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HOW-TO TIE & SOLDER SPOKES • A LEGACY OF BIKE ...

HOW-TO TIE & SOLDER SPOKES • A LEGACY OF BIKE ...

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5<br />

With needle-nose pliers cinch the wire close to<br />

the coil and pull it tight, breaking it in the process.<br />

Fold over the wire coming from the inside of the<br />

coil and trim the end.<br />

7<br />

Spread a liberal amount of soldering flux on the<br />

wire coil. This cleans the joint before applying<br />

solder as it burns off, also giving a helpful visual<br />

indication of when the joint is at the proper temperature<br />

for solder.<br />

72 URBANVELO.ORG<br />

6<br />

This is an example of a cleanly tied junction, ready<br />

for flux and solder. Even wraps forming a tight coil<br />

and cleanly trimmed ends will lead to a perfectly<br />

finished job. Tie the rest of the joints before moving on to<br />

the next step.<br />

8<br />

Heat the joint with a propane torch until the flux<br />

sizzles and burns off with a yellow/orange flame.<br />

With heat still applied, touch the joint with the<br />

soldering wire and fill the joint. The solder will flow into<br />

the joint, but it helps to work with gravity.

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