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30 Shielding gases for stainless steels

7.2 Which shielding gases are suited to different steel grades

Because the microstructures of different steel grades are different, their

sensitivities to the different components of shielding gases are also

different.

For more information on this subject, see Chapter 5.

7.2.1 MIG/MAG welding

The carbon dioxide and oxygen content of the shielding gas must not be

too high in order not to oxidise the weld surface too much.

However, a certain amount of oxygen or carbon dioxide is required in

the MAG welding of steel to stabilise the arc.

MISON ® 2 and MISON ® 2He are shielding gases containing 2% carbon

dioxide.

They are recommended for regular-grade stainless steels (ferritic,

austenitic and duplex).

The helium added to the MISON ® 2He shielding gas improves penetration

and provides a more fluid, well spreading molten pool.

When high-alloy austenitic and superduplex steels are welded, we

primarily recommend using the inert shielding gas MISON ® Ar.

Recommended gases are MISON ® 18 (18% CO 2 ) and MISON ® 25 (25% CO 2 ).

The use of carbon dioxide is also possible with some wire types.

However, this will result in more spatter and welding smoke, both of

which are less than desirable with stainless steels.

7.2.2 TIG welding

The most multi-purpose shielding gas for the TIG welding of stainless

steels is MISON ® Ar.

Due to the nitrogen monoxide added to the shielding gas, the arc is

more stable than with argon.

The MISON ® H2 shielding gas containing 2% hydrogen can also be used

for the TIG welding of austenitic stainless steels contains.

MISON ® H2 provides a less oxidised weld, higher welding speed and

better penetration and fusion between the weld and the base material.

However, it is not suitable for ferritic and ferritic-austenitic steels such

as duplex and superduplex.

Nitrogen is used as an alloy material in high-alloy austenitic and superduplex

steels.

The small amount of nitrogen monoxide added to the shielding gas provides

a more stable arc, less spatter and better penetration than argon.

MISON ® 2He is also a suitable shielding gas for these steel grades.

It has the downside of a clearly more oxidised weld surface.

Rutile cored wires require a shielding gas with a higher carbon dioxide

content than the abovementioned gases.

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