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Tightening torques for spark plugs<br />

Torques<br />

A torque wrench is required for<br />

the professional installation of a<br />

spark plug. Even for professionals<br />

the estimation of the tightening<br />

torque is nearly impossible.<br />

That is because a torque can be<br />

calculated from two sizes which<br />

are multiplied by one another: the<br />

force which is applied to the<br />

respective centre of rotation and<br />

the length of the handle.<br />

Cylinder head<br />

material<br />

Cast iron head<br />

Aluminium head<br />

Thread<br />

diameter<br />

Tightening torque for Tightening torque for<br />

glow plugs the connecting nuts<br />

8 mm<br />

10 mm<br />

12 mm<br />

14 mm<br />

18 mm<br />

35-45 Nm<br />

35-40 Nm<br />

Spark plug with flat seat Spark plug with<br />

(with gasket) conical seat<br />

Tightening<br />

torque<br />

Thread diameter Thread diameter<br />

14 mm 12 mm 10 mm 18 mm 14 mm<br />

25-35 Nm<br />

25-30 Nm<br />

8-15 Nm<br />

15-20 Nm<br />

20-25 Nm<br />

20-25 Nm<br />

15-25 Nm<br />

15-20 Nm<br />

Tightening torques for spark plugs<br />

The correct torque<br />

For the professional installation of<br />

a glow plug, the use of a torque<br />

wrench is recommended. Even for<br />

professionals the estimation of<br />

the tightening torque is nearly<br />

impossible.<br />

That is because a torque can be<br />

calculated from two sizes which<br />

are multiplied by one another: the<br />

force which is applied to the<br />

respective centre of rotation and<br />

the length of the handle.<br />

If the incorrect torque is applied to<br />

Most spark plug failures can be<br />

traced back to an incorrect<br />

tightening torque. If it is set too<br />

low, there is a risk of compression<br />

losses and overheating. A break<br />

of the insulator or middle<br />

electrode as a result of vibrations<br />

is also feasible.<br />

10-15 Nm<br />

10-12 Nm<br />

Thread<br />

diameter<br />

4 mm (M4)<br />

5 mm (M5)<br />

20-30 Nm<br />

20-30 Nm<br />

The torques depend on the cylinder head material and the thread diameter.<br />

a glow plug, a compression loss<br />

can result. Based on the<br />

vibrations, it is also possible in the<br />

case of ceramic glow plugs that<br />

the ceramic will break.<br />

Tightening<br />

torque<br />

15-25 Nm<br />

10-20 Nm<br />

0,8.1,5 Nm<br />

3,0-4,0 Nm<br />

18 mm<br />

20-30 Nm<br />

Glow plugs will only function faultlessly when they are screwed in with the correct torques.<br />

GB<br />

3<br />

If the tightening torque is set too<br />

high, the spark plug can snap off.<br />

The casing can also expand or<br />

warp. Heat dissipation zones are<br />

disrupted, overheating and<br />

melting of the electrodes or even<br />

engine damage can occur.<br />

The application of a tightening<br />

torque which is too great, in<br />

particular, can lead to the<br />

contraction of the annular gap<br />

between the metal case and glow<br />

tube. In this case the glow plug<br />

overheats and fails.

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