Part 2 : GP Methodology - Asian Productivity Organization

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Objective Targets Target 1 Target 2 Target 3 Task 4 : Setting Objectives and Targets Step II Asian Productivity Organization Attain the present applicable industry norm of 120 litres/kg water consumption Targeted Achievement Move from the present level of 180 litres/kg of water to 160 litres/kg Reach level of 140 litres/kg Achieve 120 litres/kg Time Frame By March 2000 By January 2001 By April 2002 Initial GP Options Practice housekeeping, strict process supervision, elimination of unnecessary washes, practice reuse of first washes Change dyes and chemicals that reduce wash-offs in the dyeing department Change two winches to one soft-flow machine in the dyeing department 2-6
Task 5 : Generation of GP Options Reviewing past or already implemented options �� X Asian Productivity Organization GP Options Step III Equipment Change Process Modification 7W Material Substitution End-of-pipe GP Options 5S 6 Sigma TQM Housekeeping Reuse/recycle ISO 9000 GP Techniques GP Tools Brainstorming Ishikawa diagram 2-7
Page 1 and 2: Standardizatio Asian Productivity O
Page 3 and 4: Asian Productivity Organization Tas
Page 5: Task 3 : Identification of Problems
Page 9 and 10: Task 7 : Formation of GP Implementa
Page 11 and 12: Step V : Monitoring and Review Task

Part 2 : GP Methodology - Asian Productivity Organization

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