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<strong>CIGWELD</strong> Catalogue<br />

AEQPLA Rev2 28/9/11 5:34 PM Page 5<br />

E Series Regulators<br />

Max. Outlet Gauge Range (kPa) Connections<br />

Pressure (kPa) Inlet Outlet Inlet Outlet<br />

rd 1000 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) Vertical inlet 5/8"-18 UNF RH Ext<br />

rd 1000 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) Side inlet 5/8"-18 UNF RH Ext<br />

uard 150 4,000 400 AS 2473 Type 20 (5/8" BSP LH Ext) Vertical inlet 5/8"-18 UNF LH Ext<br />

uard 150 4,000 400 AS 2473 Type 20 (5/8" BSP LH Ext) Side inlet 5/8"-18 UNF LH Ext<br />

introduced<br />

Technology<br />

and flow<br />

gas<br />

oloured<br />

ct<br />

shut off in<br />

broken.<br />

COMET EDGE Series Regulators<br />

Part No. Model Max. Outlet Gauge Range (kPa) Connections<br />

Outlet Inlet Outlet<br />

Minimum 1,600 AS 2473 Recommended Type 10.5 (5/8" BSP RH Ext) Vertical Generator<br />

inlet 5/8"-18<br />

Pressure (kPa) Inlet<br />

310637 COMET EDGE Oxygen with GasGuard 1000 30,000 UNF RH Ext<br />

310657 COMET EDGE Oxygen with GasGuard 1000 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) Side inlet 5/8"-18 UNF RH Ext<br />

310532 COMET EDGE Acetylene with GasGuard 150 4,000 12kVA 400 AS 2473 Type 20 (5/8" BSP LH Ext) Vertical inlet 5/8"-18 UNF LH Ext<br />

310376 COMET EDGE Acetylene with GasGuard 150 4,000 400 AS 2473 Type 20 (5/8" BSP LH Ext) Side inlet 5/8"-18 UNF LH Ext<br />

Features<br />

5YEAR<br />

• The most advanced regulator design introduced<br />

to the market in 20 years.<br />

• Incorporating our Encapsulated Seat Technology<br />

(EST) which offers precise pressure and flow<br />

control.<br />

• Regulators are colour coded for easy gas<br />

identification.<br />

• Easy to read gauges incorporating coloured<br />

segments to assist with setting correct<br />

operation pressures.<br />

• GasGuard nipple ensures total gas shut off in<br />

the event that the inlet connection is broken.<br />

• Built-in Gauge Guard.<br />

• Independently certified to AS4267.<br />

AS 4267<br />

CUTMASTER® 20 mm<br />

Cutting Capacity<br />

Genuine (True) Cut<br />

Maximum Cut<br />

Severance Cut<br />

Pierce Rating<br />

5YEAR<br />

32mm<br />

NOTE: Cutting capacity data based on mild steel. Please refer<br />

to table below for specific terminology details.<br />

Specifications<br />

Supply Voltage<br />

415 volt (+/- 15%), 3 phase, 50/60Hz<br />

Maximum Output Current<br />

60 amps<br />

Output Power<br />

6.2KW<br />

Duty Cycle (@ 40˚C)<br />

60 amps @ 40%<br />

Warranty<br />

Power source - 3 years; Torch - 1 year*<br />

Power Source Weight<br />

19.5kg<br />

Verti-Cor Flux Cored Stainless Steel Welding Wires<br />

Verti-Cor 316LT<br />

• Verti-Cor stainless steel flux cored wires<br />

• 316LT-All positional capabilities<br />

• Vacuum sealed in aluminised plastic packs<br />

• Formulated for CO2 or Argon +20-25% CO2 shielding gases<br />

• High deposition 20mm<br />

rate welding of stainless steel<br />

Classifications:<br />

AWS/ASME-SFA 25mm<br />

A5.22:<br />

E316LT1-1 (CO2)<br />

E316LT1-4 (Ar + 20-25% CO2)<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation<br />

and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

12mm<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Positions<br />

1.2 150 – 250 23 – 28 15 – 20 Flat<br />

1.2 150 – 200 23 – 28 15 – 20 HV Fillet<br />

1.2 120 – 180 22 – 27 15 – 20 Vertical up<br />

1.2 140 – 180 22 – 27 15 – 20 Overhead<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

AS 4267<br />

Manual Plasma Cutting<br />

Dimensions (Power Source)<br />

385 H x 315 W x 615 L mm<br />

<strong>CIGWELD</strong> The COMET EDGE Series is . the latest STOODY range of <strong>CIGWELD</strong> . THERMAL 24 DYNAMICS The new Cutmaster 14 True . 20mm www.thermadyne.com TWECO<br />

manual plasma system is desig<br />

Professional regulators incorporating advanced design,<br />

proven performance, and unsurpassed safety. Engineered<br />

excellent cutting and beveling performance on materials up to<br />

DC +<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using CO2 Argon + 20-25% CO2<br />

0.2% Proof Stress 400 MPa 410 MPa<br />

Tensile Strength 555 MPa 580 MPa<br />

Elongation 42% 39%<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using welding grade CO2:<br />

C: 0.03% Mn: 1.8% Si: 0.75%<br />

Cr: 18.8% Ni: 11.5% P: 0.024%<br />

S:0.002% Mo: 2.4%<br />

RECOMMENDED SHIELDING GAS:<br />

Argon + 20-25% CO2 or equivalent<br />

ISO14175:M21<br />

Welding grade CO2<br />

ISO14175:C1<br />

RECOMMENDED SHIELDING GAS:<br />

Autocraft 316LSi GMAW wire<br />

AWS A5.9: ER316LSi<br />

Comweld 316L GAS/TIG rod<br />

AWS A5.9 ER316L<br />

Satincrome 316L-17 Electrode<br />

AWS A5.4 E316L-17<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool • Next generation 15kgtechnology flux 722885 cored wire.<br />

• Copper coated for smooth consistent feedability and current pick up.<br />

* Spool (ø300mm)<br />

• Rutile, all positional capabilities producing a flat mitre fillet bead shape.<br />

• Ultra low splatter and fume levels.<br />

• H4 diffusible hydrogen class with a typical weldmetal of 2.2 mls of hydrogen/100 gms<br />

• Excellent operator appeal.<br />

• Grade 3 Shipping Society Approvals.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 3 T12 1 M A U H5.<br />

AS/NZS 2203.1: (old) ETP-GMp-W503A. CM1 H5.<br />

AWS/ASME-SFA A5.20: E71T-12M H4.<br />

3YEAR*<br />

3<br />

PHASE<br />

Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Ca<br />

Verti-Cor 3XP H4 - Seamless<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Positions<br />

Volts<br />

1.2 250 – 300 27 – 31 20 – 25 280 31 Flat<br />

1.6 350 – 400 27 – 31 25 – 30 360 31<br />

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet<br />

1.6 310 – 360 26 – 30 25 – 30 320 29<br />

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up<br />

1.6 200 – 250 24 – 28 15 – 20 240 25<br />

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead<br />

1.6 190 – 240 24 – 28 15 – 20 220 24<br />

DC<br />

TYPICAL DIFFUSIBLE<br />

2.2 mls of hydrogen /<br />

deposited weld metal *<br />

*for “as manufactured<br />

3YS<br />

3YSA H5<br />

* with Argon +20-25%<br />

RECOMMENDED SHIE<br />

• Argon + 20-25% CO<br />

* Spool (ø300mm);<br />

www.t<br />

Cu +<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

LEVELS TO AS3752:<br />

Using Argon +20-25% CO2:<br />

Yield Stress<br />

510 MPa<br />

Tensile Strength 570 MPa<br />

Elongation 30%<br />

Argon +20-25% CO2.<br />

CVN,<br />

Impact Values 105J av @ 20°C APPROVALS*:<br />

LRS 3S,<br />

TYPICAL ALL WELD METAL ANALYSIS: ABS<br />

Using Argon +20-25% CO2:<br />

C: 0.05% Mn: 1.25% Si: 0.43% combinations.<br />

P: 0.009 S: 0.007<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 722919<br />

1.6 Spool 15kg 722921<br />

Plan


We’ve got Cutting<br />

& Welding Covered.<br />

Choose <strong>CIGWELD</strong> endorsed products for premium quality and reliability.<br />

Welding Machines<br />

Portable Welding<br />

Inverters<br />

Three Phase and<br />

Synergic Pulse<br />

Engine Driven<br />

Welding Equipment<br />

Gas Equipment & Accessories<br />

Comet Gas Outfits<br />

and Regulators<br />

Blowpipes, Cutters<br />

and Consumables<br />

Comet Gas Equipment<br />

Accessories<br />

Portable Welding<br />

Inverters<br />

Transmig 3 Phase<br />

& Synergic Pulse<br />

Welding Consumables<br />

Safety, MIG Gun & Accessories<br />

Plasma Cutting Equipment<br />

POCKET GUIDE<br />

Get Mobile with our<br />

latest iPhone Pocket<br />

Guide, scan the QR<br />

code for details<br />

Available for:<br />

Solid & Flux Cored<br />

Welding Wires<br />

Electrodes, Rods<br />

& Fluxes<br />

Hardfacing<br />

Electrodes and Wires<br />

Plasma Cutting<br />

Equipment<br />

Safety Products<br />

Welding Torches,<br />

Consumables and<br />

Accessories<br />

ANDROID<br />

APPLE<br />

1300 654 674 I www.cigweld.com.au


Solid and Flux Cored<br />

Welding Wires<br />

FMESPE Rev 1<br />

1300 654 674 I www.cigweld.com.au


Introduction<br />

Contents<br />

<strong>CIGWELD</strong> Professional:<br />

when welding is your business<br />

At Victor Technologies we distinguish ourselves from<br />

our competitors through superior features, dependable<br />

products, technical innovation and excellence in<br />

customer service and technical support.<br />

Our range of high performance solid and Flux Cored (FC)<br />

welding wires offers an optimum solution for every welding<br />

application. The professional FC wire range, combining both<br />

fabricated seamed wires and copper-coated, very low<br />

hydrogen (H4) wires, is the most extensive range<br />

available in the market today.<br />

So if you’re serious about performance, cost and ease<br />

of use the <strong>CIGWELD</strong> Professional range has the answer.<br />

KEY TO ICONS<br />

DC +<br />

DC<br />

–<br />

DC<br />

+/–<br />

Cu<br />

Requires shielding gas<br />

No shielding gas required<br />

Direct current - electrode positive<br />

Direct current - electrode negative<br />

Direct current - electrode negative or positive<br />

Suitable for overhead welding<br />

Suitable for vertical up welding<br />

Suitable for side horizontal welding<br />

Suitable for HV (horizontal/vertical) fillet welding<br />

Suitable for flat welding<br />

Copper-coated seamless flux cored wire<br />

©2012 Victor Technologies. All rights reserved.<br />

Autocraft Copper Coated Solid Steel Welding Wires<br />

Autocraft LW1-6<br />

Autocraft LW1<br />

Autocraft Super Steel<br />

Autocraft Mn-Mo<br />

Autocraft NiCrMo<br />

Autocraft CrMo1<br />

Autocraft Solid Stainless Steel Welding Wires<br />

Autocraft 308LSi<br />

Autocraft 309LSi<br />

Autocraft 316LSi<br />

Autocraft Solid Aluminium Welding Wires<br />

Autocraft AL1100<br />

Autocraft AL4043<br />

Autocraft AL5356<br />

Autocraft AL5183<br />

Autocraft Solid Copper Based Welding Wires<br />

Autocraft Deoxidised Copper<br />

Autocraft Silicon Bronze<br />

Flux Cored Welding Wires for Mild Steel,<br />

Low Alloy Steels & Cast Iron<br />

Why choose Flux Cored over Solid wire?<br />

Seamed and seamless wires<br />

Flux cored wire types<br />

Satin-Cor XP<br />

Verti-Cor Ultra XP<br />

Verti-Cor XP<br />

Verti-Cor 3XP<br />

Verti-Cor 3XP H4 - Seamless<br />

Verti-Cor 81 Ni1<br />

Verti-Cor 81 Ni2<br />

Verti-Cor 81 Ni1 H4<br />

Verti-Cor 91 K2 H4<br />

Verti-Cor 111 K3 H4<br />

Supre-Cor 5<br />

Supre-Cor XP H4<br />

Metal-Cor 5 H4<br />

Metal-Cor XP<br />

Tensi-Cor 110TXP H4<br />

Nicore 55<br />

Shield-Cor 4XP<br />

Shield-Cor 11<br />

Shield-Cor 15<br />

Shield-Cor 8XP<br />

Shield-Cor 8Ni<br />

Verti-Cor Flux Cored Stainless Steel Welding Wires<br />

Verti-Cor 308LT<br />

Verti-Cor 309LT<br />

Verti-Cor 316LT<br />

Autocraft Solid Wires & Satinarc Fluxes<br />

for Submerged Arc Welding<br />

Autocraft SA1<br />

Autocraft SA2<br />

Satinarc 4<br />

Satinarc 15<br />

4<br />

5<br />

5<br />

5<br />

6<br />

6<br />

7<br />

7<br />

7<br />

8<br />

8<br />

8<br />

9<br />

9<br />

9<br />

10<br />

10<br />

11<br />

12<br />

12<br />

13<br />

13<br />

14<br />

15<br />

15<br />

16<br />

16<br />

17<br />

17<br />

18<br />

18<br />

19<br />

19<br />

20<br />

20<br />

21<br />

21<br />

22<br />

22<br />

23<br />

23<br />

24<br />

26<br />

26<br />

27<br />

27<br />

3


Autocraft Copper Coated Solid Steel Welding Wires<br />

Autocraft LW1-6<br />

DC +<br />

• A higher manganese/silicon steel wire for GMA Welding<br />

• Use with CO2 and Argon based shielding gases<br />

• Wide range of minispool, handispool and Autopak packaging options<br />

• Suitable for the positional Gas Metal Arc Welding (GMAW) of mild and low alloy<br />

steels, used in general fabrication and structural work.<br />

Classifications:<br />

AS/NZS 2717.1:<br />

AWS/ASME-SFA A5.18:<br />

Packaging and Operating Data:<br />

ES6-GC/M-W503AH.<br />

ER70S-6.<br />

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

Mini Spool 4 x 721104<br />

(4 per pack) 0.8kg<br />

0.6 12 – 14 3.5 – 14 35 – 100 Handi Spool 5kg 721108<br />

Spool 15kg 720103<br />

Mini Spool 4 x 721105<br />

(4 per pack) 0.8kg<br />

0.8 14 – 22 3.5 – 14 50 – 180 Handi Spool 5kg 721109<br />

0.9 15 – 26 3.5 – 15 70 – 230<br />

1.0 16 – 29 3.5 – 15 100 – 280<br />

1.2 18 – 32 2.5 – 15 120 – 350<br />

1.6 18 – 34 2.5 – 10 180 – 390<br />

Spool 15kg 720114<br />

Spool 15kg 720090<br />

AutoPak 250kg 720122A<br />

Spool 15kg 720094<br />

AutoPak 250kg 720123A<br />

Spool 15kg 720096<br />

AutoPak 250kg 720124A<br />

Spool 15kg 720095<br />

AutoPak 350kg 720125A<br />

* Mini Spool (ø100mm); Handi Spool (ø200mm); Spool (ø300mm); AutoPak (ø510mm<br />

x H.770mm).<br />

AUTOPAK ® Parts List:<br />

AUTOPAK accessories “Standard Types”.<br />

Part No<br />

Clear plastic AUTOPAK dome (510mm base diam. x 300mm height). 720001<br />

AUTOPAK conduit assembly kit<br />

720008<br />

Robot cell conduit kit<br />

720004<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Welding Grade CO2: Argon 10-25% CO2:<br />

Yield Stress 420 MPa 390 MPa<br />

Tensile Strength 520 MPa 500 MPa<br />

Elongation 30% 31%<br />

CVN Impact Val. 110 J @ -20°C 100 J @ -20°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.08% Mn: 1.55% Si: 0.88%<br />

S: 0.010% P: 0.015%<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

1.0 - 2.0 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

Autopak Conduit Assembly<br />

Kit P/No: 720008<br />

Clear Plastic Dome and<br />

Conduit Adaptor<br />

P/No: 720001<br />

Steel Locking Ring<br />

APPROVALS:<br />

L.R.S. Grade 3S, 3YS<br />

A.B.S. Grade 3SA<br />

*Approvals do not include 0.6mm<br />

Autocraft LW1-6 wire<br />

RECOMMENDED SHIELDING GAS:<br />

• Argon + 10-15% CO2 (or equivalent)<br />

ISO14175: M14, M21, M24<br />

• Argon + 10-25% CO2 (or equivalent)<br />

ISO14175: M21<br />

• Argon + 5% CO2 +3% O2<br />

ISO14175: M23<br />

• Welding Grade CO2<br />

ISO14175: C1<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Comweld LW1-6 TIG rod<br />

Comweld LW1 TIG rod<br />

Verti-Cor 3XP FCAW<br />

Metal-Cor XP FCAW<br />

Handle<br />

Pressure Ring<br />

The advantages of AUTOPAK ®<br />

• Higher productivity from reduced downtime<br />

• Straight/Twist free wire gives greater accuracy in the joint<br />

• Smaller acceleration weight produces improved arc starting with<br />

less stress on wire-feed unite and less slippage and burn backs<br />

• Fully enclosed pack and pay-off system protects against dust,<br />

dirt and moisture<br />

• Compact and manoeuverable makes it easy to use in confined<br />

and restricted locations. Autopak takes up only 0.2m 2 of floor<br />

space.<br />

Wire<br />

Cardboard Drum<br />

4


Autocraft Copper Coated Solid Steel Welding Wires<br />

Autocraft LW1<br />

• A Premium Quality Low Carbon Steel Wire for GMA Welding.<br />

• Suitable for the all positional multi-pass Gas Metal Arc welding of mild, low alloy<br />

and medium strength steels, as used in general fabrication, pressure vessels and<br />

structural work.<br />

Classifications:<br />

AS/NZS 2717.1:<br />

AWS/ASME-SFA A5.18:<br />

ES4-GC/M-W503AH.<br />

ER70S-4.<br />

Packaging and operating Data:<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

0.9 15 – 26 3.5 – 15 70 – 230 Spool 15kg 720115<br />

1.2 18 – 32 2.5 – 15 120 – 350 Spool 15kg 720116<br />

* Spool (ø300mm);<br />

DC +<br />

DC<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Welding Grade CO2: Argon 10-25% CO2:<br />

Yield Stress 420 MPa 440 MPa<br />

Tensile Strength 520 MPa 530 MPa<br />

Elongation 30% 31%<br />

CVN Impact Val. 110 J @ -20°C 100 J @ -20°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.08% Mn: 1.16% Si: 0.70%<br />

S: 0.010% P: 0.015%<br />

TYPICAL DIFFUSIbLE HYDRoGEN<br />

LEvELS To AS3752:<br />

1.0 - 2.0 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

APPRovALS:<br />

L.R.S. Grade 3S<br />

A.B.S. Grade 3SA<br />

RECoMMENDED SHIELDING GAS:<br />

• Argon + 10-15% CO2 (or equivalent)<br />

• Argon + 10-25% CO2 (or equivalent)<br />

• Argon + 5% CO2 +3% O2<br />

• Welding Grade CO2<br />

CoMPARAbLE <strong>CIGWELD</strong> PRoDUCTS:<br />

Comweld LW1 TIG rod<br />

Comweld LW1-6 TIG rod<br />

Verti-Cor 3XP FCAW<br />

Supre-Cor 5 FCAW<br />

Autocraft Super Steel<br />

+<br />

DC<br />

• A Low Carbon, Triple Deoxidised Steel Wire for GMA Welding.<br />

• For use with Welding Grade CO 2 or Argon Based Shielding Gases.<br />

• Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity.<br />

• The ideal choice for the welding of rusty or mill scaled plates and pipes and the<br />

root pass welding of pipes, tanks, and heavy walled joints.<br />

Classifications:<br />

AS/NZS 2717.1:<br />

AWS/ASME-SFA A5.18:<br />

ES2-GC/M-W503AH.<br />

ER70S-2.<br />

Packaging and operating Data:<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

1.2 18 – 32 2.5 – 15 120 – 350 Spool 15kg 720054<br />

* Spool (ø300mm);<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Argon 20-25% CO2:<br />

Yield Stress<br />

425 MPa<br />

Tensile Strength 520 MPa<br />

Elongation 34%<br />

CVN Impact Values 75 J av @ -20°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.05% Mn: 1.10% Si: 0.55%<br />

Ti: 0.10% Zr: 0.06% Al: 0.08%<br />

S: 0.007% P: 0.008% Fe: Balance<br />

TYPICAL DIFFUSIbLE HYDRoGEN<br />

LEvELS To AS3752:<br />

1.0 - 2.0 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

RECoMMENDED SHIELDING GAS:<br />

• Argon + 10-25% CO2<br />

• Argon + 1-3% O2<br />

• Welding Grade CO2<br />

CoMPARAbLE <strong>CIGWELD</strong> PRoDUCTS:<br />

Comweld Super Steel TIG rod<br />

Autocraft Mn-Mo<br />

+<br />

• A Manganese Molybdenum Steel Wire for the GMA Welding of Higher Strength steels.<br />

• For Use with Welding Grade CO 2 or Argon Based Shielding Gases.<br />

• 550 MPa Tensile Class Weld Deposits.<br />

• Suitable for the all positional fillet and butt welding of a wide range of higher strength<br />

steels, particularly those used in the fabrication of pressure vessels, boilers and<br />

pipelines.<br />

Classifications:<br />

AS/NZS 2717.1:<br />

AWS/ASME-SFA A5.28:<br />

ESD2-GC/M-W559AH.<br />

ER80S-D2.<br />

Packaging and operating Data:<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

0.9 16 – 28 3.5 – 15 70 – 230 Spool 15kg 720049<br />

1.2 18 – 32 3.5 – 15 120 – 350 Spool 15kg 720052<br />

* Spool (ø300mm);<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Argon 20-25% CO2:<br />

Yield Stress<br />

580 MPa<br />

Tensile Strength 680 MPa<br />

Elongation 24%<br />

CVN Impact Values 80J av @ +20°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.08% Mn: 1.73% Si: 0.65%<br />

Mo: 0.45% S: 0.011% P:0.017%<br />

TYPICAL DIFFUSIbLE HYDRoGEN<br />

LEvELS To AS3752:<br />

1.0 - 2.0 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

RECoMMENDED SHIELDING GAS:<br />

• Argon + 20-25% CO2<br />

• Argon + 1-3% O2<br />

• Welding Grade CO2<br />

5


Autocraft Copper Coated Solid Steel Welding Wires<br />

Autocraft NiCrMo<br />

• A low alloy steel wire for the GMA welding of high strength steels<br />

• For use with welding grade CO2 or Argon based shielding gases<br />

• 760MPa tensile class weld deposits<br />

• Suitable for all positional fillet and butt welding of a wide range of high strength<br />

steels, particularly quenched and tempered types such as Bisalloy 80, USS-T1 types<br />

and Welten 80C etc.<br />

Classifications:<br />

AS/NZS 2717.1:<br />

AWS/ASME-SFA A5.28:<br />

Packaging and Operating Data:<br />

ESMG-GC/M-W769AH.<br />

ER110S-G.<br />

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

1.2 18 – 32 3.5 – 15 120 – 350 Spool 15kg 720053<br />

* Spool (ø300mm);<br />

Autocraft CrMo1<br />

• A low alloy steel wire for the GMA welding of matching Cr-Mo-steels<br />

• Recommended for the GMA welding of 1/2Cr-1/2Mo, 1Cr-1/2Mo and 1 1/4Cr-1/2Mo<br />

steel pipes, plates and castings<br />

Classifications:<br />

AS/NZS 2717.1:<br />

AWS/ASME-SFA A5.28:<br />

ESB2-GM-W559AH.<br />

ER80S-B2.<br />

Packaging and Operating Data:<br />

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

1.2 18 – 32 3.5 – 15 120 – 350 Spool 15kg 720029<br />

* Spool (ø300mm);<br />

DC +<br />

DC +<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Argon 1-3% CO2: Argon 10-25% CO2:<br />

Yield Stress 730 MPa 390 MPa<br />

Tensile Strength 790 MPa 500 MPa<br />

Elongation 17% 31%<br />

CVN Impact Val. 130 J @ -29°C 72 J @ -29°C<br />

CVN Impact Val. 80 J @ -51°C 50 J @ -51°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.08% Mn: 1.40% Si: 0.60%<br />

Ni: 1.40% Cr: 0.40% Mo: 0.25%<br />

V: 0.10%<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Argon 1-3% CO2:<br />

0.2% Proof Stress 500 MPa<br />

Tensile Strength 600 MPa<br />

Elongation 20%<br />

CVN Impact Values 60J av @ +20°C<br />

Post weld heat treated at 620˚C as<br />

required by AWS A5.28<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.09% Mn: 0.60% Si: 0.60%<br />

Cr: 1.30% Mo: 0.50% P: 0.015%<br />

S: 0.010% Fe: Balance<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

1.0 - 2.0 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

RECOMMENDED SHIELDING GAS:<br />

• Argon + 10-25% CO2<br />

• Argon + 1-3% O2<br />

• Welding Grade CO2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Verti-Cor 113 K3 H4 FCAW<br />

Tensi-Cor 110T XP H4 FCAW<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

1.0 - 2.0 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

RECOMMENDED SHIELDING GAS:<br />

• Argon + 20-25% CO2<br />

• Argon + 1-3% O2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Alloycraft 80-B2 electrode<br />

Comweld CrMo1 TIG rod<br />

6


Autocraft Solid Stainless Steel Welding Wires<br />

Autocraft 308LSi<br />

• A steel wire for the GMA welding of 304 and 304L type stainless steels<br />

• Recommended for the general welding of 210, 302, 321, 347, 409 and 444 type<br />

stainless steels<br />

Classifications:<br />

AS/NZS ISO 14343: (new)<br />

AS/NZS 2717.3: (old)<br />

AWS/ASME-SFA A5.9:<br />

B SS308LSi.<br />

ES308LSi.<br />

ER308LSi.<br />

Packaging and operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique, etc.<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

0.9 16 – 24 4.5 – 15 70 – 200 Spool 15kg 721271<br />

1.2 20 – 28 3.0 – 10 150 – 280 Spool 15kg 721272<br />

* Spool (ø300mm);<br />

DC +<br />

DC<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Argon 1-3% CO2:<br />

0.2% Proof Stress 450 MPa<br />

Tensile Strength 620 MPa<br />

Elongation 36%<br />

CVN Impact Values 90J av @ -60°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.02% Mn: 2.05% Si: 0.80%<br />

Cr: 19.95% Ni: 10.25% P: 0.020%<br />

S: 0.005% Fe: Balance<br />

FERRITE NUMbER:<br />

5–10 FN<br />

RECoMMENDED SHIELDING GAS:<br />

• Argon + 1-3% O2<br />

• Argon + 2-5% CO2<br />

CoMPARAbLE <strong>CIGWELD</strong> PRoDUCTS:<br />

Satincrome 308L-17 electrode<br />

Comweld 308L TIG rod<br />

Verticor 308L FCAW wire<br />

Autocraft 309LSi<br />

+<br />

• A Stainless Steel Wire for the GMA Welding of 309 and 309L Type Stainless Steels.<br />

• Also suitable for a wide range of other welding applications including: the<br />

dissimilar joining of “300 series” and stainless steel grades to mild or low alloy<br />

steels, an intermediate or buttering layer in the butt welding of clad steel.<br />

Classifications:<br />

AS/NZS ISO 14343: (new)<br />

AS/NZS 2717.3: (old)<br />

AWS/ASME-SFA A5.9:<br />

B SS309LSi.<br />

ES309LSi.<br />

ER309LSi.<br />

Packaging and operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique etc.<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

0.9 16 – 24 4.5 – 15.0 70 – 200 Spool 15kg 721276<br />

1.2 20 – 28 3.0 – 10.0 150 – 280 Spool 15kg 721277<br />

* Spool (ø300mm);<br />

Autocraft 316LSi<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Argon 1-3% CO2:<br />

0.2% Proof Stress 450 MPa<br />

Tensile Strength 610 MPa<br />

Elongation 36%<br />

CVN Impact Values 90 J av @ -110°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.02% Mn: 2.10% Si: 0.75%<br />

Cr: 23.75% Ni: 13.75% P: 0.020%<br />

S: 0.005% Fe: Balance<br />

FERRITE NUMbER:<br />

10 – 15 FN<br />

DC +<br />

RECoMMENDED SHIELDING GAS:<br />

• Argon + 1-3% O2<br />

• Argon + 2-5% CO2<br />

CoMPARAbLE <strong>CIGWELD</strong> PRoDUCTS:<br />

Satincrome 309Mo-17 electrode<br />

Comweld 309L TIG rod<br />

Verticor 309LT FCAW wires<br />

• A Stainless Steel Wire for the GMA Welding of 316 and 316L Type Stainless Steels.<br />

• Also suitable for the general welding of other 300 and 400 series stainless<br />

steels including 301, 302, 304/304L, 321, 347, 410 and 430.<br />

Classifications:<br />

AS/NZS ISO 14343: (new)<br />

AS/NZS 2717.3: (old)<br />

AWS/ASME-SFA A5.9:<br />

B SS316LSi.<br />

ES316LSi.<br />

ER316LSi.<br />

Packaging and operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique etc.<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

0.8 16 – 20 5.0–15.0 60–150 Mini spool 4 x 721285<br />

(4 per pack) 1kg<br />

0.9 16 – 24 4.5 – 15.0 70 – 200 Handi spool 5kg 720283<br />

0.9 16 – 24 4.5 – 15.0 70 – 200 Spool 15kg 721286<br />

1.0 16 –24 4.5 – 15.0 70 – 200 Spool 15kg 722386<br />

1.2 20 –28 3.0 – 10.0 150 – 280 Spool 15kg 721287<br />

* Mini spool (ø100mm); Handi spool (ø200mm); Spool (ø300mm).<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Argon 1-3% CO2:<br />

0.2% Proof Stress 450 MPa<br />

Tensile Strength 620 MPa<br />

Elongation 36%<br />

CVN Impact Values 90 J av @ -60°C<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.02% Mn: 2.05% Si: 0.80%<br />

Cr: 19.95% Ni: 10.25% P: 0.020%<br />

S: 0.005% Fe: Balance<br />

FERRITE NUMbER:<br />

5 – 10 FN<br />

RECoMMENDED SHIELDING GAS:<br />

• Argon + 1-3% O2<br />

• Argon + 2-5% CO2<br />

CoMPARAbLE <strong>CIGWELD</strong> PRoDUCTS:<br />

Satincrome 316L-17 electrode<br />

Comweld 316L TIG rod<br />

Verticor 316LT wire<br />

7


Autocraft Solid Aluminium Welding Wires<br />

8<br />

Autocraft AL1100<br />

• A high purity aluminium wire for the GMA welding of selected wrought<br />

aluminium alloys.<br />

• Recommended for the joining of selected high purity 1XXX series aluminium alloys<br />

used extensively in electrical and chemical industry applications.<br />

Classifications:<br />

AS/NZS ISO 18273: (new) S Al 1200.<br />

AS/NZS 2717.2: (old) E1100.<br />

AWS/ASME-SFA A5.10:<br />

ER1050.<br />

Packaging and Operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique etc.<br />

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

1.6 23 – 28 5.0 – 9.5 200 – 350 Spool 7kg 722218<br />

2.0 25 – 31 4.0 – 8.0 250 – 400 Spool 7kg 723218<br />

* Spool (ø300mm);<br />

Autocraft AL4043<br />

• An Aluminium -5% Silicon wire for GMA welding of selected wrought and cast<br />

Aluminium alloys.<br />

• For the repair welding of Aluminium alloy castings (mainly 4XX and 6XX series).<br />

• For welding selected wrought (1XXX, 5XXX and 6XXX series) Aluminium Alloys.<br />

Classifications:<br />

AS/NZS ISO 18273: (new) S Al 4043.<br />

AS/NZS 2717.2: (old) E4043.<br />

AWS/ASME-SFA A5.10:<br />

ER4043.<br />

Packaging and Operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique etc. For 5XXX type welding wires use welding current settings on the higher<br />

side of the range specified below and arc voltages on the lower side of the range. For<br />

1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side<br />

of the specified range and arc voltages on the higher side.<br />

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

1.2 20 – 25 5.5 – 12.0 150-250 Spool 7kg 722237<br />

1.6 23 – 28 5.0 – 9.5 200-350 Spool 7kg 722238<br />

* Spool (ø300mm);<br />

Autocraft AL5356<br />

• An Aluminium -5% Magnesium wire for the GMA welding of a wide range of<br />

wrought and cast Aluminium alloys containing magnesium.<br />

Classifications:<br />

AS/NZS ISO 18273: (new) S Al 5356.<br />

AS/NZS 2717.2: (old) E5356.<br />

AWS/ASME-SFA A5.10:<br />

ER5356.<br />

Packaging and Operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique etc. For 5XXX type welding wires use welding current settings on the higher<br />

side of the range specified below and arc voltages on the lower side of the range. For<br />

1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side<br />

of the specified range and arc voltages on the higher side.<br />

Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

0.8 14 – 21 6.0 – 20.0 50 – 150 Mini Spool 4 x 721221<br />

(4 per pack) 0.5kg<br />

0.9 16 – 22 6.0 – 17.5 80 – 180 Spool 7kg 722226<br />

1.0 17 – 23 6.0 – 16.5 110 – 220 Spool 7kg 722224<br />

1.0 17 – 23 6.0 – 16.5 110 – 220 Handi Spool 2.0kg 723224<br />

1.2 20 – 25 5.5 – 12.0 150 – 250 Spool 7kg 722227<br />

* Spool (ø300mm);<br />

DC +<br />

+<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Single-vee butt weld with 1060 Aluminium<br />

(reduced section tensile specimen):<br />

Welding grade Argon:<br />

0.2% Proof Stress 34.5 MPa<br />

Tensile Strength 69.0 MPa<br />

Elongation (in 2 inches) 29%<br />

WIRE ANALYSIS LIMITS:<br />

Si: 0.06% Fe: 0.06% Cu: 0.005%<br />

Mn: 0.01% Mg: 0.01% Zn: 0.03%<br />

Ti: 0.01% Total others: 0.01%<br />

Al: 99.88% min.<br />

* Single values are maximum allowable,<br />

unless otherwise stated.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Single-vee butt weld with 6061-T6<br />

Aluminium (reduced section tensile<br />

specimen) using welding grade Argon:<br />

Postweld heat<br />

As welded: treated & aged:<br />

0.2% Proof Stress 124 MPa 276 MPa<br />

Tensile Strength 186 MPa 303 MPa<br />

Elongation (in 2 inches) 8% 5%<br />

WIRE ANALYSIS LIMITS:<br />

Single values are maximum allowable,<br />

unless otherwise stated.<br />

Si: 4.5–6.0% Fe: 0.80% Cu: 0.30%<br />

Mn: 0.05% Mg: 0.05% Zn: 0.10%<br />

Ti: 0.20% Total others: 0.15%<br />

Al: Balance<br />

DC +<br />

DC<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Single-vee butt weld with 5086 Aluminium<br />

(reduced section tensile specimen):<br />

Welding grade Argon:<br />

0.2% Proof Stress 130 MPa<br />

Tensile Strength 269 MPa<br />

Elongation (in 2 inches) 17%<br />

WIRE ANALYSIS LIMITS:<br />

Single values are maximum allowable,<br />

unless otherwise stated.<br />

Si: 0.25% Fe: 0.40% Cu: 0.10%<br />

Mn: 0.05–0.2% Mg: 4.5–5.5%<br />

Cr: 0.05–0.20% Zn: 0.10%<br />

Ti: 0.06–0.20% Total others: 0.15%<br />

Al: Balance<br />

RECOMMENDED SHIELDING GAS:<br />

• Welding Grade Argon<br />

• Argon + 25% He<br />

• Helium + 25% Ar<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Comweld AL1100<br />

RECOMMENDED SHIELDING GAS:<br />

• Welding Grade Argon<br />

• Argon + 25% He<br />

• Helium + 25% Ar<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Comweld AL4043<br />

APPROVALS:<br />

Det Norske Veritas (DNV)<br />

Lloyds Register of Shipping (LRS)<br />

American Bureau of Shipping (ABS)<br />

RECOMMENDED SHIELDING GAS:<br />

• Welding Grade Argon<br />

• Argon + 25% He<br />

• Helium + 25% Ar<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Comweld AL5356<br />

AWS R5356<br />

APPROVALS:<br />

Det Norske Veritas (DNV)<br />

Lloyds Register of Shipping (LRS)<br />

American Bureau of Shipping (ABS)


Autocraft Solid Aluminium Welding Wires<br />

Autocraft AL5183<br />

• For GMAW welding of wrought and cast aluminium alloys containing magnesium.<br />

• Superior surface cleanliness for improved resistance to porosity.<br />

Classifications:<br />

AS/NZS ISO 18273: (old) S Al 5183.<br />

AS 2717.2: (new) E5183.<br />

AWS/ASME-SFA A5.10:<br />

ER5183.<br />

Packaging and operating Data:<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

1.0 17 – 23 6.0 – 16.5 110 – 220 Spool 7kg 722239<br />

1.2 20 – 25 5.5 – 12.0 150 – 250 Spool 7kg 722240<br />

* Spool (ø300mm);<br />

DC +<br />

DC<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Single-vee butt weld with 5083 Aluminium<br />

(reduced section tensile specimen)<br />

Welding grade Argon:<br />

0.2% Proof Stress 152 MPa<br />

Tensile Strength 297 MPa<br />

Elongation (in 2 inches) 16%<br />

WIRE ANALYSIS LIMITS:<br />

Single values are maximum allowable,<br />

unless otherwise stated.<br />

Si: 0.40% Fe: 0.40% Cu: 0.10%<br />

Mn: 0.5-1.0% Mg: 4.3-5.2%<br />

Cr: 0.05-0.25%<br />

Zn: 0.25% Ti: 0.15%<br />

Total others: 0.15%<br />

Al: Balance<br />

RECoMMENDED SHIELDING GAS:<br />

• Welding Grade Argon<br />

• Argoshield 80T or Ar + 25% He or<br />

equivalent gases<br />

• Argoshield 81T or He + 25% Ar or<br />

equivalent gases<br />

• EN439: I1 & I3 shielding gases<br />

APPRovALS:<br />

Det Norske Veritas (DNV)<br />

Lloyds Register of Shipping (LRS)<br />

American Bureau of Shipping (ABS)<br />

Autocraft Solid Copper based Welding Wires<br />

Autocraft Deoxidised Copper<br />

+<br />

• A high Copper alloy for GMA Joining and overlay applications.<br />

• Fabricating deoxidised copper and electrolytic pitch copper components.<br />

• Repair of Copper castings.<br />

• Lower strength welding of galvanised steels and deoxidised copper to<br />

mild steel joints.<br />

• Typical applications include the GMA welding of copper transformer connectors,<br />

copper bus bars, billet molds and heater elements etc.<br />

Classifications:<br />

AWS/ASME-SFA A5.7:<br />

ERCu.<br />

WIRE ANALYSIS LIMITS:<br />

TYPICAL ALL WELD METAL<br />

Weld Metal Density 7.47 x 10 3 kg/m 3<br />

MECHANICAL PRoPERTIES:<br />

Welding grade Argon:<br />

0.2% Proof Stress 55 MPa<br />

Tensile Strength 200 MPa<br />

Elongation (in 2 inches)30%<br />

Electrical Conductivity 40% IACS<br />

Hardness<br />

55 HB<br />

Mn: 0.5%Si: 0.5% P: 0.15%<br />

Sn: 1.0% Cu: 98.0% min Others: 0.50%<br />

Single values are maximum allowable,<br />

unless otherwise stated.<br />

RECoMMENDED SHIELDING GAS:<br />

• Welding Grade Argon<br />

• Argon + 25% He<br />

• Helium + 25% Ar<br />

Packaging and operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique etc.<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

1.6 28 – 32 5.5 – 11.5 160 – 380 Spool 13kg 720260<br />

* Spool (ø300mm).<br />

Autocraft Silicon Bronze<br />

• A Copper based wire for the GMA welding of Copper-Silicon alloys including<br />

Cusilman and Everdur.<br />

• Used for the lower strength welding of steels.<br />

• Extensively used for the GMA welding of Copper-Silicon alloys used in hot<br />

water systems, heat exchangers, calorifiers and marine components for their<br />

corrosion resistance.<br />

Classifications:<br />

AWS/ASME-SFA A5.7:<br />

ERCuSi–A.<br />

Packaging and operating Data:<br />

These machine settings are a guide only. Actual voltage and welding current used will<br />

depend on machine characteristics, plate thickness, run size, shielding gas and operator<br />

technique etc.<br />

Wire Dia voltage Wire Feed Speed Current Pack Type* Pack Weight Part No<br />

mm Range (volts) (metres/min) Range (amps)<br />

0.8 15 – 20 4.5 – 10.5 65 – 150 Handispool 5kg 720159<br />

0.9 21 – 26 7.5 – 14.5 100 – 250 Spool 13kg 720015<br />

1.2 22 – 28 5.5 – 11.5 160 – 380 Spool 13kg 720255<br />

* Spool (ø300mm);<br />

DC +<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Welding grade Argon:<br />

0.2% Proof Stress 170 MPa<br />

Tensile Strength 380 MPa<br />

Elongation (in 2 inches)50%<br />

TYPICAL WIRE ANALYSIS:<br />

Fe: 0.25% Mn: 1.0% Si: 3.40%<br />

Sn: 0.90% Zn: 0.90% Cu: Balance<br />

RECoMMENDED SHIELDING GAS:<br />

• Welding Grade Argon<br />

• Argon + 10-25% CO2<br />

• Argon + 0-3% O 2<br />

• Helium + 25% Ar<br />

TYPICAL WELD DEPoSIT HARDNESS<br />

WITH ARGoN +10-15% Co2 :<br />

HRB<br />

Three Layers on Mild Steel 48<br />

CoMPARAbLE <strong>CIGWELD</strong> PRoDUCTS:<br />

Comweld Silicon Bronze rod<br />

AWS A5.7: ERCuSi–A<br />

9


Flux Cored Welding Wires<br />

Why choose Flux Cored over Solid wire?<br />

Flux Cored Welding wires, have several distinct advantages over<br />

solid wires:<br />

• Higher deposition rates. Cored wires have less cross sectional<br />

area than solid wires of equivalent diameter, therefore the<br />

welding current is applied to a smaller area resulting in higher<br />

current density, higher melt off rates and a more forceful arc<br />

column.<br />

• All positional capabilities. Most types of Flux Cored wires<br />

have slag systems similar to that of a conventional manual<br />

arc electrode enabling out of position Welding. One of the<br />

functions of the slag is to support the solidifying Weld Metal<br />

allowing for higher Welding currents, greater depth of fusion<br />

and higher travel speeds which all translate to increased<br />

productivity.<br />

Solid wires on the other hand typically require lower current<br />

levels to perform out of position Welds. Usually the “short<br />

circuit” or “Dip” transfer mode is used. This results in a lower<br />

level of fusion and greatly reduced deposition when welding<br />

out of position.<br />

• better fusion profiles. The higher current density of Flux Cored<br />

wires results in a more forceful Arc column creating a greater<br />

depth of fusion (particularly with CO2 shielding gas) and<br />

improved fusion profiles. This translates to a more suitable<br />

shape of the fusion zone and greater effective throat thickness<br />

on Fillet Welds.<br />

• Ease of operation. The <strong>CIGWELD</strong> Flux Cored Wire range<br />

represents the most user- friendly range of wires on the market<br />

today. Operator training for out of position Welding is greatly<br />

reduced compared to that required for Solid wire.<br />

• Greatly increased range of Alloy types. Since the Alloying<br />

elements are introduced to the wire during manufacture a<br />

broad selection can be produced by adjusting the flux<br />

ingredients.<br />

Seamed flux cored wire<br />

Seamed and seamless wires<br />

Conventional (seamed) Flux Cored Welding wires are produced<br />

from a flat strip of steel that is roll formed into a “U” shaped<br />

section and flux ingredients are carefully metered into the section<br />

before it passes through closing rolls completing the tubular shape<br />

and compressing the granular flux inside. The closed wire is then<br />

drawn through finishing dies to achieve the required final diameter.<br />

Seamless wires can be made in two common ways, the most<br />

popular is to begin with a larger diameter seamless tube, and meter<br />

the flux ingredients into the tube before drawing to size, annealing<br />

and Copper coating. The other method begins much the same as a<br />

conventional seamed wire but the seam is welded closed before<br />

drawing down to size.<br />

The closed and protected nature of seamless wires offers<br />

significant benefits in control of diffusible Hydrogen in the weld<br />

deposit by offering much greater resistance to moisture pickup.<br />

The high temperature annealing and Copper coating offer additional<br />

benefits by increasing electrical conductivity, enhancing feedability<br />

and improving shelf life of the wire.<br />

Features & benefits<br />

Seamed Flux Cored Wires<br />

• Ease and speed of manufacture<br />

• Lower cost of manufacture<br />

• Good feedability<br />

• Excellent welding characteristics<br />

• Excellent operator appeal<br />

Seamless Flux Cored Wires<br />

• Greatly improved control of diffusible Hydrogen:<br />

AWS H4 / AS H5 classifications<br />

• Greatly reduced moisture absorption<br />

• Greatly reduced susceptibility to Hydrogen induced cracking<br />

• Outstanding welding characteristics<br />

• Excellent operator appeal<br />

• Excellent feedability<br />

• Excellent electrical conductivity<br />

• Greater rust resistance<br />

• Improved targetability<br />

• Reduced wear on tips and liners<br />

Seamless flux cored wire<br />

Copper coating<br />

Steel tube<br />

Flux<br />

Steel casing<br />

Flux<br />

Seam<br />

Steel casing<br />

Flux<br />

10


Flux Cored Welding Wires<br />

Flux cored wire types<br />

Rutile Types: the most widely used gas shielded flux cored wires are<br />

those which contain Rutile as the major core ingredient. These wires<br />

exhibit excellent arc characteristics, good bead shapes, excellent slag<br />

detachability and minimal spatter.<br />

Several of the Cigweld Rutile type wires are formulated for use with<br />

both CO 2 and Argon based Mixed shielding gases.<br />

The most common types found in the Australian market today are<br />

AWS Classification: T-1, T-9, & T-12 class wires.<br />

basic Types: principally use Calcium Fluoride and Calcium Carbonate<br />

as their main flux ingredients. These ingredients help to provide a<br />

weld metal that is relatively clean and low in Oxygen content for<br />

superior impact toughness and ductility.<br />

These basic elements are not as easily ionized in the arc resulting in<br />

a harsher arc with higher spatter levels than those of Rutile type<br />

wires. The presence of the Fluorides lowers the “pick up” of<br />

Hydrogen in the Weld metal therefore Basic wires are characterized<br />

by very low Diffusible Hydrogen levels. Typically less than 3mls per<br />

100g of deposited Weld metal.<br />

Metal Cored: wires are composed mainly of Iron Powder with minor<br />

additions of alloying elements, de-oxidants, and arc stabilizers. These<br />

wires are designed to operate primarily with Argon based shielding<br />

gases in spray transfer and produce very little slag coverage.<br />

These wires are best compared to solid steel wires in their<br />

application but offer the benefits of superior deposition rates and<br />

improved fusion profiles.<br />

Low Alloy: wires can be rutile, basic or metal cored in construction.<br />

As tensile strength increases these wires tend to be either basic or<br />

metal cored for greater assurance of control of diffusible Hydrogen<br />

levels in the weld deposit.<br />

11


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Satin-Cor XP<br />

DC +<br />

• A rutile type flux cored wire formulated exclusively for CO2 shielding gas.<br />

• For high speed, downhand welding applications.<br />

• Excellent operator appeal.<br />

• Superior fillet shape and slag lift.<br />

• Recommended for the downhand fillet welding of structural steels of 6mm<br />

thickness or heavier.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 2 T1 0 C A H10.<br />

AS/NZS 2203.1: (old) ETD-GCp-W502A. CM1 H10.<br />

AWS/ASME-SFA A5.20:<br />

E70T-1H8.<br />

1.6mm ONLY:<br />

AS/NZS ISO 17632: (new) B T 49 2 T1 0 C A H10.<br />

AS 2203.1: (old) ETD-GCp-W502A. CM1 H10.<br />

ETD-GMp-W502A. CM1 H10.<br />

AWS/ASME-SFA A5.20:<br />

E70T-1H8, E70T-1M H8<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

CO2: Ar +20-25% CO2:<br />

Yield Stress. 430 MPa 465 MPa(1.6mm)<br />

Tensile Strength 560 MPa 550 MPa<br />

Elongation 25% 26%<br />

CVN Impact Values 84Jav@0°C 70J av @0˚C<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

USING CO2<br />

C: 0.04% Mn: 1.4% Si: 0.41%<br />

USING Argon + 20-25% CO2 (1.6mm only)<br />

C: 0.05% Mn: 1.65% Si: 0.61%<br />

RECOMMENDED SHIELDING GASES:<br />

Welding Grade CO2 ISO14175: C1<br />

Argon + 20-25% CO2 or equivalent<br />

1.6mm only ISO14175: M21<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

5-6 mls of hydrogen/100gms of deposited<br />

weld metal *.<br />

*for “as manufactured” product using<br />

welding grade CO 2 shielding gas.<br />

APPROVALS*:<br />

LRS Grade 2S, 2YS<br />

ABS Grade 2YSA H10<br />

DNV Grade IIIYM<br />

*with welding grade CO 2 shielding gas.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.6 350 – 450 28 – 33 25 – 30 380 30 Flat<br />

2.4 400 – 550 28 – 33 25 – 35 450 30<br />

1.6 300 – 400 26 – 30 25 – 30 330 29 HV Fillet<br />

2.4 350 – 450 26 – 30 25 – 30 400 29<br />

1.6 270 – 350 25 – 29 25 – 30 300 28 Horizontal<br />

2.4 320 – 420 25 – 29 25 – 30 360 28<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.6 Spool 15kg 720904<br />

2.4 Coil 25kg 720906<br />

* Spool (ø300mm);<br />

Verti-Cor Ultra<br />

DC +<br />

• A rutile type flux cored wire formulated exclusively for CO2 shielding gas.<br />

• Versatile, all positional capabilities.<br />

• Excellent operator appeal.<br />

• Grade 2 Shipping Society approvals.<br />

• Low spatter and fume levels.<br />

• Designed for the single and multi-pass welding of mild and medium strength steels in<br />

the downhand, vertical-up and overhead positions.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 2 T11C A H10.<br />

AS/NZS 2203.1: (old) ETP-GCp-W502A. CM1 H10.<br />

AWS/ASME-SFA A5.20:<br />

E71T-1H8.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250 – 300 27 – 31 20 – 25 250 28 Flat<br />

1.6 350 – 400 27 – 31 25 – 30 300 29<br />

1.2 230 – 280 26 – 30 20 – 25 230 27 HV Fillet<br />

1.6 310 – 360 26 – 30 25 – 30 270 27<br />

1.2 170 – 220 24 – 28 15 – 20 190 24 Vertical up<br />

1.6 200 – 250 24 – 28 15 – 20 210 25<br />

1.2 160 – 210 24 – 28 15 – 20 215 26 Overhead<br />

1.6 190 – 240 24 – 28 15 – 20 250 27<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using welding grade CO2:<br />

Yield Stress<br />

480 MPa<br />

Tensile Strength 560 MPa<br />

Elongation 28%<br />

CVN Impact Values 80 J av @ 0°C.<br />

TYPICAL ALL WELD METAL ANALYSIS<br />

USING CO 2 SHIELDING GAS:<br />

C: 0.04% Mn: 1.24% Si: 0.70%<br />

Ti: 0.035% B: 0.005%.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 720900<br />

1.6 Spool 15kg 720902<br />

* Spool (ø300mm);<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

5-6 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using<br />

welding grade CO2 shielding gas.<br />

APPROVALS*:<br />

LRS Grade 2S, 2YS H15.<br />

ABS Grade 2YSA H10.<br />

DNV IIYMS H10.<br />

*with welding grade CO2 shielding gas.<br />

RECOMMENDED SHIELDING GAS:<br />

• Welding Grade CO2<br />

12


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Verti-Cor XP<br />

DC +<br />

• Versatile, smooth running, general purpose, rutile type flux cored wire<br />

• Now with Grade 3 Shipping Society approvals on mixed gas and CO2<br />

• Excellent operator appeal.<br />

• All positional capabilities<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 2 T1 1 C A U H10.<br />

B T 49 2 T1 1 M A U H10.<br />

AS/NZS 2203.1: (old) ETP-GMp-W503A. CM1 H10.<br />

ETP-GCp-W503A. CM1 H10.<br />

AWS/ASME-SFA A5.20:<br />

E71T-1M H8; E71T-1 H8<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 150-250 23-28 15-20 - -<br />

1.6 280-400 28-34 25-30 - - Flat<br />

2.0 400-480 29-32 25-30 - -<br />

1.2 150-200 23-28 15-20 - -<br />

1.6 250-350 28-34 25-30 - - HV Fillet<br />

2.0 350-400 27-31 25-30 - -<br />

1.2 120-180 22-27 15-20 - -<br />

1.6 200-250 23-27 20-25 - - Vertical Up<br />

2.0 230-280 24-28 20-25<br />

1.2 140-180 22-27 15-20 - -<br />

1.6 190-250 23-27 20-25 - - Overhead<br />

2.0 220-260 23-27 20-25 - -<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

CO2: Ar +20-25% CO2:<br />

Yield Stress. 510 MPa 550 MPa<br />

Tensile Strength 600 MPa 630 MPa<br />

Elongation 26% 26%<br />

CVN Impact Values 60Jav@0°C 70J av @0˚C<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

USING CO2<br />

C: 0.29% Mn: 1.35% Si: 0.42%<br />

S: 0.012% P: 0.01%<br />

USING Argon + 20-25% CO2<br />

C: 0.032% Mn: 1.44% Si: 0.59%<br />

S: 0.001% P: 0.025%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 720915<br />

1.2 Autopak 200kg 720915A<br />

1.6 Spool 15kg 720917<br />

1.6 Autopak 200kg 720917A<br />

2.0 Spool 15kg 720595<br />

2.0 Coil 25kg 720596<br />

* Spool (ø300mm);<br />

RECOMMENDED SHIELDING GASES:<br />

Welding Grade CO2 ISO14175: C1<br />

Argon + 20-25% CO2 or equivalent<br />

ISO14175: M21; M24<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

5-6 mls of hydrogen/100gms of deposited<br />

weld metal *.<br />

*for “as manufactured” product using<br />

welding grade CO 2 shielding gas.<br />

APPROVALS*:<br />

LRS Grade 3S, 3YS H10.<br />

ABS Grade 3YSA H10.<br />

DNV IIIYMS H10.<br />

*with Argon + 20-25% CO2 shielding gas<br />

and CO2 shielding gas.<br />

Verti-Cor 3XP<br />

DC +<br />

• A microalloyed, rutile type flux cored wire.<br />

• Versatile, all positional capabilities.<br />

• Excellent operator appeal.<br />

• Grade 3 Shipping Society approvals.<br />

• Formulated to give smooth (low spatter) arc transfer, flat mitre fillet welds and<br />

excellent slag lift in all positions (except vertical-down), on a wide range of<br />

mild and medium strength steels.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 3 T12 1 C A U H10.<br />

B T 49 3 T12 1 M A U H10.<br />

AS/NZS 2203.1: (old) ETP-GMp-W503A. CM1 H10.<br />

ETP-GCp-W503A. CM1 H10.<br />

AWS/ASME-SFA A5.20: E71T-1 H8 , E71T-12M H8.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250 – 300 27 – 31 20 – 25 280 31 Flat<br />

1.6 350 – 400 27 – 31 25 – 30 360 31<br />

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet<br />

1.6 310 – 360 26 – 30 25 – 30 320 29<br />

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up<br />

1.6 200 – 250 24 – 28 15 – 20 240 25<br />

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead<br />

1.6 190 – 240 24 – 28 15 – 20 220 24<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Ar+20-25% CO2: Using CO2:<br />

Yield Stress 480 MPa 460 MPa<br />

Tensile Strength 560 MPa 530 MPa<br />

Elongation 28% 30%<br />

CVN,<br />

Impact Values 110J av @ 0°C. 90J av @ 0°C.<br />

90J av @ -20°C 75J av @ -20°C<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using Argon +20-25% CO2:<br />

C: 0.07% Mn: 1.16% Si: 0.52%<br />

Ti: 0.035% B: 0.008%<br />

Using CO2:<br />

C: 0.06% Mn: 1.05% Si: 0.42%<br />

Ti: 0.035% B: 0.007%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 720919<br />

1.6 Spool 15kg 720921<br />

* Spool (ø300mm);<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

5–6 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using<br />

Argoshield 52 shielding gas.<br />

APPROVALS*:<br />

LRS Grade 3S, 3YS H10.<br />

ABS Grade 3YSA H5.<br />

DNV IIIYMS H10.<br />

*with Argon +20-25% CO2 shielding gas<br />

combinations.<br />

RECOMMENDED SHIELDING GASES:<br />

• Argon + 10-20% CO2<br />

• Argon + 20-25% CO2.<br />

• Welding Grade CO2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Autocraft LW1/LW1-6 GMAW<br />

Ferrocraft 61 MMAW<br />

13


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Verti-Cor 3XP H4 - Seamless<br />

Cu<br />

DC +<br />

• Next generation technology flux cored wire.<br />

• Copper coated for smooth consistent feedability and current pick up.<br />

• Rutile, all positional capabilities producing a flat mitre fillet bead shape.<br />

• Ultra low splatter and fume levels.<br />

• H4 diffusible hydrogen class with a typical weldmetal of 2.2 mls of hydrogen/100 gms<br />

• Excellent operator appeal.<br />

• Grade 3 Shipping Society Approvals.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 3 T12 1 M A U H5.<br />

AS/NZS 2203.1: (old) ETP-GMp-W503A. CM1 H5.<br />

AWS/ASME-SFA A5.20: E71T-12M H4.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250 – 300 27 – 31 20 – 25 280 31 Flat<br />

1.6 350 – 400 27 – 31 25 – 30 360 31<br />

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet<br />

1.6 310 – 360 26 – 30 25 – 30 320 29<br />

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up<br />

1.6 200 – 250 24 – 28 15 – 20 240 25<br />

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead<br />

1.6 190 – 240 24 – 28 15 – 20 220 24<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Argon +20-25% CO2:<br />

Yield Stress<br />

510 MPa<br />

Tensile Strength 570 MPa<br />

Elongation 30%<br />

CVN,<br />

Impact Values 105J av @ 20°C<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using Argon +20-25% CO2:<br />

C: 0.05% Mn: 1.25% Si: 0.43%<br />

P: 0.009 S: 0.007<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 722919<br />

1.6 Spool 15kg 722921<br />

* Spool (ø300mm);<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

2.2 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using<br />

Argon +20-25% CO2.<br />

APPROVALS*:<br />

LRS 3S, 3YS H5<br />

ABS 3YSA H5<br />

* with Argon +20-25% CO2 shielding gas<br />

combinations.<br />

RECOMMENDED SHIELDING GASES:<br />

• Argon + 20-25% CO2.<br />

14


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Verti-Cor 81 Ni1<br />

DC +<br />

• A higher strength low alloy steel, rutile type flux cored wire<br />

• Formulated for use with Argon +20-25% CO2 shielding gases.<br />

• Versatile, all positional capabilities.<br />

• Excellent operator appeal.<br />

• A Nominal 1% Nickel Steel deposit of the 550 MPa tensile class.<br />

• Typical applications include the under matching strength fillet welding of Bisalloy 60,<br />

70 and 80 quenched and tempered steels.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 55 4 T1 1 M A N2 U H10.<br />

AS/NZS 2203.1: (old) ETP-GMp-W554A. Ni1 H10.<br />

AWS/ASME-SFA A5.29:<br />

E81T1-Ni1MH8<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250 – 300 27 – 31 20 – 25 280 31 Flat<br />

1.6 350 – 400 27 – 31 25 – 30 360 31<br />

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet<br />

1.6 310 – 360 26 – 30 25 – 30 320 29<br />

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up<br />

1.6 200 – 250 24 – 28 15 – 20 240 25<br />

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead<br />

1.6 190 – 240 24 – 28 15 – 20 220 24<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Argon +20-25% CO2:<br />

Yield Stress 520 MPa<br />

Tensile Strength 600 MPa<br />

Elongation 26%<br />

CVN Impact Values 65J av @ -40°C<br />

TYPICAL ALL WELD METAL ANALYSIS*:<br />

C: 0.06% Mn: 1.35% Si: 0.35%<br />

Ni: 0.90% Ti: 0.035% B: 0.007%.<br />

*Using Argon +20-25% CO2<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 720390<br />

1.6 Spool 15kg 720391<br />

* Spool (ø300mm)<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

5–6 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using<br />

Argon +20-25% CO2.<br />

RECOMMENDED SHIELDING GAS:<br />

• Argon + 20-25% CO2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Alloycraft 80-C1 MMAW<br />

Verti-Cor 81 Ni2<br />

DC +<br />

• Higher strength, low alloy rutile type flux cored wire<br />

• Formulated for use with Argon + 20-25% CO 2 or equivalent shielding gas<br />

• Outstanding operator appeal<br />

• Versatile all positional capabilities<br />

• Low fume levels<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 55 4 T1 1 M A N5 U H10.<br />

AS/NZS 2203.1: (old)<br />

ETP-G/Mp-W554A Ni2 H10<br />

AWS/ASME-SFA A5.29:<br />

E81T1-Ni2M H8<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250-300 27-31 20-25 280 30 Flat<br />

1.6 350-400 27-31 25-30 360 31<br />

1.2 230-280 26-30 20-25 260 28 HV Fillet<br />

1.6 310-360 26-30 25-30 320 29<br />

1.2 170-220 24-28 15-20 200 24 Vertical Up<br />

1.6 200-250 24-28 15-20 240 25<br />

1.2 160-210 24-28 15-20 200 24 Overhead<br />

1.6 190-240 24-28 15-20 220 24<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Argon +20-25% CO2:<br />

Yield Stress<br />

590 MPa<br />

Tensile Strength 660 MPa<br />

Elongation 27%<br />

CVN, Impact Values 70J av @ -40°C<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using Argon +20-25% CO2:<br />

C: 0.02% Mn: 1.16% Si: 0.51%<br />

Ni: 2.0%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 722390<br />

1.6 Spool 15kg 722391<br />

* Spool (ø300mm)<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

6-7 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using<br />

Argon +20-25% CO2.<br />

RECOMMENDED SHIELDING GASES:<br />

• Argon + 20-25% CO2 or equivalent<br />

ISO14175: M21, M24<br />

15


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Verti-Cor 81 Ni1 H4<br />

Cu<br />

DC +<br />

• Copper coated for smooth consistent feedability and enhanced current pick-up<br />

• Higher strength, low alloy, rutile type flux cored wire<br />

• Formulated for use with either Argon + 20-25% CO 2 or CO 2 shielding gases<br />

• Outstanding operator appeal<br />

• Versatile, all positional capabilities<br />

• Low fume levels<br />

• Precision layer wound<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 55 5 T1 1 C A N2 U H5.<br />

B T 55 5 T1 1 M A N2 U H5.<br />

AS/NZS 2203.1: (old)<br />

ETP-GC/Mp-W554A Ni1 H5<br />

AWS/ASME-SFA A5.29:<br />

E81T1-Ni1M H4; E81T1-Ni1 H4<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250-300 27-31 20-25 280 30 Flat<br />

1.6 350-400 27-31 25-30 360 31<br />

2.0 380-460 28-32 25-30 400 33<br />

1.2 230-280 26-30 20-25 260 28 HV Fillet<br />

1.6 310-360 26-30 25-30 320 29<br />

2.0 340-420 27-31 25-30 370 31<br />

1.2 170-220 24-28 15-20 200 24 Vertical Up<br />

1.6 200-250 24-28 15-20 230 25<br />

2.0 220-280 24-28 20-25 250 26<br />

1.2 160-210 24-28 15-20 200 24 Overhead<br />

1.6 190-240 23-27 15-20 220 24<br />

2.0 210-270 23-27 20-25 240 25<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

Verti-Cor 91 K2 H4<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Ar+20-25% CO2: Using CO2:<br />

Yield Stress 540 MPa 500 MPa<br />

Tensile Strength 600 MPa 560 MPa<br />

Elongation 22% 23%<br />

CVN,<br />

Impact Values 85J av @ -50°C. 75J av @ -50°C<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using Argon +20-25% CO2:<br />

C: 0.06% Mn: 1.40% Si: 0.5%<br />

Ni: 1.0%<br />

Using CO2:<br />

C: 0.05% Mn: 1.1% Si: 0.38%<br />

Ni: 1.16%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 720550<br />

1.6 Spool 15kg 720551<br />

2.0 Spool 15kg 720591<br />

2.0 Coil 25kg 720592<br />

* Spool (ø300mm);<br />

Cu<br />

DC +<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Verti-Cor 111 K3 H4<br />

Cu<br />

DC +<br />

• Copper coated for smooth consistent feedability and enhanced current pick-up<br />

• A high strength low alloy steel, rutile type flux cored wire<br />

• Formulated for use with Argon +20-25% CO2 shielding gases.<br />

• Versatile, all positional capabilities.<br />

• A Nickel Molybdenum Steel deposit of the 760 MPa tensile class.<br />

• Typical applications include the full strength butt welding and fillet welding of Bisalloy<br />

80 and similar quenched and tempered steels.<br />

Classifications:<br />

AS/NZS ISO 18276: (new) B T 76 2 T1 1 M A N3M2U H5.<br />

AS/NZS 2203.1: (old) ETP-GMp-W768A. K3 H5.<br />

AWS/ASME-SFA A5.29: E111T1-K3M H4.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250 – 300 27 – 31 20 – 25 280 31 Flat<br />

1.6 350 – 400 27 – 31 25 – 30 360 31<br />

1.2 230 – 280 26 – 30 20 – 25 260 28 HV Fillet<br />

1.6 310 – 360 26 – 30 25 – 30 320 29<br />

1.2 170 – 220 24 – 28 15 – 20 200 24 Vertical up<br />

1.6 200 – 250 24 – 28 15 – 20 240 25<br />

1.2 160 – 210 24 – 28 15 – 20 200 24 Overhead<br />

1.6 190 – 240 24 – 28 15 – 20 220 24<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Argon +20-25% CO2:<br />

Yield Stress 775 MPa<br />

Tensile Strength 835 MPa<br />

Elongation 18%<br />

CVN Impact Values 55J av @ -20°C<br />

TYPICAL ALL WELD METAL ANALYSIS*:<br />

C: 0.06% Mn: 1.60% Si: 0.36%<br />

Ni: 2.45% Mo: 0.46%<br />

*Using Argon +20-25% CO2<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 721381<br />

1.6 Spool 15kg 721382<br />

* Spool (ø300mm)<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

3.0-3.5 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using<br />

Argon +20-25% CO2.<br />

RECOMMENDED SHIELDING GAS:<br />

• Argon + 20-25% CO2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Alloycraft 110 MMAW<br />

Autocraft NiCrMo GMAW<br />

Supre-Cor 5<br />

• Second generation, fully basic flux cored wire.<br />

• Improved low temperature impact toughness to -50°C.<br />

• Improved positional capabilities of 1.2mm and 1.6mm sizes.<br />

• DC electrode negative operation.<br />

• Suitable for a wide range of critical applications including the fillet and butt welding of<br />

pressure vessels, offshore oil and gas platform structures and heavy earthmoving<br />

equipment.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 5 T5 1 C A U H5.<br />

B T 49 5 T5 1 M A U H5.<br />

AS/NZS 2203.1: (old) ETP-GCn/p-W505A. CM1 H5.<br />

ETP-GMn/p-W505A. CM1 H5.<br />

AWS/ASME-SFA A5.20: E71T-5 H4 , E71T-5MJ H4.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 250-300 27 – 31 20 – 25 280 29 Flat<br />

1.6 350-400 27 – 31 25 – 30 320 31<br />

1.2 230-280 26 – 30 20 – 25 250 27 HV Fillet<br />

1.6 310-360 26 – 30 25 – 30 315 30<br />

1.2 170-220 24 – 28 15 – 20 140 21 Vertical up<br />

1.6 200-250 24 – 28 15 – 20 N/A N/A<br />

1.2 160-210 24 – 28 15 – 20 120 20 Overhead<br />

1.6 190-240 24 – 28 15 – 20 N/A N/A<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Argon +20-25% CO2: CO2:<br />

Yield Stress 445 MPa 430 MPa<br />

Tensile Strength 550 MPa<br />

530 MPa<br />

Elongation 29% 30%<br />

CVN Impact 160J av @ -20°C 150J av @ -20°C<br />

Values 100J av @ -40°C 90J av @ -40°C<br />

90J av @ -60°C 80J av @ -60°C<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using Argon +20-25% CO2:<br />

C: 0.10% Mn: 1.45% Si: 0.42%<br />

P: 0.012% S: 0.015%.<br />

Using CO2:<br />

C: 0.09% Mn: 1.25% Si: 0.32%<br />

P: 0.012% S: 0.015%<br />

Packaging Data:<br />

DC<br />

+/–<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 720982<br />

1.6 Spool 15kg 720983<br />

* Spool (ø300mm)<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

1.5-2.0 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for ‘as manufactured’ product using<br />

Argon +20-25% CO2<br />

APPROVALS*:<br />

LRS Grade 3S, 3YS H10.<br />

ABS Grade 3SA,3YSA H10.<br />

DNV IIIYMS H10.<br />

*with Argon +20-25% CO2 and CO2<br />

shielding gas combinations.<br />

RECOMMENDED SHIELDING GASES:<br />

• Argon + 20-25% CO2<br />

• Welding Grade CO2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Autocraft LW1/LW1-6 GMAW<br />

Ferrocraft 61 MMAW<br />

17


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Supre-Cor XP H4<br />

Cu<br />

DC<br />

+/–<br />

• Copper coated for smooth consistent feedability and enhanced current pick-up<br />

• Fully basic flux cored wire.<br />

• Low temperature impact toughness to -20°C.<br />

• Available in 2.4mm size only.<br />

• Recommended for the fillet and butt welding of heavy earthmoving and mining<br />

equipment.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 3 T5 0 C A U H5.<br />

B T 49 3 T5 0 M A U H5.<br />

AS/NZS 2203.1: (old) ETD-GCn/p-W503A. CM1 H5.<br />

ETD-GMn/p-W503A. CM1 H5.<br />

AWS/ASME-SFA A5.20: E70T-5 H4, E70T-5M H4.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Argon +20-25% CO2:<br />

Yield Stress 456 MPa<br />

Tensile Strength 555 MPa<br />

Elongation 29%<br />

CVN Impact 57J av @ -20°C<br />

Values<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using Argon +20-25% CO2:<br />

C: 0.08% Mn: 1.34% Si: 0.63%<br />

P: 0.020% S: 0.015%.<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

1.5 - 2.0 mls of hydrogen / 100gms of<br />

deposited weld metal*.<br />

*for ‘as manufactured’ product using<br />

Argon +20-25% CO2.<br />

APPROVALS*:<br />

LRS Grade 4YSA H5.<br />

*with Argon +20-25% CO2 or CO2<br />

shielding gases.<br />

RECOMMENDED SHIELDING GASES:<br />

• Argon + 20-25% CO2.<br />

• Welding Grade CO2<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

2.4 350-500 27 – 33 25-30 450 31 Flat<br />

2.4 350-500 27 – 33 25-30 400 30 HV Fillet<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

2.4 Coil 25kg 720911<br />

* Spool (ø300mm)<br />

Metal-Cor 5 H4<br />

Cu<br />

DC<br />

+/–<br />

• Copper coated for smooth consistent feedability and enhanced current pick-up<br />

• High efficiency metal cored wire with excellent operator appeal<br />

• Grade 4 Shipping Society approvals<br />

• Very low slag formation<br />

• Outstanding low temperature impact properties<br />

• High deposition efficiency<br />

• High deposition rates<br />

• Precision layer wound<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 4 T15 0 M A U H5.<br />

AS/NZS 2203.1: (old)<br />

ETD-GMn/p-W504A CM1 H5<br />

ETP-GMn/p-W504A CM1 H5 *1.2mm only<br />

AWS/ASME-SFA A5.18:<br />

E70C-6M H4<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Argon +20-25% CO2:<br />

Yield Stress 460 MPa<br />

Tensile Strength 530 MPa<br />

Elongation 32%<br />

CVN Impact Values<br />

135J av @ -20˚C<br />

110J av @ -40˚C<br />

TYPICAL ALL WELD METAL ANALYSIS*:<br />

C: 0.07% Mn: 0.9% Si: 0.56%<br />

S: 0.014% P: 0.013% Ni: 0.04%<br />

Cr: 0.03%<br />

*Using Argon +20-25% CO2<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Metal-Cor XP<br />

DC<br />

+/–<br />

• Low slag, metal cored wire.<br />

• Grade 3 Shipping Society Approvals.<br />

• High deposition efficiency = 95%.<br />

• High deposition rates.<br />

• For the high productivity fillet and butt welding of mild and medium strength<br />

steels in all downhand positions.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 2 T15 0 M A U H5.<br />

AS/NZS 2203.1: (old) ETD-GMn/p-W503A. CM1 H5.<br />

ETP*-GMn/p-W503A. CM1 H5. ( *1.2mm only )<br />

AWS/ASME-SFA A5.18:<br />

E70C-6M*<br />

* The classification of metal cored wires to the American Welding Society (AWS) has<br />

changed. Detailed information regarding these changes are available in the technical<br />

section of the pocket guide.<br />

TYPICAL ALL WELD METAL MECHANICAL<br />

PROPERTIES:<br />

Using Argon +20-25% CO2:<br />

Yield Stress. 460 MPa.<br />

Tensile Strength 575 MPa.<br />

Elongation 28%<br />

CVN Impact Values 100J av @ 0°C.<br />

85J av @ -20°C.<br />

40J av @ -30°C.<br />

TYPICAL ALL WELD METAL ANALYSIS*:<br />

C: 0.05% Mn: 1.42% Si: 0.75%<br />

S: 0.012% P: 0.014%<br />

*Using Argon +20-25% CO2 shielding gas.<br />

APPROVALS*:<br />

LRS Grade 3S, 3YS.<br />

ABS Grade 3YSA H10.<br />

DNV IIIYMS.<br />

*with Argon +20-25% CO2 shielding gas.<br />

RECOMMENDED SHIELDING GASES:<br />

• Argon + 10-15% CO2 +1-3% O2<br />

• Argon + 20-25% CO2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Autocraft LW1/LW1-6 GMAW<br />

Ferrocraft 22 MMAW<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.2 280 – 350 28 – 33 20 – 25 330 32 Flat<br />

1.6 350 – 450 29 – 33 25 – 30 420 31<br />

1.2 250 – 300 27 – 31 20 – 25 280 30 HV Fillet<br />

1.6 300 – 380 27 – 31 25 – 30 360 28<br />

1.2 250 – 300 27 – 31 20 – 25 250 30 Horizontal<br />

1.6 300 – 380 27 – 31 25 – 30 280 26<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.0 Spool 15kg 720960<br />

1.2 Spool 15kg 720912<br />

1.6 Spool 15kg 720913<br />

1.6 Autopak 200kg 720913A<br />

* Spool (ø300mm)<br />

Tensi-Cor 110TXP H4<br />

Cu<br />

DC +<br />

• Copper coated for smooth consistent feedability and enhanced current pick-up<br />

• Fully basic, high strength low alloy steel flux cored wire.<br />

• Formulated for use with Argon + 20-25% CO 2 or CO2 Shielding Gas only.<br />

• Premium quality weld deposits.<br />

• “Very low H5” Hydrogen status.<br />

• For the crack free full strength butt welding of Bisalloy 80 and similar quenched<br />

and tempered steels.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 76 5 T5 0 C A N4C1M2 H5.<br />

B T 76 5 T5 0 M A N4C1M2 H5.<br />

AS/NZS 2203.1: (old) ETD-GM/Cp-W769A. K4 H5.<br />

AWS/ASME-SFA A5.29: E110T5-K4 H4, E110T5. K4 H4 M.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using Argon + 20-25% CO 2 :<br />

Yield Stress 720 MPa<br />

Tensile Strength 800 MPa<br />

Elongation 22%<br />

CVN Impact Values 50J av @ -50°C<br />

TYPICAL ALL WELD METAL:<br />

C: 0.08% Mn: 1.50% Si: 0.40%<br />

Ni: 1.90% Mo: 0.4% Cr: 0.3%<br />

*Using Argon + 20-25% CO 2 shielding<br />

gas.<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

1.5 -2.0 mls of hydrogen / 100gms of<br />

deposited weld metal*.<br />

*for “as manufactured” product using<br />

Argon + 20-25% CO 2 shielding gas.<br />

RECOMMENDED SHIELDING GASES:<br />

• Argon + 20-25% CO 2<br />

• Welding Grade CO2<br />

COMPARABLE <strong>CIGWELD</strong> PRODUCTS:<br />

Autocraft NiCrMo GMAW<br />

Alloycraft 110 MMAW<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and Argon + 20-25% CO 2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Amps Volts Positions<br />

1.6 300 – 350 28 – 32 25 – 30 320 29 Flat<br />

2.4 400 – 450 28 – 32 25 – 35 450 32<br />

1.6 280 – 330 27 – 31 25 – 30 300 28 HV Fillet<br />

2.4 380 – 430 27 – 31 25 – 30 400 28<br />

1.6 220 – 270 25 – 30 25 – 30 280 26 Vertical up<br />

1.6 260 – 310 27 – 31 25 – 30 N/A N/A Horizontal<br />

2.4 360 – 410 27 – 31 25 – 30 N/A N/A<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.6 Spool 15kg 720387<br />

2.4 Coil 25kg 720389<br />

* Spool (ø300mm)<br />

19


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

®<br />

Nicore 55<br />

DC<br />

+/–<br />

• Composite Nickel-Iron Flux Cored Wire for the Joining and Repair of Cast Irons.<br />

• Also Recommended for the Dissimilar Joining of Cast Iron to Steels.<br />

Classifications:<br />

Meets AWS/ASME-SFA A5.15:<br />

ENiFe-CI (equivalent electrode classification).<br />

operating Data:<br />

Wire Dia Current voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESo) Positions<br />

1.2 220-250 27 – 29 13 –<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc. Nicore 55 is a registered trademark of<br />

The Esab Group, Inc. Hanover PA 17331, USA<br />

TYPICAL ALL WELD METAL ANALYSIS -<br />

USING STAINSHIELD:<br />

C: 1.10% Mn: 0.40% Si: 0.45%<br />

Fe: 50.0% Balance Ni<br />

TYPICAL ALL WELD METAL MECHANICAL<br />

PRoPERTIES - USING STAINSHIELD:<br />

Tensile Strength 500 MPa.<br />

Elongation 12%.<br />

Hardness<br />

200 HV.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Handispool 6.8kg 724046<br />

RECoMMENDED SHIELDING GASES:<br />

• Argon + > 0-3% O2<br />

CoMPARAbLE <strong>CIGWELD</strong> PRoDUCTS:<br />

Castcraft 55<br />

Shield-Cor 4XP<br />

DC +<br />

• Self shielded flux cored wire.<br />

• Formulated for fast downhand fillet & butt welding applications.<br />

• DC electrode positive operation.<br />

• Excellent tolerance to joint misalignment or poor joint fit-up.<br />

• Low spatter levels / easily removed slag.<br />

• Typical applications include general fabrication and structural welding, field<br />

erection work and the outdoor repair of heavy machines and equipment.<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 Z T4 0 N A H15.<br />

AS/NZS 2203.1: (old) ETD-GNp-W500A. CM2 H15.<br />

AWS/ASME-SFA A5.20:<br />

E70T-4.<br />

operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current voltage Electrode optimum Welding<br />

mm Range (amps) Range (volts) Stickout (ESo) Amps volts Positions<br />

2.4 300 – 400 27 – 30 60 – 70 400 30 Flat<br />

2.8 350 – 450 28 – 32 60 – 70 450 31<br />

2.4 280 – 380 27 – 30 60 – 70 370 28 HV Fillet<br />

2.8 340 – 440 28 – 32 60 – 70 400 29<br />

2.4 270 – 370 27 – 29 60 – 70 350 26 Horizontal<br />

2.8 320 – 420 28 – 30 60 – 70<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Yield Stress 430 MPa<br />

Tensile Strength 590 MPa<br />

Elongation 25%<br />

CVN Impact Values 50 J av @ +20°C.<br />

30 J av @ 0°C<br />

Actual weld metal mechanical properties<br />

achieved with Shield-Cor 4XP are<br />

influenced by many factors including, base<br />

metal analysis, welding parameters / heat<br />

input used, number of weld passes and<br />

run placement etc. Please consult your<br />

nearest <strong>CIGWELD</strong> branch for welding<br />

procedure recommendations.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

2.4 Coil 27kg 720907<br />

2.8 Coil 27kg 720908<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

C: 0.30% Mn: 0.55% Si: 0.10%<br />

Al: 1.50% S: 0.008% P: 0.013%.<br />

TYPICAL DIFFUSIbLE HYDRoGEN<br />

LEvELS To AS3752:<br />

10.0 - 12.0 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using the<br />

recommended E.S.O lengths.<br />

RECoMMENDED SHIELDING GASES:<br />

Not Required.<br />

20


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Shield-Cor 11<br />

DC –<br />

• Self-shielded Flux Cored wire.<br />

• Versatile, All Positional Capabilities.<br />

• Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up.<br />

• Smooth Rippled Fillets with Good Edge Wetting.<br />

• Ideal for Welding Thin Section Mild and Galvanised Steels.<br />

Classifications:<br />

AS/NZS ISO 17632: (new)<br />

AS/NZS 2203.1:<br />

AWS/ASME-SFA A5.20:<br />

B T 49 Z T11 1 NA.<br />

ETP-GNn-W500A. CM2.<br />

E71T-11.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation<br />

and DC electrode positive.<br />

Wire Dia Current Voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Positions<br />

1.2 180 – 230 16 – 18 15 – 20 Flat<br />

1.6 180 – 250 18 – 21 20 – 25<br />

1.2 150 – 200 16 – 18 15 – 20 HV Fillet<br />

1.6 180 – 240 18 – 21 20 – 25<br />

1.2 130 – 180 16 – 18 15 – 20 Vertical up<br />

1.6 160 – 210 18 – 21 20 – 25<br />

1.2 130 – 180 16 – 18 15 – 20 Overhead<br />

1.6 160 – 200 18 – 21 20 – 25<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Yield Stress<br />

445 MPa<br />

Tensile Strength 620 MPa<br />

Elongation 22%<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

C: 0.25% Mn: 0.70% Si: 0.40%<br />

Al: 1.65% S: 0.004% P: 0.007%.<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

15.0 - 20.0 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using the<br />

recommended E.S.O. lengths.<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 720923<br />

1.6 Spool 15kg 720925<br />

* Spool (ø300mm)<br />

RECOMMENDED SHIELDING GAS:<br />

Not Required.<br />

Actual weld metal mechanical properties<br />

achieved with Shield-Cor 11 are influenced<br />

by many factors including, base metal<br />

analysis, welding parameters / heat input<br />

used, number of weld passes and run<br />

placement etc. Please consult your nearest<br />

<strong>CIGWELD</strong> branch for welding procedure<br />

recommendations.<br />

Shield-Cor 15<br />

DC –<br />

• Self-shielded Flux Cored wire.<br />

• For Single Pass applications Only.<br />

• Versatile, All Positional Capabilities.<br />

• Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up.<br />

• Smooth Rippled Fillets with Good Edge Wetting.<br />

• Ideal for Welding Thin Section Mild and Galvanised Steels<br />

Classifications:<br />

AS/NZS ISO 17632: (new)<br />

AS/NZS 2203.1: (old)<br />

AWS/ASME-SFA A5.20:<br />

B T 49 Z TG 1 NA.<br />

ETPS-GNn-W500A. CM2.<br />

E71T-GS.<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

and DC electrode positive.<br />

Wire Dia Current Voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Positions<br />

0.8 90 – 150 14 – 16 10 – 12 Flat<br />

0.9 110 – 180 15 – 17 12 – 15<br />

1.2 180 – 230 16 – 18 15 – 20<br />

0.8 80 – 140 14 – 16 10 – 12 HV Fillet<br />

0.9 100 – 175 15 – 17 12 – 15<br />

1.2 150 – 200 16 – 18 15 – 20<br />

0.8 60 – 120 14 – 16 10 – 12 Vertical up<br />

0.9 80 – 150 15 – 17 12 – 15<br />

1.2 130 – 180 16 – 18 15 – 20<br />

0.8 60 – 120 14 – 16 10 – 12 Overhead<br />

0.9 80 – 150 15 – 17 12 – 15<br />

1.2 130 – 180 16 – 18 15 – 20<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Yield Stress<br />

430 MPa<br />

Tensile Strength 600 MPa<br />

Elongation 21%<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

C: 0.25% Mn: 0.70% Si: 0.40%<br />

Al: 2.10% S: 0.004% P: 0.007%.<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

15.0 - 20.0 mls of hydrogen / 100gms of<br />

deposited weld metal *.<br />

*for “as manufactured” product using the<br />

recommended E.S.O. lengths.<br />

Packaging Data:<br />

RECOMMENDED SHIELDING GAS:<br />

Not Required.<br />

Actual weld metal mechanical properties<br />

achieved with Shield-Cor 15 are influenced<br />

by many factors including, base metal<br />

analysis, welding parameters / heat input<br />

used, number of weld passes and run<br />

placement etc. Please consult your<br />

nearest <strong>CIGWELD</strong> branch for welding<br />

procedure recommendations.<br />

Wire Dia Pack Type Pack Weight Part No<br />

mm<br />

0.8 100mm spool 0.45kg x (4/ctn) 721956<br />

0.8 200mm Handispool 4.5kg 721923<br />

0.9 100mm Minispool 0.45kg x (4/ctn) 721976<br />

0.9 200mm Handispool 4.5kg 721924<br />

1.2 200mm Handispool 4.5kg 720302<br />

21


Flux Cored Welding Wires for Mild Steel, Low Alloy Steels & Cast Iron<br />

Shield-Cor 8XP<br />

DC –<br />

• Superior all-positional performance<br />

• Outstanding operator appeal<br />

• Vacuum packaged<br />

• Excellent slag lift<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 2 T8 1 N A U H10.<br />

AS2203.1: (old)<br />

ETP-GNn W503A CM1<br />

AWS/ASME-SFA A5.20:<br />

E71T-8<br />

Operating Data:<br />

All welding conditions listed below are for semi-automatic operation, DC electrode<br />

negative.<br />

Wire Dia Current Voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Positions<br />

1.6 170 – 250 20 – 24 25 – 30 Flat<br />

2.0 220 – 290 22 – 26 30 – 35<br />

1.6 170 – 260 20 – 24 25 – 30 HV Fillet<br />

2.0 200 – 280 22 – 26 30 – 35<br />

1.6 150 – 220 20 – 24 25 – 30 Vertical up<br />

2.0 180 – 200 22 – 26 30 – 35<br />

1.6 150 – 220 21 – 25 12 – 15 Overhead<br />

2.0 200 – 240 22 – 26 15 – 20<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size and operator technique etc.<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Gasless wire:<br />

C: 0.17% Mn: 0.45% Si: 0.12%<br />

P: 0.01% S: 0.003% V: 0.01%<br />

Cu: 0.01% Al: 0.5%<br />

TYPICAL ALL WELD METAL MECHANICAL<br />

PROPERTIES - (AS WELDED):<br />

Yield Stress<br />

460 MPa.<br />

Tensile Stress 560 MPa.<br />

Elongation 24%.<br />

CVN Impact Values 55 J av @ -30˚C<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.6 Spool 12kg 721304<br />

2.0 Spool 12kg 721305<br />

* Spool (ø300mm)<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

6–8 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

APPROVALS:<br />

LRS Grade 3S, 3YS H10.<br />

ABS Grade 3YSA H10.<br />

RECOMMENDED SHIELDING GASES:<br />

• NOT REQUIRED<br />

Shield-Cor 8Ni<br />

• Excellent all-positional performance<br />

• Very good low temperature impact toughness<br />

• Vacuum packaged<br />

• Excellent tolerance to poor fit up<br />

Classifications:<br />

AS/NZS ISO 17632: (new) B T 49 2 T8 1 N A N2 U H10.<br />

AS2203.1: (old)<br />

ETP-GNn W504A Ni1<br />

AWS/ASME-SFA A5.29:<br />

E71T-8Ni1<br />

Operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation,<br />

DC electrode negative.<br />

Wire Dia Current Voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Positions<br />

1.6 170 – 250 20 – 24 25 – 30 Flat<br />

2.0 220 – 290 22 – 26 30 – 35<br />

1.6 170 – 260 20 – 24 25 – 30 HV Fillet<br />

2.0 200 – 280 22 – 26 30 – 35<br />

1.6 150 – 220 20 – 24 25 – 30 Vertical up<br />

2.0 180 – 200 22 – 26 30 – 35<br />

1.6 150 – 220 21 – 25 12 – 15 Overhead<br />

2.0 200 – 240 22 – 26 15 – 20<br />

DC –<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Gasless wire:<br />

C: 0.17% Mn: 0.93% Si: 0.31%<br />

P: 0.08% S: 0.003% Ni: 0.87%<br />

Al: 0.5%<br />

TYPICAL ALL WELD METAL MECHANICAL<br />

PROPERTIES - (AS WELDED):<br />

Yield Stress<br />

480 MPa.<br />

Tensile Stress 560 MPa.<br />

Elongation 26%.<br />

CVN Impact Values 75 J av @ -30˚C<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.6 Spool 12kg 721306<br />

2.0 Spool 12kg 721307<br />

* Spool (ø300mm)<br />

TYPICAL DIFFUSIBLE HYDROGEN<br />

LEVELS TO AS3752:<br />

6–8 mls of hydrogen / 100gms of<br />

deposited weld metal.<br />

RECOMMENDED SHIELDING GASES:<br />

• NOT REQUIRED<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size and operator technique etc.<br />

22


verti-Cor Flux Cored Stainless Steel Welding Wires<br />

Verti-Cor 308LT<br />

DC +<br />

• Verti-Cor stainless steel flux cored wires<br />

• 308LT-All positional capabilities<br />

• Vacuum sealed in aluminised plastic packs<br />

• Formulated for CO2 or Argon +20-25% CO2 shielding gases<br />

• High deposition rate welding of stainless steel<br />

Classifications:<br />

AWS/ASME-SFA A5.22:<br />

E308LT1-1 (CO2)<br />

E308LT1-4 (Ar + 20-25% CO2)<br />

operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation<br />

and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESo) Positions<br />

1.2 150 – 250 23 – 28 15 – 20 Flat<br />

1.2 150 – 200 23 – 28 15 – 20 HV Fillet<br />

1.2 120 – 180 22 – 27 15 – 20 Vertical up<br />

1.2 140 – 180 22 – 27 15 – 20 Overhead<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Using CO2 Argon + 20-25% CO2<br />

0.2% Proof Stress 390 MPa 420 MPa<br />

Tensile Strength 570 MPa 610 MPa<br />

Elongation 43% 40%<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using welding grade CO2:<br />

C: 0.03% Mn: 1.56% Si: 0.6%<br />

Cr: 19.5% Ni: 10.2%<br />

P: 0.020% S:0.003%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 722889<br />

* Spool (ø300mm)<br />

RECoMMENDED SHIELDING GAS:<br />

Argon + 20-25% CO2 or equivalent<br />

ISO14175:M21<br />

Welding grade CO2<br />

ISO14175:C1<br />

RECoMMENDED SHIELDING GAS:<br />

Autocraft 308LSi GMAW wire<br />

AWS A5.9: ER308LSi<br />

Comweld 308L GAS/TIG rod<br />

AWS A5.9 ER308L<br />

Satincrome 308L-17 Electrode<br />

AWS A5.4 E308L-17<br />

Verti-Cor 309LT<br />

• Verti-Cor stainless steel flux cored wires<br />

• 309LT-All positional capabilities<br />

• Vacuum sealed in aluminised plastic packs<br />

• Formulated for CO2 or Argon +20-25% CO2 shielding gases<br />

• High deposition rate welding of stainless steel<br />

Classifications:<br />

AWS/ASME-SFA A5.22:<br />

E309LT1-1 (CO2)<br />

E309LT1-4(Ar + 20-25% CO2)<br />

operating Data:<br />

All welding conditions recommended below are for use with semi-automatic operation<br />

and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESo) Positions<br />

1.2 150 – 250 23 – 28 15 – 20 Flat<br />

1.6 280 – 400 28 – 34 25 – 30<br />

1.2 150 – 200 23 – 28 15 – 20 HV Fillet<br />

1.6 250 – 350 28 – 34 25 – 30<br />

1.2 120 – 180 22 – 27 15 – 20 Vertical up<br />

1.6 200 – 250 23 – 27 20 – 25<br />

1.2 140 – 180 22 – 27 15 – 20 Overhead<br />

1.6 190 – 250 23 – 27 20 – 25<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PRoPERTIES:<br />

Using CO2 Argon + 20-25% CO2<br />

0.2% Proof Stress 410 MPa 430 MPa<br />

Tensile Strength 550 MPa 600 MPa<br />

Elongation 40% 36%<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using welding grade CO2:<br />

C: 0.03% Mn: 1.4% Si: 0.60%<br />

Cr: 23.6% Ni: 13%<br />

P: 0.023% S:0.003%<br />

Packaging Data:<br />

DC +<br />

RECoMMENDED SHIELDING GAS:<br />

Argon + 20-25% CO2 or equivalent<br />

ISO14175:M21<br />

Welding grade CO2<br />

ISO14175:C1<br />

RECoMMENDED SHIELDING GAS:<br />

Autocraft 309LSi GMAW wire<br />

AWS A5.9: ER309LSi<br />

Comweld 309L GAS/TIG rod<br />

AWS A5.9 ER309L<br />

Satincrome 309Mo-17 Electrode<br />

AWS A5.4 E309Mo-17<br />

Wire Dia Pack Type Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 722881<br />

1.6 Spool 15kg 722882<br />

23


Verti-Cor Flux Cored Stainless Steel Welding Wires<br />

Verti-Cor 316LT<br />

• Verti-Cor stainless steel flux cored wires<br />

• 316LT-All positional capabilities<br />

• Vacuum sealed in aluminised plastic packs<br />

• Formulated for CO2 or Argon +20-25% CO2 shielding gases<br />

• High deposition rate welding of stainless steel<br />

Classifications:<br />

AWS/ASME-SFA A5.22:<br />

Operating Data:<br />

E316LT1-1 (CO2)<br />

E316LT1-4 (Ar + 20-25% CO2)<br />

All welding conditions recommended below are for use with semi-automatic operation<br />

and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20<br />

litres/min.<br />

Wire Dia Current Voltage Electrode Welding<br />

mm Range (amps) Range (volts) Stickout (ESO) Positions<br />

1.2 150 – 250 23 – 28 15 – 20 Flat<br />

1.2 150 – 200 23 – 28 15 – 20 HV Fillet<br />

1.2 120 – 180 22 – 27 15 – 20 Vertical up<br />

1.2 140 – 180 22 – 27 15 – 20 Overhead<br />

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine<br />

characteristics, plate thickness, run size, shielding gas and operator technique etc.<br />

DC +<br />

TYPICAL ALL WELD METAL<br />

MECHANICAL PROPERTIES:<br />

Using CO2 Argon + 20-25% CO2<br />

0.2% Proof Stress 400 MPa 410 MPa<br />

Tensile Strength 555 MPa 580 MPa<br />

Elongation 42% 39%<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

Using welding grade CO2:<br />

C: 0.03% Mn: 1.8% Si: 0.75%<br />

Cr: 18.8% Ni: 11.5% P: 0.024%<br />

S:0.002% Mo: 2.4%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

1.2 Spool 15kg 722885<br />

* Spool (ø300mm)<br />

RECOMMENDED SHIELDING GAS:<br />

Argon + 20-25% CO2 or equivalent<br />

ISO14175:M21<br />

Welding grade CO2<br />

ISO14175:C1<br />

RECOMMENDED SHIELDING GAS:<br />

Autocraft 316LSi GMAW wire<br />

AWS A5.9: ER316LSi<br />

Comweld 316L GAS/TIG rod<br />

AWS A5.9 ER316L<br />

Satincrome 316L-17 Electrode<br />

AWS A5.4 E316L-17<br />

24


Autocraft Solid Wires & Satinarc Fluxes for Submerged Arc Welding<br />

Autocraft SA1<br />

DC<br />

+/–<br />

• Copper coated, low carbon, low Manganese steel submerged arc wire<br />

• Cost-effective general purpose welding with a ‘Active’ fluxes including Satinarc 15<br />

Classifications:<br />

AS1858.1:<br />

AWS/ASME-SFA A5.17:<br />

Operating Data*:<br />

EL12<br />

EL12<br />

Wire Dia Current Voltage CTWD#<br />

mm Range (amps) Range (volts)<br />

2.0 200 – 550 24 – 32 20 – 25<br />

2.4 250 – 700 26 – 34 20 – 25<br />

3.2 300 – 900 28 – 34 25 – 30<br />

4.0 400 – 1000 30 – 38 30 – 35<br />

*Parameters are for single wire automatic applications. #CTWD = Contact Tip to Work<br />

Distance (typically 8 x wire diameter).<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.08% Mn: 0.50% Si: 0.01%<br />

S:0.017% P: 0.010%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

2.0 Coil 30kg 720582<br />

2.4 Coil 30kg 720583<br />

3.2 Coil 30kg 720584<br />

4.0 Coil 30kg 720585<br />

Other packaging options are available on indent, please contact your Thermadyne area<br />

manager.<br />

Autocraft SA2<br />

• Copper coated, low carbon steel submerged arc wire<br />

• Cost-effective high quality welding with a ‘Neutral’ or ‘Semi-Basic’ flux such as<br />

Satinarc 4.<br />

Classifications:<br />

AS1858.1:<br />

AWS/ASME-SFA A5.17:<br />

EM12K<br />

EM12K<br />

Operating Data*:<br />

Wire Dia Current Voltage CTWD#<br />

mm Range (amps) Range (volts)<br />

2.0 200 – 550 24 – 32 20 – 25<br />

2.4 250 – 700 26 – 34 20 – 25<br />

3.2 300 – 900 28 – 34 25 – 30<br />

4.0 400 – 1000 30 – 38 30 – 35<br />

*Parameters are for single wire automatic applications. #CTWD = Contact Tip to Work<br />

Distance (typically 8 x wire diameter).<br />

TYPICAL WIRE ANALYSIS:<br />

C: 0.10% Mn: 1.0% Si: 0.22%<br />

S:0.017% P: 0.010%<br />

Packaging Data:<br />

Wire Dia Pack Type* Pack Weight Part No<br />

mm<br />

2.0 Coil 30kg 720662<br />

2.4 Coil 30kg 720663<br />

3.2 Coil 30kg 720664<br />

4.0 Coil 30kg 720665<br />

DC<br />

+/–<br />

Other packaging options are available on indent, please contact your Thermadyne area<br />

manager.<br />

25


Autocraft Solid Wires & Satinarc Fluxes for Submerged Arc Welding<br />

Satinarc 4<br />

DC<br />

+/–<br />

• Semi-basic submerged arc flux<br />

• For multi-pass butt welding applications requiring low temperature impact properties<br />

• Recommended for use with Autocraft SA2<br />

• Excellent slag lift in deep ‘Vee’ joints<br />

Classifications:<br />

Autocraft SA1 & Satinarc 4<br />

AWS A5.17:<br />

AS1858.1:<br />

Autocraft SA2 & Satinarc 4<br />

AWS A5.17:<br />

AWS A5.17:<br />

AS1858.1:<br />

Packaging Data:<br />

F6A2-EL12<br />

EL12-FMM-W403A<br />

Pack Type Pack Weight Part No<br />

4 ply paper bag 25kg 720412<br />

F7A4-EM12K<br />

F6P5-EM12K<br />

EM12K-FMM-W503A<br />

Autocraft SA1/Satinarc 4:<br />

APPROVALS:<br />

Lloyds Register of Shipping<br />

American Bureau of Shipping<br />

Grade 3M<br />

Grade 3M<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

C: 0.05% Mn: 0.85% Si: 0.30% S: 0.008% P: 0.022%<br />

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED):<br />

Yield Stress<br />

380 MPa<br />

Tensile Stress<br />

490 MPa<br />

Elongation<br />

32%<br />

CVN Impact Values<br />

90J av @ -20˚C<br />

Autocraft SA2/Satinarc 4:<br />

APPROVALS:<br />

Lloyds Register of Shipping<br />

American Bureau of Shipping<br />

Grade 4Y 400M<br />

Grade 4Y 400M<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

C: 0.09% Mn: 1.2% Si: 0.4% S: 0.020% P: 0.030%<br />

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED):<br />

Yield Stress<br />

425 MPa<br />

Tensile Stress<br />

520 MPa<br />

Elongation<br />

29%<br />

CVN Impact Values<br />

100J av @ -20˚C<br />

140J av @ 0˚C<br />

FLUX CONSTITUENTS:<br />

Basicity Index* = 1.6<br />

Si02 + Ti02 Ca0+ Mg0 Al203 + Mn0 CaF2<br />

20% 25% 35% 15%<br />

*Basicity Index to Boniszewski<br />

Satinarc 15<br />

• Active, general purpose submerged arc flux<br />

• For fillet and multi-pass butt welding applications on plate less than 25mm thick<br />

• Cost effective welding with Autocraft SA1 and Autocraft SA2 wires<br />

• Good tolerance to rust and mill scale<br />

• High current carrying capacity<br />

Classifications:<br />

Autocraft SA1 & Satinarc 15<br />

AWS A5.17:<br />

AS1858.1:<br />

Autocraft SA2 & Satinarc 15<br />

AWS A5.17:<br />

AS1858.1:<br />

Packaging Data:<br />

F7A2-EL12<br />

EL12-FGH-W500A<br />

Pack Type Pack Weight Part No<br />

4 ply paper bag 25kg 720415<br />

F7A2-EM12K<br />

EM12K-FGH-W502A<br />

DC<br />

+/–<br />

Autocraft SA1/Satinarc 15:<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

C: 0.05% Mn: 1.25% Si: 0.55% S: 0.011% P: 0.016%<br />

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED):<br />

Yield Stress<br />

400 MPa<br />

Tensile Stress<br />

500 MPa<br />

Elongation<br />

32%<br />

CVN Impact Values<br />

80J av @ -20˚C<br />

Autocraft SA2/Satinarc 15:<br />

APPROVALS:<br />

Lloyds Register of Shipping<br />

American Bureau of Shipping<br />

Grade 3Y40M<br />

Grade 3Y400M<br />

TYPICAL ALL WELD METAL ANALYSIS:<br />

C: 0.07% Mn: 1.70% Si: 0.85% S: 0.014% P: 0.020%<br />

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED):<br />

Yield Stress<br />

480 MPa<br />

Tensile Stress<br />

590 MPa<br />

Elongation<br />

28%<br />

CVN Impact Values<br />

60J av @ -20˚C<br />

FLUX CONSTITUENTS:<br />

Basicity Index* = 0.8<br />

Si02 + Ti02 Ca0+ Mg0 Al203 + Mn0 CaF2<br />

43-48% 22-28% 15-21% 4-6%<br />

*Basicity Index to Boniszewski<br />

26


Electrodes,<br />

Rods and Fluxes<br />

FMEMAN Rev 1<br />

1300 654 674 I www.cigweld.com.au


Introduction<br />

<strong>CIGWELD</strong> Professional:<br />

when welding is your business<br />

At Thermadyne we distinguish ourselves from our<br />

competitors through superior features, dependable<br />

products, technical innovation and excellence in<br />

customer service and technical support.<br />

Our range of high performance electrodes, rods and fluxes<br />

offers an optimum solution for every welding application.<br />

So if you’re serious about performance, cost and ease<br />

of use the <strong>CIGWELD</strong> Professional range has the answer.<br />

Key to Icons<br />

DC<br />

AC<br />

Alternating or direct current - either polarity<br />

10.9%<br />

IACS electrical conductivity %<br />

AC<br />

DC+<br />

Alternating or direct current - electrode positive<br />

630˚<br />

C<br />

Melting point<br />

AC<br />

DC–<br />

Alternating or direct current - electrode negative<br />

Gas Welding<br />

DC +<br />

DC<br />

Direct current electrode positive<br />

TIG/GTAW welding<br />

–<br />

45<br />

ocv<br />

Direct current electrode negative<br />

Open circuit voltage rating<br />

All positions except vertical down<br />

All positions<br />

HV30<br />

780<br />

Weld metal hardness<br />

Downhand only<br />

Downhand & horizontal<br />

©2012 Victor Technologies. All rights reserved.<br />

3


Contents<br />

Mild Steel & Iron Powder Electrodes<br />

GP6012 6<br />

Ferrocraft 12XP 6<br />

Satincraft 13 7<br />

Weldcraft 7<br />

Ferrocraft 21 7<br />

Ferrocraft 22 8<br />

Pipearc 6010P 8<br />

Ferrocraft 11 8<br />

Hydrogen Controlled Electrodes<br />

Storage & Reconditioning of <strong>CIGWELD</strong> Hydrogen Controlled Electrodes 9<br />

Ferrocraft 16 Twincoat 9<br />

Ferrocraft 7016 9<br />

Ferrocraft 55U 10<br />

Ferrocraft 61 10<br />

Ferrocraft 61 H4 10<br />

Ferrocraft 61 Ni H4 11<br />

Alloycraft 80-B2 11<br />

Alloycraft 80-C1 11<br />

Alloycraft 90-B3 12<br />

Alloycraft 90 12<br />

Alloycraft 110 12<br />

Stainless Steel & Special Electrodes<br />

Bronzecraft AC-DC 13<br />

Satincrome 308L-17 13<br />

Satincrome 309Mo-17 13<br />

Satincrome 316L-17 14<br />

Satincrome 318-17 14<br />

Weldall 15<br />

Castcraft 55 15<br />

Castcraft 100 15<br />

Cobalarc Hardfacing Electrodes<br />

Cobalarc Austex 16<br />

Cobalarc Mangcraft 16<br />

Cobalarc 350 16<br />

Cobalarc 650 17<br />

Cobalarc 750 17<br />

Cobalarc Toolcraft 17<br />

Cobalarc CR70 18<br />

Cobalarc Borochrome 18<br />

Cobalarc 1e 19<br />

Cobalarc 9e 19<br />

4


Contents<br />

Gas & TIG Welding Consumables<br />

How to select the best COMWELD rod 20<br />

COMWELD Mild Steel 21<br />

COMWELD High Test 21<br />

COMWELD LW1 21<br />

COMWELD LW1-6 22<br />

COMWELD Super Steel 22<br />

COMWELD CrMo1 22<br />

COMWELD CrMo2 23<br />

COMWELD 308L 23<br />

COMWELD 309L 23<br />

COMWELD 316L 24<br />

COMWELD Galvanising Bar 24<br />

COMWELD AL1100 25<br />

COMWELD AL4043 25<br />

COMWELD AL4047 25<br />

COMWELD AL5356 26<br />

COMWELD General Purpose, Cast Iron Rod 26<br />

COMWELD Silicon Bronze Rod 26<br />

COMWELD Manganese Bronze Rod 27<br />

COMWELD Tobin Bronze Rod 27<br />

COMWELD Nickel Bronze Rod 27<br />

COMWELD Comcoat T 28<br />

COMWELD Comcoat N 28<br />

COMWELD Comcoat C 28<br />

Silver Brazing Alloys, Solders & Fluxes<br />

COMWELD SBA 115 29<br />

COMWELD SBA 345T 29<br />

COMWELD SBA 356T 29<br />

COMCOAT Silver 356T 30<br />

COMCOAT SBA 245 30<br />

COMCOAT Silver 45 30<br />

COMWELD 40/60 Soft Solder 31<br />

COMWELD 50/50 Soft Solder 31<br />

COMWELD 965 Solder (Soft Silver Solder) 31<br />

COMWELD Metal Mate Solder Kit 32<br />

COMWELD Aluminium Flux 32<br />

COMWELD Copper & Brass Flux 32<br />

COMWELD Silver Brazing Flux No.2 33<br />

COMWELD G.P. Silver Brazing Flux 33<br />

COMWELD 965 Soldering Flux 33<br />

COMWELD Vapaflux 34<br />

Pocket Guide - Welding Consumables Reference 34<br />

5


Mild Steel and Iron Powder Electrodes<br />

GP6012<br />

45<br />

ocv<br />

DC<br />

AC<br />

• Versatile General Purpose Electrode<br />

• All Positional Welding Capabilities<br />

• Ideal for the Vertical-Down Welding of Thin Steel Sections<br />

• Wrought iron furniture<br />

• Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting,<br />

hoppers, tanks, pipes and low pressure pipelines<br />

• Pipes and low pressure pipelines<br />

• Excellent for welding joints with poor fit-up<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B 4313 A<br />

AS/NZS 1553.1: (old) E4112-0<br />

AWS/ASME-SFA A5.1:<br />

E6013<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 55 55 – 80 5kg 15kg – 3 x 5kg 611142<br />

3.2 380 30 90 – 130 5kg 15kg – 3 x 5kg 611143<br />

4.0 380 19 130 – 180 5kg 15kg – 3 x 5kg 611144<br />

AC (miniumum 45 OCV) DC+ or DC- polarity<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

430 MPa<br />

Tensile Strength 490 MPa<br />

Elongation 29%<br />

CVN Impact Values 80J av @ 0°C.<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 0.45% Si: 0.30%<br />

Approvals:<br />

Lloyds Register of Shipping Grade 2<br />

American Bureau of Shipping Grade 2<br />

Det Norske Veritas Grade 2<br />

Ferrocraft 12XP<br />

45<br />

ocv<br />

DC<br />

AC<br />

• Versatile General Purpose Electrode<br />

• All Positional Welding Capabilities<br />

• Ideal for the Vertical-Down Welding of Thin Steel Sections<br />

• Wrought iron furniture<br />

• Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting,<br />

hoppers, tanks, pipes and low pressure pipelines<br />

• Pipes and low pressure pipelines<br />

• Excellent for welding joints with poor fit-up<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B 4313 A<br />

AS/NZS 1553.1: (old) E4112-0<br />

AWS/ASME-SFA A5.1:<br />

E6013<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Hang-tube Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.0 300 95 40 – 70 2.5kg 15kg - 6x2.5kg 612231<br />

2.0 300 95 40 – 70 – 12kg - 12x1kg 1kg 322128<br />

2.5 300 55 60 –100 5kg 15kg - 3x5kg 611232<br />

2.5 300 55 60 – 100 2.5kg 15kg - 6x2.5kg 612232<br />

2.5 300 55 60 – 100 – 12kg - 12x1kg 1kg 322129<br />

3.2 380 30 90 – 130 5kg 15kg - 3x5kg 611233<br />

3.2 380 30 90 – 130 2.5kg 15kg - 6x2.5kg 612233<br />

3.2 380 30 90 – 130 – 12kg - 12x1kg 1kg 322138<br />

4.0 380 19 130 – 180 5kg 15kg - 3x5kg 611234<br />

Easyweld Blister Pack:<br />

10 x 2.5mm/5 x 3.2mm rod Ferrocraft 12XP Blister Pack<br />

322213<br />

AC (miniumum 45 OCV) DC+ or DC- polarity<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

460 MPa<br />

Tensile Strength 500 MPa<br />

Elongation 27%<br />

CVN Impact Values 75J av @ 0°C.<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 0.60% Si: 0.50%<br />

Approvals:<br />

Lloyds Register of Shipping Grade 2, 2Y<br />

American Bureau of Shipping Grade 2, 2Y<br />

Det Norske Veritas Grade 2<br />

6


Mild Steel and Iron Powder Electrodes<br />

Satincraft 13<br />

45<br />

ocv<br />

DC<br />

AC<br />

• General Purpose, Rutile Type Electrode<br />

• Outstanding Operator Appeal!<br />

• Versatile – All Positional Capabilities<br />

• Smooth Mitre Fillet Welds with Low Spatter<br />

• BLUE flux colour for instant ID<br />

• General workshop, field and structural welding of mild or galvanised steel<br />

components such as pipes, tanks, frames, fences and gates, etc.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

460 MPa<br />

Tensile Strength 520 MPa<br />

Elongation 28%<br />

CVN Impact Values 60J av @ 0°C.<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 0.60% Si: 0.50%<br />

Approvals:<br />

Lloyds Register of Shipping Grade 2<br />

American Bureau of Shipping Grade 2<br />

Det Norske Veritas Grade 2<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B E4313 A<br />

AS/NZS 1553.1: (old) E4113-0<br />

AWS/ASME-SFA A5.1:<br />

E6013<br />

Weldcraft<br />

• Rutile, basic type electrode<br />

• Higher radiographic quality<br />

• Excellent mechanical properties<br />

• Versatile ‘out of position’ capabilities<br />

• ‘On-site’ and workshop welding where better mechanical properties are required and<br />

the work cannot be re-positioned to allow welding in the downhand. The electrode is<br />

recommended for welding joints subject to radiographic examination in pressure<br />

vessel, ship building, bridge and storage tank fabrications.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B E4303 A U<br />

AS/NZS 1553.1: (old) E4113-2<br />

AWS/ASME-SFA A5.1:<br />

E6013<br />

Ferrocraft 21<br />

• Rutile Type, Medium Iron Powder Electrode<br />

• Excellent Operator Appeal!<br />

• Versatile - All Positional Capabilities.<br />

• Easy Striking - Hot or Cold!<br />

• Ideal for Vertical Down Fillet Welding.<br />

• Workshop or “on-site” repair, maintenance and fabrication welding jobs where<br />

the iron powder addition gives improved usability over conventional E4112<br />

rutile type electrodes.<br />

• Ideal vertical-down fillet welding electrode for thinner steel sections using<br />

“Touch Welding” techniques.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B E4914 A U<br />

AS/NZS 1553.1: (old) E4814-2<br />

AWS/ASME-SFA A5.1:<br />

E7014<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Hang-tube Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

Handipack<br />

2.5 300 53 55 – 90 5kg 15kg - 3x5kg 611182<br />

2.5 300 53 55 – 90 2.5kg 15kg - 6x2.5kg 612182<br />

2.5 300 53 55 – 90 – 12kg - 12x1kg 1kg 322135<br />

3.2 380 29 90 – 135 5kg 15kg - 3x5kg 611183<br />

3.2 380 29 90 – 135 2.5kg 15kg - 6x2.5kg 612183<br />

3.2 380 29 90 – 135 – 12kg - 12x1kg 1kg 322136<br />

4.0 380 19 130 – 180 5kg 15kg - 3x5kg 611184<br />

Easyweld Blister Pack:<br />

10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pack<br />

AC (miniumum 45 OCV) DC+ or DC- polarity<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

420 MPa<br />

Tensile Strength 490 MPa<br />

Elongation 28%<br />

CVN Impact Values 60J av @ 0°C.<br />

Packaging and Operating Data:<br />

45<br />

ocv<br />

DC<br />

AC<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 0.60% Si: 0.50%<br />

322203<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3<br />

American Bureau of Shipping Grade 3<br />

Det Norske Veritas Grade 3<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 51 60 – 95 5kg 15kg – 3 x 5kg 611202<br />

3.2 380 27 95 – 135 5kg 15kg – 3 x 5kg 611203<br />

4.0 380 17 130 – 185 5kg 15kg – 3 x 5kg 611204<br />

AC (miniumum 45 OCV) DC+ or DC- polarity<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

430 MPa<br />

Tensile Strength 500 MPa<br />

Elongation 30%<br />

CVN Impact Values 90J av @ 0°C.<br />

Packaging and Operating Data:<br />

45<br />

ocv<br />

DC<br />

AC<br />

Typical All Weld Metal Analysis:<br />

C: 0.06% Mn: 0.65% Si: 0.30%<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3<br />

American Bureau of Shipping Grade 3<br />

Det Norske Veritas Grade 3<br />

Electrode Approx No. Current Packet Carton Hang-tube Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 50 55 – 100 5kg 15kg - 3x5kg 611242<br />

3.2 380 26 95 – 140 5kg 15kg - 3x5kg 611243<br />

4.0 380 17 140 – 195 5kg 15kg - 3x5kg 611244<br />

#5.0 450 9 200 – 260 5kg 15kg - 3x5kg 611245<br />

Easyweld Blister Pack:<br />

10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack<br />

322205<br />

AC (miniumum 45 OCV) DC+ or DC- polarity<br />

# 5.0mm Ferrocraft 21 is not recommended for out of position (ie. vertical or overhead)<br />

welding applications.<br />

7


Mild Steel and Iron Powder Electrodes<br />

Ferrocraft 22<br />

45<br />

ocv<br />

DC<br />

AC<br />

• Rutile Type High Iron Powder Electrode<br />

• High Productivity Fillet and Butt Welding in All Downhand Positions<br />

• Self Releasing Slag<br />

• Recommended for high production welding where large standing fillet welds<br />

are required<br />

• Ideal electrode for heavy structural welding – tanks, frames, girders, beams, ship<br />

structures, rolling stock and general fabrication in the workshop or “on-site”<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B E4924 A<br />

AS/NZS 1553.1: (old) E4824-0<br />

AWS/ASME-SFA A5.1:<br />

E7024<br />

Pipearc 6010P<br />

• User Friendly Pipe Welding Electrode<br />

• Lower Spatter Levels and Easy Slag Removal<br />

• Excellent Reverse Bead Formation on Butts<br />

• Versatile “Out-of-Position” Capabilities<br />

• Batch Numbered for On-the-Job Traceability<br />

• Used to weld out (root, fill and cap) steel pipes such as API 5L, 5LX grades X42 to X52<br />

• Welding of “V” butt (groove weld) joints in higher strength steels, including 5LX<br />

grades X60, X65 and X70. Recommended for root pass welding only.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B E4310 A<br />

AS/NZS 1553.1: (old) E4110-2<br />

AWS/ASME-SFA A5.1:<br />

E6010<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

440 MPa<br />

Tensile Strength 512 MPa<br />

Elongation 25%<br />

CVN Impact Values 60J av @ 0°C.<br />

Packaging and Operating Data:<br />

Typical All Weld Metal Analysis:<br />

C: 0.05% Mn: 0.75% Si: 0.25%<br />

Approvals:<br />

Lloyds Register of Shipping Grade 2Y<br />

American Bureau of Shipping Grade 2<br />

Det Norske Veritas Grade 2<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 350 34 85 – 120 5kg 15kg – 3 x 5kg 611252<br />

3.2 380 18 90 – 135 5kg 15kg – 3 x 5kg 611253<br />

4.0 450 11 185 – 235 5kg 15kg – 3 x 5kg 611254<br />

5.0 450 7 260 – 320 5kg 15kg – 3 x 5kg 611255<br />

Ferrocraft 22 is formulated to operate with AC (miniumum 45 OCV) DC+ or DC- polarity.<br />

The preferred polarity for DC fillet welding is DC+.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

400 MPa<br />

Tensile Strength 510 MPa<br />

Elongation 30%<br />

CVN Impact Values 65J av @ -20°C<br />

40J av @ -30°C<br />

DC +<br />

Typical All Weld Metal Analysis:<br />

C: 0.11% Mn: 0.46% Si: 0.15%<br />

S: 0.011% P: 0.012%<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3<br />

American Bureau of Shipping Grade 3<br />

Det Norske Veritas Grade 3<br />

The results quoted in this data sheet are obtained from the listed Shipping Societies<br />

(ABS, DNV, LRS) Conformance Tests and Procedures. Actual weld metal mechanical<br />

properties achieved with PipeArc 6010P are influenced by many factors including, base<br />

metal analysis, welding parameters / heat input used, number of weld passes and run<br />

placement etc. On the job mechanical tests may produce different results. Please consult<br />

your <strong>CIGWELD</strong> Area Manager or Customer Service for welding procedure<br />

recommendations.<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 66 45 – 85 5kg 15kg – 3 x 5kg 615602<br />

3.2 350 39 90 – 135 5kg 15kg – 3 x 5kg 615603<br />

4.0 350 25 135 – 180 5kg 15kg – 3 x 5kg 615604<br />

DC+ (Direct Current Electrode Positive) polarity<br />

Ferrocraft 11<br />

65<br />

ocv<br />

DC<br />

AC<br />

• Cellulose Pipe Welding Electrode<br />

• All Positional, AC / DC Capabilities<br />

• High Penetration, Root Pass Applications<br />

• WHITE flux colour for easy ID<br />

• Recommended for root pass welding where the “stovepipe” or “flick”<br />

techniques can be used to achieve full root penetration<br />

• The root, hot fill and capping pass welding of pipelines, pressure vessels,<br />

storage tanks, workshop and field construction<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

415 MPa<br />

Tensile Strength 500 MPa<br />

Elongation 28%<br />

CVN Impact Values 90J av @ -20°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.12% Mn: 0.47% Si: 0.10%<br />

S: 0.007% P: 0.011%<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3, 3Y<br />

American Bureau of Shipping Grade 3<br />

Det Norske Veritas Grade 3<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

B E4311 A<br />

AS/NZS 1553.1: (old) E4111-2<br />

AWS/ASME-SFA A5.1:<br />

E6011<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 62 65 – 85 5kg 15kg – 3 x 5kg 611132<br />

3.2 380 33 95 – 125 5kg 15kg – 3 x 5kg 611133<br />

4.0 380 22 130 – 160 5kg 15kg – 3 x 5kg 611134<br />

AC (miniumum 65 OCV) DC+ or DC- polarity.<br />

8


Hydrogen Controlled Electrodes<br />

Storage & Reconditioning of <strong>CIGWELD</strong> Hydrogen Controlled Electrodes<br />

Storage Environments:<br />

Undamaged packs/cartons of Ferrocraft and Alloycraft electrodes stored at 50% R.H. or<br />

less and kept at 10-15°C (50-60°F) above ambient temperature with a maximum of 40°C<br />

(105°F) stored off the ground and away from walls in cupboards, containers or<br />

warehouses are expected to maintain their designated hydrogen levels indefinitely.<br />

Moisture Re-absorption:<br />

Cardboard packs/cartons of Ferrocraft and Alloycraft may lose their designated hydrogen<br />

status due to moisture re-absorption from poor storage environments. Where electrodes<br />

have been exposed to moisture or where hydrogen control is important, the following<br />

procedures are recommended for reconditioning.<br />

Hermetically Sealed:<br />

Hermetically sealed, hydrogen controlled electrodes are packaged with an air tight seal to<br />

maintain product in an original “FACTORY FRESH” condition for an indefinite period<br />

provided the seal is unbroken.<br />

Reconditioning and Hydrogen/Moisture Requirements:<br />

AS/NZS 1553.1 low "H10" hydrogen status AS/NZS 1553.1 very low "H5" hydrogen status<br />

and AWS A5.1 "H8" hydrogen status.<br />

and AWS A5.1 "H4" very low hydrogen status.<br />

FERROCRAFT 16 Twincoat<br />

FERROCRAFT 61 H4<br />

FERROCRAFT 7016<br />

FERROCRAFT 61 Ni H4<br />

FERROCRAFT 55U<br />

FERROCRAFT 61<br />

ALLOYCRAFT 80-B2<br />

ALLOYCRAFT 90<br />

ALLOYCRAFT 110<br />

ALLOYCRAFT 80-C1<br />

ALLOYCRAFT 90-B3<br />

Rebake for maximum of 2 hrs @ 300°C Rebake for maximum of 2 hrs @ 350°C<br />

(570°F) in a vented oven and thereafter use (660°F) in a vented oven and thereafter use<br />

from a hot box set at 100 - 120°C from a hot box set at 100 - 120°C<br />

(210 - 250°F).<br />

(210 - 250°F).<br />

Ferrocraft 16 Twincoat<br />

45<br />

ocv<br />

DC<br />

AC<br />

• Unique dual or twin coated flux for easy arc starting<br />

• Ultra smooth performance in all welding positions<br />

• Reliable Grade 3 weld metal properties<br />

• Ideal electrode for a wide range of maintenance jobs, including the repair of<br />

earthmoving equipment and as a buffer layer prior to the application of hardfacing.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

AS/NZS 1553.1: (old)<br />

AWS/ASME-SFA A5.1:<br />

B E4916 A U H10<br />

E4816-2 H10<br />

E7016 H8<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

460 MPa<br />

Tensile Strength 550 MPa<br />

Elongation 27%<br />

CVN Impact Values 90J av @ -20°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 1.2% Si: 0.65%<br />

S: 0.010% P: 0.015%<br />

Packaging and Operating Data:<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752*:<br />

7.0-7.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

*Reconditioned for 2 hours max. @ 300˚C<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3, 3Y H10<br />

American Bureau of Shipping Grade 3H10, 3Y<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 350 53 50 – 90 5kg 15kg – 3 x 5kg 611752<br />

3.2 350 31 85 – 140 5kg 15kg – 3 x 5kg 611753<br />

4.0 350 21 135 – 190 5kg 15kg – 3 x 5kg 611754<br />

Ferrocraft 7016<br />

50<br />

ocv<br />

DC<br />

AC<br />

• Fully Basic Hydrogen Controlled E4816 / E7016 Type Electrode.<br />

• Excellent Operator Appeal in All Positions.<br />

• Ideal for Fill and capping passes.<br />

• Excellent Impact Toughness to -30°C.<br />

• Applications include pressure vessel fabrication, bridge, ship building,<br />

equipment repair and maintenance work.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

AS/NZS 1553.1: (old)<br />

AWS/ASME-SFA A5.1:<br />

B 4916 A U H10<br />

E4816-3 H10<br />

E7016 H8<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

480 MPa<br />

Tensile Strength 570 MPa<br />

Elongation 25%<br />

CVN Impact Values 125J av @-20°C<br />

100J av @-30˚C<br />

Typical All Weld Metal Analysis:<br />

C: 0.08% Mn: 1.10% Si: 0.65%<br />

S: 0.009% P: 0.019%<br />

Packaging and Operating Data:<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752*:<br />

5.0-6.0 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

*Reconditioned for 2 hours max. @ 300˚C<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3Y H10<br />

American Bureau of Shipping Grade 3H10, 3Y<br />

Det Norske Veritas Grade 3Y H10<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 380 29 90 – 130 5kg 15kg - 3 x 5kg 611743<br />

4.0 380 19 120 – 180 5kg 15kg - 3 x 5kg 611744<br />

Ferrocraft 7016 is formulated to operate with AC (minimum 50 OCV) DC+ or DC- polarity.<br />

The preferred polarity of fillet welding and fill and capping passes is DC+.<br />

9


Hydrogen Controlled Electrodes<br />

Ferrocraft 55U<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Basic, Hydrogen Controlled E4816 / E7016 Type Electrode.<br />

• Thin Coated for Easier Joint Access.<br />

• Purple End Tip Colour for instant I.D.<br />

• Designed specifically for the all positional (except vertical down) root pass welding of<br />

steel pipes and plates.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

AS/NZS 1553.1: (old)<br />

B E4916 A U H10<br />

E4816-2 H10<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

460 MPa<br />

Tensile Strength 570 MPa<br />

Elongation 29%<br />

CVN Impact Values 70J av @-20°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 0.80% Si: 0.77%<br />

S: 0.007% P: 0.013%<br />

AWS/ASME-SFA A5.1: E7016 H8 Packaging and Operating Data:<br />

Ferrocraft 61<br />

• Basic Coated, Hydrogen Controlled E4818 / E7018 Type Electrode.<br />

• Excellent Out-of-Position Welding.<br />

• Reliable Impact Properties to -30°C.<br />

• BATCH NUMBER Identification.<br />

• Designed for all positional (especially vertical-up) fillet and butt welding applications<br />

on heavier steel sections under high restraint such as machinery parts, pressure<br />

vessels, mining equipment, pipework, ship construction and all maintenance & repair work.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

AS/NZS 1553.1: (old)<br />

AWS/ASME-SFA A5.1:<br />

B E4918 A U H10<br />

E4818-3 H10<br />

E7018<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752*:<br />

7.0-7.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

*Reconditioned for 2 hours max. @ 300˚C<br />

Approvals:<br />

Lloyds Register of Shipping<br />

Det Norske Veritas<br />

Grade 3, 3Y H15<br />

Grade 3Y H10<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 350 53 40 – 90 5kg 15kg - 3 x 5kg 611492<br />

3.2 380 29 90 – 130 5kg 15kg - 3 x 5kg 611493<br />

4.0 380 19 120 – 180 5kg 15kg - 3 x 5kg 611494<br />

Ferrocraft 55U is formulated to operate on low welding current to accommodate poor<br />

joint fit up and large root gaps. The electrode is suitable for AC (minimum 70 OCV) DC+<br />

or DC- polarity. The preferred polarity for root pass welding is DC-. To maximise weld<br />

metal toughness fill and capping passes should be deposited with DC+ polarity.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

450 MPa<br />

Tensile Strength 545 MPa<br />

Elongation 29%<br />

CVN Impact Values<br />

Typical All Weld Metal Analysis:<br />

C: 0.06% Mn: 1.45% Si: 0.45%<br />

S: 0.010% P: 0.012%<br />

160J av @-20°C<br />

130J av @-30˚C<br />

Packaging and Operating Data:<br />

55<br />

ocv<br />

DC<br />

AC<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752*:<br />

8.5-9.0 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

*Reconditioned for 2 hours max. @ 300˚C<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3, 3Y H15<br />

American Bureau of Shipping Grade 3H15, 3Y<br />

Det Norske Veritas Grade 3Y H10<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 350 42 65 – 100 5kg 15kg - 3 x 5kg 611342<br />

3.2 380 24 95 – 150 5kg 15kg - 3 x 5kg 611343<br />

3.2 380 29 95 – 150 2.5kg 15kg - 6 x 2.5kg 612343<br />

4.0 380 16 145 – 220 5kg 15kg - 3 x 5kg 611344<br />

5.0 450 9 195 – 270 5kg 15kg - 3 x 5kg 611345<br />

Ferrocraft 61 is formulated to operate with AC (minimum 55 OCV), DC+ or DC- polarity.<br />

The preferred polarity for fillet welding and fill and capping passes is DC+.<br />

Ferrocraft 61 H4 - Hermetically Sealed<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Ultra-Seal vacuum packs.<br />

• Highly Basic, E4918-1/ E7018-1 Type Hydrogen controlled electrode.<br />

• Advanced moisture resistant flux coating.<br />

• Very low “H5 / H4” diffusible hydrogen class.<br />

• C-Mn weld deposit for reliable impact properties to -40°C.<br />

• Recommended for critical DC welding applications.<br />

• Batch Number Identification.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

AS/NZS 1553.1:<br />

AWS/ASME-SFA A5.1:<br />

B E4918-1 A U H5<br />

E4818-5 H5R<br />

E7018-1 H4R<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

460 MPa<br />

Tensile Strength 550 MPa<br />

Elongation 28%<br />

CVN Impact Values 110J av @-40°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.06% Mn: 1.45% Si: 0.45%<br />

S: 0.010% P: 0.012%<br />

Packaging and Operating Data:<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752:<br />

3.0-3.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3, 3Y H5<br />

American Bureau of Shipping Grade 3H5, 3Y<br />

Det Norske Veritas Grade 3Y H5<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 350 42 65 – 100 2.5kg 15kg – 6x2.5kg 612912<br />

3.2 350 26 95 – 150 2.5kg 15kg – 6x2.5kg 612913<br />

4.0 350 18 145 – 220 2.5kg 15kg – 6x2.5kg 619914<br />

AC (miniumum 55 OCV) DC+ or DC- polarity.<br />

10


Hydrogen Controlled Electrodes<br />

Ferrocraft 61 Ni H4 - Hermetically Sealed<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Ultra-Seal vacuum packs.<br />

• Highly Basic, E4818-G / E7018-G Type Hydrogen controlled electrode.<br />

• Very Low “H5 / H4” Diffusible Hydrogen Class.<br />

• C-Mn-Ni Weld Deposit for Reliable Impact Properties to -50°C.<br />

• BATCH NUMBER Identification.<br />

• Recommended for the critical welding of C-Mn, microalloyed and low alloy structural<br />

steels in the 350-450 MPa yield strength class.<br />

• Applications include the all positional (except vertical down) fillet and butt<br />

welding of pressure vessels, offshore platforms, pipes, earth moving equipment.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

AS/NZS 1553.2: (old)<br />

AWS/ASME-SFA A5.5:<br />

B E4918-N2 A U H5<br />

E4818-G<br />

E7018-G<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Yield Stress<br />

450 MPa<br />

Tensile Strength 560 MPa<br />

Elongation 27%<br />

CVN Impact Values 130J av @-20°C<br />

80J av @ -40°C<br />

60J av @ -50°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 1.20% Si: 0.25%<br />

Ni: 0.9% S: 0.007% P: 0.012%<br />

Packaging and Operating Data:<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752:<br />

3.0-3.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

Approvals:<br />

Lloyds Register of Shipping Grade 3, 3Y H5<br />

American Bureau of Shipping Grade 3H10, 3Y<br />

Det Norske Veritas Grade 3Y H5<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 350 42 65-100 2.5kg 15kg – 6x2.5kg 612812<br />

3.2 350 28 110 – 145 2.5kg 15kg – 6x2.5kg 612813<br />

4.0 350 18 140 – 200 2.5kg 15kg – 6x2.5kg 612814<br />

Ferrocraft 61 Ni H4 is formulated to operate with AC (miniumum 70 OCV) DC+ or DCpolarity.<br />

The preferred polarity of fillet welding and fill and capping passes is DC+.<br />

Alloycraft 80-B2 - Hermetically Sealed<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Ultra-Seal vacuum packs.<br />

• Improved High Strength, Low Alloy Steel Electrode.<br />

• Advanced Flux Coating.<br />

• Very Low “H5/H4” Diffusible Hydrogen Class.<br />

• 550 MPa Tensile Class<br />

• BATCH NUMBERED for On-the-Job Traceability.<br />

• Recommended for the all positional (except vertical down) welding of Chromium and<br />

Chromium – Molybdenum bearing steels as used in elevated temperature applications.<br />

Classifications:<br />

AS/NZS 4856: (new)<br />

AS/NZS 1553.2: (old)<br />

AWS/ASME-SFA A5.5:<br />

B E5518-1CM H5<br />

E5518-B2<br />

E8018-B2 H4<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 570 MPa<br />

Tensile Strength 670 MPa<br />

Elongation 24%<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 0.9% Si: 0.25%<br />

Mo: 0.65% S: 0.007% P: 0.012%<br />

Cr: 1.40%<br />

Packaging and Operating Data:<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752:<br />

3.0-3.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft CrMo1<br />

GMAW<br />

Comweld CrMo1<br />

GTAW<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 350 40 65 – 100 2.5kg 15kg – 6x2.5kg 612922<br />

3.2 350 27 105 – 150 2.5kg 15kg – 6x2.5kg 612923<br />

4.0 350 17 145 – 200 2.5kg 15kg – 6x2.5kg 612924<br />

AC (miniumum 70 OCV) DC+ or DC- polarity.<br />

Alloycraft 80-C1 - Hermetically Sealed<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Ultra-Seal vacuum packs.<br />

• Improved High Strength, Low Alloy Steel Electrode.<br />

• Very Low “H5/H4” Diffusible Hydrogen Class.<br />

• 550 MPa Tensile Class, Reliable Impact Toughness to -60°C.<br />

• BATCH NUMBERED for On-the-Job Traceability.<br />

• Suitable for the full or under matching strength welding of high strength nickel<br />

bearing steels as used for low temperature applications.<br />

Classifications:<br />

AS/NZS 4855: (new)<br />

AS/NZS 1553.2:<br />

AWS/ASME-SFA A5.5:<br />

B E5518-N5 A U H5<br />

E5518-C1<br />

E8018-C1 H4<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 570 MPa<br />

Tensile Strength 670 MPa<br />

Elongation 24%<br />

Typical All Weld Metal Analysis:<br />

C: 0.05% Mn: 1.10% Si: 0.39%<br />

Ni: 2.45% S: 0.013% P: 0.015%<br />

Packaging and Operating Data:<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752:<br />

3.0-3.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Verti-Cor 81Ni2<br />

FCAW<br />

Autocraft CrMo1<br />

GMAW<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 350 24 110 – 145 2.5kg 15kg - 6x2.5kg 612833<br />

4.0 350 15 140 – 200 2.5kg 15kg - 6x2.5kg 612834<br />

5.0 350 10 190 – 270 2.5kg 15kg - 6x2.5kg 612835<br />

Alloycraft 80-C1 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity.<br />

The preferred polarity for DC welding is DC+.<br />

11


Hydrogen Controlled Electrodes<br />

Alloycraft 90-B3 - Hermetically Sealed<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Improved High Strength, Low Alloy Steel Electrode.<br />

• Very Low “H5/H4” Diffusible Hydrogen Class.<br />

• 620 MPa Tensile Class.<br />

• BATCH NUMBERED for On-the-Job Traceability.<br />

• Recommended for the all positional (except-down) welding of Cr-Mo and Cr-Mo-V<br />

bearing steels as used for high temperature applications.<br />

Classifications:<br />

AS/NZS 4856: (new)<br />

AS/NZS 1553.2: (old)<br />

AWS/ASME-SFA A5.5:<br />

B E6218-2C1M H5<br />

E6218-B3<br />

E9018-B3 H4<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 630 MPa<br />

Tensile Strength 720 MPa<br />

Elongation 20%<br />

Typical All Weld Metal Analysis:<br />

C: 0.08% Mn: 0.82% Si: 0.39%<br />

Mo: 1.05% Cr: 2.20% S: 0.013%<br />

P: 0.015%<br />

Packaging and Operating Data:<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752:<br />

3.0-3.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 350 27 105 – 150 2.5kg 15kg - 6x2.5kg 612963<br />

4.0 350 17 145 – 200 2.5kg 15kg - 6x2.5kg 612964<br />

AC (miniumum 70 OCV) DC+ or DC- polarity.<br />

Alloycraft 90 - Hermetically Sealed<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Improved High Strength, Low Alloy Steel Electrode.<br />

• Very Low “H5/H4” Diffusible Hydrogen Class.<br />

• 550 MPa Tensile Class, Reliable Impact Toughness to -40°C.<br />

• BATCH NUMBERED for On-the-Job Traceability.<br />

• Applications include the full or under matching strength welding of high<br />

strength steels, including Bisalloy 60, 70 and 80, Welten 60 and 80, AS2074 Gr L6,<br />

Comsteel 023/026. ASTM A514 and A517 used in structural, transport, mining and<br />

earthmoving applications.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 590 MPa<br />

Tensile Strength 680 MPa<br />

Elongation 26%<br />

CVN Impact Values 90J av @-40°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 1.0% Si: 0.40%<br />

Ni: 1.6% Mo: 0.3%<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752:<br />

3.0-3.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Verti-Cor 91 K2 H4 (AWS A5.20: E91T1-K2)<br />

Classifications:<br />

AS/NZS 4857: (new)<br />

AS/NZS 1553.2: (old)<br />

AWS/ASME-SFA A5.5:<br />

B 6218-N3M1 A H5<br />

E6218-M<br />

E9018-M H4<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 350 28 110 – 145 2.5kg 15kg - 6x2.5kg 612873<br />

4.0 350 18 140 – 200 2.5kg 15kg - 6x2.5kg 612874<br />

5.0 350 12 190 – 270 2.5kg 15kg - 6x2.5kg 612875<br />

Alloycraft 90 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity.<br />

The preferred polarity for DC welding is DC+.<br />

Alloycraft 110 - Hermetically Sealed<br />

70<br />

ocv<br />

DC<br />

AC<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Improved High Strength, Low Alloy Steel Electrode.<br />

• Very Low “H5/H4” Diffusible Hydrogen Class.<br />

• 760 MPa Tensile Class, Reliable Impact Toughness to -40°C.<br />

• BATCH NUMBERED for On-the-Job Traceability.<br />

• Applications include the full strength welding of high strength steels, including<br />

Bisalloy 80, USST1 and T1A, welten 80, HY80, AS2074 Grade L6A and ASTM A533<br />

type A, A514 and A517 grades used in structural transport, mining and earthmoving<br />

applications.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 710 MPa<br />

Tensile Strength 820 MPa<br />

Elongation 22%<br />

CVN Impact Values 60J av @-50°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.07% Mn: 1.5% Si: 0.45%<br />

Ni: 2.1% Mo: 0.4% Cr: 0.2%<br />

Typical Diffusible Hydrogen Levels to<br />

AS3752:<br />

3.0-3.5 mls of hydrogen/100gms of<br />

deposited weld metal.<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Tensi-Cor 110 TXP H4(AWS A5.20: E110T5-K4)<br />

Verti-Cor 111K3 H4 (AWS A5.20: E111T1-K3)<br />

Classifications:<br />

AS/NZS 4857: (new)<br />

AS/NZS 1553.2: (old)<br />

AWS/ASME-SFA A5.5:<br />

B 7618-N5CM3 A H5<br />

E7618-M<br />

E11018-M H4<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Pack Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 350 28 110 – 145 2.5kg 15kg - 6x2.5kg 612893<br />

4.0 350 18 140 – 200 2.5kg 15kg - 56x2.5kg 612894<br />

Alloycraft 110 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity.<br />

The preferred polarity for DC welding is DC+.<br />

12


Stainless Steel & Special Electrodes<br />

Bronzecraft AC-DC<br />

45<br />

ocv<br />

AC<br />

DC–<br />

• Phosphor Bronze electrode containing 7% Tin.<br />

• For Welding Copper and Copper Alloys.<br />

• Also for Joining Copper and Copper Alloys to Steel.<br />

• Easy to use, High Quality Weld Deposit Appearance.<br />

Classifications:<br />

AS/NZS 2576: E 6200-A2<br />

AWS/ASME-SFA A5.6:<br />

E Cu-Sn-C<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 315 MPa<br />

Tensile Strength 460 MPa<br />

Elongation 22%<br />

Hardness<br />

120 HV30<br />

Typical All Weld Metal Analysis:<br />

Mn: 0.02% Sn: 7.5% Al: 0.008%<br />

P: 0.26% Fe: 0.20% Cu: Bal<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft Silicon Bronze Copper Alloy MIG Wire<br />

AWS A5.7: ERCuSi-A<br />

Comweld Silicon Bronze Copper Alloy TIG Wire<br />

AWS A5.7: RCuSi-A<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 350 30 70 – 110 2.5kg 15kg - 6 x 2.5kg 611783<br />

AC (miniumum 45 OCV) DC- polarity.<br />

Satincrome 308L-17<br />

45<br />

ocv<br />

AC<br />

DC+<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Rutile Type, Stainless Steel Electrode.<br />

• Outstanding Operator Appeal. Improved slag lift.<br />

• All Positional (except vertical down) Welding Capabilities.<br />

• Applications include the single and multi-pass welding of 19Cr/10Ni type<br />

stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc.<br />

Classifications:<br />

AS/NZS 4854: (new)<br />

AS/NZS 1553.3: (old)<br />

AWS/ASME-SFA A5.4:<br />

B ES308L-17<br />

E308L-17<br />

E308L-17<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 500 MPa<br />

Tensile Strength 630 MPa<br />

Elongation 40%<br />

CVN Impact Values 75J av @+20°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.025% Mn: 0.76% Si: 0.87%<br />

Cr: 20.4% Ni: 9.8% S: 0.010%<br />

P: 0.071%<br />

Ferrite Number:<br />

3.0-10.0 FN*<br />

Approvals:<br />

American Bureau of Shipping AWS A5.4:<br />

E308L-17<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft 308LSi GMAW wire<br />

AWS A5.9: ER308LSi<br />

Comweld 308L Gas/TIG wire<br />

AWS A5.9: ER308L<br />

Verti-Cor 308LT & FCAW wires<br />

AWS A5.22: E308LT1-1/4<br />

*using Severn Gauge<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 47 40 – 70 2.5kg 15kg - 6 x 2.5kg 611602<br />

3.2 350 28 75 – 110 2.5kg 15kg - 6 x 2.5kg 611603<br />

4.0 350 18 110 – 150 2.5kg 15kg - 6 x 2.5kg 611604<br />

AC (miniumum 45 OCV) DC+ polarity.<br />

Satincrome 309Mo-17<br />

45<br />

ocv<br />

AC<br />

DC+<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Rutile Type, Stainless Steel Electrode.<br />

• Outstanding Operator Appeal. Improved slag lift.<br />

• All Positional (except vertical down) Welding Capabilities.<br />

• Applications include the single and multi-pass welding of matching 309 and 309L<br />

stainless steels. Also suitable for the dissimilar welding of other “300 series”<br />

austenitic stainless steels and selected “400 series” ferritic grades to mild or low<br />

alloy steels.<br />

Classifications:<br />

AS/NZS 4854: (new)<br />

AS/NZS 1553.3: (old)<br />

AWS/ASME-SFA A5.4:<br />

B ES309Mo-17<br />

E309Mo-17<br />

E309Mo-17<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 500 MPa<br />

Tensile Strength 620 MPa<br />

Elongation 35%<br />

CVN Impact Values 60J av @+20°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.05% Mn: 0.75% Si: 0.9%<br />

Cr: 23.0% Ni: 13.0% Mo: 2.2%<br />

S: 0.012% P: 0.017%<br />

Ferrite Number:<br />

15.0-20.0 FN*<br />

Packaging and Operating Data:<br />

Approvals:<br />

American Bureau of Shipping AWS A5.4:<br />

E309Mo-17<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft 309LSi GMAW wire<br />

AWS A5.9: ER309LSi<br />

Comweld 309L Gas/TIG wire<br />

AWS A5.9: ER309L<br />

Verti-Cor 309LT & FCAW wires<br />

AWS A5.22: E309LT1-1/4<br />

*using Severn Gauge<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 52 40 – 70 2.5kg 15kg - 6 x 2.5kg 611692<br />

3.2 350 30 75 – 110 2.5kg 15kg - 6 x 2.5kg 611693<br />

4.0 350 19 110 – 150 2.5kg 15kg - 6 x 2.5kg 611694<br />

AC (miniumum 45 OCV) DC+ polarity.<br />

13


Stainless Steel & Special Electrodes<br />

Satincrome 316L-17<br />

45<br />

ocv<br />

AC<br />

DC+<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Rutile Type, Stainless Steel Electrode.<br />

• Outstanding Operator Appeal. Improved slag lift.<br />

• All Positional (except vertical down) Welding Capabilities.<br />

• Applications include the single and multi-pass welding of 19Cr/10Ni type<br />

stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc.<br />

Classifications:<br />

AS/NZS 4854: (new)<br />

AS/NZS 1553.3: (old)<br />

AWS/ASME-SFA A5.4:<br />

B ES316L-17<br />

E316L-17<br />

E316L-17<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 480 MPa<br />

Tensile Strength 600 MPa<br />

Elongation 40%<br />

CVN Impact Values 30J av @-120°C<br />

Typical All Weld Metal Analysis:<br />

C: 0.025% Mn: 0.8% Si: 0.85%<br />

Cr: 19.4% Ni: 11.5% Mo: 2.5%<br />

S: 0.011% P: 0.017%<br />

Ferrite Number:<br />

3.0-10.0 FN*<br />

Approvals:<br />

American Bureau of Shipping AWS A5.4:<br />

E316L-17<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft 316LSi GMAW wire<br />

AWS A5.9: ER316LSi<br />

Comweld 316L Gas/TIG wire<br />

AWS A5.9: ER316L<br />

Verti-Cor 316LT & FCAW wires<br />

AWS A5.22: E316LT1-1/4<br />

*using Severn Gauge<br />

Satincrome 318-17<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Rutile Type, Stainless Steel Electrode.<br />

• Outstanding Operator Appeal. Improved slag lift.<br />

• All Positional (except vertical down) Welding Capabilities.<br />

• Applications include the all positional (except vertical-down) fillet and butt<br />

welding of stabilised and unstabilised 19Cr/10Ni type stainless steels,<br />

such as 316, 318 and 321.<br />

Classifications:<br />

AS/NZS 4854: (new)<br />

B ES318-17<br />

AS/NZS 1553.3: (old) E318-17<br />

AWS/ASME-SFA A5.4: E318-17<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.0 300 87 35 – 55 2.5kg 15kg - 6 x 2.5kg 611661<br />

2.5 300 46 40 – 70 2.5kg 15kg - 6 x 2.5kg 611662<br />

3.2 350 28 75 – 110 2.5kg 15kg - 6 x 2.5kg 611663<br />

4.0 350 18 110 – 150 2.5kg 15kg - 6 x 2.5kg 611664<br />

Easyweld Blister Pack:<br />

10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack 322214<br />

AC (miniumum 45 OCV) DC+ polarity.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 490 MPa<br />

Tensile Strength 610 MPa<br />

Elongation 36%<br />

Typical All Weld Metal Analysis:<br />

C: 0.025% Mn: 0.8% Si: 0.85%<br />

Cr: 19.4% Ni: 11.5% Mo: 2.5%<br />

S: 0.011% P: 0.017%<br />

Packaging and Operating Data:<br />

45<br />

ocv<br />

Ferrite Number:<br />

5.0-10.0 FN*<br />

AC<br />

DC+<br />

*using Severn Gauge<br />

Electrode Approx No. Current Packet Carton Easyweld Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

Handipaks<br />

2.5 300 46 40 – 70 2.5kg<br />

611652<br />

15k -6x2.5kg<br />

20 rod 322105<br />

3.2 350 28 75 – 110 2.5kg 15kg-6x2.5kg 611663<br />

AC (miniumum 45 OCV) DC+ polarity.<br />

14


Stainless Steel & Special Electrodes<br />

Weldall<br />

45<br />

ocv<br />

AC<br />

DC+<br />

• Hermetically Sealed Ultra-Seal vacuum packs.<br />

• Easy-to-Use Rutile Type, High Alloy Electrode.<br />

• Outstanding Operator Appeal!<br />

• WELDS ALL Steels!<br />

• Ideal for Repair & <strong>Main</strong>tenance jobs.<br />

• Easy Arc Starting and Excellent Stability on Low O.C.V. Welding Machines.<br />

• Not Recommended for Welding Cast Irons.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 630 MPa<br />

Tensile Strength 780 MPa<br />

Elongation 25%<br />

CVN Impact Values 30J av@ +20˚C<br />

Typical All Weld Metal Analysis:<br />

C: 0.11% Mn: 0.60% Si: 0.88%<br />

Cr: 27.0% Ni: 9.10% S: 0.011%<br />

P: 0.020%<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Murex Speedex 312-16<br />

AWS A5.4: E312-16<br />

Classifications:<br />

AS/NZS 4854: (new)<br />

B ES312-17<br />

AS/NZS 1553.3: (old) E312-17<br />

AWS/ASME-SFA A5.4: E312-17<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Easyweld Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

Handipaks<br />

2.5 300 57 40 – 80<br />

2.5kg 15k -6x2.5kg 611702<br />

– – 20 rod 322105<br />

3.2 350 30 75 – 110<br />

2.5kg 15kg-6x2.5kg 611703<br />

– – 15 rod 322102<br />

4.0 350 20 110 – 150 2.5kg 15kg-6x2.5kg 611704<br />

Easyweld Blister Pack:<br />

10 x 2.5mm/5 x 3.2mm rod Weldall Blister Pack<br />

322216<br />

AC (miniumum 45 OCV) DC+ polarity.<br />

Castcraft 55<br />

45<br />

ocv<br />

AC<br />

DC–<br />

• <strong>Main</strong>tenance Welding of S.G. Cast Irons.<br />

• Higher Strength Nickel / Iron Deposit.<br />

• Easy starting and Stable Running on Portable 240V Welding Machines.<br />

• Applications include the higher strength repair and maintenance welding of<br />

Spheroidal Graphite (S.G.) irons, austenitic cast irons, meehanites and a wide<br />

range of grey cast irons.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Tensile Strength 500 MPa<br />

Hardness 220 HV 30<br />

Typical All Weld Metal Analysis:<br />

C: 0.95% Mn: 0.65% Si: 0.25%<br />

Al: 0.25% Ni: 53% Fe: Bal<br />

Classifications:<br />

AWS/ASME-SFA A5.15: ENiFe-Cl Packaging and Operating Data:<br />

Core Wire:<br />

Nickel Iron (55% Ni, 45% Fe)<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Nicore 55 Cast Iron Flux Cored Wire<br />

AWS A5.15: ENiFe-Cl<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 350 31 75 – 120 2.5kg 15kg - 6 x 2.5kg 611723<br />

4.0 350 21 100 – 150 2.5kg 15kg - 6 x 2.5kg 611724<br />

AC (miniumum 45 OCV) DC- polarity.<br />

Castcraft 100<br />

45<br />

ocv<br />

AC<br />

DC–<br />

• <strong>Main</strong>tenance Welding of Cast Irons.<br />

• Soft, Ductile and Machineable Nickel Deposit.<br />

• Easy starting and Stable Running on Portable 240V Welding Machines.<br />

• Smoother Weld Deposit Surface Finish.<br />

• Applications include the repair and reclamation of engine blocks, cylinder heads,<br />

differential housings, gear boxes, pump and machine housings and cast iron<br />

pulleys etc.<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Tensile Strength 400 MPa<br />

Hardness<br />

170 HV30<br />

Typical All Weld Metal Analysis:<br />

C: 1.0% Mn: 0.05% Fe: 0.5%<br />

Si: 0.1% Al: 0.2% Ni: Bal<br />

Core Wire:<br />

Nickel Iron (98% Ni)<br />

Classifications:<br />

AWS/ASME-SFA A5.15:<br />

ENiFe-Cl<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Easyweld Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

Handipaks<br />

2.5 300 49 55 – 85<br />

2.5kg 15k -6x2.5kg 611732<br />

– – 20 rod 322110<br />

3.2 350 31 75 – 120<br />

2.5kg 15kg-6x2.5kg 611733<br />

– – 15 rod 322111<br />

4.0 350 21 100 – 150 2.5kg 15kg-6x2.5kg 611734<br />

Easyweld Blister Pack:<br />

10 x 2.5mm/5 x 3.2mm rod Castcraft 100 Blister Pack<br />

322217<br />

AC (miniumum 45 OCV) DC- polarity.<br />

15


Cobalarc Hardfacing Electrodes<br />

HV30 50<br />

Cobalarc Austex 400 ocv<br />

AC<br />

DC<br />

• Metal Enriched, Rutile Type Electrode.<br />

• For Joining Dissimilar steels or as a Buffer Layer Prior to Hard Surfacing.<br />

• Tough, Machinable Austenitic Stainless Steel Deposit.<br />

NOTE: 3.2mm size can be used for vertical welding by depositing overlapping<br />

horizontal stringer passes.<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.10% Mn: 1.50% Si: 0.90%<br />

Cr:24.5% Ni: 9.3%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 20 240<br />

Hardness 40 400<br />

Finishing Recommendations:<br />

Machinable with carbide tools<br />

Classifications:<br />

AS/NZS 2756: 1315-A4<br />

WTIA Tech. Note 4: 1315-A4<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 380 20 105 – 140 5kg 15kg - 3 x 5kg 613973<br />

4.0 380 13 140 – 180 5kg 15kg - 3 x 5kg 613974<br />

5.0 450 7 170 – 210 5kg 15kg - 3 x 5kg 613975<br />

AC (miniumum 50 OCV) DC+ or DC- polarity.<br />

HV30 55<br />

Cobalarc Mangcraft 425 ocv<br />

AC<br />

DC<br />

• Austenitic Manganese Steel Electrode.<br />

• For Building Up & Reinforcing 11-14% Manganese Steels.<br />

• Tough and Impact Resistant Weld Deposit.<br />

• Work Hardens Under Heavy Impact.<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.60% Mn: 12.0% Si: 0.10%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 15 –<br />

Hardness 43 425<br />

Classifications:<br />

AS/NZS 2756: 1215-A4<br />

WTIA Tech. Note 4: 1215-A4 Packaging and Operating Data:<br />

Finishing Recommendations:<br />

Machinable with carbide tools<br />

Comparable <strong>CIGWELD</strong> products:<br />

Stoody Dynamang-O tubular wire<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

4.0 380 17 130 – 170 5kg 15kg - 3 x 5kg 611504<br />

5.0 450 10 150 – 200 5kg 15kg - 3 x 5kg 611505<br />

AC (miniumum 55 OCV) DC+ or DC- polarity.<br />

HV30 55<br />

Cobalarc 350 350 ocv<br />

AC<br />

DC<br />

• Metal Enriched, Rutile Type Electrode.<br />

• For Re-building Worn Steel Components.<br />

• Tough, Machinable Low Carbon Martensitic Steel Deposit.<br />

• For the manual arc build-up and surfacing of steel gear, shafts, rails, shovel pads,<br />

track links, rolls and wheels etc.<br />

NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing<br />

overlapping horizontal stringer passes.<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.07% Mn: 0.85% Si: 0.30%<br />

Cr:1.85% Mo: 0.5%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 28 290<br />

All weld metal deposit 35 350<br />

Finishing Recommendations:<br />

Machinable<br />

Comparable <strong>CIGWELD</strong> products:<br />

Stoody Super Build-up G/O tubular wire<br />

AS/NZS 2576: 1435-B5<br />

Classifications:<br />

AS/NZS 2756: 1435-A4<br />

WTIA Tech. Note 4: 1435-A4<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 380 26 100 – 150 5kg 15kg - 3 x 5kg 611443<br />

4.0 380 17 140 – 200 5kg 15kg - 3 x 5kg 611444<br />

AC (miniumum 55 OCV) DC+ or DC- polarity.<br />

16


Cobalarc Hardfacing Electrodes<br />

HV30 55<br />

Cobalarc 650 640 ocv<br />

AC<br />

DC<br />

• Metal Enriched, Rutile Type Electrode.<br />

• For Re-building or Surfacing Worn Steel Components.<br />

• Air Hardening, Crack Free, Martensitic Steel Deposit.<br />

• Typical applications include te surfacing of agricultural points, shares and tynes,<br />

grader and dozer blades, conveyor screws and post hole augers etc.<br />

Classifications:<br />

AS/NZS 2756: 1855-A4<br />

WTIA Tech. Note 4: 1855-A4<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.58% Mn: 1.1% Si: 0.6%<br />

Cr:5.3% Mo: 0.25%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 55 600<br />

All weld metal deposit 57 640<br />

Packaging and Operating Data:<br />

Finishing Recommendations:<br />

Not machinable - Grinding only<br />

Comparable <strong>CIGWELD</strong> products:<br />

Stoody 965 G/O tubular wire<br />

AS/NZS 2576: 1855-B5/B7<br />

Stoody 850-O tubular wire<br />

AS/NZS 2576: 1865-B5/B7<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 380 31 105 – 135 5kg 15kg - 3 x 5kg 611463<br />

4.0 380 21 140 – 180 5kg 15kg - 3 x 5kg 611464<br />

AC (miniumum 55 OCV) DC+ or DC- polarity.<br />

Cobalarc 750<br />

HV30<br />

720<br />

45<br />

ocv<br />

AC<br />

DC<br />

• Rutile type, AC/DC Hard Surfacing Electrode.<br />

• Easy Arc Starting and Stable Running on Portable AC Welding Sets (45 O.C.V.).<br />

• Air Hardening, Crack Free, Martensitic Steel Deposit.<br />

• Typical applications include the surfacing of agricultural equipment and<br />

components including points, shares, post hole augers, rupper teeth & tynes etc.<br />

NOTE: 3.2mm & 4.0mm sizes can be used for vertical welding by depositing<br />

overlapping horizontal stringer passes.<br />

Classifications:<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.60% Mn: 0.46% Si: 0.75%<br />

Cr:5.9% Mo: 0.40%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 64 800<br />

Two layers on mild steel* 62 750<br />

*Not recommended for multi-pass welding<br />

heavier than 3 layers<br />

AS/NZS 2756: 1860-A4<br />

WTIA Tech. Note 4: 1860-A4 Packaging and Operating Data:<br />

Finishing Recommendations:<br />

Not machinable - Grinding only<br />

Comparable <strong>CIGWELD</strong> products:<br />

Cobalarc 650 manual arc electrode<br />

AS/NZS 2576: 1855-A4<br />

Stoody 965 G/O tubular wire<br />

AS/NZS 2576: 1855-B5/B7<br />

Stoody 850-O tubular wire<br />

AS/NZS 2576: 1865-B5/B7<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 380 26 95 – 130 5kg 15kg - 3 x 5kg 611473<br />

4.0 380 17 120 – 170 5kg 15kg - 3 x 5kg 611474<br />

Easyweld Blister Pack:<br />

10 x 3.2mm rod Cobalarc 750 Blister Pack<br />

322218<br />

AC (miniumum 45 OCV) DC+ or DC- polarity.<br />

HV30 55<br />

Cobalarc Toolcraft 700 ocv<br />

AC<br />

DC<br />

• Versatile Manual Arc Welding Electrode.<br />

• Secondary Hardening, Shock Resistant Properties.<br />

• Crack Free Cr-Mo Steel Deposit for Repairing Blades, Dies, Punches etc.<br />

• Also Suitable for General Hard Surfacing in Low Stress Abrasion Conditions.<br />

NOTE: 3.2mm size can be used for vertical welding by depositing overlapping<br />

horizontal stringer passes.<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.58% Mn: 0.10% Si: 0.20%<br />

Cr:5.5% Mo: 6.8%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 55 600<br />

All weld metal deposit 60 700<br />

Finishing Recommendations:<br />

Not machinable - Grinding only<br />

Classifications:<br />

AS/NZS 2756: 1560-A4<br />

WTIA Tech. Note 4: 1560-A4<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

2.5 300 58 65 – 90 20 rod – 322115<br />

3.2 380 28 90 – 125 5kg 15kg - 3 x 5kg 611523<br />

AC (miniumum 55 OCV) DC+ or DC- polarity.<br />

17


Cobalarc Hardfacing Electrodes<br />

HV30 50<br />

Cobalarc CR70 650 ocv<br />

AC<br />

DC<br />

• Highly Alloyed Manual Arc Electrode.<br />

• High Chromium Carbide Iron Deposit.<br />

• Primary Chromium Iron Carbides in a Single Layer.<br />

• Ideal for Coarse Abrasion and Low to Moderate Impact Loading.<br />

• Typical applications of Cobalarc CR70 include the hard surfacing of crusher cones<br />

and mantles, swing hammers, bucket teeth and lips, dozer end plates and<br />

sugar mill rolls etc.<br />

NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing<br />

overlapping horizontal stringer passes.<br />

Classifications:<br />

AS/NZS 2756: 2355-A4<br />

WTIA Tech. Note 4: 2355-A4<br />

Typical Weld Deposit Analysis:<br />

Single Layer on Mild Steel<br />

C: 3.3% Mn: 1.5% Si: 1.0% Cr: 25%<br />

All Weld Metal Deposit<br />

C: 4.0% Mn: 1.8% Si: 1.2% Cr: 31%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 55 600<br />

All weld metal deposit 59 690<br />

Deposits contain Chromium Carbide with<br />

hardness up to 1,500 HV.<br />

Packaging and Operating Data:<br />

Finishing Recommendations:<br />

Grinding only<br />

Comparable <strong>CIGWELD</strong> products:<br />

Stoody 101 HC-G/O tubular wire<br />

AS/NZS 2576: 2360-B5/B7<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 380 18 90 – 140 5kg 15kg - 3 x 5kg 613493<br />

4.0 380 11 130 – 200 5kg 15kg - 3 x 5kg 613494<br />

5.0 450 6 180 – 250 5kg 15kg - 3 x 5kg 613495<br />

AC (miniumum 50 OCV) DC+ or DC- polarity.<br />

HV30 50<br />

Cobalarc Borochrome 700 ocv<br />

AC<br />

DC<br />

• Highly Alloyed Manual Arc Electrode.<br />

• Martensitic Chromium Carbide Iron Deposit.<br />

• Ideal for Fine Particle (Wet or Dry) Abrasion and Low Impact Loading.<br />

• Primary Chromium Iron Carbides in a Hard, Martensitic Matrix.<br />

• Typical applications include the hard surfacing of sand chutes, dredge components,<br />

ripper shanks, screens, grizzly bars, scraper blades and bucket lips and teeth.<br />

Classifications:<br />

AS/NZS 2756: 2560-A4<br />

WTIA Tech. Note 4: 2560-A4<br />

Typical Weld Deposit Analysis:<br />

Single Layer on Mild Steel<br />

C: 2.7% Mn: 0.4% Si: 1.8%<br />

Cr: 20.0% V: 1.4% B: 1.0%<br />

All Weld Metal Deposit<br />

C: 3.2% Mn: 0.4% Si: 2.4%<br />

Cr: 24.0% V: 1.7% B: 1.2%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 58 660<br />

All weld metal deposit 60 700<br />

Deposits contain Chromium Carbide with<br />

hardness up to 1,500 HV.<br />

Finishing Recommendations:<br />

Grinding only<br />

Comparable <strong>CIGWELD</strong> products:<br />

Stoody Fineclad-O tubular wire<br />

AS/NZS 2576: 2565-B7<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

4.0 380 11 140 – 180 5kg 15kg - 3 x 5kg 613964<br />

5.0 450 6 170 – 210 5kg 15kg - 3 x 5kg 613965<br />

AC (miniumum 50 OCV) DC+ or DC- polarity.<br />

18


Cobalarc Hardfacing Electrodes<br />

HV30 55<br />

Cobalarc 1e 720 ocv<br />

AC<br />

DC+<br />

• Highly Alloyed Extruded Electrode.<br />

• High Chromium Carbide Iron Deposit.<br />

• Ideal for Coarse Abrasion and Low to Moderate Impact Loading.<br />

• For wear resistant overlays on austenitic manganese steels.<br />

Classifications:<br />

AS/NZS 2756: 2360-A4<br />

WTIA Tech. Note 4: 2360-A4<br />

Typical All Weld Deposit Analysis:<br />

C: 5.00% Mn: 1.10% Si: 1.3%<br />

Cr: 35.0%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 58 660<br />

All weld metal deposit 61 730<br />

Deposits contain complex Chromium<br />

Carbides with hardness up to 1,500 HV.<br />

Finishing Recommendations:<br />

Grinding only<br />

Comparable <strong>CIGWELD</strong> products:<br />

Cobalarc CR70 extruded electrode<br />

AS/NZS 2576: 2355-A4<br />

Stoody 100 HC-G/O tubular wire<br />

AS/NZ 2576: 2360-B7<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

4.0 380 10 130 – 190 5kg 15kg - 3 x 5kg 613210<br />

5.0 450 5 170 – 260 5kg 15kg - 3 x 5kg 613235<br />

AC (miniumum 55 OCV) DC+ or DC- polarity.<br />

HV30 55<br />

Cobalarc 9e 750 ocv<br />

AC<br />

DC+<br />

• Highly Alloyed Extruded Electrode.<br />

• Versatile, Complex Carbide Iron Deposit.<br />

• Resistant to both Coarse and Fine Abrasion and Moderate to Heavy Impact Loading.<br />

• Typical applications include the hard surfacing of reilway ballast tampers, dredge<br />

buckets and lips, earth moving equipment, power shovels, rolling mill guides, sizing<br />

screens, ripper teeth and crushing equipment.<br />

Classifications:<br />

AS/NZS 2756: 2460-A4<br />

WTIA Tech. Note 4: 2460-A4<br />

Typical All Weld Deposit Analysis:<br />

C: 4.8% Mn: 1.1% Si: 1.4%<br />

Cr: 30.0% Ni: 0.5% Mo: 1.7% V: 0.2%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on mild steel 58 660<br />

All weld metal deposit 63 780<br />

Deposits contain complex Chromium<br />

Carbides with hardness up to 1,500 HV.<br />

Packaging and Operating Data:<br />

Finishing Recommendations:<br />

Grinding only<br />

Comparable <strong>CIGWELD</strong> products:<br />

Stoody 143-O<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

3.2 380 17 95 – 145 5kg 15kg - 3 x 5 kg 613350<br />

4.0 380 10 130 – 190 5kg 15kg - 3 x 5kg 613360<br />

5.0 450 5 170 – 260 5kg 15kg - 3 x 5kg 613370<br />

AC (miniumum 55 OCV) DC+ or DC- polarity.<br />

19


Gas & TIG Welding Consumables<br />

To assist you in selecting the most suitable alloy and process for the particular application, we have recommended<br />

below the alloy and process that would be most suitable for your use. Once you have selected the best alloy, refer<br />

to contents for detailed information on its characteristics, technical specifications, applications and procedure.<br />

Process Comweld Alloy Comweld Flux<br />

Joining copper, brass, bronze, etc.<br />

Braze Welding Comcoat T or *Tobin Bronze *Copper & Brass<br />

Braze Welding Comcoat N or *Nickel Bronze *Copper & Brass<br />

GTA Welding (TIG) Comweld Silicon Bronze No flux<br />

Soldering 965 Silver Solder 965 Soldering Flux<br />

Silver Brazing SBA115 G.P. Silver Brazing Flux<br />

SBA356T<br />

G.P. Silver Brazing Flux<br />

Joining Steel.<br />

Oxy Acetylene Fusion Welding Mild Steel, High Test No flux<br />

GTA Welding (TIG) Comweld LW1, Super Steel No flux<br />

Braze Welding Comcoat C No flux<br />

Braze Welding Manganese Bronze Copper & Brass<br />

Soldering 965 Silver Solder 965 Soldering Flux<br />

Silver Brazing SBA 345T; 356T G.P. Silver Brazing Flux<br />

Repairing Cast Iron.<br />

Oxy Acetylene Fusion Welding Cast Iron No Flux<br />

GTA Welding (TIG) Cast Iron No flux<br />

Braze Welding Comcoat C No flux<br />

Braze Welding Manganese Bronze No Flux<br />

Braze Welding Comcoat N No flux<br />

Braze Welding Nickel Bronze No Flux<br />

Joining Stainless Steel.<br />

Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L No Flux<br />

GTA Welding (TIG) Comweld 308L, 309L, 316L No flux<br />

Soldering 965 Silver Solder 965 Soldering Flux<br />

Silver Brazing SBA 356T G.P. Silver Brazing Flux<br />

Joining Aluminium.<br />

Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux<br />

GTA Welding (TIG) AL1188, AL4043 & AL5356 No flux<br />

20


Gas & TIG Welding Consumables<br />

To assist you in selecting the most suitable alloy and process for the particular application, we have recommended<br />

below the alloy and process that would be most suitable for your use. Once you have selected the best alloy, refer<br />

to contents for detailed information on its characteristics, technical specifications, applications and procedure.<br />

Process Comweld Alloy Comweld Flux<br />

Joining copper, brass, bronze, etc.<br />

Braze Welding Comcoat T or *Tobin Bronze *Copper & Brass<br />

Braze Welding Comcoat N or *Nickel Bronze *Copper & Brass<br />

GTA Welding (TIG) Comweld Silicon Bronze No flux<br />

Soldering 965 Silver Solder 965 Soldering Flux<br />

Silver Brazing SBA115 G.P. Silver Brazing Flux<br />

SBA356T<br />

G.P. Silver Brazing Flux<br />

Joining Steel.<br />

Oxy Acetylene Fusion Welding Mild Steel, High Test No flux<br />

GTA Welding (TIG) Comweld LW1, Super Steel No flux<br />

Braze Welding Comcoat C No flux<br />

Braze Welding Manganese Bronze Copper & Brass<br />

Soldering 965 Silver Solder 965 Soldering Flux<br />

Silver Brazing SBA 345T; 356T G.P. Silver Brazing Flux<br />

Repairing Cast Iron.<br />

Oxy Acetylene Fusion Welding Cast Iron No Flux<br />

GTA Welding (TIG) Cast Iron No flux<br />

Braze Welding Comcoat C No flux<br />

Braze Welding Manganese Bronze No Flux<br />

Braze Welding Comcoat N No flux<br />

Braze Welding Nickel Bronze No Flux<br />

Joining Stainless Steel.<br />

Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L No Flux<br />

GTA Welding (TIG) Comweld 308L, 309L, 316L No flux<br />

Soldering 965 Silver Solder 965 Soldering Flux<br />

Silver Brazing SBA 356T G.P. Silver Brazing Flux<br />

Joining Aluminium.<br />

Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux<br />

GTA Welding (TIG) AL1188, AL4043 & AL5356 No flux<br />

20


Gas & TIG Welding Consumables<br />

COMWELD LW1-6<br />

• Copper Coated, Low Carbon Steel Rod for Gas TIG & Oxy Welding Applications.<br />

• End stamped with “ER70S-6” for easy I.D.<br />

• Recommended for the TIG welding of steel pipes, plates and castings with a tensile<br />

strength in the 500 MPa class.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.2:<br />

R6<br />

ER70S-4<br />

Typical Weld Deposit Properties:<br />

Yield Stress<br />

400 MPa<br />

Tensile Strength<br />

500 MPa<br />

Elongation 29%<br />

CVN Impact Values 100J av@-20˚C<br />

Typical Rod Analysis:<br />

C: 0.08% Mn: 1.16% Si: 0.75%<br />

S:0.010% P: 0.015% Fe: Balance<br />

Packaging Data:<br />

Joining process:<br />

Gas (fusion) and Gas Tungsten Arc (TIG)<br />

welding<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft LW1-6 GMAW wire<br />

AWS A5.18: ER70S-4<br />

Rod Size Pack Approx Part No.<br />

mm Weight/Type Rods/kg<br />

1.6 x 915 5kg pack 70 321417<br />

2.4 x 915 5kg pack 31 321418<br />

COMWELD Super Steel<br />

• Low Carbon Steel Filler Rod for Gas Tungsten Arc (TIG) Welding.<br />

• Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity.<br />

• End Stamped with AWS Class ER70S-2.<br />

• Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass welding<br />

of pipes, tanks and heavy walled joints.<br />

Typical Weld Deposit Properties:<br />

Yield Stress<br />

425 MPa<br />

Tensile Strength<br />

520 MPa<br />

Elongation 34%<br />

CVN Impact Values 150J av@-29˚C<br />

Joining process:<br />

Gas Tungsten Arc (TIG) welding<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft Super Steel GMAW wire<br />

AWS A5.18: ER70S-2<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.2:<br />

R2<br />

ER70S-2<br />

Typical Rod Analysis:<br />

C: 0.06% Mn: 1.08% Si: 0.52%<br />

Ti: 0.08% Zr: 0.07% Al: 0.08%<br />

S:0.007% P: 0.008% Fe: Balance<br />

Packaging Data:<br />

Rod Size Pack Approx Part No.<br />

mm Weight/Type Rods/kg<br />

1.6 x 915 5kg tube 70 321370<br />

2.4 x 915 5kg tube 31 321373<br />

COMWELD CrMo1<br />

• Nominal 1 1/4Cr 1/2Mo steel TIG rod.<br />

• End Stamped with AWS Class ER80S-B2 for Easy Identification.<br />

• For the Gas Tungsten Arc (TIG) Welding of matching Cr - Mo Creep Resistant<br />

Steels for Elevated Temperature and Corrosive Service.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.28:<br />

RB2<br />

ER80S-B2<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Welding Grade Argon:<br />

0.2% Proof Stress 500 MPa<br />

Tensile Strength<br />

600 MPa<br />

Elongation (in 2 inches) 20%<br />

CVN Impact Values 60J av @+ 20˚C<br />

Post weld heat treated at 620˚C as<br />

required by AWS A5.28<br />

Typical Rod Analysis:<br />

C: 0.09% Mn: 0.60% Si: 0.60%<br />

Cr: 1.30% Mo: 0.50% P: 0.015%<br />

S:0.010% Fe: Balance<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Alloycraft 80-B2 electrode<br />

AWS A5.5: E8018-B2<br />

Autocraft CrMo1 GMAW wire<br />

AWS A5.28: ER80S-B2<br />

Packaging Data:<br />

Rod Size Pack Approx Part No.<br />

mm Weight/Type Rods/kg<br />

2.4 x 915 5kg tube 31 321379<br />

22


Gas & TIG Welding Consumables<br />

COMWELD CrMo2<br />

• Nominal 2 1/2CR1Mo steel TIG rod.<br />

• End Stamped with AWS Class ‘ER90S-B3’ for Easy Identification.<br />

• For the Gas Tungsten Arc (TIG) Welding of Cr-Mo and Cr-Mo-V Creep Resistant<br />

Steels for Elevated Temperature and Corrosive Service.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.28:<br />

RB3<br />

ER90S-B3<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

Welding Grade Argon:<br />

0.2% Proof Stress 560 MPa<br />

Tensile Strength<br />

670 MPa<br />

Elongation (in 2 inches) 18%<br />

CVN Impact Values 60J av @+ 20˚C<br />

Post weld heat treated at 690˚C as<br />

required by AWS A5.28<br />

Packaging Data:<br />

Typical Rod Analysis:<br />

C: 0.08% Mn: 0.70% Si: 0.60%<br />

Cr: 2.50% Mo: 1.00% P: 0.015%<br />

S:0.010% Fe: Balance<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Alloycraft 90-B3 electrode<br />

AWS A5.5: E9018-B3<br />

Rod Size Pack Approx Part No.<br />

mm Weight/Type Rods/kg<br />

2.4 x 915 5kg tube 31 321383<br />

COMWELD 308L<br />

• Resealable 5kg Plastic Tube.<br />

• Suitable for Gas and GTA (TIG) Welding.<br />

• End Stamped with AS / AWS Class ‘308L’.<br />

• DARK BLUE COLOUR CODED Label for Instant I.D.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.9:<br />

R308L<br />

ER308L<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 450 MPa<br />

Tensile Strength<br />

600 MPa<br />

Approx. melting point 1400˚C<br />

Weld metal density 7.95 gms/cm3<br />

Weld metal microstructure Austenite with<br />

5-8% ferrite<br />

Typical Rod Analysis:<br />

C: 0.015% Mn: 1.90% Si: 0.50%<br />

Cr: 19.90% Ni: 9.75% P: 0.020%<br />

S:0.005% Fe: Balance<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Satincrome 308L-17 electrode<br />

AWS A5.4: E308L-17<br />

Autocraft 308LSi GMAW wire<br />

AWS A5.9: ER308LSi<br />

Verti-Cor 308LT FCAW wire<br />

AWS A5.22: E308LT1-1/4<br />

Packaging Data:<br />

Rod Size Pack Approx Part No.<br />

mm Weight/Type Rods/kg<br />

1.6 x 1000 5kg tube 69 321406<br />

2.4 x 1000 5kg tube 30 321407<br />

COMWELD 309L<br />

• Resealable 5kg Plastic Tube.<br />

• Suitable for Gas and GTA (TIG) Welding of highly alloyed 309 or 309L type stainless<br />

steel.<br />

• End Stamped with AS / AWS Class ‘309L’.<br />

• RED COLOUR CODED Pack Label for Instant I.D.<br />

• Also suitable for the dissimilar joining of other 300 series austenitic stainless steels<br />

to ferritic steels.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.9:<br />

R309L<br />

ER309L<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 440 MPa<br />

Tensile Strength<br />

590 MPa<br />

Approx. melting point 1400˚C<br />

Weld metal density 7.95 gms/cm3<br />

Weld metal microstructure Austenite with<br />

15-20% ferrite<br />

Typical Rod Analysis:<br />

C: 0.015% Mn: 1.90% Si: 0.45%<br />

Cr: 23.5% Ni: 13.5% P: 0.020%<br />

S:0.005% Fe: Balance<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Satincrome 309Mo-17 electrode<br />

AWS A5.4: E309Mo-17<br />

Autocraft 309LSi GMAW wire<br />

AWS A5.9: ER309LSi<br />

Verti-Cor 309LT FCAW wire<br />

AWS A5.22: E309LT-1-1/4<br />

Packaging Data:<br />

Rod Size Pack Approx Part No.<br />

mm Weight/Type Rods/kg<br />

1.6 x 1000 5kg tube 69 321403<br />

2.4 x 1000 5kg tube 30 321404<br />

23


Gas & TIG Welding Consumables<br />

COMWELD 316L<br />

• Resealable 5kg Plastic Tube.<br />

• Suitable for Gas and GTA (TIG) Welding of Molybdenum bearing stainless steels;<br />

in particular matching 316 and 316L alloys.<br />

• End Stamped with AS / AWS Class ‘316L’.<br />

• GOLD COLOUR CODED Pack Label for Instant I.D.<br />

• Also suitable for the general welding of other 300 series stainless steels including<br />

302 and 304; as well as ferritic stainless steels grades such as 409, 444 and 3Cr12.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.9:<br />

R316L<br />

ER316L<br />

Typical All Weld Metal Mechanical<br />

Properties:<br />

0.2% Proof Stress 470 MPa<br />

Tensile Strength<br />

640 MPa<br />

Approx. melting point 1400˚C<br />

Weld metal density 7.95 gms/cm3<br />

Weld metal microstructure Austenite with<br />

7-10% ferrite<br />

Typical Rod Analysis:<br />

C: 0.012% Mn: 1.57% Si: 0.50%<br />

Cr: 19.00% Ni: 12.6% Mo: 2.5%<br />

P:0.015% S: 0.001% Fe: Balance<br />

Packaging Data:<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Satincrome 316L-17 electrode<br />

AWS A5.4: E316L-17<br />

Murex Speedex 316L<br />

AWS A5.4: E316L-16<br />

Autocraft 316LSi GMAW wire<br />

AWS A5.9: ER316LSi<br />

Verti-Cor 316LT FCAW wire<br />

AWS A5.20: E316LT1-1/4<br />

Rod Size Pack Approx Part No.<br />

mm Weight/Type Rods/kg<br />

1.6 x 1000<br />

5kg tube 69 321400<br />

25 rod handipack – 322054<br />

2.4 x 1000 5kg tube 30 321401<br />

COMWELD Galvanising Bar<br />

300˚<br />

C<br />

• Strong corrosion resistant alloy.<br />

• Used where any welding of galvanised parts is required.<br />

• Can be used as a pre-treatment to produce base metals.<br />

Typical Properties:<br />

Approx. melting point<br />

Typical Rod Analysis:<br />

Pb: 57.50% (Lead)<br />

Sn: 32.5% (Tin)<br />

Zn: 10.00% (Zinc)<br />

300˚C<br />

Packaging Data:<br />

Rod Size Pack Easyweld Part No.<br />

mm Weight/Type Handipack<br />

6.3 x 500 2.5kg pack – 321695<br />

6.3 x 500 – 2 rod handipack 322985<br />

24


Gas & TIG Welding Consumables<br />

COMWELD AL1100<br />

• 99.88% Pure Aluminium Alloy Rod.<br />

• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications.<br />

• Embossed with AS / AWS Class ‘1050’.<br />

• For the joining of selected high purity 1XXX series Aluminium sheets and plates used<br />

extensively in the electrical and chemical industries.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.10:<br />

R1100 (nearest equivalent)<br />

R1050<br />

Weld Deposit Properties:<br />

Tensile strength<br />

Approx. melting point<br />

Post anodised colour tint<br />

75 MPa<br />

660˚C<br />

Clear<br />

Rod Analysis Limits:<br />

Single values are maximum allowable,<br />

unless otherwise state<br />

Si: 0.06% Fe: 0.26% Cu: 0.005%<br />

Mn: 0.01% Mg: 0.01% Zn: 0.03%<br />

Ti: 0.01% Others each: 0.01%<br />

Al: 99.6% min<br />

660˚<br />

C<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft AL1050 GMAW wire<br />

AWS A5.10: ER1050<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

1.6 x 914 2.5kg pack 15kg 185 322600<br />

2.4 x 914 2.5kg pack 15kg 82 322601<br />

COMWELD AL4043<br />

• Aluminium - 5% Silicon Alloy Rod.<br />

• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications.<br />

• Embossed with AS / AWS Class ‘4043’.<br />

• For the repair welding (fractures and blow holes etc) of selected aluminium alloy<br />

castings<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.10:<br />

R4043<br />

R4043<br />

Weld Deposit Properties:<br />

Tensile strength<br />

Approx. melting point<br />

Post anodised colour tint<br />

110 MPa<br />

630˚C<br />

Grey<br />

Rod Analysis Limits:<br />

Single values are maximum allowable,<br />

unless otherwise state<br />

Si: 4.5-6.0% Fe: 0.80% Cu: 0.30%<br />

Mn: 0.05% Mg: 0.05% Zn: 0.10%<br />

Ti: 0.20% Others each: 0.15%<br />

Al: Balance<br />

630˚<br />

C<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft AL4043 GMAW wire<br />

AWS A5.10: ER4043<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

1.6 x 1000 2.5kg pack 15kg 185 321610<br />

2.4 x 1000 2.5kg pack 15kg 82 321611<br />

3.2 x 1000 2.5kg pack 15kg 46 321612<br />

COMWELD AL4047<br />

582˚<br />

C<br />

• Aluminium - 10% Silicon Alloy Rod.<br />

• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications.<br />

• Embossed with AS / AWS Class ‘4047’.<br />

• Used extensively for the brazing of many types of Aluminium alloy sheets, extruded<br />

shapes and castings.<br />

Weld Deposit Properties:<br />

Tensile strength<br />

Approx. melting point<br />

Post anodised colour tint<br />

150 MPa<br />

577-582˚C<br />

Grey-Black<br />

Rod Analysis Limits:<br />

Single values are maximum allowable,<br />

unless otherwise state<br />

Si: 11.0-13.0%Fe: 0.80% Cu: 0.30%<br />

Mn: 0.15% Mg: 0.10% Zn: 0.20%<br />

Total others each: 0.15% Al: Balance<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.10:<br />

AWS/ASME-SFA A5.8:<br />

R4047<br />

R4047<br />

BAISi-4<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

1.6 x 915 2.5kg pack 15kg 185 321620<br />

2.4 x 915<br />

2.5kg pack 15kg 82 321621<br />

50 rod handipack 8 pks – 322071<br />

3.2 x 915 2.5kg pack 15kg 46 321622<br />

25


Gas & TIG Welding Consumables<br />

COMWELD AL5356<br />

• Aluminium - 5% Magnesium Alloy Rod.<br />

• Suitable for Gas Welding and Gas Tungsten Arc (GTAW/TIG) Welding Applications.<br />

• Embossed with ‘AS/AWS Class 5356’.<br />

• Produces intermediate deposit strength and good ductility and corrosion resistance<br />

for the welding of a wide range of 3XXX, 5XXX, 6XXX and 5XX Aluminium alloys.<br />

Classifications:<br />

AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.10:<br />

R5356<br />

R5356<br />

Weld Deposit Properties:<br />

Tensile strength<br />

Approx. melting point<br />

Post anodised colour tint<br />

270 MPa<br />

640˚C<br />

White<br />

Rod Analysis Limits:<br />

Single values are maximum allowable,<br />

unless otherwise state<br />

Si: 0.25% Fe: 0.40% Cu: 0.10%<br />

Mn: 0.05-0.20% Mg: 4.5-5.5%<br />

Cr: 0.05-0.20% Zn: 0.10%<br />

Ti: 0.05-0.20%<br />

Total others: 0.15% Al: balance<br />

640˚<br />

C<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft 5356 GMAW wire<br />

AWS A5.10: ER5356<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

1.6 x 1000 2.5kg pack 15kg 185 321640<br />

2.4 x 1000<br />

2.5kg pack 15kg 82 321641<br />

40 rod handipack 8 pks – 322078<br />

3.2 x 1000 2.5kg pack 15kg 46 321642<br />

COMWELD General Purpose, Cast Iron Rod<br />

1150˚<br />

C<br />

• A High Strength, General Purpose, Cast Iron Alloy for Joining and Building up Grey<br />

Cast Iron Castings.<br />

• Machinable Weld Deposit.<br />

Weld Deposit Properties:<br />

Tensile strength<br />

Approx. melting point<br />

230 MPa<br />

1150˚C<br />

Joining Process:<br />

Gas (fusion) and Gas Tungsten Arc (TIG)<br />

welding<br />

Classifications:<br />

AS/NZS 1167.2:<br />

RC11<br />

Typical Rod Analysis:<br />

C: 3.37% Mn: 0.75% Si: 3.25%<br />

S: 0.008% P: 0.011% Fe: Balance<br />

Tip Colour:<br />

Bue<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

5.0 x 700 2.5kg pack – 8 321420<br />

COMWELD Silicon Bronze Rod<br />

1020˚<br />

C<br />

• Premium Quality Deoxidised Silicon - Bronze alloy.<br />

• Recommended for the Braze Welding and GTA (TIG) welding of Copper Silicon alloys<br />

(Everdur and Cusilman).<br />

• CANARY YELLOW End Tip Colour.<br />

• Produces excellent joints on copper, brass and copper-zinc sheet, tube and extruded<br />

section.<br />

Classifications:<br />

AS/NZS 1167.1; AS/NZS 1167.2: R Cu Si-A<br />

AWS/ASME-SFA A5.7: R Cu Si-A (UNS No. C65600)<br />

Weld Deposit Properties:<br />

Tensile strength<br />

370 MPa<br />

Approx. melting point 970-1020˚C<br />

Weld metal density 8.85 gms/cm3<br />

Hardness<br />

90 HV (90HB)<br />

Typical Rod Analysis:<br />

Fe: 0.25% Mn: 1.00% Pb: 0.02%<br />

Si: 3.40% Sn: 0.90% Zn: 0.09%<br />

Cu: Balance<br />

Joining Process:<br />

Gas (fusion) and Gas Tungsten Arc (TIG)<br />

welding<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Autocraft Silicon Bronze<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

3.2 x 750 5kg pack – 19 321295<br />

26


Gas & TIG Welding Consumables<br />

COMWELD Manganese Bronze Rod<br />

890˚<br />

C<br />

• General Purpose Brazing Alloy.<br />

• Recommended for Braze Welding of Steels and Cast and Malleable Irons.<br />

• Not Suitable for Copper Pipes in Hot Water Systems.<br />

• BLUE End Tip Colour for Instant I.D.<br />

Classifications:<br />

AS/NZS 1167.1; AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.8/A5.27:<br />

R Cu Zn-C<br />

RB Cu Zn-C<br />

Typical Weld Deposit Properties:<br />

Tensile Strength<br />

460 MPa<br />

0.2% Proof Stress 165 MPa<br />

Elongation 35%<br />

Approx. melting point 890˚C<br />

Weld metal density 8.30 gms/cm3<br />

Typical Rod Analysis:<br />

Zn: 40.5% Mn: 0.10% Si: 0.10%<br />

Sn: 1.0% Fe: 0.50% Cu: Balance<br />

Joining Process:<br />

Gas (Braze) Welding only<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Comcoat C Flux Coated Manganese Bronze<br />

AS 1167.1 & 2: R Cu Zn-C<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

1.6 x 750 5kg pack – 83 321195<br />

2.4 x 750 5kg pack – 37 321199<br />

3.2 x 750 5kg pack – 20 321202<br />

5.0 x 750 5kg pack – 8 321203<br />

6.3 x 750 5kg pack – 5 321204<br />

COMWELD Tobin Bronze Rod<br />

900˚<br />

C<br />

• Low Strength Copper - Zinc Brazing Alloy.<br />

• Recommended for the Fusion or Braze Welding of Selected Brasses and Bronzes.<br />

• Suitable for Low Strength Brazing of Steels.<br />

• Not Suitable for Cast Irons.<br />

• WHITE End Tip Colour for Instant I.D.<br />

Typical Weld Deposit Properties:<br />

Tensile Strength<br />

400 MPa<br />

0.2% Proof Stress 110 MPa<br />

Elongation 45%<br />

Approx. melting point 900˚C<br />

Weld metal density 8.41 gms/cm3<br />

Joining Process:<br />

Gas (Fusion and Braze) Welding only<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Comcoat T Flux Coated Tobin Bronze<br />

AS 1167.1 & 2: R Cu Zn-A<br />

Classifications:<br />

AS/NZS 1167.1; AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.8/A5.27:<br />

R Cu Zn-A<br />

RB Cu Zn-A<br />

Typical Rod Analysis:<br />

Zn: 37.5% Si: 0.30% Sn: 0.50%<br />

Cu: Balance<br />

Packaging Data:<br />

Rod Size Pack Easyweld Approx Part No.<br />

mm Weight/Type Handipack Rods/kg<br />

1.6 x 750 5kg pack – 83 321246<br />

2.4 x 750 5kg pack – 37 321247<br />

3.2 x 750<br />

5kg pack – 20 321249<br />

– 15 rod handipack – 322038<br />

5.0 x 750 5kg pack – 8 321250<br />

COMWELD Nickel Bronze Rod<br />

910˚<br />

C<br />

• High Strength, Wear Resistant Brazing Alloy.<br />

• High Strength Braze Welding of Steels and Cast or Malleable Irons.<br />

• Fusion Welding of Copper Based Alloys of Similar Composition.<br />

• CRIMSON End Tip Colour for Instant I.D.<br />

Classifications:<br />

AS/NZS 1167.1; AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.8/A5.27:<br />

R Cu Zn-D<br />

RB Cu Zn-D<br />

Typical Weld Deposit Properties:<br />

Tensile Strength<br />

560 MPa<br />

0.2% Proof Stress 250 MPa<br />

Elongation 18%<br />

Hardness<br />

170 HV<br />

Approx. melting point 910˚C<br />

Weld metal density 8.39 gms/cm3<br />

Typical Rod Analysis:<br />

Zn: 43.5% Mn: 0.20% Si: 0.20%<br />

Ni: 10.0% Cu: Balance<br />

Joining Process:<br />

Gas (Fusion and Braze) Welding only<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Comcoat N Flux Coated Tobin Bronze<br />

AS 1167.1 & 2: R Cu Zn-A<br />

Packaging Data:<br />

Rod Size Pack Carton Approx Part No.<br />

mm Weight/Type Size Rods/kg<br />

2.4 x 500 5kg pack – 52 321224<br />

3.2 x 750 5kg pack – 19 321225<br />

5.0 x 750 5kg pack – 8 321226<br />

27


Gas & TIG Welding Consumables<br />

COMWELD Comcoat T<br />

900˚<br />

C<br />

• Flux Coated Tobin Bronze Rod.<br />

• Recommended for the ‘Self Fluxing’ Fusion Braze Welding of Selected Brasses<br />

& Bronzes.<br />

• Suitable for Low Strength brazing of Steels.<br />

• Not Suitable for Cast Irons.<br />

• WHITE Flux Colour for Instant I.D.<br />

Classifications:<br />

AS/NZS 1167.1; AS/NZS 1167.2:<br />

R Cu Zn-A<br />

Typical Weld Deposit Properties:<br />

Tensile Strength<br />

400 MPa<br />

0.2% Proof Stress 110 MPa<br />

Elongation 45%<br />

Approx. melting point 900˚C<br />

Weld metal density 8.41 gms/cm3<br />

Typical Rod Analysis:<br />

Zn: 37.5% Si: 0.30% Sn: 0.50%<br />

Cu: Balance<br />

AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-A Packaging Data:<br />

Joining Process:<br />

Gas (Fusion and Braze) Welding only<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Comcoat Tobin Bronze Bare Rod<br />

AS 1167.1 & 2: R Cu Zn-A<br />

Rod Size Pack Easyweld Blister Approx Part No.<br />

mm Weight/Type Handipack Pack Rods/kg<br />

2.4 x 500 – – 5 rod blister pack – 322207<br />

3.2 x 750 5kg pack – – 19 321236<br />

COMWELD Comcoat N<br />

• Flux Coated Nickel Bronze Rod.<br />

• High Strength, Excellent Wear Resistance.<br />

• High Strength Braze Welding of Steels and Cast or Malleable Irons.<br />

• Fusion Welding of Copper Based Alloys of Similar Composition.<br />

• PINK Flux Colour for Instant I.D.<br />

Classifications:<br />

AS/NZS 1167.1; AS/NZS 1167.2:<br />

AWS/ASME-SFA A5.8/A5.27:<br />

R Cu Zn-D<br />

RB Cu Zn-D<br />

COMWELD Comcoat C<br />

Typical Weld Deposit Properties:<br />

Tensile Strength<br />

560 MPa<br />

0.2% Proof Stress 250 MPa<br />

Elongation 18%<br />

Hardness<br />

170 HV<br />

Approx. melting point 910˚C<br />

Weld metal density 8.39 gms/cm3<br />

Typical Rod Analysis:<br />

Zn: 43.5% Mn: 0.20% Si: 0.20%<br />

Ni: 10.0% Cu: Balance<br />

Packaging Data:<br />

910˚<br />

C<br />

Joining Process:<br />

Gas (Fusion and Braze) Welding only<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Comcoat Nickel Bronze Bare Rod<br />

AS 1167.1 & 2: R Cu Zn-D<br />

Rod Size Pack Easyweld Blister Approx Part No.<br />

mm Weight/Type Handipack Pack Rods/kg<br />

2.4 x 500<br />

– – 3 rod pack – 322208<br />

– 10 rod handipack – – 322209<br />

3.2 x 750<br />

2.5kg pack – – 19 321215<br />

– 8 rod handipack – – 322030<br />

890˚<br />

C<br />

• Flux Coated Manganese Bronze Rod.<br />

• General Purpose Brazing Alloy.<br />

• Recommended for Braze Welding of Steels and Cast and Malleable Irons.<br />

• Not Suitable for Copper Pipes in Hot Water Systems.<br />

• BLUE Flux Colour for Instant I.D.<br />

Typical Weld Deposit Properties:<br />

Tensile Strength<br />

460 MPa<br />

0.2% Proof Stress 165 MPa<br />

Elongation 35%<br />

Approx. melting point 890˚C<br />

Weld metal density 8.39 gms/cm3<br />

Joining Process:<br />

Gas (Braze) Welding only<br />

Comparable <strong>CIGWELD</strong> Products:<br />

Comcoat Manganese Bronze Bare Rod<br />

AS 1167.1 & 2: R Cu Zn-D<br />

Classifications:<br />

AS/NZS 1167.1; AS/NZS 1167.2:<br />

R Cu Zn-C<br />

Typical Rod Analysis:<br />

Zn: 40.5% Mn: 0.10% Si: 0.10%<br />

Sn: 1.0% Fe: 0.50% Cu: Balance<br />

AWS/ASME-SFA A5.8/A5.7: RB Cu Zn-C Packaging Data:<br />

Rod Size Pack Easyweld Blister Approx Part No.<br />

mm Weight/Type Handipack Pack Rods/kg<br />

2.5kg – – 50 321191<br />

2.4 x 500 – 20 rod handipack – – 322020<br />

– – 5 rod blister – 322206<br />

3.2 x 750<br />

5kg pack – – 19 321215<br />

– 15 rod handipack – – 322022<br />

28


Solders and Fluxes<br />

COMWELD SBA 115<br />

705˚<br />

C<br />

• Low Silver, Cadmium free silver brazing alloy<br />

• Alloy group 1: Silver, Copper, Phosphorous self fluxing alloys for brazing of Copper<br />

to Copper alloys<br />

• Not suitable for Ferrous metals<br />

• Use with flux on Copper alloys<br />

• TAN end tip colour<br />

Technical Data:<br />

Silver content 15%<br />

Typical melting range (˚C) 645-700˚<br />

Brazing temp. for<br />

complete fluidity<br />

705˚C<br />

Typical Wire Analysis:<br />

Ag: 15.0% Cu: 79.9% P: 5.0%<br />

Cd*: 0.05% Zn*: 0.50%<br />

*Cadmium and Zinc may be present only<br />

as trace element impurities<br />

Classifications:<br />

AS/NZS 1167.1:<br />

B4<br />

AWS/ASME-SFA A5.8: BCuP-5 Packaging Data:<br />

Silver Brazing Flux if required:<br />

GP Silver Brazing flux<br />

Wire Size Pack Pack Approx Part No.<br />

mm Type Size Rods/kg<br />

2.4 x 750 Standard pack 1kg 32 320505<br />

2.4 x 500 Blister pack 5 rods 49 322004<br />

3.0 x 750 Standard pack 1kg 22 320506<br />

COMWELD SBA 345T<br />

• Cadmium free high silver brazing alloy<br />

• Alloy group 3: Silver, Copper, Zinc, Tin alloys for intermediate to low temperature<br />

brazing of all metals<br />

• Not suitable for Aluminium, Magnesium & Zinc based alloys<br />

• Safe for use on food carrying containers, vessels and food processing equipment<br />

• To be used with flux<br />

• ROCK end tip colour<br />

Classifications:<br />

AS/NZS 1167.1:<br />

AWS/ASME-SFA A5.8:<br />

A19<br />

BAg-36<br />

Technical Data:<br />

Silver content 45%<br />

Typical melting range (˚C) 640-680˚<br />

Brazing temp. for<br />

complete fluidity<br />

715˚C<br />

Typical Wire Analysis:<br />

Ag: 45.0% Cu: 27.5% Zn: 25.0%<br />

Sn: 2.5% Cd*: 0.05%<br />

*Cadmium may be present only as trace<br />

element impurities<br />

Packaging Data:<br />

715˚<br />

C<br />

Silver Brazing Flux if required:<br />

Silver Brazing flux No. 2<br />

Comparable COMWELD Cadmium<br />

bearing alloys:<br />

COMWELD SBA 245<br />

Wire Size Pack Pack Approx Part No.<br />

mm Type Size Rods/kg<br />

1.6 x 750 Standard pack 0.5kg 72 320525<br />

2.4 x 750 Standard pack 0.5kg 33 320526<br />

COMWELD SBA 356T<br />

• Cadmium free high silver brazing alloy<br />

• Alloy group 3: Silver, Copper, Zinc, Tin alloys for intermediate to low temperature<br />

brazing of all metals<br />

• Not suitable for Aluminium, Magnesium & Zinc based alloys<br />

• Safe for use on food carrying containers, vessels and food processing equipment<br />

• To be used with flux<br />

• WHITE end tip colour<br />

Classifications:<br />

AS/NZS 1167.1:<br />

AWS/ASME-SFA A5.8:<br />

A2<br />

BAg-7<br />

Technical Data:<br />

Silver content 56%<br />

Typical melting range (˚C) 625-650˚<br />

Brazing temp. for<br />

complete fluidity<br />

660˚C<br />

Typical Wire Analysis:<br />

Ag: 56.0% Cu: 22.0% Zn: 16.95%<br />

Sn: 5% Cd*: 0.05%<br />

*Cadmium may be present only as trace<br />

element impurities<br />

Packaging Data:<br />

660˚<br />

C<br />

Silver Brazing Flux if required:<br />

GP Silver Brazing flux<br />

Comparable COMWELD Cadmium<br />

bearing alloys:<br />

COMWELD SBA 245<br />

Wire Size Pack Pack Approx Part No.<br />

mm Type Size Rods/kg<br />

1.6 x 750 Standard pack 0.5kg 74 320527<br />

2.4 x 750 Standard pack 0.5kg 33 320528<br />

29


Solders and Fluxes<br />

COMCOAT Silver 356T<br />

660˚<br />

C<br />

• Cadmium free high silver brazing alloy<br />

• Alloy group 3: Silver, Copper, Zinc, Tin alloys for intermediate to low temperature<br />

brazing of all metals<br />

• Not suitable for Aluminium, Magnesium & Zinc based alloys<br />

• Extruded flux coated version of Comweld SBA 356T<br />

• Safe for use on food carrying containers, vessels and food processing equipment<br />

• PINK flux colour<br />

Classifications:<br />

AS/NZS 1167.1:<br />

A2<br />

Technical Data:<br />

Silver content 56%<br />

Typical melting range (˚C) 625-650˚<br />

Brazing temp. for<br />

complete fluidity<br />

660˚C<br />

Typical Wire Analysis:<br />

Ag: 56.0% Cu: 22.0% Zn: 16.95%<br />

Sn: 5.0% Cd*: 0.05%<br />

*Cadmium may be present only as trace<br />

element impurities<br />

AWS/ASME-SFA A5.8: BAg-7 Packaging Data:<br />

Silver Brazing Flux if required:<br />

No flux required<br />

Comparable COMWELD Cadmium<br />

bearing alloy:<br />

Comcoat Silver 45<br />

Wire Size Pack Pack Approx Part No.<br />

mm Type Size Rods/kg<br />

1.6 x 500 Standard pack 1kg 88 320532<br />

1.6 x 500 Blister pack 5 rods 88 322007<br />

COMWELD SBA 245<br />

• High silver, excellent fluidity silver brazing alloy<br />

• Alloy group 2: Silver, Copper, Cadmium, Zinc, alloys for low temperature brazing of<br />

all ferrous and non ferrous metals<br />

• Not suitable for Aluminium, Magnesium & Zinc based alloys<br />

• To be used with flux<br />

• LIGHT BLUE end tip colour<br />

Classifications:<br />

AS/NZS 1167.1:<br />

AWS/ASME-SFA A5.8:<br />

A6<br />

BAg-1<br />

Technical Data:<br />

Silver content 45%<br />

Typical melting range (˚C) 605-620˚<br />

Brazing temp. for<br />

complete fluidity<br />

625˚C<br />

Typical Wire Analysis:<br />

Ag: 45.0% Cu: 15.0% Zn: 16.0%<br />

Cd: 24.0%<br />

Packaging Data:<br />

625˚<br />

C<br />

Silver Brazing Flux if required:<br />

Silver Brazing flux No. 2<br />

Comparable COMWELD Cadmium<br />

free alloys:<br />

Comweld SBA 345T<br />

Wire Size Pack Pack Approx Part No.<br />

mm Type Size Rods/kg<br />

1.6 x 750 Standard pack 0.5kg 74 320514<br />

1.6 x 500 Blister pack 5 rods 113 322008<br />

2.4 x 750 Standard pack 0.5kg 33 320515<br />

COMCOAT Silver 45<br />

• High silver, excellent fluidity silver brazing alloy<br />

• Alloy group 2: Silver, Copper, Cadmium, Zinc, alloys for low temperature brazing of<br />

all ferrous and non ferrous metals<br />

• Not suitable for Aluminium, Magnesium & Zinc based alloys<br />

• Extruded flux coated version of Comweld SBA 245<br />

• SKY BLUE flux colour<br />

Classifications:<br />

AS/NZS 1167.1:<br />

AWS/ASME-SFA A5.8:<br />

A6<br />

BAg-1<br />

Technical Data:<br />

Silver content 45%<br />

Typical melting range (˚C) 605-620˚<br />

Brazing temp. for<br />

complete fluidity<br />

625˚C<br />

Typical Wire Analysis:<br />

Ag: 45.0% Cu: 15.0% Zn: 16.0%<br />

Cd: 24.0%<br />

Packaging Data:<br />

625˚<br />

C<br />

Silver Brazing Flux if required:<br />

No flux required<br />

Comparable COMWELD Cadmium<br />

free alloys:<br />

Comcoat Silver 356T<br />

Wire Size Pack Pack Approx Part No.<br />

mm Type Size Rods/kg<br />

1.6 x 500 Standard pack 0.5kg 90 320531<br />

1.6 x 500 Blister pack 5 rods 90 322009<br />

30


Solders and Fluxes<br />

COMWELD 40/60 Soft Solder<br />

10.1%<br />

234˚<br />

C<br />

• General Purpose Low Cost Solder.<br />

• General For Sheet Metal & Plumbing Applications.<br />

• General Wide Range of Packaging Options.<br />

Description & application:<br />

COMWELD 40/60 Solder is a low cost general purpose solder for general sheet metal<br />

work, plumbing (not water pipes) such as gutters and flashings and automotive<br />

radiator repairs.<br />

Classifications:<br />

AS 1834 Part 1:<br />

40Sn<br />

Colour Code & Identification:<br />

Cored wire reels Green label<br />

Sticks marked 40/60<br />

Handipack (H/P) Coil Yellow backing<br />

card & label<br />

Joining Process:<br />

Soldering only<br />

Soldering iron bit temperature: 294˚C<br />

Packaging Data:<br />

Typical Rod Analysis:<br />

Sn: 40% (Tin) Pb: 60% (Lead)<br />

Typical Properties:<br />

Tensile strength<br />

Shear strength<br />

Approx. melting range<br />

Electrical conductivity<br />

Rod/Wire Size Pack Part No.<br />

mm<br />

Weight/Type<br />

12 x 6 x 400<br />

(W x B x L)<br />

250g stick 322305<br />

3.2 250g acid core wire 322313<br />

3.2 500g acid core wire 322318<br />

1.6 15g resin core H/P 322220<br />

For procedure recommendations refer to Pocket Guide<br />

42 MPa<br />

37 MPa<br />

183-234˚C<br />

10.1% IACS<br />

COMWELD 50/50 Soft Solder<br />

10.9%<br />

212˚<br />

C<br />

• Higher Quality General Purpose Solder.<br />

• For Electrical & Electronic Applications.<br />

• Wide Range of Packaging Options.<br />

Description & application:<br />

COMWELD 50/50 Solder is a higher quality general purpose solder for general sheet<br />

metal work, and plumbing (not water pipe) applications where better free flowing<br />

characteristics are important.<br />

Classifications:<br />

AS 1834 Part 1:<br />

50Sn<br />

Colour Code & Identification:<br />

Cored wire reels Orange label<br />

Sticks marked 50/50<br />

Joining Process:<br />

Soldering only<br />

Soldering iron bit temperature: 272˚C<br />

Packaging Data:<br />

Typical Rod Analysis:<br />

Sn: 50% (Tin) Pb: 50% (Lead)<br />

Typical Properties:<br />

Tensile strength<br />

Shear strength<br />

Approx. melting range<br />

Electrical conductivity<br />

Rod/Wire Size Pack Part No.<br />

mm<br />

Weight/Type<br />

12 x 6 x 400<br />

(W x B x L)<br />

250g stick 322306<br />

3.2 250g solid wire 322310<br />

1.6<br />

250g acid core wire 322317<br />

250g resin core wire 322319<br />

For procedure recommendations refer to Pocket Guide<br />

45 MPa<br />

40 MPa<br />

183-212˚C<br />

10.9% IACS<br />

COMWELD 965 Solder (Soft Silver Solder)<br />

17%<br />

220˚<br />

C<br />

• Highest Strength Soft Solder.<br />

• Lead, Zinc and Cadmium Free.<br />

• Non Toxic Solder For Electrical, Surgical and Food Equipment Applications.<br />

• Wide Range of Packaging Options.<br />

Description & application:<br />

COMWELD 965 Solder is a tin / silver eutectic solder which has the highest strength of<br />

all soft solders. Due to it’s high strength, good electrical and thermal conductivity, non<br />

toxicity (lead, zinc and cadmium free) and also the fact that it remains bright and shiny,<br />

make COMWELD 965 Solder the most universal of soft solders. Comweld 965 Solder is<br />

used for the joining and repair of copper, bronze, brass, nickel, monel, steel, stainless<br />

steel, pewter, chrome plate, metal sculpture, model making, costume jewellery and or a<br />

combination of metals with the exception of aluminium and magnesium.<br />

Classifications:<br />

AS 1834 Part 1:<br />

96.5Sn/3.5Ag<br />

Colour Code & Identification:<br />

Blue labels & backing cards<br />

Joining Process:<br />

Soldering only<br />

Soldering iron bit temperature: 281˚C<br />

Packaging Data:<br />

Typical Rod Analysis:<br />

Sn: 96.5% (Tin) Ag: 3.5% (Silver)<br />

Typical Properties:<br />

Tensile strength<br />

Density<br />

Approx. melting point<br />

Electrical conductivity<br />

Rod/Wire Size Pack Part No.<br />

mm<br />

Weight/Type<br />

3.2 250g solid wire 322320<br />

1.6 500g solid wire 322321<br />

1.6 250g acid core wire 322324<br />

1.6 15g handipack coil 322221<br />

acid core wire<br />

For procedure recommendations refer to Pocket Guide<br />

60 MPa<br />

7.5g/cm3<br />

220˚C<br />

17% IACS<br />

31


Solders and Fluxes<br />

COMWELD Metal Mate Solder Kit<br />

17%<br />

220˚<br />

C<br />

• Highest Strength Soft Solder.<br />

• Lead, Zinc and Cadmium Free.<br />

• Non Toxic Solder For Electrical, Surgical and Food Equipment Applications.<br />

Description & application:<br />

COMWELD Metal Mate Solder Kit contains a 14 gram 965 solid solder coil complete<br />

with a 14 ml bottle of COMWELD 965 Soldering Flux which provides a very compact<br />

package suitable for all of the applications recommended for the standard Comweld 965<br />

Soft Solder.<br />

Classifications:<br />

AS 1834 Part 1:<br />

96.5Sn/3.5Ag<br />

Colour Code & Identification:<br />

Clear plastic jar, white lid & white label<br />

with blue print<br />

Joining Process:<br />

Soldering only<br />

Soldering iron bit temperature: 281˚C<br />

Packaging Data:<br />

Rod/Wire Size<br />

mm<br />

Pack<br />

Weight/Type<br />

Typical Rod Analysis:<br />

Sn: 96.5% (Tin) Ag: 3.5% (Silver)<br />

Typical Properties:<br />

Tensile strength<br />

Density<br />

Approx. melting point<br />

Electrical conductivity<br />

Part No.<br />

1.6mm x 14g solid wire<br />

1.6 coiled around a 14ml bottle of 322690<br />

965 Soldering Flux<br />

For procedure recommendations refer to Pocket Guide<br />

60 MPa<br />

7.5g/cm3<br />

220˚C<br />

17% IACS<br />

COMWELD Aluminium Flux<br />

545˚<br />

C<br />

• For Fusion Welding Aluminium Alloys.<br />

• Highest Quality Flux.<br />

• Useable in either Powder or Paste Form.<br />

Colour Code & Identification:<br />

White powder in black plastic jars<br />

Melting Point:<br />

545˚C<br />

Description & application:<br />

COMWELD Aluminium Flux is an all purpose flux for fusion welding sheet and cast<br />

aluminium. It eliminates the need for a number of different types of aluminium<br />

welding fluxes being stocked to handle different types of aluminium welding alloys.<br />

COMWELD Aluminium Flux is recommended for use with the following COMWELD<br />

Aluminium welding rods, AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5%<br />

Magnesium).<br />

Packaging Data:<br />

Pack<br />

Weight/Type<br />

Part No.<br />

250g Black plastic jar 321740<br />

For procedure recommendations refer to Pocket Guide<br />

COMWELD Copper & Brass Flux<br />

645˚<br />

C<br />

• For Universal Braze Welding Applications.<br />

• Highest Quality Flux.<br />

• Useable in either Powder or Paste Form.<br />

Colour Code & Identification:<br />

Pink powder in black plastic jars or drums<br />

Melting Point:<br />

645˚C<br />

Description & application:<br />

COMWELD Copper and Brass Flux is specially developed for the braze welding of<br />

copper, brass and bronze and the brazing of copper, steel, etc. COMWELD Copper<br />

and Brass Flux is particularly suitable for use with COMWELD Manganese Bronze,<br />

Tobin Bronze, Nickel Bronze and Silicon Bronze rods.<br />

Packaging Data:<br />

Pack<br />

Weight/Type<br />

Part No.<br />

250g Black jar 321822<br />

For procedure recommendations refer to Pocket Guide<br />

32


Solders and Fluxes<br />

COMWELD Silver Brazing Flux No.2<br />

450˚<br />

C<br />

• For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals.<br />

• Highest Quality Flux.<br />

• Used in a Paste Form.<br />

Colour Code & Identification:<br />

White paste in either a black or white<br />

plastic jar<br />

Melting Point:<br />

450˚C<br />

Description & application:<br />

COMWELD Silver Brazing Flux No. 2 and Silver Brazing Alloys with a high silver<br />

content (42-50%) produce excellent joints on carbon steel, stainless steel, nickel<br />

alloys and copper and brass.<br />

Dissimilar metals in the above groups can be easily brazed.<br />

The flux is a good temperature indicator and will melt at the proper brazing<br />

temperature.<br />

Packaging Data:<br />

Pack<br />

Part No.<br />

Weight/Type<br />

200g Black jar 321840<br />

500g Black jar 321841<br />

3.5kg White plastic jar 321843<br />

For procedure recommendations refer to Pocket Guide<br />

COMWELD G.P. Silver Brazing Flux<br />

485˚<br />

C<br />

• For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals.<br />

• Highest Quality Flux.<br />

• Used in a Paste Form.<br />

Colour Code & Identification:<br />

White paste in either a black or white<br />

plastic jar<br />

Melting Point:<br />

485˚C<br />

Description & application:<br />

COMWELD General Purpose Silver Brazing Flux is recommended for use with<br />

Cadmium bearing and Cadmium free silver brazing alloys with a low to medium<br />

silver content (2-40%). It is an excellent flux for medium to high temperature<br />

brazing and has been specially formulated to be used for induction brazing.<br />

COMWELD General Purpose Silver Brazing Flux and the above mentioned silver<br />

brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys<br />

and copper and brass.<br />

Packaging Data:<br />

Pack<br />

Part No.<br />

Weight/Type<br />

200g Black jar 321850<br />

500g Black jar 321851<br />

3.5kg White plastic jar 321853<br />

For procedure recommendations refer to Pocket Guide<br />

COMWELD 965 Soldering Flux<br />

• For Use with all Comweld Soft Solders.<br />

• Highest Quality Flux.<br />

• Used in a Liquid Form Only.<br />

Colour Code & Identification:<br />

Pink liquid in black plastic bottles & drums<br />

Description & application:<br />

COMWELD 965 Soldering Flux, when used in conjunction with COMWELD Soft<br />

Solders, enables excellent joints to be made on almost all metals and combinations<br />

of metals. It is a very active flux and therefore, if used on copper, brass, bronze, etc.<br />

may be diluted if required in the ratio 1 part flux to 4 parts water.<br />

Packaging Data:<br />

Pack<br />

Part No.<br />

Weight/Type<br />

125ml Bottle 321890<br />

1 litre Bottle 321894<br />

For procedure recommendations refer to Pocket Guide<br />

33


Solders and Fluxes<br />

COMWELD Vapaflux<br />

• For Braze Welding of Steel.<br />

• Used with Comweld Manganese & Nickel Bronze Rods.<br />

• Highest Quality Flux.<br />

• Used in a Liquid Form Only.<br />

Colour Code & Identification:<br />

Clear liquid in a tin plate can<br />

Flash Point (True Closed Cup):<br />

17˚C<br />

Description & application:<br />

COMWELD Vapaflux provides an effective and time saving method of applying flux<br />

when braze welding steel. It is intended to be applied as vapour in the flame itself<br />

(the flux in the flame) and will impart a high fluidity to the bronze when deposited.<br />

Packaging Data:<br />

Pack<br />

Weight/Type<br />

Part No.<br />

19 litre tin plate can 321885<br />

For procedure recommendations refer to Pocket Guide<br />

Pocket Guide - Welding Consumables Reference<br />

• The Total Welders Handbook<br />

• Recommended Storage, Conditioning of Consumables.<br />

• Total <strong>CIGWELD</strong> Welding Consumables Range.<br />

• Welding of all materials.<br />

• Joint Types.<br />

• Welding Symbols.<br />

• Technical Facts and Figures.<br />

Packaging Data:<br />

Pack<br />

Volume/Type<br />

1 Book<br />

Part No.<br />

WCGuide<br />

34


Solders and Fluxes<br />

COMWELD Vapaflux<br />

• For Braze Welding of Steel.<br />

• Used with Comweld Manganese & Nickel Bronze Rods.<br />

• Highest Quality Flux.<br />

• Used in a Liquid Form Only.<br />

Colour Code & Identification:<br />

Clear liquid in a tin plate can<br />

Flash Point (True Closed Cup):<br />

17˚C<br />

Description & application:<br />

COMWELD Vapaflux provides an effective and time saving method of applying flux<br />

when braze welding steel. It is intended to be applied as vapour in the flame itself<br />

(the flux in the flame) and will impart a high fluidity to the bronze when deposited.<br />

Packaging Data:<br />

Pack<br />

Weight/Type<br />

Part No.<br />

19 litre tin plate can 321885<br />

For procedure recommendations refer to Pocket Guide<br />

Pocket Guide - Welding Consumables Reference<br />

• The Total Welders Handbook<br />

• Recommended Storage, Conditioning of Consumables.<br />

• Total <strong>CIGWELD</strong> Welding Consumables Range.<br />

• Welding of all materials.<br />

• Joint Types.<br />

• Welding Symbols.<br />

• Technical Facts and Figures.<br />

Packaging Data:<br />

Pack<br />

Volume/Type<br />

1 Book<br />

Part No.<br />

WCGuide<br />

34


Special Purpose and<br />

Hardfacing Consumables<br />

FMESPE Rev 1<br />

1300 654 674 I www.cigweld.com.au


Introduction<br />

Stoody is the world's leader in the production of welding wires and<br />

welding electrodes used to combat various types of wear and<br />

corrosion. Our extensive family of MIG welding products includes<br />

iron, nickel, cobalt, tungsten and vanadium based alloys. Some of<br />

the major industries we serve are power generation, mining,<br />

construction, railroad, steel, foundry, oil and gas production and<br />

exploration as well as the pulp and paper industry.<br />

Stoody is given credit for the creation of the term "hardfacing".<br />

Founded by two brothers in Southern California in 1921, the<br />

company has grown to be a world class supplier providing<br />

hardfacing and high alloy products to almost every major industry<br />

in the world.<br />

KEY TO ICONS<br />

Requires shielding gas<br />

No shielding gas required<br />

DC +<br />

AC<br />

DC<br />

AC<br />

DC+<br />

Direct current - electrode positive<br />

Alternating and Direct Current<br />

Alternating current or Direct Current electrode positive<br />

Suitable for overhead welding<br />

Suitable for vertical up welding<br />

Suitable for side horizontal welding<br />

Suitable for HV (horizontal/vertical) fillet welding<br />

Suitable for flat welding<br />

Cu<br />

Copper-coated seamless flux cored wire<br />

HV30<br />

420<br />

50<br />

ocv<br />

Weld metal hardness<br />

Open circuit voltage<br />

©2012 Victor Technologies. All rights reserved.


Contents<br />

Manual Arc Hardfacing Electrodes<br />

Stoody 33 4<br />

ACDC Tube Borium 4<br />

Stoody 160-E 4<br />

Build-up & Hardfacing Wires – Open Arc & Gas Shielded<br />

Dynamang-O 5<br />

Build Up-O 5<br />

Super Build Up-G 5<br />

Stoody 105-G 6<br />

Stoody 102-O/Cobremax 6<br />

Stoody RA45-O 6<br />

Stoody BoroClad-O 7<br />

Stoody 965-G/O 7<br />

Stoody 965 AP-G 7<br />

Stoody 850-O 8<br />

Stoody 101HC-G/O 8<br />

Stoody 100HC-O 8<br />

Stoody Fineclad 9<br />

Stoody 143-O 9<br />

Stoody 600 9<br />

Stoody 130-O 10<br />

Stoody 160/160DM 10<br />

Build-up & Hardfacing Wires – Submerged Arc<br />

Stoody 104 11<br />

Stoody 107 11<br />

Stoody 105 11<br />

Thermaclad® 102 12<br />

Stoody Fluxes 12<br />

High Alloy Joining & Cladding Wires<br />

Stoody SOS 308L 13<br />

Stoody SOS 309L 13<br />

Stoody 2209-T1 13<br />

Stoody 2594-T1 14<br />

Stoody 625 & 625LI 14<br />

3


Manual Arc Hardfacing Electrodes<br />

HV30 50<br />

Stoody 33 420 ocv<br />

AC<br />

DC+<br />

• Highly alloyed manual arc electrode.<br />

• High Chromium Carbide Iron deposit.<br />

• Primary Chromium Iron Carbides in a single layer.<br />

• Ideal for coarse abrasion and low to moderate impact loading.<br />

• Typical applications include the hard surfacing of crusher cones and<br />

mantles, swing hammers, bucket teeth and lips, dozer end plates<br />

and sugar mill rolls.<br />

Classifications:<br />

AS/NZS 2756: 2145-A4<br />

WTIA Tech. Note 4: 2145-A4<br />

Typical Weld Deposit Analysis:<br />

All weld metal deposit<br />

C: 1.9% Mn: 0.8% Si: 0.6% Cr: 25%<br />

Ni: 3% Mo: 0.8% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 44 420<br />

Finishing Recommendations:<br />

Grinding only<br />

Comparable Thermadyne Product:<br />

Stoody 100 HC-O/101 HC-G/O tubular wire<br />

(AS/NZS 2576: 2360-B5/B7)<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

4.0 350 17 120 – 160 4.5kg – 11305700<br />

4.8 350 12 160 – 250 4.5kg – 11305600<br />

AC (miniumum 50 OCV) DC+ polarity.<br />

HV30 55<br />

ACDC Tube Borium 800 ocv<br />

AC<br />

DC+<br />

• Highly alloyed tubular electrode.<br />

• Partially dissolved Tungsten Carbides bonded in an Iron rich matrix.<br />

• Resistant to extreme abrasion and low impact loading.<br />

• Typical applications include drill bits, augers and scraper blades.<br />

Classifications:<br />

AS/NZS 2756: 3460-A1<br />

WTIA Tech. Note 4: 3460-A1<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

5.5 350 9 120 – 150 4.5kg vac – 10229500<br />

AC (miniumum 55 OCV) DC+ polarity.<br />

Typical Weld Deposit Analysis*:<br />

Single layer on Mild Steel<br />

C: 3.1% Mn: 0.9% W: 44% Cr: 6%<br />

Fe: Bal<br />

All weld metal deposit<br />

C: 3.7% Mn: 1.0% W: 53% Cr: 7%<br />

Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 62 750<br />

All weld metal deposit 64 800<br />

Deposits contain Tungsten Carbides with<br />

hardness up to 2,200 HV.<br />

Finishing Recommendations:<br />

Grinding only<br />

Comparable Thermadyne Product:<br />

Stoody 130-O tubular hardfacing wire<br />

(AS/NZS 2576: 3460-B7)<br />

*Actual weld deposit consists of undisclosed<br />

Tungsten Carbide particles in a eutectic matrix<br />

of C-W-Cr-Fe. The analysis of the matrix will<br />

vary with the proportion of Tungsten Carbides<br />

dissolved during welding.<br />

HV30 55<br />

Stoody 160-E 800 ocv<br />

AC<br />

DC+<br />

• Highly alloyed tubular electrode.<br />

• Partially dissolved Tungsten Carbides bonded in a nickel silicon boron matrix.<br />

• Resistant to extreme abrasion and low impact loading.<br />

• For the hardfacing of drill bits, cutter heads and dredgers.<br />

Classifications:<br />

AS/NZS 2756: 3665-A1<br />

WTIA Tech. Note 4: 3665-A1<br />

Packaging and Operating Data:<br />

Electrode Approx No. Current Packet Carton Part No<br />

Size mm Length mm Rods/kg Range (amps)<br />

4.8 350 9 120 – 150 4.5kg vac – 11897400<br />

AC (miniumum 55 OCV) DC+ polarity.<br />

Typical Weld Deposit Analysis*:<br />

Single layer on Mild Steel<br />

C: 2.2% Mn: 0.2% Si:0.4% B: 1.2%<br />

W: 45% Ni: Bal<br />

All weld metal deposit<br />

C: 3.2% Mn: 0.3% Si:0.6% B: 1.5%<br />

W: 54% Ni: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 62 750<br />

All weld metal deposit 64 800<br />

Deposits contain Tungsten Carbides with<br />

hardness up to 2,200 HV.<br />

Finishing Recommendations:<br />

Grinding only<br />

Comparable Thermadyne Product:<br />

Stoody 160/160 DM tubular hardfacing wire<br />

(AS/NZS 2576: 3665-B7)<br />

*Actual weld deposit consists of undisclosed<br />

Tungsten Carbide particles in a matrix of<br />

Ni-Si-B. The analysis of the matrix will vary<br />

with the proportion of Tungsten Carbides<br />

dissolved during welding.<br />

4


Build-up & Hardfacing Wires - Open Arc & Gas Shielded<br />

Dynamang-O<br />

HV30<br />

420<br />

DC +<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Tough, work hardening Austenitic Manganese Steel deposit.<br />

• Typical applications include the repair of Manganese steel crusher rolls,<br />

jaw and hammer crushers, gyratory mantles, blow bars and dredge pump<br />

cutters, etc<br />

Classifications:<br />

AS/NZS 2756: 1215-B7<br />

WTIA Tech. Note 4: 1215-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.6 200-250 23-27 12-25 Spool 15kg 11446700<br />

2.8 275-375 25-28 20-45 Coil 27kg 11249900<br />

DC electrode positive.<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.90% Mn: 13.40% Si: 0.37%<br />

Ni: 2.7% Cr: 2.50% Fe: Bal<br />

Typical Weld Deposit Properties:<br />

Yield Stress<br />

615 MPa<br />

Tensile Strength<br />

810 MPa<br />

Elongation 21%<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 17 220<br />

Work hardened 42 410<br />

Finishing Recommendations:<br />

Machinable as deposited<br />

Recommended Shielding Gas:<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Product:<br />

Cobalarc Mangcraft extruded electrode<br />

(AS/NZS 2576: 1215-A4)<br />

Build Up-O<br />

HV30<br />

300<br />

DC +<br />

• Self shielded (-O) tubular build-up wire.<br />

• Tough, machinable low carbon pearlitic steel deposit.<br />

• Resistant to high compressive loading.<br />

• Ideal as an underbase prior to hardfacing.<br />

• For rebuilding worn steel components.<br />

Classifications:<br />

AS/NZS 2756: 1125-B7<br />

WTIA Tech. Note 4: 1125-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

2.4 200-350 24-28 20-30 Coil 27kg 11183600<br />

2.8# 300-450 26-30 20-35 Coil 27kg 11000100<br />

2.8# 300-450 26-30 20-35 Half Pack 90kg 11813100<br />

2.8# 300-450 26-30 20-35 Drum 226kg 11869900<br />

DC electrode positive #Indent items<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.10% Mn: 2.00% Si: 0.50%<br />

Cr: 1.00% Mo: 0.25% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 28 290<br />

Finishing Recommendations:<br />

Machinable<br />

Recommended Shielding Gas:<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Products:<br />

Cobalarc 350 extruded electrode<br />

(AS/NZS 2576: 1435-A4)<br />

Stoody Super Build Up-G<br />

(AS/NZS 2576: 1435-B5)<br />

Super Build Up-G<br />

HV30<br />

400<br />

DC +<br />

• Gas (-G) tubular hardfacing wire.<br />

• Tough, machinable low carbon martensitic steel deposit.<br />

• Recommended for the build-up and surfacing of steel track rolls, idler wheels,<br />

track pads, drive sprockets, pins, links and other components subject to<br />

abrasion and/or metal-to-metal wear.<br />

• 1.2mm & 1.6mm sizes can be used for vertical surfacing by depositing<br />

overlapping horizontal stringer passes.<br />

• 1.2mm & 1.6mm wires are B5 type wires which require a shielding gas.<br />

Classifications:<br />

1.2mm & 1.6mm<br />

AS/NZS 2756: 1435-B5<br />

WTIA Tech. Note 4: 1435-B5<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.2 120-220 18-24 15-20 Spool 15kg 11423600<br />

1.6 140-250 23-26 15-25 Spool 15kg 11946200<br />

DC electrode positive<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.20% Mn: 1.5% Si: 0.4%<br />

Cr: 2.0% Mo: 0.5% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 30 300<br />

All weld metal deposit 40 390<br />

Finishing Recommendations:<br />

Machinable. Carbide tools recommended.<br />

Recommended Shielding Gas:<br />

Ar + 1-3% O2<br />

ISO14175: M13<br />

Ar + 10-25% CO2 or equiv. ISO14175: M21<br />

Comparable Thermadyne Product:<br />

Cobalarc 350 extruded electrode<br />

(AS/NZS 2576: 1435-A4)<br />

5


Build-up & Hardfacing Wires - Open Arc & Gas Shielded<br />

Stoody 105-G<br />

HV30<br />

450<br />

DC +<br />

• 1.6mm gas shielded tubular wire.<br />

• Tough, machinable, crack-free steel deposit.<br />

• Resistant to high compressive loading.<br />

• For re-building worn steel components such as tractor rollers, crane wheels,<br />

idler rolls<br />

Classifications:<br />

AS/NZS 2756: 1445-B5<br />

WTIA Tech. Note 4: 1445-B5<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.6 250-300 25-26 20-25 Coil 27kg 11441100<br />

DC electrode positive<br />

Stoody 102-O/Cobremax<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.2% Mn: 2.0% Si: 1.3%<br />

Cr: 2.8% Mo: 0.4% V: 0.15% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 45 440<br />

Finishing Recommendations:<br />

Machinable with difficulty<br />

Recommended Shielding Gas:<br />

Argon + 2% O2<br />

ISO14175: M13<br />

Deposit Characteristics:<br />

Abrasion resistance<br />

Impact resistance<br />

Compressive strength<br />

Hardness<br />

Surface cross checks<br />

Magnetic<br />

Deposit layers<br />

Machinability<br />

Comparable Thermadyne Products:<br />

Cobalarc 350 extruded electrode<br />

(AS/NZS 2576: 1435-A4)<br />

Stoody Super Build Up-G/O<br />

(AS/NZS 2576: 1435-B5/B7)<br />

HV30<br />

580<br />

DC +<br />

Very good<br />

Good<br />

Good<br />

45HRc<br />

No<br />

Yes<br />

Three<br />

With difficulty<br />

• Self shielded (-O) tubular build-up wire.<br />

• H12 tool steel type deposit.<br />

• Resistant to high compressive loading.<br />

• Good for hotwear applications up to 600˚C.<br />

• For rebuilding worn steel components such as crane wheels, forging dies and<br />

shear blades.<br />

Classifications:<br />

AS/NZS 2756: 1550-B7<br />

WTIA Tech. Note 4: 1550-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

2.4 200-350 24-28 20-30 Coil 27kg 11906700<br />

2.8# 300-450 26-30 20-35 Coil 27kg 11891800<br />

DC electrode positive #Indent item<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.4% Mn: 2.00% Si: 0.9%<br />

Cr: 7.2% Mo: 1.4% W: 1.2% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 48 480<br />

All weld metal deposit 58 580<br />

Finishing Recommendations:<br />

Machinable with carbide tools<br />

Recommended Shielding Gas:<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Product:<br />

Cobalarc 650 extruded electrode<br />

(AS/NZS 2576: 1855-A4)<br />

Stoody RA45-O<br />

Cu<br />

HV30<br />

450<br />

DC +<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Seamless copper coated sheath for outstanding arc starting and wire feeding.<br />

• Developed for out of position ‘open arc’ hard surfacing of sugar mill rolls.<br />

• Martensitic steel surfacing deposit for ehanced roll toughness and wear<br />

resistance.<br />

Classifications:<br />

AS/NZS 2756: 1845-B7<br />

WTIA Tech. Note 4: 1845-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

2.0# 240-300 28-35 40-50 Coil 25kg 11121100<br />

2.8 300-350 30-35 40-50 Coil 25kg 11122200<br />

DC electrode positive #Indent item<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Cast Iron 40 400<br />

All weld metal deposit 45 440<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc<br />

Welding grade CO2 or Argon + CO2 gas<br />

mixtures<br />

Comparable Thermadyne Product:<br />

Stoody 117 Hardfacing wire<br />

Welding positions:<br />

For roller arcing applications, Stoody RA45-O<br />

can be used in the flat, horizontal, vertical up<br />

and vertical down welding postions.<br />

For conventional hardfacing applications<br />

Stoody RA45-O is restricted to use in the flat<br />

and horizontal welding positons.<br />

6


Build-up & Hardfacing Wires - Open Arc & Gas Shielded<br />

Stoody BoroClad-O<br />

Cu<br />

HV30<br />

750<br />

DC +<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Seamless copper coated sheath for outstanding arc starting and wire feeding.<br />

• Developed for out of position ‘open arc’ hard surfacing of sugar mill rolls.<br />

• Martensitic steel surfacing deposit for ehanced roll toughness and wear<br />

resistance.<br />

Classifications:<br />

AS/NZS 2756: 2260-B7<br />

WTIA Tech. Note 4: 2260-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

2.0 240-300 28-35 40-50 Coil 25kg 11131100<br />

2.8 300-350 30-35 40-50 Coil 25kg 11133300<br />

DC electrode positive<br />

Stoody 965-G/O<br />

• Gas (-G) & Self shielded (-O) tubular hardfacing wires.<br />

• Air hardening, crack free Martensitic steel deposit.<br />

• Resistant to high particle abrasion and moderate impact loading.<br />

• Typical applications include the surfacing of agricultural points, shares and<br />

tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor<br />

screws, bucket lips, etc.<br />

• 1.2mm & 1.6mm sizes can be used for vertical surfacing by depositing<br />

overlapping horizontal stringer passes.<br />

• 1.2mm & 1.6mm wires are B5 type wires which require shielding gas. 2.0mm<br />

& 2.4mm size are B7 type open arc wires which require no shielding gas.<br />

Classifications:<br />

1.2mm & 1.6mm 2.0 & 2.4mm*<br />

AS/NZS 2756: 1855-B5 1855-B7<br />

WTIA Tech. Note 4: 1855-B5 1855-B7<br />

*2.0mm & 2.4mm sizes require shielding gas.<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.2 120-220 18-24 15-20 Spool 15kg 11423100<br />

1.6 140-250 23-26 20-25 Spool 15kg 11501500<br />

2.0 180-300 24-28 20-30 Coil 27kg 11813100<br />

2.4 200-350 24-28 20-30 Coil 27kg 11869900<br />

DC electrode positive<br />

Stoody 965 AP-G<br />

• Gas (-G) shielded all-positional.<br />

• Air hardening, crack free, martensitic steel deposit.<br />

• Resistant to hard particle abrasion and moderate impact loading.<br />

• Typical applications include the surfacing of agricultural points, shares and<br />

tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor<br />

screws, bucket lips, etc.<br />

Classifications:<br />

AS/NZS 2756: 1855-B5<br />

WTIA Tech. Note 4: 1855-B5<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.2 140-220 26-29 15-20 Spool 15kg 11807800<br />

1.6 170-270 24-30 20-25 Spool 15kg 11808600<br />

DC electrode positive<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Cast Iron 52 540<br />

All weld metal deposit 62 750<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc<br />

Welding grade CO2 or Argon + CO2 gas<br />

mixtures<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.60% Mn: 1.70% Si: 1.40%<br />

Cr: 6.20% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 55 600<br />

All weld metal deposit 58 640<br />

HV30<br />

640<br />

HV30<br />

640<br />

DC +<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.60% Mn: 1.70% Si: 1.40%<br />

Cr: 6.20% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 55 600<br />

All weld metal deposit 58 640<br />

Comparable Thermadyne Product:<br />

Cobalarc Borochrome extruded electrode<br />

(AS/NZS 2576: 2560-A4)<br />

Welding positions:<br />

For roller arcing applications,<br />

Stoody BoroClad-O can be used in the flat,<br />

horizontal, vertical up and vertical down<br />

welding postions.<br />

For conventional hardfacing applications<br />

Stoody BoroClad-O is restricted to use in the<br />

flat and horizontal welding positons.<br />

DC +<br />

Finishing Recommendations:<br />

Not machinable. Grinding only.<br />

Recommended Shielding Gas:<br />

1.2mm & 1.6mm 965-G<br />

Ar + 1-3% O2 or equiv. ISO14175: M13<br />

2.0 & 2.4mm 965-O<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Product:<br />

Cobalarc 650 extruded electrode<br />

(AS/NZS 2576: 1855-A4)<br />

Finishing Recommendations:<br />

Not machinable. Grinding only.<br />

Recommended Shielding Gas:<br />

1.2mm & 1.6mm 965 AP-G<br />

Ar + 25% CO2<br />

ISO14175: M21<br />

Comparable Thermadyne Product:<br />

Cobalarc 650 extruded electrode<br />

(AS/NZS 2576: 1855-A4)<br />

7


Build-up & Hardfacing Wires - Open Arc & Gas Shielded<br />

Stoody 850-O<br />

HV30<br />

840<br />

DC +<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Air hardening, crack prone high carbon, Martensitic steel deposit.<br />

• Resistant to severe abrasion and low impact loading.<br />

• Typical applications include the hard surfacing of agricultural, mining and<br />

materials handling equipment including tynes, points, conveyor screws,<br />

dredge buckets, cane harvester cutters/elevators and sugar mill scraper plates.<br />

Classifications:<br />

AS/NZS 2756: 1865-B7<br />

WTIA Tech. Note 4: 1865-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.2 120-220 18-24 15-20 Spool 15kg 11945500<br />

DC electrode positive.<br />

Stoody 101HC-G/O<br />

• High alloy, tubular hardfacing wire.<br />

• High Chromium-Carbide Iron deposit for ground engaging applications.<br />

• Resistant to severe abrasion and low to moderate impact loading.<br />

• Typical applications include the hard surfacing of crusher cones and mantles,<br />

swing hammers, earthmoving buckets, scarifier points and sugar harvesting<br />

and milling equipment.<br />

• 1.2mm size is suitable for vertical-up surfacing using a wide weaving<br />

technique.<br />

Classifications:<br />

1.2mm*<br />

1.6mm**<br />

AS/NZS 2756: 2360-B5 2360-B7<br />

WTIA Tech. Note 4: 2360-B5 2360-B7<br />

*1.2mm 101 HC-G is a B5 type wire which requires shielding gas.<br />

**1.6mm 101 HC-G is a B7 type wire which requires no shielding gas.<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.2 150-200 22-26 12-20 Spool 15kg 11436300<br />

1.6 200-260 24-28 15-25 Spool 15kg 11304700<br />

DC electrode positive<br />

Stoody 100HC-O<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• High Chromium Carbide Iron deposit.<br />

• For ground engaging applications.<br />

• Resistant to coarse abrasion and low to moderate impact loading.<br />

• Primary Chromium Iron Carbides in single layer.<br />

Classifications:<br />

AS/NZS 2756: 2360-B7<br />

WTIA Tech. Note 4: 2360-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

2.4 250-350 25-30 35-55 Coil 27kg 11313400<br />

2.8 300-450 27-33 35-55 Coil 27kg 11001000<br />

2.8# 300-450 27-33 35-55 Drum 226kg 11235400<br />

DC electrode positive #Indent item<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.95% Mn: 0.6% Si: 0.9%<br />

Cr: 6.5% Mo: 3.5% B: 1.5% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 62 750<br />

Work hardened 65 830<br />

HV30<br />

720<br />

Typical All Weld Metal Deposit Analysis:<br />

Single layer on Mild Steel<br />

C: 4.0% Mn: 0.7% Si: 0.7% Cr: 14.0% Fe: Bal<br />

All weld metal deposit<br />

C: 5.2% Mn: 0.7% Si: 0.7% Cr: 19.0% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 55 600<br />

All weld metal deposit 60 700<br />

Deposits contain Chromium Carbides with<br />

hardness up to 1,500 HV (80HRc).<br />

HV30<br />

780<br />

Typical All Weld Metal Deposit Analysis:<br />

Single layer on Mild Steel<br />

C: 4.0% Mn: 1.0% Si: 1.0% Cr: 20%<br />

Mo: 0.7% Fe: Bal<br />

All weld metal deposit<br />

C: 4.5% Mn: 1.5% Si: 1.5% Cr: 25%<br />

Mo: 1% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 55 600<br />

All weld metal deposit 63 780<br />

Deposits contain Chromium Carbides with<br />

hardness up to 1,500 HV (80HRc).<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc or welding grade CO2 ISO14175: C1<br />

DC +<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

1.2mm 101 HC-G<br />

Ar + 1.3% O2 or equiv ISO14175: M13<br />

1.6mm 101 HC-O<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Product:<br />

Cobalarc CR70 extruded electrode<br />

(AS/NZS 2576: 2355-A4)<br />

DC +<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Product:<br />

Cobalarc CR70 extruded electrode<br />

(AS/NZS 2576: 2355-A4)<br />

8


Build-up & Hardfacing Wires - Open Arc & Gas Shielded<br />

Stoody Fineclad<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Chromium Carbides in a hard martensitic matrix.<br />

• Resistant to fine, wet or dry abrasion.<br />

• High deposit hardness – typically 65HRc.<br />

• For the hardfacing of dredge components, chutes and scraper blades.<br />

Classifications:<br />

AS/NZS 2756: 2565-B7<br />

WTIA Tech. Note 4: 2565-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.6 200-260 24-28 15-25 Spool 15kg 11945800<br />

2.4 250-350 25-30 35-55 Coil 25kg 11945900<br />

DC electrode positive<br />

Typical All Weld Metal Deposit Analysis:<br />

Single layer on Mild Steel<br />

C: 3.5% Mn: 0.3% Si: 0.4% Cr: 14%<br />

B: 0.4% Fe: Bal<br />

All weld metal deposit<br />

C: 4.8% Mn: 0.5% Si: 0.6% Cr: 20%<br />

B: 0.75% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Cast Iron 62 750<br />

All weld metal deposit 65 830<br />

HV30<br />

830<br />

DC +<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Product:<br />

Cobalarc Borochrome extruded electrode<br />

(AS/NZS 2576: 2560-A4)<br />

Stoody 143-O<br />

HV30<br />

780<br />

DC +<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Complex Niobium/Chromium Carbide Iron deposit.<br />

• Resistant to severe fine or coarse abrasion and low to moderate impact loading.<br />

• For high temperature applications up to 650˚C.<br />

• Can be used in many applications where severe wear is a problem.<br />

• Applications include steel industry (crushers, hoppers, exhaust fan blades),<br />

cement/refractory industries (screws, furnace parts, presses), non-ferrous<br />

(ladles, scrapers) and mining (wear plate, bucket teeth and slurry pipes).<br />

Classifications:<br />

AS/NZS 2756: 2460-B7<br />

WTIA Tech. Note 4: 2460-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.6 200-300 22-26 20-25 Spool 15kg 11877000<br />

2.8 300-450 27-33 35-55 Coil 27kg 11867800<br />

2.8# 300-450 27-33 35-55 Drum 226kg 11857800<br />

DC electrode positive. #Indent item<br />

Stoody 600<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Crack free, martensitic alloy steel containing hard Titanium Carbides.<br />

• Excellent resistance to high stress abrasion and heavy impact.<br />

• Applications include hammer mills, crushing rolls and bucket lips<br />

Classifications:<br />

AS/NZS 2756: 1955-B7<br />

WTIA Tech. Note 4: 1955-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.6 200-300 22-26 20-25 Spool 15kg 11886600<br />

2.4# 300-400 25-27 30-35 Coil 27kg 11846000<br />

2.4# 400-500 26-28 30-35 Drum 226kg 11929400<br />

2.8# 400-500 26-28 30-35 Coil 27kg 11814400<br />

DC electrode positive. #Indent items<br />

Typical All Weld Metal Deposit Analysis:<br />

Single layer on Mild Steel<br />

C: 3.7% Mn: 0.6% Si: 0.3% Cr: 16%<br />

Nb: 5% Fe: Bal<br />

All weld metal deposit<br />

C: 5.2% Mn: 0.7% Si: 0.4% Cr: 22%<br />

Nb: 7.3% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 58 670<br />

All weld metal deposit 62 760<br />

Deposits contain Niobium Carbides with<br />

hardness up to 2,400 HV.<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 1.7% Mn: 1.6% Si: 0.5%<br />

Cr: 7.5% Mo: 1.3% Ti: 5.3% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Mild Steel 58 670<br />

Two layers of Mild Steel 60 690<br />

3-8 layers of Mild Steel 60 690<br />

Deposits contain Titanium Carbides with<br />

hardness up to 3,200 HV.<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc or welding grade CO2 ISO14175: C1<br />

Comparable Thermadyne Product:<br />

Cobalarc 9e extruded electrode<br />

(AS/NZS 2576: 2460-A4)<br />

HV30<br />

700<br />

DC +<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc operation<br />

9


Build-up & Hardfacing Wires - Open Arc & Gas Shielded<br />

Stoody 130-O<br />

HV30<br />

825<br />

DC +<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Tungsten Carbide Iron deposit.<br />

• Resistant to extreme abrasion and low impact loading.<br />

• For earth cutting and boring applications.<br />

Classifications:<br />

AS/NZS 2756: 3460-B7<br />

WTIA Tech. Note 4: 3460-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.6 90-120 18-24 15-20 Spool 15kg 11413200<br />

2.8# 120-150 18-24 30-35 Coil 27kg 11001100<br />

DC electrode positive. #Indent item<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 2.4% Mn: 0.5% Si: 0.1%<br />

W: 58.0% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 65 825<br />

Deposits contain Tungsten Carbides with<br />

hardness up to 2,200 HV.<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc operation<br />

Comparable Thermadyne Product:<br />

Stoody ACDC Tube Borium electrode<br />

(AS/NZS 2576: 3460-A1)<br />

Stoody 160/160DM<br />

HV30<br />

825<br />

DC +<br />

• Self shielded (-O) tubular hardfacing wire.<br />

• Tungsten Carbide in Ni-Si-B type deposit.<br />

• Resistant to extreme abrasion and low impact loading.<br />

• For earth cutting, dredging and boring applications.<br />

Classifications:<br />

AS/NZS 2756: 3665-B7<br />

WTIA Tech. Note 4: 3665-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

1.6 90-120 18-24 15-20 Spool 11.3kg 11413200<br />

2.8# 120-150 18-24 30-35 Coil 22kg 11001100<br />

DC electrode positive. #Indent item<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 2.8% Mn: 0.5% Si: 0.4%<br />

B: 1.4% W: 51% Ni: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

All weld metal deposit 65 825<br />

Deposits contain Tungsten Carbides with<br />

hardness up to 2,200 HV.<br />

Finishing Recommendations:<br />

Grinding only.<br />

Recommended Shielding Gas:<br />

Open arc operation<br />

Comparable Thermadyne Product:<br />

Stoody 160E electrode<br />

(AS/NZS 2576: 3665-A1)<br />

10


Build-up & Hardfacing Wires - Submerged Arc<br />

Stoody 104<br />

HV30<br />

300<br />

AC<br />

DC<br />

• Submerged arc (-SA) tubular build-up wire.<br />

• Tough, machinable, low carbon pearlitic steel deposit.<br />

• Resistant to high compressive loading.<br />

• For the unlimited build-up of worn steel components.<br />

Classifications:<br />

AS/NZS 2756: 1125-B1<br />

WTIA Tech. Note 4: 1125-B1<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

3.2# 350-400 26-30 25-35 Coil 27kg 11820300<br />

3.2# 350-400 26-30 25-35 Half Pack 90kg 11040900<br />

3.2# 350-400 26-30 25-35 Drum 226kg 11039500<br />

AC, DC electrode positive or negative<br />

Stoody 107<br />

• Submerged arc tubular build-up wire.<br />

• Tough, machinable, crack free steel deposit.<br />

• Resistant to high compressive loading.<br />

• Ideal as an underbase prior to hardfacing.<br />

• For re-building worn steel components.<br />

Classifications:<br />

AS/NZS 2756: 1440-B1<br />

WTIA Tech. Note 4: 1440-B1<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

3.2 350-400 26-30 25-35 Drum 90kg 11041200<br />

3.2# 350-400 26-30 25-35 Drum 226kg 11039800<br />

AC, DC electrode positive or negative. #Indent item<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.07% Mn: 2.90% Si: 1.25%<br />

Cr: 1.15% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Single layer on Cast Iron 29 290<br />

Finishing Recommendations:<br />

Machinable.<br />

Recommended Flux:<br />

Stoody S<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.14% Mn: 1.9% Si: 0.8%<br />

Cr: 2.2% Mo: 0.3% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

HRC HV30<br />

Multiple layers on Mild Steel 38 380<br />

Finishing Recommendations:<br />

Machinable.<br />

Recommended Flux:<br />

Stoody S<br />

Deposit Characteristics:<br />

Abrasion resistance<br />

Impact resistance<br />

Compressive strength<br />

Hardness<br />

Surface cross checks<br />

Magnetic<br />

Deposit layers<br />

Machinability<br />

HV30<br />

400<br />

Deposit Characteristics:<br />

Abrasion resistance<br />

Impact resistance<br />

Compressive strength<br />

Hardness<br />

Surface cross checks<br />

Magnetic<br />

Deposit layers<br />

Machinability<br />

AC<br />

DC<br />

Comparable Thermadyne Products:<br />

Cobalarc 350 extruded electrode<br />

(AS/NZS 2576: 1435-A4)<br />

Stoody Super Build Up-GO<br />

(AS/NZS 2576: 1435-B5/B7)<br />

Low<br />

Excellent<br />

Excellent<br />

29 HRc<br />

No<br />

Yes<br />

Unlimited<br />

Yes<br />

Comparable Thermadyne Product:<br />

Stoody Build Up-O self shielded tubular wire<br />

(AS/NZS 2576: 1125-B7)<br />

Good<br />

Excellent<br />

Good<br />

38 HRc<br />

No<br />

Yes<br />

up to 20mm<br />

Yes<br />

Stoody 105<br />

HV30<br />

450<br />

AC<br />

DC<br />

• 3.2mm submerged arc tubular build-up wire.<br />

• Tough, machinable, crack-free steel deposit.<br />

• Resistant to high compressive loading.<br />

• Ideal as an underbase prior to hardfacing.<br />

• For re-building worn steel components.<br />

Classifications:<br />

AS/NZS 2756: 1445-B1<br />

WTIA Tech. Note 4: 1445-B1<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

3.2# 350-400 28-30 25-35 Half Pack 90kg 11041000<br />

3.2# 350-400 28-30 25-35 Drum 226kg 11039600<br />

AC, DC electrode positive or negative. #Indent items<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.2% Mn: 2.0% Si: 1.3%<br />

Cr: 2.8% Mo: 0.4% V: 0.15% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

3 layers maximum on HRC HV30<br />

Mild Steel 45 440<br />

Finishing Recommendations:<br />

Machinable with difficulty<br />

Recommended Flux:<br />

Stoody S<br />

Deposit Characteristics:<br />

Abrasion resistance<br />

Impact resistance<br />

Compressive strength<br />

Hardness<br />

Surface cross checks<br />

Magnetic<br />

Deposit layers<br />

Machinability<br />

Comparable Thermadyne Products:<br />

Cobalarc 350 extruded electrode<br />

(AS/NZS 2576: 1435-A4)<br />

Stoody Super Build Up-G/O<br />

(AS/NZS 2576: 1435-B5/B7)<br />

Very good<br />

Good<br />

Good<br />

45HRc<br />

No<br />

Yes<br />

Three<br />

With difficulty<br />

11


Build-up & Hardfacing Wires - Submerged Arc<br />

Thermaclad 102<br />

HV30<br />

550<br />

DC +<br />

• Submerged arc tubular build-up wire.<br />

• Tough, machinable crack free steel deposit.<br />

• Resistant to high compressive loading.<br />

• Tool steel type deposit for the rebuilding of work rolls, edge rolls,<br />

crane wheels and dragline pins<br />

Classifications:<br />

AS/NZS 2756: 1550-B1<br />

WTIA Tech. Note 4: 1550-B1<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

3.2 350-500 26-30 30-40 Drum 226kg 11820400<br />

DC electrode positive<br />

Typical All Weld Metal Deposit Analysis:<br />

C: 0.3% Mn: 1.6% Si: 0.8%<br />

Cr: 6.0% Mo: 1.6% W: 1.4% Fe: Bal<br />

Typical Weld Deposit Hardness:<br />

3 layers maximum on HRC HV30<br />

Mild Steel 52 550<br />

Finishing Recommendations:<br />

Machinable with difficulty<br />

Recommended Flux:<br />

Stoody R20<br />

Deposit Characteristics:<br />

Abrasion resistance<br />

Impact resistance<br />

Compressive strength<br />

Hardness<br />

Surface cross checks<br />

Magnetic<br />

Deposit layers<br />

Machinability<br />

Comparable Thermadyne Products:<br />

Cobalarc 650 extruded electrode<br />

(AS/NZS 2576: 1855-A4)<br />

Stoody 965-G/O<br />

(AS/NZS 2576: 1855-B5/B7)<br />

Stoody Cobremax-O<br />

(AS/NZS 2576: 1550-B7)<br />

Good<br />

Good<br />

High<br />

52 HRc<br />

No<br />

Yes<br />

Three<br />

With difficulty<br />

Stoody Fluxes<br />

Stoody ‘S’ Flux<br />

Description & Applications:<br />

Stoody ‘S’ Flux is an active fused flux designed for use with Stoody Submerged Arc<br />

Welding Wires (other than Thermaclad® wire). As the deposit composition is<br />

significantly altered from the wire composition, care should be exercised in the<br />

matching of this flux to the right wire.<br />

Packaging Data:<br />

Stoody ‘S’ Flux is available in 22kg bags. Part No. 11008400<br />

Stoody R20 Flux<br />

Description & Applications:<br />

Stoody R20 Flux is a neutral flux that is specially designed for use with Stoody<br />

Thermaclad® wires. Applications include use with Thermaclad 104, 107 or 42 for<br />

undercarriage re-building and other Thermaclad wires for steel mill roll rebuilding.<br />

The flux is formulated to achieve excellent deposit composition control and slag<br />

removal.<br />

Packaging Data:<br />

Stoody R20 Flux is available in 25kg bags. Part No. 11810900<br />

12


High Alloy Joining & Cladding Wires<br />

Stoody SOS 308L<br />

• Stainless steel flux cored wire.<br />

• Convenient self shielded (open arc) operation for ‘in situ’ or outdoor<br />

applications.<br />

• High deposition rate downhand welding.<br />

• For downhand welding application on 19Cr/10Ni type stainless steels including<br />

type 301, 302, 304 and 304L.<br />

Classifications:<br />

AWS/ASME-SFA A5.22:<br />

E308LTO-3<br />

WTIA Tech. Note 4/AS 2576: 1315-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

2.4 300-350 28-30 20-25 Coil 22kg 11175400<br />

DC electrode positive<br />

Typical All Weld Metal Analysis:<br />

C: 0.02% Mn: 1.20% Si: 0.50%<br />

Cr: 20.80% Ni: 10.2% Fe: Bal<br />

Typical All Weld Metal Mechanical Properties:<br />

Tensile Strength<br />

600 MPa<br />

Elongation 43%<br />

Ferrite Number:<br />

6-10 FN<br />

DC +<br />

Recommended Shielding Gas:<br />

Not required.<br />

Comparable Thermadyne Products:<br />

Verti-Cor 308LT all positional gas shielded<br />

FCAW wire<br />

(AWS A5.22: E308LT1-1/E308LT1-4)<br />

Autocraft 308LSi GMAW wire<br />

(AWS A5.9: ER308LSi)<br />

Comweld 308L Gas/TIG rod<br />

(AWS A5.9: ER308L)<br />

Satincrome 308L-17 electrode<br />

(AWS A5.4: E308L-17)<br />

Stoody SOS 309L<br />

• Stainless steel flux cored wire.<br />

• Convenient self shielded (open arc) operation for ‘in situ’ or outdoor<br />

applications.<br />

• For joining dissimilar steels or as a buffer layer prior to hard surfacing.<br />

• High deposition rate downhand welding.<br />

Classifications:<br />

AWS/ASME-SFA A5.22:<br />

E309LTO-3<br />

WTIA Tech. Note 4/AS 2576: 1315-B7<br />

Packaging and Operating Data:<br />

Wire Current Voltage Electrode Pack Pack Part No<br />

Diam. mm Range (amps) Range (volts) Stickout mm Type Weight<br />

2.4 300-350 28-30 20-25 Coil 22kg 11231200<br />

DC electrode positive<br />

Typical All Weld Metal Analysis:<br />

C: 0.02% Mn: 1.20% Si: 0.5%<br />

Cr: 24.4% Ni: 12.6% Fe: Bal<br />

Typical All Weld Metal Mechanical Properties:<br />

Tensile Strength<br />

610 MPa<br />

Elongation 38%<br />

Ferrite Number:<br />

10-18 FN<br />

DC +<br />

Recommended Shielding Gas:<br />

Not required.<br />

Comparable Thermadyne Products:<br />

Verti-Cor 309LT all positional gas shielded<br />

FCAW wire<br />

(AWS A5.22: E308LT1-1/E308LT1-4)<br />

Autocraft 309LSi GMAW wire<br />

(AWS A5.9: ER308LSi)<br />

Comweld 309L Gas/TIG rod<br />

(AWS A5.9: ER308L)<br />

Satincrome 309Mo-17 electrode<br />

(AWS A5.4: ER309Mo-17)<br />

Stoody 2209-T1<br />

• For welding of 22%Cr/5%Ni/3%Mo duplex type stainless steels.<br />

• Extra low carbon (


High Alloy Joining & Cladding Wires<br />

Stoody 2594-T1<br />

• For welding of 25%Cr/9%Ni/4%Mo super duplex type stainless steels.<br />

• Extra low carbon (


Portable Welding<br />

Inverters


Introduction<br />

<strong>CIGWELD</strong> Professional:<br />

When welding is your business<br />

At <strong>CIGWELD</strong> we distinguish ourselves from our competition through superior featured,<br />

dependable products, technical innovation and excellence in customer service and<br />

technical support.<br />

Our Professional Inverter range is proof of this commitment to deliver quality equipment<br />

that exceeds expectations. A wealth of features and options make this equipment the<br />

perfect choice for the serious welding professional.<br />

The <strong>CIGWELD</strong> Portable Inverter range<br />

The <strong>CIGWELD</strong> range of Inverter welding power supplies are fully featured and deliver<br />

outstanding arc characteristics thanks to advanced embedded microprocessor technology<br />

and digital control.<br />

Equipped standard is a compliant VRD (voltage reduction device), which greatly improves<br />

operator safety in the field or workshop. This fully integrated VRD technology all but<br />

eliminates the risk of electric shock from the secondary welding circuit.<br />

Combine all these market leading features into a compact, efficient, portable inverter<br />

design with a full range of packaged accessories and you have the ultimate fully featured<br />

professional range for construction, mining, shipbuilding, rental hire and other<br />

industrial applications.<br />

©2012 Victor Technologies. All rights reserved.<br />

2


Contents<br />

TRANSMIG 400i FEATURES AND BENEFITS 4<br />

TRANSMIG 250i FEATURES AND BENEFITS 5<br />

MULTI PROCESS INVERTERS<br />

TRANSMIG 175i 6<br />

TRANSMIG 200i 7<br />

TRANSMIG 250i 8<br />

TRANSMIG 400i POWER SOURCE 9<br />

TIG INVERTERS<br />

TRANSTIG 200AC/DC POWER SOURCE & PLANT 10<br />

TRANSTIG 300AC/DC POWER SOURCE 11<br />

MANUAL ARC INVERTERS<br />

TRANSARC 141 VRD 12<br />

TRANSARC 161 VRD 13<br />

OPTIONAL ACCESSORIES DETAILS 14<br />

PORTABLE INVERTER SPECIFICATIONS 15<br />

Symbol reference chart<br />

Suitable for Stick<br />

welding (MMAW)<br />

Direct Current<br />

Suitable for TIG<br />

welding (GTAW)<br />

Constant Current<br />

Suitable for MIG<br />

welding<br />

Constant Voltage<br />

Suitable for<br />

Gouging (CAG)<br />

Inverter<br />

Number of<br />

phases (input)<br />

Maximum output current<br />

Input voltage<br />

Power factor correction<br />

Pulse<br />

HF<br />

High frequency start for improved<br />

TIG starting performance<br />

3


Portable Inverters<br />

400i Features and Benefits<br />

Standards compliant VRD,<br />

with visible ON/OFF LEDs<br />

Digital hot start,<br />

fully adjustable for optimum<br />

arc starting and restriking<br />

characteristics with all<br />

electrode types and diameters<br />

Embedded digital<br />

microprocessor<br />

for functionality & control<br />

• Self diagnostic<br />

• Single index control knob<br />

Generator friendly,<br />

suitable for use on<br />

appropriate engine driven<br />

equipment<br />

Digital touch pad control<br />

• Digital preview & welding<br />

display<br />

Voltage compensation,<br />

input line voltage<br />

Thermal overload protection<br />

for long life of internal<br />

components<br />

Programmable memory<br />

Save/Load and recall<br />

optimum welding parameters<br />

8/14 pin socket<br />

• Torch slider control<br />

• Remote foot control<br />

• Remote pendant control<br />

• Wirefeeders (400i only)<br />

Intelligent fan control<br />

operates on-demand<br />

Exceptional arc<br />

characteristics<br />

Standards compliance:<br />

• EMC compliance N1890<br />

• AS1674.2 compliant<br />

for Category A, B & C<br />

environments<br />

• AS60974.1<br />

• IP 23S rating designed &<br />

approved for outdoor use<br />

Designed for multi-layer<br />

stacking<br />

with similar sized machines<br />

Portable,<br />

ultra lightweight, heavy duty<br />

robust design & construction<br />

4


Portable Inverters<br />

250i Features and Benefits<br />

Power Factor Correction<br />

Energy saving technology<br />

Standards compliant VRD<br />

with visible ON/OFF LEDs<br />

Thermal overload indicator<br />

for long life of internal<br />

components<br />

Quick connect shielding gas<br />

connection<br />

Multi-process Inverter –<br />

Stick (MMAW), MIG (GMAW/<br />

FCAW), TIG (GTAW)<br />

Digital Voltage Meter<br />

Trigger Mode Control<br />

(MIG and TIG only)<br />

Digital Amp Meter<br />

Advanced Features<br />

to adjust parameters in Stick<br />

(MMAW), MIG (GMAW/FCAW)<br />

& TIG (GTAW)<br />

8 Pin Remote Control Socket<br />

used to connect remote<br />

control devices<br />

10 Pin Accessories Socket<br />

used to connect remote devices<br />

such as Transmig 2RT wirefeeder<br />

50mm dins connection<br />

Standards Compliance:<br />

• AS 60974.1<br />

• IP23S rating designed &<br />

approved for outdoor use<br />

Integrated wire feed unit<br />

accepts 200mm or<br />

300mm wire spools<br />

Euro Style Connection<br />

Polarity Reversal<br />

5


Portable Inverters<br />

TRANSMIG 175i<br />

VRD<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW)<br />

Supply Voltage<br />

240 volt AC +/-15%, 50/60Hz (15A plug)<br />

Current Range<br />

10 – 175 amps<br />

Duty Cycle<br />

MIG (GMAW/FCAW): 25%@175A, 22.8V (40°C, 10mins)<br />

Stick (MMAW): 20%@175A, 27.0V (40°C, 10mins)<br />

TIG (GTAW): 25%@175A, 17.0V (40°C, 10mins)<br />

Recommended Generator<br />

9 kVA for max. welding current<br />

Power Source Weight<br />

Power source: 14.6kg; Plant (packed): 23.0kg<br />

Power Source Dimensions<br />

Power source: 410mm(H) x 210mm(W) x 450mm(D)<br />

Plant: 460mm(H) x 320mm(W) x 590mm(D)<br />

Features<br />

• Full multi process capabilities:<br />

GMAW/FCAW (MIG), MMAW (STICK), GTAW (TIG)<br />

• Standards Compliant<br />

Voltage Reduction Device (VRD)<br />

• Fully compliant to AS 60974.1<br />

• Digital voltage and amperage meters<br />

• Enclosure rated to IP23S<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to<br />

operating manual for full details<br />

Plant Part No. W1005175<br />

Ordering Information<br />

TRANSMIG 175i power source<br />

TRANSMIG 175i plant<br />

Power Source Contents<br />

TRANSMIG 175i inverter power source, shielding gas<br />

hose assembly, shoulder strap, operating manual<br />

W1005177<br />

W1005175<br />

The <strong>CIGWELD</strong> TRANSMIG 175i is a self contained single phase<br />

multi process welding inverter that is capable of performing<br />

GMAW/FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding<br />

processes. The unit is equipped with an integrated wire feed unit,<br />

voltage reduction device (VRD applicable in Stick mode only),<br />

digital voltage and amperage meters, and a host of other features<br />

in order to fully satisfy the broad operating needs of the modern<br />

welding professional.<br />

Plant Contents<br />

Transmig 175i Inverter power source<br />

Tweco Professional Fusion MIG Torch 3m<br />

COMET Professional Argon regulator/flowmeter<br />

Feed rolls: 0.6/0.8mm V groove (fitted); 1.0/1.2mm U groove;<br />

0.8/0.9mm V knurled<br />

Contact tips: 0.8mm (fitted); 0.6mm; 0.9mm; 1.0mm<br />

Electrode holder with 4m lead<br />

Work clamp with 4m lead<br />

Shielding gas hose assembly<br />

Shoulder strap<br />

Product bag<br />

Operating manual<br />

Optional Accessories<br />

Power Source Part No. W1005177<br />

Tweco Professional Fusion 250 MIG Torch 3m W4013701<br />

TIG Torch 17V, 4m lead, RTC<br />

W4013800<br />

Feed roll 0.6/0.8mm V groove (hard) fitted 7977036<br />

Feed roll 0.9/1.2mm V groove (hard) 7977660<br />

Feed roll 0.8/0.9mm U groove (soft) 7977731<br />

Feed roll 1.0/1.2mm U groove (soft) 7977264<br />

Feed roll 0.8/0.9mm V knurled (flux cored) 7977732<br />

Feed roll 1.2/1.6mm V knurled (flux cored) 704277<br />

6


Portable Inverters<br />

VRD<br />

TRANSMIG 200i<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW)<br />

Supply Voltage<br />

240 volt AC +/-15%, 50/60Hz (15A plug)<br />

Current Range<br />

10 – 210 amps (MIG mode)<br />

Duty Cycle<br />

MIG (GMAW/FCAW): 210A@20%, 24.5V (40˚C, 10mins)<br />

Stick (MMAW): 200A@25%, 28V (40˚C, 10mins)<br />

TIG (GTAW): 200A@25%, 18V (40˚C, 10mins)<br />

Recommended Generator<br />

7 kVA for max. welding current<br />

Power Source Weight<br />

26kg; Plant: 34kg<br />

Power Source Dimensions<br />

435mm(H) x 266mm(W) x 617mm(D)<br />

Plant: 483mm(H) x 378mm(W) x 705mm(D)<br />

Features<br />

• Full multi process capabilities:<br />

GMAW/FCAW (MIG), MMAW (STICK), GTAW (TIG)<br />

• Standards Compliant Voltage Reduction Device (VRD)<br />

• PFC (Power Factor Correction)<br />

• Fully compliant to AS 60974.1<br />

• Digital voltage and amperage meters<br />

• Enclosure rated to IP23S<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to<br />

operating manual for full details<br />

Power Source Part No. W1005201<br />

The <strong>CIGWELD</strong> TRANSMIG 200i is a self contained single phase<br />

multi process welding inverter that is capable of performing<br />

GMAW/FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding<br />

processes. The unit is equipped with an integrated wire feed unit,<br />

voltage reduction device (VRD applicable in Stick mode only), PFC<br />

(power factor correction), digital voltage and amperage meters,<br />

and a host of other features in order to fully satisfy the broad<br />

operating needs of the modern welding professional.<br />

Plant Contents<br />

Transmig 200i Inverter power source<br />

Tweco Professional Fusion MIG Torch, 3m<br />

COMET Professional Argon regulator/flowmeter<br />

Feed Rolls: 0.6/0.8mm V Groove (fitted);<br />

1.0/1.2mm V Groove; 1.0/1.2mm U Groove<br />

0.8/0.9mm V Knurled; 1.2/1.6mm V Knurled<br />

Contact tips: 0.8mm (fitted); 0.6mm; 0.9mm; 1.0mm<br />

Electrode holder with 4m lead<br />

Work clamp with 4m lead<br />

Shielding gas hose assembly<br />

Operating manual<br />

Optional Accessories<br />

Plant Part No. W1005200<br />

Ordering Information<br />

TRANSMIG 200i power source<br />

TRANSMIG 200i plant<br />

Power Source Contents<br />

TRANSMIG 200i inverter power source, shielding gas hose<br />

assembly, operating manual<br />

W1005201<br />

W1005200<br />

Transmig Welding Equipment Trolley<br />

W4015000<br />

Transmig 200i Roll Cage Kit<br />

W4015103<br />

Tweco Professional Fusion 250 MIG Torch, 3m W4013701<br />

Tweco Professional No.2 MIG Torch, 3.6m OTWX212/3035<br />

TIG Torch 17V, gas valve, 4m lead<br />

W4013801<br />

TIG Torch 17V, gas valve, 4m lead, remote control W4013800<br />

Shielding Gas Hose assembly<br />

W7004913<br />

Feed roll 0.6/0.8mm V groove (hard) fitted 7977036<br />

Feed roll 0.9/1.2mm V groove (hard) 7977660<br />

Feed roll 0.8/0.9mm U groove (soft) 7977731<br />

Feed roll 1.0/1.2mm U groove (soft) 7977264<br />

Feed roll 0.8/0.9mm V knurled (flux cored) 7977732<br />

Feed roll 1.2/1.6mm V knurled (flux cored) 704277<br />

7


Portable Inverters<br />

TRANSMIG 250i<br />

VRD<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW)<br />

Supply Voltage<br />

240 volt AC +/-15%, 50/60Hz (15A plug)**<br />

Current Range<br />

5 – 250 amps<br />

Duty Cycle<br />

MIG (GMAW/FCAW): 250A@40% (40˚C, 10mins)<br />

Stick (MMAW): 230A@40% (40˚C, 10mins)<br />

TIG (GTAW): 250A@40% (40˚C, 10mins)<br />

Recommended Generator<br />

8.5 kVA for max. welding current<br />

Power Source Weight<br />

Power source: 29.5kg; Plant: 42kg<br />

Power Source Dimensions<br />

Power source: 440mm(H) x 260mm(W) x 600mm(D)<br />

Plant: 630mm(H) x 378mm(W) x 705mm(D)<br />

Features<br />

• Full multi process capabilities:<br />

GMAW/FCAW (MIG), MMAW (STICK), GTAW (TIG)<br />

• Standards Compliant Voltage Reduction Device (VRD)<br />

• Fully compliant to AS 60974.1<br />

• Digital voltage and amperage meters<br />

• Enclosure rated to IP23S<br />

• PFC (Power Factor Correction)<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to<br />

operating manual for full details<br />

# For maximum duty cycle to be<br />

achieved, input plug and lead<br />

must be upgraded**<br />

Plant Part No. W1003250<br />

Ordering Information<br />

TRANSMIG 250i power source<br />

TRANSMIG 250i plant<br />

Power Source Contents<br />

TRANSMIG 250i inverter power source, shielding gas<br />

hose assembly, operating manual<br />

W1003251<br />

W1003250<br />

Power Source Part No. W1003251<br />

The <strong>CIGWELD</strong> TRANSMIG 250i is a self contained single phase<br />

multi process welding inverter that is capable of performing<br />

GMAW/FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding<br />

processes. The unit is equipped with an integrated wire feed unit,<br />

voltage reduction device (VRD applicable in Stick mode only), PFC<br />

(power factor correction), digital voltage and amperage meters,<br />

and a host of other features in order to fully satisfy the broad<br />

operating needs of the modern welding professional.<br />

Plant Contents<br />

Transmig 250i Inverter power source<br />

Tweco Professional Fusion 250 MIG Torch, 3.6m<br />

COMET Professional Argon regulator/flowmeter<br />

Feed Rolls: 0.9-1.2mm V Groove (fitted);<br />

0.6-0.9mm V Groove; 1.2mm V Groove; 1.2mm U Groove;<br />

Pressure Roll 0.6-1.2mm (fitted)<br />

Contact tips: 0.8mm, 0.9mm (fitted), 1.0mm, 1.2mm<br />

Electrode holder with 4m lead<br />

Work clamp with 4m lead<br />

Shielding gas hose assembly<br />

Operating manual<br />

Optional Accessories<br />

Transmig 2RT Wirefeeder<br />

W3000500<br />

Transmig Welding Equipment Trolley<br />

W4015000<br />

Transmig 250i Roll Cage Kit<br />

W4015100<br />

Tweco Professional Fusion 250 MIG Torch 3.6m, Euro OTWF212X3035<br />

Tweco Professional No.4 MIG Torch 3.6m, Euro OTWX412/3545<br />

TIG Torch 26, flex neck, 4m<br />

W4014600<br />

TIG Torch 26V, flex neck, gas valve, 4m<br />

W4014601<br />

TIG Torch Gas Control Kit (used with TIG Torch W4014600) W4014200<br />

Feed Roll 0.6-0.9mm V Groove (Hard)<br />

W6001102<br />

Feed Roll 1.0/1.2mm V Groove (Hard)<br />

W6001103<br />

Feed Roll 1.2mm V Knurled (Flux Cored)<br />

W6001104<br />

Feed Roll 1.6mm V Knurled (Flux Cored)<br />

W6001105<br />

Feed Roll 0.9mm U Groove (Soft)<br />

W6001106<br />

Feed Roll 1.0mm U Groove (Soft)<br />

W6001107<br />

Feed Roll 1.2mm U Groove (Soft)<br />

W6001108<br />

8


Portable Inverters<br />

VRD<br />

TRANSMIG 400i<br />

Specifications<br />

Processes<br />

Lift TIG (GTAW); Stick (MMAW); MIG (GMAW)<br />

Supply Voltage<br />

415 volt, 3 phase, 50/60Hz<br />

Current Range<br />

5 – 400 amps<br />

Duty Cycle<br />

25% @ 400 amps (GTAW 40°C)<br />

Recommended Generator<br />

16 kVA for max. welding current<br />

Power Source Weight<br />

25kg<br />

Power Source Dimensions<br />

210 W x 420 H x 450 D mm<br />

Features<br />

• Compliant integrated Voltage Reduction Device<br />

• Save/Load (Recall) weld programs<br />

• Embedded micro-processor with digital controls<br />

• Intelligent heat sensing fan operates on demand<br />

• Easy to use digital display and panel control<br />

• Exceptional DC welding characteristics<br />

• MIG, Lift TIG & MMAW modes<br />

• Fully adjustable weld parameters<br />

• Intelligent self diagnostic control<br />

• 2 Year Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details<br />

Ordering Information<br />

TRANSMIG 400i power source 710014<br />

Power Source Contents<br />

400i power source, 14 pin plug, 2 x 50mm dinse plugs,<br />

operating manual<br />

The TRANSMIG 400i is a 415 volt, full digital control, DC MIG/<br />

Stick/Lift TIG power source. Features include variable inductance,<br />

digital voltmeter and digital ammeter making this the ultimate unit<br />

designed for precision MIG welding of steel and other DC weldable<br />

materials. The unit also has an integrated Voltage Reduction<br />

Device (VRD) for improved operator safety.<br />

Please refer to specifications at rear of brochure for<br />

comprehensive information<br />

Optional Accessories<br />

Power Source Part No. 710014<br />

VAF-4 wirefeeder 705700<br />

Tweco No.4 MIG gun 717201<br />

Work lead (8m) 705161<br />

Slide control<br />

OTD10/2004<br />

Hand pendant<br />

OTD10/2005<br />

Foot control<br />

OTD10/2007<br />

TIG Torch (4m) 424720401<br />

Torch accessories kit<br />

BGSAK2<br />

Gas hose 700433<br />

Flowmeter/regulator 301526<br />

Lead set (8m) 646325<br />

14 pin plug 7977710<br />

9


Portable Inverters<br />

TRANSTIG 200AC/DC<br />

HF<br />

VRD<br />

Specifications<br />

Processes<br />

Lift TIG, HF TIG (GTAW); Stick (MMAW)<br />

Supply Voltage<br />

240 volt, 1 phase, 50/60Hz<br />

Current Range<br />

5 – 200 amps (TIG)<br />

Duty Cycle<br />

20% @ 200 amps (GTAW, 40°C)<br />

Recommended Generator<br />

8.8 kVA for max. welding current<br />

Power Source Weight<br />

19kg<br />

Power Source Dimensions<br />

180 W x 360 H x 420 D mm<br />

Features<br />

• Compliant integrated Voltage Reduction Device<br />

• Embedded micro-processor with digital controls<br />

• Intelligent heat sensing fan operates on demand<br />

• Easy to use digital display and panel control<br />

• HF start TIG, Lift TIG & MMAW modes<br />

• 2T, 4T with up/down slope and repeat function<br />

• Intelligent self diagnostic control<br />

• Save/Load (Recall) weld programs<br />

• 2 Year Limited Warranty*<br />

* Conditional Warranty - Refer to<br />

operating manual for full details<br />

Power Source Part No. 700719<br />

The TRANSTIG 200AC/DC is a 240 volt, full digital control, AC/<br />

DC Stick/Lift TIG, HF TIG Inverter power source. Featuring high<br />

frequency start, Lift TIG arc start, up/down slope, pulse on AC or<br />

DC, repeat (latch) function and spot mode, you’ve got the ultimate<br />

unit designed for precision TIG welding of aluminium, stainless<br />

steel and other AC/DC weldable materials. This unit also has an<br />

integrated VRD for improved operator safety when Stick (MMAW)<br />

welding steel and other AC/DC weldable materials.<br />

Please refer to specifications at rear of brochure for<br />

comprehensive information.<br />

Plant Contents<br />

Plant Part No. 700735<br />

Ordering Information<br />

TRANSTIG 200AC/DC power source 700719<br />

TRANSTIG 200AC/DC plant 700735<br />

Power Source Contents<br />

200AC/DC power source, 8 pin plug, 2 x 50mm<br />

dinse plugs, operating manual<br />

TRANSTIG 200AC/DC power source<br />

26 series TIG Torch, 4m lead with remote current control<br />

5m work lead<br />

5m electrode holder<br />

COMET Argon regulator, 0-55 l/min 2 gauge<br />

Gas hose for TIG Torch<br />

TIG accessory kit<br />

Plant storage and carry case<br />

Operation manual<br />

Optional Accessories<br />

Slide control<br />

OTD10/4013<br />

Hand pendant<br />

OTD10/4014<br />

Foot control<br />

OTD10/4016<br />

8 pin plug UOA706900<br />

10


HF<br />

VRD<br />

Portable Inverters<br />

TRANSTIG 300AC/DC<br />

Specifications<br />

Processes<br />

Lift TIG, HF TIG (GTAW); Stick (MMAW)<br />

Supply Voltage<br />

415 volt, 3 phase, 50/60Hz<br />

Current Range<br />

5 – 300 amps<br />

Duty Cycle<br />

25 % @ 300 amps (GTAW 40°C)<br />

Recommended Generator<br />

16 kVA for max. welding current<br />

Power Source Weight<br />

24kg<br />

Power Source Dimensions<br />

210 W x 420 H x 450 D mm<br />

Features<br />

• Compliant integrated Voltage Reduction Device<br />

• Save/Load (Recall) weld programs<br />

• Embedded micro-processor with digital controls<br />

• Intelligent heat sensing fan operates on demand<br />

• Easy to use digital display and panel control<br />

• HF start TIG, Lift TIG & MMAW modes<br />

• 2T, 4T with up/down slope and repeat function<br />

• Intelligent self diagnostic control<br />

• 2 Year Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details<br />

Ordering Information<br />

Power Source Part No. 700723<br />

The TRANSTIG 300AC/DC is a 415 volt, full digital control,<br />

AC/DC Stick/Lift TIG, HF TIG power source. Featuring high<br />

frequency start, Lift TIG arc start, up/down slope, welding program<br />

save/recall, pulse on AC or DC, repeat (latch) function and spot<br />

mode, you’ve got the ultimate unit designed for precision TIG<br />

welding of aluminium, stainless steel and other AC/DC weldable<br />

materials. This unit also has an integrated VRD for improved<br />

operator safety when Stick (MMAW) welding steel and other<br />

AC/DC weldable materials.<br />

Please refer to specifications at rear of brochure for<br />

comprehensive information.<br />

TRANSTIG 300AC/DC power source 700723<br />

Power Source Contents<br />

300AC/DC power source, 14 pin plug, 2 x 50mm dinse plugs,<br />

5/8”-18 UNF gas connection, operating manual<br />

Optional Accessories<br />

Slide control<br />

OTD10/2004<br />

Hand pendant<br />

OTD10/2005<br />

Foot control<br />

OTD10/2007<br />

TIG Torch (4m) 528720401<br />

Torch accessories kit<br />

BGSAK2<br />

Gas hose 700433<br />

Flowmeter/regulator 301526<br />

Lead set (8m) 646325<br />

14 pin plug 7977710<br />

11


Portable Inverters<br />

TRANSARC 141VRD<br />

VRD<br />

Specifications<br />

Processes<br />

Lift TIG (GTAW); Stick (MMAW)<br />

Supply Voltage<br />

240 volt, 1 phase, 50/60Hz<br />

Current Range<br />

5 – 140 amps DC<br />

Duty Cycle<br />

60% @ 140 amps (Stick)<br />

70% @ 140 amps (TIG)<br />

Recommended Generator<br />

8 kVA for max. welding current<br />

Power Source Weight<br />

8kg<br />

Power Source Dimensions<br />

230 W x 185 H x 310 D mm<br />

Features<br />

• Compliant integrated Voltage Reduction Device<br />

• Designed for AS1674.2 category A, B & C environments;<br />

EMC compliant<br />

• Embedded microprocessor with digital controls<br />

• Exceptional DC welding characteristics<br />

• Stick, Lift TIG & Pulse Lift TIG weld operations<br />

• Single index control knob<br />

• Compact, lightweight & portable<br />

• 18 Month Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details<br />

Power Source Part No. 625775<br />

The TRANSARC 141 VRD is a single phase Stick (MMAW) and<br />

Lift TIG (GTAW) inverter welding power source that incorporates<br />

a Voltage Reduction Device (VRD) as a standard feature. The<br />

integral VRD in the manual arc welding mode offers much needed<br />

protection for the welding operator from electric shock during<br />

non-arcing times. Additionally, the application of state of the<br />

art digital and microprocessor technology ensures superior arc<br />

characteristics especially during the critical arc starting and<br />

re-strike phases.<br />

Please refer to specifications at rear of brochure for<br />

comprehensive information.<br />

Plant Contents<br />

141 VRD power source<br />

5m work lead<br />

5m electrode lead<br />

Soft carry case<br />

Operating manual<br />

Plant Part No. 625779<br />

Ordering Information<br />

TRANSARC 141 VRD power source 625775<br />

TRANSARC 141 VRD plant 625779<br />

Power Source Contents<br />

141 VRD power source, operating manual<br />

Optional Accessories<br />

Manual arc lead set 646323<br />

165 amp TIG Torch 404710402<br />

TIG Torch accessories kit<br />

BGSAK2<br />

Torch gas hose kit (includes fittings) 700433<br />

Flowmeter/regulator 301526<br />

Dinse plug connector 705152<br />

Work lead (4m) 700638<br />

6 pin & earth plug 700738<br />

12


Portable Inverters<br />

VRD<br />

TRANSARC 161VRD<br />

Specifications<br />

Processes<br />

Lift TIG (GTAW); Stick (MMAW)<br />

Supply Voltage<br />

240 volt, 1 phase, 50/60Hz<br />

Current Range<br />

5 – 160 amps DC<br />

Duty Cycle<br />

60% @ 160 amps (Stick)<br />

70% @ 160 amps (TIG)<br />

Recommended Generator<br />

8.5 kVA for max. welding current<br />

Power Source Weight<br />

8.5kg<br />

Power Source Dimensions<br />

230 W x 185 H x 310 D mm<br />

Features<br />

• Compliant integrated Voltage Reduction Device<br />

• Designed for AS1674.2 category A, B & C environments;<br />

EMC compliant<br />

• Embedded microprocessor with digital controls<br />

• Exceptional DC welding characteristics<br />

• Stick, Lift TIG & Pulse Lift TIG weld operations<br />

• Single index control knob<br />

• Compact, lightweight & portable<br />

• 18 Month Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details<br />

Power Source Part No. 625799<br />

The TRANSARC 161 VRD is a single phase Stick (MMAW) and<br />

Lift TIG (GTAW) inverter welding power source that incorporates<br />

a Voltage Reduction Device (VRD) as a standard feature. The<br />

integral VRD in the manual arc welding mode offers much needed<br />

protection for the welding operator from electric shock during<br />

non-arcing times. Additionally, the application of state of the<br />

art digital and microprocessor technology ensures superior arc<br />

characteristics especially during the critical arc starting and<br />

re-strike phases.<br />

Please refer to specifications at rear of brochure for<br />

comprehensive information.<br />

Plant Contents<br />

161 VRD power source<br />

5m work lead<br />

5m electrode lead<br />

Soft carry case<br />

Operating manual<br />

Plant Part No. 625802<br />

Ordering Information<br />

TRANSARC 161 VRD power source 625799<br />

TRANSARC 161 VRD plant 625802<br />

Power Source Contents<br />

161 VRD power source, operating manual<br />

Optional Accessories<br />

Manual arc lead set 646323<br />

165 amp TIG Torch 404710402<br />

TIG Torch accessories kit<br />

BGSAK2<br />

Torch gas hose kit (includes fittings) 700433<br />

Flowmeter/regulator 301526<br />

Dinse plug connector 705152<br />

Work lead (4m) 700638<br />

6 pin & earth plug 700738<br />

13


Portable Inverters<br />

Optional Accessories<br />

Description Part No. Contents<br />

17 Series air cooled TIG Torch<br />

(suitable for 141/161 VRD)<br />

404710402 TIG Torch with 4 metre cable<br />

17 series air cooled TIG Torch<br />

(suitable for TRANSMIG 175i/200i)<br />

17 Series air cooled TIG Torch<br />

(suitable for TRANSMIG 200i)<br />

26 Series air cooled TIG Torch<br />

(suitable for TRANSMIG 250i)<br />

26 Series air cooled TIG Torch<br />

(suitable for TRANSMIG 250i)<br />

TIG Torch gas control kit<br />

26 Series air cooled TIG Torch<br />

(suitable for 300 AC/DC; 300Pi)<br />

W4013800<br />

W4013801<br />

W4014600<br />

W4014601<br />

W4014200<br />

548720401<br />

TIG Torch with 4m cable, gas valve<br />

& remote current control<br />

TIG Torch with 4m cable & gas valve<br />

TIG Torch with 4m cable & flex neck<br />

TIG Torch with 4m cable, flex neck<br />

and gas valve<br />

gas control kit to be used with<br />

TIG Torch W4014600<br />

TIG Torch with 4 metre cable<br />

& remote current control<br />

Tweco ® No. 4 MIG Torch 717201 MIG Torch with 3.6m cable & T4 connection<br />

Tweco No. 4 MIG Torch OTWX412/3545 MIG Torch with 3.6m cable & Euro connection<br />

Tweco Fusion 250 MIG Torch OTWF212X3035 MIG Torch with 3.6m cable & Euro connection<br />

COMET regulator 301527 Regulator only<br />

COMET flowmeter 0-15 l/min 301710 Flowmeter only<br />

COMET flowmeter 10-40 l/min 301711 Flowmeter only<br />

COMET regulator/flowmeter 301526 Regulator/flowmeter combination<br />

200 Amp lead set, 5 metre 646323 1 x 5m work lead; 1 x 5m electrode holder<br />

400 Amp lead set, 8 metre 646325 1 x 8m work lead; 1 x 8m electrode holder<br />

Slide controller<br />

Hand pendant<br />

Foot controller<br />

OTD 10/4013<br />

OTD 10/2004<br />

OTD 10/4014<br />

OTD 10/2005<br />

OTD 10/4016<br />

OTD 10/2007<br />

slider suitable for 200Pi, 200AC/DC<br />

slider suitable for 300Pi, 300AC/DC, 400i<br />

hand pendant suitable for 200Pi, 200AC/DC<br />

hand pendant suitable for 300Pi, 300AC/DC, 400i<br />

foot controller only for 200Pi, 200AC/DC<br />

foot controller only for 300Pi, 300AC/DC, 400i<br />

VAF-4 Wirefeeder 705700<br />

VAF-4 wirefeeder, 8m interconnection,<br />

operating manual<br />

TRANSMIG 2RT Wirefeeder W3000500 2RT wirefeeder, operating manual<br />

TRANSMIG Welding equipment trolley<br />

(suitable for TRANSMIG 200i/250i)<br />

W4015000<br />

Welding equipment trolley,<br />

assembly instructions<br />

TRANSMIG 200i roll cage kit W4015103 Roll cage kit, assembly instructions<br />

TRANSMIG 250i roll cage kit W4015100 Roll cage kit, assembly instructions<br />

14


Portable Inverters<br />

Specifications<br />

DESCRIPTION TRANSMIG TRANSMIG TRANSMIG TRANSARC<br />

175i 200i 250i 141VRD<br />

Power Source Part No. W1005177 W1005201 W1003251 625775<br />

Plant Part No. W1005175 W1005200 W1003250 625779<br />

WELDING OUTPUT<br />

Maximum output 175 amps DC 210 amps DC 250 amps DC 140 amps DC<br />

Maximum GTAW duty cycle @ 40°C 25%@175A 25%@200A 40%@250A 70%@140A<br />

Maximum MMAW duty cycle @ 40°C 20%@175A 25%@200A 40%@230A 60%@140A<br />

Maximum GMAW duty cycle@ 40°C 25%@175A 20%@210A 40%@250A –<br />

GTAW (TIG) duty cycle @ 100% 88 amp 101 amp 150 amp 110 amp<br />

MMAW (Stick) duty cycle @ 100% 78 amp 101 amp 150 amp 110 amp<br />

GMAW (MIG) duty cycle @ 100% 88 amp 101 amp 150 amp –<br />

GTAW current range 10-175 amp 10-200 amp 5-300 amp 5-140 amp<br />

MMAW current range 10-175 amp 10-200 amp 20-230 amp 5-140 amp<br />

GMAW current range 30-175 amp 30-210 amp 20-300 amp –<br />

GMAW arc voltage range 10-25 volt 10-26 volt 14-30 volt –<br />

Current control Infinitely variable Infinitely variable Infinitely variable Infinitely variable<br />

WELDING MODES<br />

Lift TIG DC • • • •<br />

Lift TIG DC with Pulse – – – •<br />

HF Start TIG DC – – – –<br />

HF Start TIG DC with Pulse – – – –<br />

Stick DC with VRD • • • •<br />

HF Start TIG AC – – – –<br />

HF Start TIG AC with Pulse – – – –<br />

Stick AC with VRD – – – –<br />

MIG Weld Mode • • • –<br />

PRIMARY POWER<br />

Input voltage 240 Volt 240 Volt 240 Volt 240 Volt<br />

Rated input current 15 amp 15 amp 22.4 amp 21 amp<br />

Maximum input current 35.5 amp 29 amp 34.7 amp 28 amp<br />

Recommended generator kVA 9 kVA 7 kVA 10 kVA 8 kVA<br />

FEATURES<br />

Warranty period 3 Year* 3 Year* 3 Year* 18 months*<br />

Standard weld mode (2T) • • • •<br />

Latch weld mode (4T) • • • –<br />

Repeat weld mode (4T repeat) – – – –<br />

Spot welding TIG – – – –<br />

Spot welding MIG – – 0.1 - 20 sec –<br />

Pre-flow time – – 0 - 5 sec –<br />

Hot start current • • • •<br />

Initial current – – – –<br />

Up slope time TIG – – 0 - 30 sec –<br />

Peak current – – –<br />

Lift TIG weld mode • • • •<br />

Stick weld mode • • • •<br />

MIG weld mode • • – –<br />

Spot time MIG – – 0.1 - 20 sec –<br />

Stitch time – – 0.2 - 4 sec –<br />

Dwell Time MIG – – 0.1 - 0.5 sec –<br />

Pulse width TIG – – • –<br />

Pulse frequency TIG – – – 3 Hz or 175 Hz<br />

AC frequency TIG – – – –<br />

AC wave balance TIG – – – –<br />

Down slope time TIG 0 - 10 sec 0 - 10 sec 0 - 30 sec –<br />

Crater current TIG – – – –<br />

Post-flow time TIG & MIG – – 0 - 30 sec –<br />

Arc force control Stick 0 - 100% 0 - 100% 0 - 100% •<br />

Inductance control MIG 0 - 100% 0 - 100% 0 - 100% –<br />

DIMENSIONS & WEIGHT<br />

Dimensions H x W x D mm 410x210x450 435x266x617 440x260x600 230x185x310<br />

Weight (power source only) kg 14.6 26 29.5 8<br />

*Refer to warranty schedule for details.<br />

MMAW = Manual Metal Arc Welding (Stick) GTAW = Gas Tungsten Arc Welding (TIG) GMAW = Gas Metal Arc Welding (MIG)<br />

15


Portable Inverters<br />

Specifications<br />

DESCRIPTION TRANSARC TRANSTIG TRANSTIG TRANSMIG<br />

161VRD 200AC/DC 300AC/DC 400i<br />

Power Source Part No. 625799 700719 700723 710014<br />

Plant Part No. 625801 700735 – –<br />

WELDING OUTPUT<br />

Maximum output 160 amp DC 200 amp AC/DC 300 amp AC/DC 400 amp DC<br />

Maximum GTAW duty cycle @ 40°C 60%@160 amp 20%@200 amp 25%@300 amp 25%@400 amp<br />

Maximum MMAW duty cycle @ 40°C 60%@160 amp 40%@160 amp 25%@300 amp 25%@400 amp<br />

Maximum GMAW duty cycle @ 40°C – – – 25%@400 amp<br />

GTAW @ 100% duty cycle 125 amp 100 amp 150 amp 200 amp<br />

MMAW @ 100% duty cycle 125 amp 100 amp 150 amp 200 amp<br />

GMAW @ 100% duty cycle – – 200 amp<br />

GTAW current range 5-160 amp 5-200 amp 5-300 amp 5-400 amp<br />

MMAW current range 5-160 amp 5-160 amp 5-300 amp 5-400 amp<br />

Welding voltage range 10-26.4 volt 10-26.4 volt 10-32 volt 10-36 volt<br />

Current control Infinitely variable Infinitely variable Infinitely variable Infinitely variable<br />

WELDING MODES<br />

Lift TIG DC • • • •<br />

Lift TIG DC with Pulse • • • –<br />

HF Start TIG DC – • • –<br />

HF Start TIG DC with Pulse – • • –<br />

Stick DC with VRD • • • •<br />

HF Start TIG AC – • • –<br />

HF Start TIG AC with Pulse – • • –<br />

Stick AC with VRD – • • –<br />

MIG Weld Mode – – – •<br />

PRIMARY POWER<br />

Input voltage 240 volt 240 volt 415 volt 415 volt<br />

Rated input current 25 amp 23.2 amp 11.1 amp 16.7 amp<br />

Maximum input current 33 amp 36.7 amp 22.3 amp 33.4 amp<br />

Recommended generator kVA 8.5 kVA 8.8 kVA 16 kVA 24 kVA<br />

FEATURES<br />

Warranty period 18 months* 3 years * 3 years* 3 years*<br />

Standard weld mode (2T) • • • •<br />

Latch weld mode (4T) – • • –<br />

Repeat weld mode (4T repeated) • • • –<br />

Spot welding in TIG mode – • • –<br />

Pre-flow time – 0-1.0 sec 0-1.0 sec –<br />

Hot start current – 0-70 amp 0-70 amp 0-70 amp<br />

Initial current – 5-200 amp 5-300 amp –<br />

Up slope time – 0-15 sec 0-15 sec –<br />

Peak current – 5-200 amp 5-300 amp –<br />

Base weld output – 5-200 amp 5-300 amp 5-400 amp<br />

Stick – 5-160 amp 5-300 amp 5-400 amp<br />

MIG – – – 14.3-34 volt<br />

Spot time – 0.5-5.0 sec 0.5-5.0 sec –<br />

Pulse width – 15-80% 15-80% –<br />

Pulse frequency – 0.5-500 Hz 0.5-500 Hz –<br />

AC frequency – 15-150 Hz 15-150 Hz –<br />

AC wave balance – 10-65% 10-65% –<br />

Down slope time – 0-25 sec 0-25 sec –<br />

Crater current – 5-200 amp 5-300 amp –<br />

Post-flow time – 0-60 sec 0-60 sec –<br />

Arc force control (Stick mode) – – – 0-100%<br />

DIMENSION & WEIGHT<br />

Dimensions H x W x D mm 230x185x310 360x180x420 420x210x450 420x210x450<br />

Weight (power source only) kg 8.5 19 24 25<br />

16<br />

*Refer to warranty schedule for details.<br />

MMAW = Manual Metal Arc Welding (Stick) GTAW = Gas Tungsten Arc Welding (TIG) GMAW = Gas Metal Arc Welding (MIG)


Mine Spec Inverters<br />

IP23S Protection Class<br />

Stick (MMAW)<br />

Lift TIG (GTAW)<br />

HF TIG (GTAW)<br />

[170Ti Only]<br />

Shielding Gas<br />

Solenoid Control<br />

Transarc 130i<br />

Transarc 170i<br />

Transtig 170Ti<br />

Remote Socket<br />

Integrated<br />

VRD fitted<br />

Insulated Plastic<br />

Housing Design<br />

Compliant to AS 60974.1<br />

Stick (MMAW)<br />

Process Capabilities<br />

Safety and Efficiency - getting home at<br />

the end of the day is what it’s all about.<br />

Loaded with safety features, our new Transarc 130i & 170i<br />

and Transtig 170Ti single-phase Mine Spec inverters are more<br />

efficient and easier to control than ever. VRD ensures voltage at<br />

the Stick before you start is just 8V, integrated Fail To Safe will<br />

shut the unit down if voltage exceeds 35V whilst not welding and<br />

insulated plastic housing with an IP23S rating ensures your safety<br />

when working in confined spaces or outdoors.<br />

The 170i & 170Ti weigh in at a slight 11kg and the 130i is a<br />

shade over 7kg, so you can throw one of these over your shoulder<br />

and get straight on with the job.<br />

Mine Spec Plants – packed with safety<br />

When you are looking for a safe, power efficient and high<br />

performance machine you can’t go past the Transarc 130i or 170i<br />

Mine Spec Inverters.<br />

With operator protection being paramount the Transarc and Transtig<br />

Mine Spec Inverters are packed full of safety features including VRD<br />

that conforms to AS 1674.2, Fail to Safe and an insulated plastic<br />

housing that is IP23S rated.<br />

The Mine Spec machines come with a braided and reinforced<br />

supply lead that virtually eliminates electric shock from a damaged<br />

power cord. These models also come standard with a heavy duty, IP<br />

66 rated and compliant 10A (130i) or 15A (170i, 170Ti) supply<br />

plug, which screws into place and forms a weather proof seal<br />

against damp, dirt and grime.<br />

Another safety advantage of the mine spec unit is the stick<br />

electrode holder with Deadman Switch which ensures that voltage<br />

at the electrode before you start is zero volts. Voltage then<br />

increases to 8V (VRD on) when the Operator presses the Deadman<br />

switch to start welding.<br />

Your welding efficiency will also be enhanced as these units<br />

have exceptional arc start and run performance and include TIG<br />

shielding gas controls that eliminate wasted gas between welds.<br />

These Transarc units also have an optional TIG torch with remote<br />

control function that allows you to adjust your weld current setting<br />

from the torch while welding.<br />

Conforms to the Requirements of<br />

AS 1674.2<br />

Conforms to MDG25<br />

VRD Virtually Eliminates<br />

Electric Shocks when Not Welding<br />

Fail to Safe Shutdown if VRD<br />

Malfunctions<br />

Deadman Switch Eliminates<br />

Electric Shocks when Not Welding<br />

Enclosure Rated to IP23S Permits<br />

Outdoors Use as Outlined in AS 1674.2<br />

Insulated Plastic Housing Eliminates<br />

Arc Strike Hazards on Housing<br />

240 Volt, 15 Amp Supply Lead Fitted<br />

to Power Source. (170i & 170Ti)<br />

Max. Electrode Size 4.0mm. Suitable<br />

for all Electrode Types. (170i & 170Ti)<br />

240 Volt, 10 Amp Supply Lead Fitted<br />

to Power Source. (130i Only)<br />

Max. Electrode Size 3.2mm.<br />

Suitable for All Electrode Types<br />

Except Cellulose (130i Only)<br />

170Ti with High Frequency<br />

Lift TIG (GTAW)<br />

Process Capabilities<br />

Digital Amperage/<br />

Voltage Meter<br />

In addition to your safety, weld performance is also essential, so<br />

when you’re looking for better weld quality without contaminating<br />

your TIG tungsten electrode, the 170Ti with high frequency start<br />

feature raises the bar. You’ll get a more positive arc start at a lower<br />

amperage setting – one that starts first time. So there’ll be no more<br />

scratch starting making this unit ideal for pipe work and other DC<br />

TIG welding applications.<br />

The Mine Spec units are ideal for those welding in confined spaces<br />

specifically in construction and maintenance on mining sites.<br />

8<br />

Power Source is Fitted with HF Start<br />

in TIG Mode (170Ti Only)<br />

Power Factor Correction (PFC)<br />

Improves Product Efficiency<br />

Intelligent Fan Control<br />

Braided Supply Lead<br />

IP66, 10A Supply Plug (130i only)<br />

IP66, 15A Supply Plug (170i & 170Ti)<br />

Power Source Provides<br />

DC Welding Output.<br />

Current Range for this Power Source<br />

is 5 to 130A (130i Only)<br />

Current Range for this Power Source<br />

is 5 to 170A (170i & 170Ti)<br />

3 Year Limited Warranty<br />

www.cigweld.com.au


Mine Spec Inverters<br />

Transarc 130i<br />

Mine Spec Plant<br />

Transarc 170i<br />

Mine Spec Plant<br />

TRANSTIG 170Ti<br />

MINE SPEC PLANT<br />

Plant Contents (Part No W1007131) Plant Contents (Part No W1007171)<br />

Plant Contents (Part No W1007180)<br />

• Transarc 130i Mine Spec Inverter Power Source<br />

with Braided Supply Lead and IP66,<br />

10A Supply Plug.<br />

• Electrode Holder with Trigger Switch<br />

(Deadman Switch) and 4m Lead<br />

• Work Clamp with 4m Lead<br />

• Handipak of Electrodes, Satincraft 13<br />

• Shoulder Strap<br />

• Product Bag<br />

• Operating Manual<br />

• Transarc 170i Mine Spec Inverter Power<br />

Source with Braided Supply Lead<br />

and IP66, 15A Supply Plug.<br />

• Electrode Holder with Trigger Switch<br />

(Deadman Switch and 4m Lead)<br />

• Work Clamp with 4m Lead<br />

• Handipak of Electrodes, Satincraft 13<br />

• Shoulder Strap<br />

• Product Bag<br />

• Operating Manual<br />

• Transtig 170Ti Mine Spec<br />

Inverter Power Source<br />

with Braided Supply<br />

Lead and IP66, 15A<br />

Supply Plug.<br />

•TIG Torch 26F with Flex<br />

Head, 4m Lead, Trigger<br />

Switch and Remote Control<br />

• TIG Torch Accessory Kit<br />

• Comet Professional<br />

Argon Regulator/<br />

Flowmeter<br />

• Electrode Holder with<br />

Trigger Switch (Deadman<br />

Switch) and 4m Lead<br />

• Work Clamp with 4m Lead<br />

• Handipak of Electrodes,<br />

Satincraft 13<br />

• Shielding Gas Hose<br />

Assembly<br />

• Shoulder Strap<br />

• Product Bag<br />

• Operating Manual<br />

Part Number Model 240V Plug Size VRD PFC IP23S Stick Deadman Switch Stick (VRD) Lift TIG HF TIG<br />

W1007131 Transarc 130i Plant (Mine Spec) 10A<br />

P P P P<br />

W1007171 Transarc 170i Plant (Mine Spec) 15A<br />

P P P P<br />

W1007180 Transarc 170Ti Plant (Mine Spec) 15A<br />

P P P P P<br />

OPTIONAL ACCESSORIES<br />

646757 Lead set 5m, 400A with 50mm 2 Dinse Connectors (170i & 170Ti)<br />

646325 Lead set 8m, 400A with 50mm 2 Dinse Connectors (170i & 170Ti)<br />

704828 Work lead 8m, 330A with 50mm 2 Dinse Connectors (170i & 170Ti)<br />

646323 Lead Set 5m, 200A with 25mm 2 Dinse connectors (130i)<br />

704829 Work Lead 8m, 250A with 25mm 2 Dinse connectors (130i)<br />

646762 Electrode Holder with 4m Lead, Trigger Switch<br />

(Deadman Switch) and 25mm 2 Dinse Plug<br />

(130i)<br />

W4013804<br />

TIG Torch 17F with Flex Head, 4m lead, Trigger Switch,<br />

Remote Control and 25mm 2 Dinse plug<br />

646761 Electrode Holder with 4m Lead, Trigger Switch<br />

(Deadman Switch) and 50mm 2 Dinse Plug<br />

W4014604<br />

TIG Torch 26F with flex head, 4m Lead, Trigger Switch<br />

and Remote Control and 50mm 2 Dinse Plug<br />

(130i)<br />

(170i & 170Ti)<br />

(170i & 170Ti)<br />

BGSAK2 TIG Torch Accessory Kit (130i, 170i & 170Ti)<br />

W4015800 Foot Control with 8m Lead (130i, 170i & 170Ti)<br />

W7004913 Shielding Gas Hose Assembly (130i, 170i & 170Ti)<br />

Australia - (Asia Pacific Head Office)<br />

<strong>CIGWELD</strong> Pty Ltd<br />

A Victor Technologies Company<br />

71 Gower Street, Preston VIC 3072 Australia<br />

www.cigweld.com.au<br />

Customer Care<br />

Tel: 1300 654 674 Fax: +61 3 9474 7391<br />

Email: enquiries@cigweld.com.au<br />

International Enquiries:<br />

Tel: +61 3 9474 7508 Fax: +61 3 9474 7488<br />

In the interest of continuous improvement, <strong>CIGWELD</strong> Pty Ltd ABN 56 007 226 815 (Victor Technologies International)<br />

reserves the right to change the specifications or design on any of its products without prior notice.


Transmig 3 Phase<br />

& Synergic Pulse


<strong>CIGWELD</strong> Professional:<br />

When welding is your business<br />

At <strong>CIGWELD</strong> we distinguish ourselves from our competition through superior featured, dependable<br />

products, technical innovation and excellence in customer service and technical support.<br />

Our Professional Transmig Range is proof of this commitment to deliver quality equipment that<br />

exceeds expectations. A wealth of features and options make this equipment the perfect choice for the<br />

serious welding professional.<br />

The <strong>CIGWELD</strong> Transmig Portable Inverter range<br />

The <strong>CIGWELD</strong> Transmig Series multi process welding systems deliver 3-in-1 MIG, Stick and TIG<br />

capability from one integrated system.<br />

The <strong>CIGWELD</strong> range of Inverter welding power sources are fully featured and deliver outstanding arc<br />

characteristics thanks to advanced embedded microprocessor technology and digital control.<br />

Equipped standard is a compliant VRD (voltage reduction device), which greatly improves operator<br />

safety in the field or workshop. This fully integrated VRD technology all but eliminates the risk of<br />

electric shock from the secondary welding circuit.<br />

Combine all these market leading features into a compact, efficient, portable inverter design with a<br />

full range of packaged accessories and you have the ultimate fully featured professional range for<br />

construction, mining, shipbuilding and other industrial applications.<br />

The <strong>CIGWELD</strong> Transmig Synergic Pulse Range<br />

The <strong>CIGWELD</strong> Synergic Pulse MIG’s range from 320 Amps to 500 Amps and are designed for precision<br />

MIG welding of steel, aluminium, stainless steel and other weldable materials.<br />

With remote control ability, exceptional out-of position welding, effortless TIG-like weld appearance,<br />

deeper weld penetration and robot compatibility, the Transmig SP range will exceed your welding<br />

expectations ensuring perfect starts and no more spatter!<br />

All of these benefits and more makes the Transmig SP Range ideal for heavy duty high quality welding<br />

applications such as: aluminium boat fabrication, mining, wine tanks, automotive components, pipe<br />

welding, construction machinery and maintenance and repairs.<br />

©2012 Victor Technologies. All rights reserved.<br />

2


Contents<br />

MULTI PROCESS INVERTERS<br />

TRANSMIG 350i 4<br />

TRANSMIG 450i 6<br />

TRANSMIG 550i 8<br />

HEAVY DUTY MIG<br />

TRANSMIG 400HD 10<br />

SYNERGIC PULSE<br />

TRANSMIG 320SP 11<br />

TRANSMIG 400SP 12<br />

TRANSMIG 500SP 13<br />

SYNERGIC PULSE 14<br />

WIREFEEDERS<br />

TRANSMIG VA4000 16<br />

TRANSMIG VAF-4 17<br />

DATA TABLE 18<br />

NOTES 19<br />

Symbol reference chart<br />

Suitable for stick welding<br />

(MMAW)<br />

Suitable for TIG welding<br />

(GTAW)<br />

Suitable for MIG welding<br />

(GMAW/FCAW)<br />

Suitable for Gouging<br />

(CAG)<br />

Number of phases<br />

(input)<br />

Input voltage<br />

AC<br />

Alternating current<br />

Direct Current<br />

Constant Current<br />

Constant Voltage<br />

Inverter<br />

Maximum output current<br />

VRD<br />

Voltage Reduction Device<br />

Pulse<br />

Tweco No.5 Connection<br />

Four Roll<br />

3


Multi Process Inverters<br />

TRANSMIG 350i<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW)<br />

Supply Voltage<br />

415V +/- 15%<br />

Current Range (MIG Mode)<br />

40-350A<br />

Duty Cycle (40°C, 10mins)<br />

MIG (GMAW/FCAW): 350A@60%, 31.5V<br />

STICK (MMAW): 350A@60%, 34.0V<br />

TIG (GTAW): 350A@60%, 24.0V<br />

Recommended Generator<br />

18kVA<br />

Weight<br />

Power source: 72kg<br />

Power Source Dimensions<br />

580 H x 350 W x 640 D mm<br />

Features<br />

• Full multi process capabilities: MIG (GMAW / FCAW),<br />

Stick (MMAW), Lift TIG (GTAW)<br />

• Standards Compliant Voltage Reduction Device (VRD)<br />

• Fully compliant to AS 60974.1 & AS 1674<br />

• Digital Voltage & amperage meters<br />

• Enclosure rated to IP23S<br />

• Fan on demand<br />

• Welding setup program storage (10 programs)<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

TRANSMIG 350i power source<br />

TRANSMIG 350i plant<br />

Power Source Contents<br />

TRANSMIG 350i power source, operating manual<br />

W1005352<br />

W1005350<br />

Power Source Part No. W1005352<br />

The Cigweld Professional Transmig 350i is a three phase multi<br />

process welding inverter that is capable of performing GMAW/<br />

FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding<br />

processes. The unit is equipped with an integrated voltage<br />

reduction device (VRD applicable in stick mode only), digital<br />

voltage and amperage meters, and a host of other features in<br />

order to fully satisfy the broad operating needs for medium<br />

fabrication and heavier maintenance applications. The unit is also<br />

fully compliant to Australian Standards AS 60974.1 and AS 1674.<br />

The Transmig 3-in-1 Inverter is ideal for heavy-duty high<br />

quality welding applications such as: fabrication, ship building,<br />

construction, mining, manufacturing, pipe welding and<br />

maintenance and repairs.<br />

4


VRD<br />

Plant Part No. W1005350<br />

Plant Contents<br />

Transmig 350i Inverter Power Source<br />

Transmig VAF-4 wirefeeder with 8m interconnection lead fitted<br />

Tweco Professional No.4 MIG Torch 3.6m<br />

Comet Professional Argon regulator / flowmeter<br />

Feed roll: 0.9 / 1.2mm V groove (fitted)<br />

Electrode holder with 5m lead<br />

Work clamp with 5m lead<br />

Trolley<br />

Operating manual<br />

Optional Accessories<br />

Tweco Professional No.4 MIG Torch 3.6m 717201<br />

Tweco Professional No.4 MIG Torch 4.5m 717335<br />

TIG Torch 26V, gas valve, flex neck, 4m, 10 pin W4014602<br />

Heavy Duty Trolley with inbuilt cylinder carrier W4015500<br />

Heavy Duty Transmig Roll Cage<br />

W4015600<br />

TRANSMIG VAF-4 wirefeeder, 19pin, 110VAC 706965<br />

TRANSMIG VA4000 wirefeeder, 19pin, 110VAC 706954<br />

5


Multi Process Inverters<br />

TRANSMIG 450i<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW)<br />

Supply Voltage<br />

415V +/- 15%<br />

Current Range (MIG Mode)<br />

40-450A<br />

Duty Cycle (40°C, 10mins)<br />

MIG (GMAW/FCAW): 450A@60%, 36.5V<br />

STICK (MMAW): 450A@60%, 38.0V<br />

TIG (GTAW): 450A@60%, 28.0V<br />

Recommended Generator<br />

25kVA<br />

Weight<br />

Power source: 72kg<br />

Power Source: Dimensions<br />

580 H x 350 W x 640 D mm<br />

Features<br />

• Full multi process capabilities: MIG (GMAW / FCAW),<br />

Stick (MMAW), Lift TIG (GTAW)<br />

• Standards Compliant Voltage Reduction Device (VRD)<br />

• Fully compliant to AS 60974.1 & AS 1674<br />

• Digital Voltage & amperage meters<br />

• Enclosure rated to IP23S<br />

• Fan on demand<br />

• Welding setup program storage (10 programs)<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

TRANSMIG 450i power source<br />

TRANSMIG 450i plant<br />

Power Source Contents<br />

TRANSMIG 450i power source, operating manual<br />

W1005452<br />

W1005450<br />

Power Source Part No. W1005452<br />

The Cigweld Professional Transmig 450i is a three phase multi<br />

process welding inverter that is capable of performing GMAW/<br />

FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding<br />

processes.<br />

The unit is equipped with an integrated voltage reduction<br />

device (VRD applicable in stick mode only), digital voltage and<br />

amperage meters, and a host of other features ideally suited to the<br />

fabrication industry.<br />

The unit is also fully compliant to Australian Standards AS<br />

60974.1 and AS 1674.<br />

The Transmig 3-in-1 Inverter is ideal for heavy-duty high<br />

quality welding applications such as: fabrication, ship building,<br />

construction, mining, manufacturing, pipe welding and<br />

maintenance and repairs.<br />

6


VRD<br />

Plant Part No. W1005450<br />

Plant Contents<br />

Transmig 450i Inverter Power Source<br />

Transmig VAF-4 wirefeeder with 8m interconnection lead fitted<br />

Tweco Professional Supra XT MIG Torch 4m<br />

Comet Professional Argon regulator / flowmeter<br />

Feed roll: 0.9 / 1.2mm V groove (fitted)<br />

Electrode holder with 8m lead<br />

Work clamp with 8m lead<br />

Trolley<br />

Operating manual<br />

Optional Accessories<br />

Tweco Professional No.4 MIG Torch 3.6m 717201<br />

Tweco Professional No.4 MIG Torch 4.5m 717335<br />

Tweco Professional Supra XT MIG Torch 4m SE4004M16<br />

TIG Torch 26V, gas valve, flex neck, 4m, 10 pin W4014602<br />

Heavy Duty Trolley with inbuilt cylinder carrier W4015500<br />

Heavy Duty Transmig Roll Cage<br />

W4015600<br />

TRANSMIG VAF-4 wirefeeder, 19pin, 110VAC 706965<br />

TRANSMIG VA4000 wirefeeder, 19pin, 110VAC 706954<br />

7


Multi Process Inverters<br />

TRANSMIG 550i<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Stick (MMAW), Gouging (CAG),<br />

Lift TIG (GTAW)<br />

Supply Voltage<br />

415V +/- 15%<br />

Current Range (MIG Mode)<br />

40-550A<br />

Duty Cycle (40°C, 10mins)<br />

MIG (GMAW/FCAW): 550A@60%, 41.5V<br />

STICK (MMAW): 550A@60%, 42.0V<br />

TIG (GTAW): 550A@60%, 32.0V<br />

Recommended Generator<br />

35kVA<br />

Weight<br />

Power source: 72kg<br />

Power Source: Dimensions<br />

580 H x 350 W x 640 D mm<br />

Features<br />

• Full multi process capabilities: MIG (GMAW / FCAW),<br />

Stick (MMAW) / Gouging (CAG), Lift TIG (GTAW)<br />

• Standards Compliant Voltage Reduction Device (VRD)<br />

• Fully compliant to AS 60974.1 & AS 1674<br />

• Digital Voltage & amperage meters<br />

• Enclosure rated to IP23S<br />

• Fan on demand<br />

• Welding setup program storage (10 programs)<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

TRANSMIG 550i power source<br />

TRANSMIG 550i plant<br />

Power Source Contents<br />

TRANSMIG 550i power source, operating manual<br />

W1005552<br />

W1005550<br />

Power Source Part No. W1005552<br />

The Cigweld Professional Transmig 550i is a three phase multi<br />

process welding inverter that is capable of performing GMAW/<br />

FCAW (MIG), MMAW (Stick) / Gouging (CAG) and GTAW (Lift TIG)<br />

welding processes.<br />

The unit is equipped with an integrated voltage reduction device<br />

(VRD applicable in stick mode only), digital voltage and amperage<br />

meters, and a host of other features that are perfect for welding<br />

environments that demand high output and require the flexibility of<br />

multiple processes.<br />

The unit is also fully compliant to Australian Standards<br />

AS 60974.1 and AS 1674.<br />

The Transmig 3-in-1 Inverter is ideal for heavy-duty high<br />

quality welding applications such as: fabrication, ship building,<br />

construction, mining, manufacturing, pipe welding and<br />

maintenance and repairs.<br />

8


VRD<br />

Plant Part No. W1005550<br />

Plant Contents<br />

Transmig 550i Inverter Power Source<br />

Transmig VA4000 wirefeeder with 15m interconnection lead<br />

Tweco Professional No.5 MIG Torch 3.6m<br />

Comet Professional Argon regulator / flowmeter<br />

Feed roll: 1.3 / 1.6mm V groove (fitted)<br />

Electrode holder with 8m lead<br />

Work clamp with 8m lead<br />

Trolley<br />

Operating manual<br />

Optional Accessories<br />

Tweco Professional No.5 MIG Torch 3.6m 717211<br />

Tweco Professional No.5 MIG Torch 4.5m 717212<br />

TIG Torch 26V, gas valve, flex neck, 4m, 10 pin W4014602<br />

Heavy Duty Trolley with inbuilt cylinder carrier W4015500<br />

Heavy Duty Transmig Roll Cage<br />

W4015600<br />

TRANSMIG VA4000 wirefeeder, 19pin, 110VAC 706954<br />

9


Heavy Duty MIG<br />

TRANSMIG 400HD<br />

400<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW)<br />

Supply Voltage<br />

415V +/- 10%, 32A supply lead<br />

Current Range<br />

30-400A<br />

Duty Cycle (40°C, 10mins)<br />

400A@50%<br />

Recommended Generator<br />

20kVA<br />

Weight<br />

222kg<br />

Power Source Dimensions<br />

830mm(H) x 550mm(W) x 1000mm(D)<br />

Features<br />

• 36 fine welding voltage control settings<br />

• Trigger latching<br />

• Heavy duty design and construction<br />

• Dual inductance<br />

• Voltage and amperage meters<br />

• 4 roll wirefeeder<br />

• 3 Year gold warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

TRANSMIG 400HD Remote Plant 704685<br />

Plant Contents<br />

Transmig 400HD power source<br />

Tweco Professional No. 4 MIG Gun<br />

4R wirefeeder<br />

Regulator/Flowmeter<br />

Worklead 8m<br />

Wheeling kit<br />

Roll on Cylinder Carrier<br />

0.9/1.2mm Feed Roll<br />

Cable Storage Hook<br />

Operating manual<br />

The Transmig 400HD MIG Welding plant has been designed<br />

to increase the productivity of the metal fabrication industry.<br />

Performance, ruggedness and simplicity have been combined<br />

in this versatile MIG welding plant. Solid wires up to 1.6mm,<br />

diameter can be run at high duty cycles together with the ability to<br />

provide high deposition performance with flux cored wires of up<br />

to 2.4mm.<br />

Spare Parts & Accessories<br />

Remote Plant Part No. 704685<br />

Tweco No. 5 Torch Adaptor 704630<br />

Supra XT MIG Torch 4m<br />

SE4004M16<br />

Feed Roll 0.6/0.8mm V Groove (Hard Wire) 7977729<br />

Feed Roll 0.8/1.0mm V Groove (Hard Wire) 7977344<br />

Feed Roll 0.9/1.2mm V Groove (Hard Wire) 7977703<br />

Feed Roll 1.2/1.6mm V Groove (Hard Wire) 7977346<br />

Feed Roll 0.8/0.9mm U Groove (Soft Wire) 7977733<br />

Feed Roll 1.0/1.2mm U Groove (Soft Wire) 7977730<br />

Feed Roll 1.2/1.6mm U Groove (Soft Wire) 7977348<br />

Feed Roll 0.8/0.9mm Knurl Groove (Flux Cored) 7977734<br />

Feed Roll 1.2/1.6mm Knurl Groove (Flux Cored) 7977347<br />

Feed Roll 1.6/2.0mm Knurl Groove (Flux Cored) 7977372<br />

Feed Roll 2.0/2.4mm Knurl Groove (Flux Cored) 7977451<br />

Feed Roll 2.8/3.2mm Knurl Groove (Flux Cored) 7977553<br />

Geared Roller Kit 705061<br />

Idler Roller Kit 705062<br />

10


VRD<br />

320<br />

Synergic Pulse<br />

TRANSMIG 320SP<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;<br />

TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)<br />

Supply Voltage<br />

415V +/- 10%<br />

Current Range<br />

5-350A<br />

Duty Cycle (40°C, 10mins)<br />

MIG (GMAW/FCAW): 320A@35%, 30V<br />

STICK (MMAW): 320A@35%, 32.5V<br />

TIG (GTAW): 320A@35%, 22.5V<br />

Recommended Generator<br />

15.1kVA<br />

Weight<br />

35kg<br />

Power Source Dimensions<br />

498mm(H) x 340mm(W) x 740mm(D)<br />

Features<br />

• Full Multi process capabilities:<br />

MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;<br />

TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)<br />

• 90 synergic non-pulse/ synergic pulse programs<br />

• 100 independent, user-defined, frequently used welding jobs<br />

• MIG TwinPulse®, providing effortless TIG-like weld appearance<br />

• Programmable scratch-start TIG<br />

• Standards-compliant built-in voltage reduction device (VRD)<br />

in MMAW mode<br />

• One Touch Control, set the material thickness,<br />

then start welding<br />

• Manual MIG mode, enables 2-knob conventional<br />

welding controls<br />

• User-friendly controls plus 2-line digital display,<br />

enabling easy set-up in all weld modes<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

The portable Transmig 320SP, with an integrated 4-roll wire feed<br />

system, outputs 320 amp DC at only 35kg - the ideal Synergic MIG<br />

for quality welding applications, such as:<br />

• aluminium boat fabrication or repair<br />

• stainless steel tank and pipe fabrication.<br />

Mobile car trolley is available as an optional extra.<br />

Optional Accessories<br />

Smart Torch MW5800 4m<br />

Tweco Professional No. 4 MIG Torch 3.6m<br />

Supra XT<br />

Remote Control RC20<br />

Mobile Car Trolley<br />

Kit Socket for RC20<br />

PML36004MD<br />

OTWX412/3545<br />

SE400X4M16<br />

W4000000<br />

W4000300<br />

W4001100<br />

Ordering Information<br />

TRANSMIG 320SP Compact<br />

W1000100<br />

Plant Contents<br />

Transmig 320SP power source<br />

Feed rolls: 0.9-1.2mm V groove (2), Pressure rolls (2)<br />

Shielding Gas Hose Assembly<br />

Operating manual<br />

11


Synergic Pulse<br />

TRANSMIG 400SP<br />

VRD<br />

400<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;<br />

TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)<br />

Supply Voltage<br />

415V +/- 10%<br />

Current Range<br />

5-400A<br />

Duty Cycle (40°C, 10mins)<br />

MIG (GMAW/FCAW): 400A@50%<br />

STICK (MMAW): 400A@50%<br />

TIG (GTAW): 400A@50%<br />

Recommended Generator<br />

19.4kVA<br />

Weight<br />

91.3kg<br />

Power Source Dimensions<br />

855mm(H) x 445mm(W) x 1116mm(D)<br />

Features<br />

• Full Multi process capabilities:<br />

MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;<br />

TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)<br />

• 90 synergic non-pulse/ synergic pulse programs<br />

• 100 independent, user-defined, frequently used welding jobs<br />

• MIG TwinPulse®, providing effortless TIG-like weld appearance<br />

• Programmable scratch-start TIG<br />

• Standards-compliant built-in voltage reduction device (VRD)<br />

in MMAW mode<br />

• One Touch Control, set the material thickness,<br />

then start welding<br />

• Manual MIG mode, enables 2-knob conventional<br />

welding controls<br />

• User-friendly controls plus 2-line digital display,<br />

enabling easy set-up in all weld modes<br />

• Separate digital volt and ammeter display<br />

• System available for gas cooled MIG torches<br />

or water cooled MIG torches.<br />

• 3 Year Limited Warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

TRANSMIG 400SP Remote Gas Cooled<br />

TRANSMIG Wirefeeder SP4000G Gas Cooled<br />

TRANSMIG 400SP Remote Water Cooled<br />

TRANSMIG Wirefeeder SP4000W Water Cooled<br />

TRANSMIG 400SP Robotic Water Cooled<br />

TRANSMIG Wirefeeder Robotic SP4000R<br />

W1000300<br />

W3000100<br />

W1000200<br />

W3000200<br />

W1000400<br />

W3000300<br />

The Transmig 400SP, with a separate 4-roll wire feeder system<br />

and 10M interconnection, outputs 400 amp DC – the ideal<br />

Synergic MIG for high-quality welding applications, such as:<br />

• aluminium boat fabrication • wine tanks • automotive<br />

components • machinery, including construction machinery • pipe<br />

welding • custom job shops • maintenance repairs • construction<br />

• mining • general steel, stainless steel, and aluminium fabrication.<br />

Systems available for gas cooled MIG torches or water cooled MIG<br />

torches. The Transmig 400SP power source, part no. W1000200,<br />

has a built-in water recirculator.<br />

Optional Accessories<br />

Smart Torch ML 3600 4m Gas Cooled<br />

PML36004MD<br />

Smart Torch MW5800 4m Water Cooled PMW58004MD<br />

Supra XT<br />

SE400X4M16<br />

Interconnection Assembly gas cooled, 70mm², 1m W4000400<br />

Interconnection Assembly gas cooled, 70mm², 10m W4000401<br />

Interconnection Assembly Water Cooled, 70mm², 1m W4000500<br />

Interconnection Assembly Water Cooled, 70mm², 10m W4000501<br />

Interconnection Assembly Robotic Water Cooled,<br />

70mm², 10M<br />

W4000502<br />

Mobile Car Trolley<br />

W4000300<br />

Kit Socket for RC20<br />

W4001100<br />

Swivel Unit K14<br />

W4001000<br />

MIG/TIG Coolant 5L<br />

W4001400<br />

12


VRD<br />

500<br />

Synergic Pulse<br />

TRANSMIG 500SP<br />

Specifications<br />

Processes<br />

MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;<br />

TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)<br />

Supply Voltage<br />

415V +/- 10%<br />

Current Range<br />

5-500A<br />

Duty Cycle (40°C, 10mins)<br />

MIG (GMAW/FCAW): 500A@60%<br />

STICK (MMAW): 500A@60%<br />

TIG (GTAW): 500A@60%<br />

Recommended Generator<br />

26.1kVA<br />

Weight<br />

100.8kg<br />

Power Source Dimensions<br />

855mm(H) x 445mm(W) x 1116mm(D)<br />

Features<br />

• Full Multi process capabilities:<br />

MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;<br />

TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)<br />

• 90 synergic non-pulse/ synergic pulse programs<br />

• 100 independent, user-defined, frequently used welding jobs<br />

• MIG TwinPulse®, providing effortless TIG-like weld appearance<br />

• Programmable scratch-start TIG<br />

• Standards-compliant built-in voltage reduction device (VRD)<br />

in MMAW mode<br />

• One Touch Control, set the material thickness,<br />

then start welding<br />

• Manual MIG mode, enables 2-knob conventional<br />

welding controls<br />

• User-friendly controls plus 2-line digital display,<br />

enabling easy set-up in all weld modes<br />

• Separate digital volt and ammeter display<br />

• 3 Year Limited Warranty*<br />

The Transmig 500SP, with a separate 4-roll wire feeder system<br />

and 10M interconnection, outputs 500 amp DC – the ideal<br />

Synergic MIG for heavy-duty, high-quality welding applications,<br />

such as:<br />

• aluminium boat fabrication • wine tanks • automotive<br />

components • stainless steel fabrication • automotive components<br />

• construction machinery • pipe welding • custom job shops<br />

• maintenance repairs • construction • mining • general steel,<br />

stainless steel, and aluminium fabrication.<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

TRANSMIG 500SP Remote Water Cooled<br />

TRANSMIG Wirefeeder SP4000W Water Cooled<br />

TRANSMIG 500SP Robotic Water Cooled<br />

TRANSMIG Wirefeeder Robotic SP4000R<br />

W1000500<br />

W3000200<br />

W1000600<br />

W3000300<br />

Optional Accessories<br />

Smart Torch MW5800 4M<br />

PMW58004MD<br />

MIG Torch MW5800<br />

W4000100<br />

Interconnection Assembly Water Cooled, 95mm², 1m W4000600<br />

Interconnection Assembly Water Cooled, 95mm², 10m W4000601<br />

Interconnection Assembly Automation Water Cooled,<br />

95mm², 10m<br />

W4000602<br />

Remote Control HR 911<br />

W4000100<br />

Swivel Unit K14<br />

W4001000<br />

MIG/TIG Coolant 5L<br />

W4001400<br />

13


Synergic Pulse<br />

Intelligent one touch control at your fingertips<br />

Our intelligent One Touch Control delivers the perfect welding<br />

parameters for both synergic non-pulse welding and synergic<br />

pulse welding over a wide range of different gas/wire/material<br />

thickness combinations. And now setting the optimum welding<br />

conditions is as simple as selecting the material thickness.<br />

How does it work?<br />

In synergic non-pulse MIG mode the One Touch Control links the<br />

wire feed speed to the arc voltage eliminating the guesswork to<br />

achieve the optimum welding parameters.<br />

When synergic pulse mode is selected, the One Touch Control<br />

adjusts all the pulse parameters – such as pulse height, pulse<br />

width, pulse frequency, background power and wire feed speed<br />

– via the micro-processor, giving you the perfect pulse welding<br />

performance.<br />

Steel<br />

Stainless Steel<br />

Aluminium<br />

MIG Brazing<br />

Perfect starts<br />

An amplified power level is applied to the<br />

welding arc at the beginning of the weld<br />

bead to ensure that start defects are a thing<br />

of the past.<br />

No more spatter<br />

Micro-processor control of wire speed,<br />

weld current and voltage, in conjunction<br />

with synergic (non-pulse)/synergic pulse<br />

programs, ensures precise control and<br />

adjustment for the duration of the welding<br />

process. This eliminates spatter, and<br />

downtime for cleaning the workpiece.<br />

With its ability to adjust in milliseconds,<br />

the synergic Transmig SP series provides<br />

clean, spatter-free operation from start to<br />

finish, every single time.<br />

Intelligent pulsing<br />

Droplets of molten filler metal are<br />

transferred across the arc by expertly<br />

tailored current pulse parameters – to<br />

achieve spatter-free welding for the selected<br />

gas/wire/material combination.<br />

The pulse forces the droplet off the end of<br />

the wire, transfers it across the arc and into<br />

the weld pool. The program is optimised<br />

to vary the pulse height and frequency,<br />

thus ensuring that the size and time of the<br />

transferring droplet is accurately controlled.<br />

This produces a spray-like arc over the<br />

entire welding power range.<br />

Spatter-free ignition sequence:<br />

Contact Ignition Upslope control Arc stabilising Pulsing begins<br />

0.000 seconds 0.0001 seconds 0.050 seconds 0.200 seconds 0.300 seconds<br />

14


<strong>CIGWELD</strong>’s Synergic Pulse MIG Range: The Benefits<br />

Ranging from 320 to 500 amps, each Transmig SP is the ultimate<br />

power source designed for precision MIG welding of steel,<br />

aluminium, stainless steel, steel and other weldable materials.<br />

Look at the benefits of choosing <strong>CIGWELD</strong>:<br />

• Spray transfer welding permitted at lower-than-normal average<br />

weld currents<br />

• No spatter or undercut in the majority of welding applications<br />

• Precise control of welding power, to assure bead shape and root<br />

penetration rivalling TIG welding<br />

• High energy arc produced, that virtually eliminates the risk of<br />

lack of fusion<br />

• Improved arc control for out-of-position welding and more<br />

effective welding of thin materials, with all the advantages of<br />

spray transfer<br />

• Optimised pulse programs for gas/wire combinations<br />

• TwinPulse ® capabilities<br />

• 100 welding programs accessible via the Smart MIG torch<br />

• Smart controls improving productivity, in an ergonomically<br />

designed control panel<br />

• Integrated water recirculator are built into some models for water<br />

cooled torches<br />

• Durable, robust, proven design and construction.<br />

No more end craters!<br />

Automatic reduction of welding<br />

energy (down slope) at the<br />

completion of the weld ensures<br />

a sharp wire end, crater is<br />

eliminated and a perfect startup<br />

to the next weld is assured.<br />

Why choose the Transmig SP series over<br />

conventional MIG equipment?<br />

• Exceptional out-of-position welding for steel, stainless steel and<br />

aluminium<br />

• Effortless TIG-like weld appearance on aluminium and stainless<br />

steel with TwinPulse ®<br />

• Deeper weld penetration<br />

• Accurate penetration on sheet metal<br />

• Superior welding characteristics on hard-facing and high-alloy steels<br />

• The ability to use larger-than-normal diameter wires on thin base<br />

material, providing a cost saving on wire and superior feedability<br />

• Transfer in the vertical up position giving smoother welds, better<br />

control and deeper penetration<br />

• Improved edge wetting in synergic pulse mode<br />

Complete arc-length control<br />

Steady, consistent arc length is crucial for quality weld results.<br />

Digital arc length control monitors the progress of the weld and<br />

detects any deviations within a fraction of a second. Adjustments<br />

are made instantaneously ensuring the arc length remains steady<br />

for the duration of the welding procedure.<br />

Arc length control examples<br />

Constant arc length due to Constant arc length due to<br />

change in stick-out.<br />

change in material height.<br />

Remote control on torch<br />

Welding voltage and wirespeed are<br />

controlled directly from the Smart torch<br />

ensuring fast and flexible control.<br />

Selectable weld programs<br />

The Tiptronic stores the exact welding<br />

settings for each application in their<br />

correct sequence. With just the touch<br />

of a button you can call up 100 different<br />

welding settings.<br />

Remote control<br />

Each parameter can be remotely controlled<br />

and operated from a distance of up to<br />

25 metres from the power source.<br />

Ideal for automatic or semi automatic<br />

welding fixtures.<br />

Automation ease<br />

Both the Transmig 400SP and 500SP<br />

Automation are easily connected to<br />

automation systems. Simply access stored<br />

jobs directly from a pendant or controller to<br />

obtain a clear, efficient automation solution.<br />

Robot compatible<br />

Analogue or digital interface is automatically<br />

selected. The internal CAN-Bus can also be<br />

docked to common Bus-systems. Robot<br />

interface is supported via software and no<br />

hardware changes required.<br />

Computer connectable<br />

The range is fully digital for ease of future<br />

upgrades and service Connection to a<br />

PC allows the use of Job Tool to manage<br />

welding jobs data and to monitor electronic<br />

diagnostics and service status.<br />

15


Wirefeeders<br />

TRANSMIG VA4000<br />

Specifications<br />

Supply Voltage<br />

115 volt AC<br />

Duty Cycle (40°C, 10mins)<br />

500A@100%<br />

Wire Spool Size<br />

15kg or 25kg<br />

Wire Diameter<br />

(Hard) 0.6 - 1.6mm<br />

(Cored) 1.2 - 3.2mm<br />

(Soft) 0.8 - 2.0mm<br />

Weight (without cable)<br />

18.5kg<br />

Power Source: Dimensions<br />

310 H x 335 W x 513 D mm<br />

Features<br />

• Heavy duty 4 roll feeder assembly<br />

• Gas solenoid operation<br />

• Digital meters for wire speed, voltage (preset & actual) & arc<br />

current<br />

• Feed force monitor display<br />

• Adjustable timing for pre-flow, post flow & burnback<br />

• Inch switch, purge switch, trigger latch switch & spot timer<br />

control<br />

• Tweco No. 5 torch connection<br />

• Adjustable run in and ramp up speeds to match power source<br />

start characteristics<br />

• Ground fault protection, electronic motor protection & input<br />

circuit breaker<br />

• Embedded micro processor<br />

• Compact, lightweight, excellent performance<br />

• 3 year limited warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

TRANSMIG VA4000 706954<br />

Plant Contents<br />

TRANSMIG VA4000 wire feeder<br />

Operating manual<br />

The Transmig VA4000 is a heavy duty, compact, 4 roll wire feeder<br />

designed for high duty cycle welding environments. When used<br />

with the appropriate accessories the unit is capable of running<br />

MIG wires up to 3.2mm in diameter.<br />

Key features include outstanding speed control through built<br />

in load compensation, quick change feed rolls without tools,<br />

a rotatable feed head to limit the bends in the gun cable and a<br />

welding gun with quick disconnect. Ground fault protection,<br />

electronic motor protection and an input circuit breaker are all<br />

designed to keep the unit running in tough conditions.<br />

Spare Parts & Accessories<br />

Tweco® Professional No.5 MIG torch, 3.6 metre 717211<br />

Tweco® Professional No.5 MIG torch, 4.5 metre 717212<br />

Tweco® Professional No.4 MIG torch adaptor 870394<br />

Tweco® Professional No.5 MIG torch adaptor 870395<br />

1.2 metre interconnection 19 pin to 19 pin 706955<br />

10 metre interconnection 19 pin to 19 pin 706956<br />

15 metre interconnection 19 pin to 19 pin 706957<br />

Optional Accessories<br />

Hard wire: 0.6mm V Groove 375980-071<br />

0.8/0.9mm V Groove 375980-050<br />

0.9/1.2mm V Groove 375980-070<br />

1.3/1.6mm V Groove 375980-052<br />

Soft wire: 0.9mm U Groove 375980-072<br />

1.2mm U Groove 375980-073<br />

1.6mm U Groove 375980-074<br />

Flux cored: 0.8/0.9mm V Knurl 375980-050<br />

1.2mm V Knurl 375980-083<br />

1.3/1.6mm V Knurl 375980-057<br />

2.0mm V Knurl 375980-058<br />

2.4mm V Knurl 375980-059<br />

2.8mm V Knurl 375980-060<br />

3.2mm V Knurl 375980-061<br />

16


Wirefeeders<br />

TRANSMIG VAF-4<br />

Specifications<br />

Supply Voltage<br />

110 volt AC<br />

Duty Cycle (40°C, 10mins)<br />

420A@60%<br />

Wire Spool Size<br />

15kg or 25kg<br />

Wire Diameter<br />

(Hard) 0.8 - 1.6mm<br />

(Cored) 1.2 - 2.0mm<br />

(Soft) 1.2 - 1.6mm<br />

Weight (without cable)<br />

30kg<br />

Power Source: Dimensions<br />

294 H x 245 W x 555 D mm<br />

Features<br />

• Voltage control at feeder<br />

• Remote pendant option<br />

• ‘Spot’ welding control (0-3 sec)<br />

• Connection supplied – Tweco 4 connection<br />

• 8m interconnection<br />

• Trigger latch, purge and wire inch<br />

• 3 year limited warranty*<br />

* Conditional Warranty - Refer to operating manual for full details.<br />

Ordering Information<br />

VAF-4 wirefeeder 14 pin 705700<br />

VAF-4 wirefeeder 19 pin 706965<br />

The VAF-4 Professional 4 Roll Wire Feeder is compact, light weight<br />

and easy to use wire feeder that is suitable for use on a broad<br />

range of power sources. The unit incorporates a range of features<br />

including wire inching, gas purge, trigger latching, along with<br />

standard features such as wirespeed control and spot timer control.<br />

When combined with the appropriate power source, the <strong>CIGWELD</strong><br />

Professional VAF-4 wire feeder provides excellent performance on<br />

mild steel, flux cored, stainless steel, aluminium, silicon bronze<br />

and hard facing wires up to 1.6mm in diameter.<br />

Plant Contents<br />

TRANSMIG VAF-4 wire feeder<br />

8m interconnection cables<br />

Operating manual<br />

Optional Accessories<br />

Hard wire: 0.6/0.8mm V Groove 7977729<br />

0.9/1.2mm V Groove 7977703<br />

1.2/1.6mm V Groove 7977346<br />

Soft wire: 0.8/0.9mm U Groove 7977733<br />

1.0/1.2mm U Groove 7977730<br />

1.2/1.6mm U Groove 7977348<br />

Flux cored: 0.8/0.9mm V Knurl 7977734<br />

1.2/1.6mm V Knurl 7977347<br />

1.6/2.4mm V Knurl 7977372<br />

Tweco® Professional No.4 MIG Torch 3.6m 717201<br />

Tweco® Professional Supra XT MIG Torch 4m SE4004MI6<br />

Euro adaptor 705471<br />

Tweco® Professional No.4 MIG Torch adaptor 704521<br />

Tweco® Professional No.5 MIG Torch adaptor 704630<br />

17


Data Table<br />

MODEL Transmig 350i Transmig 450i Transmig 550i Transmig VA4000<br />

Part No.<br />

W1005352 Power Source<br />

W1005350 Plant<br />

W1005452 Power Source<br />

W1005450 Plant<br />

W1005552 Power Source<br />

W1005550 Plant<br />

706954<br />

Nominal Supply Voltage 415V±15% 415V±15% 415V±15% 115 VAC<br />

Nominal Supply Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz<br />

Number of Phases 3 Phase 3 Phase 3 Phase Single Phase<br />

Standards Compliance AS 60974.1 AS 60974.1 AS 60974.1 AS 60974.1<br />

Power Factor at Maximum Output 0.82 0.82 0.82 -<br />

Recommended Fuse Size 32 Amp 63 Amp 63 Amp 4 Amp<br />

Input Current at Maximum Output 25A 35A 47A -<br />

Maximum kVA at Rated MIG Weld<br />

Current<br />

18kVA 25kVA 35kVA -<br />

Machine Cooling System Fan Cooled Fan Cooled Fan Cooled -<br />

Welding Current Range 40-350 Amp 40-450 Amp 40-550 Amp 40-500 Amp<br />

Welding Voltage Range 14-33 Volt 14-38 Volt 14-44 Volt 14-44 Volt<br />

Nominal DC Open Circuit Voltage 84V 84V 84V -<br />

Rated Duty Cycle (40ºC, 10mins) MIG: 350A@60%, 31.5V<br />

STICK: 350A@60%, 34.0V<br />

TIG: 350A@60%, 24.0V<br />

MIG: 450A@60%, 36.5V<br />

STICK: 450A@60%, 38.0V<br />

TIG: 450A@60%, 28.0V<br />

MIG: 550A@60%, 41.5V<br />

STICK: 550A@60%, 42.0V<br />

TIG: 550A@60%, 32.0V<br />

MIG: 500A@100%<br />

Weight 72kg 72kg 72kg 18.5kg<br />

Power Source Dimensions<br />

580mm(H) x<br />

350mm(W) x<br />

640mm(D)<br />

580mm(H) x<br />

350mm(W) x<br />

640mm(D) mm<br />

580mm(H) x<br />

350mm(W) x<br />

640 mm(D) mm<br />

310mm(H) x<br />

335mm(W) x<br />

513mm(D) mm<br />

18


Transmig VAF-4 Transmig 400HD Transmig 320SP Transmig 400SP Transmig 500SP<br />

705700 14 Pin<br />

706965 19 Pin<br />

704685 W1000100 W1000200 Remote<br />

Water Cooled<br />

W1000300 Remote<br />

Gas Cooled<br />

W1000400 Robotic<br />

Water Cooled<br />

W1000500 Remote<br />

Water Cooled<br />

W1000600 Robotic<br />

Water Cooled<br />

110 VAC 415V +/- 10%,<br />

20A supply lead<br />

415V±10% 415V±10% 415V±10%<br />

50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz<br />

Single Phase 3 phase 3 phase 3 phase 3 phase<br />

AS 60974.1 AS 60974.1 AS 60974.1 AS 60974.1 AS 60974.1<br />

- 0.95 0.99 0.99 0.99<br />

2 Amp 32 Amp 32 Amp 32 Amp 63 Amp<br />

- 25 Amp 21 Amp 27 Amp 36.5 Amp<br />

- 20kVA 15.1kVA 19.4kVA 26.1kVA<br />

- Fan Cooled Fan Cooled Fan Cooled Fan Cooled<br />

40-420 Amp 30-400 Amp 5-320 Amp 5-400 Amp 5-500 Amp<br />

14-44 Volt 16-33 Volt 15.2-30 Volt 15.2-34 Volt 15.2-39 Volt<br />

- 42V 81V 81V 81V<br />

MIG: 420A@60% 400A@60% MIG: 270A@60%<br />

STICK: 270A@60%<br />

TIG: 270A@60%<br />

MIG: 350A@60%<br />

STICK: 350A@60%<br />

TIG: 350A@60%<br />

MIG: 500A@60%<br />

STICK: 500A@60%<br />

TIG: 500A@60%<br />

30kg 222kg 35kg 91.3kg 100.8kg<br />

294mm(H) x<br />

245mm(W) x<br />

555mm(D)<br />

830mm(H) x<br />

550mm(W) x<br />

1000mm(D)<br />

498mm(H) x<br />

340mm(W) x<br />

740mm(D)<br />

855mm(H) x<br />

445mm(W) x<br />

1116mm(D)<br />

855mm(H) x<br />

445mm(W) x<br />

1116mm(D)<br />

19


Engine Driven<br />

Welding Equipment<br />

AEQEDW Rev 1<br />

1300 654 674 I www.cigweld.com.au


Introduction<br />

Contents<br />

<strong>CIGWELD</strong> Professional:<br />

When welding is your business<br />

At Victor Technologies we distinguish ourselves from our<br />

competition through superior featured, dependable products,<br />

technical innovation and excellence in customer service and<br />

technical support.<br />

Our Professional Series Engine Driven Welding Equipment<br />

range is proof of this commitment to deliver quality products<br />

that exceed expectations. A wealth of features<br />

and options make this equipment the perfect choice for the<br />

serious welding professional.<br />

MPM 5/170Y Diesel<br />

MPM 5/190H Petrol<br />

MPM 8/255H Petrol<br />

MPM 8/270K Diesel<br />

MPM 12/400K Diesel<br />

MPM 20/500P Diesel<br />

TRANSMIG VAF-4<br />

TRANSMIG VA4000<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

Wouldn’t it be great if there was primary power<br />

at every location you needed to weld?<br />

POWER . . with extra to spare! <strong>CIGWELD</strong> has developed a<br />

complete range of welding and power engine drives in both<br />

petrol and diesel.<br />

Engine Driven Welding Equipment Specfications 12<br />

These engine driven welders give you loads of welding power<br />

with the bonus of up to 20 kVA auxiliary power at your<br />

disposal. Top quality, super silenced Honda, Yanmar, Kubota<br />

and Perkins engines deliver reliability and performance<br />

whatever the conditions.<br />

So no matter how tough the welding task, or if you just<br />

require auxiliary power, <strong>CIGWELD</strong> Professional engine drives<br />

have the flexibility to deliver, anywhere, anytime.<br />

KEY TO ICONS<br />

DC<br />

OUTPUT<br />

Direct current welding output<br />

4 roll wire drive system<br />

CC<br />

Constant current welding output<br />

No4<br />

MIG Torch Connections<br />

CV<br />

Constant voltage welding output<br />

P<br />

Petrol driven engine<br />

CC<br />

CV<br />

Constant current & constant voltage<br />

D<br />

Diesel driven engine<br />

240V<br />

AUX<br />

4kVA<br />

240V auxilliary supply rating<br />

GMAW (MIG) welding<br />

415V<br />

AUX<br />

5kVA<br />

415V auxilliary supply rating<br />

MMAW (Stick) welding<br />

©2012 Victor Technologies. All rights reserved.<br />

GTAW (TIG) welding


Engine Driven Welding Equipment<br />

MPM 5/170Y<br />

D<br />

415V<br />

AUX<br />

5kVA<br />

240V<br />

AUX<br />

4kVA<br />

CC<br />

DC<br />

OUTPUT<br />

Specifications<br />

Welding Current Range<br />

40-170 amp<br />

Duty Cycle<br />

35% @ 170A (40˚C, 10 mins)<br />

Engine Type<br />

Yanmar L100<br />

Packed Weight (Plant)<br />

115kg<br />

Power Source Dimensions<br />

570 H x 460 W x 880 D mm<br />

Features<br />

• Yanmar single cylinder air cooled diesel<br />

• Constant current DC output<br />

• 40-170 amps welding output<br />

• 4kVa 240V auxiliary power with ELCB protection<br />

• 5kVa 415V auxiliary power with ELCB protection<br />

• Reliable & efficient asynchronous alternator<br />

• Cellulose compatible<br />

• Electric and manual starter<br />

• Engine Protection System<br />

• 3 year limited warranty*<br />

*Conditional warranty – refer to operating manual for full details.<br />

Ordering Information<br />

The <strong>CIGWELD</strong> MPM 5/170Y is a diesel engine driven welding power source, which<br />

has the flexibility of an electric or manual start. With its patented asynchronous<br />

alternator design it delivers an ultra smooth welding output and guarantees high<br />

efficiency, reduced maintenance and an extended machine life.<br />

With its compact and portable housing and heavy duty roll cage for additional<br />

protection, the MPM 5/170Y is ideal for rugged environments.<br />

Please refer to specifications at rear of brochure for comprehensive information.<br />

MPM 5/170Y diesel engine driven<br />

welding power source 636810 Plant Contents<br />

• MPM 5/170H diesel engine driven welding power source<br />

Optional Accessories<br />

Lead set (8m) 646325<br />

• 50mm 2 dinse connectors x 2<br />

• Operating manual<br />

3


Engine Driven Welding Equipment<br />

MPM 5/190H<br />

P<br />

415V<br />

AUX<br />

5kVA<br />

240V<br />

AUX<br />

4kVA<br />

CC<br />

DC<br />

OUTPUT<br />

Specifications<br />

Welding Current Range<br />

40-190 amp<br />

Duty Cycle<br />

35% @ 190A (40˚C, 10 mins)<br />

Engine Type<br />

Honda GX 340<br />

Packed Weight (Plant)<br />

92kg<br />

Power Source Dimensions<br />

510 H x 480 W x 730 D mm<br />

Features<br />

• HONDA single cylinder 3000 RPM<br />

air cooled engine<br />

• Constant current DC output<br />

• 40-190 amps welding output<br />

• Twin 4kVa 240V auxiliary power with<br />

ELCB protection<br />

• 5kVA 415V auxiliary power with ELCB protection<br />

• Reliable & efficient asynchronous alternator<br />

• Cellulose compatible<br />

• Single phase voltmeter<br />

• Low oil cutout<br />

• Heavy duty roll cage<br />

• 3 year limited warranty*<br />

*Conditional warranty – refer to operating manual for full details.<br />

Ordering Information<br />

MPM 5/190H petrol engine driven<br />

welding power source 636800<br />

Optional Accessories<br />

Lead set (8m) 646325<br />

The <strong>CIGWELD</strong> MPM 5/190H is a petrol engine driven welding power source that<br />

is powered by a reliable HONDA ® engine. This versatile unit delivers outstanding<br />

performance on a broad range of welding processes including MMAW (Stick)<br />

and GTAW (TIG) welding (when used with appropriate accessories).<br />

The robust MPM 5/190H boasts a heavy duty roll cage for ultimate protection<br />

and a low oil cut out feature to ensure the longevity of the motor. This unit provides<br />

a welding output range between 40-190 amps with ample auxiliary power, making<br />

this an ideal selection for a wide range of mobile welding applications.<br />

Please refer to specifications at rear of brochure for comprehensive information.<br />

Plant Contents<br />

• MPM 5/190H petrol engine driven welding power source<br />

• 50mm 2 dinse connectors x 2<br />

• Operating manual<br />

4


Engine Driven Welding Equipment<br />

MPM 8/255H<br />

P<br />

415V<br />

AUX<br />

8kVA<br />

240V<br />

AUX<br />

7kVA<br />

CC<br />

CV<br />

DC<br />

OUTPUT<br />

Specifications<br />

Welding Current Range<br />

25-255 amp<br />

Duty Cycle<br />

35% @ 255A (40˚C, 10 mins)<br />

Engine Type<br />

Honda GX630<br />

Packed Weight (Plant)<br />

245kg<br />

Power Source Dimensions<br />

710 H x 490 W x 1080 D mm<br />

Features<br />

• Constant current/constant voltage DC output<br />

• 25-255 amps welding output<br />

• 7kVA 240V auxiliary power with ELCB protection<br />

• 8kVA 415V auxiliary power with ELCB protection<br />

• Reliable & efficient asynchronous alternator<br />

• Remote control socket suitable for 110 volt and<br />

24 volt wire feeders<br />

• Cellulose compatible<br />

• Arc force • Electric start<br />

• Automatic idle control • Hourmeter<br />

• EPS (Engine protection system)<br />

• 3 year limited warranty*<br />

*Conditional warranty – refer to operating manual for full details.<br />

Ordering Information<br />

MPM 8/255H petrol engine driven<br />

welding power source 636808<br />

Optional Accessories<br />

Lead set (8m) 646325<br />

VAF-4 (CV) Wire Feeder 705700<br />

Shielding Gas Hose Assembly 700433<br />

<strong>CIGWELD</strong> Professional COMET<br />

Regulator/Flowmeter 301526<br />

14 pin control plug 7977710<br />

Tweco Professional No. 4 MIG Torch 717201<br />

Hand Pendant<br />

OTD10/2004<br />

The <strong>CIGWELD</strong> MPM 8/255H is a petrol powered welding machine that is driven by<br />

an ultra reliable 18HP HONDA® engine, which delivers a maximum welding output<br />

of 255 amps. With its multi process capabilties, this unit performs exceptionally in<br />

a range of welding applications including MMAW(Stick), GMAW (MIG) and GTAW<br />

(TIG) the unit provides both 8 kVA three phase and 7 kVA single phase auxiliary power.<br />

The MPM 8/255H also features an Hourmeter to allow monitoring of the machines<br />

usage for servicing and maintenance, and an automatic idle control which assists<br />

with saving fuel and prolonging the engine life. The versatility and functionality<br />

of this machine makes it ideal for the farmer or light fabrication contractor.<br />

Please refer to specifications at rear of brochure for comprehensive information.<br />

Plant Contents<br />

• MPM 8/255H petrol engine driven welding power source<br />

• 50mm 2 dinse connectors x 2<br />

• Operatin