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Download product sheet Reverse Osmosis - Kurita Europe GmbH

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water management<br />

process management<br />

<strong>Reverse</strong> <strong>Osmosis</strong><br />

Effective System Inventory<br />

Trouble-free Operation<br />

Antiscalants (Kurifloat<br />

Series)<br />

Biocides<br />

Pretreatment<br />

Cleaning of Membranes<br />

Energy Considerations<br />

All in one Hand<br />

Consultancy is our Force<br />

Effective System Inventory<br />

© 2012 <strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

Recently, reverse osmosis has been developing into one of the most important technologies<br />

in the <strong>product</strong>ion of highly pure water for a variety of purposes. Whether for<br />

the <strong>product</strong>ion of drinking water, the <strong>product</strong>ion of boiler feed water, the purification<br />

of process water or for the <strong>product</strong>ion of highly pure water for the semiconductor<br />

and pharmaceutical industry - nowadays in almost all branches of industry modern<br />

reverse osmosis plants are used.<br />

The final target is to run these plants under environmentally friendly and beneficial<br />

economical conditions. Special attention is given to an efficient utilization of energy<br />

as well as saving precious water.<br />

Depending on the targeted application, reverse osmosis plants can process many<br />

different types of impure water, such as for example surface water, well water, sea<br />

water and waste water of many diverse origins. Each supply water possesses different<br />

characteristics based its the composition of the organic and inorganic components.<br />

With the knowledge of these components and by considering plant specific parameters<br />

it is possible to develop an efficient and effective treatment concept achieving<br />

an optimal economic operation and maximum operational reliability of a plant.<br />

The high level of experience of our engineers, the special equipment of our laboratories,<br />

our decades’-long world-wide company know-how as well as the uncompromising<br />

quality of our <strong>product</strong>s make <strong>Kurita</strong> one of the most competent partners for the<br />

treatment and operation of your reverse osmosis plant.<br />

A thorough understanding of the design and the operation of a RO plant is the basis<br />

for a successful treatment concept! According to this principle, we perform the following<br />

investigations in our scientific research laboratories:<br />

Analysis of water and deposits<br />

Autopsy of membranes<br />

Flat <strong>sheet</strong> tests<br />

Cleaning tests<br />

Microscopic investigations<br />

Surface analysis<br />

Based on these comprehensive preliminary investigations it is possible to select the<br />

most suitable biocides, antiscalants and cleaning chemicals and, thus, to operate a<br />

plant in an economical and environmental friendly way.<br />

www.kurita.de


water management<br />

process management<br />

Trouble-free Operation<br />

Antiscalants (Kurifloat<br />

Series)<br />

Biocides<br />

© 2012 <strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

Regular monitoring of the operational performance of the plant as well as performing<br />

regular maintenance are basic conditions for a trouble-free operation. One of the<br />

main goals for trouble-free operation is to effectively protect the membranes against<br />

fouling and scaling. This is to maximize the life span and run length of the membranes.<br />

Our research and development activities have resulted in a complete line-up of<br />

many diverse antiscalants in order to prevent all types of possible scaling on the<br />

membranes effectively. We have directed our special attention to the selection of the<br />

most suitable antiscalant for each specific application and supply water quality. Our<br />

antiscalants offer excellent inhibiting effects for:<br />

Colloids and suspended matter<br />

Iron and manganese<br />

Calcium carbonate<br />

Calcium sulfate<br />

Strontium sulfate<br />

Barium sulfate<br />

Silicate<br />

Our <strong>product</strong> portfolio contains antiscalants with NSF-certification.<br />

Biological, organic and inorganic contaminations present in the supply-water are<br />

deposited on the surface of the membranes. The deposition of those contaminations<br />

from the impure supply water on the membrane surface is generally referred to as<br />

„fouling“.<br />

If organic contaminations from the impure supply water are adsorbed, it is often<br />

referred to as „organic fouling“. The adsorption of micro-organisms to the surface of<br />

membranes is designated as „biofouling“. Embedded in a gel, the micro-organisms<br />

deposit from extracellular polymers as biofilm on the surface of a membrane. Biofouling<br />

is particularly problematic since micro-organisms can reproduce on the membrane<br />

surface and therefore substantially affect the efficiency of the plant.<br />

In order to prevent the process of biofouling effectively, the addition of biocides is<br />

essential. For this, <strong>Kurita</strong> has developed special biocides which contribute to the<br />

economical operation of your reverse osmosis plant. Our technology is characterized<br />

by:<br />

Low dosing rates<br />

Dispersion of existing biofilms<br />

Prevention of germ resistance<br />

www.kurita.de Product Sheet <strong>Reverse</strong> <strong>Osmosis</strong>, page 2


water management<br />

process management<br />

Pretreatment<br />

Cleaning of Membranes<br />

© 2012 <strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

To achieve a long run length of the RO membranes, it is beneficial to reduce the load<br />

on the membranes as much as possible by using an effective pretreatment of the<br />

feedwater. Depending on the raw-water quality, this pretreatment could consist of<br />

coagulation, flocculation, sedimentation, filtration etc.<br />

<strong>Kurita</strong> possesses expert-knowledge and has developed special and innovative <strong>product</strong>s<br />

for this application range. On the basis of diverse analytical test-observations<br />

and calculations, such as Silt Density Index, a selection of the best performing<br />

<strong>product</strong>s could already be achieved in the laboratory testing stage.<br />

An effective pre-treatment of water is the basis for a smooth operation of the reverse<br />

osmosis plant. However, it cannot be prevented that fouling processes and scaling<br />

processes on membranes result in a decrease of performance during the time of<br />

operation. This increases the energy demand of the plant while the quality of the<br />

produced water diminishes. The loss of performance results from colloidal and microbiological<br />

depositions as well as from deposits of metal hydroxides. In addition,<br />

deposits of CaCO 3, CaSO 4, SiO 2, BaSO 4, CaF 2 also reduce the yield of permeate.<br />

For this reason, it is necessary to clean the membranes regularly. Specific demands<br />

require individual solutions in the establishment of the proper cleaning procedure.<br />

For this reason, we perform a range of preliminary investigations in order to develop<br />

a suitable cleaning procedure. The following aspects are of importance:<br />

Autopsy of membranes<br />

Performance tests<br />

Analysis of water<br />

Purification test<br />

Analysis of deposits<br />

Energy Considerations Increasing energy costs directly influence the costs of the <strong>product</strong>ion of reverse<br />

osmosis water. The energy consumption of the high-pressure pumps play a central<br />

role.<br />

Regular monitoring of the pressure losses across the membranes and the flow rates<br />

are important control parameters that give valuable information on possible scaling<br />

or fouling on the membranes.<br />

A further important aspect in the examination of energy consumption and saving is<br />

the preheating of the feed stream by means of waste heat from other processes as<br />

water temperature has a dramatic influence on the <strong>product</strong>ion of permeate.<br />

Best choice for you is <strong>Kurita</strong> as your partner. <strong>Kurita</strong>´s engineers look at your plant<br />

as an entire unit in order to achieve the best cost performance in an efficient and<br />

effective way.<br />

www.kurita.de Product Sheet <strong>Reverse</strong> <strong>Osmosis</strong>, page 3


water management<br />

process management<br />

All in one Hand<br />

Consultancy is our Force<br />

© 2012 <strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

<strong>Kurita</strong> supplies the correct membrane for each application at competitive prices.<br />

From the selection of membranes and optimization of the treatment program up to<br />

professional service, <strong>Kurita</strong> provides a complete package which is outstanding in the<br />

market.<br />

<strong>Kurita</strong> advises you with word and deed!<br />

Optimization of the dosage selection of suitable antiscalants<br />

Optimization of the treatment with efficient biocides<br />

Exact coordination and proper preparation of membrane cleaning procedure<br />

Optimization of the pretreatment<br />

From this, you benefit from the following advantages:<br />

Improved utilization and effectiveness of chemicals<br />

Increase in the plant’s reliability<br />

Extension of the life span and run length of the membranes<br />

Reduction of operating costs and investment expenses<br />

www.kurita.de Product Sheet <strong>Reverse</strong> <strong>Osmosis</strong>, page 4


water management<br />

process management<br />

Company<br />

World-wide Expertise<br />

<strong>Kurita</strong> Water Industries Ltd.,<br />

Tokio/Japan<br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

Product & Service Portfolio<br />

Contact<br />

<strong>Kurita</strong> Water Industries Ltd.,<br />

Tokio/Japan<br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

© 2012 <strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

Water and process management optimises cooling, boiler and waste water systems<br />

as well as plants in refineries and in the petrochemical industry, e.g. through higher<br />

plant efficiency, concrete cost savings and avoidance of <strong>product</strong>ion bottlenecks.<br />

The name <strong>Kurita</strong> stands for one of the leading companies worldwide operating in the<br />

field of water and process treatment. <strong>Kurita</strong> services and <strong>product</strong>s help our customers<br />

to optimise the performance, the safety and the operating time of their plants.<br />

The result of our work: safe and more efficient plants, and thus cost saving through<br />

reduction of maintenance and energy. Our portfolio consists of research,developmen<br />

t,manufacturing of chemicals, consultancy and services for implementation.<br />

Have a look at our <strong>product</strong> range:<br />

Cooling Water Boiler Water <strong>Reverse</strong> <strong>Osmosis</strong><br />

Waste Water Process Paintshop<br />

Refinery<br />

Petrochemical<br />

Chemical<br />

Steel Industry<br />

Pharmacy<br />

Automobile<br />

Power Plant<br />

Our customers benefit from the years of experience and know-how transfer within<br />

our company network. Numerous international patents qualify us to find solutions to<br />

water and processing problems all over the world. For all our activities, environmental<br />

aspects are of the highest priority.<br />

Our parent company <strong>Kurita</strong> Water Industries Ltd., located in Tokyo, Japan, was founded<br />

in 1949. With over 4,000 employees in 28 locations, active on all continents, the<br />

Group achieved in 2009 sales of around US$ 2.0 b.<br />

Since 1989 <strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong> serves the <strong>Europe</strong>an market. Based in Viersen<br />

(lower Rhine), the company has its own <strong>product</strong>ion facilities and state-of-the-art<br />

application technology with pilot plants, laboratories and equipment at its disposal.<br />

Our field service representatives - highly educated and qualified engineers - advise<br />

and support our sophisticated, satisfied customers. Since 1995 <strong>Kurita</strong> <strong>Europe</strong> has<br />

been certified according to ISO 9001 and 14001.<br />

www.kurita.de Product Sheet <strong>Reverse</strong> <strong>Osmosis</strong>, page 5<br />

Food<br />

Paper<br />

Mining<br />

Semiconductor Production


water management<br />

process management<br />

Product and Service-<br />

Portfolio<br />

Contact<br />

© 2012 <strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

<strong>Kurita</strong> <strong>Europe</strong> <strong>GmbH</strong><br />

Research, Development, Manufacturing - … and Successful Implementation!<br />

Corrosion, scaling and microbiological processes are the known risks for plant<br />

operation. In the scope of water treatment and process management <strong>Kurita</strong> supplies<br />

solutions which consequently optimise the plant safety and efficiency.<br />

Together with its clients, <strong>Kurita</strong> is developing individual treatment programmes and<br />

provides:<br />

system analyses<br />

research, development, adaption<br />

treatment chemicals<br />

required measurement and control technology<br />

consultancy for implementation<br />

Products and plant technology comply with <strong>Kurita</strong> solutions in order to achieve<br />

optimal results in economical and ecological respects. Our portfolio reflects our<br />

profound knowledge:<br />

water and process management<br />

competent support with full service<br />

individual treatment programmes<br />

specialised, patented <strong>product</strong>s and <strong>product</strong> combinations<br />

environmentally compatible solutions<br />

dosing-, measurement and control technology<br />

All developments and solutions are specifically tailored to the requirements of your<br />

plant: economical, environmentally compatible, and a permanently safe application.<br />

KURITA EUROPE GMBH<br />

Industriering 43<br />

41751 Viersen Deutschland<br />

Phone +49 (0) 2162 - 95 800<br />

Fax +49 (0) 2162 - 40 159<br />

Email: info@kurita.de<br />

www.kurita.de<br />

www.kurita.de Product Sheet <strong>Reverse</strong> <strong>Osmosis</strong>, page 6

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