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dermatology - DermaAmin

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4 Michels<br />

Availability of a range of alloys—in a given application, any one of<br />

several alloys may be a suitable candidate, depending on design<br />

loads and corrosivity of the environment.<br />

Reasonable cost—high processing yield and low machining costs<br />

make copper alloy very economical. Gates and risers from castings<br />

and chips from machining are also recycled, which leads to additional<br />

overall cost reductions. In addition, copper alloys do not<br />

require surface coatings, such as paints. The avoidance of surface<br />

coatings further reduces initial costs and provides additional maintenance<br />

savings. In addition, when the component reaches the end<br />

of its useful life, it too is readily and routinely recycled.<br />

COPPER ALLOY FAMILIES<br />

From a metallurgical viewpoint, many copper alloys are single-phase solid<br />

solutions in which the alloying elements, such as zinc, tin, and nickel, are<br />

substituted for copper in the copper matrix. Examples of single-phase<br />

solution alloys include the brasses that contain up to 35% zinc, and copper–<br />

nickels that contain up to 33% nickel. As alloy content is increased, a second<br />

phase may form. In the case of brass, when the zinc content is increased, a<br />

hard second phase called beta forms within the alpha copper-rich matrix.<br />

This second phase is found in yellow brass that contains up to 41% zinc.<br />

Beta, which slightly impairs room temperature ductility, markedly increases<br />

ductility at elevated temperatures. One of the most common systems used<br />

to designate specific copper alloys is the UNS system. Copper alloys are<br />

either wrought or cast. Wrought alloys range in UNS number from C10100<br />

through C79999. They are subjected to hot and usually cold work after initial<br />

melting and solidification, and are generally available as wire, rod, bar,<br />

sheet, strip, and plate. Cast alloys range in UNS number from C80000<br />

through C99999. They are typically cast into a mold in a variety of specific<br />

shapes and then machined without any hot or cold working.<br />

The Coppers<br />

The coppers (wrought: C10100–C15999, and cast: C80000–C81399) are<br />

essentially pure copper (99.7% min) with traces of silver or phosphorus.<br />

The presence of silver imparts annealing resistance, while phosphorus, a deoxidizer,<br />

aids in welding. These alloys, which have relatively low strength, are used<br />

in applications where high thermal and electrical conductivity are desirable,<br />

such as in electrical connectors and in hot metal handling. Copper is used<br />

in low denomination coinage. Some individuals wear copper wrist bracelets.<br />

THE HIGH COPPERS<br />

High copper alloys (wrought: C16000–C19999, and cast: C81400–C83299),<br />

which contain 95.1% copper (min), are unique in that they combine high

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