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宝科精密机械有限公司

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R<br />

BAOFENG<br />

BAOFENG CNC MACHINE<br />

R<br />

BAOFENG<br />

TAIWAN BAOFENG CNC INDUSTRIAL CO.,LTD.<br />

HONGKONG BAOFENG PRECISION MACHINERY CO.,LTD.<br />

DONGGUAN BAOKE PRECISION MACHINERY CO.,LTD.<br />

0769-85633926<br />

0769-82787859<br />

info@baofengmachine.com<br />

No.63, XinMaLian Xintai road,<br />

Dalang Town, DongGuan, China<br />

2018-07


BAOFENG CNC MACHINE<br />

Company profile<br />

Dongguan Baoke Precision Machinery Co.,Ltd. is co-founded by Taiwan<br />

Baofeng and elites in Mainland China who engages in developing,<br />

manufacturing, selling and service of CNC machining centers. Our Mainland<br />

manufacturing base is established in 2002, Baofeng has become a leading<br />

company for high-end machining center manufacturer in china as well as an<br />

integrated intelligent solution provider.<br />

Machine scope includes various vertical machining center(linear rail and<br />

hard rail),high speed engraving and milling machine, double column<br />

machining center and CNC tapping center.<br />

At present, Baofeng has complete sales and after-sales service team across<br />

the country, but we try to bring our philosophy to the world and become a<br />

strong and competitive global player. We are now looking for partners<br />

overseas to build our dealers network and the same time preparing our local<br />

representative office.<br />

Looking into the future, we will always committed to our culture “To be the<br />

first brand in industry, keep the principle of integrity” oriented by market and<br />

customer’s needs, to provide high efficiency and high quality products and<br />

services.<br />

Production workshop<br />

01<br />

02


BAOFENG CNC MACHINE<br />

Core Technology<br />

D. Three axis precision detection and improvement technology.<br />

1. The straightway assembly and testing technology of screw rod and<br />

screw ,ensures the accuracy of 3 axis<br />

2. 3 axis load detection technology to ensure smooth 3 axis operation.<br />

3. Laser and other high precision instrument detection, combined with<br />

processing test adjustment, the triaxial<br />

clearance of motion accurate compensation.<br />

Before improvement<br />

After improvement<br />

A.Key component protection technology.<br />

1. "Baofeng" exclusive patent bearing protective sleeve, waterproof slag, improve bearing life.<br />

2. X / Y axis multi-layer protection design, avoid iron slag entering, improve the life of line rail and lead screw.<br />

3. Spindle automatic air curtain protection, and close protective cover protection, prevent the processing of iron chips,<br />

cuttings into spindle<br />

4. Change tool blow to protect, prevent the handle besmear when changing knife enter main shaft bearing.<br />

E. Processing performance data adjustment and improvement technology<br />

1. Fanuc, mitsubishi system setting the precision grade function, different processing requirements choose<br />

different grades, easy and fast to achieve the best processing effect.<br />

2. The research and development application team of Baofeng company has long been testing and accumulating<br />

database according to customer processing requirements, which can provide customers with processing data<br />

optimization under various working conditions.<br />

displace nephogram stress nephogram displace nephogram<br />

B . ATC anti-collision Tool technology.<br />

1.Setting the multistage induction detection system to prevent the changing tool position of position excursion<br />

2. PLC set up the detection and warning function of the tool set, to prevent the misuse tool-crashing<br />

3.ATC Protector ,Avoid interference or damage to electrical components such as induction switch and motor .<br />

4.The control circuit is equipped with electromagnetic anti-interference function to ensure stable transmission signal.<br />

C.Transmission component temperature rise compensation technology.<br />

1. Due to the high-speed frictional movement of the sliding parts, the heat is generated, which leads to the extension of<br />

the screw, casting and spindle, thus resulting in the positioning accuracy error of the machine tool.<br />

2. With the exclusive patented technology of Baofeng company, the temperature rise error is automaticallycompensated<br />

in the control system, and there is a significant improvement effect on the mold with a large<br />

specification model of 1270 and above and long time processing.<br />

F. Workpiece inspection and correction technology<br />

1.The high precision measuring Probe of UK RENISHAW , detects the size of the<br />

workpiece, automatically<br />

corrects the position of the system, and realizes the workpiece fastening.<br />

2.Automatic quick split.<br />

3.Repeat accuracy 0.001mm.<br />

03<br />

04


BAOFENG CNC MACHINE<br />

We have a strict quality control system<br />

--- Incoming material, process, finished product inspection and other procedures to ensure quality.<br />

Changing tool detection :<br />

Preventing accurrence of disorderly tool, stuck<br />

tool,avoid machine stop.<br />

Spindle vibration detection:<br />

Prevent spindle internal component damage and<br />

prolong spindle life.<br />

Spindle circularity:<br />

Ensure the Z axis perpendicularity of machine<br />

tool and workbench planeness.<br />

Machine geometry precision detection<br />

Ensure the machine high precision geometry<br />

accuracy.<br />

Laser compensation:<br />

Ensure the transmission precision of machine.<br />

Unclamping Cylinder quality inspection:<br />

Protection Umclamping Cylinder,make sure<br />

changing tool in normal<br />

Three-axis motor load test:<br />

Enough motor torque to ensure the machine XYZ<br />

axis high-speed and smooth transmission.<br />

Finite element analysis of castings:<br />

Ensure that the fuselage is highly rigid and highly<br />

dynamic, while obtaining the most.Good structure<br />

and minimum weight of machine tool.<br />

Testing plane:<br />

Ensure machine machining accuracy, ensure<br />

machine tool stability.<br />

Concentricity detection:<br />

Ensure the motor drive is stable, protect the<br />

motor and coupling.<br />

Processing grade technical analysis:<br />

Verify the correctness of the parameters obtained<br />

by processing grade analysis, and ensure the<br />

application is efficient and reliable.<br />

Processing grade effect analysis:<br />

To ensure the machining accuracy with the<br />

highest machining efficiency and obtain the best<br />

solution.<br />

05<br />

06


BAOFENG CNC MACHINE<br />

V series high speed vertical machining center<br />

V series machining center is featured for fast rapid feed and rotation speed, which<br />

made it applicable to the machining of complex, multi-process mass production<br />

parts. Mainly used for machining box, complex surface, shaped pieces/plate/board,<br />

which is widely applied in electronics, machinery, automobile, automation, medical<br />

instrument, national defense industry etc.<br />

roller linear guideway<br />

Double-layered reinforced box<br />

base,good stability and rigidity<br />

Features:<br />

◆Specially designed for high efficiency parts processing, 3 axis adopt screw or linear<br />

guideway, 48m/min rapid feed.<br />

◆Special large span structure of the machine base and column, is able to bear high inertia<br />

gravity and improved dynamic responsiveness of the whole machine.<br />

◆High speed direct drive short nose spindle design with excellent rigidity, increase<br />

efficiency and reduces abrasion of tools. Maximizes the transmission efficiency of<br />

spindle motor, and slso increase processing accuracy and spindle durability.<br />

◆Rear chip removal system with strong punching devices, suits particular parts<br />

processing for faster chip removing.<br />

◆Optional: 12000/15000 rpm/min direct drive spindle, through spindle water coolant, ring<br />

spray spindle to meet with different requirement.<br />

07<br />

08


BAOFENG CNC MACHINE<br />

lnnovative machine body structure<br />

Fully-supported box-type base structure,X-axis down and Y-axis up,ensuring that the table always maintains full<br />

support in the X Y axis,maximum machining range,avoiding the hanging situation of table when moving to the far left<br />

and right<br />

Application case: marking machine front plate<br />

Machine model: 850V<br />

Machining requirement: No chatter mark on the surface, hole and<br />

slot position accuracy dimensional accuracy all within ±0.01mm<br />

3 axis screw thermal expansion suppression system<br />

H o l l o w d e s i g n o f l a r g e d i a m e t e r r o l l e r s c r e w, c o n s t a n t<br />

temperature cooling oil sent from the inner tube to the end of the<br />

screw and then return,discharge the heat generated by the<br />

movement of the screw,long-term machining will not lead to drift<br />

of the workpiece center caused by thermal expansion<br />

Application case: Medical equipment accessories<br />

Machine model: 850V<br />

Machining requirement: Smooth surface, surface roughness<br />

Ra1.6, no side chatter mark<br />

Large column with inner and<br />

o u t e r d o u b l e - l a y e r<br />

casting structure, avoid the<br />

vibration during z axis high<br />

speed displacement and<br />

reverse of the Z-axis.<br />

Application case: Automobile parts<br />

Machine model: 850V<br />

Machining requirement: The surface is smooth and bright with no<br />

retract marks, the mark is even.<br />

X axis and z axis adopt 3<br />

slides roller liner guideway<br />

to ensure heavy load of the<br />

w o r k t a b l e a n d c u t t i n g<br />

rigidity of z axis<br />

High speed, high precision, the first choice for making mold<br />

Model 650V<br />

750V 850V 858V 1160V 1165V 1370V<br />

Table size mm 700×420<br />

800×480 900×480 900×480 1300×600 1300×650 1450×700<br />

Longitude(X) mm<br />

600<br />

700 800 800 1000 1150 1300<br />

lnnovative design concept<br />

servo axis and Spindle thermal temperature rise suppression system<br />

Travel<br />

Crossward(Y) mm<br />

500<br />

500 500 500 600 650 700<br />

Distance between<br />

spindleand table<br />

Distance betweenspindle<br />

and column<br />

Spindle<br />

Vertical(Z) mm<br />

450<br />

500 500 800 600 600 700<br />

mm<br />

mm<br />

130-580<br />

480<br />

130-630 130-630 105-905 170-770 120-720 90--790<br />

485 485 485 660 710 750<br />

Rotation speed rpm 10000<br />

12000 10000 10000 10000 10000 10000<br />

Taper BT40<br />

BT40 BT40 BT40 BT40 BT40 BT40<br />

Motor kw<br />

7.5<br />

7.5 11 11 11 11 11<br />

Work table T slot (NO.-Size*Pitch) 5-18×90<br />

5-18×90 5-18×90 5-18×90 5-18×100 6-18×100 5-18×152.5<br />

Longitude(X) m/min<br />

48<br />

48 48 48 36 36 30<br />

Screw elongation<br />

F:30M/minx600mm Distance<br />

Hallow oil<br />

coolant on<br />

Hallow oil<br />

coolant off<br />

Rapid feed<br />

Crossward(Y) m/min<br />

48<br />

48 48 48 36 36 30<br />

Vertical(Z) m/min<br />

48<br />

48 48 48 36 36 30<br />

Positioning accuracy mm/m 0.005/300<br />

0.005/300 0.005/300 0.005/300 0.005/300 0.005/300 0.005/300<br />

Dimension(L*W*H) mm 2100×2350×2300 2400×2450×2500 2500×2450×2520 2700×2400×2500 3200×2900×3000 3100×2550×2550 3800×4000×3300<br />

Net weight kg<br />

4800<br />

5500 6000 6200 7500 8000 10500<br />

Max.loadof table<br />

kg<br />

400 500 600 800 800 1000 1500<br />

Spindle and 3 axis screw cooling device<br />

Feed times<br />

With screw cooling device positioning accuracy VS without<br />

screw cooling device positioning accuracy<br />

09<br />

10


BAOFENG CNC MACHINE<br />

L series high speed vertical machining center<br />

The L series vertical machining center is featured for rapid rigid machining, which<br />

ensures mass production of parts, machining precision and efficiency. The modular<br />

combination of high-efficiency chip removal, rapid feed, and high-speed spindle<br />

meet customers' different processing needs. The key components that affect the<br />

quality of the whole machine are imported from world's top brands.<br />

4th axis rotary table<br />

Internal gear head<br />

umbrella type tool magazine<br />

Features:<br />

◆X, Y axes are linear guideway, Z axis is box way.<br />

◆High rigidity machine body structure to ensure the strong cutting requirements fulfilled<br />

under fast operation.<br />

◆Coupling,bearing, spindle, ball screw, linear guideway, tool magazine, cylinder and<br />

other main parts are all imported from Germany, Japan and Taiwan top brands to ensure<br />

high quality and high precision.<br />

◆Complete model from 650L-1890L, suitable for small to medium metal parts processing.<br />

◆Modular configurations, provide customized options to meet different customers<br />

processing needs: through spindle water coolant, 10000-15000rpm/min direct drive<br />

spindle.<br />

◆This machine center specialized in processing metal parts with faster feed speed and<br />

high rigidity cutting performance.<br />

11<br />

12


BAOFENG CNC MACHINE<br />

Box way vertical machining center<br />

Box way vertical machining center series is featured for high rigidity, high precision,<br />

high stability, big torque, which made it applicable to the machining of parts like<br />

valves, cams, complex shapes, cavities, surfaces and hardware mold, plastic mold<br />

in the automobile, motorcycle, aerospace, machinery, motor, instrumentation and<br />

other industries.<br />

Superb scraping process<br />

ZF gear box(optional for model<br />

BK-1270 above)<br />

Features:<br />

◆X,Y,Z axes slide way are quenched and fixed to mould rail, according to different.<br />

◆High rigidity machine body ensures cutting requirements can be met.<br />

◆Coupling, bearing, spindle, ball screw, tool magazine and cylinder and other key parts<br />

are all imported from Germany, Japan and Taiwan top brands to ensure high quality and<br />

high precision.<br />

◆Modular configurations, provide customized options to meet different customers<br />

processing needs: through spindle water coolant, 10000-15000rpm/min direct drive<br />

spindle.<br />

◆This machine center focuses on mold processing, it also suits mechanic parts<br />

processing.<br />

13<br />

14


BAOFENG CNC MACHINE<br />

Light type double column machining center<br />

The L series vertical machining center is featured for rapid rigid machining,<br />

which ensures mass production of parts, machining precision and efficiency.<br />

The modular combination of high-efficiency chip removal, rapid feed, and<br />

high-speed spindle meet customers' different processing needs. The key<br />

components that affect the quality of the whole machine are imported from<br />

world's top brands.<br />

Upgraded model of large vertical machining center<br />

Automobile front bumper mold<br />

Appliance mold<br />

car interiors mold<br />

Features:<br />

BF-1613/2513 series is upgraded model of big vertical machining<br />

center(1270/1370/1690/1890)<br />

Advantage:<br />

◆Increase the machining precision, spindle center line is close to Z axis guideway<br />

surface, no precision deviation caused by spindle box dropping.<br />

◆Eliminate the the precision difference caused by vertical machining center worktable<br />

hanging.<br />

◆Y axis do not bear the workpiece weight, worktable travel does not exceed the base,<br />

which solve the problem of worktable deformation caused by longtime running.<br />

◆The load capacity increased 50% compared with vertical machining center.<br />

◆Gantry type structure design, door open on three sides, which facilitates the loading and<br />

unloading of large workpieces, the processing operation is also more convenient.<br />

15<br />

16


BAOFENG CNC MACHINE<br />

Double column machining center<br />

Double column machining center is mainly used for the processing of large box, complex<br />

surface molds, large shaped parts and plate parts. It is widely used in the processing of<br />

machinery, automobiles, aircraft, aerospace, shipping, national defense and other fields.<br />

1.It has the best application effect in the automotive body mold, hood mold, large display<br />

screen and other large precision parts processing industries.<br />

2.Strong processing capability, the gear spindle model can realize the precision machining<br />

of heavy-duty cutting with the super-heavy load-bearing body structure.<br />

3.Ultra-high rigidity ball screw/roller linear guideway with heavy-duty cutting and rapid<br />

cutting function. Module design with a series of products, covering a wide range of<br />

processing needs.<br />

High precision large mold and parts processing<br />

Automobile front bumper mold Appliance mold car interiors mold<br />

Equipped with Germany ZF Gear box or Taiwan gear type spindle<br />

box to realize strong cutting.<br />

Multiple function gantry type machining center<br />

◆Equipped with direct drive milling head, high speed spindle to realize high<br />

speed cutting.<br />

◆Equipped with Taiwan right angle milling head to realize simple horizontal<br />

machining requirements.<br />

◆Equipped with Taiwan universal milling head to realize multiple angle<br />

machining requirements.<br />

◆Equipped with automatic pentahedron milling head to realize multiple<br />

dimension high precision machining.<br />

Features:<br />

◆X, Y axis adopt heavy load roller linear guideway, z axis square guideway, roller<br />

guideway optional.<br />

◆Integrated casting structure, increase the cutting rigidity and precision stability of the<br />

machine.<br />

◆Large span inverted L type y axis guideway structure, increase the y axis structure<br />

rigidity and z axis cutting rigidity.<br />

◆High quality resin sand casting, fixed gantry type frame structure, Z-axis adopts<br />

laminated slide way system, which is suitable for high rigidity and precision parts<br />

processing.<br />

◆Spindle, guideway, bearing and other key parts are all imported from famous brand in<br />

Japan, Germany or Taiwan to ensure high precision, high quality and high stability.<br />

◆Modular design, which made many different type of optimized model, that satisfy the<br />

different customer processing needs and fast delivery requirements.<br />

17<br />

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BAOFENG CNC MACHINE<br />

High speed tapping center<br />

Machine features<br />

◆Ultra large A type structure column, X,Y,Z axis rapid feed 48m/min, 1G acceleration<br />

◆High rigidity tapping, max speed S4000RPM, Max specification is M16(Aluminum)<br />

◆Rear chip-removal device with strong punching device, do cleaning without<br />

shutdown.<br />

◆Improved clamp type tool magazine, tool exchange time is 2 Seconds<br />

Features:<br />

◆X, Y, Z axis are linear guideway, rapid feed is 48m/min.<br />

◆High-rigidity machine body structure design. In addition to drilling feature, also capable<br />

of low-intensity milling and cutting aluminum parts.<br />

◆Coupling, bearing, spindle, ball screw, linear guideway, tool magazine, cylinder,<br />

guideway cover and other key parts are all imported from Germany, Japan and Taiwan<br />

top brands to ensure high quality and high precision of products.<br />

◆Modular configurations: provide customized options to meet different customers<br />

processing needs: 4th axis rotary table, 21T tool magazine.<br />

◆This machine focuses on processing small size multiple hole precise parts and has<br />

advantages on high speed operation, fast and high precision small hole machining and<br />

fast tool changing.<br />

◆We accumulate and consistently optimize customer’s application data, and provide<br />

customer our technical supports on application to ensure better performance.<br />

19<br />

20


BAOFENG CNC MACHINE<br />

Outstanding in quality and processing performance<br />

High speed high efficiency without weight<br />

Best choice for mass production<br />

High rigidity spindle structure<br />

All casting adopts Meehanite Cast Iron, high<br />

tension casting material, strong shock absorption,<br />

good wear resistance, stress relief and aging<br />

treatment to ensure the machine can maintain the<br />

best accuracy for long time<br />

Spindle rotation speed Rapid feed Tool exchange time<br />

12000RPM<br />

(OR 15000/20000RPM) X/Y/Z axis 48M/min T-T : 2.0s<br />

Features:<br />

Application case: mobile phone shell processing<br />

Machine model: T500<br />

Machining requirement: The slope is evenly processed, the<br />

corner is smooth, the entire surface is smooth. The surface<br />

geometric tolerance is required to be within ±0.01mm.<br />

Application case: mechanic parts processing<br />

Machine model: T500<br />

Machining requirement: Smooth surface, surface roughness<br />

Ra1.6, no side cutter vibration<br />

Model<br />

Worktable<br />

X axis travel<br />

Y axis travel<br />

Z axis travel<br />

Distance between spindle center to table<br />

Distance between spindle to column<br />

Spindle speed<br />

Spindle taper<br />

3 Axis motor<br />

mm<br />

mm<br />

mm<br />

mm<br />

mm<br />

mm<br />

rpm<br />

kw<br />

BF-T500<br />

620X420<br />

500<br />

400<br />

300<br />

200-500<br />

420<br />

15000<br />

BT30<br />

1.5x1.5x3.0<br />

BF-T600<br />

700X420<br />

600<br />

400<br />

300<br />

200-500<br />

420<br />

15000<br />

BT30<br />

1.5x1.5x3.0<br />

Application case: Digital Camera Parts<br />

Machine model: T600<br />

M a c h i n i n g r e q u i r e m e n t : H o l e p o s i t i o n d e v i a t i o n a n d<br />

dimensional accuracy within ±0.01mm.<br />

Standard accessories<br />

Clamp type 16T tool magazine<br />

Spindle oil coolant<br />

BT30-15000RPM direct drive spindle<br />

Tools and toolbox<br />

Strong punching device<br />

Optional accessories<br />

4th axis rotary table<br />

Direct drive 18000/21000rpm spindle<br />

Increase 100-200 column height<br />

21T Tool magazine optional<br />

Pneumatic clamp interface<br />

21<br />

22


BAOFENG CNC MACHINE<br />

Horizontal machining center series<br />

High speed cnc engraving and milling machine series<br />

Optional accessories<br />

◆ Gear head<br />

◆ Tool magazine<br />

◆ Chip conveyor<br />

◆ Rotary table<br />

Features:<br />

◆X,Y, Z Axes are linear guide way, 3 axes standard rapid feed 12 m/min.<br />

Integrated T type base, high rigidity structure<br />

◆Fixed column type structure, high dynamic/static precision<br />

◆Fully-supported base structure to ensures full travel support of workpiece<br />

without hanging<br />

◆Oil cooling hollow screw<br />

◆High precision, high rigidity machine body maintains the processing stability during high<br />

rotation speed.<br />

◆Special reinforced spindle case design for CM650B, the cutting strength increased 20%<br />

in comparison with similar models .<br />

◆Coupling, spindle bearing, spindle, ball screw, and other key parts are imported from<br />

Germany, Japan and Taiwan top brands to ensure high quality and stability.<br />

◆BF-650E and BF-870E models can be equipped with BT30 Spindle and Tool magazine<br />

(Taiwan).<br />

23<br />

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