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360°SERVICE - The new Hennecke training and seminar programme 2018

Practice-oriented courses and seminars for the professional handling of Hennecke’s machine and plant technology

Practice-oriented courses and seminars for the professional handling of Hennecke’s machine and plant technology

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360˚ TRAININGS<br />

Training <strong>and</strong><br />

<strong>seminar</strong> <strong>programme</strong><br />

<strong>2018</strong><br />

>> Practice-oriented courses <strong>and</strong> <strong>seminar</strong>s<br />

for the professional h<strong>and</strong>ling of<br />

<strong>Hennecke</strong>’s machine <strong>and</strong> plant technology


360˚TRAININGS<br />

Professional <strong>and</strong><br />

practice-oriented<br />

<strong>The</strong> theoretical content of the <strong>training</strong> is transmitted in the <strong>new</strong>,<br />

in-house <strong>training</strong> center <strong>and</strong> the practical transfer takes place with the<br />

help of original machines. <strong>The</strong> portfolio's modularity guarantees that<br />

the <strong>training</strong> sessions are tailor-made. Special <strong>seminar</strong>s round off the<br />

st<strong>and</strong>ard <strong>programme</strong>.<br />

Explanations about the Modules<br />

On the following pages, you will find more detailed information<br />

about the different modules <strong>and</strong> their contents. Please pay attention<br />

to the different recommendations for taking part in the different<br />

<strong>training</strong> modules.<br />

>> Before taking part in some <strong>seminar</strong>s from Module Group II,<br />

we suggest that <strong>new</strong>comers participate in the basic <strong>seminar</strong> on<br />

polyurethane technology [G-PU].<br />

>> <strong>The</strong> <strong>seminar</strong>s from Module Group III are predominantly directed<br />

at maintenance servicers, fitters, machine operators <strong>and</strong><br />

foremen. <strong>The</strong> <strong>seminar</strong>s on application technology as well<br />

as those for production <strong>and</strong> maintenance managers are<br />

also recommended.<br />

>> <strong>The</strong> Module Group IV practical <strong>seminar</strong>s give maintenance<br />

electricians <strong>and</strong> project engineers all the necessary information<br />

about hardware, software applications <strong>and</strong> system interfaces.<br />

Maximum Efficiency<br />

>> In Module Group II + III + V, we offer you on request a series of<br />

customized <strong>seminar</strong>s. <strong>The</strong>se take place in our <strong>training</strong> center or<br />

at your premises straight on the machine or plant.<br />

>> All <strong>seminar</strong>s are also offered in English at no extra cost.<br />

Please contact our 360° Service Hotline for exact appointments.<br />

We can also offer you other foreign languages on request.<br />

If you have any questions, we can be contacted in person at all times.<br />

02 03


Training Modules I - V<br />

Module I<br />

Module II Module III Module IV Module V<br />

Basic Seminars<br />

Seminars for Metering Machine<br />

Operators <strong>and</strong> Mixhead technology<br />

Seminars for Technical Service<br />

<strong>and</strong> Maintenance<br />

Practical Seminars on<br />

Automation Technology<br />

Customized Seminars<br />

Basics on<br />

polyurethane technology<br />

[G-PU]<br />

One day,<br />

theory <strong>and</strong> practice<br />

Basics on<br />

Mixhead technology<br />

[G-M]<br />

(Mixhead type on request)<br />

One day,<br />

theory <strong>and</strong> practice<br />

NEW<br />

HIGHLINE<br />

[G-HL]<br />

incl. MT / MXL mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

TOPLINE HK<br />

[G-TL]<br />

incl. MX / MT mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

PUR-CSM<br />

(MICROLINE od. TOPLINE)<br />

[G-CSM]<br />

incl. MN mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

STREAMLINE<br />

[G-STL]<br />

incl. MT / RTM mixhead type<br />

HIGHLINE<br />

[M-HL]<br />

incl. MT / MXL mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

TOPLINE HK<br />

[M-TL]<br />

incl. MX / MT mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

STREAMLINE<br />

[M-STL]<br />

incl. MT / RTM mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

ELASTOLINE V/F<br />

[M-EL]<br />

incl. MEL mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

Hardware<br />

configuration<br />

Software<br />

configuration<br />

System<br />

interfaces<br />

PURTRONIC [P-PTC]<br />

One day, theory <strong>and</strong> practice<br />

[P-A]<br />

One day,<br />

theory <strong>and</strong><br />

practice<br />

Special machines<br />

TOPLINE HK-MF<br />

(multi-component)<br />

TOPLINE HT<br />

incl. TOPLINE HT500<br />

<strong>and</strong> HT30evo<br />

CARBOMAT<br />

AEROMAT GU / ST<br />

PENTAMAT 30i/50i<br />

Plant technology<br />

S<strong>and</strong>wich panel lines<br />

Technical insulation<br />

lines<br />

Slabstock lines<br />

Moulded foam lines<br />

Three days,<br />

theory <strong>and</strong> practice<br />

ELASTOLINE V/F<br />

[G-EL]<br />

incl. MEL mixhead type<br />

Three days,<br />

theory <strong>and</strong> practice<br />

INTEGRATION ROBOTER<br />

[G-IR]<br />

<strong>The</strong> dates for Module I <strong>and</strong> II can be found in our <strong>training</strong>s calendar.<br />

<strong>The</strong> dates for Module III to V are available on request.<br />

<strong>The</strong> <strong>training</strong> can also be requested on the machine or plant at your site.<br />

One day, theory<br />

04 05


018<br />

All <strong>seminar</strong> dates at a glance<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-PU<br />

G-HL<br />

G-HL<br />

G-HL<br />

G-PU<br />

G-M<br />

G-PU<br />

G-IR<br />

G-IR<br />

G-CSM<br />

G-CSM<br />

G-CSM<br />

G-HL<br />

G-HL<br />

G-HL<br />

G-PU<br />

G-M<br />

G-PU<br />

G-EL<br />

G-EL<br />

G-EL<br />

G-HL<br />

G-HL<br />

G-HL<br />

G-PU<br />

G-CSM<br />

G-CSM<br />

G-CSM<br />

G-IR<br />

G-M<br />

G-PU<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-PU<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-PU<br />

G-HL<br />

G-HL<br />

G-HL<br />

G-PU<br />

G-M<br />

G-PU<br />

G-STL<br />

G-STL<br />

G-STL<br />

G-PU<br />

G-M<br />

G-PU<br />

G-HL<br />

G-HL<br />

G-HL<br />

G-PU<br />

G-STL<br />

G-STL<br />

G-STL<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-PU<br />

G-IR<br />

G-STL<br />

G-STL<br />

G-EL<br />

G-EL<br />

G-HL<br />

G-HL<br />

G-HL<br />

G-PU<br />

G-IR<br />

G-STL<br />

G-STL<br />

G-STL<br />

G-STL<br />

G-STL<br />

G-STL<br />

G-EL<br />

G-EL<br />

G-EL<br />

G-CSM<br />

G-CSM<br />

G-CSM<br />

G-IR<br />

G-STL<br />

G-M<br />

G-PU<br />

G-EL<br />

G-STL<br />

G-STL<br />

G-STL<br />

G-TL<br />

G-TL<br />

G-TL<br />

G-PU<br />

G-HL<br />

G-HL<br />

G-HL<br />

G-PU<br />

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06 07<br />

Please contact us anytime if you wish<br />

to make an individual appointment.


Basic Seminars<br />

I Basics on polyurethane technology [G-PU]<br />

I Basics on Mixhead technology [G-M]<br />

Each <strong>seminar</strong> refers to one specific mixhead type (MT, MX/MXL, MN, MEL<br />

Learning objectives:<br />

<strong>The</strong> participants acquire the basics in polyurethane chemistry. <strong>The</strong>y learn how components are composed <strong>and</strong> how they behave during<br />

chemical reactions. Furthermore, the <strong>seminar</strong> also teaches participants how to deal with chemicals safely <strong>and</strong> how raw materials should<br />

be stored properly.<br />

Learning objectives:<br />

<strong>The</strong> participant will learn the function <strong>and</strong> operation of mixheads. He/she will discover everything about maintenance work as well as<br />

how to disassemble <strong>and</strong> maintain wearing parts himself. Participants will also be taught to troubleshoot mixhead problems.<br />

Seminar contents:<br />

Seminar contents:<br />

Basic principles of polyurethane raw materials<br />

Functioning principle <strong>and</strong> design of mixhead<br />

Products made of polyurethane<br />

Polyols (composition of raw material)<br />

Isocyanates (composition of raw material)<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators,<br />

production managers,<br />

quality management staff<br />

Selection <strong>and</strong> replacement<br />

of injector<br />

Adjusting the foam pressure<br />

- Conventional <strong>and</strong> constant pressure injectors<br />

(MT, MX <strong>and</strong> MXL types)<br />

- Hydraulically controlled injector (MQ types)<br />

Electrical, hydraulic <strong>and</strong> pneumatic (MXL type) control<br />

of the mixhead<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators <strong>and</strong><br />

maintenance servicers<br />

<strong>The</strong> reaction mix<br />

Determination of characteristic parameters<br />

during the reaction process<br />

Number of participants<br />

Three to eight people<br />

Troubleshooting<br />

Maintenance <strong>and</strong> practical exercises on the mixhead<br />

(replacement of seals)<br />

Number of participants<br />

Up to eight people<br />

Determination of characteristic values of the finished product<br />

Hazards <strong>and</strong> how to avoid them when processing<br />

polyurethane materials<br />

Duration of <strong>seminar</strong><br />

One day, 9:00 – 16:00 hrs<br />

Duration of <strong>seminar</strong><br />

One day, 9:00 – 16:00 hrs<br />

"H<strong>and</strong>s-on" practical exercises<br />

Seminar fee<br />

290.00 euros per participant<br />

(excl. VAT)<br />

Seminar fee<br />

450.00 euros per participant<br />

(excl. VAT)<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

08 09


Seminars for Metering Machine Operators<br />

II HIGHLINE [G-HL]<br />

We recommend that <strong>new</strong>comers take part<br />

in the basic <strong>seminar</strong> on polyurethane technology [G-PU]<br />

II<br />

TOPLINE HK [G-TL]<br />

We recommend that <strong>new</strong>comers take part<br />

in the basic <strong>seminar</strong> on polyurethane technology [G-PU]<br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know how to operate <strong>and</strong> set HIGHLINE high-pressure metering machines. <strong>The</strong>y will be able to name<br />

the components used <strong>and</strong> be familiar with their function <strong>and</strong> operation. It will be possible for them to carry out production adjustments<br />

<strong>and</strong> modifications to system parameters independently <strong>and</strong> effectively. Moreover, they will be able to adjust the pumps, mixhead <strong>and</strong><br />

injectors <strong>and</strong> explain their function. <strong>The</strong> participants will also be in a position to localize any faults <strong>and</strong> correct them (fault simulation).<br />

Participants will also be taught to troubleshoot mixhead problems.<br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know how to operate <strong>and</strong> set TOPLINE HK high-pressure metering machines. <strong>The</strong>y will be able to<br />

name the components used <strong>and</strong> be familiar with their function <strong>and</strong> operation. It will be possible for them to carry out production<br />

adjustments <strong>and</strong> modifications to system parameters independently <strong>and</strong> effectively. Moreover, they will be able to adjust the pumps,<br />

mixhead <strong>and</strong> injectors <strong>and</strong> explain their function. <strong>The</strong> participants will also be in a position to localize any faults <strong>and</strong> correct them<br />

(fault simulation). Participants will also be taught to troubleshoot mixhead problems.<br />

Seminar contents:<br />

Configuration of the HIGHLINE metering machine<br />

according to the diagrams (wet end <strong>and</strong> hydraulic system)<br />

Seminar contents:<br />

Configuration of the TOPLINE HK metering machine<br />

according to the diagrams (wet end <strong>and</strong> hydraulic system)<br />

Safety equipment <strong>and</strong> its functions<br />

Safety equipment <strong>and</strong> its functions<br />

Design <strong>and</strong> operation of metering pumps<br />

Machine operation using the operator panel (OP)<br />

Overview of different menus at the OP <strong>and</strong> explanation<br />

of adjustable parameters<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators, foremen,<br />

application engineers, quality<br />

management staff, production<br />

<strong>and</strong> maintenance managers<br />

Design <strong>and</strong> operation of metering pumps<br />

Machine operation using the operator panel (OP)<br />

Overview of different menus at the OP <strong>and</strong> explanation<br />

of adjustable parameters<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators, foremen,<br />

application engineers, quality<br />

management staff, production<br />

<strong>and</strong> maintenance managers<br />

Recording <strong>and</strong> function of a pump characteristic<br />

Number of participants<br />

Recording <strong>and</strong> function of a pump characteristic<br />

Number of participants<br />

Machine operation (practical exercises)<br />

Three to eight people<br />

Machine operation (practical exercises)<br />

Three to eight people<br />

Adjusting foam pressure, selecting <strong>and</strong> replacing injectors<br />

Duration of <strong>seminar</strong><br />

Three days, each 9:00 – 16:00 hrs<br />

Adjusting foam pressure, selecting <strong>and</strong> replacing injectors<br />

Duration of <strong>seminar</strong><br />

Three days, each 9:00 – 16:00 hrs<br />

Localization <strong>and</strong> correction of troubles <strong>and</strong> faults<br />

Localization <strong>and</strong> correction of troubles <strong>and</strong> faults<br />

Working with the documentation <strong>and</strong> spare parts lists<br />

Functioning principle <strong>and</strong> design of mixhead<br />

Seminar fee<br />

1.350.00 euros per participant<br />

(excl. VAT)<br />

Working with the documentation <strong>and</strong> spare parts lists<br />

Functioning principle <strong>and</strong> design of mixhead<br />

Seminar fee<br />

1.350.00 euros per participant<br />

(excl. VAT)<br />

Electrical, hydraulic <strong>and</strong> pneumatic control<br />

of the mixhead<br />

Troubleshooting<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Electrical, hydraulic <strong>and</strong> pneumatic control<br />

of the mixhead<br />

Troubleshooting<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

10 11


II PUR-CSM [G-CSM]<br />

This <strong>seminar</strong> assumes knowledge of how to operate industrial robots. In addition to that,<br />

we recommend that <strong>new</strong>comers take part in the <strong>seminar</strong>s [G-PU] <strong>and</strong> [G-TL]<br />

II<br />

STREAMLINE [G-STL]<br />

<strong>The</strong> <strong>seminar</strong> provides basic knowledge<br />

of the STREAMLINE high-pressure metering machine<br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know the basics of how to operate <strong>and</strong> set TOPLINE HK or MICROLINE high-pressure metering<br />

machines with regard to PUR-CSM polyurethane spray technology. <strong>The</strong>y will be able to name the components used <strong>and</strong> be familiar with<br />

their function <strong>and</strong> operation. In addition, the function <strong>and</strong> design of the glass fibre feed system is explained so that operators can carry<br />

out maintenance work at the chopping unit. It will be possible for the participants to carry out production adjustments <strong>and</strong> modifications<br />

to system parameters independently <strong>and</strong> effectively. Moreover, they will be able to adjust the pumps, mixhead <strong>and</strong> spray nozzles <strong>and</strong><br />

explain their function. <strong>The</strong> participants will also be in a position to localize any faults <strong>and</strong> correct them (fault simulation). Participants will<br />

also be taught to troubleshoot mixhead problems.<br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know how to operate <strong>and</strong> set STREAMLINE high-pressure metering machines. <strong>The</strong>y will be able to name<br />

the components used <strong>and</strong> be familiar with their function <strong>and</strong> operation. It will be possible for them to carry out production adjustments<br />

<strong>and</strong> modifications to system parameters independently <strong>and</strong> effectively. Moreover the participants will also be in a position to localize any<br />

faults <strong>and</strong> correct them (fault simulation). Participants will also be taught to troubleshoot mixhead problems.<br />

Seminar contents:<br />

Configuration of the TOPLINE HK <strong>and</strong> MICROLINE (brush-up)<br />

Safety equipment <strong>and</strong> its function<br />

Seminar contents:<br />

Configuration of the STREAMLINE metering machine<br />

according to the diagrams (wet end <strong>and</strong> hydraulic system)<br />

Safety equipment <strong>and</strong> its functions<br />

Metering pumps, design <strong>and</strong> operation<br />

CSM mixhead portfolio(MN6, MN8, MN10, MN10-4), function,<br />

setting of the foaming pressure, selection <strong>and</strong> change of injectors,<br />

air pressure <strong>and</strong> volume during the spraying process<br />

Chopping unit <strong>and</strong> roving station, function <strong>and</strong> setting<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators, foremen,<br />

application engineers, quality<br />

management staff, production<br />

<strong>and</strong> maintenance managers<br />

Design <strong>and</strong> operation of metering pumps<br />

Machine operation using the operator panel (OP)<br />

Overview of different menus at the OP <strong>and</strong> explanation<br />

of adjustable parameters<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators, foremen,<br />

application engineers, quality<br />

management staff, production<br />

<strong>and</strong> maintenance managers<br />

Machine operation at the Operator Panel (OP), overview of the individual<br />

menus on the OP <strong>and</strong> explanation of the different parameters<br />

Dry end, function <strong>and</strong> interface to the wet end <strong>and</strong> robot<br />

Number of participants<br />

Three to eight people<br />

Recording <strong>and</strong> function of a pump characteristic<br />

Machine operation (practical exercises)<br />

Number of participants<br />

Three to eight people<br />

Troubleshooting, maintenance <strong>and</strong> servicing<br />

Duration of <strong>seminar</strong><br />

Three days, each 9:00 – 16:00 hrs<br />

Adjusting foam pressure, selecting <strong>and</strong> replacing injectors<br />

Duration of <strong>seminar</strong><br />

Three days, each 9:00 – 16:00 hrs<br />

Determination of optimal process parameters <strong>and</strong> the effect of individual<br />

parameter changes (practical exercises in the CSM-CENTER)<br />

Functioning principle <strong>and</strong> design of mixhead<br />

Electrical, hydraulic <strong>and</strong> pneumatic control<br />

of the mixhead<br />

Troubleshooting<br />

Seminar fee<br />

1.350.00 euros per participant<br />

(excl. VAT)<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Localization <strong>and</strong> correction of troubles <strong>and</strong> faults<br />

Working with the documentation <strong>and</strong> spare parts lists<br />

Functioning principle <strong>and</strong> design of mixhead<br />

Electrical, hydraulic <strong>and</strong> pneumatic control<br />

of the mixhead<br />

Troubleshooting<br />

Seminar fee<br />

1.350.00 euros per participant<br />

(excl. VAT)<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

12 13


II<br />

ELASTOLINE V/F [G-EL]<br />

<strong>The</strong> <strong>seminar</strong> will provide participants with important basics on processing<br />

PU elastomers with the ELASTOLINE low-pressure metering machine<br />

II ROBOT INTEGRATION [G-IR]<br />

We recommend that participants take part<br />

in the PUR-CSM <strong>seminar</strong><br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know how to operate <strong>and</strong> adjust ELASTOLINE low-pressure reaction casting machines. <strong>The</strong>y will be<br />

familiar with the function <strong>and</strong> operation of all assemblies <strong>and</strong> individual parts installed in the machine. It will be possible for them to carry<br />

out production adjustments <strong>and</strong> modifications to system parameters independently <strong>and</strong> in a process-oriented manner. <strong>The</strong> participants<br />

will also be in a position to localize any faults <strong>and</strong> correct them (fault simulation). Participants will also be taught to troubleshoot<br />

mixhead problems.<br />

Learning objectives:<br />

<strong>The</strong> participants will be taught how the st<strong>and</strong>ardized interface between coupling control <strong>and</strong> the robot controller (ABB or FANUC product)<br />

functions. This comprises the hardware interface with safety signals <strong>and</strong> the software interface with the program number transfer <strong>and</strong><br />

the corresponding reference signals.<br />

Seminar contents:<br />

Configuration of the reaction casting machine according<br />

to the diagrams <strong>and</strong> layouts<br />

Seminar contents:<br />

Structure of PLC program<br />

Safety equipment <strong>and</strong> its functions<br />

Structure of robot program<br />

Design <strong>and</strong> operation of metering pumps<br />

Design <strong>and</strong> operation of mixhead <strong>and</strong> metering technology<br />

Function <strong>and</strong> principle of the heating systems<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators, foremen,<br />

application engineers, quality<br />

management staff, production<br />

<strong>and</strong> maintenance managers<br />

Hardware interface<br />

Software interface<br />

- System signals<br />

- Safety signals<br />

- Signal exchange<br />

- Program number transfer<br />

Target group<br />

Project engineers (knowledge of<br />

PLC [SIMATIC S7] programming<br />

<strong>and</strong> of the respective robot<br />

product is necessary)<br />

Machine operation <strong>and</strong> menu navigation on the Operator Panel (OP)<br />

Overview <strong>and</strong> benefit of the individual plant parameters<br />

Number of participants<br />

Three to eight people<br />

Number of participants<br />

Three to eight people<br />

Recording <strong>and</strong> function of a pump characteristic<br />

Duration of <strong>seminar</strong><br />

Three days, each 9:00 – 16:00 hrs<br />

Duration of <strong>seminar</strong><br />

One day, 9:00 – 16:00 hrs<br />

Practical operation <strong>and</strong> h<strong>and</strong>ling of the plant<br />

Setting of all relevant process pressures<br />

Localization <strong>and</strong> correction of troubles <strong>and</strong> faults<br />

Seminar fee<br />

1.350.00 euros per participant<br />

(excl. VAT)<br />

Seminar fee<br />

450.00 euros per participant<br />

(excl. VAT)<br />

Working with the documentation <strong>and</strong> spare parts lists<br />

Functioning principle <strong>and</strong> design of mixhead<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Electrical, hydraulic <strong>and</strong> pneumatic control<br />

of the mixhead<br />

Troubleshooting<br />

14 15


Seminars for Technical Service <strong>and</strong> Maintenance<br />

III HIGHLINE [M-HL]<br />

We recommend that <strong>new</strong>comers take part in the <strong>seminar</strong><br />

on metering machine technology [G-HL]<br />

III<br />

TOPLINE HK [M-TL]<br />

We recommend that <strong>new</strong>comers take part in the <strong>seminar</strong><br />

on metering machine technology [G-TL]<br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know how to repair <strong>and</strong> service HIGHLINE high-pressure metering machines. <strong>The</strong>y will be able to<br />

carry out necessary maintenance <strong>and</strong> repair work independently <strong>and</strong> effectively within a short period of time.<br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know how to repair <strong>and</strong> service TOPLINE HK high-pressure metering machines. <strong>The</strong>y will be able to<br />

carry out necessary maintenance <strong>and</strong> repair work independently <strong>and</strong> effectively within a short period of time.<br />

Seminar contents:<br />

Configuration of the HIGHLINE metering machine<br />

according to the diagrams (wet end <strong>and</strong> hydraulic system)<br />

Seminar contents:<br />

Configuration of the TOPLINE HK metering machine<br />

according to the diagrams (wet end <strong>and</strong> hydraulic system)<br />

Safety equipment <strong>and</strong> its function<br />

Safety equipment <strong>and</strong> its function<br />

How to check <strong>and</strong> fill hydraulic bladder accumulators<br />

Basic requirements for operating the machine (energy supply)<br />

Target group<br />

Maintenance servicers,<br />

service personnel, foremen<br />

<strong>and</strong> production managers<br />

How to check <strong>and</strong> fill hydraulic bladder accumulators<br />

Basic requirements for operating the machine (energy supply)<br />

Target group<br />

Maintenance servicers,<br />

service personnel, foremen<br />

<strong>and</strong> production managers<br />

Maintenance <strong>and</strong> repair of the tank periphery (refill pump)<br />

Number of participants<br />

Maintenance <strong>and</strong> repair of the tank periphery (refill pump)<br />

Number of participants<br />

Replacement of the shaft seals on the tank stirrer<br />

Three to eight people<br />

Replacement of the shaft seals on the tank stirrer<br />

Three to eight people<br />

How to check <strong>and</strong> replace component filters<br />

Duration of <strong>seminar</strong><br />

How to check <strong>and</strong> replace component filters<br />

Duration of <strong>seminar</strong><br />

How to check the sealing liquid system on the seals<br />

(Stirrer, metering pump, high / low pressure switching system)<br />

Three days, each 9:00 – 16:00 hrs<br />

How to check the sealing liquid system on the seals<br />

(Stirrer, metering pump, high / low pressure switching system)<br />

Three days, each 9:00 – 16:00 hrs<br />

Replacement of shaft seals on metering pumps<br />

How to check <strong>and</strong> maintain the injectors<br />

Seminar fee<br />

870.00 euros per participant<br />

(excl. VAT)<br />

Replacement of shaft seals on metering pumps<br />

How to check <strong>and</strong> maintain the injectors<br />

Seminar fee<br />

870.00 euros per participant<br />

(excl. VAT)<br />

Instructions in performing the necessary maintenance<br />

work on the mixhead<br />

How to h<strong>and</strong>le the auxiliary tools for dismounting <strong>and</strong> mounting seals<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Instructions in performing the necessary maintenance<br />

work on the mixhead<br />

How to h<strong>and</strong>le the auxiliary tools for dismounting <strong>and</strong> mounting seals<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Troubleshooting<br />

Troubleshooting<br />

How to h<strong>and</strong>le the lubrication <strong>and</strong><br />

maintenance instructions of the machine<br />

How to h<strong>and</strong>le the lubrication <strong>and</strong><br />

maintenance instructions of the machine<br />

16 17


III<br />

STREAMLINE [M-STL]<br />

III<br />

ELASTOLINE V/F [M-EL]<br />

We recommend that <strong>new</strong>comers take part in the <strong>seminar</strong><br />

on metering machine technology [G-STL]<br />

We recommend that <strong>new</strong>comers take part in the <strong>seminar</strong><br />

on metering machine technology [G-EL]<br />

Learning objectives:<br />

Learning objectives:<br />

After the <strong>seminar</strong>, participants will know how to repair <strong>and</strong> service STREAMLINE high-pressure metering machines. <strong>The</strong>y will be able to<br />

carry out necessary maintenance <strong>and</strong> repair work independently <strong>and</strong> effectively within a short period of time.<br />

After the <strong>seminar</strong>, participants will know how to repair <strong>and</strong> service ELASTOLINE F <strong>and</strong> ELASTOLINE V low-pressure metering machines.<br />

<strong>The</strong>y will be able to carry out necessary maintenance <strong>and</strong> repair work independently <strong>and</strong> effectively within a short period of time.<br />

Seminar contents:<br />

Seminar contents:<br />

Configuration of the STREAMLINE metering machine<br />

according to the diagrams (wet end <strong>and</strong> hydraulic system)<br />

Configuration of the ELASTOLINE metering machine<br />

according to the diagrams (wet end <strong>and</strong> hydraulic system)<br />

Safety equipment <strong>and</strong> its function<br />

Safety equipment <strong>and</strong> its function<br />

How to check <strong>and</strong> fill hydraulic bladder accumulators<br />

Basic requirements for operating the machine (energy supply)<br />

Target group<br />

Maintenance servicers,<br />

service personnel, foremen<br />

<strong>and</strong> production managers<br />

How to check <strong>and</strong> fill hydraulic bladder accumulators<br />

Basic requirements for operating the machine (energy supply)<br />

Target group<br />

Maintenance servicers,<br />

service personnel, foremen<br />

<strong>and</strong> production managers<br />

How to check the compressed air driers (option)<br />

Maintenance <strong>and</strong> repair of the tank periphery<br />

(vacuum, refilling <strong>and</strong> diaphragm pump)<br />

Number of participants<br />

Three to eight people<br />

How to check the compressed air driers<br />

Maintenance <strong>and</strong> repair of the tank periphery<br />

(vacuum, refilling <strong>and</strong> diaphragm pump)<br />

Number of participants<br />

Three to eight people<br />

How to check <strong>and</strong> replace component filters<br />

Duration of <strong>seminar</strong><br />

How to check the tank temperature control system (air or oil)<br />

Duration of <strong>seminar</strong><br />

How to check the function of the feed pumps<br />

Three days, each 9:00 – 16:00 hrs<br />

How to check <strong>and</strong> replace component filters<br />

Three days, each 9:00 – 16:00 hrs<br />

How to check the function of the metering pumps<br />

How to check <strong>and</strong> maintain the injectors<br />

Seminar fee<br />

870.00 euros per participant<br />

(excl. VAT)<br />

How to check the function of the metering pumps<br />

How to check <strong>and</strong> maintain the injectors<br />

Seminar fee<br />

870.00 euros per participant<br />

(excl. VAT)<br />

Instructions in performing the necessary maintenance<br />

work on the mixhead<br />

Troubleshooting<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Maintenance work on the MEL stirrer mixhead<br />

Troubleshooting<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

How to h<strong>and</strong>le the lubrication <strong>and</strong><br />

maintenance instructions of the machine<br />

How to h<strong>and</strong>le the lubrication <strong>and</strong><br />

maintenance instructions of the machine<br />

18 19


Practical Seminars on Automation Technology<br />

IV Practical <strong>seminar</strong> on automation technology [P-A]<br />

Setup of hardware <strong>and</strong> system interfaces<br />

IV<br />

PURTRONIC [P-PTC]<br />

Operation <strong>and</strong> h<strong>and</strong>ling of the PURTRONIC visualization software<br />

Learning objectives:<br />

<strong>The</strong> participant will learn the basic configuration <strong>and</strong> practical use of wiring diagrams, terminal strips <strong>and</strong> parts lists using the example<br />

of a TOPLINE HK machine. PLC restore <strong>and</strong> back-up functions will be presented to the participant <strong>and</strong> explained with the help<br />

of practical examples. Moreover, the function of st<strong>and</strong>ardized interfaces between reaction casting machines <strong>and</strong> dry parts<br />

will be explained.<br />

Learning objectives:<br />

<strong>The</strong> participants will learn how the visualization software for <strong>Hennecke</strong> moulded foam lines is set up <strong>and</strong> h<strong>and</strong>led in practice.<br />

<strong>The</strong> software structure <strong>and</strong> its data management system are explained. Moreover, the hardware <strong>and</strong> communication possibilities with<br />

the PLC control units are presented. Participants will also be taught how to operate the PURTRONIC including its individual components<br />

<strong>and</strong> options on the basis of practical examples.<br />

Seminar contents:<br />

Structural setup of wiring diagrams using the example<br />

of a TOPLINE HK machine<br />

Reading of wiring <strong>and</strong> terminal diagrams<br />

Seminar contents:<br />

Hardware structure<br />

Communication with the PLC control units<br />

Assembly layouts of mounting plates<br />

Parts list structure using the example of a TOPLINE HK machine<br />

How to restore or backup the control program using a programming<br />

device or memory cards for the PLC <strong>and</strong> OP device e.g.<br />

Structure of operating instructions<br />

Remote service function via the<br />

360°CONNECT Remote Service Router (RSR)<br />

Hardware configuration <strong>and</strong> function of the st<strong>and</strong>ardized interface<br />

between reaction casting machine <strong>and</strong> dry parts or robots<br />

Target group<br />

Maintenance electricians <strong>and</strong><br />

project engineers<br />

Number of participants<br />

Three to eight people<br />

Duration of <strong>seminar</strong><br />

One day, 9:00 – 16:00 hrs<br />

Seminar fee<br />

450.00 euros per participant<br />

(excl. VAT)<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Operation of the PURTRONIC<br />

Process Control Center with user/access rights management<br />

Alarms <strong>and</strong> evaluation possibilities<br />

Setpoints/tolerances for process control<br />

Machine control parameters<br />

Production programs<br />

Machine switch for machine control<br />

Actual values/fast process measurements<br />

for testing the machine<br />

Histories for the offline analysis of past processes<br />

Calibration of the sensors on the machine<br />

Options<br />

Online robot correction without knowledge of robots<br />

<strong>Hennecke</strong> process analysis available via<br />

network in the office environment<br />

Automated data export for long-term data recording<br />

or customer evaluation<br />

Backup/Restore function<br />

Target group<br />

Newcomers, machine fitters,<br />

machine operators,<br />

maintenance servicers<br />

<strong>and</strong> production managers<br />

Number of participants<br />

Three to eight people<br />

Duration of <strong>seminar</strong><br />

One day, 9:00 – 16:00 hrs<br />

Seminar fee<br />

450.00 euros per participant<br />

(excl. VAT)<br />

Please contact us <strong>and</strong> arrange<br />

a personal appointment with<br />

one of our study advisors.<br />

Operating instructions<br />

Creation of a hard disk image<br />

Remote service function via the<br />

360°CONNECT Remote Service Router (RSR)<br />

20 21


Customized Seminars<br />

V<br />

Special machines<br />

V<br />

Plant technology<br />

Further special <strong>seminar</strong>s <strong>and</strong> special subjects are possible. <strong>The</strong> terms<br />

<strong>and</strong> conditions for our customized <strong>seminar</strong>s are available on request<br />

Further special <strong>seminar</strong>s <strong>and</strong> special subjects are possible. <strong>The</strong> terms<br />

<strong>and</strong> conditions for our customized <strong>seminar</strong>s are available on request<br />

MICROLINE<br />

S<strong>and</strong>wich Panel Lines<br />

Operation <strong>and</strong> setting of the MICROLINE metering machine. Designation of the components <strong>and</strong> knowledge of their function<br />

<strong>and</strong> operation. Setting <strong>and</strong> changing of production parameters. Setting of the output rates on the pumps. Adjusting the metering<br />

pressure on the injectors / mixhead.<br />

Operation <strong>and</strong> setting of CONTIMAT lines. Get to know the special features of the plant's wet end.<br />

Setting <strong>and</strong> changing of production parameters.<br />

Technical insulation lines<br />

TOPLINE HK-MF (multi-component)<br />

Operation <strong>and</strong> setting of the TOPLINE HK-MF metering machine with four or six components. Designation of the components <strong>and</strong><br />

knowledge of their function <strong>and</strong> operation. Setting <strong>and</strong> changing of production parameters. Setting of the output rates on the pumps.<br />

Adjusting the metering pressure on the injectors / mixhead.<br />

Operation <strong>and</strong> setting of technical insulation lines. Get to know the special features of the plant's wet end.<br />

Setting <strong>and</strong> changing of production parameters.<br />

Slabstock Lines<br />

TOPLINE HT / TOPLINE HT500evo / HT30evo<br />

Operation <strong>and</strong> setting of HT metering machines. Designation of the components <strong>and</strong> knowledge of their function <strong>and</strong> operating<br />

principle. Setting <strong>and</strong> changing of production parameters. Setting of the output rates on the plunger pumps. Adjusting the metering<br />

pressure on the injectors / mixhead. Each <strong>seminar</strong> refers to one HT machine system.<br />

Operation <strong>and</strong> setting of slabstock lines. Get to know the special features of the plant's wet end.<br />

Setting <strong>and</strong> changing of production parameters.<br />

Moulded Foam Lines<br />

HK-R 5000<br />

Operation <strong>and</strong> setting of moulded foam lines. Get to know the special features of the plant's wet end.<br />

Setting <strong>and</strong> changing of production parameters.<br />

Operation <strong>and</strong> setting of the HK-R 5000 metering machine. Designation of the components <strong>and</strong> knowledge of their function <strong>and</strong><br />

operation. Setting <strong>and</strong> changing of production parameters. Overview of the special features of the stirrer mixhead <strong>and</strong> t<strong>and</strong>em<br />

metering pumps.<br />

CARBOMAT<br />

Operation <strong>and</strong> setting of the CARBOMAT blowing agent metering unit. Designation of the components <strong>and</strong> knowledge of their<br />

function <strong>and</strong> operation. Setting <strong>and</strong> changing of production parameters. Specific advantages / saving potential of the blowing agent<br />

metering unit.<br />

AEROMAT GU / ST<br />

Operation <strong>and</strong> setting of the AEROMAT gas loading device. Designation of the components <strong>and</strong> knowledge of their function <strong>and</strong><br />

operation. Setting <strong>and</strong> changing the production parameters.<br />

PENTAMAT 30i/50i<br />

Operation <strong>and</strong> setting of the PENTAMAT blowing agent metering unit. Designation of the components <strong>and</strong> knowledge of their function<br />

<strong>and</strong> operation. Setting <strong>and</strong> changing the production parameters.<br />

22 23


Hotel Recommendations<br />

Hotel Herting<br />

53721 Siegburg<br />

Hotel Kaiserhof<br />

53721 Siegburg<br />

Gut Grossenbusch<br />

Golf Course Hotel<br />

53757 Sankt Augustin<br />

Europaplatz 16<br />

Phone: +49 22 41 / 99 99 9-0 · Fax: +49 22 41 / 99 99 9-9<br />

www.hotel-herting.de<br />

Room/Night incl. breakfast from 80,00 euros - 102,00 euros<br />

Kaiserstr. 80<br />

Phone: +49 22 41 / 17 23-0 · Fax. +49 22 41 / 17 23-50<br />

www.kaiserhof-siegburg.de<br />

Room/Night incl. breakfast from 70,00 euros - 95,00 euros<br />

Konrad-Adenauer-Straße 100<br />

Phone: +49 22 41 / 39 88-0 · Fax: +49 22 41 / 39 88 88<br />

www.gcbonn.de<br />

Room/Night incl. breakfast from 74,00 euros<br />

Euro Park Hotel<br />

53773 Hennef<br />

Reutherstr. 1 a-c<br />

Phone: +49 22 42 / 87 60 · Telefax: +49 22 42 / 87 61 99<br />

www.euro-park-hotel.de<br />

Room/Night incl. breakfast from 74,00 euros - 89,00 euros<br />

Cityhotel Oktopus<br />

53721 Siegburg<br />

Kranz Parkhotel<br />

53721 Siegburg<br />

Zeithstraße 110<br />

Phone: +49 22 41 / 8 46 40-0 · Fax: +49 22 41 / 8 46 40-444<br />

www.friendly-cityhotel-siegburg.de<br />

Room/Night incl. breakfast from 87,00 euros - 165,00 euros<br />

Mühlenstraße 32-44<br />

Phone: +49 22 41 / 5 47-0 · Fax: +49 22 41 / 5 47-444<br />

www.kranzparkhotel.de<br />

Room/Night incl. breakfast from 107,00 euros - 144,00 euros<br />

24


Directions<br />

Main entrance<br />

Receiving department / Shipping department<br />

Truck access only via "Zur Kleinbahn"<br />

25


Conditions of Participation for <strong>training</strong> courses <strong>and</strong> <strong>seminar</strong>s<br />

(as of 2017)<br />

General, scope<br />

<strong>Hennecke</strong> GmbH`s Conditions of Participation apply to entrepreneurs (§ 14 German Civil Code), public-sector legal<br />

entities or special bodies or funds under public law (hereinafter referred to as “participants”) for all of our <strong>training</strong>s, <strong>seminar</strong>s<br />

<strong>and</strong> courses etc. (hereinafter referred to as “courses”). We do not accept any terms <strong>and</strong> conditions of the participant.<br />

Registration<br />

All our offers for courses are subject to confirmation <strong>and</strong> are non-binding. <strong>The</strong> participant’s registration is deemed to be<br />

a binding offer of contract. Incoming applications will be considered in chronological order until the maximum number of<br />

participants has been reached.<br />

Prices <strong>and</strong> services<br />

<strong>The</strong> participation fees as stated in the respective <strong>seminar</strong> description shall apply. <strong>The</strong> fees do not include the applicable VAT.<br />

<strong>The</strong> participation fee shall be due without deduction after the issuance of the invoice. <strong>The</strong> fees include all costs for instruction<br />

material, use of technical equipment, beverages during the breaks <strong>and</strong> (in case of whole-day events) a lunch in our canteen.<br />

<strong>The</strong> participant shall bear all costs for travel <strong>and</strong> accommodation. Each participant shall receive a certificate after successfully<br />

completing the course. <strong>The</strong> course description complies with the state at the time of printing. We reserve the right to update<br />

<strong>and</strong> enhance the agenda of the course<br />

Cancellation <strong>and</strong> postponement of courses<br />

We reserve the right to cancel, postpone or combine courses in cases of insufficient number of participants, shortfall of trainers,<br />

force majeure or any other reasons beyond our control. <strong>The</strong> participant will be informed immediately <strong>and</strong> payments already<br />

effected will be reimbursed.<br />

Cancellation by the participant<br />

After confirmation of a participant's registration by us, requests for cancellation must be made in writing. If a participant<br />

cancels more than 14 days before the course begins, we will charge 50 percent of the participation fees. We will charge 100<br />

percent of the fees if we receive the cancellation less than 14 days before the course begins. We will not, however, charge any<br />

lump-sums for cancellations if the participant appoints a replacement for the person not being able to take part in the course.<br />

If a participant does not attend a course without giving prior notice, the full fees shall become due.<br />

Liability<br />

If we are in breach of material contractual obligations, i.e. contractual obligations the performance of which characterizes the<br />

contract <strong>and</strong> which are necessary for its proper implementation, we shall be liable in accordance with the statutory provisions.<br />

For all other breaches of duty we shall only be liable for damages caused by intentional or grossly negligent acts or omissions<br />

of our statutory representatives (“gesetzlicher Vertreter”) or any persons engaged by us to assist us in complying with our<br />

obligations in terms hereof (“Erfüllungsgehilfen”). In the absence of intentional conduct, we shall be liable only for reasonably<br />

foreseeable damage that occurs. <strong>The</strong> foregoing shall neither effect the liability of the Supplier under the German Product<br />

Liability Act (Produkthaftungsgesetz), nor its liability for culpable (“schuldhaft”) injury to life, body or health. If a guarantee has<br />

been assumed the Supplier shall be liable in accordance with the statutory provisions.<br />

Accommodation<br />

A list of accommodations is included in our <strong>seminar</strong> catalogue. If a participant needs a room, he will book a room directly with<br />

the respective hotel.<br />

Information <strong>and</strong> Technical Advice<br />

Information <strong>and</strong> recommendations provided by the Supplier (whether included in instruction materials or orally) are not binding<br />

<strong>and</strong> are made excluding all liability unless the Supplier has expressly <strong>and</strong> in writing undertaken otherwise.<br />

Choice of law, Court of jurisdiction<br />

German law shall apply. <strong>The</strong> court of jurisdiction shall be Cologne. In addition, we shall be entitled to assert our claims at<br />

the participant’s place of general jurisdiction.<br />

26


Application Form<br />

Applicant:<br />

Company<br />

Address<br />

Contact person<br />

Tel.<br />

Fax<br />

Email<br />

Course participant:<br />

-<br />

Name Seminar code Date<br />

-<br />

Name Seminar code Date<br />

-<br />

Name Seminar code Date<br />

Our general participation conditions for <strong>training</strong> courses <strong>and</strong> <strong>seminar</strong>s apply (see page 26).<br />

Please send <strong>Hennecke</strong> your application form:<br />

- By fax + 49 1806 / 339 201* - By Email service@hennecke.com<br />

* <strong>The</strong> connection costs amount to 20 Cent per call / fax from the German fixed network or 60 Cent per call from the German cellular network. <strong>The</strong> amount charged may vary when calling from other countries.<br />

Place/Date<br />

Signature/Company stamp<br />

>> <strong>The</strong> application form can also be found online at<br />

www.hennecke.com/en/services/360/<strong>training</strong>s<br />

27


Contact our service experts directly to find out more about our 360°TRAININGS –<br />

by e-mail or phone. We 'll be happy to hear from you!<br />

360˚SERVICE<br />

Hotline<br />

+ 49 1806<br />

339-200<br />

1<br />

Technical Service Support<br />

2<br />

+ 49 2241 / 339-360<br />

Internet www.hennecke.com/360<br />

Email service@hennecke.com<br />

Fax<br />

1<br />

+ 49 1806 / 339-201<br />

1 <strong>The</strong> connection costs amount to 20 Cent per call / fax from the German fixed network or 60 Cent per call from the German cellular network. <strong>The</strong> amount charged may vary when calling from other countries.<br />

2 <strong>The</strong> technical service support team can be reached on business days from 7 a.m. to 5 p.m. German time. Additional call charges from your telecommunications provider may be incurred.<br />

1000 DMA 08/17 REPLC // SG 12.1<br />

<strong>Hennecke</strong> GmbH · Birlinghovener Str. 30 · 53757 Sankt Augustin (Germany)<br />

Email: info@hennecke.com · See www.hennecke.com for worldwide locations<br />

<strong>The</strong> information in this brochure is given in good faith, however without<br />

engagement. Design subject to alterations. <strong>The</strong> illustrations <strong>and</strong> photos<br />

in this brochure do not reflect the scope of supply!

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