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Tank House Technology Brochure

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Cathodes<br />

Specialists in products for<br />

electro-refining and electro-winning<br />

l Copper<br />

l Cobalt<br />

l Zinc<br />

STRIPPING MACHINES<br />

Stripping Machine Being Tested<br />

SIMPLE, Rugged & Reliable


The Katanga Cross<br />

A currency since the 16th century, sand-cast copper<br />

X-shaped ingots called “Katanga crosses” were named<br />

Katanga after the rich copper mining region is the south-east<br />

of what is now the Democratic Republic of Congo.<br />

Proven in the harsh conditions of Africa<br />

We’ve come a long way since those early efforts to wrest metals from mother earth.<br />

Continual advances are being made in leaching, solvent extraction and electro-winning.<br />

But, Africa remains as harsh as ever.<br />

Every <strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> Cathode and Stripping Machine is designed<br />

and manufactured with this in mind<br />

Simple, Rugged & Reliable<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> 40 Snapper Road Wadeville South Africa<br />

P O Box 9748 Edenglen 1613 Republic of South Africa<br />

Telephone: +27 11 824 1322 Facsimile: +27 11 824 1326<br />

Email: sales@tankhousetechnology.co.za<br />

Website: www.tankhousetechnology.co.za<br />

VAT: 4340124868 Registration: 1976/001831/07


C a t h o d e s<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> Africa-rugged cathodes are manufactured in stainless steel,<br />

titanium or high purity aluminium to the demanding tolerances required for top<br />

performance in copper, zinc, cobalt and nickel tank houses.<br />

Designed to provide superior strength and performance … maximising productivity<br />

and minimising maintenance.<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> utilises explosion bonding and/or specialised welding<br />

techniques to produce header bars of high electrical efficiency, aimed at<br />

reducing costs.<br />

Typical Copper Cathode Assembly<br />

Header/Hanger Bar<br />

A<br />

A<br />

Edge Strip<br />

B<br />

B<br />

Encapsulated Type<br />

HCC Solid Copper<br />

An added advantage of explosion bonding is that it provides shear strength<br />

equal to the metal itself. This manifests itself in longer cathode service life.<br />

A sound metallurgical bond offers more than better electrical efficiency.<br />

It also means less corrosion, also contributing to extended cathode life.<br />

Tab Type<br />

HCC Solid Copper<br />

Stainless Steel Cathode Blade<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> cathode sheets are manufactured to<br />

demanding tolerances from stainless steel (2B finish), high purity<br />

aluminium and titanium to give top performance in the tank house.<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> has a range of custom-designed strong edge<br />

and bottom strips in various non-conductive materials to reduce<br />

maintenance requirements and problems in stripping.<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> cathodes are manufactured to ISO 9001:2008<br />

Quality Management Systems standards, guaranteeing quality and<br />

customer satisfaction. Experienced <strong>Tank</strong> <strong>House</strong> <strong>Technology</strong><br />

engineers are on hand to help customers enhance their processes and<br />

provide effective solutions to tank house problems.<br />

After sales service includes the refurbishment of cathodes<br />

Stainless<br />

Steel<br />

*<br />

* *<br />

Explosion Bonding<br />

or specialised welding<br />

Hanger Bars<br />

Typically manufactured from a combination of High Conducting Copper<br />

and Stainless Steel, utilising Explosion Bonding and/or specialised welding<br />

techniques to produce hanger bars of high conductivity and efficiency,<br />

aimed at reducing cell house costs.<br />

Bottom Strip (Optional)<br />

Corner Boots (Optional)<br />

Typical Edge<br />

Strip Detail<br />

Stainless<br />

Steel<br />

Hanger Bar to<br />

Blade Assembly A-A<br />

Convex Contact Zone<br />

B-B<br />

*<br />

Explosion bonding of Copper and Stainless Steel<br />

Cathode Blade/Sheet<br />

Stainless Steel (2B finish), high purity aluminium or titanium.<br />

Edge Strips<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> offers a range of edge and bottom strips to<br />

suit customer specifications and requirements.<br />

Simple, Rugged & Reliable


C A T H O D E S T R I P P I N G M A C H I N E S<br />

Manual stripping of deposited metal from cathodes is both tedious and often results in<br />

cathode damage and production delays.<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> stripping machines offer efficient and economical cathode stripping,<br />

whilst protecting the major capital investment of cathodes and improving productivity.<br />

<strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> stripping machines reliably separate deposited metal, with minimal<br />

flexing to ensure the maximum lifespan of cathodes and edge strips.<br />

Like its cathodes, <strong>Tank</strong> <strong>House</strong> <strong>Technology</strong> stripping machines are designed to be<br />

Africa-rugged … characterised by logical design, compact layout, simplicity of maintenance,<br />

and reliability.<br />

Central to the simplicity of design are:<br />

1. Receiving conveyor for plated cathodes, designed to suit cell spacings and lifting bailer<br />

2. In-line washing of cathodes (optional)<br />

3. Hydraulic lifting jib (manual or hydraulically rotated)<br />

4. Stripping station incorporating an hydraulic flexing device<br />

5. Discharge conveyor for stripped cathodes<br />

6. Optional jib for increased throughput<br />

7. Optional roll-down conveyor and packing/strapping frame for copper cathodes<br />

8. Optional station for sample punching and marking<br />

9. Optional jib and rack for removal and repair of damaged cathodes<br />

Although two basic models exist … a 60-cathode per hour system (one hydraulic jib,<br />

one feed conveyor, one return conveyor) and a 120-cathode per hour system<br />

(two hydraulic jibs, two feed conveyors, one return conveyor) … stripping machines<br />

can be designed and built to suit client requirements.<br />

Auxiliary equipment for washing, stacking and packing is available.<br />

5<br />

6<br />

4<br />

3<br />

Simple, Rugged & Reliable<br />

1

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