ZIMM US_Screw Jack Systems_Brochure Xll1.1
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XII<br />
1.1<br />
<strong>Screw</strong> <strong>Jack</strong> <strong>Systems</strong><br />
Electro Mechanical Positioning<br />
www.zimmscrewjacks.us<br />
Phone: 224-765-0663
PROGRAM, MARKET SEGMENTS<br />
Program benefits<br />
• Precision acme and ball screws<br />
• Translating and Rotating version<br />
• Multiple spindle end connections<br />
• Mutliple driving nut designs<br />
• Modular housing for mounting versatility<br />
• Mutliple safety and protection options<br />
• Motion control options<br />
• Complete system designs<br />
Market segments<br />
• Aerospace<br />
• Packaging<br />
• Automotive<br />
• Electronics<br />
• Transportation<br />
• Semiconductor<br />
• Military and defense<br />
• Factory automation<br />
• Pulp and paper<br />
• Steel<br />
• Chemical<br />
• Medical and diagnostic
APPLICATION EXAMPLES<br />
<strong>Screw</strong> jack application<br />
Translating lift<br />
for pallets<br />
Adjustment system<br />
for bearings in the<br />
textile industry<br />
Parabolic antenna D = 3.3 m,<br />
both axes – azimuth + elevation<br />
– each 50 kN, travel for<br />
each movement 0.02 - 0.05<br />
mm; system installed in the<br />
open air on the coast<br />
Centring mechanism<br />
using right and left<br />
threaded screws<br />
Pivoting conveyor<br />
system<br />
Metering slide<br />
in a grain chute<br />
PA<br />
P<br />
ATENT<br />
Patent<br />
pending<br />
We have patents registered or pending for a range of functions and components.<br />
P E N D I N G<br />
Opening and closing<br />
a container<br />
Scissor lift table<br />
1
PRODUCT OVERVIEW<br />
Z series – features<br />
When should I use a Z series screw jack?<br />
Z series screw jacks are the preferred range with the<br />
largest number of types. The Z series feature through<br />
holes for top mounting and integral pivot bearings,<br />
features not available on the GSZ series.<br />
Pivot bearing<br />
Top mounting<br />
1<br />
Variant:<br />
Trapezoidal<br />
screw<br />
Tr<br />
Variant:<br />
Safety nut<br />
SIFA<br />
Variant:<br />
Ball screw<br />
KGT<br />
9<br />
10<br />
2<br />
1. 1. 1.<br />
8<br />
Corrosion<br />
resistant<br />
Highperformance<br />
hardened and<br />
ground gears<br />
Standard flange,<br />
simple and<br />
costeffective<br />
9<br />
6<br />
7<br />
5<br />
4<br />
3<br />
2. 3. 4.<br />
Side marking<br />
Direct screw<br />
lubrication<br />
Fluid grease<br />
in the gearbox<br />
permits high<br />
performance<br />
5. 6. 7.<br />
Integrated<br />
pivot bearing<br />
Four mounting<br />
options<br />
Sealed gearbox<br />
8. 9. 10.<br />
2
PRODUCT OVERVIEW<br />
GSZ series – features<br />
When should I use a GSZ series screw jack?<br />
GSZ series screw jacks are designed for applications<br />
where smooth surfaces are required. These screw jacks<br />
are easier to clean.<br />
Smooth surface<br />
1<br />
Variant:<br />
Trapezoidal<br />
screw<br />
Tr<br />
Variant:<br />
Safety nut<br />
SIFA<br />
Variant:<br />
Ball screw<br />
KGT<br />
8<br />
9<br />
10<br />
2<br />
3<br />
1. 1. 1.<br />
Corrosion<br />
resistant<br />
Smooth,<br />
easy-to-clean<br />
surface<br />
Highperformance<br />
hardened and<br />
ground gears<br />
8<br />
6<br />
7<br />
5<br />
4<br />
2. 3. 4.<br />
Standard flange,<br />
simple and<br />
costeffective<br />
Direct screw<br />
lubrication<br />
Fluid grease<br />
in the gearbox<br />
permits high<br />
performance<br />
5.<br />
6. 7.<br />
Top or bottom<br />
mounting<br />
Sealed gearbox<br />
Optional stainless<br />
steel screw<br />
PA<br />
P<br />
ATENT<br />
Patent<br />
pending<br />
We have patents registered or pending for a range of functions and components.<br />
P E N D I N G<br />
8. 9. 10.<br />
3
PRODUCT OVERVIEW<br />
Sizes – Types<br />
Z<br />
series<br />
Load 5 kN 10 kN 25 kN 35 kN 50 kN 100 kN<br />
S translating screw<br />
R rotating screw<br />
Drive ratios<br />
Housing material<br />
Z-Tr<br />
with trapezoidal screw<br />
Z-KGT<br />
with ball screw<br />
Z-SIFA<br />
with safety nut<br />
S<br />
Version<br />
R<br />
Version<br />
i= 4:1 i= 4:1 i= 6:1 i= 7:1 i= 7:1 i= 9:1<br />
i= 16:1 i= 16:1 i= 24:1 i= 28:1 i= 28:1 i= 36:1<br />
Aluminium Aluminium Aluminium GGG-50 GGG-50 GGG-50<br />
18x4 18x4 20x4 20x4 30x6 30x6 40x7 40x7 40x7<br />
50x8<br />
16x5<br />
16x10<br />
16x5<br />
16x10<br />
S<br />
Version<br />
25x5<br />
25x10<br />
25x25<br />
25x50<br />
R<br />
Version<br />
25x5<br />
25x10<br />
25x25<br />
25x50<br />
<strong>Screw</strong> versions: increased / double-pitch / left-handed / stainless steel<br />
S<br />
Version<br />
32x5<br />
32x10<br />
32x20<br />
32x40<br />
R<br />
Version<br />
32x5<br />
32x10<br />
32x20<br />
32x40<br />
S<br />
Version<br />
R<br />
Version<br />
40x5<br />
40x10<br />
40x20<br />
40x40<br />
S<br />
Version<br />
40x5<br />
40x10<br />
40x20<br />
40x40<br />
R<br />
Version<br />
40x7 55x9 55x9<br />
40x5<br />
40x10<br />
40x20<br />
40x40<br />
S<br />
Version<br />
50x10<br />
50x20<br />
50x40<br />
R<br />
Version<br />
50x10<br />
50x20<br />
50x40<br />
50x50<br />
18x4 20x4 20x4 30x6 30x6 40x7 40x7 40x7 40x7 55x9 55x9<br />
GSZ<br />
series<br />
Load 2.5 kN 5 kN 10 kN 25 kN 50 kN 100 kN<br />
S translating screw<br />
R rotating screw<br />
Drive ratios<br />
Housing material<br />
GSZ-Tr<br />
with trapezoidal screw<br />
GSZ-KGT<br />
with ball screw<br />
GSZ-SIFA<br />
with safety nut<br />
S<br />
Version<br />
i= 4:1 i= 4:1 i= 4:1 i= 6:1<br />
i= 7:1 i= 9:1<br />
i= 16:1 i= 16:1 i= 16:1 i= 24:1<br />
i= 28:1 i= 36:1<br />
Aluminium Aluminium Aluminium Aluminium GGG-50 GGG-50<br />
16x4<br />
R<br />
Version<br />
16x4<br />
16x5<br />
16x10<br />
S<br />
Version<br />
18x4<br />
16x5<br />
16x10<br />
R<br />
Version<br />
18x4<br />
16x5<br />
16x10<br />
S<br />
Version<br />
20x4<br />
25x5<br />
25x10<br />
25x25<br />
25x50<br />
R<br />
Version<br />
20x4<br />
25x5<br />
25x10<br />
25x25<br />
25x50<br />
S<br />
Version<br />
30x6<br />
32x5<br />
32x10<br />
32x20<br />
32x40<br />
R<br />
Version<br />
30x6<br />
32x5<br />
32x10<br />
32x20<br />
32x40<br />
S<br />
Version<br />
40x7<br />
40x5<br />
40x10<br />
40x20<br />
40x40<br />
R<br />
Version<br />
40x7<br />
40x5<br />
40x10<br />
40x20<br />
40x40<br />
S<br />
Version<br />
55x9<br />
50x10<br />
50x20<br />
50x40<br />
R<br />
Version<br />
55x9<br />
50x10<br />
50x20<br />
50x40<br />
50x50<br />
16x4 18x4 20x4 20x4 30x6 30x6 40x7 40x7 55x9 55x9<br />
<strong>Screw</strong> versions: increased / double-pitch / left-handed / stainless steel<br />
4
PRODUCT OVERVIEW<br />
150 kN 250 kN 350 kN 500 kN 750 kN 1000 kN<br />
S<br />
Version<br />
R<br />
Version<br />
S<br />
Version<br />
R<br />
Version<br />
S<br />
Version<br />
R<br />
Version<br />
S<br />
Version<br />
R<br />
Version<br />
S<br />
Version<br />
R<br />
Version<br />
S<br />
Version<br />
i= 9:1<br />
i= 10.66:1<br />
i= 10.66:1<br />
i= 10.66:1<br />
i= 13.33:1<br />
i= 13.33:1<br />
i= 36:1<br />
i= 32:1<br />
i= 32:1<br />
i= 32:1<br />
i= 40:1<br />
i= 40:1<br />
GGG-50 GGG-50 GGG-50 GGG-50 GGG-50 GGG-50<br />
R<br />
Version<br />
60x9 60x9 80x16 80x16 100x16 100x16 120x16 120x16 140x20 140x20 160x20 160x20<br />
63x10<br />
63x20<br />
63x40<br />
63x60<br />
63x10<br />
63x20<br />
63x40<br />
63x60<br />
80x10<br />
80x20<br />
80x40<br />
80x60<br />
80x10<br />
80x20<br />
80x40<br />
80x60<br />
100x20<br />
100x40<br />
100x60<br />
100x80<br />
100x20<br />
100x40<br />
100x60<br />
100x80<br />
125x25<br />
125x40<br />
125x60<br />
125x80<br />
125x25<br />
125x40<br />
125x60<br />
125x80<br />
140x25<br />
140x40<br />
140x60<br />
140x80<br />
140x25<br />
140x40<br />
140x60<br />
140x80<br />
160x25<br />
160x40<br />
160x60<br />
160x80<br />
160x25<br />
160x40<br />
160x60<br />
160x80<br />
60x9 60x9 80x16 80x16 100x16 100x16 120x16 120x16 140x20 140x20 160x20 160x20<br />
CAD<br />
Product configurator<br />
The <strong>ZIMM</strong> CAD configurator on our website<br />
can be used to quickly select and prepare<br />
design data.<br />
www.zimmscrewjacks.us<br />
PA<br />
P<br />
ATENT<br />
Patent<br />
pending<br />
We have patents registered or pending for a range of functions and components.<br />
P E N D I N G<br />
5
PRODUCT OVERVIEW<br />
S version<br />
Translating screw<br />
<strong>Screw</strong> jack versions<br />
Trapezoidal screw<br />
Tr<br />
Ball screw<br />
KGT<br />
Safety nut<br />
SIFA<br />
6
PRODUCT OVERVIEW<br />
R version<br />
Rotating screw<br />
PA<br />
P<br />
ATENT<br />
Patent<br />
pending<br />
We have patents registered or pending for a range of functions and components.<br />
P E N D I N G<br />
7
CHECKLIST<br />
Sheet 1 - Parameters<br />
Company:<br />
Address:<br />
Contact:<br />
Dept.:<br />
Date:<br />
Phone:<br />
Fax:<br />
Email:<br />
1. max. lifting force in kN<br />
- per gearbox ________ kN for the entire system ________ kN<br />
- in tension ________ kN in compression ________ kN<br />
- Load: static ________ kN dynamic ________ kN<br />
Installation axis<br />
c vertical c horizontal c pivoting<br />
Type of load<br />
c smooth c impact loads c vibration<br />
2. max. lift/ travel ________ mm c effective working stroke ___________ mm<br />
For short stroke applications<br />
(eff. working stroke < gearbox height): c regular lubrication stroke practical c not practical<br />
3. Lifting speed<br />
c type N = 25 mm/s (1.5 m/min) c type L = 6.25 mm/s (0.375 m/min) c ___________________ mm/s<br />
4. Duty factor, work cycle, description of cycle<br />
__________ strokes per hour __________ strokes per day Hours per day c 8 c 16 c 24<br />
For high duty factors or long strokes, please provide an exact detailed description on page 9, 4a<br />
5. Type c S “Translating screw” c R “Rotating screw” c Z screw jack c GSZ screw jack<br />
6. Motor c Three-phase AC motor c With brake c Manual release c ________________________<br />
7. Operating conditions: c Dry c Humid c Dust c Chipping c ________________________<br />
c Guided movement<br />
c No guides (no dyn. lateral forces)<br />
Ambient temperature: min. ___________ °C max. ___________ °C (when 40°C)<br />
If possible please provide an exact description or sketch on page 9, 7a<br />
8. Standard layouts no.: ______________ Size: MA1 __________ MA2 __________ MA3 __________ MA4 __________ MA5 __________<br />
see standard layouts, checklist sheets 5 and 6 (for multi-jack systems)<br />
9. Quantity Required: ______________________________________ Series: ___________________________________________<br />
10. Schedule Quotation: ______________________________________ Delivery: ___________________________________________<br />
8
CHECKLIST<br />
Sheet 2 (optional)<br />
4a. Duty factor, work cycle, description of cycle<br />
Duty cycle diagram:<br />
Retraction Extension<br />
7a. Purpose / description of the function / ambient conditions (description or sketch)<br />
Example:<br />
5s break<br />
10s up<br />
5s down<br />
5s break<br />
5s down<br />
1 cycle 90s<br />
60s break<br />
Time<br />
9
CHECKLIST<br />
Sheet 3 - List of components S<br />
Type:<br />
c SN (Translating screw, normal)<br />
c SL (Translating screw, low speed)<br />
Variant:<br />
c Tr screw<br />
c SIFA safety nut<br />
c with SIFA monitoring<br />
c KGT ball screw<br />
1. Tension load (kN): static<br />
Tension load (kN): dynamic<br />
2. Compression load (kN): static<br />
1<br />
Compression load (kN): dynamic<br />
Stroke<br />
16<br />
3<br />
17<br />
2<br />
15<br />
4<br />
14<br />
5<br />
13<br />
6<br />
12<br />
11<br />
7<br />
10<br />
9<br />
8<br />
3. Standard screw end c<br />
4. Fixing flange BF c<br />
5. Bellows FB c<br />
Spiral spring SF c<br />
6. Rod end KGK c<br />
7. Forked end GK c<br />
8. Pivot bearing end SLK c<br />
9. Handwheel HR c<br />
10. Motor with brake c<br />
Motor without brake c<br />
11. Motor flange MF c<br />
12. Pivot mounts LB c<br />
13. Coupling KUZ c<br />
14. Pivot bearing plate KAR c<br />
15. Lubricator Z-LUB c<br />
16. Protective cap SK c<br />
17. Lubrication strip SL c<br />
18. Rotation protection VS c<br />
Escape protection AS c<br />
19. 2x limit switch ES c<br />
20. Protective tube SRO c<br />
Pivoting support tube STRO c<br />
18<br />
19<br />
20<br />
10
CHECKLIST<br />
Sheet 4 - List of components R<br />
Type:<br />
c RN (Rotating screw, normal)<br />
c RL (Rotating screw, low speed)<br />
Variant:<br />
c Tr screw<br />
c SIFA safety nut<br />
c with SIFA monitoring<br />
c KGT ball screw<br />
1<br />
2<br />
3 4 5<br />
1. Tension load (kN): static<br />
Tension load (kN): dynamic<br />
2. Compression load (kN): static<br />
Compression load (kN): dynamic<br />
Stroke<br />
14<br />
13<br />
6<br />
7 8<br />
9<br />
11<br />
10<br />
12<br />
3. Opposed bearing plate GLP c<br />
4. Bellows FB c<br />
5. Spiral spring cover SF c<br />
6. Lubricator Z-LUB c<br />
7. Duplex nut DM c<br />
Tr flange nut FM c<br />
Cardan adapter DMA c<br />
KGT flange nut KGT-F c<br />
Self-aligning nut PM c<br />
Greaseless nut FFDM c<br />
Driving flange TRMFL c<br />
Safety nut SIFA<br />
c<br />
Wear monitoring SIFA Control c<br />
8. Handwheel HR c<br />
9. Motor with brake c<br />
Motor without brake c<br />
10. Motor flange MF c<br />
11. Coupling KUZ c<br />
12. Pivot mounts LB c<br />
13. Pivot bearing plate KAR c<br />
14. Protective cap SK c<br />
11
CHECKLIST<br />
Sheet 5 - System layouts<br />
A<br />
B<br />
C<br />
D<br />
E<br />
F<br />
G<br />
H<br />
The most common layouts are shown. If your design is different, be sure to check the direction of rotation!<br />
12
CHECKLIST<br />
Sheet 6 - System layouts<br />
I<br />
J<br />
K<br />
L<br />
M<br />
N<br />
The most common layouts are shown. If your design is different, be sure to check the direction of rotation!<br />
13
ABOUT <strong>ZIMM</strong><br />
<strong>ZIMM</strong> Maschinenelemente GmbH + Co KG is an international<br />
family-owned enterprise specialising in manufacturing of<br />
screw jack systems and transmission parts.<br />
The screw jack building block system offers a flexible<br />
programme for the precise electromechanical adjustment<br />
of linear movements and with loads weighing as much as<br />
100 tons (1000 kN) per screw jack.<br />
<strong>ZIMM</strong>‘s product portfolio also includes a wide range of<br />
transmission parts for screw, connecting, gear, and linear<br />
technology.<br />
The headquarters is located in Lustenau, Vorarlberg (Austria).<br />
<strong>ZIMM</strong> has over 30 representatives around the world.<br />
Deliveries are made across a broad customer field in more<br />
than 40 countries. International corporations and renowned<br />
machinery and plant manufacturers rely on <strong>ZIMM</strong>‘s innovative<br />
products and solutions.<br />
<strong>ZIMM</strong> offers customer-specific advice to achieve tailored<br />
solutions that fulfill different requirements.<br />
Whether you are looking for an individual drive or a complete<br />
system, <strong>ZIMM</strong> has the right solution.<br />
FACTBOX:<br />
<strong>ZIMM</strong> Austria<br />
CEO:<br />
Gunther Zimmermann<br />
Established: 1977<br />
Employees: 110<br />
Registered offices: Austria, <strong>US</strong>A (since 2016)<br />
Products: Manufacture of screw jack systems and<br />
transmission parts<br />
ISO certificate: ISO9001:2008<br />
<strong>ZIMM</strong> <strong>US</strong>A<br />
©<strong>ZIMM</strong> Maschinenelemente GmbH + Co KG: All rights reserved. No extract of these documents maybe duplicated or transmitted for whatever purposes without<br />
the explicit and written authorization of <strong>ZIMM</strong> Maschinenelemente GmbH + Co KG. Printing or other errors excepted. Technical details subject to changes. Version XII 1.1, 03/2017<br />
<strong>US</strong>A:<br />
<strong>ZIMM</strong> <strong>US</strong>A Inc.<br />
1001 Mittel Drive<br />
Wood Dale, IL 60191<br />
Phone: 224-765-0663<br />
Fax: 630-354-6840<br />
E-mail: info@zimmscrewjacks.us<br />
Internet: www.zimmscrewjacks.us<br />
A<strong>US</strong>TRIA – Headquarters:<br />
<strong>ZIMM</strong> Maschinenelemente GmbH + Co KG<br />
Millennium Park 3<br />
6890 Lustenau<br />
Phone: 00435577/806-0<br />
Fax: 00435577/806-8<br />
E-mail: info@zimm.at<br />
Internet: www.zimm.eu