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R<br />
BAOFENG<br />
BAOFENG CNC MACHINE<br />
R<br />
BAOFENG<br />
TAIWAN BAOFENG CNC INDUSTRIAL CO.,LTD.<br />
HONGKONG BAOFENG PRECISION MACHINERY CO.,LTD.<br />
DONGGUAN BAOKE PRECISION MACHINERY CO.,LTD.<br />
0769-85633926<br />
0769-82787859<br />
info@baofengmachine.com<br />
No.63, XinMaLian Xintai road,<br />
Dalang Town, DongGuan, China<br />
2018-07
BAOFENG CNC MACHINE<br />
Company profile<br />
Dongguan Baoke Precision Machinery Co.,Ltd. is co-founded by Taiwan<br />
Baofeng and elites in Mainland China who engages in developing,<br />
manufacturing, selling and service of CNC machining centers. Our Mainland<br />
manufacturing base is established in 2002, Baofeng has become a leading<br />
company for high-end machining center manufacturer in china as well as an<br />
integrated intelligent solution provider.<br />
Machine scope includes various vertical machining center(linear rail and<br />
hard rail),high speed engraving and milling machine, double column<br />
machining center and CNC tapping center.<br />
At present, Baofeng has complete sales and after-sales service team across<br />
the country, but we try to bring our philosophy to the world and become a<br />
strong and competitive global player. We are now looking for partners<br />
overseas to build our dealers network and the same time preparing our local<br />
representative office.<br />
Looking into the future, we will always committed to our culture “To be the<br />
first brand in industry, keep the principle of integrity” oriented by market and<br />
customer’s needs, to provide high efficiency and high quality products and<br />
services.<br />
Production workshop<br />
01<br />
02
BAOFENG CNC MACHINE<br />
Core Technology<br />
D. Three axis precision detection and improvement technology.<br />
1. The straightway assembly and testing technology of screw rod and<br />
screw ,ensures the accuracy of 3 axis<br />
2. 3 axis load detection technology to ensure smooth 3 axis operation.<br />
3. Laser and other high precision instrument detection, combined with<br />
processing test adjustment, the triaxial<br />
clearance of motion accurate compensation.<br />
Before improvement<br />
After improvement<br />
A.Key component protection technology.<br />
1. "Baofeng" exclusive patent bearing protective sleeve, waterproof slag, improve bearing life.<br />
2. X / Y axis multi-layer protection design, avoid iron slag entering, improve the life of line rail and lead screw.<br />
3. Spindle automatic air curtain protection, and close protective cover protection, prevent the processing of iron chips,<br />
cuttings into spindle<br />
4. Change tool blow to protect, prevent the handle besmear when changing knife enter main shaft bearing.<br />
E. Processing performance data adjustment and improvement technology<br />
1. Fanuc, mitsubishi system setting the precision grade function, different processing requirements choose<br />
different grades, easy and fast to achieve the best processing effect.<br />
2. The research and development application team of Baofeng company has long been testing and accumulating<br />
database according to customer processing requirements, which can provide customers with processing data<br />
optimization under various working conditions.<br />
displace nephogram stress nephogram displace nephogram<br />
B . ATC anti-collision Tool technology.<br />
1.Setting the multistage induction detection system to prevent the changing tool position of position excursion<br />
2. PLC set up the detection and warning function of the tool set, to prevent the misuse tool-crashing<br />
3.ATC Protector ,Avoid interference or damage to electrical components such as induction switch and motor .<br />
4.The control circuit is equipped with electromagnetic anti-interference function to ensure stable transmission signal.<br />
C.Transmission component temperature rise compensation technology.<br />
1. Due to the high-speed frictional movement of the sliding parts, the heat is generated, which leads to the extension of<br />
the screw, casting and spindle, thus resulting in the positioning accuracy error of the machine tool.<br />
2. With the exclusive patented technology of Baofeng company, the temperature rise error is automaticallycompensated<br />
in the control system, and there is a significant improvement effect on the mold with a large<br />
specification model of 1270 and above and long time processing.<br />
F. Workpiece inspection and correction technology<br />
1.The high precision measuring Probe of UK RENISHAW , detects the size of the<br />
workpiece, automatically<br />
corrects the position of the system, and realizes the workpiece fastening.<br />
2.Automatic quick split.<br />
3.Repeat accuracy 0.001mm.<br />
03<br />
04
BAOFENG CNC MACHINE<br />
We have a strict quality control system<br />
--- Incoming material, process, finished product inspection and other procedures to ensure quality.<br />
Changing tool detection :<br />
Preventing accurrence of disorderly tool, stuck<br />
tool,avoid machine stop.<br />
Spindle vibration detection:<br />
Prevent spindle internal component damage and<br />
prolong spindle life.<br />
Spindle circularity:<br />
Ensure the Z axis perpendicularity of machine<br />
tool and workbench planeness.<br />
Machine geometry precision detection<br />
Ensure the machine high precision geometry<br />
accuracy.<br />
Laser compensation:<br />
Ensure the transmission precision of machine.<br />
Unclamping Cylinder quality inspection:<br />
Protection Umclamping Cylinder,make sure<br />
changing tool in normal<br />
Three-axis motor load test:<br />
Enough motor torque to ensure the machine XYZ<br />
axis high-speed and smooth transmission.<br />
Finite element analysis of castings:<br />
Ensure that the fuselage is highly rigid and highly<br />
dynamic, while obtaining the most.Good structure<br />
and minimum weight of machine tool.<br />
Testing plane:<br />
Ensure machine machining accuracy, ensure<br />
machine tool stability.<br />
Concentricity detection:<br />
Ensure the motor drive is stable, protect the<br />
motor and coupling.<br />
Processing grade technical analysis:<br />
Verify the correctness of the parameters obtained<br />
by processing grade analysis, and ensure the<br />
application is efficient and reliable.<br />
Processing grade effect analysis:<br />
To ensure the machining accuracy with the<br />
highest machining efficiency and obtain the best<br />
solution.<br />
05<br />
06
BAOFENG CNC MACHINE<br />
V series high speed vertical machining center<br />
V series machining center is featured for fast rapid feed and rotation speed, which<br />
made it applicable to the machining of complex, multi-process mass production<br />
parts. Mainly used for machining box, complex surface, shaped pieces/plate/board,<br />
which is widely applied in electronics, machinery, automobile, automation, medical<br />
instrument, national defense industry etc.<br />
roller linear guideway<br />
Double-layered reinforced box<br />
base,good stability and rigidity<br />
Features:<br />
◆Specially designed for high efficiency parts processing, 3 axis adopt screw or linear<br />
guideway, 48m/min rapid feed.<br />
◆Special large span structure of the machine base and column, is able to bear high inertia<br />
gravity and improved dynamic responsiveness of the whole machine.<br />
◆High speed direct drive short nose spindle design with excellent rigidity, increase<br />
efficiency and reduces abrasion of tools. Maximizes the transmission efficiency of<br />
spindle motor, and slso increase processing accuracy and spindle durability.<br />
◆Rear chip removal system with strong punching devices, suits particular parts<br />
processing for faster chip removing.<br />
◆Optional: 12000/15000 rpm/min direct drive spindle, through spindle water coolant, ring<br />
spray spindle to meet with different requirement.<br />
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08
BAOFENG CNC MACHINE<br />
lnnovative machine body structure<br />
Fully-supported box-type base structure,X-axis down and Y-axis up,ensuring that the table always maintains full<br />
support in the X Y axis,maximum machining range,avoiding the hanging situation of table when moving to the far left<br />
and right<br />
Application case: marking machine front plate<br />
Machine model: 850V<br />
Machining requirement: No chatter mark on the surface, hole and<br />
slot position accuracy dimensional accuracy all within ±0.01mm<br />
3 axis screw thermal expansion suppression system<br />
H o l l o w d e s i g n o f l a r g e d i a m e t e r r o l l e r s c r e w, c o n s t a n t<br />
temperature cooling oil sent from the inner tube to the end of the<br />
screw and then return,discharge the heat generated by the<br />
movement of the screw,long-term machining will not lead to drift<br />
of the workpiece center caused by thermal expansion<br />
Application case: Medical equipment accessories<br />
Machine model: 850V<br />
Machining requirement: Smooth surface, surface roughness<br />
Ra1.6, no side chatter mark<br />
Large column with inner and<br />
o u t e r d o u b l e - l a y e r<br />
casting structure, avoid the<br />
vibration during z axis high<br />
speed displacement and<br />
reverse of the Z-axis.<br />
Application case: Automobile parts<br />
Machine model: 850V<br />
Machining requirement: The surface is smooth and bright with no<br />
retract marks, the mark is even.<br />
X axis and z axis adopt 3<br />
slides roller liner guideway<br />
to ensure heavy load of the<br />
w o r k t a b l e a n d c u t t i n g<br />
rigidity of z axis<br />
High speed, high precision, the first choice for making mold<br />
Model 650V<br />
750V 850V 858V 1160V 1165V 1370V<br />
Table size mm 700×420<br />
800×480 900×480 900×480 1300×600 1300×650 1450×700<br />
Longitude(X) mm<br />
600<br />
700 800 800 1000 1150 1300<br />
lnnovative design concept<br />
servo axis and Spindle thermal temperature rise suppression system<br />
Travel<br />
Crossward(Y) mm<br />
500<br />
500 500 500 600 650 700<br />
Distance between<br />
spindleand table<br />
Distance betweenspindle<br />
and column<br />
Spindle<br />
Vertical(Z) mm<br />
450<br />
500 500 800 600 600 700<br />
mm<br />
mm<br />
130-580<br />
480<br />
130-630 130-630 105-905 170-770 120-720 90--790<br />
485 485 485 660 710 750<br />
Rotation speed rpm 10000<br />
12000 10000 10000 10000 10000 10000<br />
Taper BT40<br />
BT40 BT40 BT40 BT40 BT40 BT40<br />
Motor kw<br />
7.5<br />
7.5 11 11 11 11 11<br />
Work table T slot (NO.-Size*Pitch) 5-18×90<br />
5-18×90 5-18×90 5-18×90 5-18×100 6-18×100 5-18×152.5<br />
Longitude(X) m/min<br />
48<br />
48 48 48 36 36 30<br />
Screw elongation<br />
F:30M/minx600mm Distance<br />
Hallow oil<br />
coolant on<br />
Hallow oil<br />
coolant off<br />
Rapid feed<br />
Crossward(Y) m/min<br />
48<br />
48 48 48 36 36 30<br />
Vertical(Z) m/min<br />
48<br />
48 48 48 36 36 30<br />
Positioning accuracy mm/m 0.005/300<br />
0.005/300 0.005/300 0.005/300 0.005/300 0.005/300 0.005/300<br />
Dimension(L*W*H) mm 2100×2350×2300 2400×2450×2500 2500×2450×2520 2700×2400×2500 3200×2900×3000 3100×2550×2550 3800×4000×3300<br />
Net weight kg<br />
4800<br />
5500 6000 6200 7500 8000 10500<br />
Max.loadof table<br />
kg<br />
400 500 600 800 800 1000 1500<br />
Spindle and 3 axis screw cooling device<br />
Feed times<br />
With screw cooling device positioning accuracy VS without<br />
screw cooling device positioning accuracy<br />
09<br />
10
BAOFENG CNC MACHINE<br />
L series high speed vertical machining center<br />
The L series vertical machining center is featured for rapid rigid machining, which<br />
ensures mass production of parts, machining precision and efficiency. The modular<br />
combination of high-efficiency chip removal, rapid feed, and high-speed spindle<br />
meet customers' different processing needs. The key components that affect the<br />
quality of the whole machine are imported from world's top brands.<br />
4th axis rotary table<br />
Internal gear head<br />
umbrella type tool magazine<br />
Features:<br />
◆X, Y axes are linear guideway, Z axis is box way.<br />
◆High rigidity machine body structure to ensure the strong cutting requirements fulfilled<br />
under fast operation.<br />
◆Coupling,bearing, spindle, ball screw, linear guideway, tool magazine, cylinder and<br />
other main parts are all imported from Germany, Japan and Taiwan top brands to ensure<br />
high quality and high precision.<br />
◆Complete model from 650L-1890L, suitable for small to medium metal parts processing.<br />
◆Modular configurations, provide customized options to meet different customers<br />
processing needs: through spindle water coolant, 10000-15000rpm/min direct drive<br />
spindle.<br />
◆This machine center specialized in processing metal parts with faster feed speed and<br />
high rigidity cutting performance.<br />
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12
BAOFENG CNC MACHINE<br />
Box way vertical machining center<br />
Box way vertical machining center series is featured for high rigidity, high precision,<br />
high stability, big torque, which made it applicable to the machining of parts like<br />
valves, cams, complex shapes, cavities, surfaces and hardware mold, plastic mold<br />
in the automobile, motorcycle, aerospace, machinery, motor, instrumentation and<br />
other industries.<br />
Superb scraping process<br />
ZF gear box(optional for model<br />
BK-1270 above)<br />
Features:<br />
◆X,Y,Z axes slide way are quenched and fixed to mould rail, according to different.<br />
◆High rigidity machine body ensures cutting requirements can be met.<br />
◆Coupling, bearing, spindle, ball screw, tool magazine and cylinder and other key parts<br />
are all imported from Germany, Japan and Taiwan top brands to ensure high quality and<br />
high precision.<br />
◆Modular configurations, provide customized options to meet different customers<br />
processing needs: through spindle water coolant, 10000-15000rpm/min direct drive<br />
spindle.<br />
◆This machine center focuses on mold processing, it also suits mechanic parts<br />
processing.<br />
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BAOFENG CNC MACHINE<br />
Light type double column machining center<br />
The L series vertical machining center is featured for rapid rigid machining,<br />
which ensures mass production of parts, machining precision and efficiency.<br />
The modular combination of high-efficiency chip removal, rapid feed, and<br />
high-speed spindle meet customers' different processing needs. The key<br />
components that affect the quality of the whole machine are imported from<br />
world's top brands.<br />
Upgraded model of large vertical machining center<br />
Automobile front bumper mold<br />
Appliance mold<br />
car interiors mold<br />
Features:<br />
BF-1613/2513 series is upgraded model of big vertical machining<br />
center(1270/1370/1690/1890)<br />
Advantage:<br />
◆Increase the machining precision, spindle center line is close to Z axis guideway<br />
surface, no precision deviation caused by spindle box dropping.<br />
◆Eliminate the the precision difference caused by vertical machining center worktable<br />
hanging.<br />
◆Y axis do not bear the workpiece weight, worktable travel does not exceed the base,<br />
which solve the problem of worktable deformation caused by longtime running.<br />
◆The load capacity increased 50% compared with vertical machining center.<br />
◆Gantry type structure design, door open on three sides, which facilitates the loading and<br />
unloading of large workpieces, the processing operation is also more convenient.<br />
15<br />
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BAOFENG CNC MACHINE<br />
Double column machining center<br />
Double column machining center is mainly used for the processing of large box, complex<br />
surface molds, large shaped parts and plate parts. It is widely used in the processing of<br />
machinery, automobiles, aircraft, aerospace, shipping, national defense and other fields.<br />
1.It has the best application effect in the automotive body mold, hood mold, large display<br />
screen and other large precision parts processing industries.<br />
2.Strong processing capability, the gear spindle model can realize the precision machining<br />
of heavy-duty cutting with the super-heavy load-bearing body structure.<br />
3.Ultra-high rigidity ball screw/roller linear guideway with heavy-duty cutting and rapid<br />
cutting function. Module design with a series of products, covering a wide range of<br />
processing needs.<br />
High precision large mold and parts processing<br />
Automobile front bumper mold Appliance mold car interiors mold<br />
Equipped with Germany ZF Gear box or Taiwan gear type spindle<br />
box to realize strong cutting.<br />
Multiple function gantry type machining center<br />
◆Equipped with direct drive milling head, high speed spindle to realize high<br />
speed cutting.<br />
◆Equipped with Taiwan right angle milling head to realize simple horizontal<br />
machining requirements.<br />
◆Equipped with Taiwan universal milling head to realize multiple angle<br />
machining requirements.<br />
◆Equipped with automatic pentahedron milling head to realize multiple<br />
dimension high precision machining.<br />
Features:<br />
◆X, Y axis adopt heavy load roller linear guideway, z axis square guideway, roller<br />
guideway optional.<br />
◆Integrated casting structure, increase the cutting rigidity and precision stability of the<br />
machine.<br />
◆Large span inverted L type y axis guideway structure, increase the y axis structure<br />
rigidity and z axis cutting rigidity.<br />
◆High quality resin sand casting, fixed gantry type frame structure, Z-axis adopts<br />
laminated slide way system, which is suitable for high rigidity and precision parts<br />
processing.<br />
◆Spindle, guideway, bearing and other key parts are all imported from famous brand in<br />
Japan, Germany or Taiwan to ensure high precision, high quality and high stability.<br />
◆Modular design, which made many different type of optimized model, that satisfy the<br />
different customer processing needs and fast delivery requirements.<br />
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BAOFENG CNC MACHINE<br />
High speed tapping center<br />
Machine features<br />
◆Ultra large A type structure column, X,Y,Z axis rapid feed 48m/min, 1G acceleration<br />
◆High rigidity tapping, max speed S4000RPM, Max specification is M16(Aluminum)<br />
◆Rear chip-removal device with strong punching device, do cleaning without<br />
shutdown.<br />
◆Improved clamp type tool magazine, tool exchange time is 2 Seconds<br />
Features:<br />
◆X, Y, Z axis are linear guideway, rapid feed is 48m/min.<br />
◆High-rigidity machine body structure design. In addition to drilling feature, also capable<br />
of low-intensity milling and cutting aluminum parts.<br />
◆Coupling, bearing, spindle, ball screw, linear guideway, tool magazine, cylinder,<br />
guideway cover and other key parts are all imported from Germany, Japan and Taiwan<br />
top brands to ensure high quality and high precision of products.<br />
◆Modular configurations: provide customized options to meet different customers<br />
processing needs: 4th axis rotary table, 21T tool magazine.<br />
◆This machine focuses on processing small size multiple hole precise parts and has<br />
advantages on high speed operation, fast and high precision small hole machining and<br />
fast tool changing.<br />
◆We accumulate and consistently optimize customer’s application data, and provide<br />
customer our technical supports on application to ensure better performance.<br />
19<br />
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BAOFENG CNC MACHINE<br />
Outstanding in quality and processing performance<br />
High speed high efficiency without weight<br />
Best choice for mass production<br />
High rigidity spindle structure<br />
All casting adopts Meehanite Cast Iron, high<br />
tension casting material, strong shock absorption,<br />
good wear resistance, stress relief and aging<br />
treatment to ensure the machine can maintain the<br />
best accuracy for long time<br />
Spindle rotation speed Rapid feed Tool exchange time<br />
12000RPM<br />
(OR 15000/20000RPM) X/Y/Z axis 48M/min T-T : 2.0s<br />
Features:<br />
Application case: mobile phone shell processing<br />
Machine model: T500<br />
Machining requirement: The slope is evenly processed, the<br />
corner is smooth, the entire surface is smooth. The surface<br />
geometric tolerance is required to be within ±0.01mm.<br />
Application case: mechanic parts processing<br />
Machine model: T500<br />
Machining requirement: Smooth surface, surface roughness<br />
Ra1.6, no side cutter vibration<br />
Model<br />
Worktable<br />
X axis travel<br />
Y axis travel<br />
Z axis travel<br />
Distance between spindle center to table<br />
Distance between spindle to column<br />
Spindle speed<br />
Spindle taper<br />
3 Axis motor<br />
mm<br />
mm<br />
mm<br />
mm<br />
mm<br />
mm<br />
rpm<br />
kw<br />
BF-T500<br />
620X420<br />
500<br />
400<br />
300<br />
200-500<br />
420<br />
15000<br />
BT30<br />
1.5x1.5x3.0<br />
BF-T600<br />
700X420<br />
600<br />
400<br />
300<br />
200-500<br />
420<br />
15000<br />
BT30<br />
1.5x1.5x3.0<br />
Application case: Digital Camera Parts<br />
Machine model: T600<br />
M a c h i n i n g r e q u i r e m e n t : H o l e p o s i t i o n d e v i a t i o n a n d<br />
dimensional accuracy within ±0.01mm.<br />
Standard accessories<br />
Clamp type 16T tool magazine<br />
Spindle oil coolant<br />
BT30-15000RPM direct drive spindle<br />
Tools and toolbox<br />
Strong punching device<br />
Optional accessories<br />
4th axis rotary table<br />
Direct drive 18000/21000rpm spindle<br />
Increase 100-200 column height<br />
21T Tool magazine optional<br />
Pneumatic clamp interface<br />
21<br />
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BAOFENG CNC MACHINE<br />
Horizontal machining center series<br />
High speed cnc engraving and milling machine series<br />
Optional accessories<br />
◆ Gear head<br />
◆ Tool magazine<br />
◆ Chip conveyor<br />
◆ Rotary table<br />
Features:<br />
◆X,Y, Z Axes are linear guide way, 3 axes standard rapid feed 12 m/min.<br />
Integrated T type base, high rigidity structure<br />
◆Fixed column type structure, high dynamic/static precision<br />
◆Fully-supported base structure to ensures full travel support of workpiece<br />
without hanging<br />
◆Oil cooling hollow screw<br />
◆High precision, high rigidity machine body maintains the processing stability during high<br />
rotation speed.<br />
◆Special reinforced spindle case design for CM650B, the cutting strength increased 20%<br />
in comparison with similar models .<br />
◆Coupling, spindle bearing, spindle, ball screw, and other key parts are imported from<br />
Germany, Japan and Taiwan top brands to ensure high quality and stability.<br />
◆BF-650E and BF-870E models can be equipped with BT30 Spindle and Tool magazine<br />
(Taiwan).<br />
23<br />
24