Production Intelligence Prod-IQ.basics - Siempelkamp

Prod-IQ.basics
An integral part of new Siempelkamp ContiRoll ® plants
Prod-IQ.basics is a complete
packet consisting of hardware,
software and the associated
engineering.
The production process for raw
board manufacturing is documented
in reports. This includes
the display of the current plant
efficiency and the traceability of
production situations.
The individual modules are
configured to display only the
data of interest to the target
process network OPC
4
data base
Data acquisition
The cyclical acquisition of process
data lays the foundation for all other
functions. The data available on the
process network is acquired using
the open and standardized soft-
audience. Management, plant
managers and operators, quality
assurance, production planning
and process technologists all
Operator
Technologist
ware interface OPC. Depending on
their use, the process values
acquired for each parameter is
time stamped and stored either
permanently, or as a mean,
minimum, maximum or even an
event value in a database. All
Prod-IQ® modules utilize this
process image. This enables
prompt online evaluations and
historical reports over specified
periods.
Management
Rapid,
relevant
Information
Production Planning
receive the information that they
require in real time and tailored to
their individual needs.
Plant
Manager
Quality
Assurance
Acquisition and statistics
of downtimes
The integrated acquisition and
statistics of downtimes provides
comprehensive information that
can be used for continual plant
optimization. The reason for any
one downtime can be conveniently
selected from a predefined
range of standard downtime
reasons, on a plant- or
machine-specific basis.
The durations and reasons for
the downtimes held in the downtime
acquisition are grouped,
ordered and evaluated in downtime
statistics and the total
durations and frequencies of
certain downtimes are presented
in a bar chart.