback arrestors, Welding goggles, etc. 

Australian Standard: Marked regulators are tested by CIGWELD to conform to AS4267 – 1995 

‘Pressure regulators for use with industrial compressed gas cylinders’. 

Australian Standard: COMET 700 & 500 Series Oxygen & Acetylene gauged regulators that display 

the Standardsmark tick label are independently certified by SAI Global to AS4267, licence 2040. 

Quality System: This equipment is manufactured to CIGWELD’s Certified Quality System. 

Gas Type: This equipment is designed for use with oxygen & acetylene. 

Gas Type: This equipment is designed for use with oxygen & LP gas. 

2 

Dual Stage: This equipment provides precise and constant control of outlet pressure in two stages. 

HF 

High Flow: This equipment is suitable for applications requiring high flow. 

HP 

High Pressure: This equipment provides high outlet pressure. 

3


COMET Custom Kit 

5YEAR 

AS 

AS 4267 

ISO 

9001 

The COMET Custom kit allows you to build your own 

kit based on the four key components and then add 

the items that you specifically require. 

Kit contents 

COMET 700 oxygen regulator, COMET 700 acetylene 

regulator, COMET 3 blowpipe, COMET 3 cutting 

attachment. 

Ordering information 

Oxy/Acetylene 308353 

Oxy/Acetylene (NZ) 308356 

Oxy/LP Gas 308358 

Oxy/LP Gas (NZ) 308361 

COMET Starter Kit 

5YEAR 

AS 

AS 4267 

ISO 

9001 

For those just starting out, or who require the basic 

components for oxy/acetylene gas cutting and 

welding, the COMET Starter Kit is the ideal option. 

Add extra components as required. Components 

comply with the relevant clauses of AS 4839. 

Kit contents 

COMET 700 oxygen regulator; COMET 700 acetylene 

regulator; COMET 3 blowpipe; COMET 3 cutting 

attachment; COMET 3 mixer; Welding tip (Size 12); 

Cutting nozzle (Size 12); Oxy/Acetylene gas hose 

(5m); Stainless steel toolbox; Accessories as 

pictured 





Oxy/LP Gas (NZ) 308325 

4


COMET Commander Kit 

5YEAR 

AS 

AS 4267 

ISO 

9001 

The logical choice for those who require the extra 

components not supplied with the Starter Kit, the 

COMET Commander Kit is ideally suited to the 

intermediate user. Contains all of the necessary 

components required for most welding and cutting 

applications. Components comply with the relevant 

clauses of AS 4839. 

Kit contents 

COMET 700 oxygen regulator; COMET 700 acetylene 

regulator; COMET 3 blowpipe; COMET 3 cutting 

attachment; COMET 3 mixer; Welding tips (Size 

8,10, 12,15); Cutting nozzles (Size 6,8,12,15); 

Oxy/Acetylene gas hose (5m); Stainless steel 

toolbox; Accessories as pictured 





5


COMET Professional Plus Kit 

5YEAR 

AS 

AS 4267 

ISO 

9001 

The COMET Professional Plus Kit is a complete outfit 

containing everything the professional tradesman or 

other discerning buyer could possibly want for gas 

cutting, welding and heating. The components in 

this outfit provide incredible value for money. 

A magnificent kit that now has the GasGuard safety 

feature fitted as standard in the regulators. 

Components comply with the relevant clauses of 

AS 4839. 

Kit contents 

COMET 700 oxygen regulator GasGuard fitted; 

COMET 700 acetylene regulator GasGuard fitted; 

COMET 3 blowpipe; COMET 3 cutting attachment; 

COMET 3 mixer; Welding tips (Size 8,10,12,15,20); 

Cutting nozzles (Size 6,8,12,15); heating tip (Size 

8x12 HT); oxy/acetylene gas hose (5m); F6 blowpipe 

flashback arrestors (AS 4603); F2 flashback 

arrestors (AS 4603); Stainless steel toolbox; 

Accessories as pictured 


Oxy/acetylene 308313 

Oxy/acetylene (NZ) 308322 

GasGuard Safety Device 

In the event of a cylinder falling over, and the 

regulator snaps off, GasGuard will break at a 

pre-determined point, allowing a once acting oneway 

valve to give total gas shut-off. NOTE: GasGuard 

fitted to COMET 700 oxygen and acetylene gauged 

regulators only. 

6


COMET LP Gas Conversion Kit 

5YEAR 

AS 

AS 

4267 

ISO 

9001 

Want to change fuel gases and save dollars on 

cylinder rental and fuel costs? CIGWELD has put all 

the items you need into one outfit. COMET 3 

equipment performs as well on LP Gas as it does on 

acetylene. All you need to do is change the regulator, 

nozzle, welding tip and hose from acetylene to LP 

Gas – and it’s all right here in the one kit! The only 

thing you cannot do with Oxy/LP Gas is fusion weld 

with mild steel (black) wire. You’ll be surprised how 

quickly your change to LP Gas will pay for your 

investment. 

Kit contents 

COMET 500 LPG regulator; cutting nozzle (size 15); 

welding tip (size 15); Oxy/LP gas hose (5m); 

LP gas nozzle cleaning wires 


LP Gas Conversion Kit 308134 

Kit selection chart by industry 

Industry Application Professional Commander Commander Starter Starter Custom Custom Turbo Torch Turbo torch 

Plus Oxy/Acet Oxy/LPG Oxy/Acet Oxy/LPG Kit Kit LPG Air/Acet Air/LPG 

Fabrication • • • • • • • 

Construction • • • • • • • 

Plumbing • • • • • • 

Cutting • • • • • 

Pre-heating 

• 

Maintenance & repair • • 

Rural applications • • • • • • • 

Metal workshops • • 

Demolition & scrapyards • • • • • 

Handyman • • • • • 

Air conditioning • • • 

Refrigeration • • • 

Emergency service • • • • • • 

Step brazing • • 

Jewellery manufacture 

• 

Auto repair • • 

NB: Kit selection is based on the best fit for the application. Other kits can be selected, however components may need to be purchased 

separately to accomplish all tasks that may need to be undertaken. 

7


Regulator selection chart 

Gas Model Order Max. inlet Max. outlet Air flow (l/min) Inlet test pressure (kPa) 

Part No. pressure (kPa) pressure (kPa) @ Outlet (kPa) 2 to achieve column on left 

Oxygen COMET 700 VI ‡ with GasGuard 301637 20,000 @ 15°C 1000 1,200 @ 650 1,700 

COMET 700 SI ‡ with GasGuard 301657 20,000 @ 15°C 1000 1,200 @ 650 1,700 

COMET 700 VI ‡ 301531 20,000 @ 15°C 400 500 @ 370 900 

COMET 700 SI ‡ 301595 20,000 @ 15°C 400 500 @ 370 900 

COMET 700 Gaugeless VI ‡ 301533 20,000 @ 15°C 1000 1,200 @ 650 1,700 

COMET 700 Gaugeless SI ‡ 301603 20,000 @ 15°C 1000 1,200 @ 650 1,700 

COMET 700 Point valve 301535 20,000 @ 15°C 1000 1,200 @ 650 1,700 

COMET 500 VI ‡ 301523 20,000 @ 15°C 400 230 @ 320 1,000 

COMET 500 SI ‡ 301604 20,000 @ 15°C 400 230 @ 320 1,000 

COMET 5000 High outlet pressure 301560 20,000 @ 15°C 3,000 1,600 @ 2,500 4 8,000 


COMET 5000 EHP inlet, high outlet pressure 301562 25,000 @ 15°C 20,000 2,000 @ 7,000 4 10,000 

COMPACT High flow (cylinder connection), HP supply TR92 17,500 @ 15°C 1,100 3,200 @ 600 1,500 

COMPACT High flow (pipeline connection), LP supply TR64 2,500 @ 15°C 1,100 2,100 @ 400 1,000 

COMET 750 Dual stage VI ‡ 301871 20,000 @ 15°C 1,000 800 @ 760 2,100 

COMET 750 Dual stage SI ‡ 301597 20,000 @ 15°C 1,000 800 @ 760 2,100 

Acetylene COMET 700 with GasGuard 301532 2,500 150 200 @ 85 400 

COMET 700 Gaugeless 301534 2,500 150 200 @ 85 400 

COMET 700 Point valve 301536 2,500 150 200 @ 85 400 

COMET 500 VI ‡ 301524 2,500 150 100 @ 85 400 

COMET 500 SI ‡ 301605 2,500 150 100 @ 85 400 

COMPACT High flow TR93 2,500 150 500 @ 50 500 

LPG COMET 500 301525 2,500 400 340 @ 200 700 

COMET 500 Gaugeless (Preset) 301702 2,500 400 Preset 340 @ 200 700 

COMET 500 High Flow 310369 2,500 400 480 @ 200 600 

Argon & COMET 500 VI ‡ 301527 20,000 @ 15°C 200 Preset 230 @ 160 1,000 

Argon/CO 2 COMET 500 SI ‡ 301794 20,000 @ 15°C 200 Preset 230 @ 160 1,000 

COMET 500 Flow gauge VI ‡ 301526 20,000 @ 15°C 400 40 (No back pressure) 1 N/A 

COMET 500 Flow gauge SI ‡ 301600 20,000 @ 15°C 400 40 (No back pressure) 1 N/A 

COMET 500 Flow orifice 310224 20,000 @ 15°C 400 40 (No back pressure) 1 N/A 

COMET 750 Dual Stage, flow gauge 310225 20,000 @ 15°C 400 40 (No back pressure) 1 N/A 

Important: All regulators are to be used only with the gases for which they were designed. 

‡ VI = Vertical Inlet, SI = Side Inlet 

# Maximum inlet pressure at 15°C is equivalent to “cylinder fill pressure”. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder 

(CO 2 , N 2 O, LPG) the maximum inlet pressure is equivalent to the maximum pressure in the cylinder at its maximum service temperature. 

Flow Rates 

1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These 

read direct for each gas - they do not need to be converted. 

Conversion Coefficient (Multiply Air flow by coefficient) 

Test Gas Air Oxygen Nitrogen Argon Hydrogen Helium Acetylene LPG Carbon Dioxide Methane Carbon Monoxide Nitrous Oxide Ethylene 

Air 1 0.950 1.02 0.851 3.81 2.695 1.05 0.8 0.808 0.74 1.02 0.8 1.02 

2. Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinder’s contents. Higher flows can be obtained from full 

cylinders – refer to the performance curves for each regulator. 

3. Flow rates for liquefiable gases (CO 2 , N 2 O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction – continuous flows in excess of 30 l/min may 

require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows are possible for short periods. 

4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods. 

NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be 

taken when comparing these details with other manufacturer‘s specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications 

measured at low cylinder inlet pressures provide a more realistic value of a regulator‘s over all performance. 

8


Regulator selection chart 

Gas Model Order Max. inlet Max. outlet Air flow (l/min) Inlet test pressure (kPa) 

Part No. pressure (kPa) pressure (kPa) @ Outlet (kPa) 2 to achieve column on left 

Carbon Dioxide 3 COMET 700 301796 21,000 800 900 @ 640 3 1,700 

COMET 500 Welding 301528 21,000 200 Preset 200 @ 150 3 400 

COMET 500 Flow gauge 301683 21,000 200 20 (No back pressure) 1,3 N/A 

COMET 500 Beverage Cylinder 301681 21,000 400 200 @ 300 3 900 

COMET 500 Beverage manifold 301682 21,000 400 250 @ 350 3 900 

COMET 500 Beverage manifold 301859 21,000 400 300 @ 370 3 690 

COMET 310SR CO 2 Twin Gauge (High flow) 310099 21,000 400 450 @ 360 3 90 

COMET 310SR CO 2 Flowmeter (High flow) 310100 21,000 400 Preset 60 l/min 3 - 

COMET 310SR CO 2 Flow gauge (High flow) 310102 21,000 400 50 (No back pressure) 1,3 N/A 

COMET 750 Dual stage 301872 21,000 400 200 @ 360 3 900 

Inert Gases COMET 700 301800 20,000 @ 15°C 800 700 @ 700 1,700 

& Mixtures COMET 5000 High outlet pressure 301563 20,000 @ 15°C 3,000 1,600 @ 2,500 4 8,000 



COMET 750 Dual stage 301873 20,000 @ 15°C 1,000 700 @ 780 2,100 

COMET 750 Dual stage 301874 20,000 @ 15°C 400 300 @ 340 900 

Air COMET 700 310352 20,000 @ 15°C 1,000 1,200 @ 700 1,700 






Nitrogen COMET 700 310345 20,000 @ 15°C 1,000 1,200 @ 700 1,700 






Medalist Purging Regulator 310349 20,000 @ 15˚C 3,500 1,700 @ 2,600 8,000 

Hydrogen, COMET 700 301797 20,000 @ 15°C 800 900 @ 340 1,700 

Ethylene, COMET 5000 High outlet pressure 301722 20,000 @ 15°C 7,000 2,200 @ 2,500 4 8,000 

Carbon Monoxide COMET 750 Dual stage 301875 20,000 @ 15°C 800 750 @ 350 1,700 

Ethylene COMET 700 Flow gauge 301799 21,000 300 30 (No back pressure) 1 N/A 

Nitrous Oxide 3 COMET 750 Dual stage 301877 21,000 800 600 @ 640 3 1,700 

Important: All regulators are to be used only with the gases for which they were designed. 

‡ VI = Vertical Inlet, SI = Side Inlet 

# Maximum inlet pressure at 15°C is equivalent to “cylinder fill pressure”. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder 

(CO 2 , N 2 O, LPG) the maximum inlet pressure is equivalent to the maximum pressure in the cylinder at its maximum service temperature. 

Flow Rates 

1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These 

read direct for each gas - they do not need to be converted. 

Conversion Coefficient (Multiply Air flow by coefficient) 

Test Gas Air Oxygen Nitrogen Argon Hydrogen Helium Acetylene LPG Carbon Dioxide Methane Carbon Monoxide Nitrous Oxide Ethylene 

Air 1 0.950 1.02 0.851 3.81 2.695 1.05 0.8 0.808 0.74 1.02 0.8 1.02 

2. Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinder’s contents. Higher flows can be obtained from full 

cylinders – refer to the performance curves for each regulator. 

3. Flow rates for liquefiable gases (CO 2 , N 2 O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction – continuous flows in excess of 30 l/min may 

require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows are possible for short periods. 

4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods. 

NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be taken 

when comparing these details with other manufacturer‘s specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications 

measured at low cylinder inlet pressures provide a more realistic value of a regulator‘s over all performance. 

9


COMET Regulators – safety by design 

Gas regulators are typically subjected to very tough conditions. The 

stringent requirements expected in today’s market means that regulators 

need to incorporate high levels of safety, accuracy, performance and low 

maintenance in their design. The latest range of COMET regulators have 

been engineered to meet these requirements. Incorporating CIGWELD 

encapsulated seat technology, the accurate and safe delivery of gas from 

every regulator is ensured. All COMET regulators are manufactured by 

CIGWELD under a stringent quality system, resulting in a regulator with 

long term reliability and performance. 

PRESSURE GAUGES 

Solid baffle wall between the pressure measuring 

components and the dial face prevents any parts 

being thrown forward if a pressure overload 

causes the Bourdon tube to burst. Safety backs 

ensure pressure is relieved safely away from 

operator. Complies with AS 1349. Dial faces 

incorporate coloured markings to assist in 

setting correct pressures for operation. 

BONNET 

A strong zinc diecasting. 

In the unlikely case of seat 

failure, the assembly can 

safely vent up to full cylinder 

pressure, ensuring safety of 

the operator. 

CONTROL KNOB 

Colour coded for instant 

gas service recognition. 

Hi-tech reinforced, fire 

retardant nylon with easygrip 

fins. Also captive to 

prevent loss or interchanging. 

PRESET 

CONTROL SETTING 

To ensure safe 

maximum delivery range. 

BODY 

Solid forged brass body 

tested to ensure a safety 

factor of over 3 times the 

cylinder pressure. 

GasGuard SAFETY DEVICE 

In the event of the cylinder falling 

over, and the regulator snaps off, 

GasGuard will break at a predetermined 

point, allowing a once 

acting one-way valve to give total gas 

shut-off. NOTE: GasGuard fitted to 

selected COMET 700 Oxygen and 

Acetylene gauged regulators. 

FILTER 

Double filter system (excluding COMET 500) ensures trouble 

free operation. A filter in the inlet nipple and in each seat prevents 

entry or contamination when in use and when serviced. 

COMET 700 OXYGEN REGULATOR pictured 

INLET CONNECTION 

Non-interchangeable for safety reasons. 

Inlets for each gas are selected from 

AS2473. The O-ring seal on the inlet 

nipple further ensures against costly 

and dangerous gas leaks. 

10


SPECIAL ALLOY BODY 

COMET ENCAPSULATED SEAT 

COMET encapsulated seats 

have been designed by CIGWELD 

to meet the most stringent 

criteria. Each encapsulated seat 

is painstakingly assembled and 

tested under strict conditions 

prior to being assembled into 

a regulator. 

SEAT FLUOROPOLYMER 

CIGWELD uses high density 

fluoropolymer material as it 

will not react or contaminate 

gas. 

PLATED SEAT HOLDER 

SPECIAL ALLOY SPRING 

Closes the seat within the 

seat capsule independently 

of gas pressure. 

DIAPHRAGM 

Made of gas compatible 

elastomer. Its large surface 

area reduces pressure rise 

and provides a sensitive 

pressure flow control. 

A brass diaphragm 

protection plate also 

provides flame protection 

in the unlikely event of an 

internal fire from flashback. 

COMET ENCAPSULATED SEAT 

INDEPENDENTLY CERTIFIED TO AS4267 

SINTERED FILTER 

Along with the filter in the 

inlet nipple, prevents 

contamination entering seat 

capsule. 

CIGWELD oxygen and acetylene gauged regulators independently 

certified to AS4267 by the highly regarded Quality Assurance 

Services Pty Ltd (QAS), a subsidiary of Standards Australia. 

For COMET 700 & 500 

Gauged Oxygen & Acetylene 

Regulators only 

BREAK POINT 

Machined groove designed 

to break at a pre-determined 

point. 

VALVE 

Once acting - One Way Valve 

to give total gas shut off. 

GasGuard SAFETY DEVICE 

11


COMET 500 Oxygen & Acetylene Regulators 

5YEAR 

AS 4267 

Part No. Gas Max. Outlet Rated Air Gauge Range (kPa) Connections 

Pressure (kPa) Flow 3 (l/min) Inlet Outlet Inlet Outlet 

301523 Oxygen 400 230 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI 1 5/8"-18 UNF RH Ext 

301604 Oxygen 400 230 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI 1 5/8"-18 UNF RH Ext 

301524 Acetylene 150 100 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) VI 1 5/8"-18 UNF LH Ext 

301605 Acetylene 150 100 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) SI 1 5/8"-18 UNF LH Ext 

Features 

• The compact, robust COMET 500 regulators 

provide precise and accurate pressure/flow 

control, incorporating many of the features of 

the larger COMET 700. 

• The regulators feature the same colour coded 

gauges, eye catching gas colour coding, and 

incorporate the revolutionary encapsulated seat. 

• The COMET 500 is manufactured to the same 

stringent CIGWELD standards as the larger 

COMET 700s. 

• This regulator can be easily repaired when 

required and is the economical alternative to the 

top of the range regulator. 

• Oxygen max. rated flow – 230 l/min. 

Acetylene max. rated flow – 100 l/min. 

• Independently certified to AS4267-1995. 

Applications 

The COMET 500 has been designed for use with the 

range of COMET blowpipe equipment, and can be 

used for most light to medium duty cutting, welding 

and heating applications. 

Spare Parts 

Gauge – 30,000 kPa Oxy 301626 

Gauge – 1,000 kPa Oxy 310364 

Gauge – 4,000 kPa Acet 301627 

Gauge – 300 kPa Acet 301624 

Inlet nipple – type 10.5 301917 

Inlet nipple – type 20 301790 

Inlet nut – type 10.5 315039 

Inlet nut – type 20 302625 

Outlet connection – RH 303209 

Outlet connection – LH 303210 

O-Ring kit T10.5/20 301073 

COMET 500 LP Gas Regulator 

5YEAR 

AS 

4267 



301525 LPG 400 340 - 600 AS 2473 Type 21 CGA 510 (0.880"-14 NGO LH Ext) 5/8"-18 UNF LH Ext 

301702 LPG 400 340 - - AS 2473 Type 21 CGA 510 (0.880"-14 NGO LH Ext) 5/8"-18 UNF LH Ext 

310369 LPG 400 480 - 600 AS 2473 Type 21 CGA 510 (0.880"-14 NGO LH Ext) 5/8"-18 UNF LH Ext 

Features 

• This small, compact regulator offers steady 

accurate pressure and flow control, and is 

simple to use. 

• The required outlet pressure can be easily set 

by the control knob and read at a glance on a 

large clear pressure gauge. 

• The rear inlet design and compact size allows 

the regulator to be connected to the majority of 

LP Gas cylinders which are fitted with POL type 

cylinder valves. 

• The pressure adjustment knob and regulator 

labelling is colour coded orange for easy gas 


• Type tested for conformance to AS4267-1995. 

Applications 

The COMET 500 LP Gas regulator has been designed 

for use with the range of COMET blowpipe 

equipment, and can be used for most cutting, 

welding and heating applications. 

Spare Parts 

Gauge – 600 kPa 301854 

Inlet nipple 310283 

Inlet nut – type 21CGA 510 

AW46 


12


COMET 500 MIG & TIG Regulators 

5YEAR 

AS 

4267 



301527 Argon, Ar/CO2 200 Preset 230 30,000 - AS 2473 Type 10 (5/8" BSP RH Ext) VI 1 5/8"-18 UNF RH Ext 

301794 Argon, Ar/CO2 200 Preset 230 30,000 - AS 2473 Type 10 (5/8" BSP RH Ext) SI 1 5/8"-18 UNF RH Ext 

301526 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) VI 1 5/8"-18 UNF RH Ext 

301600 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) SI 1 5/8"-18 UNF RH Ext 

310225 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) DS 1 5/8"-18 UNF RH Ext 

301528 CO2 200 Preset 200 4 30,000 - AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext 

301683 CO2 200 20 4 30,000 55 l/min AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext 

301527 

Argon Preset 

Features 





• P.T.F.E. coated neoprene diaphragms to enhance 

chemical resistance from gas, ensuring long 

term reliability. 

• Encapsulated Seat Technology (EST) ensures 

superior performance, accuracy and resistance 

to ’surging‘. 

• The regulators feature colour coded gauges 

and eye catching gas colour coding. 



COMET 700s. 

• This regulator can be easily repaired when 

required and is the economical alternative to 

the top of the range regulator. 

• Type tested for conformance to AS4267-1995. 

Applications 

Argon and Argon/CO2 mixture regulators are 

designed for use with MIG and TIG welding 

processes. CO2 regulators are designed for flux 

cored arc and solid MIG arc welding processes. 

Flow gauges are suitable for broad flow control 

applications. Flow meters (see p.23) are used where 

more accurate, sensitive control of shielding gases 

is required; they are also ideal for low flow TIG 

applications. 

Spare Parts 

Gauge – 30,000 kPa 301628 

Gauge – 30,000 kPa (C02) 301822 

Gauge – Flow 55 lpm 301625 




Inlet nut – type 30 

R25 


Outlet connection – RH (flow regulator) 303249 

C02 Inlet Washer 

RG134 

NOTE: To protect your product warranty and to ensure a safe, quality repair, 

use a CIGWELD Accredited Service Repair Agent. 

301526 

Argon Flow 

301683 

CO 2 Flow 

301528 

CO 2 Preset 

13


COMET 500 Beverage Regulators 

5YEAR 

AS 

4267 


Pressure (kPa) Flow 3 (l/min) Inlet Outlet Inlet Outlet Other 

#301681 2 CO2 400 200 4 30,000 600 AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext PRV 

301859 2 CO2 400 300 4 - 600 7/8"-14 WHIT RH Int 5/16" Tube Fitting PRV 

301682 2 CO2 400 250 4 - 600 7/8"-14 WHIT RH Int 5/8"-18 UNF RH Ext PRV 

#310344 2 Nitrogen/CO2 400 100 30,000 600 AS 2473 Type 50 (24x2mm Whit Form RH Ext) 5/8"-18 UNF RH Ext PRV 

#301778 2 Nitrogen/CO2 400 100 30,000 600 AS 2473 Type 10 (5/8” BSP RH Ext) 5/8”-18 UNF RH Ext PRV 

301744 CO2 800 - 30,000 1,000 AS 2473 Type 30 (.860"-14 TPI RH Int) 1/4" Tube RH PRV 

301712 CO2 800 - 30,000 800 1/2"-20 UNF RH Int 1/4" Tube RH Ext PRV(2) 

301753 CO2 400 200 - 600 7/8"-14 WHIT RH Int 1/2" BSP RH Ext NRV PRV 

Features 

• Specially designed for controlled delivery of 

CO2 and Nitrogen/CO2 mixtures to beverage 

dispensing systems from cylinder or pipeline 

supply. 

• Stainless steel encapulated seat technology 

capsule for high wear resistance, with fine 

mesh filter and fluoropolymer seat 

• PTFE coated diaphragm to protect against CO2 

• Non Return Valve (NRV) options to protect 

against backflow of liquids 

• Pressure relief valves to protect against over 

pressurisation of downstream equipment. 

• Unique design allows the same regulator to 

perform equally as well on a beer board or 

cylinder. 

Applications 

Self-contained beer dispensing (“party” regulator); 

beer dispensing systems (as OEM component in 

manifolds, complete systems, etc); soft drink 

dispensing systems (as OEM component); other OEM 

drink dispensing applications eg wine. 

# Note: Regulators marked with an “#” are type-tested for 

conformance to AS4267-1995. Regulators with other inlet 

connections are not covered by AS4267-1995 as they are not 

intended for cylinder connection. 

Spare Parts 

Gauge – 30,000 kPa 301822 

Gauge – 600 kPa 301854 

Gauge – 1,600 kPa 301857 



R25 


RG134 

O-Ring Kit T50/60 310363 



COMET 500 Nitrogen Flow Regulator 

5YEAR 

HF 



310360 Nitrogen – 50 30,000 55 l/min AS 2473 Type 50 (24x2mm Whit Form RH Int) 5/8"-18 UNF RH Ext 

Features 





• Chrome plated finish for food grade 

compatibility. 

• Encapsulated Seat Technology (EST) ensures 

superior performance, accuracy and resistance 

to ’surging‘. 



COMET 700s. 

Applications 

Ideally suited for wine making, allowing accurate 

control of Nitrogen gas for sparging and pressure 

transfer of product and purging of tanks, vessels 

and barrels. 

Spare Parts 

Gauge – 30,000 kPa Part No. 301822 

Gauge – Flow 55 l/min Part No. 310362 

Inlet nipple & nut kit – type 50 Part No. 310361 

Outlet connection Part No. 315268 

O-Ring kit T50/60 Part No. 310363 

14


COMET 500 CO2 Greenhouse Kit 

5YEAR 

HF 


Pressure (kPa) Flow3 (l/min) Inlet Outlet Inlet Outlet Other 

301793 Fogg Grade CO2 – 0-15 30,000 – AS 2473 Type 42 (1/2" BSP LH Int) 1/4" NPT RH Int (solenoid valve) PRV 

Features 

• Specifically designed for controlled delivery of 

Fogg Grade CO2. 

• Stainless steel encapsulated seat technology for 

high wear resistance, with fine mesh filter and 

fluoropolymer seat. 

• PTFE coated diaphragm to protect against CO2. 

• Pressure relief valve (PRV) to protect against 

over pressurisation of downstream equipment. 

Applications 

The CO2 Greenhouse Kit is for dispensing Fogg 

Grade CO2 into greenhouses and shade houses to 

promote plant growth. 

Plants convert carbon dioxide to oxygen by the 

photosynthesis process during normal plant growth. 

Very significant increases in yields and plant quality 

can be achieved by increasing the concentration of 

carbon dioxide in the greenhouse atmosphere. 

Spare Parts 

Gauge – 30,000 kPa 301822 

Solenoid valve* 303656 

* NOTE: Solenoid valve warranty is only 1 year 

15


COMET 700 Oxygen & Acetylene Regulators 

5YEAR 

AS 4267 



301637 Oxygen 1000 1,200 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI 1 5/8"-18 UNF RH Ext 

301657 Oxygen 1000 1,200 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI 1 5/8"-18 UNF RH Ext 

301531 Oxygen 400 500 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI 1 5/8"-18 UNF RH Ext 

301595 Oxygen 400 500 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI 1 5/8"-18 UNF RH Ext 

301532 Acetylene 150 200 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext 

Features 

• These revolutionary single-stage regulators 

incorporating our Encapsulated Seat Technology 

(EST), offer steady, precise pressure and flow 

control of Oxygen and Acetylene under all 

conditions. 

• The large, clear, colour-coded gauges enable 

both inlet and delivery to be read on site at a 

glance. 

• In the unlikely event of the regulator failing, the 

pressure gauges will fail safe, being designed to 

ensure that no parts are thrown. 



• Each regulator is clearly colour coded, so that 

the units are used with the gases for which they 

were designed. Further to this, left and righthand 

threads on the inlet and outlet connections 

prevent the use of the regulators with the wrong 

gases. 

• Independently certified to AS4267 -1995. 

Applications 

The COMET 700 regulators are suitable for the 

majority of cutting, welding and heating applications. 

Ideally suited for use with ‘G’ and ‘E’ size Oxygen 

and Acetylene cylinders. 

Spare Parts 

Gauge – 30,000 kPa Oxy 301626 

Gauge – 1,600 kPa Oxy 301660 

Gauge – 600 kPa Oxy 301623 

Gauge – 4,000 kPa Acet 301627 






Inlet – GasGuard nut & nipple kit Oxy 310331 

Inlet – GasGuard nut & nipple kit Acet 310334 



O-Ring kit T10.5 T10/20 301073 

Service tag 315237 



16


COMET 700 Gaugeless Regulators 

5YEAR 



301533 Oxygen 1000 1,200 - - AS 2473 Type 10.5 (5/8" BSP RH Ext) VI 1 5/8"-18 UNF RH Ext 

301603 Oxygen 1000 1,200 - - AS 2473 Type 10.5 (5/8" BSP RH Ext) SI 1 5/8"-18 UNF RH Ext 

301534 Acetylene 150 200 - - AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext 

Features 

• Based on the COMET 700 single stage regulator 

design, but without pressure gauges fitted. 

• Cylinder pressure is indicated by a pin indicator 

on the side of the regulator. 

• The required working pressure is set by aligning 

the edge of the pressure adjusting knob with the 

appropriate mark on the bonnet pressure scale. 



Applications 

Gaugeless models indicate pressure by a strong 

durable brass pin indicator on the side of the 

regulator. The required working pressure is set by 

aligning the edge of the pressure adjusting knob 

with the appropriate mark on the bonnet pressure 

scale. Suitable for most medium to heavy duty 

applications where tough working environments 

mean it is subjected to abuse or rough treatment 

and gauges are often damaged. 

Spare Parts 

Pin indicator kit – Oxygen 301631 

Pin indicator kit – Acetylene 301632 

O-Ring kit T10.5 T10/20 301073 



COMET 700 Point Valve Regulators 

5YEAR 

AS 4267 



301535 Oxygen 1000 1,200 - 1,600 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext 

301536 Acetylene 150 200 - 300 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext 

Features 

• These COMET 700 regulators are designed for 

use on pipeline systems. 

• Encapsulated Seat Technology (EST) offers 

steady, precise pressure and flow control. 

• Fitted with a clear, easy-to-read, colour coded 

delivery pressure gauge which allows for 

precise, accurate setting of required working 

pressure. 

• An inlet pressure gauge is not required as the 

pressure in pipelines is constant. 



• Independently certified to AS4267 -1995. 

Applications 

Suitable for use on pipeline systems with low inlet 

pressures (may be connected to higher inlet 

pressures i.e. Oxygen 20,000 kPa, Acetylene 2,500 

kPa). An inlet pressure gauge is not required as the 

pressure in the pipeline is constant. Ideal for 

educational institutions, workshops and assembly 

lines. 

Spare Parts 

Gauge – 1,600 kPa Oxy 301660 








O-Ring kit T10.5 T10/20 301073 



17


COMET 700 Industrial Regulators 

5YEAR 



310352 Air 1,000 1,200 30,000 1,600 AS 2473 Type 60 (27x2mm Whit Form RH Int) 5/8"-18 UNF RH Ext 

310345 Nitrogen 1,000 1,200 30,000 1,600 AS 2473 Type 50 (24x2mm Whit Form RH Int) 5/8"-18 UNF RH Ext 

301800 Inert gases 800 700 30,000 1,000 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext 

301796 CO2 800 9002 30,000 1,000 AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext 

301797 Hydrogen 800 900 30,000 1,000 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext 

301799 Ethylene 300 30 30,000 30 l/min AS 2473 Type 20 (5/8" BSP LH Ext) Barbed nipple push button 

Features 

• These revolutionary single-stage regulators 

incorporating our Encapsulated Seat 

Technology, offer steady, precise pressure 

and flow control of Industrial gases under all 

conditions. 

• The large, clear, colour-coded gauges enable 

both inlet and delivery to be read on site at 

a glance. 

• In the unlikely event of the regulator failing, 

the pressure gauges will fail safe, being 

designed to ensure that no parts are thrown. 

• Each regulator is clearly colour coded, so that 

the units are used with the gases for which they 

were designed. Further to this, left and righthand 

threads on the inlet and outlet connections 

prevent the use of the regulators with the 

wrong gases. 

• Gauges comply to AS1349. Inlet connections 

comply to AS2473. 

Applications 

Non-fuel gas models (Air and Inert gases, CO2) 

are fitted with pressure relief valves (protects 

against the unlikely event of minor seat failures). 

Air and Nitrogen 

COMET air and nitrogen regulators are suitable for 

most general purpose industrial and laboratory gas 

control applications. Air and nitrogen models are 

fitted with pressure relief valves to protect 

downstream equipment against increases above the 

maximum outlet pressure of the regulator. 

Inert Gases 

Suitable for use with Inert gases such as Helium, 

Argon and Inert gas mixtures. They are not intended 

for use with Oxygen. Suitable for most general 

purpose industrial and laboratory gas control 

applications. 

Carbon Dioxide 

Used for beverage dispensing and gas shielding of 

MIG welding. 

Hydrogen 

Typical applications include cutting, underwater 

cutting, lead burning, plasma arc cutting, chemical 

processing, and laboratory applications. 

Ethylene 

Used extensively in the fruit industry for ripening 

and colouring applications. Can also be used in 

industrial applications involving plastics. Gas flow 

from the outlet is controlled by a push button 

combined into the hose nipple. This special safety 

feature is an automatic shut-off which prevents 

toxic gas from escaping into the atmosphere. 

Spare Parts 

Gauge – 30,000 kPa 301628 

Gauge – 30,000 kPa (C02) 301822 

Gauge – 1,000 kPa 301856 

Gauge – Flow Ethylene 301308 

Gauge – 1,600 kPa 301857 







R25 

Inlet nipple & nut kit – type 50 310338 




Outlet connection – Ethylene 303729 


RG134 

O-Ring kit T10/20 301073 

O-Ring kit T50/60 310363 



18


COMET 750 Dual Stage Regulators 

5YEAR 

2 



301871 Oxygen 1,000 800 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext 

301597 Oxygen 1,000 800 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext 

Features 

• Optimum safety through pre-set first stage 

pressure reduction (approx. 1500 kPa). 

• Highly accurate via sensitive adjustment of 

second stage outlet. 

• Excellent pressure/flow characteristics. 

• Encapsulated Seat Technology in both first and 

second stage. 

• Constant outlet pressure regardless of 

variations of inlet pressure. 

• The regulator is fitted with twin gauges enabling 

clear indication of outlet and inlet pressures. 



Applications 

COMET 750 regulators provide all the advantages of 

two stage control and should be used where precise 

and constant control of outlet pressure is required 

regardless of variations of the inlet pressure – such 

as that which occurs over the life of a cylinder’s 

contents. 

Spare Parts 

Gauge – 30,000 kPa Oxy 301626 

Gauge – 1,600 kPa Oxy 301853 




O-Ring kit T10.5 301073 



COMET 750 Dual Stage Industrial Gas Regulators 

5YEAR 

2 



310356 Air 1,000 700 30,000 1,600 AS 2473 Type 60 (27x2mm Whit Form RH Int) 5/8"-18 UNF RH Ext 

310357 Air 400 300 30,000 600 AS 2473 Type 60 (27x2mm Whit Form RH Int) 5/8"-18 UNF RH Ext 

310350 Nitrogen 1,000 700 30,000 1,600 AS 2473 Type 50 (24x2mm Whit Form RH Int) 5/8"-18 UNF RH Ext 

310351 Nitrogen 400 300 30,000 600 AS 2473 Type 50 (24x2mm Whit Form RH Int) 5/8"-18 UNF RH Ext 

301873 Inert gases 1,000 700 30,000 1,600 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext 

301874 Inert gases 400 300 30,000 600 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext 

301872 CO2 400 2002 30,000 600 AS 2473 Type 30 (.860"-14 TPI RH Int) 1/2" BSP RH Ext 

301875 Hydrogen 800 750 30,000 1,000 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext 

301877 Nitrous Oxide2 800 600 20,000 1,000 AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext 

MIG & TIG Shielding Gases 

310225 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext 

NOTE: To protect your product warranty and to 

ensure a safe, quality repair, use a CIGWELD 

Accredited Service Repair Agent. 

Features 

• Optimum safety through pre-set first stage 

pressure reduction (approx. 1500 kPa). 

• Highly accurate via sensitive adjustment of 

second stage outlet. 

• Excellent pressure/flow characteristics. 

• Encapsulated Seat Technology in both first and 

second stage. 

• Constant outlet pressure regardless of 

variations of inlet pressure. 

• The regulator is fitted with twin gauges enabling 

clear indication of outlet and inlet pressures. 



• Safety ensured with internal and external relief 

devices. 

Spare Parts 

Gauge – 30,000 kPa 301628 

Gauge – 30,000 kPa (C02) 301822 

Gauge – 20,000 kPa (N20) 301299 

Gauge – 600 kPa 301854 

Gauge – 1,600 kPa 301857 

Gauge – 1,000 kPa 301856 

Gauge – 1,000 kPa (N20) 301290 

Gauge – flow 55 lpm 301625 









R25 



Outlet connection – C02 303596 

C02 inlet washer 

RG134 

O-Ring kit T10/20 301073 

O-Ring kit T50/60 310363 

19


COMET 5000 High Outlet Pressure Regulators 

5YEAR 

HP 



301560 Oxygen 3,000 1,600 30,000 4,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) 1/4" Tube fitting 

301561 Oxygen 7,000 1,600 30,000 10,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) 1/4" Tube fitting 

301562 1 Oxygen 20,000 2,000 40,000 30,000 AS 2473 Type 11 (5/8" BSP RH Ext) 1/4" Tube fitting 

310353 Air 3,000 1,600 30,000 4,000 AS 2473 Type 60 (27x2mm Whit Form RH Int) 1/4" Tube fitting 

310354 Air 7,000 1,600 30,000 10,000 AS 2473 Type 60 (27x2mm Whit Form RH Int) 1/4" Tube fitting 

310355 Air 20,000 2,000 50,000 30,000 AS 2473 Type 61 (0.830" – 14 NGO RH Int) 1/4" Tube fitting 

310346 Nitrogen 3,000 1,600 30,000 4,000 AS 2473 Type 50 (24x2mm Whit Form RH Int) 1/4" Tube fitting 

310347 Nitrogen 7,000 1,600 30,000 10,000 AS 2473 Type 50 (24x2mm Whit Form RH Int) 1/4" Tube fitting 

310348 Nitrogen 20,000 2,000 50,000 30,000 AS 2473 Type 51 (1.040" – 14 NGO RH Ext) 1/4" Tube fitting 

301563 Inert gases 3,000 1,600 30,000 4,000 AS 2473 Type 10 (5/8" BSP RH Ext) 1/4" Tube fitting 

301564 Inert gases 7,000 1,600 30,000 10,000 AS 2473 Type 10 (5/8" BSP RH Ext) 1/4" Tube fitting 

301565 1 Inert gases 20,000 2,000 50,000 30,000 AS 2473 Type 11 (5/8" BSP RH Ext) 1/4" Tube fitting 

301722 Hydrogen 7,000 2,200 30,000 10,000 AS 2473 Type 20 (5/8" BSP LH Ext) 1/4" Tube fitting 

Features 

• Based on the COMET regulator design. Provides 

safe and accurate control of pressures up to 

20,000kPa (2,800psi). 

• Pressure relief valves for the 3,000kPa and 

7,000kPa delivery regulators. 

• 20,000 kPa models are fitted with a Type II inlet 

nut for EHP cylinder connection. 

• Special hardened diaphragms for strength and 

accuracy. 

• ‘T’ screw control permits easy pressure settings 

and clear, easy-to-read safety gauges. 

• Tube outlet connectors prevent accidental 

connection to low pressure equipment. 



Applications 

Ideally suited for industrial or laboratory work, 

pneumatic loading of test apparatus, static testing of 

pressure components, pressurising high pressure 

systems or high pressure decanting. 

Spare Parts 

Gauge – 30,000 kPa 301628 

Gauge – 30,000 kPa Oxygen 301626 

Gauge – 40,000 kPa 301823 

Gauge – 50,000 kPa 301824 



Gauge – 30,000 kPa Oxygen Plain 301858 

Gauge – 4,000 kPa 301817 

Gauge – 10,000 kPa 301818 



Inlet nipple – type 11 Oxygen 310284 

Inlet nipple – type 11 Inert 301917 

Inlet nipple & nut kit – Nitrogen, type 50 310338 

Inlet nipple & nut kit – Nitrogen, type 51 310341 

Inlet nipple & nut kit – Air, type 60 310340 

Inlet nipple & nut kit – Air, type 61 310342 




RG40 

Outlet connection 1/4” tube 303710 

O-Ring kit T50/60 310363 

Warning: Pressure relief valves for 301560 and 301561 are set to relieve outlet 

pressures marginally in excess of 3000kPa and 7000kPa respectively. 301562 

is not fitted with a pressure relief valve. When using these regulators to 

pressurise a closed system it is recommended to fit an independent safety 

valve to protect downstream equipment and ensure operator safety. This safety 

valve must be set at or below the maximum test pressure of the system and 

equipment. 



20


Compact High Flow Regulator - Oxygen 

2YEAR 

HF 



TR92 Oxygen 1,100 3,200 30,000 2,500 1" BSP RH Int 5/8" BSP RH Ext 

Features 

• Designed for use on either cylinders or manifold 

systems which operate on full cylinder pressure. 

• Rear entry connection provides easy fitting to 

permanent installations. 

• “T” Screw control gives positive, precise 

adjustment. 

• Use adaptor Part No. 360117 (1” BSP RH Ext 

to 5/8” BSP RH Ext), for cylinder connection. 

Note: TR92 incorporates a special compensation device which 

automatically reduces outlet pressure variance as the cylinder 

empties. Regulator is Australian made, and manufactured to a 

CIGWELD standard which ensures safety and quality. 

Applications 

This high flow regulator is suitable for most 

manifold high flow applications such as heavy 

heating, machine cutting, heavy cutting (i.e. above 

400 mm), plate splitting, mechanical welding, “J” 

grooving, etc. The TR92 is particularly suited to 

Oxygen enrichment or Oxygen injection applications. 

Ideally suited to high pressure manifold systems and 

“G” size cylinder packs. 

Spare Parts 

Gauge – 30,000 kPa 301626 

Gauge – 1,600 kPa 301853 

Adaptor for cylinder connection 360117 



Compact High Flow Regulator - Oxygen (Pipeline) 

2YEAR 

HF 



TR64 Oxygen 1,100 2,100 - 1,600 1" BSP RH Int 5/8" BSP RH Ext 

Features 

• Designed to supply and accurately control high 

flow rates where the inlet pressures remain 

between 1000-2500 kPa e.g. liquid vessel 

supply. 

• Fitted with a clear, easy to read outlet pressure 

gauge. 

• Inlet pressure gauge not required because inlet 

pressure is constant in pipelines. 


permanent installations. 

• Regulator is manufactured to a CIGWELD 

standard which ensures safety and quality. 

Applications 

This regulator is suited for use on all Oxygen high 

flow pipelines. Particularly suited to heavy heating, 

machine cutting where multiple blowpipes are used. 

Also suitable for heavy cutting, plate splitting, 

mechanical welding and “J” grooving. Ideal for large 

industrial applications. 

Spare Parts 

Gauge – 1,600 kPa 301853 



21


Compact High Flow Regulator - Acetylene 

2YEAR 

HF 



TR93 Acetylene 150 500 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-BSP LH Ext 

Features 

• Designed for use on either acetylene cylinders 

or manifold systems which operate on full 

cylinder pressure. 


permanent installations and gas cylinder packs. 

• High flow rate up to 500 l/min. 

Applications 

This high flow regulator is ideal for most 

applications such as heavy heating, machine cutting, 

plate splitting, mechanical welding, ‘J’ grooving, etc. 

Spare Parts 

Gauge – 4,000 kPa Part No 301627 

Gauge – 300 kPa Part No 301624 



COMET 310SR High Flow CO 2 Regulators 

5YEAR 

HF 



310099 CO2 400 450 30,000 600 AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext 

(Adjustable) 

310100 CO2 400 Flowmeter 30,000 - AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext 

(Preset) 60 l/min 

310102 CO2 400 50 30,000 50 l/min AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext 

(Adjustable) 

Flow Gauge 

Features 

• Designed specifically for high flow CO2 

applications. 

• Unique design eliminates the need for a heater. 

• Factory set maximum outlet pressure (captive 

control knob on adjustable models prevents loss 

and tampering). 

• Machined Aluminium body and bonnet. 

• Relief valve protects against minor seat failures 

(not designed to protect downstream 

equipment). 

• Sintered inlet filter. 

• Maximum working pressure compatible with 

AS2473 inlet fittings. 

• Part Numbers 310100 and 310102 are 

recommended for MIG welding applications. 

Applications 

CO2 shielding gas applications (particularly high gas 

flow requirements such as heavy flux cored 

welding); high flow beverage dispensing; scientific 

and experimental applications/laboratories; and 

general industry CO2 applications. 

Spare Parts 

Gauge – 30,000 kPa 301822 

Gauge – 600 kPa 301854 

Gauge – flow 301625 



R25 

Outlet connection for P/N310099, 310100 303209 

Outlet connection for P/N 310102 303249 



22


COMET Welding Flowmeters 

5YEAR 



301710 Argon 1-15 l/min - - 5/8"-18 UNF RH Int 5/8"-18 UNF RH Ext 

301711 Argon & CO2 10-40 l/min - - 5/8"-18 UNF RH Int 5/8"-18 UNF RH Ext 

Features 

• Incorporates durable impact resistant 

polycarbonate outer and metering tubes, an inlet 

filter and a fail safe shroud which will vent 

excessive pressure should it occur within the 

flowmeter assembly. 

• Initially designed for medical application, 

COMET welding flowmeters have built in safety, 

reliability and accuracy. 

• Not sensitive to back pressure. 

• Maximum working pressure 600 kPa. 

Calibrated for 200 kPa. 

• Fine flow adjustment valve which also provides 

an “ON-OFF” facility. 

Applications 

Two models are available to provide fine adjustment 

control and flow measurement for shielding gases in 

MIG and TIG welding or other specialised low flow 

gas applications. 

Spare Parts 

Flow tube kit 1-15 lpm 310281 

Flow tube kit 10-40 lpm 310282 

Control valve kit 301825 

Shroud kit 301827 



301710 1 - 15 l/min 301711 10 - 40 l/min 

23

Comet Blowpipes 

Cutting Attachments 

and Consumables 

GEQBCC Rev 1 


Introduction 






Our Professional COMET Blowpipe and Cutting Attachment range is 

proof of this commitment to deliver quality equipment that exceeds 

expectations. A wealth of features and options make this equipment 

the perfect choice for the serious welding professional. 

CIGWELD COMET 3 Blowpipe System 

The COMET 3 Blowpipe System offers a range of gas equipment 

that is well renowned for its safety and performance excellence and 

features flexible multi-fuel and multi-process capability. 

The system is made up of the COMET 3 Blowpipe and attachments, 

together with a broad range of accessories to cover the wide variety 

of welding, cutting and heating applications using Oxy-Acetylene, 

Oxy-LPG or Natural Gas. 

For gas welding and brazing, there is a range of swaged welding tips 

to cater for the smallest sheet metal welding job up to 12mm plate 

thickness. The extensive cutting nozzle range covers applications 

such as standard cutting, rivet cutting, gouging, sheet metal cutting 

and heating. 

COMET Gas equipment complies with Australian Standard AS4839 – 

2001 “The safe use of portable and mobile oxy-fuel gas systems for 

welding, cutting, heating and allied processes”. The standard specifies 

the selection, operation and maintenance procedures for oxy-fuel hand 

held or portable equipment and addresses many issues concerning its 

everyday use. 

The experience gained and commitment to manufacturing products 

of unrivalled quality has allowed CIGWELD to become the recognised 

industry standard and continues to be by far the market leader in 

Australia and near Pacific regions. 





COMET 3 Blowpipe System 4 

Blowpipes 6 

COMET 3 Blowpipe - Heavy Duty 6 

COMET 3 Mixer 7 

Cutting Attachments 8 

COMET 3 Heavy Duty Cutting Attachment 8 

COMET Multi-purpose Cutting Torch 10 

Nozzles 11 

COMET Taper Seat Cutting Nozzles 11 

COMET Type 41 Cutting Nozzles 12 

COMET Type 44 Cutting Nozzles 13 

COLT Type 90 Cutting Nozzles 14 

3-Seat Cutting Nozzles (Machine Cutting) 15 

Welding & Heating Tips 16 

COMET Oxy/Acetylene Welding Tips 16 

COMET Oxy/LP Gas Brazing Tips 16 

COLT Sheetmetal Welding, Brazing & Heating Tips 16 

COMET Superheating Tips - Oxy/Acetylene 17 

COMET Superheating Tips - Oxy/LP Gas 18 

Accessories 19 

COMET Superheating Barrels 19 

Air Fuel Tips 19 

Key to Icons 

5YEAR 

Warranty: This equipment is manufactured to stringent CIGWELD quality 

standards and is backed by a conditional warranty period as indicated. 

Valve-in-Valve 

Suitable for cutting 

Suitable for heating 

Suitable for welding/brazing 

3

COMET 3 Blowpipe System 

Acetylene Swaged 

Welding Tips 

LP Gas Swaged Welding 

Tips 

Size 32 307006 

Size 26 307005 

Size 20 307004 

Size 15 307059 

Size 8 307068 

Size 15 307003 

Size 12 307002 

Size 10 307001 

Size 8 307000 

Heating 

Acetylene 

Heating 

LP Gas 

Rivet 

Cutting 

Gouging 

Acetylene 

Nozzles 

Sheet 

Metal 

Cutting 

LP Gas 

Cutting 

Acetylene 

Gouging 

Acetylene 

Gouging 

LP Gas 

Size 6 307057 

Size 4 307056 

Acetylene 

Heating Tips 

Roller Guide 

308729 

Radius Bar 

308752 

SHA1 

307121 

SHA2 

307122 

LP Gas 

Heating Tips 

450mm 307124 

Barrels 

700mm 307125 

SHP1 

307120 

SHP2 

307119 

735mm 307123 

LP Gas 

Heating Tips 

450mm 307124 

SHP3 

307118 

SHP4 

307117 

700mm 307125 

735mm 307123 

4

COMET 3 Blowpipe System 

COMET Accessories 

Welding 

Mixer 10mm (3/8”) Type 550 

304002 

COMET Gas Kit Toolbox 

308888 

COMET 3 Cutting Attachment (Multi Fuel) 

304005 

Cutting 

Gouging 

Heating 

Gas Economiser (Acet or LP Gas) 

308503 

Flint Lighter 

308789 

Three Flint Lighter 

308832 

Heating Tip 

307007 


304002 

Heating 

Electronic Lighter 

308700 

COMET 3 Blowpipe 

304001 

F6-308777 


304003 

Injector 13mm (1/2”) LP Gas/Natural Gas Type 574 

304166 

Super Heating 

COMET Blowpipe Mounted 

Flashback Arrestors 

F6-308778 

F2B-308854 

F2B-308853 

F6Q Quick-Connect 

308363 

F6Q Quick-Connect 

308362 

85-10B-308861 

85-10B-308862 

5

Blowpipes 

COMET 3 Blowpipe - Heavy Duty 

5YEAR 

Features and Benefits 

Two-stage valves give precise gas control from the 

smallest welding tip to the largest heating tip. 

Permits fine sensitive control for delicate welding 

jobs and easy lighting up, to flows of up to 600 

l/min for the heaviest heating job. 

A non-rotating valve spindle drastically minimises 

wear. 

Due to ‘O’ ring seals, only hand tightening is 

required to connect the mixer or cutting attachment 

to the handle. 

Locking teeth secure re-positioning with hand 

tightening. 

Handle shape gives comfortable positive grip. 

Left hand/right hand threads prevent incorrect hose 

connection. 

Colour coded control knobs are fitted for maximum 

safety and ease of operation, even when wearing 

welding gloves. 

Can be purchased as a single item or as part of a 

cutting and welding outfit. 

The COMET 3 Blowpipe when used with appropriate attachments is suitable for 

fusion welding, brazing, soldering, heating, hand cutting, sheet metal cutting 

and rivet cutting. 


Part No: Description Fuel gas type Connections Weight 

304001 COMET 3 Blowpipe All 5/8”-18UNF 620g 

Spare Parts 

Control valve kit Part No: 304009 

Handle halves kit Part No: 304012 

NOTE: To protect your product warranty and to ensure a safe, quality 

repair, use a CIGWELD Accredited Gas Service Provider. 

Small seat open; Large seat closed 

Spring prevents large seat from opening while 

adjustment is made with small seat. This gives 

exceptionally sensitive control for fine flame adjustment. 

valve in valve 

Both seats open for large flows 

When the small seat opens fully the large seat then 

starts to operate, quickly providing large flows to 

approximately 130 l/min (270 cu ft/h) of acetylene and 

oxygen in approximately one turn. Immediate springloaded 

seat is free to rotate, saving wear on fixed seat. 

6

Blowpipes 

COMET 3 Mixer 

5YEAR 


Hand tightening for easy attachment onto COMET 3 

Blowpipe. (‘0’ ring seals ensure a perfect gas-tight 

connection every time). 

Large flutes on mixer give easy positive handling, 

even when wearing welding gloves. 

Type 550 

Mixer 550 and 570 can be used with either 

Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. 

Mixer 574 is an injector mixer design for Oxy/LP 

gas or Oxy/Natural gas and used for heavy duty 

high flow applications. For use with SHP3 and 

SHP4 superheating tips only. 

Type 570 

No change required when altering fuel gas, other 

than the type of tip, hose and regulator required. 

Offers high resistance to backfire, regardless of the 

gas type or flow setting. 

Spare Parts 

Small O-ring for attach/mixer Part No: 7964006 

Large O-ring for attach/mixer Part No: OR28 

O-ring kit Part No: 304013 


repair, use a CIGWELD Accredited Gas Service Repair Provider. 

Mixer 550 is used for welding and light heating. Mixer 570 and 574 are used 

for heavy heating applications. 


Type 574 

Part No: Description Fuel gas Welding Weight 

type capacity 

304002 COMET 3 Mixer All up to 25mm 165g 

Type 550 

304003 COMET 3 Mixer All – 163g 

Type 570 

304166 COMET 3 Mixer LP/Nat Gas – 278g 

Type 574 

7

Cutting Attachments 

COMET 3 Heavy Duty Cutting Attachment 

5 

YEAR 


Attaches quickly and easily to COMET 3 Blowpipe 

by hand (no spanner required). 

“Locking teeth” enable the attachment to be 

re-positioned. 

Tapered seat head allows multi-positioning of 

gouging nozzle. 

Cutting oxygen lever securely fitted to the body for 

ease of operation. 

Twin tube construction gives good visibility. 

Unique multi-mixer design accommodates 

Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. 

Large flutes on hand tightening nut for a better 

grip when wearing welding gloves. 

For use with type 40 nozzles. 

Spare Parts 

Control valve kit Part No: 304010 

Cutting Oxygen valve kit Part No: 304015 

Lever replacement kit Part No: 304011 

Nozzle nut Part No: 304014 

Large O-ring for attach/mixer Part No: OR28 

Small O-ring for attach/mixer Part No: 7964006 

O-ring kit Part No: 304013 


repair, use a CIGWELD Accredited Gas Service Repair Provider. 

Suitable for the following processes: hand cutting, sheet metal cutting, rivet 

cutting, heating and gouging. 


Part No: Description Fuel gas Cutting Cutting Weight 

type capacity nozzle 

304005 COMET 3 Cutting All up to 150mm Type 41 & 44 633g 

Attachment HD 

8

COMET 

3 

MULTI-PURPOSE 

HEAVY DUTY CUTTING TORCH 

Colour coded control 

valves for easy gas 


Cutting oxygen valve design allows 

flow control from a slow bleed to 

full capacity - ideal for piercing. 

Stainless steel cutting oxygen 

lever with lock down latch. 

Twin stainless steel tubes provide 

strength & resistance to tough 

working conditions. 

Precision machined head 

ensures a gas tight seal with Type 

41 & 44 cutting nozzles. 

www.cigweld.com.au

Quality you can see 

CIGWELD’s COMET Multi-purpose cutting torch has been upgraded. 

The Multipurpose 3 (MP3) heavy duty cutting torch range now consists of 

two (2) versions and will continue to use the existing part numbers (refer chart). 

This US manufactured Multi-purpose Cutting Torch can be used in a wide variety of heavy industrial applications that include heavy duty 

cutting, gouging, steel construction, foundry, demolition and scrap cutting. A universal multi-fuel mixer allows the torch to operate with 

Oxy/Acet, Oxy/LPG & Oxy/ Natural gas without the need to change the mixer. 

These cutting torches are available with a 90° & 180° head and for those hard to reach places the length of the torch can be extended an 

additional 1.6 meters with a factory supplied extension kit.* 

FEATURES 

•Twin Stainless steel tubes are silver brazed into the head 

and valve body, providing both strength and protection 

against dangerous gas leaks. 

• Universal Multi fuel mixer is suitable for use with 

Acetylene, LP Gas & Natural Gas. 

• Cutting oxygen valve has been designed to allow flow control 

from a slow bleed to full capacity - Ideal for piercing. 

• Cutting capacity up to 300mm. 

• Contoured brass handle with ribs provide a secure grip. 

• Stainless steel cutting oxygen lever that incorporates a 

lock down button for extended cutting operations. 

• Suitable for uses with Type 41 and Type 44 

Cutting Nozzles. 

• The preheat control valves are colour coded for oxygen 

and fuel gas identification. 

• The torch hose connections have right hand thread for 

oxygen and left hand thread for fuel that prevents 

incorrect connection of gas. 

PART NO: 

DESCRIPTION 

FUEL GAS 

TYPE 

HANDLE LENGTH HEAD ANGLE 

CUTTING 

CAPACITY 

CUTTING 

NOZZLE 

SUITABILITY 

CONNECTIONS 

WEIGHT 

304141 

COMET 

Multipurpose 

All Brass 530mm 90° 

Up to 

300mm 

Type 41 & 

Type 44 

5/8” 18UNF 1.4kg 

304143 

COMET 

Multipurpose 

All Brass 920mm 180° 

Up to 

300mm 

Type 41 & 

Type 44 

5/8” 18UNF 1.8kg 

304333 Extension Kit* 

Up to 

1600mm 

*CIGWELD recommends that an extension kit should only be fitted by a CIGWELD accredited service provider. 

OPERATING CONDITIONS 

Because of the large flow capacity of the COMET Multi-purpose 3 torch, it is important to ensure that the regulators, hoses and 

flashback arrestors do not restrict the flow of gas. 

The regulators should be in good working order and capable of supplying Oxygen and Fuel gases as specified for each cutting nozzle. 

The length of hose should be kept to a minimum, and if necessary, larger diameter hoses and fittings should be used. 

When fitting flashback arrestors to the system, it is important to select units that provide 

the required flow conditions of the nozzle to be used. 

Flow/pressure restrictions may cause sub-standard nozzle performance or flame 

instability which may lead to backfiring or flashbacks. 





Customer Care 

Tel: 1300 654 674 Fax: +61 3 9474 7391 



Tel: +61 3 9474 7508 Fax: +61 3 9474 7488 


Malaysia - 

Victor Technologies 

Lot 151, Jalan Industri 3/5A 

Rawang Integrated Industrial Park, 

Jln Batu Arang 

48000 Rawang Selangor Darul Ehsan 

West Malaysia 

Tel: + 60 3 6092 2988 Fax: +60 3 6092 1085 

www.victortechnologies.asia 

Indonesia - 


JL Angsana II Blok AE No.28 

Delta Silicon - Cikarang 

Bekasi, 17550 

Indonesia 

Tel: +62 21 8990 6095 Fax: +62 21 8990 6096 


China - 


Unit 4F2, Zhao Feng Universal Building, 

No. 1800 West Zhongshan Road, 

Xuhui District, Shanghai 200235 

China 

Tel: +86 21 6407 2626 Fax: +86 21 6448 3032 


In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 (Victor Technologies International) reserves the right to change the specifications or design on any of its products without prior notice.

COMET NOZZLES 

Type 41/44 

Precision machined 

taper seat 

Manufactured from 

copper for durability 

and heat dissipation 

Cutting nozzle identification 

showing brand, type, size, 

pressures and plate thickness 

High Performance smooth mirror 

finish gas passages produces a 

superior oxygen jet stream. 

www.cigweld.com.au

Quality you can see 

From the moment you fire up your torch, you can see the quality in our new premium 

line of US-made cutting nozzles. There are three types of nozzles in our Comet range. 

Type 41 Oxy/Acet Cutting Nozzles 

Ideal for hand cutting across a range of applications, the CIGWELD Comet 

Type 41 standard speed is a copper oxy/acetylene cutting nozzle with gas 

passageways produced by the swaging process. 

Made from copper, the Type 41 nozzle dissipates heat far more effectively 

than other materials – which results in less slag adhesion and keeps the 

face of the cutting nozzle cooler therefore extending the life of your nozzle. 

These hard wearing nozzles produce a narrow kerf, which means cleaner, 

smoother lines whether you’re cutting by hand, or using a profile cutting machine. 

The latest technology 

It’s all down to the swaging technology. With a longer, more uniform 

oxygen jet stream than ever before, you’re guaranteed a superior cut with 

our Type 41 nozzle. Touch your torch to the metal and you’ll see what we 

mean, the end result will be a perfect cut with reduced top edge melt. 

What is swaging? 

Swaging is a method of compressing 

copper to produce contoured mirror 

finished gas ports. Firstly, oversized 

holes are drilled in a nozzle blank. Fine 

wires are then placed in these holes 

and the copper is forced down over 

them. When the wires are withdrawn, 

they leave long, contoured passageways 

with a smooth mirror finish. This allows 

the nozzle to produce a much longer 

oxygen jet stream, a narrower kerf and 

a higher quality cut. 

Features 

• Long, smooth, uniform oxygen jet stream 

• Manufactured from copper for durability and better heat 

dissipation 

• Copper nozzles produce a clean cut and smooth 

surface finish 

Type 44 Oxy/LPG Cutting Nozzles 

Ideal for profile cutting machines often found in fabrication workshops, 

the new CIGWELD Comet Type 44 Standard Speed is an oxy/LPG 

(propane) cutting nozzle with a copper outer sheath and a brass inner. 

Features 

• Multiple pre heat slots surrounding a central cutting oxygen hole 

• These slots have a larger cross sectional area and are on a 

larger perimeter than the pre-heat holes of the Type 41 

• This gives the lower flame velocity that is essential 

for LPG and natural gas to hang onto the nozzle face 

Type 44 Oxy/LPG Hi-Speed Cutting Nozzles 

With all the benefits of the standard Type 44, the High Speed version 

gives you improved cutting speeds up to 50% - ideal if you’re stripping 

metal plate and need it in half the time. 

Features 

• A small taper in the end of the nozzle that controls the expansion 

of the oxygen jet stream 

• Combined with the higher oxygen pressure this produces 

a narrower kerf 

• Less metal is consumed, resulting in an increased 

cutting speed with no loss of quality to the 

cut surface

COMET Type 41 Cutting Nozzles 

Part Number Size Plate Thickness (mm) 

Gas Consumption Rates (L/min) 

Fuel Gas 

L/min @ 100 kPa 

Total Oxygen 

Flow & Pressure 

L/min @ kPa 

306046 6 1 - 6 2.0 14 (200) 

306047 8 6 - 10 3.4 22 (200) 

306048 12 12 - 20 4.0 39 (200) 

306049 15 25 - 75 7.1 85 (350) 

306050 20 100 - 125 9.1 172 (400) 

306051 24 150 - 200 12.5 300 (500) 

306052 32 225 - 300 20.1 560 (600) 


Part Number Size Plate Thickness (mm) 


Fuel Gas 


Total Oxygen 


L/min @ kPa 

306025 6 3 - 6 2.3 14 (200) 

306026 8 6 - 12 3.4 28 (200) 

306028 12 12 - 20 4.8 53 (250) 

306029 15 25 - 75 5.7 107 (400) 

306030 20 100 - 125 6.2 181 (400) 

306031 24 150 - 200 9.1 325 (500) 

306032 32 225 - 300 14.2 614 (600) 

COMET Type 44 High Speed 

Cutting Nozzles 

Part Number 

Size 

Plate Thickness 

(mm) 

Fuel Gas 



Total Oxygen 


L/min @ kPa 

Cutting Speed 

mm/min 

306018 6HS 6 - 8 5.1 56 (650) 559 - 762 

306019 8HS 8 - 20 5.0 79 (650) 457 - 711 

306021 12HS 25 - 75 6.5 116 (650) 305 - 610 

306022 15HS 75 - 150 6.2 212 (650) 127 - 254 

306023 20HS 150 - 250 7.6 286 (650) 102 - 152

Nozzles 

COMET Taper Seat Cutting Nozzles 

Nozzles are the vital component of flame cutting 

equipment. They provide the preheating flames to raise 

the steel to ignition temperatures and direct the jet of 

oxygen on to the heated area to perform the cutting 

process. To achieve this result in the most efficient 

way, COMET nozzles have the following features: 

Longer nozzle life - the high brass content and 

advanced manufacturing techniques give COMET taper 

seat nozzles an in-built quality. 

Better quality cutting - the mirror smooth finish of the 

gas ports assures stable gas flows and superior 

cutting oxygen stream. Cuts are clean smooth with the 

narrowest kerf width. 

Less slag adhesion - high copper content of sizes 20, 

24 etc. conducts heat away from the nozzles face. The 

nozzle keeps relatively cool and slag adherence to the 

nozzle face is reduced. 

LPG (propane) flames do not blow off - taper seat LPG 

nozzles have slotted preheat ports which cause a 

turbulence in the gas flow enabling the flame to hang 

on to the nozzle. 

Faster nozzle attachment - easy change of position for 

bent nozzles. Only one nut is tightened to give perfect 

seating with taper seat nozzles. 

Individual flame testing of COMET nozzles guarantees 

consistent high quality performance. 

Small sizes of taper seat acetylene nozzles are 

machined from high quality brass so that the small 

preheat holes will withstand continuous cleaning. 

Brass nozzles stay better longer for these moderate 

heat applications. In all nozzles preheat gas 

consumption is reduced because high velocity preheat 

ports ensure that the flame travels at high speed from 

the exit ports to the work. Wider seating areas ensures 

gas tight seals with less tightening. 

Standard Nozzles 

CIGWELD standard taper seat nozzles are primarily designed for hand cutting 

and precision machine cutting. The number of preheat holes provide for a better 

distribution of the preheat flames required in profile cutting. Standard nozzles 

produce a very uniform kerf surface and kerf width under any recommended 

conditions. 

Hi-Speed Nozzles 

Where speed is the prime consideration, 

when machine cutting eg. in plate splitting 

operations, Hi-Speed nozzles offer very 

definite economies. Hi-Speed nozzles cut 

a narrower kerf, less metal is consumed 

and consequently less cutting oxygen is 

required. Gas savings of between 20% and 

40% per metre of steel cut are consistently 

gained with up to 50% increase in cutting 

speed, with no loss of quality. 

Maintenance Instructions for Nozzles 

One piece Acetylene nozzle 

Two piece LP gas nozzle 

Standard Tip 

Uncontrolled 

expansion of 

cutting oxygen 

Hi-Speed Tip 

Cutting oxygen 

controlled in 

tapered passage 

Do not mistreat the nozzle. Do not use it as a hammer or as a lever to pry away 

cut portions of metal. 

To clear the orifices, special nozzle cleaning reamers are obtainable from 

CIGWELD Distributors. 

It is strongly recommended that these be used in preference to other means. 

Should nozzle cleaning reamers not be available, then use a drill one size smaller 

than the orifice and work it up and down without twisting. The drill should be held 

in a pin vice, if it does not enter easily, start with a smaller drill with the same 

procedure, increasing the size of drill until the correct size is used. 

It is most important that the small holes at the seating end of the nozzles are not 

enlarged in any way. 

NOTE: Effective preheat flame shape and cutting oxygen can only be maintained when the edges of the 

orifice are sharp and square. If a nozzle becomes damaged on the end, rub it down with a piece of fine 

emery paper over a plate of glass, holding the nozzle at right angels to the glass. The orifices should be 

cleaned out as described above. Provision is made in the design of the nozzle to make reconditioning 

possible, as much as 3mm may be removed before the nozzle becomes unserviceable. 

DO NOT use old pieces of wire, reamers or brooches to clean out pre-heat and cutting stream orifices. 

DO NOT interfere in any way with the seating surfaces either on the nozzles or in the blowpipe head. 

10

Nozzles 


Oxy/Acetylene specifications 

Standard speed cutting nozzles 

CIGWELD Part No. Size Plate Fuel gas flow Total Oxygen 

Type 41 

thickness l/min@100kPa flow & pressure 

l/min@kPa 

Standard: 306046 6 1-6 2.0 11(200) 

for use 306047 8 6-10 3.5 20(200) 

with 306048 12 12-20 4.0 38(200) 

COMET 3 306049 15 25-75 7.0 75(350) 

and Multi- 306050 20 100-125 9.0 134(400) 

purpose 306051* 24 150-200 12.5 232(500) 

306052* 32 ± 225-300 20.0 420(600) 

306053* 48 ± 300-400 45.0 945(650) 

Hi-speed speed cutting nozzles 

CIGWELD Part No. Size Plate Fuel gas flow Total Oxygen Cutting speed 

Type 41 thickness l/min@100kPa flow & pressure mm/min † 

l/min@kPa 

Hi-speed: 306069 6HS 6-8 6.0 31(650) 700 

for use 306070 8HS 8-20 6.0 50(650) 700-550 

with 306071 12HS 25-75 10.0 107(650) 500-300 

cutting 306072 15HS 75-150 12.0 158(650) 300-200 

machines 306073* 20HS 150-250 13.0 250(650) 200-100 

306074* 24HS 250-300 18.0 320(650) 90 

NOTE: Preheat oxygen pressure for all hi-speed nozzles = 200kPa 

Gouging nozzles 

CIGWELD 

Type 41 

Part No. Size Fuel gas flow 

l/min@100kPa 

Total Oxygen 

flow & pressure 

l/min@kPa 

Gouging: 306035 32GB 15.0 61(500) 

for use with 306036* 48GB ± 18.0 85(600) 

COMET 3 and 306037* 64GB ± 20.0 112(650) 

Multipurpose 306038 32GS 15.0 61(500) 

306077 60DG 

Sheet metal nozzle 


Type 41 


l/min@100kPa 

Total Oxygen 


l/min@kPa 

Sheet Metal: 306067 6SM 1.5 9(200) 

for use with 

COMET 3 and 

Multipurpose 

Rivet cutting nozzle 


Type 41 


l/min@100kPa 

Total Oxygen 


l/min@kPa 

Rivet Cutting: 306076* 15RC 10.0 80(400) 

for use with 

* Manufactured from copper 

COMET 3 and 

± For use with COMET Multi-Purpose ONLY 

† Cutting speeds are average values for drop cuts on clean plate with nozzles Multipurpose 

in good condition-variations could be expected due to actual working conditions. 

NB: Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). The values indicated are typical operating conditions & can be increased or decreased to suit particular applications. 

11

Nozzles 


Oxy/LP gas or Natural gas specifications 


CIGWELD Part No. Size Plate Fuel gas flow Total Oxygen 

Type 44 thickness l/min@100kPa flow & pressure 

l/min@kPa 

Standard: 306025 6 3-6 2.0 17(200) 

for use 306026 8 6-12 3.5 30(200) 

with 306028 12 12-20 4.5 58(250) 

COMET 3 306029 15 25-75 5.5 99(400) 

and 306030 20 100-125 6.5 171(400) 

Multi- 306031 24 150-200 9.0 256(500) 

purpose 306032 32± 225-300 14.0 456(600) 

Hi-speed speed cutting nozzles 

CIGWELD Part No. Size Plate Fuel gas flow Total Oxygen Cutting speed 

Type 44 thickness l/min@100kPa flow & pressure mm/min † 

l/min@kPa 

Hi-speed: 306018 6HS 6-8 5.0 45(650) 550 

for use on 306019 8HS 8-20 5.0 64(650) 550-500 

cutting 306021 12HS 25-75 6.5 122(650) 500-300 

machines 306022 15HS 75-150 7.0 173(650) 300-200 

306023 20HS 150-250 8.0 267(650) 200-100 

306024 24HS 250-300 12.0 350(650) 90 

NOTE: Pre-heat oxygen pressure for all hi-speed nozzles = 200kPa 

Gouging nozzles 

CIGWELD Part No. Size 

Type 44 

Fuel gas flow 

l/min@100kPa 

Total Oxygen 


l/min@kPa 

Gouging: 306033 32GS 12.0 94(500) 

for use 306054 32GB 12.0 94(500) 

with 306055 48GB ± 13.0 120(600) 

COMET 3 306056 64GB ± 15.0 150(650) 

and 

Multipurpose 

DG= Deep Gouging 

GB= Gouging - Bent 

GS= Gouging - Straight 

SM= Sheet Metal 

RC= Rivet Cutting 

HS= High Speed 

± For use with COMET Multi-Purpose only 

† Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition - variations could be 

expected due to actual working conditions. 

NB. Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). 

The values indicated are typical operating conditions and can be increased or decreased to suit particular applications. 

12

3 Seat Cutting Nozzles - Machine Cutting 

Nozzles 


Small Kerf. 

Limited under and upper edge slag. 

Limited upper edge melt. 

Cutting operation with high speed. 

Steady and safe cutting operation. 

Cutting operation with small amount of gas. 

High speed divergent nozzles with stainless steel 

insert for improved performance and nozzle life. 

CIGWELD has a long established relationship with Koike 

Senso in Japan. Koike has developed a world-wide 

reputation as a leading manufacturer of gas cutting 

machines. Much of this reputation stems from their 

ability to manufacture cutting nozzles of the highest 

quality specifically for use with cutting machines, for 

example koike high speed cutting nozzles are a divergent 

type with a stainless steel insert screwed into the tip end 

of the cutting oxygen port. This maintains a constant 

high quality cutting performance that also improves 

nozzle life up to 5 times that of a conventional nozzle. 

Oxy/Acetylene cutting nozzle 

Oxy/Acetylene specifications 


Part No. Plate Tip No. Cutting Oxygen kPa Fuel Kerf 

thickness(mm) size speed (mm) Cutting PR-Heat kPa width (mm) 

306114 -5 00 -600 140 140 20 1.0 

306115 5-10 0 660-550 200 200 20 1.3 

306116 10-15 1 550-490 280 280 20 1.8 

306117 15-30 2 490-400 300 300 20 2.0 

306118 30-40 3 400-350 300 300 20 2.3 

306119 40-50 4 350-320 300 300 25 2.8 

306120 50-100 5 320-200 400 400 35 3.0 

306121 100-150 6 200-150 450 450 40 3.6 

306122 150-250 7 150-80 450 450 40 4.1 

306123 250-300 8 80-45 450 450 40 4.3 

Hi-speed cutting nozzles 



306124 -5 00 -750 700 140 20 0.8 

306125 5-10 0 700-680 700 200 20 1.3 

306126 10-15 1 680-600 700 280 20 1.3 

306127 15-30 2 600-500 700 300 20 1.8 

306128 30-40 3 500-450 700 300 20 2.0 

306129 40-50 4 450-400 700 300 25 2.6 

306130 50-100 5 400-260 700 400 35 2.8 

Oxy/LP gas or Natural gas specifications 




306097 5-10 0 660-550 210 200 20 1.3 

306098 10-15 1 550-490 280 280 20 1.8 

306099 15-30 2 490-400 315 315 20 2.0 

306100 30-40 3 400-350 315 315 20 2.3 

306101 40-50 4 350-320 315 315 25 2.8 

306102 50-100 5 320-200 385 385 35 3.0 

306103 100-150 6 200-150 455 455 40 3.6 

Hi-speed cutting nozzles 

Oxy/LP gas cutting nozzle 



306104 -5 00 -750 700 140 20 0.8 

306105 5-10 0 700-680 700 200 20 1.3 

306106 10-15 1 680-600 700 280 20 1.3 

306107 15-30 2 600-500 700 315 20 1.8 

306108 30-40 3 500-450 700 315 20 2.0 

306109 40-50 4 450-400 700 315 25 2.6 

306110 50-100 5 400-260 700 485 35 2.8 

306111 100-150 6 260-180 700 455 40 3.6 

306112 150-250 7 180-110 700 455 40 4.6 

13

Welding & Heating Tips 

COMET Oxy/Acetylene Welding Tips 

Type 551 specifications 

Size 32 

Size 26 

Size 20 

Size 15 

Size 12 

Size 10 

Size 8 

Size 6 

Size 4 

Part Model Tip Steel Pressure kPa Pressure kPa Consumption 

No. No. size thickness(mm) oxygen acetylene each gas (l/min) 

307056 551 4 0.9 50 50 1.5 

307057 551 6 1.2 50 50 1.5 

307000 551 8 2.0 50 50 2.0 

307001 551 10 2.6 50 50 3.0 

307002 551 12 3.2-4.0 50 50 4.0 

307003 551 15 5.0-6.5 50 50 6.5 

307004 551 20 8.2-10.0 50 50 12.0 

307005 551 26 13-19 50 50 22.0 

307006 551 32 25 100 100 38.0 

307026 551 8-32 2.0-25 - - - 

COMET Oxy/LP Gas Brazing Tips 

Type 554 specifications 

Size 15 

Part Model Tip Steel Pressure kPa Pressure kPa 

No. No. size thickness(mm) oxygen LP Gas 

307068 554 8 2.0 50 50 

307059 554 15 5.0-6.5 50 50 

Size 8 

14


COMET Superheating Tips - Oxy/Acetylene 


Part No. 307007 

Concentrated high temperature heat. 

Compact simple design for ease of cleaning. 

Heavy copper construction helps conduct heat 

away from the tip face, keeps the tip cool and 

prevents flashbacks. 

A small projection in the middle of the tip face 

(307007, SHA1 and SHA2) prevents backfires 

should the tip be inadvertently touched on the job. 

Spanner adjustment flats milled into tip. 

Gas pressure and identification stamped on every 

SHA tip. 

WARNING: at no time should the withdrawal rate of an individual 

acetylene cylinder exceed 1/7 of the cylinder contents per hour. If 

additional flow capacity is required use an acetylene cylinder pack or 

manifold system of sufficient size to supply the necessary volume. 

CIGWELD supplies both temporary and permanent gas manifolds for 

installation. Contact your Thermadyne Area Manager or gas supplier 

for further information. 

Part No. 307121 

Part No. 307122 


Part Model Tip Operating Gas Heat Mixer Extension 

No. No. size pressure consumption output barrel 

(kPa) (l/min) 

Oxy Acet Oxy Acet MJ/hr 

306068 10x12HT 10x12 350 100 23 22 75 - - 

307007 8x12HT 8x12 150 100 45-58 41-55 180 304002 - 

307121 SHA1 8x12 150 100 45-58 41-55 180 304003 307123/4/5 

307122 SHA2 12x12 200 100 74 65 215 304003 307123/4/5 

Connect part number 306068 directly into the COMET 3 Cutting Attachment, 304005 

Part No. 306068 

15


COMET Superheating Tips - Oxy/LP Gas 


Provides efficient, economical high intensity heat. 

Excellent flame stability. 

Limited upper edge melt. 

Heavy copper head for heat and wear resistance. 

Simple design for ease of cleaning. 

Castellations on SHP range as an extra resistance 

to backfire. 

Spanner adjustment flats milled into tip. 


Part Model Tip Operating Gas Heat Mixer Extension 

No. No. size pressure consumption output barrel 

(kPa) (l/min) 

Oxy LP gas Oxy LP gas MJ/hr 

306034 20x9HT 20x9 500 100 48 12 40 - - 

307120 SHP1 18x12 500 100 200 50 280 304003 307123/4/5 

307119 SHP2 36x12 600 100 300 75 420 304003 307123/4/5 

307118 SHP3 48x12 600 100 400 100 560 304166 307123/4/5 

307117 SHP4* 48x15 1000 300 600 150 840 304166 307123/4/5 

*NB: When used with 10mm tubing, higher flows and heat output may be obtained (over 1056MJ) 

Connect part number 306034 directly to COMET 3 Cutting Attachment, 304005. 

Gas pressure & identification stamped on every 

SHP tip. 

Part No. 307120 

Part No. 307119 

Part No. 307118 

Part No. 307117 Part No. 306034 

16

Accessories 

COMET Superheating Barrels 

Tubular stainless steel construction gives excellent 

strength and heat conductivity. Screw fittings ensure an 

easy leak-free connection between mixer and 

superheating tip. 


Part No. 

Description 

307123 Straight stainless steel barrel 735mm long 

307125 Gooseneck stainless steel barrel 700mm long 

307124 Gooseneck stainless steel barrel 450mm long 

Part No. 30124 



17

Comet Gas 

Equipment 

Accessories 

GEQACC Rev 1 


Introduction 






Our COMET Gas Equipment Accessories range is proof of this 

commitment to deliver quality equipment that exceeds expectations. 

A wealth of features and options make this equipment the perfect 

choice for the serious welding professional. 

CIGWELD COMET Gas Equipment Accessories 

COMET Gas Equipment offers a full range of accessories to tackle any 

gas cutting, welding or heating job. This diverse range includes hoses, 

flashback arrestors, thermic lancing equipment, manifold systems, 

Turbo Torch, Arcair Slice, and cutting machines, as well as a variety of 

spare parts. 

These accessories are designed and manufactured to exacting 

tolerances to ensure precise compatibility and lasting performance, 

and comply with relevant clauses of the Australian Standards. 





Hose 4 

Fitted Hose 4 

Hose Fittings 5 

COMET Bulk Hoses 6 

Flashback Arrestors 7 

COMET Flashback Arrestors 7 

COMET Flashback Arrestors Selection Chart 11 

Accessories & Parts 12 

Thermic Lancing 19 

Manifold Systems 20 

Temporary Manifolds 20 

Turbo Torch 25 

Extreme Self-Lighting Torch 25 

CSTK-9 Kit 25 

Pro-Line Self-Lighting Acetylene Torch Kit 26 

Pro-Line Self-Lighting LP Gas (Propane) Torch Kit 26 

Cutting Equipment 27 

Pipemate 27 

Platemate 2 28 

Cutting System 29 

Arcair Slice Cutting System 29 

Manual Change-Over Manifolds 21 

Manifold Accessories 22 

CIGWELD High Pressure Leads 23 

COMET Flowmate 24 

Manifold Spares 24 

Key to Icons 

5YEAR 

Warranty: This equipment is manufactured to stringent CIGWELD quality standards and is backed 

by a conditional warranty period as indicated. 

Flashback Arrestor: Marked flashback arrestors conform to AS4603 

AS 

ISO 

9001 

Australian Standards: Relevant Australian Standards apply to selected items. Eg. Gas welding hose, 

Flashback arrestors, Welding goggles, etc. 

Quality System: This equipment is manufactured to CIGWELD’s Certified Quality System. 

Gas Type: This equipment is designed for use with oxygen & acetylene. 

Gas Type: This equipment is designed for use with oxygen & LP gas. 

Suitable for heating: This equipment is designed for heating. 

Suitable for welding: This equipment is designed for welding/brazing. 

Suitable for cutting: This equipment is designed for cutting. 

3

Hose 

Fitted Hose 

AS 

Part No. Single/Twin Gas type Colour Length Nominal bore Fitting Standard 

diameter 

308976 T Oxy/Acetylene Blue/Red 2.5 m 5mm 5/8”-18 UNF RM + LH both ends AS1335 

308693 T Oxy/Acetylene Blue/Red 5 m 5mm 5/8”-18 UNF RH + LH both ends AS1335 





308755 T Oxy/LP Gas Blue/Orange 5 m 5mm 5/8”-18 UNF RH + LH both ends AS1335 

308834 T Oxy/LP Gas Blue/Orange 15 m 5mm 5/8”-18 UNF RH + LH both ends AS1335 

Features 

• All COMET hoses undergo stringent quality checks, ensuring quality and 

compatibility with relevant COMET hose fittings. 

• Colour coding of hoses and different threads for fuel and oxygen prevents 

incorrect connections of hoses to the wrong gas type. 

• COMET factory fitted hose assemblies are available in twin hose 

configurations. This helps keep the work area tidy and reduces the risk of 

damage. 

• Secure, specifically designed hose fittings ensure operator safety 

Hose -The essential link 

It is important to use the correct type of hose for the 

required gas(es) to be used. Any non-standard 

application should always be checked by and 

approved before being put into operation. 

Pressure drops will occur through hoses and hose 

fittings, therefore allowances must be made to 

compensate for this when setting up equipment and 

adjusting regulators. 

10 mm bore hose should be used for large flow 

applications and where long lengths of hose are to 

be used. 

Colour coding of hoses and different threads for fuel 

and Oxygen prevents incorrect connections of hoses 

to the wrong gas type. CIGWELD twin hoses help to 

keep the work area tidy, which reduces the risk of 

hose damage. 

Spare Parts 

CRIMPING TOOL 

For 5mm and 10mm ferrules Part No: 308647 


Oxygen and Acetylene hoses conform to Australian 

Standards AS1335-1995 

Colour coding 

Gas 

Colour 

Oxygen 

Blue 

Acetylene 

Red 

LP Gas 

Orange 

CIGWELD hose can be purchased either as a 

complete assembly with fittings or in single length 

plus appropriate fittings 

4

Hose Fittings 

Hose 


FITTINGS 

5 mm ID Hose Part No. 

Connector kit, 5/8 – 18UNF RH (Screwed) LP112 

Connector kit, 5/8 – 18UNF LH (Screwed) LP240 

Connector kit, 5/8 – 18UNF RH (Crimped) 308689 

Connector kit, 5/8 – 18UNF LH (Crimped) 308690 


Connector kit, 5/8 – 18UNF RH (Crimped) 308691 

Connector kit, 5/8 – 18UNF LH (Crimped) 308692 

HOSE JOINERS 


Screwed 

LP265 

Crimped 308686 


Crimped 308687 

FITTED HOSE JOINERS 

5 mm and 10 mm ID Hose Part No. 

5/8 – 18UNF RH WB34 

5/8 – 18UNF LH WB35 

ADAPTORS 

Y-Piece adaptor for regulator outlets 

with 5/8” – 18 UNF RH Connections R121 

Y-Piece adaptor for regulator outlets 

with 5/8” – 18 UNF LH Connections R215 

Right angle connector, 5/8” – 18 UNF RH 

threads both ends 308670 

Right angle connector, 5/8” – 18 UNF LH 

threads both ends 308671 

5

Hose 

COMET Bulk Hoses 

AS 

Part No. Single/Twin Gas type Colour Length Nominal bore dia. Standard 

7904501 T Oxy/Acetylene Blue/Red 100 m 5mm AS1335 

7904509 T OxyLP Gas Blue/Orange 100 m 5mm AS1335 

7904503 S Oxygen Blue 100 m 5mm AS1335 

7904520 S Inert Black 100 m 5mm AS1335 

7904506 S Oxygen Blue 100 m 10mm AS1335 

7904505 S Acetylene Red 100 m 10mm AS1335 

7904507 S LP Gas Orange 100 m 10mm AS1335 

5mm Oxy/Acetylene 

5mm Oxy/LPG 

5mm Oxygen 

5mm Inert 

10mm Oxygen 

10mm Acetylene 

10mm LPG 

Technical Tip 

HOSE – Handling and Care 

Long lengths of hose are not desirable. They tend to kink, are vulnerable to 

mistreatment. When long lengths must be used, be sure all connections are 

tight and ensure hose is protected from being stepped on, run over, kinked 

or tangled. Never use wire or insulation tape to fasten hose to connections 

nor to couple lengths of hose. Use only CIGWELD hose connections and 

couplings. Protect hose from sparks, hot slag, hot edges or open flames. 

Keep hose away from grease and oil. All new hose should be blown out 

before connecting welding equipment to remove talc, dust or water. Do not 

crimp hose to stop flow of gases temporarily when, for example, changing 

blowpipe. Red hose should always be used for fuel gas – blue hose for 

oxygen. Use only hose designed specially for oxygen and fuel gases. Hose 

specially manufactured for the purpose should only be used in cases where 

it may come into contact with liquid LP gas, such as when used with 

cylinders fitted with eductor tubes. Purge each length of hose before 

lighting the blowpipe. In other words, when hose is to be reconnected, treat 

it as you would new hose; before lighting up, pass through it some of the 

gas with which it is to be used. 

Examine all hose periodically for leaks, worn parts, and loose connections. 

Test for leaks by immersing the hose in water. Carry out this test at normal 

working pressures. Should leaks or worn parts be found, at once cut out 

the section containing them. Remake joints with CIGWELD hose couplings. 

The procedure to be adopted when re-fitting a connection to rubber hose: 

(a) Slide connection taper sleeve over rubber hose. 

(b) Attach nut and nipple to a blowpipe inlet connection. 

(c) Hold the taper sleeve on the hose firmly with one hand and screw the 

blowpipe, with nut and nipple attached, into the sleeve and hose. 

Never use a steel or copper pipe to make a temporary or permanent joint. 

Do not try to repair hose with tape. 

If hose is burned in a flashback, discard that length of hose. Flashbacks 

may burn inner walls, making hose unsafe or cause further instability to 

the blowpipe equipment by blockage. 

6

COMET Flashback Arrestors 


Model F1 (regulator mounted) 

Part No. Model Gas type Connections Connection to Pressure rating Max airflow l/min 

308799 F1 Super Oxygen 5/8"-18 UNF RH Regulator outlet 1000 kPa 1122 

308800 F1 Super Fuel 5/8"-18 UNF LH Regulator outlet 500 kPa 557 

(150 kPa Acetylene) 170 


OXYGEN 

Flashback Arrestor – Model F1 Super 

(Regulator Mounted) Part No. 308799 

FUEL 

Flashback Arrestor – Model F1 Super 


Designed for connection to the outlet of regulators, with the following features: 

• Pressure actuated cut-off valve to prevent further gas flow after a flashback occurs. 

Operation is indicated by a signal level. After resetting the lever it is ready for 

immediate re-use. 

• Non-return valve. 

• Large surface stainless steel conical flame arrestor. 

• Pressure relief valve to vent excessive pressure. 

• Temperature activated shut-off valve. 

• Supplied with inlet filter. 

• Complies to AS4603. 

• Conforms to EN730/DIN 8521, UL, ISO 5175 class I (fittings to AS4267-1995). 

• Tested by BAM. 

Model F2R (regulator mounted) 


308734 F2R Oxygen 5/8"-18 UNF RH Regulator outlet 1000 kPa 1133 

308735 F2R Fuel 5/8"-18 UNF LH Regulator outlet 500 kPa 533 



OXYGEN 

Flashback Arrestor – Model F2R 


FUEL 

Flashback Arrestor – Model F2R 


SET 

1 x F2R Oxygen; 

1 x F2R Fuel Part No. 308890 

BULK 

25 x F2R Oxygen Part No. 308734IND 

25 x F2R Fuel Part No. 308735IND 

Designed for connection to the outlet of regulators and pipelines, 

with the following features: 


• Large cylindrical stainless steel flame arrestor. 

• Medium-flow capacity. 


• Temperature activated cut-off valve. 




NB: the thermal cut-off sealing element is not in the gas stream and is shrouded from flashbacks. The cut-off 

valve closes in the direction of flow assisted by a strong spring at an internal termperature of approximately 

90˚C. Operation is not indicated and the cut-off valve is not resettable by the user. 

7



Model F2B (blowpipe mounted) 


308854 F2B Oxygen 5/8"-18 UNF RH Blowpipe inlet 1000 kPa 1250 

308853 F2B Fuel 5/8"-18 UNF LH Blowpipe inlet 500 kPa 693 


OXYGEN 

Flashback Arrestor – Model F2B 

(Blowpipe Mounted) Part No. 308854 

FUEL 

Flashback Arrestor – Model F2B 


SET 

1 x F2B Oxygen; 

1 x F2B Fuel Part No. 308891 

BULK 

26 x F2B Oxygen Part No. 308854IND 

26 x F2B Fuel Part No. 308853IND 

Model F6 (blowpipe mounted) 


Designed for connection to the inlet of blowpipes where medium flow is required 

(handheld and machine), incorporating the following features: 



• Medium flow capacity. 





308777 F6 Oxygen 5/8"-18 UNF RH Blowpipe inlet 2000 kPa 1000 

308778 F6 Fuel 5/8"-18 UNF LH Blowpipe inlet 500 kPa 463 



OXYGEN 

Flashback Arrestor – Model F6 


FUEL 

Flashback Arrestor – Model F6 


SET 

1 x F6 Oxygen; 

1 x F6 Fuel Part No. 308889 

BULK 

25 x F6 Oxygen Part No. 308777IND 

25 x F6 Fuel Part No. 308778IND 

Designed for connection to the inlet of blowpipes (handheld and machine), 

incorporating the following features: 


• Cylindrical stainless steel flame arrestor. 





8



QuickConnect 

Part No. Model Gas type Connections Connection to Pressure rating 

308362 F6Q Fuel 5/8”-18 UNF LH Blowpipe inlet Acet 150 kPa; LP/Nat Gas 500 kPa 

308363 F6Q Oxygen 5/8”-18 UNF RH Blowpipe inlet 2000 kPa 

308364 F2RQ Fuel 5/8”-18 UNF LH Regulator outlet Acet 150 kPa; LP/Nat Gas 500 kPa 

308365 F2RQ Oxygen 5/8”-18 UNF RH Regulator outlet 2000 kPa 

308366 F2BQ Fuel 5/8”-18 UNF LH Blowpipe inlet Acet 150 kPa; LP/Nat Gas 500 kPa 

308367 F2BQ Oxygen 5/8”-18 UNF RH Blowpipe inlet 2000 kPa 

Designed for connection to the inlet of blowpipes OR the outlets of regulators, with the 

following features: 

• Quick disconnect for equipment storage 

• Allows for quick connection and safe interchange of equipment 

• Integral shutoff valve ensures gas tight seal when disconnected 

• Unique barb design prevents improper gas connection 

• Spare barbs available. 



OXYGEN 

Flashback Arrestor – Model F6Q 


FUEL 

Flashback Arrestor – Model F6Q 


OXYGEN 

Flashback Arrestor – Model F2RQ 


FUEL 

Flashback Arrestor – Model F2RQ 


OXYGEN 

Flashback Arrestor – Model F2BQ 


FUEL 

Flashback Arrestor – Model F2BQ 


Ordering Information - Spare Parts 

Connection barb to suit 

F6Q, F2BQ (fuel) Part No. 308369 


F6Q, F2BQ (oxy) Part No. 308368 


F2RQ (fuel) Part No. 308373 


F2RQ (oxy) Part No. 308372 

9



Model 85-10 


308831/308859/308861/308882 85-10 Oxygen Various see ordering details 1000 kPa 5500 

308830/308860/308862/308883 85-10 Fuel Various see ordering details 500 kPa 1040 


85-10P 85-10B 

Designed for high-flow applications: Blowpipe mounting (85-10B), Regulator mounting 

(85-10R) and Pipeline installations (85-10P). They incorporate the following features: 



• High-flow capacity. 

• Temperature activated cut-off valve. 

• 85-10R and 85-10P supplied with inlet filter. 

• 85-10B has offset connections to accommodate their size onto the blowpipe. 

• 85-10R takes full advantage of the CIGWELD high-flow regulators (TR92 Oxygen, 

TR93 Acetylene) with their 5/8” BSP high flow outlet connection. 

• 85-10R is suitable for use with COMET regulators fitted with the standard welding 

hose connection 5/8”-UNF. 

• Conforms to EN730, ISO 5175 class I. 


85-10R 85-10R-LP 


OXYGEN 

Flashback Arrestor – Model 85-10P 

(5/8” BSP) Part No. 308831 

Flashback Arrestor – Model 85-10R 

(5/8” BSP - 5/8”-18UNF) Part No. 308859 

Flashback Arrestor – Model 85-10B 

(5/8”-18UNF) Part No. 308861 

Flashback Arrestor – Model 85-10R-LP 

(5/8”-18UNF) Part No. 308882 

FUEL 

Flashback Arrestor – Model 85-10P 

(5/8” BSP) Part No. 308830 

Flashback Arrestor – Model 85-10R 

(5/8” BSP - 5/8”-18UNF) Part No. 308860 

Flashback Arrestor – Model 85-10B 

(5/8”-18UNF) Part No. 308862 

Flashback Arrestor – Model 85-10R-LP 

(5/8”-18UNF) Part No. 308883 

NB: the thermal cut-off sealing element is not in the gas stream and is shrouded from flashbacks. The cut-off 

valve closes in the direction of flow assisted by a strong spring at an internal termperature of approximately 

90˚C. Operation is not indicated and the cut-off valve is not resettable by the user. 

P= Pipeline (High-flow) 

R= Regulator Mounted (High-flow) 5/8”BSP - 5/8”-18UNF 

B= Blowpipe Mounted (High-flow) 

LP= Regulator Mounted (High-flow) 5/8”-18UNF - 5/8”-18UNF 

10



Selection Chart 

Process Part Nozzle/Tip Size Regulator Regulator Mounted HOSE Blowpipe Mounted 

Number (Outlet pressure kPa) Flashback Arrestor Min ID Max Flashback Arrestor 

(mm) Length(m) 

WELDING 307056, 307057 4 to 26 COMET 700 Oxy (4-15:50, 20-26:100) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B 

307000-307005 COMET 700 Acet (4-15:50, 20-26:100) 

307006 32 COMET 700 Oxy (150) – 5 5 F2B, 85-10B 

COMET 700 Acet (100) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

HEATING 306068 10 x 12 HT COMET 700 Oxy (350) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B 

NOZZLES COMET 700 Acet (100) 

306034 20 x 9 HT COMET 700 Oxy (500) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B 

COMET 500 LPG (100) 

HEATING 307007 8 x12 HT COMET 700 Oxy (150) – 5 5 F2B, 85-10B 

TIPS COMET 700 Acet (100) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

307121 8 X 12 (SHA1) COMET 700 Oxy (150) – 5 5 F2B, 85-10B 

COMET 700 Acet (100) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

307122 12 x 12 (SHA2) COMET 700 Oxy (200) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

COMET 700 Acet (100) 

307120 18 x 12 (SHP1) COMET 700 Oxy (500) – 5 10 F6, F/Buster F6, F2B, 85-10B 

COMET 500 LPG (100) F2R, F1 SUPER, 85-10R(-LP) 5 10 F2B, 85-10B 

F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 


307119 36 x 12 (SHP2) COMET 700 Oxy (600) – 10 10 F6, F/Buster F6, F2B, 85-10B 

COMET 500 LPG (100) F2R, F1 SUPER, 85-10R(-LP) 10 10 F2B, 85-10B 

85-10R(-LP) 10 10 F/Buster F6, F2B, 85-10B 


COMET 700 (1000) 


307118 48 x 12 (SHP3) COMET 700 Oxy (800) F2R, F1 SUPER, 85-10R(-LP) 10 10 F2B, 85-10B 



COMET 700 (1000) 


307117 48 x 15 (SHP4) TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F/Buster F6, F2B, 85-10B 

COMET 700 (1000) 


CUTTING 306046-306050 Type 41 & 44 Oxy: COMET 700 Oxy – 5 10 F6, F/Buster F6, F2B, 85-10B 

306025, 306026, - 6, 8, 12, 15, 20 (up to 220l/min@450) F2R, F1 SUPER, 85-10R(-LP) 5 10 F2B, 85-10B 

306028-306030, (up to 150mm Fuel: 41 - COMET 700 Acet (100), F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

306067 plate thickness) 44 - COMET 500 LPG (150) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B 

306051, 306052 TYPE 41 & 44 Oxy: COMET 700 Oxy F2R, F1 SUPER, 85-10R(-LP) 10 10 F2B, 85-10B 

306031, 306032 - 24, 32 (up to 450l/min@800) 

(greater than 150mm Fuel: 41 - COMET 700 Acet (150), 

plate thickness) 44 - COMET 500 LPG (150) 

Oxy: TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

COMET 700 (1000) 

Fuel: 41 - COMET 700 Acet (150), F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B 

44 - COMET 500 LPG (300) 

RIVET CUTTING 306076 15RC Oxy: COMET 700 Oxy (500) – 5 10 F6, F/Buster F6, F2B, 85-10B 

GOUGING 306035-7, 306054-6 32GB, 48GB, 64GB Fuel: 41 - COMET 700 Acet (100), F2R, F1 SUPER, 85-10R(-LP) 5 10 F2B, 85-10B 

306038, 306033 32GS 44 - COMET 500 LPG (150) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

306077 60DG F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B 

FLAME WASHING 306078 15 x 51 FW Oxy: TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B 

COMET 700 (1000) 

FLAME CLEANING 307049 75mm Fuel: 41 - COMET 700 Acet (100), F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B 

307048 175mm 44 - COMET 500 LPG (300) 

Key to the chart 

Flashback arrestor model, placement, hose length, hose diameter, regulator outlet pressure and 

application inlet pressure are interrelated. For full protection it is essential all components have adequate 

flow capacity when used as an inter-connected system. Operation outside the recommendations eg. 

smaller hose diameter, longer length of hose, no flashback arrestor or smaller than indicated flashback 

arrestor could lead to flame instability and tip starvation. This increases the likelihood of a flashback. 

Combinations in the table above fall under two different categories: 

White Box – Full protection is provided with both regulator mounted and blowpipe mounted 

flashback arrestors providing sufficient inlet pressure for the application to have optimum flow and 

flame stability. This should be selected wherever possible. 

Blue Box – Only blowpipe mounted flashback arrestors can be fitted to allow sufficient inlet 

pressure for the application. These combinations should be used only when those highlighted 

white are not practical or possible. Note the level of protection will not be optimal. 

The maximum recommended safe length of hose is 30M. Greater lengths than this are not 

recommended due to pressure drop and the operator being too far from the cylinders. 

This table is for hand held blowpipe applications only, not for machine cutting applications. 

For more detailed information consult the flow charts of the relevant flashback arrestors. 

11

Accessories & Parts 

Accessories 

Radius Bar & Pivot 

To be used in conjunction with Roller Guide (308729). The 

Radius Bar, when fitted to the Roller Guide, enables circles of 

up to 960mm diameter to be cut. 


Radius Bar & Pivot Part No. 308752 

Roller Guide 

Suits COMET 3, VECTOR, COLT, SABRE, Spectra, 

Multi-purpose and Firefox blowpipes. Roller guide attaches to 

cutting nozzle and permits easy cutting of straight lines. 

The unit is fully adjustable, allowing it to be raised or lowered, 

or tilted for angle cutting. 


Roller Guide Part No. 308729 

Combination Roller & Rotating Circle Guide 

The COMET combination roller guide and rotating circle 

guide can be fitted to COMET torches to allow accurate 

control whilst cutting straight lines and circles. 


Combination Roller & 

Rotating Circle Guide Part No. 308354 

• Fits COMET torches, type 41/44 tips 

• Rotating head design allows full 360˚ cutting from one 

position – no need to move! 

• Cuts accurate holes from 70mm (23/4”) diameter up to 

710mm (28”) with radius bar provided 

• Wheel hubs fitted with non-jamming guards 

• Non-rusting stainless steel axle & guards 

• Constant tip height – increases cut quality & speed 

• Improves nozzle life 

12

Accessories 


Gas Economiser (Acetylene) 

Allows the operator to extinguish and relight the blowpipe 

simply and quickly without having to touch the regulator or 

blowpipe valve settings. Flame will always relight to original 

settings. Operates with Acetylene. Factory adjusted to ‘shutoff’ 

fuel gas prior to Oxygen to prevent flame from ‘snapping’ 

when extinguished. 

Unique spring adjustment means positive shut-off even with 

very light or heavy blowpipes. 


Gas Economiser 

Acetylene Part No. 308503 

Solid brass construction with holes for bench mounting 

provided. Pilot burns with a clean smokeless flame. Ideally 

suited for applications where constant relighting is required in 

such locations as technical schools, light production lines, 

workshops, test benches, etc. 

CIGWELD Gas Welding & Cutting Hints Handbook 

Everything you need to know about COMET equipment 

including safety, set up, lighting procedures, closing down 

procedures, welding and cutting procedures, equipment and 

charts. 


CIGWELD Gas Welding & 

Cutting Hints Handbook Part No. 312943 

Flint Lighter 

Metal Cup Type with replaceable flint. Ensures quick, easy 

lighting up. 


Flint Lighter Part No. 308789 

13


Accessories 

Flints (pack of 10) 

Suits flint lighter (308789). 


Flints (pack of 10) Part No. 308790 

Three Flint Lighter 

Rigid arm design concentrates more force onto the flint. End 

cup pockets the gas for quicker lighting. Spare flints dialled 

into position via adjusting nut. Flint centred on abrasion 

cylinder for even wear. Simple ergonomic design. 


Three Flint Lighter Part No. 308832 

Flints (pack of 5) 

Suits Three Flint Lighter (308832). 


Suits Three Flint Lighter Part No. 308833 

Electronic Lighter 

This rugged, all steel construction piece, electronic lighter is 

guaranteed to work every time and is easy to hold and use. 

Suitable for use with all Air/Fuel and Oxy/Fuel equipment. 

Continuous sparking when lever depressed. 


Electronic Lighter Part No. 308700 

14

Accessories 


Combination Spanner 

Accommodates four nut sizes and is designed to be used for 

regulator cylinder valve nuts, hose connections, Type 40 

nozzle nut and Roller Guide adjusting bolts. 


Combination Spanner Part No. 309258 

Cylinder Key 

For use with all CIGWELD cylinder valves (not Handwheel 

operated types). 


Cylinder Key Part No. 309275 

Tip Cleaner Wire Set - LP Gas/Natural Gas Nozzles 

Suitable for tips, nozzles and Hi-Speed nozzles. Removes 

carbon or loose slag without damaging gas parts. Also 

contains a wire brush for cleaning slots in Type 44 nozzles. 


Tip Cleaner Wire Set Part No. 308013 

Tip Cleaner Set - Acetylene Nozzles 

Contains eleven wires and a file in a metal case. Suitable for 

Type 41 Acetylene nozzles and tips. 


Tip Cleaner Set Part No. 308036 

15


Accessories 

Cleaning Drills 

Includes drill sizes: 

· No. 05 

· No. 06 

· No. 07 

· No. 08 

· No. 10 

· No. 11 

· No. 12 

· No. 15 

· No. 20 

· No. 24 

· No. 26 

· No. 32 


Cleaning Drills 

sizes 05-32 Part No. 308510 

Soapstone Holder 

For marking steel plate and other metals. Holder comes 

complete with soapstone. For refills refer to CIGWELD Part 

Number 308580. 


Soapstone Holder Part No. 308578 

Soapstone Holder refills 

Soapstone refills. Suits soapstone holder Part Number 308578. 


Soapstone Holder refills Part No. 308580 

Nozzle Nut 

To fit COMET 3, SABRE and MULTI-PURPOSE cutting torches. 


Nozzle Nut (shipper of 50) Part No. 304576 

Nozzle Nut (retail pack x 1) Part No. 304014 

16

Accessories 


Blanking Caps 

For blanking off items such as regulators and hose. The model 

with chain secures the nut to the regulator to avoid loss. 


5/8”-18 UNF RH Blanking Cap Part No. 333199 

5/8”-18 UNF LH Blanking Cap Part No. 333200 

Blanking Plugs 

For blanking or plugging off cylinder or point valves, circlip 

avoids the spigot and nut separating. 


Type 10 plug for oxygen & 

inert gases 

Part No. MC14 

Type 20 plug for acetylene & 

hydrogen Part No. 361583 

Control Valves 

In-line fine control valves for use with gas welding hose. 

FLOW 

FLOW 


Part No. Inlet Outlet Ways Size Type Application Flow (l/min) @ 

(mm) 

Pressure (kPa) 

Small Valves - Blowpipe inlet 

308524 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Blowpipe inlet 400 @ 200 

RH Male RH Female 

308525 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Blowpipe inlet 25 @ 100 

LH Male LH Female 

Small Valves - Regulator outlet 

308571 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Regulator outlet 400 @ 200 

RH Female RH Male 

308572 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Regulator outlet 25 @ 100 

LH Female LH Male 

17


Accessories 

Pressure Gauges 

COMET gauges go far beyond the normal requirements of 

standard industry gauges. Precision made in Germany to 

conform to AS 1349 they include features such as colour 

coded information, solid baffle bulkhead protection between 

the gauge face and working components to protect the 

operator, wider scales to set pressure accurately, fail-safe 

construction – no parts are thrown in the event of overpressurisation. 


Part No. Pressure Range kPa Gas Type 

301624 300 Acetylene 

301808 300 Plain 

310377 300 Acetylene 

301623 600 Oxygen 

301854 600 Plain 

301856 1,000 Plain 

310364 1,000 Oxygen 

301290 1,000 Nitrous Oxide 

301660 1,600 Oxygen (Weld) 

301853 1,600 Oxygen 

301857 1,600 Plain 

310379 1,600 Oxygen 

301627 4,000 Acetylene 

301816 4,000 Oxygen 

Part No. Pressure Range kPa Gas Type 

301817 4,000 Plain 

310378 4,000 Acetylene 

301818 10,000 Plain 

301819 10,000 Oxygen 

301299 20,000 Nitrous Oxide 

301628 30,000 Plain 

301626 30,000 Oxygen 

301822 30,000 Carbon Dioxide 

310380 30,000 Oxygen 

301823 40,000 Oxygen 

301824 50,000 Plain 

301308 30 Lpm Ethylene 

301625 55 Lpm Plain 

18


Thermic Lancing 

Fast, quiet and versatile, CIGWELD thermic lancing is the most 

advanced method of slicing through hard-to-clear materials, 

particularly reinforced concrete. Ideal for demolition work, it takes 

only a fraction of time required by other methods. Economical, 

portable and extremely easy to operate, the CIGWELD thermic lance 

is the ultimate general purpose tool for all concrete. 


Part No. Description 

335072 Thermic lance holder (including valve) 

5/8”-18 UNF RH connection 

301637 COMET 700 oxygen regulator (1,000 kPa model only) 

7904506 COMET 10mm blue oxygen hose 

(available from Thermadyne distributors by the metre) 

308859 Flashback arrestor – Model 85-10R 

308691 COMET 10mm crimped hose fitting (2 required) 

Consumable Thermic Lances 


335074 16mm OD Thermic lance x 2.7m 

335073 19mm OD Thermic lance x 2.7m 

Spare Parts 


304321 Kit containing 16mm thrust washer, lance holder bush, 

circlip and rubber collet 

304322 Kit containing 19mm thrust washer, lance holder bush, 

circlip and rubber collet 

The CIGWELD thermic lance makes short work of tough 

materials. Silent, simple, fully portable, assured results on: 

• Reinforced concrete • Firebrick mixture 

• Mass concrete 

• Glass 

• Granite 

• Brick (coreheart) 

• Quartzite 

• Railway bogies 

• Fused alumina 

• Ship propellers 

• Sandstone 

• Steel piles and foundations 

• Copper slag 

• Piercing concrete 

The Process 

Thermic lancing is essentially oxygen cutting with a steel tube 

packed with steel rods. Oxygen passed through the tube reacts 

with the iron in the rods, so that when the lance is ignited it 

becomes a source of intense heat and forms a fluid slag that 

flows out of the cavity. The lance is slowly consumed as work 

progresses. Pre-heating the tip with a COMET 3 gas-welding 

blowpipe ignites the lance. 

Quiet 

No noise. No shudder. No fuss. Unlike noisy pneumatic 

hammers, drills and electric tools, thermic lancing is quiet 

and vibration-free. As a result, it can be used close to noise 

sensitive areas such as libraries, hospitals, law courts, etc. 

Easy to own, easy to run 

The CIGWELD thermic lancing package has been designed for 

use in conjunction with standard oxy-acetylene equipment. 

The lancing handle is made of standard pipefittings (5/8"-18 

UNF RH). A basic understanding of oxygen cutting is all that 

is required. Operating costs vary depending on the application, 

lance consumed would be approximately ten times the depth 

of the hole pierced. 

You can take it anywhere 

Not dependent on electric power, it’s at home anywhere – 

factory or site. The only equipment required is a standard 

COMET 3 gas set for preheating and cylinder or crate oxygen 

supply. 

The performance never varies 

CIGWELD thermic lances are designed and produced to precise 

standards which effectively optimises lance consumption and 

oxygen usage. This assures you of guaranteed control of all 

operating factors, including labour and material costs. 

Equipment required 

Equipment required consists of a thermic lance holder fitted 

with a gas control valve into which the lance is fitted, cylinders 

of oxygen, a gas regulator and a length of hose. The operator 

should wear full protective clothing. 

19

Manifold Systems 

Temporary Manifolds 

5 

1 2 3 4 


Gas Part 1 Part 2 Part 3 Part 4 Part 5 

End Connecting Junction Extension Regulator Flashback Arrestor Description 

Coil Block Coil Regulator Mounted Part No. 

Oxygen MC5 MC1 MC9 COMET 700 - 301637 Highflow 85-10R Oxy (5/8” BSP-5/8”-18 UNF RH) 308859 

COMET 750 - 301871 Highflow 85-10R Fuel (5/8” BSP-5/8”-18 UNF LH) 308860 

Compact High flow - TR92 Highflow 85-10R LP Oxy (5/8”-5/8”-18 UNF RH) 308882 

(Plus Adaptor 360117) Highflow 85-10R LP Fuel (5/8”-5/8”-18 UNF LH) 308883 

Acetylene MC7 MC3 MC11 COMET 700 - 301532 Medium flow F2R Oxy (5/8”-5/8”-18 UNF RH) 308734 

Compact High flow - TR93 Medium flow F2R Fuel (5/8”-5/8”-18 UNF LH) 308735 

Nitrogen 366125 366127 366129 COMET 700 - 310345 

COMET 750 - 310350 

Note: Withdrawal rates from acetylene cylinders are limited to about 

1/7th of the cylinder contents of 7m 3 capacity, the maximum 

Argon MC5 MC1 MC9 COMET 500 - 301527 recommended flow is 1m 3 /hr (17 l/min). 

Air 366126 366128 366130 COMET 700 - 310352 

COMET 750 - 310356 

For applications exceeding this capacity, cylinders should be 

manifolded - if in doubt refer to the gas supplier. 

Helium MC5 MC1 MC9 COMET 700 - 301800 

Applications 

Examples of where temporary manifolds are used are for flame cleaning of large structures, prolonged heating or lancing operations. 

The heavy Oxygen and fuel demands of these jobs can be met by manifolding two or more cylinders together according to flow rate 

required and duration of the job. 

Features 

Temporary manifolds are ideal for “on-site” jobs where an uninterrupted supply of gas is required in excess of that provided by one 

cylinder. They are highly portable and may be extended to include any number of cylinders where a large capacity is necessary. 

By manifolding two or more cylinders together, high draw-off rate can be obtained without interruptions. 

By using CIGWELD gas manifolds you gain: reduced cylinder handling, gas savings, lower cylinder rental, more floor space, fewer 

equipment repairs and simplified stock control. 

20

Manual Change-Over Manifolds 


Modular Components 

POINT VALVE 

REGULATOR 

VENT PIPE 

POINT 

VALVE 

B 

NOTE: When adding on extension, 

header block A is removed from manifold 

and screwed into point B on extension. 

EXTENSION (straight) 

A 

MANIFOLD 

REGULATOR 

MANIFOLD 

FLASHBACK ARRESTOR 

EXTENSION (straight) 

LEAD 

(Oxygen only) 

LEAD 

(Gases other than oxygen) 

EXTENSION 

(corner) 


Thermadyne now makes it easier to order manifolds. Instead of ordering parts separately, simply choose from the complete kits table below. 

Oxygen Oxygen Argon Carbon Acetylene Hydrogen Nitrogen 1x1 2x2 3x3 4x4 

High 

Dioxide 

Flow 

Manifold Kit (VI) 360195 360196 360140 360141 360139 360142 366131 1 Off 1 Off 1 Off 1 Off 

Extension Kit (VI) 360194 360194 360145 360146 360144 360147 366132 – 1 Off 2 Off 3 Off 

Manifold Kit comprises of: 

1 x Manifold 

1 x Regulator 

1 x High pressure leads 

1 x Flashback arrestor (where applicable) 

1 x Connection kit 

Extension Kit comprises of: 

2 x Straight extensions 

2 x High pressure leads 

Pipeline connection kit – regulator to pipeline: 

These kits allow you to connect to a regulator controlling pressure from a manifold to a pipeline. A pipeline flashback arrestor can also be added at this 

connection point if required. (see page XX for more flashback arrestor details) 

Part No. Description Part No. Description 

360193 Kit for oxygen and inert gases 360192 Kit for fuel gases 

Outlet connector 5/8” BSP RH 

Outlet connector 5/8” BSP LH 

5/8” BSP nut RH 5/8” BSP nut LH 

1/2” brass nipple to braze to pipeline 1/2” steel nipple to braze to pipeline 

O-ring for nipple 

O-ring for nipple 

21


Manifold Accessories 

Manifold Valves 

Manifold Valves have inlet connections to suit standard high pressure flexible gas 

leads and they are intended to be used as a single fixed point manifold with supply 

from a cylinder via a flexible lead. 

Point Valves are intended for use as outlets on low or medium pressure pipeline 

systems not exceeding 2100 kPa and they have inlet fittings suitable for permanent 

pipeline connection. 

High Pressure 

Low pressure point valves may require wall mounting bracket part number 360232. 


Part No. Gas Outlet Inlet Actuation Seat 

MANIFOLD VALVES 

360028 Oxygen, 5/8” BSP R.H. Int. 3/8” BSP R.H. Ext. T-Bar Copper 

(High pressure) AS 2473 Type 10 (high pressure type) 

360029 Acetylene, 5/8” BSP L.H. Int. 3/8” BSP L.H. Ext. Fixed Nylon 

L.P. Gas. AS 2473 Type 20 (high pressure type) Handwheel 

(High pressure) 

366133 Nitrogen 24x2mm Whit Form RH Ext. 3/8” BSP RH Ext. Fixed Nylon 

(High pressure) AS 2473 Type 50 (high pressure type) Handwheel 

360136 Argon,Helium 5/8” BSP RH Int. 3/8” BSP RH Ext. Fixed Nylon 

(High pressure) AS 2473 Type 10 (high pressure type) Handwheel 

360149 Hydrogen 5/8” BSP LH Int. 3/8” BSP L.H. Ext. Fixed Nylon 

(High Pressure) AS 2473 Type 20 (high pressure) Handwheel 

POINT VALVES 

360026 Oxygen, Argon 5/8” BSP R.H. Int. Brass nipple for 12.7 Fixed Nylon 

Helium AS 2473 Type 10 mm dia. copper tube Handwheel 

(Low pressure) 

(low pressure type) 

360027 Acetylene, L.P. Gas 5/8” BSP L.H. Int. 12.7 mm dia. Fixed Nylon 

(Low pressure) AS 2473 Type 20 steel nipple Handwheel 

(low pressure type) 

Point Valves 

Low Pressure 

Valve spares: 

Use no oil on assembly. 


360197 Kit Seat & Stem assembly for all point valves except high pressure oxygen 

360198 Kit Seat & Stem assembly for high pressure oxygen only 

360232 Wall mounting bracket 

Point Valve Plugs: 

These are used to seal off any point valves not in service to prevent contaminants 

entering the valve recess and also to protect against valve tampering or leaks. 

Part No. Connection 

MC14 Type 10 

361583 Type 20 

22

CIGWELD High Pressure Leads 


Standard Hose 


Part No. Description Cylinder Connection Length (mm) Manifold Connection 

360093 Oxygen 20,000kPa @15˚C Type 10 1200 3/8” BSP RH INT. 

366136 Argon 20,000 kPa @ 15˚C Type 10 800 3/8” BSP RH INT. 

366135 Acetylene 20,000 kPa @ 15˚C Type 20 800 3/8” BSP LH INT. 

366134 CO 2 Type 30 800 3/8” BSP RH INT. 

366122 Nitrogen 20,000 kPa @ 15˚C Type 50 800 3/8” BSP RH INT. 

366119 Air 20,000 kPa @ 15˚C Type 60 800 3/8” BSP RH INT. 

Smart-Hose with check valves and anti-whip 


Part No. Description Cylinder Connection Length (mm) Manifold Connection 

366105 Argon 20,000kPa @15˚C Type 10 1800 3/8” BSP RH INT. 

366108 Acetylene 20,000 kPa @ 15˚C Type 20 1800 3/8” BSP LH INT. 

366124 Nitrogen 20,000 kPa @ 15˚C Type 50 1800 3/8” BSP RH INT. 

366121 Air 20,000 kPa @ 15˚C Type 60 1800 3/8” BSP RH INT. 

SMART-HOSE High Pressure Flexible Leads are specifically 

designed for most common gas types. All hose components are 

carefully selected for gas compatibility. Each hose has a minimum 

burst pressure of Four times the nominated working pressure. 

The maximum working pressure and working gas(es) are clearly 

identified on a tag secured to each hose. Hose bore ID is 1/4”. 

A High Pressure Hose with More! 

SMART-HOSE is a proven hose safety system to defeat the 

hazardous effect of rupture or failing during transfer of a pressurised 

gas. 

SMART-HOSE hoses are made as standard with Teflon ® and have 

an outer cover of stainless steel braiding. Conventional hoses , 

through fatigue, defects or abuse, may result in failure. These failures 

may cause violent “whipping” of the hose as gas is discharged at a 

high velocity. The discharge of a flammable, toxic or oxidising gas 

adds an additional hazard. 

SMART-HOSE eliminates the potential for these hazards by 

incorporating a patented design that includes an internal cable 

connected to normally open “check valves” on each end. If the hose 

should separate or be stretched, the unique design instantaneously 

and safely stops the flow in either direction. 

SMART-HOSE has passed rigorous testing by major gas producers 

and, with thousands in service, is a proven design. 

SMART-HOSE High Pressure Flexible Leads are designed for 

attachment between compressed gas cylinders and CIGWELD 

manifolds. They can also be attached directly to high pressure point 

valves when single cylinder or cylinder pack installation is required. 

Internal Cable 

1/4” NPT RH Female Connections are fitted with 

appropriate cylinder and manifold connections 

Ball Seals Fitting Closed 

Hose Rupture 

23


COMET Flowmate 

Set flow restrictors 

for MIG & TIG 

Features 

• Pre-set: no adjustment to flow possible. 

• Inexpensive. 

• Ideal for workshop use. 

Here’s a solution to an age-old problem – MIG and TIG operators 

adjusting flowmeters continually which can lead to wasted gas 

situations. Eliminate this with a COMET FLOWMATE. 

The COMET FLOWMATE is a set flow restrictor that takes the place 

of an adjustable flowmeter. The FLOWMATE is carefully designed to 

give exacting flows of 15 lpm for MIG welding and 8 lpm for TIG 

welding. Simply screw a FLOWMATE onto the outlet of the existing 

regulator then attach the gas hose to the FLOWMATE. (FLOWMATE 

is designed to operate at 200 kPa outlet pressure so make sure the 

regulator reads this on the gas delivery gauge. If the regulator is a 

pre-set model the set outlet pressure should be detailed on the 

regulator. (COMET 500 pre-set regulators for MIG and TIG use are 

set to 200 kPa). FLOWMATE is ideal for workshops and where gas 

pipeline reticulation systems are in use. 


Part No. Description Flow rate @ 200kPa 

310277 COMET Flowmate MIG 15 lpm 

310276 COMET Flowmate TIG 8 lpm 

Manifold Spares 


Part No. Description Connections 

H38 Acetylene pipeline filter 1/2” BSP female 

24

Turbo Torch 

TurboTorch ® 

Extreme Self-Lighting Torch 

TurboTorch Extreme® Hand Torches are designed to provide 

unprecedented durability, highest heat output and maximum fuel 

efficiency. The patented swirl combustion gives you the best burn in 

a self-lighting package. The flame tube swivels 180 degrees for easy 

positioning. The TurboTorch Extreme® Hand Torches use MAPP® or 

LPG without changing the orifice. Locking button and final flame 

adjusting valve give optimum performance. 

· For direct connection to Turbogas® (MAPP) gas 

· High impace ABS case for additional strength 

· Replaceable tip end 

· Easy to clean orifice 

· Heavy-duty piezo ignition with locking facility 

· Machined rotor swirls flame 

· CGA-600 connection 

· 2 year conditional manufacturer's warranty 

Spare Parts 



308160 Extreme Self-Lighting Torch 

305137 Adaptor for Primus 2000 cylinder connection 


307808 Tip end 

307195 Tip assembly CT44-TL 

308359 Tip end T-504 - large 

Brazes 6-45mm copper pipe as supplied with 308160 

308360 Tip end T-503 - small 

Brazes 2-12mm copper pipe 

CSTK-9 Kit 

A complete set ready for action. Soft solder up to 40mm and silver 

solder up to 15mm. Suitable for direct connection to CGA 600 

Turbogas MAPP® cylinders. 

• TurboTorch® swirl combustion. 

• CSTK-R pressure regulator. 

• CGA-600 connection to Turbogas (MAPP®) gas. 

• CST-3 tip. 

• 360˚ swivel adjustment. 

• Machined rotor swirls flame. 

• Easy to clean orifice. 

• Instruction manual. 

• 2 Year conditional manufacturer’s warranty. 



308159 CSTK-9 Kit 

305137 Adaptor for Primus 2000 cylinder connection 

25

Turbo Torch 

TurboTorch ® 

Pro-Line Self-Lighting 

Acetylene Torch Kit 

A complete set ready for immediate use. Connection directly onto 

any standard acetylene cylinder. Swirl combution using acetylene 

makes this kit ideal for fast brazing. Soft solders to 90mm, silver 

solders to 50mm. Very impressive performance from acetylene only. 

• CAR-BSP regulator with Type 20 connection. 

• CPL-AUS handle with quick-connect. 

• Acetylene hose (3.6m). 

• CPL-12A tip with machined rotor. 






308157 Pro-Line Self-Lighting Acetylene Torch Kit 

Pro-Line Self-Lighting 

LP Gas (Propane) Torch Kit 

A complete Air/LP Gas kit ready to use. Simply connect to any 

standard LP gas cylinder (with POL fitting). Swirl combustion using 

LP gas makes this kit ideal for brazing where speed is not essential. 

Soft solders to 60mm and silver brazes to 35mm. 

• CRL-LP regulator (POL connection). 

• CPL-AUS handle with quick-connect. 

• LP gas hose (3.6m). 

• CPL-5T tip with machined rotor. 






308158 Pro-Line Self-Lighting LPG (Propane) Torch Kit 

26

Cutting Equipment 

Pipemate 

Accurate square and bevel edge circumferential flame cutting. 

Designed for simple operation with optimum stability and a smooth 

dependable drive, the Pipemate is fully adjustable to any cutting 

length. The control valves are located away from the heat and 

changeover is quick between differing diameters. 



338534 Pipemate includes aceytlene nozzle size 1, 

tip cleaners, spanners and chain 2.4m 

Parts & Accessories 


3 Seat cutting nozzles - standard speed Acetylene 

306114 Tip size 00, 0-5mm plate thickness 






3 Seat cutting nozzles - standard speed LP gas 







Pipe diameter Pipe Wall Thickness Weight 

100-600mm up to 50mm 9kg 

333094 Additional 2m chain 

OKS5020 Nozzle nut 

27

Cutting Equipment 

Platemate 2 


Weight Length Wheel Motor Power Revolution Reduction Cutting Cutting Cutting 

(one torch set) Width Model Source Gear Speed Thickness Edge Shape 

9.5kg 350mm 160mm Condenser 240V, 50Hz 1500rpm Single cone 150-800mm 5-50mm Square cutting 

induction (no load) system per min V-bevel cutting 

Automatically cuts straight lines, circles and bevels. Lightweight and 

portable, the Platemate 2 is a compact unit designed for simple 

operation with high stability for long distance cutting. 



338536 Platemate 2 includes aceytlene nozzle size 1, 

tip cleaners and spanners 

Parts & Accessories 


3 Seat cutting nozzles - standard speed Acetylene 







3 Seat cutting nozzles - standard speed LP gas 






335287 Rail 1.8m long 

338358 Two torch set 

338359 Circle cutting attachment 

OKS5020 Nozzle nut 

Two Torch Set 

This set allows parallel and bevel cutting with spacing of 

80mm-300mm. 

Includes; 1 x cutting torch, 1 x torch adjustment bracket, 

1 x extended racking bar, 1 x counterweight, 1 x gas distribution 

manifold, 1 x set of gas hoses. 

Circle Cutting Attachments 

This attachment allows cutting of circles from 30-2400mm. 

Includes; 1 x circle cutting attachment, 1 x counterweight. 

Additional Rail: Additional 1.8m rails may be added to achieve any 

desired cutting length. 

28

Cutting System 

Slice Cutting System 



OTW63/991036 SLICE Cutting System 

SLICE Cutting system plant includes: 

SLICE battery pack 240 VAC/50Hz; 7mm cutting rods (qty 25); 

Striker assembly; Torch assembly; Collet extension assembly; 

Extension shield; Oxygen hose (3m); Charging cable 240VAC/50Hz 

(3m); Coupling; Instruction manual; Tool box 

NOTE: The SLICE torch comes standard with the 7mm Collet Chuck and Collet Nut. 

To utilise the 10mm rods the user must order the 10mm rod conversion kit which 

includes the 10mm Collet Chuck and Collet Nut. 

Additional equipment required: 

Part No. 301637 COMET 700 Oxygen regulator set at 550kPa 

Industrial grade Oxygen 

Spare Parts Ordering Information 

Features 

• Cuts through almost anything. 

• No pre-heating required. 

• Protective hand guard and spark arrestor built in. 

• Up to 3 times faster than oxy fuel. 

• Lightweight – complete SLICE plant only 14 kg. 

• Comfortable and easy to use. 

• Portable – comes with toolbox. 

The ARCAIR Professional SLICE Cutting System is unlike any other 

cutting technology because of its ability to cut, burn or pierce virtually 

any metallic, non-metallic or composite material. 

It will cut right through hard-to-cut materials such as mild, stainless 

and alloy steels, cast iron, aluminium, magnesium, other non-ferrous 

metals, slag and refractory materials. It can punch through concrete or 

brick, even if it‘s caked with rust, mud or other corrosion. You can cut 

through nearly anything with the SLICE System. 

Perfect for use in the workshop or in the field. Applications include 

plant maintenance, building renovation or demolition, scrap clean-up 

and salvage work. 


OTW72/012002 Striker assembly 

OTW03/003009 Torch assembly 

OTW94/168023 Collet extension assembly 

OTW94/777111 Extension shield 

OTW96/076016 Replacement battery only 

OTW94/463032 10mm conversion kit 

OTW94/777109 Shield 

OTW94/940109 Washer 

OTW94/158048 7mm collet chuck 

OTW94/158045 10mm collet chuck 

OTW94/305009 Flashback arrestor 

OTW94/168022 7mm collet nut assembly 

OTW94/168024 10mm collet nut assembly 

Cutting Rods Ordering Information 

Part No. Size (D x L) Qty 

OTW43/049002 7 x 559mm 25 

OTW43/049003 7 x 559mm 100 

OTW43/049005 7 x 1118mm 25 

OTW43/049007 10 x 457mm 50 

OTW43/049009 10 x 914mm 25 

Rod Burntime 

7 x 559mm 40-45 sec 

7 x 1118mm 80-90 sec 

10 x 457mm 30-35 sec 

10 x 914mm 60-70 sec 

29

Saftey 

Products 


Introduction 



At CIGWELD we distinguish ourselves from the competition through superior features, 

dependable products, technical innovation and excellence in customer care and 


Our CIGWELD Safety equipment range is proof of this commitment to deliver quality 

products that exceed expectations. 

Safety is paramount in the welding and cutting industry, so our aim at CIGWELD is to 

provide a range of quality equipment that complies with the relevant Australian Standards 

and provides ultimate protection while being comfortable and affordable. 

Don’t Compromise on Safety! 

Before you commence welding or cutting it is imperative you protect yourself and follow 

the safety tips below; 

1 - Always refer to your operations manual for safety requirements prior to 

commencement of welding. 

2 - Protect your eyes and face - and if welding, you MUST wear an 

Australian Standards compliant welding helmet. 

3 - Wear protective clothing, this includes gloves, protective footwear 

and a dust coat or overalls. 

4 - Ensure your workplace is clear of hazardous materials. 

5 - If gouging or plasma cutting, please ensure you wear the appropriate hearing protection. 

For further information, please refer to the relevant safety standards or your local authority. 


2

Contents 

Welding Helmets – Hiderok 4 

Welding Helmets – Arc Master Pro 5 

Replacement Lenses – Passive Filter 6 

Replacement Lenses – Clear 7 

Face Protection – Face Shields / Visors 8 

Eye Protection – Goggles / Spectacles 9 

Hearing Protection – Earmuffs 10 


Warranty: This equipment is manufactured to stringent CIGWELD quality standards 

and is backed by a conditional warranty period as indicated. 

Australian Standards: Relevant Australian Standards apply to selected items. 

Eg. Welding helmets, face shields, welding goggles, etc. 

Quality System: 

This equipment is manufactured to CIGWELD’s Certified Quality System. 

Eye Protection: 

This equipment is designed to provide protection for your eyes. 

Face Protection: 

This equipment is designed to provide protection for your face. 

Hearing Protection: 

This equipment is designed to provide protection for your hearing. 

3

Welding Helmets 

Hiderok 

Features 

• Lightweight. 

• Designed for comfort. 

• Heat resistant. 

• Excellent balance. 

• High strength. 

• Moisture resistant. 

• One piece seamless 

construction. 

• The Ratchet headgear 

assures quick positive 

adjustment. 

• Shade 11 filter 

453833 

454060 

Hiderok welding helmets are moulded to offer a lightweight 

construction, strength, flexibility and heat resistance while still 

providing the wearer with the comfort and balance necessary for 

a hard day’s work. The ratchet headgear assures quick positive 

adjustment with one hand. 

Specially designed stops allow positioning of the helmet in any 

one of four preset positions which gives maximum viewing and 

comfort while welding in any position. 

The fully adjustable headgear has been designed for greater 

comfort, viewing angle and head size. A wide range of overhead 

adjustment allows eyes to be in line with the lens. A floating mount 

allows flexibility and movement for complete comfort all day 

long. Long life easy ratchet adjustment fits most head sizes. Easy 

adjustment of friction posts for ‘lift up’ and ‘nod down’ positions. 

Absorbent sweatbands are also replaceable. 

454143 


Hiderok 51 x 108mm lift front helmet 453833 

Hiderok 51 x 108mm lift front helmet (bulk packed) 453833IND 

Hiderok helmet for use with earmuffs 454060 

Hiderok Arcmaster helmet (shade 11) 454143 


Arcmaster shade 11 fixed lens 454146 

Arcmaster shade 1 & 2 upgrade kit 454148 

Sweatband 453835 

Ratchet harness 453838 

Lens retaining spring 453843 

Standards 

Eye protection (passive) – Certified to AS1337 Lic. 464 

– Certified to AS1338.1 Lic. 464 

Eye protection (active) (110 x 90 mm) – Certified to DIN EN 169 

– DIN EN 379 

(51 x 108 mm) – Certified to ANSI 787.1-1998 

Helmet protection – Certified to AS1337 Lic. 464 

– ANSI 781.1 

– DIN EN 175 

WARNING – Beware of imitations. Hiderok welding helmets 

carry full standards mark compliance to AS/NZS 1337 (Lic. 464). 

This ensures you have FACE protection as well as eye protection 

(eye protection to AS/NZS 1338.1 Lic. 493 where indicated). 

Look for the ‘TICK’ marks inside the helmet 

4

Welding Helmets 

Arc Master Pro 

Features 

• Variable shade from 9 – 13 

• Battery powered with 

solar assist for extended 

battery life 

• 1/20,000 second 

reaction time 

• Fully adjustable sensitivity 

and delay controls 

• Low battery indicator 

454294 

The ArcMaster Pro Auto-Darkening Welding Helmet is an ultra 

modern product manufactured specifically for welding comfort, 

versatility, performance and fume deflection. The product is 

designed to offer lightweight construction, strength, flexibility 

and heat resistance whilst providing the wearer with the comfort 

necessary for a hard days work. Fitted with the latest auto-darkening 

shade lens incorporating variable shade adjustment (9 – 13), 

sensitivity control, and variable delay, the ArcMaster Pro welding 

helmet provides the ultimate in personal welding protection. 

454295 


454296 

Arc Master Pro helmet (Blue) 454294 

Arc Master Pro helmet (Blue with graphic) 454295 

Arc Master Pro helmet (Black with graphic) 454296 

Auto-Darkening Filter Lens 

Description 


Filter Lens Dimensions 

110mm x 90mm x 10mm 

Viewing Area Dimensions 

98mm x 46mm 

Reaction Time 

1/20,000 second 

Power Supply 

3V Battery plus Solar Cell 

Unactivated Shade Level 3.5 

Variable Shade Level 9 – 13 

Operating Temperature -10°C – 60°C 

Storing Temperature -20° – 70°C 

Sensitivity Range (light to dark) 

Low – High 

Delay (dark to light) 

Min (0.1 sec) – Max (1 sec) 

On/Off Control 

Automatic 

Low Battery Indicator 

Flashing LED 

Weight 

110g 


Auto Darkening Lens 454297 

Front Cover Lens 454298 

Rear Cover Lens 454299 

Harness Assembly 454300 

Sweat Band 454301 

Welding Helmet Bag 454302 

Package Contents 

Description 

Quantity 

ArcMaster Pro Auto-Darkening Welding Helmet 1 

Drawstring Helmet Bag 1 

Front Cover Lens 2 

Rear Cover Lens 2 

Operating Manual 1 

5

Replacement Lenses 

Passive Filter Lenses 

453854 


Manufactured From: 

Glass 

Type of Lens: 

Filter lens 

Protection Against: 

Infra-red and ultra violet 

Standards: 

AS/NZS 1338.1 Lic. 464 


Polycarbonate 

Type of Lens: 

Gold Coated Passive Filter Lens 


Infra-red and ultra violet 

Standards: 

AS/NZS 1338.1 Lic.464 

453855 

453924 

Welding filters are manufactured from the highest quality glass or 

polycarbonate to comply with the requirements of the Australian/New 

Zealand and other international standards (eg. ANSI Z87.1 & EN 169). 

All CIGWELD Glass Filter lenses are fully standards approved. If 

non-approved lenses are used with CIGWELD standards approved 

helmets it will void the standard mark approval and liability. 

The Gold Coated Passive Filter Lens allows welders to see their 

work in true natural colours. It also offers protection from infrared 

and ultra violet radiation, flying particles that would scratch or break 

ordinary glass and at the same time reflects practically all heat. 

Recommended Protective Filters For Arc Welding 

Description Approx. range Filter(s) 

of welding Recommended 

current Amperes 

Arc welding covered electrodes Up to 100 8 

Tungsten Inert Gas (TIG) Up to 75 10 

Covered electrodes 100-200 

TIG 75-100 10 

Metal Inert gas (MIG) short arc Up to 150 

Covered Electrodes 200-300 

TIG 100-200 11 

MIG CO2 150-250 

Flux-cored CO2 Up to 300 

Covered electrodes 300-400 

TIG 200-250 

MIG (aluminium and stainless steel) Up to 250 12 

MIG CO2 250-300 

Flux-cored CO2 300-400 

Air-arc gouging Up to 400 

Covered electrodes Over 400 

TIG 250-350 

MIG (aluminium and stainless steel) 250-350 13 

MIG CO2 300-400 

Flux-cored CO2 400-500 

TIG Over 350 

MIG Over 400 14 

Flux-cored Over 500 

Note: The filter lenses in the chart are recommendations only and welders should 

select the shade of their choice. 


(51 x 108mm) 

Pack of 10 

Shade 8 Filter 453852 






(51 x 108mm) 

Retail Packaging with 2 Lenses 







(51 x 108mm) 

Gold Coated Filters 

Gold coated welding filters 

Retail Packaging with 

1 Filter, 1 Cover Lens 





(133 X 114mm) 

Wide View Gold Coated Filters 

For use with wide view helmets 

Retail Packaging with 

1 Filter Lens 







WARNING – To guarantee eye protection look for a licence number 

or the ‘TICK’ marks on glass welding filters, not just ‘AS/NZS 1338.1’ 

6

Replacement Lenses 

Clear Lenses 

Cover Lenses 



CR39 

Type of Lens: 

Cover lens 


Spatter 

Standards: 

AS/NZS 1338.1 Lic. 464 


454141 

The cover lens is an optically correct lens with a surface that 

provides the highest resistance to welding spatter. 

The cover lens will outlast other types and save considerable time 

and money in replacing ordinary glass or plastic filter lenses. 

CIGWELD CR39 Cover Lenses are designed to protect the filter 

lens from heat and spatter and are supported by full Standards 

Mark Certification. 

(51 x 108mm) CR39 Cover Plates 

Standards Mark Certified and 100% CR39. 

Pack of 200 453861 

Retail Packaging with 2 Plates 454141 

(51 x 108mm) Clear Glass Cover Plates 

Pack of 10 453862 


(133 X 114MM) Clear CR39 Cover Plates 

Standards Mark Certified and 100% CR39. 

Pack of 20 454077 


Chipping Lenses 



Polycarbonate 

Type of Lens: 

Chipping lens 


Impact 

Standards: 

AS/NZS 1337 Lic. 464 # 

# 

When assembled with Hiderok Welding Helmet 


453999 

Manufactured from polycarbonate for impact resistance. Assemble 

in the welding helmet in the position closest to the operator. 

(51 x 108mm) Clear Chipping Plates 

Pack of 20 453999 

(133 X 114MM) Clear Chipping Plates 


Magnifying Lenses* 

454011 

The CIGWELD magnifying lens magnifies the work area to 

substantially assist the welder in maintaining the high standards 

required. They are available from 1.5 diopter magnification - 

up to 2.5 times. 


(51 x 108mm) CIGWELD Magnification Lens 

1.5 diopter 454012 

2.0 diopter 454010 

2.25 diopter 454014 

2.50 diopter 454011 

WARNING – To guarantee eye protection look for a licence number 

or the ‘TICK’ marks on CR39 cover lenses not just ‘AS/NZS 1338.1’ 

*Note - Australian Standards ‘tick’ icon does not apply to this product. 

7

Face Protection 

Faceshields & Visors 

Faceshields 

Features 

454615 

• Compliant to AS/NZS 1337 Lic.464 

• Impact and splash protection. 

• Outstanding impact resistance. 

• Polycarbonate visor is heat resistant to 150°C. 

• Excellent optical properties. 

• Full length facial protection for the eyes, face, neck and ears. 

• Unrestricted vision for safe and accurate work. 

• Comfortable, readily adjustable ratchet head harness. 

• Quick and easy replacement of visors. 

• Positive manoeuvrability of visor in up and down positions. 

• Range of visors for different applications in clear or green. 

• Lightweight - designed with comfort in mind. 


454542 

High Velocity Faceshield Complete (AS/NZS 1337 Lic. 464) 454615 

Browguard with Headgear (AS/NZS 1337 Lic. 464) 454542 


CIGWELD faceshields are designed to provide comfortable 

and safe eye and face protection in areas subject to hazardous 

projectiles or splashing liquids. 

Sweatband 453835 

Ratchet Harness 453838 

Visors 

454614 

Features 

Polycarbonate Visors 

• The ideal all-round general purpose visor material. 

• Outstanding impact resistance (2mm thick PC for High impact). 

• Heat resistant to 150° C. 

• Excellent optical properties. 

• Contains UV absorber that provides eye and face protection 

against high concentrations of UV radiation from the sun (not 

intended to provide protection against sunglare, except shade 5). 

454486 


Clear High Velocity 205 x 400mm (AS/NZS 1337 Lic. 464) 454614 

Shade 5 Polycarbonate 205 x 400mm 454486 

WARNING – To guarantee eye and face protection look for a 

licence number or the ‘TICK’ marks on visors and browguards, 

not just ‘AS/NZS 1338.1’ 

8

Eye Protection 

Goggles & Spectacles 

Welding Goggles 

Features 

454031 

• Soft pliable frame – comfortable to wear. 

• Goggles fit over prescription or safety spectacles. 

• The Lift Front Goggle comes standard with Shade 5 glass filter 

lenses and polycarbonate chipping lenses. 

• The one piece coverall Goggle comes standard with Shade 5 

one piece polycarbonate lens. 

• Non reflective matt interior finish. 

• Replaceable lenses are available for the Lift Front Goggle. 

• Vented to prevent fogging. 


454040 

In gas welding, cutting and brazing, protection must be given 

against possible injurious radiation and at the same time the 

visible radiation should be reduced to a comfortable level. For 

such processes sufficient protection will usually be given by 

goggles fitted with the appropriate shade lens. Gas welding 

goggles should be used whenever gas welding, brazing or cutting. 

They also protect the eyes from splashes and flying particles. 

Lift front gas welding goggles – Filter Shade 5 

(AS/NZS 1337 Lic.464) 454031 

Wide view gas welding goggles – Filter Shade 5 454040 

IND Lift front gas welding goggles – Filter Shade 5 

(AS/NZS 1338.1 Lic 464) (bulk packed) 

454031IND 


Pair of (round) filters for lift front gas welding goggles 

Filter Shade 5 (AS/NZS 1338.1 Lic. 464) 453810 

Pair of (round) cover lenses for lift front 

gas welding goggles (AS/NZS 1338.1 Lic.464) 453812 

Safety Goggles & Spectacles 

Features 

453522R* 

454554 

• Lightweight, soft PVC frame that fits comfortably to the 

contours of the face. 

• Spectacles can be worn under goggles. 

• Anti-fog polycarbonate lenses. 

• Goggles provide maximum peripheral and frontal vision. 

The clear frame reduces that enclosed feeling. 

• Goggles are approved for use against chemical and impact 

hazards, as defined in AS/NZS 1337. 

• Ventilation is provided for the eyes while preventing entry of 

harmful liquids and dust. 

Designed to protect the eyes from flying particles and/or 

potentially harmful liquid splashes. 

Safety goggles are designed to provide all round eye protection 

from medium energy flying particles and to prevent the entry 

of potentially harmful liquid splashes. Safety goggles are 

recommended for use in situations such as the scaling, grinding 

and machining of metals, certain wood working operations and 

stone dressing. 


Safety Goggles - Antifog Goggle Clear PVC Frame, 

Clear antifog lens (AS/NZS 1337 Lic 464) 454554 

Safety Spectacles - General Purpose Wrap Around Clear 

Frame, Clear Coated lens, UV Protection (ANSI 287.1) 453522R 

*Note - Australian Standards ‘tick’ icon does not apply to this product 

9






Customer Care 

Tel: 1300 654 674 Fax: +61 3 9474 7391 



Tel: +61 3 9474 7508 Fax: +61 3 9474 7488 


AD3945 COMETAccessories 4.11 

Malaysia - 


Lot 151, Jalan Industri 3/5A 

Rawang Integrated Industrial Park, 

Jln Batu Arang 

48000 Rawang Selangor Darul Ehsan 

West Malaysia 

Tel: + 60 3 6092 2988 Fax: +60 3 6092 1085 


Indonesia - 


JL Angsana II Blok AE No.28 

Delta Silicon - Cikarang 

Bekasi, 17550 

Indonesia 

Tel: +62 21 8990 6095 Fax: +62 21 8990 6096 


China - 


Unit 4F2, Zhao Feng Universal Building 

No. 1800 West Zhongshan Road, 

Xuhui District, Shanghai 200235 

China 

Tel: +86 21 6407 2626 Fax: +86 21 6448 3032 


In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 (Victor Technologies International) reserves the right to change the specifications or design on any of its products without prior notice.

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