HCM Catalogue Final 2018
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HARWAL CONTAINER MANUFACTURING<br />
PET PREFORMS & BOTTLES
HARWAL CONTAINER MANUFACTURING<br />
PET PREFORMS & BOTTLES FOR<br />
DIVERSE INDUSTRIES...
Company profile<br />
Harwal Container Manufacturing, a member of the Harwal Group,<br />
has been providing complete PET packaging solution for the bottling<br />
industry. Since its inception in 2006, <strong>HCM</strong> has been manufacturing<br />
PET (polyethylene terephthalate) preforms and bottles and is today a<br />
leading manufacturer in the Middle East.<br />
The company has commissioned its new plant in Abu Dhabi with<br />
top of the range European injection moulding machines for forming<br />
PET preforms of different sizes, to meet the increasing needs of the<br />
industry, the company also manufactures custom designed bottles<br />
according to the specific requirements of customers.<br />
www.hcm.ae<br />
1
HARWAL CONTAINER MANUFACTURING<br />
Preforms for Hot Filling<br />
Beverages are hot-filled to ensure aseptic long shelf-life. With expertise and experience in hot fill PET<br />
preforms and bottles, at <strong>HCM</strong> we focus on preforms for beverages which are filled up to a temperature<br />
of 80°C. <strong>HCM</strong> preforms are compatible with most modern hot-filling and blowing machines and offer<br />
customers with state-of-the-art preforms for their hot fill applications.<br />
Preform Specification<br />
38mm 2 Start Bericap Neck<br />
Bottle<br />
Volume*<br />
(ml)<br />
Preform<br />
Weight<br />
(gms)<br />
Preform<br />
Length<br />
(mm)<br />
Neck<br />
Weight<br />
(gms)<br />
No. of<br />
Pieces/Gaylord<br />
(Small Gaylord)<br />
No. of<br />
Pieces/Gaylord<br />
(Large Gaylord)<br />
No. of Gaylords<br />
in<br />
40’HC Container<br />
No. of Gaylords<br />
in<br />
15mtrs trailer<br />
200 -250 22.60 72.5 8.3 13,000 15,000 44 52<br />
330 27.90 93.5 8.3 10,000 11,000 44 52<br />
1000 48.00 115.5 8.3 6,000 7,700 44 52<br />
* Suggested not compulsory<br />
2 www.hcm.ae
HARWAL CONTAINER MANUFACTURING<br />
Preforms for Warm Filling<br />
Warm filling is a process meant for products which have longer life span than hot filled products. At <strong>HCM</strong>,<br />
we provide preforms for warm-filling (filled at a temperature of around 62°C). <strong>HCM</strong> preforms provide the<br />
bottles clarity and purity ensuring the products shelf life all through the long lifespan of the beverage.<br />
Preform Specification<br />
38mm 3 Start Bericap Neck<br />
Bottle<br />
Volume*<br />
(ml)<br />
Preform<br />
Weight<br />
(gms)<br />
Preform<br />
Length<br />
(mm)<br />
Neck<br />
Weight<br />
(gms)<br />
No. of<br />
Pieces/Gaylord<br />
(Small Gaylord)<br />
No. of<br />
Pieces/Gaylord<br />
(Large Gaylord)<br />
No. of Gaylords<br />
in<br />
40’HC Container<br />
No. of Gaylords<br />
in<br />
15mtrs trailer<br />
200 -250 15.00 70.0 4.3 15,500 16,500 44 52<br />
500 24.00 91.0 4.3 11,500 12,500 44 52<br />
1000 38.00 113.0 4.3 7,500 8,000 44 52<br />
1500 59.50 155.0 4.3 3,900 4,500 44 52<br />
2000 65.00 155.0 4.3 3,900 4,500 44 52<br />
* Suggested not compulsory<br />
www.hcm.ae<br />
3
HARWAL CONTAINER MANUFACTURING<br />
Preforms for Mineral Water<br />
<strong>HCM</strong> manufactures a wide range of PET preforms in different sizes especially for the mineral water<br />
industry. Water being a taste sensitive product, requires packaging which can pass the organolyptic test<br />
and possess excellent barrier properties, <strong>HCM</strong> preforms provides just that. We have preforms ranging in<br />
sizes from 300 ml to 5 liters. Trusted by leading mineral water manufacturers, <strong>HCM</strong> preforms provide the<br />
bottles with extreme clarity and perfect finish.<br />
Preform Specification<br />
29/25 Short Neck<br />
Bottle<br />
Volume*<br />
(ml)<br />
Preform<br />
Weight<br />
(gms)<br />
Preform<br />
Length<br />
(mm)<br />
Neck<br />
Weight<br />
(gms)<br />
No. of<br />
Pieces/Gaylord<br />
(Small Gaylord)<br />
No. of<br />
Pieces/Gaylord<br />
(Large Gaylord)<br />
No. of Gaylords<br />
in<br />
40’HC Container<br />
No. of Gaylords<br />
in<br />
15mtrs trailer<br />
150 6.50 50.39 2.4 34,000 36,500 44 52<br />
200 7.50 50.39 2.4 34,000 36,500 44 52<br />
250 8.30 66.59 2.4 27,000 29,000 44 52<br />
250-300 9.00 66.59 2.4 27,000 29,000 44 52<br />
300-330 10.10 66.59 2.4 27,000 29,000 44 52<br />
300-330 10.40 70.10 2.4 25,000 28,000 44 52<br />
400-500 11.40 70.10 2.4 25,000 28,000 44 52<br />
500-600 12.50 75.80 2.4 20,000 22,000 44 52<br />
500-600 13.60 84.10 2.4 16,500 18,000 44 52<br />
1000-1500 24.00 115.10 2.4 10,000 10,500 44 52<br />
1500 26.00 115.10 2.4 10,000 10,500 44 52<br />
1500 27.50 115.10 2.4 10,000 10,500 44 52<br />
* Suggested not compulsory<br />
4 www.hcm.ae
HARWAL CONTAINER MANUFACTURING<br />
30/25 High Neck<br />
Bottle<br />
Volume*<br />
(ml)<br />
Preform<br />
Weight<br />
(gms)<br />
Preform<br />
Length<br />
(mm)<br />
Neck<br />
Weight<br />
(gms)<br />
No. of<br />
Pieces/Gaylord<br />
(Small Gaylord)<br />
No. of<br />
Pieces/Gaylord<br />
(Large Gaylord)<br />
No. of Gaylords<br />
in<br />
40’HC Container<br />
No. of Gaylords<br />
in<br />
15mtrs trailer<br />
250-330 11.50 68.0 3.9 22,000 23,000 44 52<br />
330-500 14.00 81.7 3.9 18,500 19,500 44 52<br />
500-600 16.00 90.0 3.9 16,000 17,500 44 52<br />
500-600 17.00 90.0 3.9 16,000 17,500 44 52<br />
1500 30.00 121.0 3.9 9,000 9,500 44 52<br />
1500 32.50 121.0 3.9 9,000 9,500 44 52<br />
1500 34.00 121.0 3.9 9,000 9,500 44 52<br />
48mm TST Bericap Neck<br />
Bottle<br />
Volume*<br />
(ml)<br />
Preform<br />
Weight<br />
(gms)<br />
Preform<br />
Length<br />
(mm)<br />
Neck<br />
Weight<br />
(gms)<br />
No. of<br />
Pieces/Gaylord<br />
(Small Gaylord)<br />
No. of<br />
Pieces/Gaylord<br />
(Large Gaylord)<br />
No. of Gaylords<br />
in<br />
40’HC Container<br />
No. of Gaylords<br />
in<br />
15mtrs trailer<br />
5 litre 73.00 146.0 9 3,400 3,500 44 52<br />
5 litre 78.00 146.0 9 3,400 3,500 44 52<br />
5 litre 85.00 148.0 9 2,900 3,000 44 52<br />
5 litre 90.00 148.0 9 2,900 3,000 44 52<br />
* Suggested not compulsory<br />
www.hcm.ae<br />
5
HARWAL CONTAINER MANUFACTURING<br />
HDPE CLOSURES<br />
Closure Type 29/25 Short Neck 30/25 High Neck 38mm 3 Start<br />
Weight gms 1.25±0.1 1.75±0.1 2.8±0.2<br />
Total Height mm 11.2±0.3 16.2±0.2 15.05±0.3<br />
Body outer diameter mm 31.4±0.2 32.5±0.2 40.35±0.2<br />
Engraving YES YES YES<br />
Caps per Carton 8,500 5,500 3,650<br />
Cartons per 40 FT HC 624 624 624<br />
Caps per 40 FT HC 5,304,000 3,432,000 2,277,600<br />
* Suggested not compulsory<br />
6 www.hcm.ae
HARWAL CONTAINER MANUFACTURING<br />
Preforms for Carbonated Soft Drinks<br />
The PET preforms used for juices and carbonated soft drinks require specific properties. <strong>HCM</strong> preforms<br />
are extremely strong, making the blown bottle capable of handling the internal pressure of CO 2<br />
without<br />
distortion or expansion. This is a primary requirement in preforms for CSD. <strong>HCM</strong> preforms provide the<br />
bottles extreme clarity making it’s content appealing for the consumer.<br />
Preform Specifications<br />
28mm PCO 1810 High Neck<br />
Bottle<br />
Volume*<br />
(ml)<br />
Preform<br />
Weight<br />
(gms)<br />
Preform<br />
Length<br />
(mm)<br />
Neck<br />
Weight<br />
(gms)<br />
No. of<br />
Pieces/Gaylord<br />
(Small Gaylord)<br />
No. of<br />
Pieces/Gaylord<br />
(Large Gaylord)<br />
No. of Gaylords<br />
in<br />
40’HC Container<br />
No. of Gaylords<br />
in<br />
15mtrs trailer<br />
200-250 15.50 80.0 5 19,000 21,000 44 52<br />
200-250 18.30 86.0 5 16,000 20,000 44 52<br />
500 27.00 100.7 5 13,200 14,500 44 52<br />
1000 39.00 140.0 5 (BPF) 6,200 7,200 44 52<br />
1500 47.00 138.0 5 7,000 7,500 44 52<br />
2250 54.00 151.0 5 6,500 7,000 44 52<br />
28mm PCO 1881 Short Neck<br />
Bottle<br />
Volume*<br />
(ml)<br />
Preform<br />
Weight<br />
(gms)<br />
Preform<br />
Length<br />
(mm)<br />
Neck<br />
Weight<br />
(gms)<br />
No. of<br />
Pieces/Gaylord<br />
(Small Gaylord)<br />
No. of<br />
Pieces/Gaylord<br />
(Large Gaylord)<br />
No. of Gaylords<br />
in<br />
40’HC Container<br />
No. of Gaylords<br />
in<br />
15mtrs trailer<br />
500 22.30 96.7 3.8 14,000 15,000 44 52<br />
2250 50.50 147.0 3.8 6,500 7,000 44 52<br />
* Suggested not compulsory<br />
www.hcm.ae<br />
7
HARWAL CONTAINER MANUFACTURING<br />
PET Bottles<br />
In addition to our standard range of preforms, <strong>HCM</strong> also supplies bottles manufactured to customer<br />
specifications. Manufactured with most modern blowing machines, <strong>HCM</strong> manufactures bottles with sizes<br />
ranging from 220ml to 2 liters, which are available in different neck sizes and finishes to suit customer<br />
requirments.<br />
An attractive elegant 1.80 Liter PET bottle for Edible Oil offers an efficient means of visual identification<br />
that establishes a trademark and allows the product to stand out from the vast range of competitors’<br />
products on the shelves.<br />
8 www.hcm.ae
HARWAL CONTAINER MANUFACTURING<br />
Quality Assurance<br />
At <strong>HCM</strong>, we understand the importance of quality preforms and bottles. Stringent quality control is<br />
implemented at every stage of production to ensure highest quality standards for the preforms by<br />
investing in new technologies for producing the best quality PET preforms and bottles.<br />
• Incorporates latest technologies for the control of “AA” level, IV, gas permeability and wall thickness<br />
measurement.<br />
• Uses market leading Husky moulding systems, which make our preforms unmatched in finishing and<br />
performance.<br />
• Pioneers in designing unique geometry preforms for reduced weight, without compromising on the<br />
quality and crucial physical properties of formed bottles.<br />
www.hcm.ae<br />
9
Quality Assurance<br />
<strong>HCM</strong> in-house QA team ensures that all products are manufactured to stringent international quality<br />
standards. This has made <strong>HCM</strong> a leading manufacturer and preferred supplier within the sector. <strong>HCM</strong><br />
maintains the ISO 9001:2008 quality management system and ISO 22000:2005 food safety standards.<br />
10<br />
www.hcm.ae
World Wide Offices<br />
UK<br />
Armenia<br />
Kaliningrad<br />
USA<br />
France<br />
Cyprus<br />
Russia<br />
KSA<br />
UAE<br />
USA<br />
Los Angeles, Ca USA<br />
Atlanta, Ga USA<br />
New Jersey, NJ USA<br />
US POLYMERS INC<br />
1057 S Vail Ave,<br />
Montebello, CA 90640<br />
Tel: (323) 728-3023<br />
Fax:(323) 728-2823<br />
ussales@harwal.net<br />
EUROPE<br />
Paris, France<br />
Frankfurt, Germany<br />
Liverpool, England<br />
Limassol, Cyprus<br />
P.O. Box 51412<br />
Limassol, Cyprus<br />
Tel: + 357 25587385<br />
Fax: + 357 25591681<br />
eusales@harwal.net<br />
MIDDLE EAST<br />
Abu Dhabi, UAE<br />
Dubai, UAE<br />
Sharjah, UAE<br />
Jeddah, Saudi Arabia<br />
Riyadh, Saudi Arabia<br />
Dammam, Saudi Arabia<br />
Beirut, Lebanon<br />
Muscat, Oman<br />
Industrial area #1,<br />
Sharjah, U.A.E.<br />
Tel: (+971) 6 5335366<br />
Fax: (+971) 6 5331510<br />
mesales@harwal.net<br />
www.harwal.net
HARWAL CONTAINER MANUFACTURING<br />
P.O. Box: 113760, Dubai, United Arab Emirates, Tel: 971-6-5324404, Fax: 971-6-5322821<br />
Website: www.hcm.ae