30.10.2012 Views

Scan Tool Operating Instructions - AK Automotive Training

Scan Tool Operating Instructions - AK Automotive Training

Scan Tool Operating Instructions - AK Automotive Training

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

OmiCheck<br />

<strong>Operating</strong> <strong>Instructions</strong><br />

www.omitec.com


Part Number I319590<br />

EN - Issue 1<br />

OmiCheck<br />

<strong>Scan</strong> <strong>Tool</strong><br />

<strong>Operating</strong> <strong>Instructions</strong><br />

Part Number I??????<br />

EN<br />

Issue 1<br />

© Omitec 2010<br />

© Omitec 2010


Contents<br />

Introduction<br />

Overview................................................................................................. 1<br />

Kit Contents ............................................................................................ 2<br />

Keypads.................................................................................................. 3<br />

Connection ............................................................................................. 4<br />

Applications ............................................................................................ 5<br />

Safety Precautions ................................................................................. 6<br />

Getting Started ....................................................................................... 7<br />

General Information................................................................................ 9<br />

EOBD<br />

What is EOBD? .................................................................................... 11<br />

Identifying Compliant Vehicles ............................................................. 12<br />

Diagnostic Trouble Codes .................................................................... 13<br />

Interpreting EOBD Fault Codes............................................................ 14<br />

Using OmiCheck................................................................................... 15<br />

FastCheck<br />

Introduction........................................................................................... 21<br />

Safety <strong>Instructions</strong> ................................................................................ 22<br />

ABS (Anti-lock Braking System) ........................................................... 24<br />

Airbag ................................................................................................... 27<br />

Climate ................................................................................................. 31<br />

EPB (Electronic Parking Brake)............................................................ 33<br />

SAS (Steering Angle Sensor) ............................................................... 49<br />

Service.................................................................................................. 53<br />

TPMS (Tyre Pressure Monitoring System)........................................... 69<br />

i


Contents<br />

Manufacturer Applications<br />

General................................................................................................. 77<br />

Audi, Seat, Skoda and Volkswagen ..................................................... 78<br />

BMW................................................................................................... 194<br />

Citroen and Peugeot........................................................................... 194<br />

Fiat, Alfa and Lancia........................................................................... 210<br />

Ford .................................................................................................... 215<br />

GM Opel/Vauxhall .............................................................................. 231<br />

Honda ................................................................................................. 233<br />

Land Rover ......................................................................................... 237<br />

Mercedes............................................................................................ 244<br />

MG Rover ........................................................................................... 245<br />

Mitsubishi............................................................................................ 247<br />

Nissan................................................................................................. 249<br />

Renault ............................................................................................... 250<br />

User Menu<br />

Overview............................................................................................. 255<br />

Security............................................................................................... 258<br />

Appendix A: Glossary<br />

Glossary of terms ............................................................................... 260<br />

Appendix B: Cables<br />

Cable Identification ............................................................................. 267<br />

Appendix C: Diagnostic Connector Locations<br />

Diagnostic Connector Locations......................................................... 271<br />

ii


Contents<br />

Appendix D: Manual Service Reset<br />

Service Reminder Indicator (SRI)....................................................... 285<br />

Alfa Romeo......................................................................................... 285<br />

Audi .................................................................................................... 286<br />

BMW................................................................................................... 287<br />

Citroen ................................................................................................ 289<br />

Fiat...................................................................................................... 296<br />

Ford .................................................................................................... 297<br />

GM Vauxhall/Opel .............................................................................. 298<br />

Lancia ................................................................................................. 299<br />

Land Rover ......................................................................................... 300<br />

Mercedes............................................................................................ 301<br />

Peugeot .............................................................................................. 302<br />

Renault ............................................................................................... 308<br />

Smart .................................................................................................. 313<br />

Volkswagen ........................................................................................ 314<br />

Volvo................................................................................................... 315<br />

iii


Introduction<br />

Overview<br />

1<br />

Introduction<br />

All new road vehicles and many older vehicles are fitted with one or more control<br />

modules that monitor and control aspects of the vehicle, e.g. Engine, Transmission,<br />

ABS, Airbag etc.<br />

OM1563<br />

The OmiCheck is a scan tool that connects to the vehicle's control modules via the<br />

diagnostic socket and enables the operator to extract information from the various<br />

modules. For instance fault codes and live data plus other data and functions<br />

supported by the control module.<br />

The OmiCheck is supplied with the software to interrogate vehicle systems that<br />

conform to the European On-board Diagnostics (EOBD) standard. The EOBD<br />

standard is designed to extract emissions related data from the power train system of<br />

the vehicle. This will be the engine controller, of which there may be more than one,<br />

and the transmission controller if this is electronically controlled.<br />

Other test applications are available for non-EOBD systems and a number may be<br />

loaded on to the OmiCheck along with the EOBD application.<br />

It is recommended that a first time user reads through these instructions and safety<br />

guidelines and becomes familiar with the layout and content prior to commencing any<br />

testing on a vehicle.


Introduction<br />

Kit Contents<br />

The OmiCheck is available in two different configurations, Service and Professional.<br />

Although the same components are supplied in both kits, the software is different<br />

between the two.<br />

OmiCheck Service and Professional kit contents<br />

The basic kit includes:<br />

1. OmiCheck.<br />

2. J1962 cable.<br />

3. USB cable.<br />

4. CD ROM.<br />

1<br />

OM1569<br />

2<br />

2<br />

3<br />

4


Keypads<br />

The OmiCheck is operated via the two keypads.<br />

Left-hand keypad<br />

Key Function<br />

Scrolls left and right.<br />

Right-hand keypad<br />

Provides context sensitive help (where available).<br />

Key Function<br />

Scrolls up within a menu or text.<br />

Scrolls down within a menu or text.<br />

Selects a menu option, Continue or Yes.<br />

Exits a menu or No.<br />

OM1571<br />

OM1570<br />

3<br />

Introduction


Introduction<br />

Connection<br />

1<br />

OM1568<br />

2<br />

1. 25- way D-type diagnostic connector socket<br />

The diagnostic lead connector is located on the bottom edge of the OmiCheck,<br />

and is used to connect the appropriate vehicle communications cable to the<br />

OmiCheck. See ‘Cables’, page 267.<br />

NOTE: Always secure the diagnostic cable with the fixing screws to prevent<br />

accidental disconnection of the tester during use.<br />

2. USB connector socket<br />

The USB connector socket is located on the bottom edge of the OmiCheck, and<br />

is used to connect to a PC to download software updates.<br />

4


Applications<br />

The OmiCheck can be used in two ways:<br />

Stand-alone Module<br />

5<br />

Introduction<br />

As a stand-alone module, the OmiCheck can read live data, and is able to read and<br />

clear DTCs. Power for the OmiCheck is supplied via the diagnostic connector and<br />

therefore does not require a separate power supply.<br />

Download Mode<br />

OM1566<br />

OM1565<br />

The OmiCheck can be used away from the vehicle to download software updates.


Introduction<br />

Safety Precautions<br />

The following guidelines are intended to ensure the safety of the operator whilst<br />

preventing damage to the electrical and electronic components fitted to the vehicle.<br />

Equipment - prior to commencing any test procedure on the vehicle, ensure that the<br />

tester, its harnesses and connectors are in good condition.<br />

Polarity - always observe the correct polarity when connecting the tester to the vehicle<br />

battery.<br />

Before carrying out testing on a vehicle, the following procedure should always be<br />

observed:<br />

• Check the handbrake/parking brake is on.<br />

• Check that neutral or park is selected.<br />

• Keep test equipment and harnesses away from HT leads.<br />

• Be aware of moving engine parts.<br />

• Do not run engine in a confined space without adequate ventilation.<br />

6


Getting Started<br />

7<br />

Introduction<br />

Power for the OmiCheck is provided by the vehicle's diagnostic connector. Once<br />

connected, the message “System Configuration. Please Wait...” appears briefly on<br />

the OmiCheck's display before displaying the current software version number.<br />

Unlocking New Units<br />

A new or updated OmiCheck requires a security code to unlock the specific<br />

applications. To register the OmiCheck and to obtain your security code, call the<br />

Product Support Team on +44 (0)844 665 7681 or complete the activation form and<br />

Fax to +44 (0)844 665 7605 or email support@omitec.com.<br />

You will require your serial number (located on the back of the unit) and product key<br />

(located on the front of the CD wallet).<br />

After obtaining your security code, follow this procedure to unlock your OmiCheck.<br />

1. Select ‘User Menu’ from the main menu.<br />

2. Select ‘Security’ from the user menu.<br />

3. Select ‘Enter Security Key’ from the security menu.<br />

4. Using the and keys, scroll through the alpha/numerical character list.<br />

5. Confirm each character by pressing the key.<br />

If you make a mistake use the key and enter the correct character. To<br />

re-enter the code from the beginning, press the key.<br />

6. When prompted to verify the security key, press to confirm.<br />

7. Power down the OmiCheck by disconnecting the power source.<br />

8. Reconnect the power supply to restart the OmiCheck. The screen should now<br />

show EOBD and a list of the applications included.<br />

Unlocked Unit<br />

When unlocked the main menu for the OmiCheck will be displayed listing all the<br />

applications available on your OmiCheck.<br />

NOTE: The applications listed in the MAIN MENU are dependent on the level of<br />

OmiCheck purchased. Extra applications can be purchased separately. For further<br />

details, please consult your distributor.<br />

9. Use the and keys to select the required menu function.<br />

Press to confirm the selection.


Introduction<br />

Troubleshooting<br />

Problem Check:<br />

Communication problems between<br />

OmiCheck and vehicle.<br />

NOTE: Typical message is "Data Link<br />

Error"<br />

Communication problems between<br />

OmiCheck and PC.<br />

NOTE: Typical messages are "No<br />

reply…Trying again" and "Comms Lost<br />

Check Cable".<br />

If communications still cannot be established, contact the Product Support desk for<br />

further assistance.<br />

8<br />

• Check application list for vehicle<br />

coverage and harness used (including<br />

switch settings if applicable).<br />

• Check correct system was selected<br />

from the OmiCheck menu.<br />

• Vehicle connectors are free from<br />

grease.<br />

• Connectors for bent or missing pins<br />

• Connections fully mate.<br />

• If cable requires external power from<br />

the battery.<br />

• Vehicle immobiliser is disabled.<br />

• Control module is fully reset by turning<br />

ignition off, waiting 30 seconds then<br />

turning ignition back on before retrying<br />

comms.<br />

• The OmiCheck is powered from a 12V<br />

dc power supply unit supplied or<br />

vehicle.<br />

• COM Port configuration is correct i.e.<br />

set to the COM Port that the unit is<br />

connected to.<br />

• If serial to USB drivers are installed (if<br />

required).


General Information<br />

Cleaning<br />

9<br />

Introduction<br />

To maintain the condition and serviceability of the OmiCheck, it is advisable to follow<br />

the cleaning procedures below<br />

WARNING: Do not use solvents such as petroleum based cleaning agents,<br />

acetone, petrol, trichlorethylene etc. These types of harsh solvent may<br />

seriously damage the plastic casing. Do not even spray or pour this type of<br />

cleaner onto a cleaning cloth.<br />

WARNING: The OmiCheck is not waterproof. Always dry the unit thoroughly<br />

after cleaning or if it has been subject to accidental spillage.<br />

The manufacturer recommends that you periodically inspect and clean the following<br />

parts of the OmiCheck:<br />

• Case<br />

• Display screen<br />

• Keypad<br />

• Adaptor cables and connectors<br />

To clean the OmiCheck, or any of its cables or connectors, apply a mild detergent<br />

solution to a soft clean cloth that has been suitably dampened.<br />

WARNING: Before cleaning, disconnect the OmiCheck from the vehicle.<br />

Display Screen<br />

During normal everyday use, the screen may become dusty or covered in grime. To<br />

clean the screen, always use a soft, clean, antistatic cloth. If any stubborn stains or<br />

marks remain, use a non-abrasive glass cleaner applied to a soft, clean cloth. Gently<br />

wipe the cloth across the display until the marks have been removed.


Introduction<br />

Specification<br />

OmiCheck complies with ISO/DIS 15031 Part 4 as an EOBD OmiCheck<br />

Voltage requirements - 8.0 Volts to 16.0 Volts DC<br />

Current requirement - 750mA max<br />

Display - 20 characters by 4 lines LCD with LED back light<br />

<strong>Operating</strong> Temperature range - 0°C to 50°C<br />

Declaration of Conformity<br />

The OmiCheck is CE marked and complies with the following directives:<br />

EN55022:1998 - ITE Emissions di(Class A)<br />

EN50082-1:1998 - Generic EMC Immunity<br />

EN60950:1992 - Safety Requirements<br />

FCC47 Part 15 - Radio Frequency Devices (Class A)<br />

A copy of the Declaration of Conformity certificate is available on request from the<br />

manufacturer or your supplier.<br />

10


EOBD<br />

What is EOBD?<br />

11<br />

EOBD<br />

The American Environmental Protection Agency and the European parliament have<br />

set targets for reducing the levels of pollution produced by passenger and commercial<br />

vehicles. In order to ensure that these targets can be met, manufacturers are required<br />

to build new vehicles which meet increasingly stiff emissions standards. The<br />

manufacturers must further maintain these emission standards for the useful life of<br />

the vehicle. In order to meet and maintain these standards the vehicles are fitted with<br />

On-Board Diagnostic systems which monitor the integrity and effectiveness of all<br />

emission related components.<br />

As vehicles are becoming more and more complex, many of the systems fitted to<br />

them are being controlled by electronic control modules. Most vehicles now have<br />

multiple control modules (e.g. Engine, Transmission, Body, Suspension, etc.) located<br />

at different locations on the vehicle. The On-Board Diagnostic systems are integrated<br />

into the vehicle control modules.<br />

With so many different vehicle and component manufacturers, a common interface<br />

was required to communicate with these control modules. In 1988, the SAE (Society<br />

of <strong>Automotive</strong> Engineers) created a standard that defined a standard diagnostic<br />

socket (J1962) and a set of diagnostic test signals.<br />

With the diagnostic socket and diagnostic signals agreed, another standard was<br />

produced that defined a universal inspection and diagnosis method to ensure that a<br />

vehicle is performing to Original Equipment Manufacturer (OEM) specifications. This<br />

standard is known as EOBD (European On-Board Diagnostics).<br />

The fundamental requirement for an EOBD system is that in the event of an emissions<br />

related component fault, a DTC (Diagnostic Trouble Code) will be stored in the<br />

memory of the control module responsible for that component, and a Malfunction<br />

Indicator Lamp (MIL) will illuminate on the vehicle's instrument pack to alert the driver.<br />

The DTC can then be retrieved using diagnostic equipment to determine the type and<br />

status of the fault.


EOBD<br />

Identifying Compliant Vehicles<br />

All petrol engine vehicles manufactured since 2000 should be EOBD compliant.<br />

Some manufacturers began incorporating On-Board Diagnostic systems as early as<br />

1994, however not all are 100% compliant. All diesel engine vehicles are expected to<br />

have support from 2004. This means that diagnostic information, related to vehicle<br />

emissions, may be extracted from the vehicle via the J1962 diagnostic socket using<br />

the OmiCheck.<br />

The OmiCheck can communicate with any EOBD compliant vehicle using one of the<br />

five diagnostic communication protocols defined in the standard.<br />

These are<br />

• ISO 9141<br />

• Keyword 2000 (originally a European protocol)<br />

• J1850 PWM (pulse width modulated) protocol used by Ford<br />

• J1850 VPW (variable pulse width modulated) used by General Motors in USA<br />

designed vehicles<br />

• CAN (controller area network) currently being legislated for and likely to be a<br />

principle diagnostic communication system in the future. A European protocol.<br />

It is normally possible to tell which is used on a specific vehicle by examining the<br />

diagnostic socket (as below), however the OmiCheck's software will automatically<br />

detect the protocol used on the vehicle to which it is connected.<br />

16<br />

8<br />

OM1038<br />

9<br />

1<br />

• If the diagnostic socket has a pin in the ‘7’ or ‘15’<br />

position, then the vehicle uses either the ISO<br />

9141 or Keyword 2000 protocol.<br />

• If the diagnostic socket has a pin in the ‘2’ or ‘10’<br />

position, then the vehicle uses one of the SAE<br />

J1850 protocols.<br />

• If the diagnostic socket has a pin in the ‘6’ or ‘14’<br />

position, then the vehicle uses the CAN<br />

protocol.<br />

NOTE: Although there are different EOBD electrical connection protocols, the<br />

command set is fixed according to the SAE J1979 standard.<br />

12


Diagnostic Trouble Codes<br />

13<br />

EOBD<br />

Diagnostic Trouble Codes (DTCs) are divided into mandatory and voluntary codes.<br />

Mandatory codes are allocated by the ISO (International Standards Organisation)/<br />

SAE (Society of <strong>Automotive</strong> Engineers). Voluntary codes are allocated by various<br />

vehicle manufacturers and are manufacturer specific and in some instances, vehicle<br />

specific.<br />

ISO/SAE controlled diagnostic trouble codes are those codes where industry<br />

uniformity has been achieved. These codes were felt to be common enough across<br />

most manufacturer's applications that a common number and fault message could be<br />

assigned. All unspecified numbers in each grouping have been reserved for future<br />

growth. Although service procedures may differ widely amongst manufacturers, the<br />

fault being indicated is common enough to be assigned a particular fault code. Codes<br />

in this area are not to be used by manufacturers until they have been approved by<br />

ISO/SAE.<br />

Areas within each of the fault code blocks have been allocated for manufacturer<br />

controlled DTCs. These are fault codes that will not generally be used by the majority<br />

of the manufacturers due to basic system, implementation, or diagnostic strategy<br />

differences.


EOBD<br />

Interpreting EOBD Fault Codes<br />

Use the following rules to determine the basic meaning of an EOBD fault code.<br />

P Powertrain<br />

B Body<br />

C Chassis<br />

U Network<br />

The first character indicates which area of the vehicle the code applies to.<br />

0 Standard (SAE) code<br />

1 Manufacturer's own code<br />

The second character specifies the type of code:<br />

1 Fuel and air metering<br />

2 Fuel and air metering, specifically injector circuit<br />

3 Ignition system and misfire detection<br />

4 Auxiliary emission controls<br />

5 Vehicle speed control and idle control system<br />

6 Computer output circuit<br />

7 Transmission related faults<br />

8 Transmission related faults<br />

If the first character was 'P' (Powertrain) then the third character identifies the specific<br />

Powertrain system concerned:<br />

The last two characters identify the specific fault as seen by the on-board systems.<br />

14


Using OmiCheck<br />

Connection and Basic Operation<br />

1. Connect cable (SB100/10) to the OmiCheck and secure the fixing screws.<br />

2. Ensure the vehicle's ignition switch is in the '0' position.<br />

16<br />

8<br />

OM1038<br />

J1962 Diagnostic socket<br />

15<br />

EOBD<br />

3. Connect the OmiCheck to the vehicle via the J1962 diagnostic socket. This<br />

socket is usually located inside the passenger compartment. Refer to vehicle<br />

manufacturers' information for the exact location.<br />

Power for the OmiCheck is provided by the diagnostic socket. When connected<br />

to the diagnostic socket, the OmiCheck will perform an internal self test and then<br />

the screen will display the date of the current software version before displaying<br />

the main menu.<br />

4. Use the and keys to select the EOBD menu function.<br />

Press to confirm the selection.<br />

5. Turn the ignition on when prompted, then press the key to confirm. The<br />

OmiCheck will then attempt to establish communication with the vehicle's<br />

On-Board Diagnostics.<br />

If the vehicle system is not EOBD compliant or there is a connection problem, the<br />

"Please Wait" screen will be replaced with help screens.<br />

If communication with the On-Board Diagnostics is successful, then the display<br />

will report that the OmiCheck is checking the vehicle's Inspection/Maintenance<br />

(I/M) Readiness tests.<br />

NOTE: The vehicles ignition MUST be on for successful communication with the<br />

vehicle control modules.<br />

6. The tester checks to see which of the I/M Readiness tests have been run and<br />

successfully completed and then the screen will inform you of the status. Press<br />

the key to continue.<br />

NOTE: The OmiCheck will always check the status of the I/M Readiness tests<br />

before displaying the EOBD Operations menu.<br />

7. The screen will then give you the option of viewing the status of the tests<br />

performed on the emission related systems and their components.<br />

Press the key to display the results.<br />

Press the key to bypass the results and go to the EOBD Operations menu.<br />

9<br />

1


EOBD<br />

1.<br />

EOBD OPERATIONS<br />

MIL Status<br />

2. View DTCs<br />

3. Erase DTCs<br />

4. Live Data<br />

5. O2 Sensor Tests<br />

6. View Freeze Frame<br />

7. Non-Continuous<br />

8. Continuous Tests<br />

9. System Control<br />

10. Vehicle Info<br />

11. OBD Status<br />

12. System Readiness<br />

13. Print Menu<br />

14. General Info<br />

15. Tester Setup<br />

8. Use the and keys to select the required function and press to confirm the<br />

selection.<br />

Easy Reset Facility<br />

To reset the OmiCheck without disconnecting from the vehicle, hold down the , ,<br />

& keys simultaneously.<br />

Menu Options<br />

Not all vehicle control modules will support all of the options available from the menu.<br />

If an option is not supported the OmiCheck will display either “Not supported” or “Not<br />

available”. This is a limitation of the software on the vehicle control modules and NOT<br />

a fault with the OmiCheck.<br />

MIL Status/MI Status<br />

'MIL Status' or 'MI Status' displays the status of the malfunction indicator lamp for<br />

each emissions related control module. If the status of the MIL is set to On, one or<br />

more DTCs will be stored in the vehicle's control modules and the instrument panel<br />

MIL will be illuminated.<br />

16


View DTCs<br />

17<br />

EOBD<br />

This option allows any 'Stored' or 'Pending' emission related DTCs (Diagnostic<br />

Trouble Codes) to be viewed. If any DTC is present, it will be displayed along with the<br />

identity of the Control Module (CM) that registered the fault.<br />

If more than one DTC is displayed, the required DTC can be selected by using the<br />

and keys. Press to select the DTC and display the description of the code.<br />

Dependent upon the DTC and the vehicle manufacturer, it may be necessary to select<br />

the manufacturer and possibly also the model of the vehicle to enable the correct<br />

description to be displayed. This setting will be retained while the OmiCheck is being<br />

used for EOBD operations but can be redefined or cleared under the 'Manufacturer'<br />

menu option.<br />

Erase DTCs<br />

This option will clear all 'Stored' and 'Pending' emission related DTCs, clear 'Freeze<br />

Frame' DTCs and associated data, clear Oxygen Sensor test data, clear<br />

'Non-Continuous' test results and reset the status of the 'System Readiness' tests on<br />

the control modules on the vehicle. The tester will then perform a 'Read DTCs'<br />

operation to verify that the DTCs have been erased.<br />

Live Data<br />

This option allows the user to view the current status of the emission system<br />

components on the vehicle and can provide a quick way of telling if a component is<br />

working correctly.<br />

The list of components monitored under 'Live Data' can vary between manufacturers<br />

and even between model.


EOBD<br />

O2 Sensor Tests<br />

EOBD has an optional mode for monitoring the oxygen sensor test results depending<br />

on the method used by the vehicle manufacturer to comply with the requirement for<br />

oxygen sensor monitoring. If the manufacturer does use this mode not all tests need<br />

to be supported. The tester will display the supported tests and the data associated<br />

with those tests e.g. Maximum sensor voltage for a test cycle (calculated).<br />

View Freeze Frame<br />

Freeze frame data is a snap-shot of live data that was stored in the control module at<br />

the moment a Diagnostic Trouble Code was recognised. If a number of faults<br />

occurred, then the freeze frame data stored is associated with the last fault to occur.<br />

The DTC that generated the freeze frame data is also displayed in the data.<br />

Non-Continuous<br />

Some vehicle systems are not monitored continuously during normal running<br />

conditions, e.g. catalysts and evaporative systems. These tests are manufacturer<br />

specific, so while the results of the test will be shown, the meaning of the results<br />

cannot.<br />

Continuous Tests (Pending DTCs)<br />

When the 'continuous monitor' detects a failure condition in an emission-related<br />

powertrain component or system, only once in a drive cycle, it stores a 'Pending' code<br />

in the control module's memory. If the continuous monitor detects the same failure<br />

condition during the next drive cycle, it registers a DTC and illuminates the MIL.<br />

System Control<br />

Components on the vehicle may be turned on and off, or pulsed to test their operation.<br />

These tests are manufacturer specific and are currently seldom supported in<br />

controllers.<br />

Vehicle Info<br />

Information is displayed relating to the vehicle. This may be the VIN, controller version<br />

numbers etc., but is not supported by all vehicles.<br />

OBD Status<br />

Indicates to the user whether or not the controller supports OBD requirements. Not all<br />

vehicles support this.<br />

18


System Readiness<br />

19<br />

EOBD<br />

When the ignition is turned on at the start of a test, the controller performs a number<br />

of tests on the system. If the conditions are not correct for the controller to perform<br />

the test e.g. if the engine is too cold, "Not Ready" status will be reported. Readiness<br />

test status is also offered for inspection after communications have been established.<br />

These may be reviewed or ignored until later.<br />

The tester allows the user to do continual reads of the status of the System Readiness<br />

tests i.e. whether the test is not supported, waiting to complete or has completed. This<br />

status can help a technician verify a repair in that they can check that the readiness<br />

tests that may have generated a DTC have run to completion. The following sub menu<br />

will let the user display the results in two ways.<br />

The option ‘Show As A List’ will give the user the options of 'DTCs Last Cleared' and<br />

'Current Drive Cycle'. The selection 'DTCs Last Cleared' is normally found on all<br />

EOBD vehicles and shows the status since the last clearing of DTCs, but it may not<br />

be valid for the current drive cycle. The option 'Current Drive Cycle' will display the<br />

status of the tests for the current drive cycle, but this is rarely supported on vehicles<br />

at this time.<br />

The option 'All On One Screen’ will show an abbreviated text version of the status for<br />

all the tests since 'DTCs Last Cleared'.<br />

In both cases the tester is continually updating the status displayed for each test.<br />

Tester Setup<br />

1.<br />

SYSTEM READINESS<br />

Show As A List<br />

2. All On One Screen<br />

This allows the user to select the units displayed in Live Data and Freeze Frame from<br />

either metric or imperial. The user may also select from abbreviated text or full text<br />

phrases. For more information, see ‘Tester Setup’, page 256.


EOBD<br />

Main Menu Availability<br />

Manufacturer Specific Applications<br />

WARNING: It is recommended that you obtain an updated security key from the<br />

Product Support team before updating the software in your OmiCheck unit as<br />

the new software may not work with an old version key.<br />

The OmiCheck is delivered with a range of Manufacturer Specific Applications<br />

already installed, although some may not be turned on. To turn on an application, a<br />

"key" is required from Omitec. When the application pack is purchased, the purchaser<br />

will receive instructions for the application and information on how the application may<br />

be enabled along with harnesses that may be required for the manufacturer range.<br />

To enter the security key scroll up in the 'Main Menu', select 'User Menu' and then<br />

'Security', finally select 'Enter Key'.<br />

Enter Key<br />

When an application/upgrade is purchased, the application pack instructs the user on<br />

how to obtain the Security Key to turn on the application. The following keypad<br />

buttons are used to enter the key.<br />

& Scrolls through the possible characters to be used in the key.<br />

Accepts the character selected and advances to the next character<br />

location.<br />

Exits the change key function without saving the key.<br />

Moves backward through the key in the event of an error.<br />

Show Key<br />

Displays the current key that has been programmed into the OmiCheck. This controls<br />

the applications that are available to the user. The key is an alphanumeric code of 15<br />

or 20 characters.<br />

Software Version<br />

The software version of each of the applications installed is displayed. This<br />

information is likely to be required in the event of the user contacting the help desk.<br />

This menu item also informs the user what applications are installed if all have not<br />

been purchased.<br />

20


FastCheck<br />

Introduction<br />

21<br />

FastCheck<br />

The ‘FastCheck’ applications allow the OmiCheck to communicate with other system<br />

control modules on the vehicle, in addition to the standard emission related On-Board<br />

Diagnostic (OBD) functionality.<br />

There are currently seven applications that can be selected from the main menu.<br />

• ABS<br />

• Airbag<br />

• Climate<br />

• EPB<br />

• SAS<br />

• Service<br />

• TPMS<br />

The ‘ABS’, ‘Airbag’ and ‘Climate’ applications allow you to read and clear any fault<br />

codes stored by the selected system.<br />

The 'EPB' (Electronic Parking Brake) function allows you to read and clear any fault<br />

codes stored by the selected system and in addition can be used during brake<br />

operation checks or brake pad replacement.<br />

The 'SAS' (Steering Angle Sensor) allows you to read and clear any faults codes<br />

stored by the selected system, and in addition can be used to calibrate the steering<br />

angle sensor.<br />

The ‘Service’ application allows you to reset, dependent upon vehicle, the oil service<br />

interval indicator, service and inspection warning lights.<br />

The 'TPMS' (Tyre Pressure Monitoring System) function can be used to re-program<br />

tyre valves on vehicles fitted with Schrader TPMS valves.<br />

Connection to the specific system is via either the vehicle's J1962 diagnostic socket<br />

or by a system specific connector. Refer to the 'Vehicle Application List' to determine<br />

the correct connection point and interface cable.


FastCheck<br />

Safety <strong>Instructions</strong><br />

WARNING: General Safety<br />

• All operations must be carried out in a well ventilated area away from open<br />

flame and heat sources.<br />

• Ensure the vehicle is stationary and the handbrake (parking brake) is applied<br />

before carrying out any maintenance/diagnostic work.<br />

WARNING: Air Conditioning Safety<br />

• Servicing must only be carried out if you are familiar with both the vehicle<br />

system and the test equipment.<br />

• Air conditioning refrigerant is a hazardous liquid and when handled<br />

incorrectly can cause serious injury. Suitable protective clothing, consisting<br />

of face protection, heat proof gloves, rubber boots and rubber apron or<br />

waterproof overalls, must be worn when carrying out operations on the air<br />

conditioning system.<br />

• Danger of asphyxiation, refrigerant gas is heavier than air and will collect in<br />

vehicle inspection pits or confined spaces, always recover all refrigerant<br />

from a damaged system before commencing work.<br />

WARNING: Airbag Safety<br />

• All work on vehicle restraint systems should be carried out by trained<br />

personnel. NEVER install accessories in the vicinity of driver, passenger or<br />

side airbags.<br />

• Observe component manufacturers instructions for safety, handling and<br />

installation of components.<br />

• Airbags are classed as explosive devices and as such are subject to national<br />

laws which must be followed. This includes storage and transportation.<br />

• ALWAYS store removed airbags in a secure area away from other hazardous<br />

materials.<br />

• DO NOT connect or disconnect any wiring with the ignition ON. ALWAYS<br />

turn the ignition switch to the 'OFF' position and allow at least 1 minute for<br />

the system to discharge.<br />

• NEVER expose system components to temperatures above 176°F (80°C).<br />

• ONLY use approved diagnostic testers to diagnose faults, NEVER use<br />

multi-meters or test lamps etc.<br />

• ALWAYS disconnect all airbags and seat belt pre-tensionless before using<br />

a multi-meter to check the wiring.<br />

22


WARNING: EPB Safety<br />

23<br />

FastCheck<br />

• Ensure that you are fully familiar with the braking system and it's operation<br />

before commencing any work.<br />

• The Electronic Parking Brake Control system may be required to be<br />

deactivated before carrying out any Maintenance/diagnostic work on the<br />

brake system. This can be done from the OmiCheck menu.<br />

• Only carry out maintenance work when the vehicle is stationary and on level<br />

ground.<br />

• Ensure that the Electronic Parking Brake Control system is reactivated after<br />

the maintenance work has been completed.<br />

NOTE: Omitec Group accept no responsibility for any accident or injury arising from<br />

the maintenance of the Electronic Parking Brake system.


FastCheck<br />

ABS (Anti-lock Braking System)<br />

IMPORTANT INFORMATION<br />

Mercedes vehicles with Sensotronic Brake Control<br />

• Ensure that you are fully familiar with the braking system and it's operation before<br />

commencing any work.<br />

• The Sensotronic Brake Control system must be deactivated before carrying out any<br />

maintenance/diagnostic work on the brake system. This can be done from the<br />

OmiCheck menu.<br />

• Only commence work after the system has been deactivated. Upon deactivation, a<br />

warning message should appear in the instrument panel accompanied by an audible<br />

warning signal until the system is reactivated. If the warning signals do not occur,<br />

assume that the system is not fully deactivated and DO NOT commence work.<br />

• Ensure that the Sensotronic Brake Control system is reactivated after the<br />

maintenance work has been completed.<br />

NOTE: The manufacturer of the scan tool accept no responsibility for any accident or<br />

injury arising from the maintenance of the Sensotronic Brake Control system.<br />

Connection<br />

Using the Vehicle Application List on the CD-ROM, identify the required interface<br />

cable for the vehicle system to be tested. Connect the cable to the OmiCheck and<br />

secure the fixing screws.<br />

NOTE: If the vehicle being tested is a BMW with a 20 pin connector and an OBD-II<br />

connector, you must only use the 20 pin connector.<br />

Ensure the vehicle's ignition is OFF.<br />

Connect the OmiCheck to the required vehicle connector, refer to ‘Diagnostic<br />

Connector Locations’, page 271, for further information.<br />

Power for the OmiCheck is provided by the vehicle connector. Once connected, the<br />

OmiCheck will perform an internal self test and then the screen will display the date<br />

of the current software version before displaying the main menu.<br />

MAIN MENU<br />

1. EOBD<br />

2. FastCheck ABS<br />

3. FastCheck Airbag<br />

4. FastCheck Climate<br />

5. FastCheck EPB<br />

6. FastCheck SAS<br />

7. FastCheck Service<br />

8. FastCheck TPMS<br />

9. User Menu<br />

24


25<br />

FastCheck<br />

Use the and keys to select the 'ABS' application and press to confirm the<br />

selection. To return to the previous menu, press the<br />

Turn the vehicle's ignition ON.<br />

key.<br />

Use the<br />

selection.<br />

and keys to select the vehicle manufacturer and press to confirm the<br />

Dependent upon the vehicle and application being run, you may be asked to choose<br />

the particular system fitted to the vehicle. Select the correct system using the and<br />

keys and press to confirm.<br />

Select the required menu option using the and keys and press to confirm.<br />

The OmiCheck will attempt to establish communication with the vehicle system. If<br />

communication is unsuccessful, refer to ‘Troubleshooting’, page 8.<br />

Read DTCs<br />

1. Read DTCs<br />

2. Clear DTCs<br />

If any DTC codes are present in the system, a screen will be displayed informing you<br />

how many codes were found. This will then be replaced by the first DTC code. DTC<br />

codes are generated according to the vehicle and system manufacturer.<br />

DTC 1 - 38 Right Low<br />

Pressure Sensor<br />

Circuit Signal High{ }<br />

A typical DTC code<br />

The fault number is displayed first, followed by the DTC code. In this example the fault<br />

displayed is DTC number 38 - Right Low Pressure Sensor Circuit Signal High or Open<br />

Circuit. If the description text is too long to fit on the display, '[...]' appears in the<br />

bottom right corner of the screen. This indicates that the text can be scrolled using the<br />

and keys to view the rest of the description.<br />

To view the next DTC (if more than 1 was found), scroll to the end of the text and press<br />

the key.<br />

To return to the menu, scroll to the end of the text and press the key.


FastCheck<br />

Clear DTCs<br />

Diagnostic trouble codes can be cleared using the 'Clear DTCs' option. When using<br />

the option you will be prompted to turn the ignition off. Wait until prompted before<br />

switching the ignition back on.<br />

Start the engine to force the control module to run a system check. Verify that the<br />

code(s) have been cleared by selecting 'Read DTCs'.<br />

NOTE: Reading DTC(s) without first starting the engine will only confirm that the<br />

stored DTC(s) have been cleared. Faults may still be present in the system causing<br />

a DTC to be stored next time the engine is started.<br />

BMW Vehicles<br />

NOTE: To switch the ignition ON procedure for vehicles fitted with a start/stop, insert<br />

the remote key-fob fully into the ignition slot then press the start/stop button once<br />

(without any foot pedals depressed).<br />

26


Airbag<br />

27<br />

FastCheck<br />

Connection<br />

Using the Vehicle Application List on the CD-ROM, identify the required interface<br />

cable for the vehicle system to be tested. Connect the cable to the OmiCheck and<br />

secure the fixing screws.<br />

Ensure the vehicle's ignition is OFF.<br />

Connect the OmiCheck to the required vehicle connector, refer to ‘Diagnostic<br />

Connector Locations’, page 271, for further information.<br />

Power for the OmiCheck is provided by the vehicle connector. Once connected, the<br />

OmiCheck will perform an internal self test and then the screen will display the date<br />

of the current software version before displaying the main menu.<br />

MAIN MENU<br />

1. EOBD<br />

2. FastCheck ABS<br />

3. FastCheck Airbag<br />

4. FastCheck Climate<br />

5. FastCheck EPB<br />

6. FastCheck SAS<br />

7. FastCheck Service<br />

8. FastCheck TPMS<br />

9. User Menu<br />

Use the and keys to select the 'Airbag' application and press to confirm the<br />

selection. To return to the previous menu, press the<br />

Turn the vehicle's ignition ON.<br />

key.<br />

Use the<br />

selection.<br />

and keys to select the vehicle manufacturer and press to confirm the<br />

Dependent upon the vehicle and application being run, you may be asked to choose<br />

the particular system fitted to the vehicle. Select the correct system using the and<br />

keys and press to confirm.<br />

1. Read DTCs<br />

2. Clear DTCs<br />

Select the required menu option using the and keys and press to confirm.<br />

The OmiCheck will attempt to establish communication with the vehicle system. If<br />

communication is unsuccessful, refer to ‘Troubleshooting’, page 8.


FastCheck<br />

Read DTCs<br />

If any DTC codes are present in the system, a screen will be displayed informing you<br />

how many codes were found. This will then be replaced by the first DTC code. DTC<br />

codes are generated according to the vehicle and system manufacturer.<br />

The fault number is displayed first, followed by the DTC code. If the description text<br />

is too long to fit on the display, '[...]' appears in the bottom right corner of the screen.<br />

This indicates that the text can be scrolled using the and keys to view the rest<br />

of the description.<br />

To view the next DTC (if more than 1 was found), scroll to the end of the text and press<br />

the key.<br />

To return to the menu, scroll to the end of the text and press the key.<br />

Clear DTCs<br />

Diagnostic trouble codes can be cleared using the 'Clear DTCs' option. When using<br />

the option you will be prompted to turn the ignition off. Wait until prompted before<br />

switching the ignition back on.<br />

Verify that the code(s) have been cleared by selecting 'Read DTCs'.<br />

BMW Vehicles<br />

NOTE: To switch the ignition ON procedure for vehicles fitted with a start/stop, insert<br />

the remote key-fob fully into the ignition slot then press the start/stop button once<br />

(without any foot pedals depressed).<br />

Some BMW vehicles are equipped with multiple airbag systems, one for each airbag<br />

fitted to the vehicle.<br />

Applicable Vehicles:<br />

BMW 3 series (E90/E91/E92/E93)<br />

BMW 5 series (E60/E61)<br />

BMW 6 series (E63/E64)<br />

BMW 7 series (E65)<br />

BMW Z4 (E85)<br />

If on selecting the Read DTCs or Clear DTCs and a multiple airbag system is<br />

detected, then a menu containing a list of airbag systems fitted to the vehicle will be<br />

displayed.<br />

Use the and keys to select the required system from the menu shown. Press the<br />

key to select the system required the Read DTCs or Clear DTCs will be performed.<br />

Press the key while the system menu is displayed to return back to the Read DTCs<br />

and Clear DTCs menu.<br />

28


29<br />

FastCheck<br />

All airbag ECU’s<br />

If the All airbag ECU’s was selected then the Read DTCs or Clear DTCs function will<br />

be performed on ALL detected airbag systems on the vehicle.<br />

Ford Galaxy (2006 -), Mondeo (2007-), S-Max (2006-), Transit (2006-)<br />

Crash Reset<br />

This option is necessary on vehicles where airbags have been deployed following a<br />

crash. The routine clears the crash flag in the Body Control Module to enable normal<br />

operation after repair of the vehicle and installation of a new airbag.<br />

Land Rover Freelander 2 (2007-)<br />

Restraints Build Mode Entry/Exit<br />

This function can be used to place the Airbag/Restraint system in to build mode, to<br />

enable safe maintenance and repairs to be performed without risk of airbag or<br />

pretensioner detonation. When work has been completed on the system, the Airbag/<br />

Restraints system can be taken out of build mode to enable normal operation.<br />

Crash Reset<br />

This option is necessary on vehicles where airbags have been deployed following a<br />

crash. The routine clears the crash flag in the Body Control Module to enable normal<br />

operation after repair of the vehicle and installation of a new airbag.<br />

MINI vehicles<br />

NOTE: To switch the ignition ON for vehicles fitted with a start/stop button, insert the<br />

remote key-fob fully into the ignition slot then press the start/stop button once (without<br />

any foot pedals depressed).<br />

Renault vehicles<br />

Select the airbag system then select either 12-pin or 16-pin according to which<br />

connector is fitted to the vehicle under test.Then follow the on screen instructions.<br />

The following functions are available for the airbag system:<br />

1. Read DTCs: Displays all diagnostic trouble codes associated with the airbag<br />

system<br />

2. Clear DTCs: Clears all faults codes from the airbag system.<br />

3. Renault Arm/Disarm for Driver/Passenger Airbag:<br />

The Disarm CM (LOCK) menu option allows the driver airbag to be disabled<br />

preventing accidental deployment while working on the car.<br />

The Arm CM (UNLOCK) menu option causes the driver airbag to become active.


FastCheck<br />

The Disarm Passenger (LOCK) menu option allows the passenger airbag to be<br />

disabled preventing accidental deployment while working on the car.<br />

The Arm Passenger (UNLOCK) menu option causes the passenger airbag to become<br />

active.<br />

NOTE: Not all vehicles will have a passenger airbag and some vehicles with a<br />

passenger airbag cannot be armed/disarmed using a diagnostic tool (they require a<br />

key to be inserted into the arm/disarm lock located next to the passenger airbag).<br />

Vehicle notification methods for a locked airbag<br />

Method 1 - Fault Code present:<br />

If the user reads airbag diagnostic codes after an airbag has been locked some<br />

models will produce an 'Airbag locked' fault code. After unlocking, this fault code will<br />

not appear, this can be confirmed by reading the diagnostic codes again.<br />

Method 2 - Airbag MIL stays ON:<br />

After an airbag has been locked the Airbag Malfunction Indicator on the dash panel<br />

display will remain on, when the airbag is unlocked the MIL will switch off.<br />

Method 3 - Airbag MIL flashes for several seconds when turning the ignition on:<br />

After an airbag has been locked the Airbag Malfunction Indicator on the dash panel<br />

display will flash for several seconds when the ignition is turned on, when the airbag<br />

is unlocked the MIL will switch off.<br />

30


Climate<br />

31<br />

FastCheck<br />

Connection<br />

Using the Vehicle Application List on the CD-ROM, identify the required interface<br />

cable for the vehicle system to be tested. Connect the cable to the OmiCheck and<br />

secure the fixing screws.<br />

Ensure the vehicle's ignition is OFF.<br />

Connect the OmiCheck to the required vehicle connector, refer to ‘Diagnostic<br />

Connector Locations’, page 271, for further information.<br />

Power for the OmiCheck is provided by the vehicle connector. Once connected, the<br />

OmiCheck will perform an internal self test and then the screen will display the date<br />

of the current software version before displaying the main menu.<br />

MAIN MENU<br />

1. EOBD<br />

2. FastCheck ABS<br />

3. FastCheck Airbag<br />

4. FastCheck Climate<br />

5. FastCheck EPB<br />

6. FastCheck SAS<br />

7. FastCheck Service<br />

8. FastCheck TPMS<br />

9. User Menu<br />

Use the and keys to select the 'Climate' application and press to confirm the<br />

selection.To return to the previous menu, press the<br />

Turn the vehicle's ignition ON.<br />

key.<br />

Use the<br />

selection.<br />

and keys to select the vehicle manufacturer and press to confirm the<br />

Dependent upon the vehicle and application being run, you may be asked to choose<br />

the particular system fitted to the vehicle. Select the correct system using the and<br />

keys and press to confirm.<br />

1. Read DTCs<br />

2. Clear DTCs<br />

Select the required menu option using the and keys and press to confirm.<br />

The OmiCheck will attempt to establish communication with the vehicle system. If<br />

communication is unsuccessful, refer to ‘Troubleshooting’, page 8.


FastCheck<br />

Read DTCs<br />

If any DTC codes are present in the system, a screen will be displayed informing you<br />

how many codes were found. This will then be replaced by the first DTC code. DTC<br />

codes are generated according to the vehicle and system manufacturer.<br />

The fault number is displayed first, followed by the DTC code. If the description text<br />

is too long to fit on the display, '[...]' appears in the bottom right corner of the screen.<br />

This indicates that the text can be scrolled using the and keys to view the rest<br />

of the description.<br />

To view the next DTC (if more than 1 was found), scroll to the end of the text and press<br />

the key.<br />

To return to the menu, scroll to the end of the text and press the key.<br />

Clear DTCs<br />

Diagnostic trouble codes can be cleared using the 'Clear DTCs' option. When using<br />

the option you will be prompted to turn the ignition off. Wait until prompted before<br />

switching the ignition back on.<br />

Start the engine to force the control module to run a system check. Verify that the<br />

code(s) have been cleared by selecting 'Read DTCs'.<br />

NOTE: Reading DTC(s) without first starting the engine will only confirm that the<br />

stored DTC(s) have been cleared. Faults may still be present in the system causing<br />

a DTC to be stored next time the engine is started.<br />

BMW/MINI Vehicles<br />

NOTE: To switch the ignition ON procedure for vehicles fitted with a start/stop, insert<br />

the remote key-fob fully into the ignition slot then press the start/stop button once<br />

(without any foot pedals depressed).<br />

32


EPB (Electronic Parking Brake)<br />

33<br />

FastCheck<br />

Connection<br />

Using the Vehicle Application List, identify the required interface cable for the vehicle<br />

system to be tested. Connect the cable to the OmiCheck and secure the fixing<br />

screws.<br />

Ensure the vehicle's ignition is OFF.<br />

Connect the OmiCheck to the required vehicle connector, refer to ‘Diagnostic<br />

Connector Locations’, page 271, for further information.<br />

Power for the OmiCheck is provided by the vehicle connector. Once connected, the<br />

OmiCheck will perform an internal self test and then the screen will display the date<br />

of the current software version before displaying the main menu.<br />

MAIN MENU<br />

1. EOBD<br />

2. FastCheck ABS<br />

3. FastCheck Airbag<br />

4. FastCheck Climate<br />

5. FastCheck EPB<br />

6. FastCheck SAS<br />

7. FastCheck Service<br />

8. FastCheck TPMS<br />

9. User Menu<br />

Use the and keys to select the 'EPB' application and press to confirm the<br />

selection.To return to the previous menu, press the<br />

Turn the vehicle's ignition ON.<br />

key.<br />

Use the<br />

selection.<br />

and keys to select the vehicle manufacturer and press to confirm the


FastCheck<br />

Dependent upon the vehicle manufacturer and model different menu options will then<br />

be available. Function such as read and Clear DTCs will be available along with<br />

service functions.<br />

BMW vehicles<br />

NOTE: To switch the ignition ON for vehicles fitted with a start/stop button, insert the<br />

remote key-fob fully into the ignition slot then press the start/stop button once (without<br />

any foot pedals depressed).<br />

BMW 7 Series (E65)<br />

Parking Brake Bedding-in<br />

If the brake shoes of the ‘Duo Servo Brake’ are replaced then the bedding process<br />

must be performed to ensure correct operation of the system. The procedure may be<br />

performed on a roller test rig or on a road test drive.<br />

Automatic hold<br />

The Automatic hold function applies the brakes when the vehicle is stationary and<br />

applies the brakes and parking brake when the engine is switched off. This function<br />

can be disabled / enabled.<br />

Assembly mode<br />

Unintentional operation of the parking brake button before the Bowden cables have<br />

engaged in the wheel carrier can lead to assembly problems. Assembly mode<br />

suppresses the activation of the parking brake.<br />

Positioning travel check<br />

If excessive travel has been detected then a warning is displayed and fault stored.<br />

This procedure is used to determine the cause of the problem detected by the system.<br />

BMW X5 (E70) / X6 (E71)<br />

Workshop mode<br />

While in workshop mode the parking brake is placed into the opened position and the<br />

system is disabled.<br />

Parking Brake Bedding-in<br />

If the brake shoes of the ‘Duo Servo Brake’ are replaced then the bedding process<br />

must be performed to ensure correct operation of the system. The procedure may be<br />

performed on a roller test rig or on a road test drive.<br />

34


Ford – Electronic Parking Brake (EPB) System<br />

35<br />

FastCheck<br />

Two Electronic Parking Brake systems are currently supported on the service tool:<br />

Ford Focus C-Max 2003 - present:<br />

There are two test functions available under the calibration section of the EPB menu<br />

these are described below.<br />

Electronic Parking Brake Calibration Function Test<br />

Checks the Electronic Parking Brake is working correctly. This test should be<br />

performed after work has been completed on the Electronic Parking Brake or<br />

vehicles’ braking system.<br />

The test removes any air gap from the brake pads and checks the EPB pressure.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The brake fluid level is correct<br />

The operator will be asked to perform a number of actions before applying the EPB.<br />

The OmiCheck reads and displays the EPB pressure. With the EPB applied the EPB<br />

pressure should be approximately 1100 Newtons.<br />

The operator will then be asked to unlock/release the EPB. The OmiCheck reads and<br />

displays the EPB pressure. With the EPB released the EPB pressure should be 0<br />

Newton.<br />

If either of the above tests fail (pressure reading not correct) the EPB assembly<br />

should be removed and re-assembled.<br />

Electronic Parking Brake Emergency Release Calibration<br />

Checks the Electronic Parking Brake emergency release is working correctly. This<br />

test should be performed after work has been completed on the Electronic Parking<br />

Brake or vehicles braking system.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The brake fluid level is correct


FastCheck<br />

The operator will be asked to perform a number of actions before applying the EPB.<br />

The OmiCheck reads and displays the EPB pressure. With the EPB applied the EPB<br />

pressure should be approximately 1100 Newtons.<br />

The operator will then be prompted to pull manually on the emergency release. The<br />

OmiCheck reads and displays the EPB pressure. With the emergency release<br />

activated the EPB pressure should be 0 Newton and the vehicle should be able to<br />

move freely.<br />

If either of the above tests fail then the EPB assembly should be inspected and<br />

repaired as described by the manufacturer’s instructions.<br />

Ford Galaxy (2006-), Mondeo (2007-), S-Max (2006-):<br />

There are three options in the PBM/EPB function menu which can be used to access<br />

various functions:<br />

Service Brakes<br />

There are three functions available under the ‘Service Brakes’ menu option:<br />

Enter Maintenance Mode<br />

This function is used to put the system into a state that enables work to be carried out<br />

by the technician.<br />

The Control Module puts the calipers into a state where normal operation is inhibited<br />

and the callipers can not be closed by any means.This function must be used if<br />

replacement of the brakes, discs or brake pads is to be carried out.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The vehicle must be secured with wheel locks<br />

This function takes 30 seconds to complete.<br />

NOTE: After this function has been performed the EPB calipers can not be closed and<br />

are inhibited until exit maintenance mode is run. Cycling the ignition, disconnecting<br />

the battery or diagnostics tester does not exit maintenance mode.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.<br />

Exit Maintenance Mode<br />

This function is used to put the system back into an operational state after work has<br />

been carried out by the technician. Calipers are closed to the applied position, and<br />

normal operation is available again.<br />

36


37<br />

FastCheck<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The vehicle must be secured with wheel locks<br />

This function takes 35 seconds to complete.<br />

This function also automatically performs an 'Assembly Check', which carries out<br />

internal tests on the Parking Brake system and reports the status (see below). Ensure<br />

the on screen instructions on the service tool are followed precisely and in the correct<br />

order.<br />

Assembly Check<br />

This function is used to check the operation of the parking brake system after any<br />

work has been completed on the system.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The vehicle must be secured with wheel locks<br />

This function takes 25 seconds to complete.<br />

NOTE: This test is automatically run as part of the 'Exit Maintenance Mode' function.<br />

It is not necessary to perform this function if the 'Exit Maintenance Mode' function<br />

reported no problems<br />

NOTE: This function can not be performed while the parking brake system is in<br />

maintenance mode. It should only be performed when the system is in normal<br />

operating mode.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.<br />

Actuators<br />

The following is available under the ‘Actuators’ menu option:<br />

Static Apply<br />

This function is used to test the operation of the actuators which operate the calipers.<br />

This function closes the actuators to the nominal parking brake apply position.


FastCheck<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The vehicle must be secured with wheel locks<br />

It should be used if it is suspected that there is a fault with the Control Module, wiring,<br />

or the actuators (if the parking brake will not engage/disengage when manually<br />

operated).<br />

NOTE: This function can not be performed while the parking brake system is in<br />

maintenance mode. It should only be performed when the system is in normal<br />

operating mode.<br />

Configuration<br />

There are two functions available under the ‘Configuration’ menu option:<br />

Inclination Sensor Calibration<br />

This function is used to reset the stored zero value of the inclination sensor. It should<br />

be used when a new Parking Brake module has been fitted or a new Inclination<br />

sensor has been fitted.<br />

Pre-Test conditions:<br />

• The operator must NOT be inside the vehicle<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• Ensure the vehicle is not subject to any vibration (closing boot, bonnet, etc)<br />

• The vehicle must be secured with wheel locks<br />

NOTE: This function cannot be performed while the parking brake system is in<br />

maintenance mode. It should be performed when the system is in normal operating<br />

mode.<br />

Clear Stored Clutch Engagement Point<br />

This function is used to reset the stored value of the clutch engagement point. It<br />

should be used when a new Parking Brake module has been fitted or a new clutch<br />

has been fitted. This function is only applicable to vehicles with manual transmission.<br />

38


39<br />

FastCheck<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

When this function has been performed successfully the Parking Brake module will<br />

re-learn a new clutch engagement point when the vehicle is next driven.<br />

NOTE: This function cannot be performed while the parking brake system is in<br />

maintenance mode. It should be performed when the system is in normal operating<br />

mode.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.<br />

Notes on Use of Functions<br />

The four functions are designed to be used in several different situations. Here are a<br />

few situations which may occur and the correct use of the functions to rectify the<br />

situation:<br />

Rear Brake Pad, Brake Disc or Caliper Replacement:<br />

1. If the vehicle requires any of the above components to be replaced the 'Enter<br />

Maintenance Mode' function should be performed.<br />

2. The system will be disabled to allow maintenance work to be carried out easily<br />

and safely.<br />

3. After the work has been carried out the 'Exit Maintenance Mode' function should<br />

be performed.<br />

Inclination Sensor Replacement:<br />

1. After the new sensor has been installed perform the ‘Inclination Sensor<br />

Calibration’ function.<br />

Clutch Replacement (manual transmission):<br />

1. After a new clutch has been installed perform the ‘Clear Clutch Engagement<br />

Point’ function.<br />

2. The vehicle will then learn the new clutch engagement point as the vehicle is<br />

driven.<br />

Parking Brake Module Replacement:<br />

1. After the Parking Brake Module has been replaced perform the ‘Inclination<br />

Sensor Calibration’ function.<br />

2. If the vehicle has manual transmission perform the ‘Clear Clutch Engagement<br />

Point’ function.<br />

3. The vehicle will then learn the new clutch engagement point as the vehicle is<br />

driven.


FastCheck<br />

Any other EPB system component has been replaced:<br />

1. DTCs should be read and cleared.<br />

2. The 'Assembly Check' function should be performed to check the operation of the<br />

parking brake system.<br />

3. If the 'Assembly Check' function fails, DTCs should be read again and the<br />

problem investigated.<br />

The Parking Brake will not engage when manually operated via the button:<br />

1. Ensure that the system is NOT in 'Maintenance Mode'. If it is, then perform the<br />

'Exit Maintenance Mode' function.<br />

2. Read DTCs, there may be a DTC stored which will indicate the area of the fault.<br />

3. Clear DTCs, there may be an intermittent fault on the system which needs to be<br />

cleared.<br />

4. Perform the 'Static Apply' function. This will send a command directly to the<br />

Control Module which will then close the actuators to the nominal 'engaged'<br />

position.<br />

5. Check the switch/button.<br />

6. Check the actuators themselves or the wiring from the ‘Control Module’ to the<br />

actuators.<br />

Land Rover - Electronic Parking Brake (EPB) System<br />

Discovery III (L319) (2005 - 2009), Range Rover Sport (L320) (2005 -<br />

2009), Range Rover (L322) (2006 - 2009):<br />

There are four functions available under the PBM/EPB ‘Service Brakes’ menu:<br />

Unjam Electronic Parking Brake<br />

This procedure should be used if one of the Parking Brake cables becomes detached<br />

or breaks whilst the vehicle is being driven.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The engine must be running and at idle speed<br />

After performing the procedure it is necessary for the technician to carry out checks<br />

on the condition of the rear brake shoes and drums. If both are OK the technician<br />

should then refer to the Land Rover technical information.<br />

NOTE: Part of this procedure is to place the Parking brake into ‘Mounting Position’; in<br />

order for the checks of the rear brake shoes and drums to be carried out. When the<br />

vehicle is in the 'Mounting Position' a red flashing light will appear on the instrument<br />

cluster. This indicates that the parking brake actuator is in the 'Mounting Position'. It<br />

does not indicate a vehicle fault.<br />

40


Mounting Position<br />

41<br />

FastCheck<br />

The park brake must be driven to the Mounting Position if any of the following<br />

procedures are to be performed:<br />

• Parking Brake Shoes - Removal/Installation.<br />

• Parking Brake Shoe and Lining Adjustment.<br />

This procedure must be carried out if, new parking brake shoes are fitted, new rear<br />

brake discs are fitted or if the vehicle has been mud wading (not water) for more<br />

than 50 miles. Or if one of the brake cables has broken or become detached during<br />

the vehicle being driven (in this case the Park brake is driven to the Mounting<br />

Position as part of the ‘Park Brake Unjam’ procedure above).<br />

• Changing of Parking Brake Cables (RH and LH).<br />

If the parking brake system has completed less than 50,000 cycles it is<br />

permissible to replace the parking brake cables. If over 50,000 cycles have been<br />

completed, then the cables can only replaced as part of the parking brake actuator<br />

and cable assembly. If a cable breaks or becomes detached whilst the vehicle is<br />

being driven, the 'parking brake unjam procedure' may be required.<br />

• Parking Brake Actuator - Removal/Installation<br />

The purpose is to allow the brake cables to be connected or disconnected to the<br />

brakes.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary.<br />

• The ignition must be on (position II).<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

NOTE: To remove the parking brake from Mounting Position; switch the parking brake<br />

switch on and off twice.<br />

NOTE: When the vehicle is in the 'Mounting Position' a red flashing light will appear<br />

on the instrument cluster. This indicates that the parking brake actuator is in the<br />

'Mounting Position'. It does not indicate a vehicle fault.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.


FastCheck<br />

Latching Position<br />

This procedure may be necessary if the Parking Brake emergency release has been<br />

activated, in order to re-latch the Parking brake.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary.<br />

• The ignition must be on (position II).<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.<br />

Longitudinal Accelerometer Calibration<br />

This procedure may be necessary if the Longitudinal Accelerometer has been<br />

replaced.<br />

Pre-Test conditions:<br />

• The ignition must be on (position II).<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

• Ensure the vehicle is placed on a level surface and that it remains stationary<br />

throughout the whole procedure.<br />

• Ensure the vehicle is stationary (0 km/h) on a level surface & no apply or release<br />

command has been received.<br />

• Make sure the parking brake module is correctly secured to the vehicle and that<br />

the parking brake is applied.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.<br />

MANUAL FUNCTIONS<br />

The following can be performed manually without the OmiCheck:<br />

Disable Parking Brake for Rear Brake Disc Change<br />

This procedure is necessary before carrying out work on the rear brake discs. When<br />

performed correctly the brake callipers are wound back by the control module:<br />

Manual Routine:<br />

• Turn the ignition key to position II.<br />

• Apply, and hold, the footbrake,<br />

• Apply, and hold, the parking brake switch to the RELEASE position.<br />

42


43<br />

FastCheck<br />

• Turn the ignition key to position 0 and remove the key.<br />

• Release the footbrake.<br />

• Release the parking brake switch.<br />

• Remove fuse number 8 from the BJB (to isolate the parking brake electrical<br />

circuit).<br />

This will ensure safe working conditions and eradicate the threat of the parking brake<br />

accidentally coming on while the technician is working on it.<br />

To Re-enable Normal Operation:<br />

• Re-install fuse number 8 into the BJB (to re-enable the parking brake electrical<br />

circuit).<br />

Parking Brake Shoes Bedding-in Procedure<br />

This procedure must be carried out if, new parking brake shoes are fitted, new rear<br />

brake discs are fitted or if the vehicle has been mud wading (not water) for more than<br />

50 miles:<br />

Manual Routine:<br />

• Start and run the engine.<br />

• Apply the footbrake 3 times within 10 seconds and hold applied after the 3rd<br />

application.<br />

• Apply the electronic parking brake switch 4 times, followed by 3 release<br />

applications within 10 seconds.<br />

Once the Service Bedding-in procedure mode has been entered, the electronic<br />

parking brake linings can be bedded-in by conducting 10 repeated stops from 30<br />

- 35 km/h (19 - 22 mph), followed by a 500 metre (547 yard) interval between each<br />

stop to allow the brakes to cool, using the electronic parking brake control switch.<br />

• The electronic parking brake force will be increased up to the dynamic maximum<br />

so long as the switch is held in the applied position.<br />

• If the switch is released to either the NEUTRAL or OFF positions, the electronic<br />

parking brake will be released,<br />

• The electronic parking brake MUST be allowed to cool between applications,<br />

either by driving at 19 mph (30 km/h) for 500 metres (547 yards) or remaining<br />

stationary for 1 minute between each application.<br />

NOTE: The electronic parking brake 'Service Bedding-in Procedure mode' will be<br />

active for the remainder of the ignition cycle, or until the vehicle speed exceeds 31<br />

mph (50 km/h). If the procedure needs to be re-entered, the entry actions must be<br />

repeated.


FastCheck<br />

Renault - Handbrake<br />

There are test functions available under the circuit tests section of the handbrake<br />

menu these are described below.<br />

Release Brakes<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The engine must not be running<br />

The test requests the handbrake is released. The brakes will be released during this<br />

test once this test has been completed then the apply brakes function should be<br />

performed.<br />

Apply Brakes<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The engine must not be running<br />

The test requests the handbrake is applied. The brakes will be applied during this test.<br />

VAG – Electro-mechanic Parking Brake System<br />

VW/Audi Electro-mechanic Parking Brake (EPB) system integrates two<br />

electro-mechanical actuators (Right and Left Parking Brake Motors) into the rear disc<br />

brake callipers. The EPB system replaces the traditional handbrake system.<br />

When the vehicle is stationary or when the EPB/Auto hold button is pressed the EPB<br />

control module activates the parking bake motors on the rear wheels holding the<br />

vehicle in place.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The brake fluid level is correct<br />

• The Parking brake is off<br />

NOTE: During the process of releasing and resetting the brake pistons the ECM may<br />

store DTCs in the EPB or ABS control modules. After completing the calibration<br />

procedure the EPB and ABS DTC memory must be cleared.<br />

44


EPB for Audi A4/A5/A6 & VW Passat/Tiguan<br />

45<br />

FastCheck<br />

Select the required option from the Maintenance menu either Replace Pads or<br />

Service Brakes then follow described sequence.<br />

Brake Pad Replacement/Service Sequence<br />

The EPB system must be deactivated and completely released and the ignition must<br />

be on.<br />

NOTE: The sequence must be performed in the correct order else the braking system<br />

maybe left in a non-operational state.<br />

Release Brakes<br />

Select the Release Brakes option from the menu. The brake pistons will now be<br />

moved to their released position. Wait until the OmiCheck displays the release brakes<br />

now complete message before continuing.<br />

Replace/Service the Brake Pads<br />

The brake pads can now be replaced or serviced following the manufacturer’s<br />

instructions.<br />

Close Brakes<br />

Select the Close Brakes option from the menu. The brake pistons will now be moved<br />

to their reset position. Wait until the OmiCheck displays the close brakes now<br />

complete message before continuing.<br />

Calibrate Brakes<br />

Select the Calibrate Brakes option from the menu. The brake pistons will now be<br />

moved in and out to calibrate their position. Wait until the OmiCheck displays the<br />

calibrate brakes now complete message before continuing.<br />

EPB for Audi A8<br />

Select the required option from the Maintenance menu either Replace Pads or<br />

Service Brakes then follow the required sequence.<br />

Brake Pad Replacement Sequence (Only)<br />

The EPB system must be deactivated and completely released and the ignition must<br />

be on then follow the sequence described below.<br />

NOTE: The sequence must be performed in the correct order otherwise the braking<br />

system maybe left in a non-operational state.


FastCheck<br />

Replace Pads<br />

Select the Replace Pads option from the Replace Pads menu. The brake pistons will<br />

now be moved to their released position. Wait until the OmiCheck displays the<br />

release brakes now open for pad change message before continuing.<br />

Replace the Brake Pads<br />

The brake pads can now be replaced following the manufacturer’s instructions.<br />

Pad Thickness<br />

The brake pad thickness must be now be entered by selecting Pad Thickness from<br />

the Replace Pads menu. The current value is displayed on screen. Press the key<br />

to change value then enter the new value between 3-14mm. Press the key to test<br />

the new value a message will be displayed. Press the key to move to the store new<br />

value screen. Now press the key again to store the new value to the control<br />

module.<br />

Close Brakes<br />

Select the Close Brakes option from the Replace Pads menu. The brake pistons will<br />

now be moved to their reset position. Wait until the OmiCheck displays the close<br />

brakes now complete message before continuing.<br />

Calibrate Brakes<br />

Select the Calibrate Brakes option from the Replace Pads menu. The brake pistons<br />

will now be moved in and out to calibrate their position. Wait until the OmiCheck<br />

displays the calibrate brakes now complete massage before continuing.<br />

Brakes Service Sequence (Only)<br />

The EPB system must be deactivated and completely released and the ignition must<br />

be on then follow the sequence described below.<br />

NOTE: The sequence must be performed in the correct order else the braking system<br />

maybe left in a non-operational state.<br />

Release Brakes<br />

Select the Release Brakes option from the Service Brakes menu. The brake pistons<br />

will now be moved to their released position. Wait until the OmiCheck displays the<br />

release brakes now complete message before continuing.<br />

Service the Brakes<br />

The brakes can now be serviced following the manufacturer’s instructions.<br />

46


Close Brakes<br />

47<br />

FastCheck<br />

Select the Close Brakes option from the Service Brakes menu. The brake pistons will<br />

now be moved to their reset position. Wait until the OmiCheck displays the close<br />

brakes now complete message before continuing.<br />

Calibrate Brakes<br />

Select the Calibrate Brakes option from the Service Brakes menu. The brake pistons<br />

will now be moved in and out to calibrate their position. Wait until the OmiCheck<br />

displays the calibrate brakes now complete massage before continuing.<br />

Volvo - Electronic Parking Brake (EPB) System<br />

Volvo S80 (2007 -), V70 (2008 -), XC60 (2009-), XC70 (2008 -)<br />

There are three options in the PBM/EPB function menu which can be used to access<br />

various functions:<br />

There are three functions available under the ‘Service Brakes’ menu option:<br />

Enter Service Mode<br />

This function is used to put the system into a state that enables work to be carried out<br />

by the technician. The Control Module puts the callipers into a state where normal<br />

operation is inhibited and the callipers cannot be closed by any means. This function<br />

must be used if replacement of the brakes, discs or brake pads is carried out.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The vehicle must be secured with wheel locks.<br />

This function takes 30 seconds to complete.<br />

NOTE: After this function has been performed the EPB callipers cannot be closed and<br />

are inhibited until exit service mode is run. Cycling the ignition, disconnecting the<br />

battery or diagnostics tester does not exit maintenance mode.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.


FastCheck<br />

Exit Service Mode<br />

This function is used to put the system back into an operational state after work has<br />

been carried out by the technician. Callipers are closed to the applied position, and<br />

normal operation is available again.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The vehicle must be secured with wheel locks.<br />

This function takes 10 seconds to complete.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.<br />

Installation Check<br />

This function is used to check the operation of the parking brake system after any<br />

work has been completed on the system.<br />

Pre-Test conditions:<br />

• The vehicle must be stationary<br />

• The vehicle must be on level ground<br />

• The vehicle must be secured with wheel locks.<br />

Three internal tests are performed, each will report the status. If any of these tests fail<br />

to perform the Read DTCs function to detect the possible fault with the system.<br />

This function takes 25 seconds to complete.<br />

NOTE: This function cannot be performed while the parking brake system is in service<br />

mode. It should only be performed when the system is in normal operating mode.<br />

Ensure the on screen instructions on the service tool are followed precisely and in the<br />

correct order.<br />

48


SAS (Steering Angle Sensor)<br />

49<br />

FastCheck<br />

Connection<br />

Using the Vehicle Application List on the CD-ROM, identify the required interface<br />

cable for the vehicle system to be tested. Connect the cable to the OmiCheck and<br />

secure the fixing screws.<br />

NOTE: If the vehicle being tested is a BMW with a 20 pin connector and an OBD-II<br />

connector, you must only use the 20 pin connector.<br />

Ensure the vehicle’s ignition is OFF.<br />

Connect the OmiCheck to the required vehicle connector, refer to ‘Diagnostic<br />

Connector Locations’, page 271, for further information.<br />

Power for the OmiCheck is provided by the vehicle connector. Once connected, the<br />

OmiCheck will perform an internal self test and then the screen will display the date<br />

of the current software version before displaying the main menu.<br />

MAIN MENU<br />

1. EOBD<br />

2. FastCheck ABS<br />

3. FastCheck Airbag<br />

4. FastCheck Climate<br />

5. FastCheck EPB<br />

6. FastCheck SAS<br />

7. FastCheck Service<br />

8. FastCheck TPMS<br />

9. User Menu<br />

Use the and keys to select the 'SAS' application and press to confirm the<br />

selection. To return to the previous menu, press the<br />

Turn the vehicle's ignition ON.<br />

key.<br />

Use the<br />

selection.<br />

and keys to select the vehicle manufacturer and press to confirm the<br />

Dependent upon the vehicle manufacturer and application being run, you may be<br />

asked to choose the particular system fitted to the vehicle. Select the correct system<br />

using the and keys and press to confirm.<br />

1. Read DTCs<br />

2. Clear DTCs<br />

3. SAS Calibration<br />

Select the required menu option using the and keys and press to confirm.


FastCheck<br />

The OmiCheck will attempt to establish communication with the vehicle system. If<br />

communication is unsuccessful, refer to ‘Troubleshooting’, page 8.<br />

Read DTCs<br />

If any DTC codes are present in the system, a screen will be displayed informing you<br />

how many codes were found. This will then be replaced by the first DTC code. DTC<br />

codes are generated according to the vehicle and system manufacturer.<br />

DTC 1 - 38 Right Low<br />

Pressure Sensor<br />

Circuit Signal High{ }<br />

A typical DTC code<br />

The fault number is displayed first, followed by the DTC code. In this example the fault<br />

displayed is DTC number 38 - Right Low Pressure Sensor Circuit Signal High or Open<br />

Circuit. If the description text is too long to fit on the display, '[...]' appears in the<br />

bottom right corner of the screen. This indicates that the text can be scrolled using the<br />

and keys to view the rest of the description.<br />

To view the next DTC (if more than 1 was found), scroll to the end of the text and press<br />

the key.<br />

To return to the menu, scroll to the end of the text and press the key.<br />

Clear DTCs<br />

Diagnostic trouble codes can be cleared using the 'Clear DTCs' option. When using<br />

the option you will be prompted to turn the ignition off. Wait until prompted before<br />

switching the ignition back on.<br />

Start the engine to force the control module to run a system check. Verify that the<br />

code(s) have been cleared by selecting 'Read DTCs'.<br />

NOTE: Reading DTC(s) without first starting the engine will only confirm that the<br />

stored DTC(s) have been cleared. Faults may still be present in the system causing<br />

a DTC to be stored next time the engine is started.<br />

50


SAS (Steering Angle Sensor) Calibration<br />

51<br />

FastCheck<br />

The steering angle sensor can be calibrated using the ‘SAS Calibration’ option. The<br />

on screen instructions must be performed to ensure the calibration process is<br />

correctly completed.<br />

NOTE: The steering angle sensor should be calibrated after performing wheel<br />

alignment or suspension adjustments.<br />

Alfa Romeo/Fiat/Lancia vehicles<br />

Steering angle sensor calibration<br />

On some vehicles there may be a steering angle sensor calibration routine available<br />

on both the ABS/TC/ESP control module and the Power Steering control module. If<br />

this is the case the technician should always perform the routine via the Power<br />

Steering control module. It will only be necessary to perform a steering angle sensor<br />

calibration via the ABS/TC/ESP module on these vehicles if the sensor itself or/and<br />

the ABS/TC/ESP control module have been replaced.<br />

Longitudinal acceleration sensor calibration<br />

This routine is necessary in the following situations:<br />

1. The Longitudinal Acceleration Sensor has been replaced.<br />

2. The ABS/TC/ESP control module has been replaced.<br />

3. The ESP system is not behaving as it should. Resetting of this sensor can<br />

sometimes cure strange ESP behaviour.<br />

BMW/MINI Vehicles<br />

NOTE: Procedure to switch the ignition ON for vehicles fitted with a start/stop, insert<br />

the remote key-fob fully into the ignition slot then press the start/stop button once<br />

(without any foot pedals depressed).<br />

Ford vehicles<br />

Steering angle sensor calibration<br />

Ka II (2008 -):<br />

On these vehicles there may be a steering angle sensor calibration routine available<br />

on both the ABS/TC/ESP control module and the Power Steering control module. If<br />

this is the case the technician should always perform the routine via the Power<br />

Steering control module. It will only be necessary to perform a steering angle sensor<br />

calibration via the ABS/TC/ESP module on these vehicles if the sensor itself or/and<br />

the ABS/TC/ESP control module have been replaced.


FastCheck<br />

Fiesta (2008 -), Fusion/B-Max (2008 -):<br />

On these vehicles steering angle sensor calibration is performed via the Power<br />

Steering control module only.<br />

Ford Galaxy (2006 -), Mondeo (2007 -), S-Max (2006 -), Transit (2006 -):<br />

On these vehicles steering angle sensor calibration is performed via the ABS/TC/ESP<br />

control module only.<br />

Longitudinal acceleration sensor calibration:<br />

This routine is necessary in the following situations:<br />

1. The Longitudinal Acceleration Sensor has been replaced.<br />

2. The ABS/TC/ESP control module has been replaced.<br />

3. The ESP system is not behaving as it should. Resetting of this sensor can<br />

sometimes cure strange ESP behaviour.<br />

Land Rover vehicles<br />

Longitudinal acceleration sensor calibration:<br />

This routine is necessary in the following situations:<br />

1. The Longitudinal Acceleration Sensor has been replaced.<br />

2. The ABS/TC/ESP control module has been replaced.<br />

3. The ESP system is not behaving as it should. Resetting of this sensor can<br />

sometimes cure strange ESP behaviour.<br />

52


Service<br />

53<br />

FastCheck<br />

Connection<br />

Using the Vehicle Application List on the CD-ROM, identify the required interface<br />

cable for the vehicle system to be tested. Connect the cable to the OmiCheck and<br />

secure the fixing screws.<br />

NOTE: If the vehicle being tested is a BMW fitted with both a 20 pin connector and an<br />

OBD-II connector, you must only use the 20 pin connector.<br />

NOTE: If the vehicle being tested is a Mercedes fitted with both a 38 pin connector<br />

and an OBD-II connector, you must only use the 38 pin connector.<br />

Ensure the vehicle's ignition is OFF.<br />

Connect the OmiCheck to the required vehicle connector, refer to ‘Diagnostic<br />

Connector Locations’, page 271, for further information.<br />

Power for the OmiCheck is provided by the vehicle connector. Once connected, the<br />

OmiCheck will perform an internal self test and then the screen will display the date<br />

of the current software version before displaying the main menu.<br />

MAIN MENU<br />

1. EOBD<br />

2. FastCheck ABS<br />

3. FastCheck Airbag<br />

4. FastCheck Climate<br />

5. FastCheck EPB<br />

6. FastCheck SAS<br />

7. FastCheck Service<br />

8. FastCheck TPMS<br />

9. User Menu<br />

Use the and keys to select the 'Service' application and press to confirm the<br />

selection. To return to the previous menu, press the<br />

Turn the vehicle's ignition ON.<br />

key.<br />

Use the<br />

selection.<br />

and keys to select the vehicle manufacturer and press to confirm the<br />

Dependent upon the vehicle manufacturer and model different menu options will then<br />

be available.<br />

Alfa Romeo/Fiat/Lancia vehicles<br />

There are potentially three options in the Service menu for these manufacturers:


FastCheck<br />

Service Interval<br />

This option resets the conventional service interval indicator. This function is to be<br />

used AFTER a full service (18000 miles for petrol or 21000 miles for diesel) has been<br />

completed on the vehicle.<br />

Oil Change Reset<br />

This option is currently only applicable to the new Fiat Ducato van (Ducato III MY2006<br />

onwards). This function is to be used AFTER an Oil Change has been completed on<br />

the vehicle.<br />

Oil Degradation Counter Reset<br />

This option is necessary on vehicles which have Diesel Particulate Filters (DPF)<br />

fitted. This is NOT necessary on vehicles with petrol or LPG engines or diesel engines<br />

if DPF is not fitted. When selected the OmiCheck will interrogate the vehicle to<br />

determine the applicability of the function.<br />

This function allows the resetting of the Oil Degradation Counter and viewing of the<br />

Oil Degradation parameters (number of resets, Oil Degradation Counter %, km until<br />

next reset required, odometer at last reset). The counter should only be reset AFTER<br />

the Oil has been changed. When reset the Counter will be reset to 100%, the number<br />

of resets will increase by 1.<br />

Alfa Romeo Vehicles Mannesman Dashboard (147 and GT - UK only)<br />

For Alfa Romeo vehicles with the Mannesman Dashboard (147 and GT) there is a<br />

problem with the Dashboard which causes the ‘Number of miles to Service’ value to<br />

be set to zero when a Service Reset is performed using the OmiCheck.<br />

When the Service Reset is performed the Dashboard stores the current mileage (or<br />

kilometre) value, read from the Odometer, in order to calculate when the next service<br />

is required.<br />

However, when the Odometer is shown in miles the calculation for the distance to the<br />

next service fails. This results in distance to the next service being displayed as zero<br />

and the Service Reset fails to be completed.<br />

To reset the Service Interval the following procedure must be performed:<br />

1. Switch the Ignition ON.<br />

2. Press the [MODE] button on the dashboard to enter the dashboard functions<br />

menu.<br />

3. Use the [+] and [-] buttons on the dashboard to navigate to the UNITS option and<br />

press [MODE] to select.<br />

4. Use the [MODE], [+] and [-] buttons to set the units to Kilometres. All other<br />

settings should be left unchanged.<br />

5. Use the [+] and [-] buttons on the dashboard to navigate to the END MENU option<br />

54


55<br />

FastCheck<br />

and press [MODE] to exit the functions menu.<br />

6. Plug the OmiCheck into the Diagnostic Socket and perform a Service Reset by<br />

selecting Service, Alfa Romeo, Mannesman then Service Reset.<br />

7. Disconnect the OmiCheck, leaving the ignition on.<br />

8. Press the [MODE] button on the dashboard to enter the dashboard functions<br />

menu.<br />

9. Use the [+] and [-] buttons on the dashboard to navigate to the UNITS option and<br />

press [MODE] to select.<br />

10. Use the [MODE], [+] and [-] buttons to set the units back to Miles. All other<br />

settings should be left unchanged.<br />

11. Use the [+] and [-] buttons on the dashboard to navigate to the SERVICE option<br />

and press [MODE] to select.<br />

12. ‘Number of Miles to Service’ should now read approximately 12500 miles.<br />

13. Use the [+] and [-] buttons on the dashboard to navigate to the END MENU option<br />

and press [MODE] to exit the functions menu.<br />

14. Switch Ignition OFF.<br />

This procedure is necessary to ensure that the value read from the Odometer by the<br />

dashboard, when a Service Reset is performed by the OmiCheck, is in Kilometres.<br />

The Dashboard can then calculate the ‘Number of Miles to Service’ correctly.<br />

On the European Continent this procedure is not necessary as all dashboards are in<br />

Kilometres.<br />

BMW Vehicles<br />

NOTE: To switch the ignition ON procedure for vehicles fitted with a start/stop, insert<br />

the remote key-fob fully into the ignition slot then press the start/stop button once<br />

(without any foot pedals depressed).<br />

Manufacturer Option 1 Option 2<br />

BMW CBS Service Options<br />

Digital Reset Oil Reset<br />

Distance Reset<br />

Time Reset<br />

Analogue Reset Oil<br />

Inspection Service<br />

Use the and keys to select the required menu option and press to confirm the<br />

selection. To return to a previous menu, press the key.<br />

The screen will display the message “BMW Reset” to confirm the reset process was<br />

completed successfully.


FastCheck<br />

Select Condition Based Service (CBS):<br />

NOTE: All required work must be carried out before service indicators are reset.<br />

Failure to do so may result in incorrect service values and cause DTCs to be stored<br />

by the relevant control module.<br />

NOTE: The DSC module will not recognise the replacement of the brake pad wear<br />

sensor before a terminal change has taken place. As such the DSC module will not<br />

allow reset of the brake pad service items.<br />

It is recommended that the brake pads are replaced with genuine BMW parts. The<br />

DSC module may not recognise a terminal change if using non-genuine brake pads.<br />

Select Condition Based Service (CBS) for vehicles only fitted with a J1962 16 pin<br />

connector and support Condition Based Service (CBS).<br />

Applicable vehicles:<br />

BMW 1 series (E81/E87)<br />

BMW 3 series (E90/E91/E92/E93)<br />

BMW 5 series (E60/E61)<br />

BMW 6 series (E63/E64)<br />

BMW 7 series (E65)<br />

BMW X5 (E70)<br />

BMW X6 (E71)<br />

MINI (R55/R56/R57)<br />

NOTE: Refer to the ‘Vehicle Application List’ to determine the correct cable.<br />

Condition Based Service (CBS) is a system in which the vehicle calculates and<br />

monitors the status of serviced components and fluid levels as well as time and<br />

mileage based services.<br />

56


57<br />

FastCheck<br />

The following table displays possible service options together with the control module<br />

used to reset each option.<br />

Service Option Control Module<br />

Engine oil Engine (DME/DDE)<br />

Particulate filter Engine (DDE)<br />

Diesel additive Engine (DDE) Engine (DDE)<br />

Front brake pads Dynamic stability control (DSC)<br />

Rear brake pads Dynamic stability control (DSC)<br />

Micro filter Climate control (IHKA)<br />

Brake fluid Instrument cluster (INSTR)<br />

Coolant Instrument cluster (INSTR)<br />

Spark plugs Instrument cluster (INSTR)<br />

Vehicle check Instrument cluster (INSTR)<br />

Statutory vehicle inspection Instrument cluster (INSTR)<br />

Statutory exhaust emission inspection Instrument cluster (INSTR)<br />

The OmiCheck will automatically identify all control modules required during the reset<br />

process. If an unknown control module is found or communications cannot be<br />

established, the operator is prompted to either to continue or abort.<br />

NOTE: If the process is continued service options applicable to the unknown control<br />

module will not be available (see service option table).<br />

The current date and time information will be displayed by the OmiCheck. Press the<br />

key if the information is correct and continue or press<br />

information.<br />

key to correct the<br />

NOTE: If date and time used during the reset process is incorrect, this will result in<br />

incorrect service intervals.<br />

To change the date and time:<br />

Use the<br />

‘/ \’.<br />

and keys to change the value of the selected information indicated by<br />

Use the key to change the selected date/time field.<br />

Use the key to complete the information entry.<br />

The screen will display a final confirmation of the new data entered. Press the<br />

to program the new information to the vehicle.<br />

key<br />

Pressing the key at any point during the date and time change to will return to the<br />

initial date and time confirmation screen. No information will have been changed.<br />

The service options available on the vehicle are displayed as a list. Each option is<br />

displayed with the service data:<br />

The percentage reset value.


FastCheck<br />

The estimated distance too or the next service date.<br />

The service counter.<br />

NOTE: The vehicle inspection and exhaust emission inspection only display the date<br />

of the next service.<br />

The service option list is displayed in priority order, with the most urgent first.<br />

To reset an option scroll to the required option using the and keys. The current<br />

option will be indicated by the . Press the key to confirm the selection.<br />

Two possible options maybe displayed on the lower half of the display:-<br />

Reset option<br />

Correct option<br />

Use the and keys to select the required menu option<br />

Use the key to confirm the selection.<br />

Use the key to cancel the selection and return to the service option list.<br />

Reset Option:<br />

The Reset option is used to set the selected service option’s reset value to 100%. The<br />

estimated distance or date of next service and the service counter are updated.<br />

The vehicle inspection and exhaust emission inspection service options are statutory<br />

inspections that store the date of the next inspection.<br />

Upon selecting either of these options the OmiCheck will display the screen to change<br />

the next service date.<br />

Upon selecting either of these options the OmiCheck will display the screen to change<br />

the next service date.<br />

Use the and keys to change the value of the selected information indicated by<br />

‘>’ or ‘


Correct Option:<br />

59<br />

FastCheck<br />

The Correct option is used to correct a service option which has been reset in error.<br />

NOTE: Reset correction is only available for service options with service counter not<br />

zero, and is not available for vehicle and exhaust emission inspections. The original<br />

service option values are lost during reset.<br />

Use the and keys to change the reset value.<br />

Use the key to complete the information entry.<br />

A final confirmation of the new data entered is displayed. Press the key to store the<br />

new information. To cancel the correction and return to the service option list press<br />

the key.<br />

NOTE: The maximum reset value will be the current value of the selected service<br />

option. The service counter will be decremented by 1.<br />

Digital Reset:<br />

Select Digital Reset for vehicles only fitted with a J1962 16 pin connector and do not<br />

support Condition Based Service (CBS).<br />

The OmiCheck will display a message to confirm the reset process was successful.<br />

Applicable vehicles:<br />

BMW 3 Series (E46)<br />

BMW 5 Series (E39)<br />

BMW 7 Series (E38)<br />

BMW X3 (E83)<br />

BMW X5 (E53)<br />

BMW Z4 (E85)<br />

NOTE: A manual procedure for service reset is possible for some Digital Reset<br />

applicable vehicles. Refer to Manual Service Reset section for instructions.<br />

Analogue Reset:<br />

Select Analogue Reset for vehicles fitted with a 20 pin round diagnostic connector<br />

within the engine bay.<br />

The OmiCheck will display the message “Reset complete” to confirm the reset<br />

process was completed.<br />

NOTE: The OmiCheck indicates the completion of the process only. Visual<br />

confirmation via the Service Interval Indicator (SIA) located on the vehicle’s dash<br />

panel is required.


FastCheck<br />

Annual Distance:<br />

The average annual distance travelled is required for the calculation of various<br />

Condition Based Service (CBS) functions.<br />

The annual distance is based on the distance travelled after approximately six to eight<br />

weeks from being reset. It is advised to reset the annual distance after any changes<br />

in the driving pattern of the vehicle.<br />

NOTE: Incorrect annual distance will affect the CBS intervals.<br />

The value will be set to a default (approximately 30,000 km / 18,640 miles) until the<br />

new value has been calculated.<br />

Applicable vehicles:<br />

BMW 1 series (E81/E87)<br />

BMW 3 series (E90/E91/E92/E93)<br />

BMW 5 series (E60/E61)<br />

BMW 6 series (E63/E64)<br />

BMW 7 series (E65)<br />

BMW X5 (E70)<br />

BMW X6 (E71)<br />

Battery Change:<br />

After fitting a new battery, the battery change function should be run. The battery<br />

change function registers the replacement of a battery with the power management<br />

system. Failure to do so may cause the power management system to operate<br />

incorrectly.<br />

The battery change application determines the required battery capacity and type<br />

from the Car Access System (CAS) module. The replacement battery must be same<br />

capacity and type as displayed.<br />

NOTE: Certain vehicles require the use of an Absorbent Glass Mat (AGM) battery.<br />

Applicable vehicles:<br />

BMW 1 series (E81/E87)<br />

BMW 3 series (E90/E91/E92/E93)<br />

BMW 5 series (E60/E61)<br />

BMW 6 series (E63/E64)<br />

BMW 7 series (E65)<br />

BMW X5 (E70)<br />

BMW X6 (E71)<br />

60


61<br />

FastCheck<br />

Ford vehicles<br />

Oil Degradation Counter Reset<br />

This option is necessary on vehicles which have Diesel Particulate Filters (DPF)<br />

fitted. This is not necessary on vehicles with petrol or LPG engines or diesel engines<br />

if DPF is not fitted. The counter should only be reset AFTER the oil has been<br />

changed.<br />

GM Vehicles<br />

Service Interval Reset<br />

CAN Vehicles - (Astra-H, Corsa-D, Signum, Vectra-C and Zafira-B)<br />

This function should be used after a vehicle has been serviced.<br />

The vehicle is programmed with the number of miles and days until the next service<br />

and the Service Indicator light is turned off.<br />

The Service Indicator will come on again when either the number of programmed<br />

miles is reached or the number of programmed days is reached, whichever occurs<br />

first.<br />

The reset is started by selecting the 'Service’ option.<br />

To return to a previous menu, press the key.<br />

The OmiCheck will communicate with the Instrument pack to determine the vehicle<br />

model. If the vehicle model is unknown the operator must manually select the vehicle.<br />

NOTE: Vehicle must NOT be moving during this procedure and all doors must be<br />

closed. The OmiCheck will check the vehicle speed to ensure that the vehicle is not<br />

moving before starting the procedure.<br />

Security Code<br />

To perform the reset the operator must enter a 4-digit security code into the<br />

OmiCheck. This code will be programmed into the vehicle to allow a Reset to be<br />

performed.<br />

The 4-digit security code is found in the owner’s handbook on a card with the other<br />

important codes and numbers for the vehicle (such as the VIN number and Radio<br />

code etc.).


FastCheck<br />

Corsa D<br />

The number of miles until the next service can be selected by the user, 9000 miles or<br />

18000 miles can be selected. The number of days until the next service is always set<br />

at 364 days (1 year).<br />

Astra-H / Zafira-B<br />

The number of miles until the next service and number of days until the next service<br />

are calculated by the OmiCheck depending on the operators selections of the<br />

following:<br />

1. Country - The miles and days until next service are set to values pre-determined<br />

by GM, depending on the Country the vehicle is being used in.<br />

The operator must first select the Continent and then the Country.<br />

For core European Countries (UK, Ireland, France, Belgium, Germany, Spain,<br />

Italy, Portugal, Holland, Austria etc.) select ‘Other European Countries’.<br />

2. ECO Service, ECO Service Flex - For most core European countries the<br />

Operator can set the vehicle to either ‘ECO Service’ (the standard GM service<br />

plan which used standard GM values for miles and days until next service) or<br />

‘ECO Service Flex’ (the values for miles and days until next service are<br />

dynamically set by the vehicle’s onboard computers, which monitor how the<br />

vehicle is being driven and set the Service Intervals accordingly).<br />

For ECO Service Flex Petrol vehicles the OmiCheck will program the vehicle with<br />

the maximum number of miles allowed by the Flex system (22000 miles) and the<br />

maximum number of days allowed (728, or 2 years).<br />

For ECO Service Flex Diesel vehicles the OmiCheck will program the vehicle<br />

with the maximum number of miles allowed by the Flex system (31000 miles) and<br />

the maximum number of days allowed (728, or 2 years).<br />

These are default values which ensure that the Service Indicator will come on in<br />

either 22000 or 31000 miles or 2 years, whichever occurs first, if the ECO Service<br />

Flex system fails for any reason.<br />

Vectra-C / Signum<br />

Only a straight reset is available on these vehicles. The programmed Service Interval<br />

values of miles and days until the next service cannot be altered.<br />

NOTE: The Engine Oil used on these vehicles is ‘Long-life Oil’. When the Engine Oil<br />

is changed the Technician must use the ‘Long-life Oil’ reset option on the OmiCheck<br />

(see below) to reset the Engine Control Module. The Technician must then select<br />

‘Service’ again to restart the Service Interval Reset.<br />

CAUTION: It is important to depress, and release, the brake pedal when prompted by<br />

the OmiCheck during the Reset procedure. If this is not done correctly the Reset will<br />

not be successful.<br />

62


Pre-CAN vehicles<br />

63<br />

FastCheck<br />

This function should be used after a vehicle has been serviced.<br />

The vehicle is programmed with the number of miles and days (which ever one occurs<br />

first) until the next service and the Service Indicator light is turned off.<br />

The reset is started by selecting the 'Service’ option.<br />

To return to a previous menu, press the key.<br />

Please ensure that the vehicle is stationary and check that all the vehicle's doors are<br />

closed.<br />

Press on the OmiCheck to reset the Service Interval.<br />

If successful the OmiCheck will display 'Service Reset Passed'.<br />

Long-Life Oil Reset<br />

CAN Vehicles - (Vectra-C and Signum)<br />

NOTE: The engine must NOT be running when performing this procedure.<br />

This function must be used when an Engine Oil Change has been performed on the<br />

vehicle.<br />

The Long-Life Oil Reset is started by selecting the ‘Long-Life Oil’ option.<br />

The Technician must then select the cable to be used.<br />

The OmiCheck will check the Engine Control Module to ensure that the function is<br />

supported for the current engine. This function is not supported and not necessary on<br />

Astra-H, Corsa-D or Zafira-B.<br />

The OmiCheck will check the Engine Speed to ensure that the engine is NOT running<br />

then read the current value of ‘Remaining Oil Life’ from the Engine Control Module<br />

and display. If the value is less than 15% the Oil MUST be changed and a reset<br />

performed.<br />

The OmiCheck will then perform the Reset. The ‘Remaining Oil Life’ parameter will<br />

be read from the Engine Control Module and displayed again. It will read 100% if the<br />

reset has been successful.


FastCheck<br />

Land Rover vehicles<br />

There are two options available for Land Rover.<br />

Service Interval Reset<br />

This option resets the conventional service interval indicator. This function is to be<br />

used AFTER a full service has been completed on the vehicle.<br />

Oil Degradation Counter Reset<br />

This option is necessary on vehicles which have Diesel Particulate Filters (DPF)<br />

fitted. This is not necessary on vehicles with petrol or LPG engines or diesel engines<br />

if DPF is not fitted. The counter should only be reset AFTER the oil has been<br />

changed.<br />

Mercedes Vehicles<br />

There are two different types of servicing for Mercedes, Assyst Plus and Flexible<br />

Service System. The service type will automatically be determined from the vehicle.<br />

Assyst Plus:<br />

NOTE: Any DTCs (Diagnostic Trouble Codes) present on the Assyst Plus control<br />

module may lead to incorrect servicing information and services to be preformed<br />

incorrectly. Different variants of Assyst Plus have different service functions available.<br />

Assyst Plus Service Functions<br />

• Reset indicator<br />

• Additional work<br />

• Service status<br />

• Service history<br />

• Undo reset<br />

• Undo additional<br />

• Read DTCs<br />

• Clear DTCs<br />

Reset indicator<br />

This function is used to reset the overall maintenance of the vehicle. The current<br />

service status information will be displayed.<br />

To abort the reset, press the key. Confirmation of the service being aborted will be<br />

displayed, press any key for this point to return to the Assyst Plus menu. To proceed<br />

with the reset press .<br />

The oil quality must be selected before the reset can be completed. To abort the reset,<br />

press the key. Confirmation the reset has aborted will be displayed, press any key<br />

to return to the Assyst Plus menu. To select the oil quality used for the service from<br />

64


65<br />

FastCheck<br />

the menu use the and keys and press to confirm the selection.<br />

The result of the reset will be displayed, press any key to return to the Assyst Plus<br />

menu.<br />

Additional work<br />

This function is used to add additional service options to the latest service held within<br />

the service memory.<br />

The application will display a menu of all available additional work options applicable<br />

for the vehicle.<br />

Press the and keys to scroll through the available list.<br />

Press the key to select/deselect an item. Multiple items can be selected and any<br />

items selected are highlighted by .<br />

Press the key to abort and return to the Assyst Plus menu. Press to add these<br />

selected options to the last service memory. The result of the reset will be displayed,<br />

press any key to return to the Assyst Plus menu.<br />

Service status<br />

This function displays the current service status information.<br />

Use the and keys to scroll through the status information. Press the key to<br />

exit and return to the Assyst Plus menu.<br />

NOTE: It can take some time for the control unit to update the service status<br />

information after a change in state (e.g. Resetting the service indicator).<br />

Service history<br />

This function allows the operator to review the entries held within the service memory.<br />

The application will display the number of service entries currently stored within the<br />

service memory.<br />

Press the key to return to the Assyst Plus menu. Select the desired entry using the<br />

and keys and press to confirm the selection.<br />

Press the key to return to the Assyst Plus menu. Press and keys to scroll<br />

through the service information stored in memory.<br />

Undo Reset<br />

This function cancels the latest service stored in the service history (i.e. the last<br />

performed service).<br />

A warning will be displayed before the cancel process is performed. This option is only<br />

intended for resetting a service that has accidentally been reset.<br />

Press to return to the Assyst Plus menu. Press to cancel the last service.<br />

Confirmation of the cancellation will be displayed. Press any key for this point to return<br />

to the Assyst Plus menu.


FastCheck<br />

NOTE: Services which have been cancelled remain in the service history. The Entry<br />

will be marked as irrelevant and with data held within will be reset. The Undo Reset<br />

is only possible if there is an existing service held within the service memory.<br />

Undo additional<br />

This function cancels any additional work applied the latest service stored in the<br />

service history the last preformed service.<br />

A warning will be displayed before the undo process is performed. This option is only<br />

intended for resetting an additional service option that has accidentally been reset.<br />

A menu of all the additional work available from the vehicle’s last service.<br />

Press and keys to scroll through the available list.<br />

Press the key to select/deselect an item. Multiple items can be selected and any<br />

items selected are highlighted by .<br />

Press to return to the Assyst Plus menu. Press to remove the selected options<br />

from the service memory. The result of the undo will be displayed, press any key to<br />

return to the Assyst Plus menu.<br />

NOTE: Undo is only possible if there is an existing service held within the service<br />

memory and the selected service options are applicable to the latest service.<br />

Flexible Service System:<br />

Select Service Reset and press to confirm the selection. To return to a previous<br />

menu, press the key.<br />

When prompted to, check that all the vehicle's doors are closed, then press any<br />

button on the OmiCheck to have the oil or service light reset.<br />

WARNING: Be sure to close all the vehicle's doors before sending the reset<br />

command. Not doing so can result in permanent damage to the vehicle's<br />

instrument panel.<br />

You will receive the message "Mercedes Reset" to confirm the reset process was<br />

completed successfully.<br />

MG Rover Vehicles<br />

Scroll through the list of available vehicle models and press to confirm the<br />

selection. To return to a previous menu, press the key.<br />

When prompted to, check that all the vehicle's doors are closed, then press any<br />

button on the OmiCheck to have the oil or service light reset.<br />

You will receive the message "MG Rover Reset" to confirm the reset process was<br />

completed successfully.<br />

66


Saab Vehicles<br />

67<br />

FastCheck<br />

Select 'Interval and Oil' and press to confirm the selection. To return to a previous<br />

menu, press the key.<br />

You will receive the message "Saab Reset" to confirm the reset process was<br />

completed successfully.<br />

Volvo Vehicles<br />

Select 'Service' and press to confirm the selection. To return to a previous menu,<br />

press the key.<br />

You will receive the message "Volvo Reset" to confirm the reset process was<br />

completed successfully.<br />

VAG (Volkswagen and Audi) vehicle<br />

Manufacturer Option 1 Option 2 Option 3 Option 4 Option 5<br />

Adaptation - Refer to Variable Service Reset section<br />

VAG Service Service Long Life Oil Service Reset N/A<br />

Reset Reset<br />

Set Oil Type Diesel<br />

V6 TDI<br />

Petrol<br />

Non Long<br />

Life Oil<br />

Non Long<br />

Life Oil<br />

View Oil Type N/A<br />

Service Reset N/A<br />

Service Inspection 1 N/A<br />

Inspection 2 N/A<br />

Use the and keys to select the required menu option and press to confirm the<br />

selection. To return to a previous menu, press the key.<br />

You will receive the message "VAG Reset" to confirm the reset process was<br />

completed successfully.


FastCheck<br />

Variable Service Reset (VAG)<br />

For some VAG (Audi and VW) vehicles manufactured since 2000, the variable service<br />

reset option must be used. Refer to the Vehicle Application List.<br />

WARNING: Changing the baseline / learn values of any channel could have<br />

adverse effects on engine performance and running. If you have any doubt<br />

please consult somebody familiar with the system.<br />

Service<br />

Type<br />

Service Service<br />

Reset<br />

Adaptation Channel Counter Contents Value to<br />

Reset<br />

2 Reset service counters<br />

(distance and time)<br />

00000<br />

40 Distance travelled since last<br />

service ÷ 100.<br />

00000<br />

41 Time elapsed (in days) since<br />

last service<br />

00000<br />

42 Lower limit for distance to<br />

next inspection<br />

-----<br />

43 Upper limit for distance to<br />

next inspection<br />

-----<br />

44 Upper limit for time to next<br />

inspection<br />

-----<br />

45 Quality of engine oil -----<br />

To reset the service interval, use the<br />

to confirm the selection.<br />

and keys to select channel 2 and press<br />

Change the value of the channel to 00000 to reset the both the time and distance<br />

service counters. Use the<br />

confirm.<br />

and keys to change each digit to 0 and press to<br />

NOTE: Channels 40, 41, 42, 43, 44 and 45 are used when installing a new instrument<br />

pack.Values from the original instrument pack must be entered into the new<br />

instrument pack to ensure that vehicle servicing is carried out at the correct intervals.<br />

68


TPMS (Tyre Pressure Monitoring System)<br />

69<br />

FastCheck<br />

The TPMS (Tyre Pressure Monitoring System) function can be used to re-program<br />

tyre valves on vehicles fitted with Schrader TPMS valves, refer to the coverage in the<br />

table below:<br />

Manufacturer Vehicle - Type 1 Vehicle - Type 2<br />

Citroen<br />

C5<br />

C8<br />

C4<br />

C5 II<br />

C6<br />

Peugeot<br />

607<br />

807<br />

307 II<br />

407<br />

607 II<br />

Fiat Ulysse<br />

Lancia Phedra<br />

Renault<br />

Laguna II<br />

Espace IV<br />

Vel Statis<br />

Megane II<br />

Scenic II<br />

Citroen, Peugeot, Fiat and Lancia (Type 1)<br />

For Citroen, Peugeot, Fiat and Lancia, the only option is to program all valves using<br />

the following procedure:<br />

1. When requested excite each TPMS valve in turn starting with the front left wheel,<br />

front right wheel, rear right then rear left wheel. In order to excite the valves, an<br />

exciter such as the Omitec OmiDetect tool should be used. When excited, the<br />

valve is forced to transmit its valve code and status to the vehicle’s body control<br />

module.<br />

2. When the body control module receives the transmission, it stores the tyre valve<br />

code for the current wheel which is also indicated by the OmiCheck.<br />

3. When each valve code has been programmed, the OmiCheck will show a<br />

confirmation message will appear at which point you can confirm programming<br />

or abort.


FastCheck<br />

Citroen, Peugeot, Fiat and Lancia (Type 2)<br />

With these vehicles all tyres need to be inflated to 3.7 bar for programming to be<br />

successful. In order to excite the valves to transmit their codes an exciter such as the<br />

Omitec OmiDetect tool should be used.<br />

Follow the on screen instructions which indicate the order the wheels are to be<br />

programmed in. The spare wheel is included along with the other wheels, but if this<br />

option is not supported by the vehicle, a message will appear after a few seconds to<br />

indicate this.<br />

NOTE: Remember to reset the correct tyre pressures when finished.<br />

Renault<br />

General<br />

NOTE: For Renault vehicles which use the ‘Renault Card Keyless Ignition System’<br />

and the ‘START’ button (Megane II, Scenic II etc.):<br />

To switch the ignition on WITHOUT starting the engine:<br />

1. Unlock the car with the remote (card).<br />

2. Insert the card into the card reader.<br />

3. Without pressing the brake or clutch pedal push and hold the ‘START’ button for<br />

at least 5 seconds. The dash should illuminate and the button should be<br />

released.<br />

All diagnostics can now be carried out.<br />

TPMS is the Tyre Pressure Monitoring System.<br />

Each valve sensor has a unique code and is matched to a particular wheel. This is<br />

programmed into the UCH control module. This enables a faulty wheel to be identified<br />

(given that the receiver can identify which wheel is transmitting). The sensor emits an<br />

RF (Radio Frequency) signal containing the valve code, status and tyre pressure. If<br />

wheels are to be swapped around then reprogramming will need to be carried out to<br />

identify the new position of the wheel.<br />

Each valve sensor has a coloured ring attached to the valve nut, each colour<br />

corresponds to a particular wheel position:<br />

Front Left: Green<br />

Front Right: Yellow<br />

Rear Left: Red<br />

Rear Right: Black<br />

It is recommended that if tyres are moved around that the coloured rings are replaced<br />

in the correct wheel position.<br />

70


71<br />

FastCheck<br />

Each valve sensor will emit a signal every hour if stationary, and every 15 minutes if<br />

a leak is present. If moving it will emit a signal every minute if no leak present, and<br />

every 10 seconds if a leak is present.<br />

NOTE: In the live data the tyre pressures will display a default value of 3.5 bar until<br />

the valves have been forced to transmit.<br />

Renault (Type 1)<br />

This feature allows the user to read and clear faults, view live data, test the TPMS<br />

display lights and reprogram the unit via the Command Menu.<br />

The Command Menu features are:<br />

1. Program tyre valves - This allows the user to program 1 valve or 4 valves by<br />

a. Manually entering the valve code from the keypad. The code is written on a<br />

label if the sensor is new, or if the sensor is used then remove the tyre and<br />

read the code on the sensor<br />

b. Automatically forcing the valve to emit the code by using an exciter (such as<br />

the Omitec OmiDetect tool), or deflating the tyre pressure by at least 1 bar,<br />

or rotating the wheel by more than 20 km/h. When deflating the tyre the valve<br />

will not transmit until 15 minutes has elapsed.<br />

NOTE: If fault code 0007 is present, automatic coding will not be possible.<br />

When using the exciter it should be placed resting on the tyre under the<br />

appropriate valve. When the sensor has been excited and the transmitted<br />

code has been received the OmiCheck will indicate a successful read. The<br />

option is then given to program the new code.<br />

2. Select the winter tyre option - This is used during the winter in some countries<br />

where the weather conditions require winter tyres.<br />

3. Select the summer tyre option - This is used as default or during the summer<br />

when winter tyres are changed.<br />

4. Set control module with TPMS option - Programs the control module with the<br />

TPMS option.<br />

5. Set control module without TPMS option - Disables the TPMS option.<br />

6. Set tyre pressure limits - Enables the setting of maximum and minimum tyre<br />

pressure limits.<br />

7. Change trigger limit.<br />

8. Drive the actuator - Tests the TPMS display lights.


FastCheck<br />

Renault (Type 2)<br />

With these vehicles all tyres need to be inflated to 3.7 bar for programming to be<br />

successful. In order to excite the valves to transmit their codes an exciter such as the<br />

Omitec OmiDetect tool should be used.<br />

An option is given as to select the current tyre set (Summer/Winter). Follow the on<br />

screen instructions which indicate the order the wheels are to be programmed in.<br />

After operating the exciter alongside the requested wheel, if successful a message<br />

will be displayed on the screen indicating that the valve code has been detected and<br />

displaying the valve code. After all 4 wheel codes have been successfully detected<br />

then an option is given to program the codes.<br />

NOTE: Remember to reset the correct tyre pressures when finished.<br />

TPMS Trouble shooting<br />

If a valve appears to not respond when stimulated with an exciter tool, check the<br />

following:<br />

• The tyre valve is a TPMS valve.<br />

• The exciter is not pointing directly at the valve stem. The valve stem is metal and<br />

will prevent a good RF signal. On low profile tyres, the area for the RF to penetrate<br />

the tyre sidewall is small, carefully aim the exciter half-way between the tyre rim<br />

and the tread.<br />

• Check the batteries are not low in the exciter and the TPMS valve.<br />

• If there is no response from the valve after the checks have been made then it<br />

could be that the TPMS valve itself is faulty.<br />

Manual TPMS Process<br />

BMW<br />

Run-flat Reset (RPA – Tyre Deflation Detection)<br />

The run-flat system monitors the pressure in the four mounted tyres while the vehicle<br />

is being driven.<br />

The system will provide an alert whenever the inflation pressure in a tyre drops<br />

significantly in relation to the pressure of another tyre.<br />

The following BMW vehicles have the RPA system fitted:<br />

BMW 3 Series (E90/E91/E92/E93)<br />

BMW 5 Series (E60/E61)<br />

BMW 7 Series (E65/E66/E67/E68)<br />

BMW X3 (E83)<br />

BMW X5 (E53)<br />

72


73<br />

FastCheck<br />

It is necessary to initiate the RPA reset process IMMEDIATELY after every tyre<br />

pressure correction, after a tyre or wheel change or after a trailer has been attached<br />

or detached. The reset MUST be started before driving the vehicle for the first time<br />

after one of the above events.<br />

When a reset is required (due to a pressure change in one of the tyres) the vehicle<br />

will inform the driver by turning on the RPA Warning Lamp, which will glow red, and<br />

sounding an acoustic signal.<br />

When the RPA Warning Lamp is on but the colour is yellow this indicates that the RPA<br />

system has failed or is malfunctioning. In this case the system must be diagnosed<br />

using a OmiCheck.<br />

The RPA reset process can be started in two different ways depending on the model.<br />

For vehicles with an iDrive (BMW 5 Series (E60/E61), BMW 7 Series (E65/E66/<br />

E67/E68)):<br />

• On iDrive open the menu.<br />

• Select ‘Vehicle Settings’.<br />

• Select ‘FTM’.<br />

• Start the Engine but do NOT start driving.<br />

• Select ‘Set Tyre Pressure’.<br />

• Select ‘Yes’.<br />

• Start to drive the vehicle, the message ‘initialising’ should be displayed on the<br />

iDrive screen.<br />

• The Reset will terminate during shortly after while the vehicle is being driven. The<br />

message ‘Status: Active’ should be displayed on the iDrive screen when the Reset<br />

has terminated correctly.<br />

• If the vehicle is stopped while the reset is occurring the reset will be interrupted and<br />

will be resumed when the vehicle is driven again.<br />

For BMW 3 Series (E90/E91/E92/E93):<br />

• Start the engine but do NOT start driving.<br />

• Use the menu control button on the indicator stalk to move up or down until the<br />

‘RESET’ menu item appears.<br />

• Press the select button on the end of the indicator stalk to confirm your choice of<br />

the Run Flat Indicator reset option.<br />

• Hold the button down for approximately 5 seconds until the ‘RESET?’ symbol is<br />

shown.


FastCheck<br />

• Drive off. The Reset will terminate without informing the driver of success. If the<br />

Reset has not been carried out correctly however the RPA Warning Lamp will glow<br />

red and the process must be repeated.<br />

• If the vehicle is stopped while the reset is occurring the reset will be interrupted and<br />

will be resumed when the vehicle is driven again.<br />

For BMW X3 (E53), BMW X5 (E83):<br />

• Start the engine but do NOT start driving.<br />

• Hold down the button (shown in the diagram below) for approximately 5 seconds,<br />

or until the RPA Warning Lamp glows yellow.<br />

OM1345<br />

• The Warning Lamp should stay yellow for 5 seconds to indicate that the Reset has<br />

started.<br />

• Drive off. The Reset will terminate without informing the driver of success. If the<br />

Reset has not been carried out correctly however the RPA Warning Lamp will glow<br />

red and the process must be repeated.<br />

• If the vehicle is stopped while the reset is occurring the reset will be interrupted and<br />

will be resumed when the vehicle is driven again.<br />

74


Mini<br />

75<br />

FastCheck<br />

Run-flat Reset (RPA – Tyre Deflation Detection)<br />

The run-flat system monitors the pressure in the four mounted tyres while the vehicle<br />

is being driven.<br />

The system will provide an alert whenever the inflation pressure in a tyre drops<br />

significantly in relation to the pressure of another tyre.<br />

It is necessary to initiate the RPA reset process IMMEDIATELY after every tyre<br />

pressure correction, after a tyre or wheel change or after a trailer has been attached<br />

or detached. The reset MUST be started before driving the vehicle for the first time<br />

after one of the above events.<br />

When a reset is required (due to a pressure change in one of the tyres) the vehicle<br />

will inform the driver by turning on the RPA Warning Lamp, which will glow red, and<br />

sounding an acoustic signal.<br />

When the RPA Warning Lamp is on but the colour is yellow this indicates that the RPA<br />

system has failed or is malfunctioning. In this case the system must be diagnosed<br />

using a BMW OmiCheck.<br />

The RPA reset process is as follows:<br />

• Start the engine but do NOT start driving.<br />

• Press the RPA Reset button (shown in the diagram below) and hold down for at<br />

least 5 seconds, or until the RPA Warning Lamp on the indicator panel glows<br />

yellow.


FastCheck<br />

OM1346<br />

• The Warning Lamp should stay yellow for 5 seconds to indicate that the Reset has<br />

started.<br />

• Drive off. The Reset will terminate without informing the driver of success. If the<br />

Reset has not been carried out correctly however the RPA Warning Lamp will glow<br />

red and the process must be repeated.<br />

• If the vehicle is stopped while the reset is occurring the reset will be interrupted and<br />

will be resumed when the vehicle is driven again.<br />

76


Manufacturer Applications<br />

General<br />

Manufacturer Applications<br />

The list of manufacturer specific applications loaded onto the OmiCheck depends on<br />

the applications purchased with your OmiCheck package.<br />

As with all applications, the and keys are used to select the desired option, and<br />

the key used to confirm the selection.<br />

Most manufacturer applications follow the same or similar procedures. Certain<br />

manufacturer applications require extra information. The following topics cover the<br />

extra information required to support these applications.<br />

77


Manufacturer Applications<br />

Audi, Seat, Skoda and Volkswagen<br />

Service Reset<br />

The Service Reset option allows the technician to access and reset the oil and<br />

inspection service indicator on instrument packs fitted before May 1999. For vehicles<br />

manufactured after this date, and for all non-European vehicles, service reset should<br />

be done using the adaption option.<br />

By using the Service Reset option the OmiCheck will write the necessary reset value<br />

to the required channel. The value and channel are based on the make and model of<br />

the particular VAG vehicle.<br />

Live Data (VAG Mode 8)<br />

Live data can be viewed for all systems by selecting the appropriate Data Group for<br />

the vehicle under test (see data groups codes listed above). To view live data, select<br />

system from the 'Systems Menu' and follow on-screen instructions.<br />

Whilst viewing any live data display group another display group may be accessed by<br />

pressing the or keys. The description for each displayed live data item can be<br />

viewed by pressing the key.<br />

Ignition (transponder) Key Re-programming<br />

This procedure is required if keys are lost, a replacement Engine Management ECM<br />

is fitted, new or additional ignition (transponder) keys needs to be matched to the<br />

vehicle. When transponder (ignition) keys are matched to the vehicle the key data is<br />

stored in the memory of the immobiliser ECU and used to recognise and validate the<br />

ignition keys.<br />

The matching of ignition (transponder) keys to a particular vehicle requires the use of<br />

the following functions: Login ECM and Adaptation. The Login ECM function<br />

enables the technician to enter the 5 or 7 digit login code. A valid login code must be<br />

entered in order to program new ignition (transponder) keys for all VAG cars. The<br />

Adaptation function enables the technician to adapt new and additional ignition<br />

(transponder) keys.<br />

The procedure for matching the ignition transponder must be carried out for all of the<br />

ignition keys, including the existing ones. The number of keys already matched will<br />

be displayed when the key matching channel is selected via Adaptation. If the<br />

vehicle is matched with only one key the vehicle can be start immediately with this<br />

key. If more than one key has been matched to the vehicle only the last key can be<br />

used to start the vehicle immediately. The key matching process will terminate if an<br />

already matched ignition key is used to switch the ignition on again and the ignition<br />

remained switch on for longer than a 1 second. It will also terminate, if the permissible<br />

key matching period of 30 seconds is exceeded. In both cases the ECM will store<br />

Diagnostic trouble codes (DTC).<br />

78


Re-programming transponder keys<br />

Manufacturer Applications<br />

Preliminary Requirements<br />

• Ensure that all keys to be matched to the vehicle are available.<br />

• ECM supports Login ECM and the correct Login Code is available.<br />

• OmiCheck diagnostic tester.<br />

Adding transponder keys to vehicle with separate Immobiliser ECM<br />

1. Connect the OmiCheck to the vehicle’s data link connector.<br />

2. Switch ignition on with the first key to be matched to the immobiliser ECM.<br />

3. From ‘System Menu’ select the Immobiliser ECM.<br />

4. From ‘Function Menu’ select ‘Login ECM’.<br />

5. Follow on-screen instructions and enter login code, including any leading zeroes.<br />

6. On acceptance of the code ‘Code accepted will be displayed, otherwise an<br />

appropriate error message will be displayed.<br />

7. From the ‘Function Menu’ select ‘Adaptation’.<br />

8. Enter channel number 1, the value displayed for the entered channel is the<br />

number of keys currently matched.<br />

9. Follow on-screen instructions to enter the total number of keys to be matched.<br />

10. Switch ignition off and remove key.<br />

11. Insert in the ignition the next key to be matched and switch the ignition on, the<br />

anti-theft immobiliser sensor light with switch on for approximately 2 seconds and<br />

then go out. This indicates that the key in the ignition is now matched to the<br />

vehicle immobiliser.<br />

12. Before the 30 seconds matching time ends and the anti-theft immobiliser sensor<br />

light goes out, repeat steps 10 and11 for each remaining key until all keys have<br />

been matched.<br />

13. When the last ignition key in the sequence is matched with VDO instrument<br />

cluster the anti-theft immobiliser sensor light goes out after matching the last<br />

ignition key. With Motometer instrument cluster the anti-theft immobiliser sensor<br />

light flashes briefly after the last key is matched.<br />

14. Repeat step 3, 4, 5, 6 and 7.<br />

15. Enter channel number 0.<br />

16. Follow on-screen instructions to erase learned values. This will enable the<br />

re-learning procedure of the immobiliser ECM.<br />

Note: Possible vehicles with separate Immobiliser are: Audi models up to 1997,<br />

mark 3 Golfs, Passat B4, Transporter, Lupo and Sharan vans.<br />

79


Manufacturer Applications<br />

Adding transponder keys to vehicle with Immobiliser in the instrument<br />

cluster<br />

1. Connect the OmiCheck to the vehicle’s data link connector.<br />

2. Switch ignition on with the key you want to match.<br />

3. From ‘System Menu’ select the Instrument ECM.<br />

4. From ‘Function Menu’ select ‘Login ECM’.<br />

5. Follow on-screen instructions and enter login code, including any leading zeroes.<br />

6. On acceptance of the code ‘Code accepted will be displayed, otherwise<br />

appropriate error message will be displayed.<br />

7. From the ‘Function Menu’ select ‘Adaptation’.<br />

8. Enter channel number 21, the value displayed for the entered channel is the<br />

number of keys currently matched.<br />

9. Follow on-screen instructions to enter the total number of keys to be matched.<br />

10. Switch ignition off and remove key.<br />

11. Insert in the ignition the next key to be matched and switch the ignition on, the<br />

anti-theft immobiliser sensor light with switch on for approximately 2 seconds and<br />

then go out. This indicates that the key in the ignition is now matched to the<br />

vehicle immobiliser.<br />

12. Before the 30 seconds matching time ends and the anti-theft immobiliser sensor<br />

light goes out, repeat steps 10 and 11 for each remaining key until all keys have<br />

been matched.<br />

13. When the last ignition key in the sequence is matched with VDO instrument<br />

cluster the anti-theft immobiliser sensor light goes out after matching the last<br />

ignition key. With Motometer instrument cluster the anti-theft immobiliser sensor<br />

light flashes briefly after the last key is matched.<br />

14. Repeat step 3, 4, 5, 6 and 7.<br />

15. Enter channel number 0.<br />

16. Follow on-screen instructions to erase learned values. This will enable the<br />

re-learning procedure of the immobiliser ECM.<br />

Note: Possible vehicles with Immobiliser in the instrument cluster: Audi models<br />

from 1997, mark 4, 5 Golfs, Passat B5 and B6.<br />

80


Manufacturer Applications<br />

Tips on the use of Basic Settings and Adaptation function<br />

On replacement of a vehicle sensor, basic settings can be used to enable the ECU to<br />

re-learn quickly the operating conditions of the new sensor as opposed to learning the<br />

operating conditions over time. This is done by selection of display group 0 or the<br />

display group in which the sensor measured value would appear.<br />

On replacement of a vehicle ECM with an existing (used) ECM, the adaptation<br />

function can be used to erase all previously learned values retuning the ECU to the<br />

factory default settings; this gives the ECM the chance of re-learning the operating<br />

conditions of the attached sensors. This is done by selection of adaptation channel 0<br />

and then following the onscreen instructions.<br />

81


Manufacturer Applications<br />

Engine Codes<br />

Engine Code: ADX, AEA, ABD, ABU and AEV<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda value.<br />

4. <strong>Operating</strong> condition (see Table 1 for the relevance of these figures).<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

3 1. Engine speed.<br />

2. Engine load signal.<br />

3. Throttle valve angle. Calculated figure, dependent on throttle valve<br />

potentiometer.<br />

4. Ignition timing value. Calculated figure, dependent on the ignition timing<br />

adjustment (this value must not be used to check or adjust ignition<br />

timing).<br />

4 1. Engine speed.<br />

2. Engine load signal.<br />

3. Road speed (for engine code ABD > 9.94, the speed will not be shown).<br />

4. <strong>Operating</strong> condition (see Table 1 for the relevance of these figures).<br />

5 1. Engine speed.<br />

2. Duty cycle (of activated charcoal filter solenoid valve 1).<br />

3. Lambda correction factor.<br />

4. Mixture correction factor.<br />

6 1. Engine speed.<br />

2. Duty cycle (of activated charcoal filter solenoid valve 1).<br />

3. Lambda correction factor.<br />

4. Mixture correction factor.<br />

7 1. Engine speed.<br />

2. Lambda probe voltage.<br />

3. Lambda correction factor.<br />

4. <strong>Operating</strong> condition (see Table 1 for the relevance of the figures).<br />

8 1. Engine speed.<br />

2. Load.<br />

3. Knock control number 1 cylinder (ignition retardation).<br />

4. Knock control number 2 cylinder (ignition retardation).<br />

9 1. Engine speed.<br />

2. Load.<br />

3. Knock control number 3 cylinder.<br />

4. Knock control number 4 cylinder.<br />

82


10 1. Engine speed.<br />

2. Load.<br />

3. Integral knock number 1 cylinder.<br />

4. Integral knock number 2 cylinder.<br />

11 1. Engine speed.<br />

2. Load.<br />

3. Integral knock number 3 cylinder.<br />

4. Integral knock number 4 cylinder.<br />

Manufacturer Applications<br />

83


Manufacturer Applications<br />

Table 1 - <strong>Operating</strong> Conditions (AEA only)<br />

Relevant when '1' is displayed in the 8-digit block<br />

X X X X X X X X Display Group Display Group Display Group 7<br />

1<br />

4<br />

1 No. 1 cylinder<br />

recognised<br />

- -<br />

1 Idling switch - Activated<br />

closed<br />

charcoal filter<br />

system solenoid<br />

valve 1 active<br />

1 AT recognised - Lambda control<br />

active<br />

1 A/C<br />

Acceleration Acceleration or<br />

compressor or full load full load<br />

switched on<br />

(`1' must not<br />

be displayed)<br />

enrichment enrichment<br />

1 A/C switched<br />

on ('1' must<br />

not be<br />

displayed)<br />

1 Speed boost<br />

gear engaged<br />

1 Torque<br />

reduction<br />

(display must<br />

always show<br />

'1')<br />

1 Gear engaged<br />

(if '1' is<br />

displayed)<br />

Engine Code: AAM, ABS and ADZ<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda correction factor.<br />

4. <strong>Operating</strong> condition (see Table 2 for the relevance of these figures).<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

84<br />

Full load<br />

recognised<br />

Part load<br />

recognised<br />

Idling switch<br />

closed<br />

Overrun<br />

cut-off active<br />

Full load<br />

recognised<br />

Part load<br />

recognised<br />

Idling switch<br />

closed<br />

Overrun cut-off<br />

active


Manufacturer Applications<br />

3 1. Engine speed.<br />

2. Engine load signal.<br />

3. Throttle valve angle. Calculated figure, dependent on throttle valve<br />

potentiometer.<br />

4. Ignition timing value. Calculated figure, dependent on the ignition timing<br />

adjustment (this value must not be used to check or adjust ignition<br />

timing).<br />

4 1. Engine speed.<br />

2. Engine load signal.<br />

3. Road speed (0 to 7, with 4 as a centred value).<br />

4. <strong>Operating</strong> condition (see Table 1 for the relevance of these figures).<br />

5 1. Engine speed.<br />

2. Duty cycle (of activated charcoal filter solenoid valve 1).<br />

3. Lambda correction factor.<br />

4. Mixture correction factor.<br />

85


Manufacturer Applications<br />

Table 2 - <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 8-digit block<br />

X X X X X X X X Display Group 1 Display Group 4<br />

1 - -<br />

1 Idling switch closed -<br />

1 - -<br />

1 A/C compressor Acceleration or full load<br />

switched on<br />

enrichment<br />

1 A/C switched on Full load recognised<br />

1 - Part load recognised<br />

1 Torque reduction<br />

(display must always<br />

show '1')<br />

Idling switch closed<br />

1 Driving stage engaged Overrun cut-off active<br />

Engine Code: AEK<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda value.<br />

4. Ignition timing.<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. Not relevant.<br />

3 1. Engine speed.<br />

2. Engine load signal.<br />

3. Throttle valve angle.<br />

4. Intake manifold temperature.<br />

4 1. Engine speed.<br />

2. Engine load signal.<br />

3. Road speed signal.<br />

4. <strong>Operating</strong> condition (see Table 3 for the relevance of these figures).<br />

5 1. Engine speed.<br />

2. Learned idling stabilisation value.<br />

3. Idling stabilisation valve duty cycle.<br />

4. Adjustment requirements (see Table 3 for the relevance of these<br />

figures).<br />

86


Manufacturer Applications<br />

6 1. Lambda factor.<br />

2. Learned idling adaption value (specification range not currently<br />

available).<br />

3. Learned part load adaption value (specification range not currently<br />

available).<br />

4. Learned full load adaption value (specification range not currently<br />

available).<br />

87


Manufacturer Applications<br />

Table 3 - Engine Code AEK<br />

Relevant when '1' is displayed in the 5-digit block<br />

X X X X X Display Group 4 Display Group 5<br />

1 Overrun Not relevant<br />

1 Idling Signal from AT<br />

1 Part load N/A<br />

1 Full load A/C stand-by<br />

1 Acceleration A/C compressor<br />

switched on<br />

Engine Code: ABF (Digifant 3.0)<br />

Display Description<br />

Group<br />

1 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Lambda probe voltage.<br />

4. Injection period<br />

2 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle valve angle. Calculated figure, (dependent on throttle valve<br />

potentiometer).<br />

4. Injection period.<br />

3 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Intake air temperature.<br />

4. Battery voltage.<br />

4 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Ignition timing. Calculated figure (this value must not be used to check<br />

or adjust ignition timing).<br />

4. Engine load.<br />

5 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle valve angle. Calculated figure, (dependent on throttle valve<br />

potentiometer).<br />

4. Battery voltage.<br />

Engine Code: ABF (Digifant 3.2)<br />

Display Description<br />

Group<br />

1 1. Engine speed<br />

2. Coolant temperature.<br />

3. Lambda probe voltage.<br />

4. Adjustment conditions (see Table 4 for the relevance of these figures).<br />

88


Manufacturer Applications<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

3 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle. Calculated figure, (dependent on throttle valve<br />

potentiometer).<br />

4. Intake air temperature.<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Not relevant.<br />

4. <strong>Operating</strong> condition (see Table 4 for the relevance of these figures).<br />

5 1. Engine speed.<br />

2. Engine load.<br />

3. N/A<br />

4. <strong>Operating</strong> condition (see Table 4 for the relevance of these figures).<br />

6 1. Lambda integration value (see note below).<br />

2. Lambda integration value (see note below).<br />

3. Learning value for idling stabilisation.<br />

4. Intake air temperature.<br />

NOTE: Always observe the values in lines 1 and 2 of this display group together.<br />

If a 0 is displayed in line 1, line 2 must show a value between 0 and 70.<br />

If 225 is displayed in line 1, line 2 must show a value between 144 and 255.<br />

89


Manufacturer Applications<br />

Table 4 - <strong>Operating</strong> Conditions<br />

X X X X X X X X Display groups 1, 4 & 5 line 4<br />

1 Fault stored in memory<br />

1 Not assigned<br />

1 A/C compressor switched on<br />

1 Idling switch open<br />

1 Fault in lambda control<br />

1 Throttle valve closed<br />

1 Engine speed above 2500 rpm<br />

1 Coolant temperature below 80°C<br />

Engine Code: 2E<br />

Display Description<br />

Group<br />

1 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Lambda probe voltage.<br />

4. Injection time.<br />

2 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle angle.<br />

4. Engine load signal.<br />

3 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Air intake temperature.<br />

4. Battery voltage.<br />

4 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Calculated ignition point.<br />

4. Engine load signal.<br />

5 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle angle.<br />

4. Battery voltage.<br />

Engine Code: 1Z<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Quantity injected.<br />

3. Voltage supplied (specified).<br />

4. Coolant temperature<br />

90


Manufacturer Applications<br />

2 1. Engine speed<br />

2. Accelerator pedal position<br />

3. <strong>Operating</strong> condition (see Table 5 for the relevance of the figures in line<br />

3).<br />

4. Coolant temperature<br />

3 1. Engine speed.<br />

2. Mass of air drawn in (specified).<br />

3. Mass of air drawn in (Actual. The measurement requires that the EGR<br />

system be switched off after a period of approximately 10 minutes at idle<br />

speed, requiring a burst of throttle or an engine restart to switch it back<br />

on).<br />

4. EGR valve duty cycle (specified).<br />

4 1. Engine speed.<br />

2. Commencement of injection (specified).<br />

3. Commencement of injection (actual).<br />

4. Duty cycle commencement of injection valve.<br />

5 1. Engine speed.<br />

2. Start quantity<br />

3. Commencement of injection (specified).<br />

4. Coolant temperature<br />

6 1. Vehicle speed.<br />

2. Brake pedal monitor (see Table 5 for the relevance of the figures in line<br />

2).<br />

3. Cruise control system (see separate cruise control table F for the<br />

relevance of the figures in line 3).<br />

4. Cruise control system (vehicles fitted with cruise control system display<br />

0, vehicles without cruise control system display 255).<br />

7 1. Fuel temperature.<br />

2. No display.<br />

3. Intake manifold temperature.<br />

4. Coolant temperature.<br />

8 1. Engine speed.<br />

2. Quantity injected (driver's requirement - pedal position<br />

3. Injection quantity limitation value (from torque map).<br />

4. Injection quantity limitation value (from opacity map).<br />

9 1. Engine speed.<br />

2. Quantity injected (cruise control system active).<br />

3. Injection quantity limitation (Cruise control active).<br />

4. Voltage supplied (from opacity map).<br />

10 1. Mass of air drawn in (actual).<br />

2. Atmospheric pressure (ambient)<br />

3. Intake manifold pressure (charge pressure).<br />

4. Accelerator pedal position.<br />

91


Manufacturer Applications<br />

11 1. Engine speed.<br />

2. Charge pressure (specified).<br />

3. Charge pressure (actual).<br />

4. Duty cycle from charge pressure limitation valve.<br />

12 1. Not relevant.<br />

2. Glow period.<br />

3. Voltage supply from control unit.<br />

4. Coolant temperature.<br />

13 1. Quantity injected (deviation - No. 4 cylinder to No. 3 cylinder).<br />

2. Quantity injected (deviation - No. 2 cylinder to No. 3 cylinder).<br />

3. Quantity injected (deviation - No. 1 cylinder to No. 3 cylinder).<br />

4. No display.<br />

92


Manufacturer Applications<br />

Table 5<br />

Relevance when '1' is displayed in the three digit block<br />

X X X Display Group 2 - Line 3 Display Group 6 - Line 2<br />

1 Idling speed boost when air Clutch pedal switch open<br />

conditioning system is<br />

switched on<br />

(brake pedal open)<br />

1 Idling speed switch closed Brake pedal switch open<br />

(accelerator pedal position<br />

below 17%)<br />

(brake pedal operated)<br />

1 Conditioner compressor on Brake pedal switch open<br />

(brake pedal operated)<br />

Table 6<br />

Relevance when '1' is displayed in the 5 digit block<br />

X X X X X Display Group 6 - LIne 3<br />

1 Clutch pedal switch open (clutch pedal<br />

operated)<br />

1 Brake light switch closed (brake pedal<br />

operated)<br />

1 Speed accepted<br />

1 Speed accepted<br />

1 Cruise control system on<br />

Engine Code: ABV<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Engine temperature.<br />

3. Lambda factor.<br />

4. Ignition angle.<br />

2 1. Engine speed.<br />

2. Injection time.<br />

3. System voltage.<br />

4. EGR temperature (if acceptable).<br />

3 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Intake manifold temperature.<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Road speed.<br />

4. <strong>Operating</strong> status (see Table 7 for the relevance of the figures in line 4).<br />

93


Manufacturer Applications<br />

5 1. Engine speed.<br />

2. Idling speed stabilisation valve.<br />

3. Duty cycle.<br />

4. <strong>Operating</strong> status (see Table 7 for the relevance of the figures in line 4).<br />

6 1. Lambda factor.<br />

2. Lambda adaption (Idle).<br />

3. Lambda adaption (part load).<br />

4. Lambda adaption (full throttle).<br />

94


Table 7<br />

Manufacturer Applications<br />

Relevance when '1' is displayed in the 5 digit block<br />

X X X X X <strong>Operating</strong> status<br />

Display group 4 (5<br />

block numeric<br />

group - <strong>Operating</strong><br />

status may also be<br />

shown, for<br />

example<br />

acceleration from<br />

part load, as<br />

10100).<br />

1 Acceleration<br />

enrichment<br />

Engine Code: ADY and AGG<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda probe voltage.<br />

4. Adjustment condition (see Table 8 for the relevance of the figures in line<br />

4).<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

3 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Duty cycle (off throttle valve positioner).<br />

95<br />

<strong>Operating</strong> status.<br />

Display group 5 (4<br />

block numeric<br />

group - <strong>Operating</strong><br />

status may be also<br />

shown, for<br />

example Air con.<br />

compressor and<br />

air con. on, as 11<br />

Display Group 1).<br />

Not relevant<br />

1 Full throttle Air conditioning<br />

compressor on<br />

1 Part load Air conditioning on<br />

1 Idling speed Gearbox<br />

intervention (auto<br />

gearbox)<br />

1 Overrun cut-off Driving position<br />

(auto gearbox<br />

only)<br />

<strong>Operating</strong> statuses<br />

not OK, interrogate<br />

fault memory again<br />

Not relevant


Manufacturer Applications<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Road speed.<br />

4. Engine operating condition (see Table 8 for the relevance of the figures<br />

in line 4).<br />

5 1. Engine speed.<br />

2. Duty cycle (for activated charcoal filter).<br />

3. Consumption signal.<br />

4. <strong>Operating</strong> condition (of Lambda control (see Table 9 for the relevance of<br />

the figures in line 4).<br />

6 1. Additive learning value (for Lambda control at idling).<br />

2. Multiplicative learning value (for Lambda control at part/full load range).<br />

3. Multiplicative learning value (for throttle valve positioner duty cycle).<br />

4. Multiplicative learning value (for throttle valve positioner duty cycle with<br />

auto gearbox).<br />

7 1. Co-ordination (of Hall sender to engine speed sensor).<br />

2. Co-ordination (of Hall sender to engine speed sensor).<br />

3. Altitude correction value<br />

4. <strong>Operating</strong> condition (of throttle valve positioner. Refer to Table 8 for the<br />

relevance of the figures in line 4).<br />

96


Table 8<br />

Table 9<br />

Manufacturer Applications<br />

Relevance when '1' is displayed in the 8 digit block<br />

X X X X X X X X Adjustment Conditions<br />

Display Group 1<br />

Engine Code: ABK<br />

Display Description<br />

Group<br />

1 1. Engine speed (idling).<br />

2. Coolant temperature.<br />

3. Lambda probe voltage (fluctuates).<br />

4. Setting condition (see Table 10 for the relevance of the figures in line 4).<br />

97<br />

Engine <strong>Operating</strong><br />

Conditions Display<br />

Group 4<br />

1 Not relevant Overrun<br />

1 Signal from automatic<br />

gearbox<br />

Idling<br />

1 Air conditioner<br />

compressor switched<br />

on<br />

Part load<br />

1 Idling switch on Full load<br />

1 Fault in the Lambda<br />

control<br />

Not relevant<br />

1 Throttle valve open Not relevant<br />

1 Engine running Not relevant<br />

1 Coolant temperature<br />

below 80°C<br />

Not relevant<br />

Relevance when 1 is displayed in the 8 digit block<br />

X X X X X X X Lambda Control<br />

<strong>Operating</strong> condition -<br />

Display Group 5<br />

Throttle Valve Control<br />

<strong>Operating</strong> Condition -<br />

Display Group 7<br />

1 Coding for synchro Mechanical emergency<br />

running<br />

1 Not relevant Not relevant<br />

1 Not relevant Adaption necessary<br />

1 Lambda control at limit Adaption necessary<br />

1 Diagnostic fault Not relevant<br />

1 Lambda probe<br />

operationally ready<br />

1 Rich mixture (0= lean<br />

mixture)<br />

Adaption terminated<br />

(battery voltage too low)<br />

Idle switch open


Manufacturer Applications<br />

2 1. Engine speed.<br />

2. Injection time (computed value between 1.5 and 3.5 ms at idle speed).<br />

3. Digifant control unit voltage supply.<br />

4. Intake air temperature<br />

3 1. Engine speed.<br />

2. Engine loading (idling).<br />

3. Throttle valve angle (0 to 2.0% full load greater than 75%).<br />

4. Duty cycle (off idling speed stabilisation valve (idling)).<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Road speed signal (stationary = 255, driving = 0).<br />

4. Engine load operating state (see Table 11 for the relevance of the<br />

figures in line 4).<br />

5 1. Engine speed.<br />

2. Duty cycle - Of activated charcoal filter solenoid valve -N80 (Valve fully<br />

open = 100% valve closed =0%). This is closed when engine is idling<br />

and so long as Lambda control is not active.<br />

3. Consumption signal - On board computer calculation. The signal can<br />

checked by observing it with the engine idling, then 'blipping' the throttle<br />

to raise the engine speed and releasing immediately to bring the<br />

overrun fuel cut-off function in. At idle the reading should indicate 1,<br />

should then increase, drop to 0 then return to 1 again.<br />

4. <strong>Operating</strong> condition (of Lambda control (see Table 9 for the relevance of<br />

the figures in line 4)<br />

98


Manufacturer Applications<br />

Table 10 - Setting Conditions Table<br />

Relevance when '1' is displayed in the 8 digit block. These setting conditions are met<br />

only when 8 zeros are indicated.<br />

X X X X X X X X Display Group 1 - Line 4<br />

1 Not relevant<br />

1 Ignition angle retardation during gearshift active<br />

(auto only)<br />

1 AC compressor not switched off (switched<br />

automatically)<br />

1 Idling switch not closed<br />

1 Lambda control switched off<br />

1 Throttle valve open<br />

1 Engine speed within valid range<br />

1 Engine temperature less than 80°C<br />

Table 11 - Engine Load <strong>Operating</strong> State Table<br />

Relevance when '1' is displayed in the 8 digit block. Read-out = 0, operating state not<br />

achieved. Read-out = 1, operating state achieved<br />

X X X X X X X Display Group 4 - line 4<br />

1 Overrun fuel cut-off (10000000)<br />

1 Idling (01000000)<br />

1 Part load (0010000)<br />

1 Full Load (00010000)<br />

1 Not relevant<br />

1 Not relevant<br />

1 Not relevant<br />

Engine Code: AAE<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda control value.<br />

4. <strong>Operating</strong> state (see Table 12 for the relevance of the figures in line 4).<br />

2 1. Engine speed.<br />

2. Injection time (computed value between 1.5 and 3.5 ms at idle speed).<br />

3. Battery voltage<br />

4. Intake air temperature<br />

99


Manufacturer Applications<br />

3 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle (idling 0 to 2.0%, full load greater than 75%).<br />

4. ignition angle.<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Road speed signal (Stationary = 255, driving = 0).<br />

4. <strong>Operating</strong> state (see Table 12 for the relevance of the figures in line 4).<br />

5 1. Engine speed.<br />

2. Duty cycle - <strong>Operating</strong> states may be combined on the display,<br />

dependent on the status of the vehicle equipment active at that<br />

particular time.<br />

3. Lambda control valve.<br />

4. Mixture correction factor.<br />

100


Manufacturer Applications<br />

Table 12 - Setting Conditions Table<br />

Relevance when '1' or '0' is displayed in the 8 digit block<br />

X X X X X X X X <strong>Operating</strong> State - <strong>Operating</strong> state Display<br />

Display Group 1 4<br />

1 Idling contact closed -<br />

1 AC compressor on Acceleration<br />

enrichment/lean<br />

mixture on deceleration<br />

1 Air conditioner on Full load<br />

0 Torque reduction<br />

(gearshift intervention<br />

in auto gearbox)<br />

-<br />

1 - Idling contact closed<br />

1 Driving stage<br />

(automatic gearbox)<br />

Overrun cut-off<br />

Engine Code: ABC<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Intake manifold pressure (100% = 1022 hPa, 32% = 327 hPa).<br />

3. Not relevant<br />

4. Idling stabilisation position (18 to 75 steps at idle).<br />

2 1. Throttle valve angle.<br />

2. Not relevant.<br />

3. Coolant temperature.<br />

4. Intake air temperature.<br />

3 1. Lambda learning factor (cylinders 1 to 3, 0.84 to 1.12).<br />

2. Not relevant.<br />

3. Lambda control factor (cylinders 1 to 3, 0.84 to 1.2).<br />

4. Not relevant.<br />

4 1. Not relevant.<br />

2. Not relevant.<br />

3. Lambda control factor (cylinders 1 to 3).<br />

4. Not relevant.<br />

5 1. Engine speed.<br />

2. Knock control depth (base read-out = 60°).<br />

3. Not relevant.<br />

4. Coolant temperature.<br />

6 1. Idling stabilisation position.<br />

2. Idling stabilisation learning value.<br />

3. Idling stabilisation disturbance influence.<br />

4. Not relevant.<br />

101


Manufacturer Applications<br />

7 1. Idling stabilisation position.<br />

2. Coolant temperature.<br />

3. Lambda learning factor (cylinders 1 to 3).<br />

4. Not relevant.<br />

8 1. Idling stabilisation position.<br />

2. Coolant temperature.<br />

3. Lambda learning factor (cylinders 1 to 3).<br />

4. Not relevant.<br />

9 1. Coolant temperature.<br />

2. Idling switch position (0 = open, 1 = closed).<br />

3. Not relevant.<br />

4. Engine speed.<br />

10 1. Coolant temperature.<br />

2. Idling switch position (0= open, 1 = closed).<br />

3. Lambda learning factor (cylinders 1 to 3).<br />

4. Not relevant.<br />

102


Manufacturer Applications<br />

Engine Code: AAH (and ABC for A4 models '95 on)<br />

Display Description<br />

Group<br />

1 1. Coolant temperature (85 to 105°C up to 05/94, 85 to 110°C 06/94 on).<br />

2. Air mass meter output voltage (1.45 to 1.58V, or 1.47 to 1.62V,<br />

dependent on valve-gear type).<br />

3. Altitude read-out (0 to 0.025V up to 05/94, or 0 to 255).<br />

4. Voltage supply to ECU (battery voltage) - 12.0 to 14.0V.<br />

2 1. Throttle valve potentiometer voltage (voltage 0.25 to 4.75V - idle speed<br />

through to full load).<br />

2. Throttle valve potentiometer voltage (voltage 0.25 to 1.275V - idle speed<br />

at lower part of load range).<br />

3. Throttle valve potentiometer voltage (programmed value (0.25 to<br />

0.50V).<br />

4. Mechanical idle switch. (0 = open, 1 = closed).<br />

3 1. Engine speed - Idle speed 700 to 800 rpm up to 05/94 then 650 to 750<br />

or 700 to 800 rpm from 06/94 on dependent upon valve-gear type fitted.<br />

2. Engine load - 15 to 32% up to 05/94, then 15 to 32% or 15 to 35% from<br />

06/94 on dependent upon valve-gear type fitted<br />

3. Throttle valve angle - With ignition on only 0% (idle) or greater than 95%<br />

(full load).<br />

4. Vehicle speed.<br />

4 1. Idling speed controller - At idle. Range between -2 and 2.<br />

2. Idling speed stabilisation value - Automatic gearbox with 'N' or 'P'<br />

selected, manual gearbox in neutral. Manual = -16 to 14, auto = -20 to<br />

10<br />

3. Idling speed stabilisation value - Automatic gearbox in 'D', 1, 2, 3, or 'R',<br />

Manual always = 0, auto. = -20 to 10.<br />

4. Gearbox input when engine idling 0 = off, and 1 = on. Refer to Table 13.<br />

5 1. Lambda programmed value - -25 to 25% at idling speed (bank 1).<br />

2. Lambda programmed value - -19 to 19% (vehicles to 05/94), -25 to 25%<br />

(vehicles 06/94 on), at part load 1 (bank 1).<br />

3. Lambda programmed value - -19 to 19% (vehicles to 05/94), -25 to 25%<br />

(vehicles 06/94 on), at part load 2 (bank 1).<br />

4. Lambda programmed value - -19 to 19% (vehicles to 05/94), -25 to 25%<br />

(vehicles 06/94 on), at part load 3 (bank 1).<br />

6 1. Lambda programmed value - -25 to 25% at idling speed (bank 2).<br />

2. Lambda programmed value - -19 to 19% (vehicles to 05/94), -25 to 25%<br />

(vehicles 06/94 on), at part load 1(bank 2).<br />

3. Lambda programmed value - -19 to 19% (vehicles to 05/94), -25 to 25%<br />

(vehicles 06/94 on), at part load 2 (bank 2).<br />

4. Lambda programmed value - -19 to 19% (vehicles to 05/94), -25 to 25%<br />

(vehicles 06/94 on), at part load 3 (bank 2).<br />

103


Manufacturer Applications<br />

7 1. Lambda control (bank 1) - -6.0 to 6.0%.<br />

2. Lambda programme range display (see Table 14 for the relevance of<br />

the figures in line 2).<br />

3. Lambda programme demand diagnosis (see Table 15 for the relevance<br />

of the figures in line 3).<br />

4. Lambda programme demand display (see Table 15 for the relevance of<br />

the figures in line 4). Not relevant.<br />

8 1. Lambda control (bank 2) - -6.0 to 6.0%.<br />

2. Lambda programme range display (see Table 14 for the relevance of<br />

the figures in line 2).<br />

3. Lambda programme demand diagnosis (see Table 15 for the relevance<br />

of the figures in line 3).<br />

4. Lambda programme demand display (see Table 15 for the relevance of<br />

the figures in line 4). Not relevant.<br />

9 1. Lambda control (bank 1).<br />

2. Lambda control (bank 2).<br />

3. Charcoal filter valve duty cycle.<br />

4. Throttle valve angle (at idling speed = 0, at full load = greater than 95%).<br />

10 1. Assigned Lambda value (the difference between this reading and the<br />

field 2 below must always be < 8%).<br />

2. Assigned Lambda value (the difference between this reading and the<br />

field 1 above must always be < 8%).<br />

3. Lambda probe 1 voltage (bank 1) - Reading must fluctuate, occasionally<br />

going beyond 0.3 to 0.6V range.<br />

4. Lambda probe 1 voltage (bank 2) - Reading must fluctuate, occasionally<br />

going beyond 0.3 to 0.6V range.<br />

11 1. Ignition timing - without knock control and without digital idling speed<br />

stabilisation. - (with idling switch open - engine speed raised).<br />

2. Ignition timing - with knock control and with digital idling speed<br />

stabilisation. - (average of all four cylinders).<br />

3. Ignition timing intervention (for digital idling speed stabilisation).<br />

4. Idling switch function (0 = open, 1 = closed).<br />

12 1. Momentary engine speed.<br />

2. Engine load.<br />

3. Ignition timing map switch-over - selected by the knock control function<br />

under a variety of conditions including poor fuel quality or abnormal<br />

engine noises (loose ancillaries or other engine damage).<br />

4. Ignition timing retardation of knock control - active from a engine load of<br />

greater than 40% - average of all cylinders.<br />

13 1. Ignition timing map switch-over - selected by the knock control function<br />

under a variety of conditions including poor fuel quality or abnormal<br />

engine noises (loose ancillaries or other engine damage).<br />

2. Ignition timing retard of knock control (cylinder 1).<br />

3. Ignition timing retard of knock control (cylinder 2).<br />

4. Ignition timing retard of knock control (cylinder 3).<br />

104


Manufacturer Applications<br />

14 1. Ignition timing map switch-over - selected by the knock control function<br />

under a variety of conditions including poor fuel quality or abnormal<br />

engine noises (loose ancillaries or other engine damage).<br />

2. Ignition timing retard of knock control (cylinder 4).<br />

3. Ignition timing retard of knock control (cylinder 5).<br />

4. Ignition timing retard of knock control (cylinder 6).<br />

15 1. Engine speed (momentary).<br />

2. Knock sensor signal for cylinder 1.<br />

3. Knock sensor signal for cylinder 2.<br />

4. Knock sensor signal for cylinder 3.<br />

16 1. Engine speed (momentary).<br />

2. Knock sensor signal for cylinder 4.<br />

3. Knock sensor signal for cylinder 5.<br />

4. Knock sensor signal for cylinder 6.<br />

17 1. Timer 1 (see note below).<br />

2. Timer 2 (see note below).<br />

3. For vehicles up to 05/94 the display indicates EGR valve duty cycle<br />

between 0 and 100%. For vehicles 06/94 on the display indicates<br />

momentary engine load (33 to 60% for ECU suffix 'C', and 30 to 60% for<br />

ECU suffix 'E').<br />

4. EGR temperature. Diagnosis recognised as OK only if EGR<br />

temperature is in excess of 65°C at the end of the diagnosis.<br />

NOTE: Timer 1 end value = 2 for ECU with suffix 'C', end value = 1 for ECU with suffix<br />

'E'.<br />

Timer 2 end value = 0 for ECU with suffix 'C', end value = 160 for ECU with suffix 'E'.<br />

If diagnostic conditions are met, the timers are incremented (count up); if these<br />

conditions are not met, the timers are decremented (count down). The timer functions<br />

operate in a different manner for the differing ECU suffix letter types, and are explained<br />

individually below.<br />

Suffix 'C' ECU<br />

For Suffix 'C' ECUs, Timer 1 is incremented by 1 as soon as Timer 2 has reached the<br />

value of 255. If the value of 255 is reached, Timer 2 jumps to 0 and begins counting up<br />

again to 255. Once the value 255 is reached, Timer 2 jumps to its end value 0 and<br />

Timer 1 to its end value of 2.<br />

Suffix 'E' ECU<br />

Timer 1 is incremented by 1 as soon as Timer 2 has reached the value 255. If the value<br />

255 is reached, Timer 2 jumps to 0 and begins to count up to 160.<br />

18 1. Idle speed stabilisation valve on/off ratio.<br />

2. Idle speed stabilisation valve (current consumption of).<br />

3. Idle speed stabilisation valve (current control of).<br />

4. Voltage supply to ECU.<br />

105


Manufacturer Applications<br />

19 1. Engine output (computed value) - momentary.<br />

2. Inducted air mass.<br />

3. Road speed - momentary.<br />

4. Injection time (average of all cylinders).<br />

20 1. Display group 20 not currently assigned.<br />

21 1. Display group 21 not currently assigned.<br />

22 1. Torque reduction stages (see note below).<br />

2. Ignition timing retardation - because of ASR (only if engine cold -<br />

coolant temp. less than 20°C).<br />

3. Reduced engine torque.<br />

4. Non-reduced engine torque.<br />

NOTE: Traction control (ASR) information, computed from data supplied on wheel slip<br />

through the ABS ECU. As required of the system, the engine torque is reduced via the<br />

engine management ECU; this is achieved in differing manners according to the<br />

temperature of the engine and the degree of torque reduction required - with engine<br />

cold (coolant temperature less than 20°C) small reduction (stages 1 to 5) by ignition<br />

timing retardation, large reduction (stages 6 to 12) by briefly switching off individual<br />

injectors; with a warm engine (coolant temperature in excess of 40°C), all reductions<br />

are achieved by briefly switching off individual injectors.<br />

23 1. Gearbox signal shift signal (see Note 1 below).<br />

2. Gear recognition signal and gearshift signal (see Note 2 below).<br />

3. Aircon compressor and HRW signal - 1st digit indicates the Aircon<br />

compressor, 2nd digit indicates the heated rear window, 0 = off, 1 = on.<br />

4. Aircon compressor cut-out - 0 = compressor has not been switched off<br />

by the engine ECU, 1 = compressor has been switched off by the<br />

engine ECU.<br />

NOTE 1: '01V' automatic gearboxes only - all others will always show 0. Upshift or<br />

downshift signal. With vehicle stationary, selector lever in position R = 0,selector lever<br />

in positions 2, 3, 4, D, P, or N = 1. With vehicle moving above 14 km/h, read-out of 0<br />

indicates ignition retardation selected for downshift whilst a read-out of 1 indicates<br />

ignition retardation selected for upshift.<br />

NOTE 2: First digit indicates gear recognition signal: a read-out of 0 = selector lever in<br />

R, D, 4, 3 or 2, whilst a read-out of 1 = P or N selected. Second digit indicates ignition<br />

timing retardation status: a read-out of 0 = ignition timing retardation not active, whilst a<br />

read-out of 1 = ignition timing retardation active (these signals are very brief). '00' will<br />

always be shown for vehicles without the '01V' automatic gearbox.<br />

99 1. Engine speed.<br />

2. Engine load.<br />

3. Coolant temperature.<br />

4. OFF or ON Lambda control.<br />

106


Manufacturer Applications<br />

Table 13 - Gearshift Inputs<br />

Display Group 4 - Gearshift Input State - Line 4<br />

X X X X X 4 - Digit Code (ECM 5 - Digit Code (ECM<br />

Suffix C)<br />

Suffix E)<br />

0 Always = 0 Always = 0<br />

0 Aircon compressor (0 = Aircon compressor (0 =<br />

off, 1 = on).<br />

off, 1 = on).<br />

1 Mechanical Idling switch Mechanical Idling switch<br />

(1 = closed, 0 = open). (1 = closed, 0 = open).<br />

1 Always = 1 (except for Always = 1 (except for<br />

auto gearbox with gear auto gearbox with gear<br />

engaged which = 0). engaged which = 0).<br />

0 - Auto gearbox engine<br />

intervention (0 = not<br />

active, 1 = active).<br />

Table 14 - Lambda Programming Range<br />

X X X X Display Groups 7 & 8 - Line 2<br />

0 Part load 3<br />

0 Part load 2<br />

0 Part load 1<br />

1 Idling speed<br />

NOTE: Read-out 0 = engine speed or speed and load for this particular learning range<br />

not yet reached.<br />

Read-out 1 = engine speed or speed and load for this particular learning range has<br />

been reached.<br />

For Idling speed state, engine is to idle between 650 and 900 rpm.<br />

For part-load programming ranges, a second person will be needed to perform a road<br />

test whilst the operator observes the display. During the road test, raise the engine<br />

speed to between 1500 and 3000 rpm and produce a load by slightly depressing the<br />

brake.<br />

107


Manufacturer Applications<br />

Table 15 - Lambda programming demand display (and diagnosis on<br />

vehicles 06/94 on)<br />

Relevant when '1' is displayed in the 8 digit block<br />

X X X X X X X X Display Groups 7 & 8<br />

0 Part load 3 (cylinders 4 to 6)<br />

1 Part load 3 (cylinders 1 to 3)<br />

0 Part load 2 (cylinders 4 to 6)<br />

1 Part load 2 (cylinders 1 to 3)<br />

1 Part load 1 (cylinders 4 to 6)<br />

1 Part load 1(cylinders 1 to 3)<br />

1 Idling speed (cylinders 4 to 6)<br />

0 Idling speed (cylinders 1 to 3)<br />

NOTE: Read-out 0 = request for renewed learning.<br />

Read-out 1 = learning process ended for the time being.<br />

NOTE: On models 06/94 onwards, the Display Groups 7 and 8 may be structured<br />

differently to that for earlier models. Models up to 05/94 may indicate a Lambda<br />

learning value in line 2, followed by the range display (Table 14) as line 3 and the<br />

demand display as line 4: models from 06/94 have the programming range display<br />

(Table 14) as line 2, a programming demand diagnosis as line 3 followed by demand<br />

display as line 4.<br />

Demand diagnosis illustrates which programmed value was checked. If diagnosis has<br />

been performed the corresponding read-out is set to 1 regardless of whether or not<br />

the diagnosis was recognised as being OK or not, e.g. if a value of the Lambda<br />

programming diagnosis in display line 3 is set to 1, but the corresponding value of the<br />

Lambda programming demand display in display line 4 is not set to 1, this indicates<br />

that diagnosis was performed but was not recognised as being satisfactory.<br />

The Lambda programming diagnosis will reset to 0 each time the engine is started at<br />

a coolant temperature of less than 40°C.<br />

Demand display illustrates which portion of the engine's operating range the<br />

programming demand is required in. The format for demand diagnosis and demand<br />

display is the same.<br />

108


Manufacturer Applications<br />

Engine Code: AAT and ABP<br />

Display Description<br />

Group<br />

1 1. Engine speed - 750 to 800 rpm for manual gearbox equipped vehicles,<br />

and 690 to 750 rpm for automatic gearbox equipped vehicles.<br />

2. Fuel quantity injected.<br />

3. Piston movement sensor voltage.<br />

4. Coolant temperature.<br />

2 1. Engine speed - 750 to 800 rpm for manual gearbox equipped vehicles,<br />

and 690 to 750 rpm for automatic gearbox equipped vehicles.<br />

2. Accelerator pedal position (0% at idle).<br />

3. <strong>Operating</strong> state (Refer to Table 16 for the relevant figures in line 3).<br />

4. Intake air temperature.<br />

3 1. Engine speed - 750 to 800 rpm for manual gearbox equipped vehicles,<br />

and 690 to 750 rpm for automatic gearbox equipped vehicles.<br />

2. Quality of air inducted (specified).<br />

3. Quantity of air inducted (actual).<br />

4. ERG valve duty cycle.<br />

4 1. Engine speed - 750 to 800 rpm for manual gearbox equipped vehicles,<br />

and 690 to 750 rpm for automatic gearbox equipped vehicles.<br />

2. Start of injection (specified).<br />

3. Start of injection period (actual).<br />

4. Duty cycle of start of injection valve - N108<br />

5 1. Engine speed.<br />

2. Starting quantity injected (stored from last start).<br />

3. Start of injection.<br />

4. Coolant temperature.<br />

6 1. Road speed.<br />

2. Brake pedal status monitoring (refer to Table 17 for the relevance of the<br />

figures in line 2).<br />

3. Cruise control system status switch (refer to Table 18 for the relevance of<br />

the figures in line 3).<br />

4. Cruise control operating state.<br />

7 1. Fuel temperature.<br />

2. Intake air temperature.<br />

3. Not relevant.<br />

4. Coolant temperature.<br />

8 1. Engine speed (full throttle test in 3rd or 4th gear, engine coolant temp<br />

min. 80°C).<br />

2. Desired fuel quantity injected (full throttle test in 3rd or 4th gear, engine<br />

coolant temp min. 80°C, must indicate quantity limitation above 42mg/h).<br />

3. Fuel quantity limitation (speed) - See Note 1 below.<br />

4. Fuel quantity limitation (induced air) - See Note 2 below.<br />

109


Manufacturer Applications<br />

NOTE 1: Limitation of engine output - read-out to indicate between 37 and 42mg/h for a<br />

full throttle test in 3rd or 4th gear with an engine coolant min. temp of 80°C. This is<br />

limitation based upon engine speed.<br />

NOTE 2: Limitation of engine output - read-out to indicate between 35 and 45mg/h for a<br />

full throttle test in 3rd or 4th gear with an engine coolant min. temp of 80°C. This is<br />

limitation based upon measured inducted air quantity.<br />

9 1. Engine speed.<br />

2. Fuel quantity injected (with cruise control system active).<br />

3. Fuel quantity limitation (with automatic gearbox, during gearshift).<br />

4. Emergency fuel quantity injected (based on voltage signal from<br />

modulating piston movement sender).<br />

10 1. Quantity of air inducted.<br />

2. Atmospheric (ambient) pressure.<br />

3. Intake manifold (boost) pressure.<br />

4. Accelerator pedal position.<br />

11 1. Quantity of air inducted.<br />

2. Atmospheric (ambient) pressure.<br />

3. Intake manifold (boost) pressure.<br />

4. Accelerator pedal position.<br />

12 1. Not relevant.<br />

2. Glow period (in seconds).<br />

3. ECU supply voltage.<br />

4. Coolant temperature.<br />

13 1. Quantity injected - fuel variance (between cylinder 5 and cylinder 4, for<br />

idle speed control).<br />

2. Quantity injected - fuel variance (between cylinder 3 and cylinder 4, for<br />

idle speed control).<br />

3. Quantity injected - fuel variance (between cylinder 1 and cylinder 4, for<br />

idle speed control).<br />

4. Quantity injected - fuel variance (between cylinder 2 and cylinder 4, for<br />

idle speed control).<br />

14 1. Display Group 14 not been assigned.<br />

15 1. Engine speed.<br />

2. Quantity injected (actual).<br />

3. Fuel consumption.<br />

4. Desired quantity injected (controlled by driver depressing throttle).<br />

110


Manufacturer Applications<br />

Table 16- <strong>Operating</strong> State<br />

Relevant when '1' is displayed in the 3 - digit block<br />

X X X Display Group 2<br />

1 Air conditioner demands higher capacity -<br />

switch off air conditioner.<br />

1 Idling speed switch closed.<br />

1 Air conditioner compressor switched on.<br />

Table 17 - Brake Pedal Status Monitoring<br />

Relevant when '1' is displayed in the 3 - digit block<br />

X X X Display Group 6<br />

1 Clutch pedal switch (F36) - open<br />

1 Brake pedal switch (F47) - open<br />

1 Brake light switch - closed<br />

Table 18 - Cruise Control System (CCS) Switch Status<br />

Relevant when '1' is displayed in the 6 - digit block<br />

X X X X X X Display Group 6 - line 3<br />

1 Clutch pedal switch (F36) -<br />

open<br />

1 Brake light switch - closed<br />

1 Speed resumption/<br />

acceleration<br />

1 Speed reduction<br />

1 CSS off, with speed stored<br />

1 CSS switched on<br />

Engine Codes: ADP, ADR and AEB<br />

Display Description<br />

Group<br />

1 1. Engine speed (read-out in steps).<br />

2. Engine load - injection time per revolution - 1.6 to 2.4 ms (ADP<br />

engine code), 1.0 to 2.5 ms (ADR engine code), 0.5 to 1.5 ms (AEB<br />

engine code).<br />

3. Throttle valve angle.<br />

4. Ignition angle.<br />

111


Manufacturer Applications<br />

2 1. Engine speed (read-out in steps of 40rpm).<br />

2. Engine load - Injection time per revolution - 1.6 to 2.4 ms (ADP<br />

engine code), 1.0 to 2.5 ms (ADR engine code), 0.5 to 1.5 ms (AEB<br />

engine code).<br />

3. Injection time - 2.0 to 3.5 ms (ADP engine code), 2.0 to 5.0 ms<br />

(ADR engine code), 1.5 to 3.0 ms (AEB engine code).<br />

4. Air mass - 2.5 to 4.5 g/s (ADP engine code), 2.0 to 4.0 g/s (ADR<br />

engine code), 1.8 to 4.0 g/s (AEB engine code).<br />

3 1. Engine speed (read-out in steps of 40rpm).<br />

2. Battery voltage.<br />

3. Coolant temperature.<br />

4. Intake air temperature.<br />

4 1. Throttle valve angle.<br />

2. Idle air mass learned (without drive position of automatic gearbox<br />

selected. 0 is indicated for manual gear box equipped vehicles).<br />

3. Idle air mass learned (with drive position of automatic gearbox<br />

selected. 0 is indicated for manual gearbox equipped vehicles).<br />

4. Idling speed operating state (Refer to Table 19 for the relevance of<br />

the information in line 4).<br />

5 1. Road speed (read-out in steps of 10 rpm. Actual measured value).<br />

2. Road speed (specified).<br />

3. Idling speed controller.<br />

4. Air mass - 2.5 to 4.5 g/s (ADP engine code), 2.0 to 4.0 g/s (ADR<br />

engine code), 1.8 to 4.0 g/s (AEB engine code).<br />

6 1. Engine speed - (read-out in steps of 10 rpm). - Maximum 2550 rpm.<br />

2. Idling speed controller.<br />

3. Lambda controller - -5 to 5% (ADP engine code), -10 to 10% (ADR<br />

and AEB engine codes).<br />

4. Ignition angle.<br />

7 1. Lambda controller.<br />

2. Lambda probe voltage.<br />

3. Charcoal filter valve on/off ratio (Ratio indicated at 0 means<br />

activated charcoal filter solenoid valve 1 is closed).<br />

4. Lambda correction factor (see note below).<br />

NOTE: With active fuel tank breather system (ACF). Read-out of 0.3 indicates very rich<br />

mixture supplied from the ACF system thus the Lambda control will reduce the quantity<br />

of fuel injected to compensate, and vice-versa for a high reading.<br />

8 1. Injection time - 2.0 to 3.5 ms (ADP engine code), 2.0 to 5.0 ms<br />

(ADR engine code), 1.5 to 3.0 ms (AEB engine code).<br />

2. Lambda learning value for idling - -10 to 10% (ADP and ADR<br />

engine codes), -12 to 12% (AEB engine code).<br />

3. Lambda learning value for part throttle - -8 to 8% (ADP and ADR<br />

engine codes), -12 to 12% (AEB engine code).<br />

4. TE active or Lambda adaption (TE active indicates that the<br />

activated charcoal filter valve is pulsed, whilst Lambda adaption<br />

means that it is constantly closed).<br />

112


Manufacturer Applications<br />

9 1. Engine speed (read-out in steps of 10rpm). - max. 2550 rpm.<br />

2. Lambda controller - -5 to 5% (ADP engine code), -10 to 10% (ADR<br />

and AEB engine codes).<br />

3. Lambda probe voltage<br />

4. Lambda learning value for idling - Adaptive. -10 to 10% (ADP and<br />

ADR engine codes), -12 to 12% (AEB engine code).<br />

10 1. Charcoal filter solenoid valve (on/off ratio).<br />

2. Lambda correction factor (see Note 1 below)<br />

3. Charcoal filter charge level (see Note 2 below).<br />

4. Charcoal filter purging rate (see Note 3 below).<br />

NOTE 1: With active fuel tank breather system (ACF). Read-out of 0.3 indicates very<br />

rich mixture supplied from the ACF system thus the Lambda control will reduce the<br />

quantity of fuel injected to compensate, and vice-versa for a high reading.<br />

NOTE 2: If -3 is displayed, Activated Charcoal Filter (ACF) contains no petrol vapour. If<br />

30 is displayed, ACF is completely filled with petrol vapour.<br />

NOTE 3: 0 indicates that the ACF solenoid valve is closed (no supply is drawn):0.3<br />

Indicates that 30% of inducted air comes from the ACF system.<br />

11 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine load (see Note 1 below).<br />

3. Road speed.<br />

4. Fuel consumption (see Note 2 below).<br />

NOTE 1: Injection time per revolution. 1.6 to 2.4 ms (ADP engine code), 1.0 to 2.5 ms<br />

(ADR and AEB engine codes). Maximum engine load decreases by approximately<br />

10% for every 1000 m above sea level; extremely hot outside temperatures likewise<br />

affect maximum engine load by up to 10%.<br />

NOTE 2: Read-out applies at idle, without ancillary loads. ADP engine code = 0.5 to<br />

1.1 l/h, ADR and AEB engine codes = 0.5 to 1.5 l/h. When driving at full throttle, the<br />

following minimum figures must be reached:- ADP engine code at 4000 rpm = 7.0ms,<br />

at 6000 rpm = 6.1ms. ADR engine code at 4000 rpm = 7.5ms, at 6000 rpm = 6.5ms.<br />

AEB engine code at 4000 rpm = 6.5ms, at 6000 rpm = 6.0ms.<br />

12 1. Engine speed (Read-out in steps of 10 rpm - Max 2550 rpm).<br />

2. Battery voltage.<br />

3. Fuel consumption (see note below).<br />

4. Ignition angle.<br />

NOTE: Read-out applies at idle, without ancillary loads. ADP engine code = 0.5 to 1.1<br />

l/h, ADR and AEB engine codes = 0.5 to 1.5 l/h. When driving at full throttle, the<br />

following minimum figures must be reached:- ADP engine code at 4000 rpm = 7.0 ms,<br />

at 6000 rpm = 6.1 ms. ADR engine code at 4000 rpm = 7.5 ms, at 6000 rpm = 6.5 ms.<br />

AEB engine code at 4000 rpm = 6.5 ms, at 6000 rpm = 6.0 ms<br />

113


Manufacturer Applications<br />

13 1. Ignition angle retardation - cylinder 1 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

2. Ignition angle retardation - cylinder 2 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

3. Ignition angle retardation - cylinder 3 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

4. Ignition angle retardation - cylinder 4 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

14 1. Engine speed (Read-out in steps of 40 rpm).<br />

2. Engine load (injection time per revolution).<br />

3. Ignition angle retardation - cylinder1 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

4. Ignition angle retardation - cylinder2 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

15 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine load (injection time per revolution).<br />

3. Ignition angle retardation - cylinder 3 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

4. Ignition angle retardation - cylinder 4 (retardation by knock control,<br />

active across complete engine speed range from a minimum<br />

engine load of 3 ms).<br />

16 1. Knock sensor signal - cylinder 1 (at idle; at high engine speeds, the<br />

signal voltage may achieve values up to 5.1 V).<br />

2. Knock sensor signal - cylinder 2 (at idle; at high engine speeds, the<br />

signal voltage may achieve values up to 5.1 V).<br />

3. Knock sensor signal - cylinder 3 (at idle; at high engine speeds, the<br />

signal voltage may achieve values up to 5.1 V).<br />

4. Knock sensor signal - cylinder 4 (at idle; at high engine speeds, the<br />

signal voltage may achieve values up to 5.1 V).<br />

17 1. Engine speed (read-out in steps of 40 rpm. Specified as 820 to 900<br />

rpm for ADP engine code).<br />

2. Engine load (injection time per revolution. Specified as 1.0 to 2.5<br />

ms for ADP engine code).<br />

3. Read out dependent of engine code (see note below).<br />

4. Ignition angle (specified at 12° CA for ADP engine).<br />

NOTE: Distributor basic setting, for engine code ADP only:- the Hall sender signal<br />

position is set by turning the distributor, whilst the Modernity unit can process the signal<br />

within the range specified - maintain a range of -3 to 3° CA when setting. Energy<br />

balance for Cat heating, for engine code ADR only:- for rapid heating of the catalytic<br />

converter (when operating temp. is reached the energy balance will read 1or above).<br />

114


Manufacturer Applications<br />

18 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine load (injection time per revolution - engine load without<br />

altitude correction).<br />

3. Engine load (Ignition time per revolution - engine load with altitude<br />

correction).<br />

4. Altitude correction factor (see note below).<br />

NOTE: For engine code AEB only, this field will always indicate 0 as the system<br />

altitude correction is taken directly from the altitude sender, however, meteorological<br />

conditions may alter results significantly.<br />

19 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine load (injection time per revolution).<br />

3. Ignition angle retardation (retardation signal may not always be<br />

recognised because it is so brief).<br />

4. Ignition angle.<br />

20 1. Engine speed. Read-out in steps of 10 rpm (max 2550 rpm).<br />

2. Selector level position (Automatic gearbox equipped vehicles, with<br />

Neutral or Drive selected. Manual gearbox equipped vehicles<br />

always display Drive position ON).<br />

3. Air conditioner type. - High or low heating/cooling capacity - on<br />

models without aircon, A/C High is always displayed when the<br />

heated rear screen is on.<br />

4. Air conditioner compressor status (compressor OFF is always<br />

displayed on vehicles fitted with aircon).<br />

21 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine load (injection time per revolution).<br />

3. Coolant temperature (see note below).<br />

4. Lambda control status (when Lambda control is switched OFF, the<br />

engine runs under map control).<br />

NOTE: At a starting temperature below 5°C, the Lambda control is not activated until<br />

coolant temperature reaches 5°C; above 5°C Lambda control is not activated until<br />

signal voltage is recognised.<br />

22 1. This display group is not relevant.<br />

23 1. Throttle operating conditions - when the first figure in the display is<br />

1, this indicates engine speed in steps of 40 rpm. Refer to Table 20<br />

for the relevance of the figures in line 1.<br />

2. Throttle valve positioner min. stop.<br />

3. Emergency throttle valve positioner stop.<br />

4. Throttle valve positioner max. stop.<br />

24 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine load (injection time per revolution).<br />

3. Ignition angle.<br />

4. Ignition angle retardation (see note below).<br />

115


Manufacturer Applications<br />

NOTE: Total of ignition angle retardation under knock control, cylinders 1 to 4. On<br />

engines with the code AEB, the turbo boost pressure is also reduced from a position of<br />

total ignition angle retardation of approx. 24° CA but retarding the ignition angle by 3°<br />

across all four cylinders has the same effect as retarding the ignition angle by 12° at<br />

only one cylinder.<br />

25 (This<br />

engine group<br />

should be<br />

disregarded<br />

for engine<br />

code AEB)<br />

1. Specified load without correction - this Display Group only relevant<br />

to engine code AEB.<br />

2. Specified load after correction (see Note 1 below).<br />

3. Actual load - if the actual load differs from the specified load after<br />

correction by more than 0.5 ms, there is a fault in the boost<br />

pressure control.<br />

4. Boost pressure control (see Note 2 below).<br />

NOTE 1: Injection time per revolution. Specified load reduced by conditional correction<br />

factors - total ignition retardation by knock control from 24° CA, altitude adaption<br />

(dependent on ignition map), and coolant temperature below 105°C.<br />

NOTE 2: Solenoid valve on/off ratio. If the difference between actual load and specified<br />

load after correction is greater than 1ms, the boost pressure control solenoid valve is<br />

actuated with a fixed on/off ratio of 5%.<br />

26 (This<br />

engine group<br />

should be<br />

disregarded<br />

for engine<br />

code AEB)<br />

27 (This<br />

engine group<br />

should be<br />

disregarded<br />

for engine<br />

code AEB)<br />

1. Idling speed controller - compensation for change of air mass<br />

percentage due to varying load at idling speed.<br />

2. Idling speed air mass learned - without Drive position engaged<br />

(automatic gearbox).<br />

3. Coolant temperature.<br />

4. Engine speed (read-out in steps of 40 rpm).<br />

1. Load reduction by knock control.<br />

2. Engine load after reduction.<br />

3. Engine speed (read-out in steps of 40 rpm).<br />

4. Boost pressure control - solenoid valve on/off ratio. If the total from<br />

engine load plus load reduction is equal to or > 8, this would<br />

indicate a fault in the air mass meter.<br />

28 1. Throttle pot. voltage<br />

2. Idling speed adjuster pot. voltage).<br />

3. Throttle valve control operating state.<br />

4. Throttle valve control adaption state - ADP running, ADP OK, or<br />

ADP error (ADP being the abbreviated form of adaption).<br />

116


Manufacturer Applications<br />

Table 19 - Idle Speed <strong>Operating</strong> State<br />

Relevant when '1' is displayed in the 5 - digit block<br />

X X X X X Display Group 4- line 4<br />

1 Idling speed<br />

1 Part throttle<br />

1 Full throttle<br />

1 Overrun<br />

1 Enrichment (full throttle enrichment)<br />

Table 20 - Throttle <strong>Operating</strong> Conditions - Adaption of Throttle Valve<br />

Control<br />

Relevant when '1' is displayed in the 6 - digit block<br />

X X X X X X Display Group 23- line 1<br />

1 Engine speed (read-out in<br />

steps of 40)<br />

0 Adjustment of throttle valve<br />

potentiometer with<br />

potentiometer for idling speed<br />

positioner not OK<br />

1 Reading not relevant - ignore<br />

1 Learning of max. stop of<br />

throttle valve potentiometer no<br />

OK<br />

1 Learning of min. stop of<br />

throttle valve potentiometer<br />

not OK<br />

1 Learning of max. stop of<br />

potentiometer for idling speed<br />

positioner not OK<br />

1 Learning of min. stop of<br />

potentiometer for idling speed<br />

positioner not OK<br />

117


Manufacturer Applications<br />

Engine Codes: ABT and ABM<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda control value.<br />

4. <strong>Operating</strong> status (refer to Table 2 for the relevance of the figures in line<br />

4).<br />

2 1. Engine speed.<br />

2. Injection time.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

3 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Ignition angle.<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. Fuelling requirements operating status (refer to Table 21 for the<br />

relevance of the figures in line 4).<br />

5 1. Engine speed.<br />

2. Activated charcoal valve duty cycle.<br />

3. Lambda control value.<br />

4. Mixture correction.<br />

Table 21 - Fuelling Requirements <strong>Operating</strong> Status<br />

Relevant when '1' is displayed in the 5-digit block<br />

X X X X X Display Group 4 - Line 4<br />

1 Acceleration enrichment<br />

1 Full load<br />

1 Part load<br />

1 Idling<br />

1 Fuel cut-off on overrun<br />

Re-test the system<br />

118


Manufacturer Applications<br />

Engine Codes: ABY<br />

Display Description<br />

Group<br />

1 1. Engine speed (with all electrical loads switched off).<br />

2. Coolant temperature.<br />

3. Lambda control (after approximately one and a half minutes).<br />

4. Ignition angle (calculated by - J220).<br />

2 1. Engine speed.<br />

2. Injection time.<br />

3. Battery voltage.<br />

4. Altitude compensation signal.<br />

3 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Intake manifold temperature.<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. Switch positions - indicated as OK if 00010 is displayed (only in idle<br />

condition). Idle switch - F60 defective if 00000 indicated.<br />

5 1. Engine speed.<br />

2. Idling speed stabilisation (zero point of the characteristic curve).<br />

3. Idling speed stabilisation (duty cycle).<br />

4. Switch positions - switch OK when 0000 is displayed (only with air<br />

conditioner switched off and no gear selected - automatics).<br />

6 1. This Display Group is not relevant.<br />

7 1. Idling speed stabilisation (working range).<br />

2. Idling speed stabilisation (characteristic curve zero point).<br />

3. Idling speed stabilisation (characteristic curve control).<br />

4. Idling speed stabilisation (load adaption).<br />

8 & 9 1. These display groups are not relevant<br />

119


Manufacturer Applications<br />

Engine Codes: ACU<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda probe voltage.<br />

4. Adjustment conditions (see Table 22 for the relevance of the figures in<br />

line 4).<br />

2 1. Engine speed.<br />

2. Injection time.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

3 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle (calculated figure, dependent on throttle valve<br />

potentiometer).<br />

4. Idling stabilisation valve opening.<br />

4 1. Engine speed.<br />

2. Engine load signal.<br />

3. Not relevant.<br />

4. <strong>Operating</strong> condition (see Table 22 for the relevance of the figures in line<br />

4).<br />

5 1. Engine speed.<br />

2. Duty cycle (of activated charcoal filter solenoid valve).<br />

3. Consumption signal.<br />

4. Not relevant.<br />

6 1. Learned mixture adaption value (awaiting specification).<br />

2. Mixture adaption constant (awaiting specification).<br />

3. Learned idling stabilisation value (awaiting specification).<br />

4. Stored value for throttle pot. during basic setting.<br />

7 1. This display group is not relevant.<br />

120


Engine Codes: AAC for vehicles up to 02.92<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Engine load signal.<br />

3. Coolant temperature.<br />

4. Injection period.<br />

2 1. Engine speed.<br />

2. Intake air temperature.<br />

3. Not relevant.<br />

4. Injection period.<br />

3 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Not relevant.<br />

4. Injection period.<br />

4 1. Engine speed.<br />

2. Engine load signal.<br />

3. Not relevant.<br />

4. Injection period.<br />

5 1. Engine speed.<br />

2. Throttle valve angle.<br />

3. Not relevant.<br />

4. Injection period.<br />

Manufacturer Applications<br />

Table 22 - Adjustment/<strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 8-digit block<br />

X X X X X X X X Display Group 1 - Line Display Group 4 - Line<br />

4<br />

4<br />

1 Not relevant Overrun<br />

1 Signal from auto.<br />

gearbox<br />

Idling<br />

1 Aircon compressor on Part load<br />

1 Idling switch open Full load<br />

1 Lambda control fault Not relevant<br />

1 Throttle valve opened Not relevant<br />

1 Speed over 2300 rpm Not relevant<br />

1 Coolant temp. below<br />

80°C<br />

Not relevant<br />

121


Manufacturer Applications<br />

Engine Codes: AAC for vehicles 03.92 on<br />

Display Description<br />

Group<br />

1 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Lambda probe voltage.<br />

4. Injection period.<br />

2 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle valve angle.<br />

4. Engine load signal.<br />

3 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Intake air temperature.<br />

4. Battery voltage.<br />

4 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Ignition timing.<br />

4. Engine load signal.<br />

5 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle valve angle.<br />

4. Battery voltage.<br />

122


Engine Codes: AAF for vehicles up to 09.91<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Intake manifold pressure.<br />

3. Coolant temperature.<br />

4. Injection time.<br />

2 1. Engine speed.<br />

2. Intake air temperature.<br />

3. Not relevant.<br />

4. Injection time.<br />

3 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Not relevant.<br />

4. Injection time.<br />

4 1. Engine speed.<br />

2. Intake manifold pressure.<br />

3. Not relevant.<br />

4. Injection time.<br />

5 1. Engine speed.<br />

2. Throttle valve potentiometer (G68).<br />

3. Not relevant.<br />

4. Injection time.<br />

Manufacturer Applications<br />

123


Manufacturer Applications<br />

Engine Codes: AAF for vehicles 10.91on<br />

Display Description<br />

Group<br />

1 1. Coolant temperature<br />

2. Engine speed.<br />

3. Lambda probe voltage.<br />

4. Injection time.<br />

2 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle valve angle.<br />

4. engine load signal.<br />

3 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Intake air temperature.<br />

4. Battery voltage.<br />

4 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Ignition timing.<br />

4. Engine load signal.<br />

5 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Throttle valve angle.<br />

4. Battery voltage.<br />

124


Manufacturer Applications<br />

Engine Codes: 1E<br />

Display<br />

Group<br />

Description<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda probe voltage (fluctuating).<br />

4. Adjustment conditions (see Table 23 for the relevance of the figures in<br />

line 4).<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

3 1. Engine speed.<br />

2. Engine load (25 to 38% at idling speed, with coolant temp. a minimum of<br />

80°C).<br />

3. Throttle valve angle (with ignition on, range 0 to 86°C).<br />

4. Idling stabilisation valve opening (3 to 25% at idling, with coolant temp.<br />

a minimum of 80°C)<br />

4 1. Engine speed.<br />

2. Engine load (25 to 38% at idling speed, with coolant temp. a minimum of<br />

80°C).<br />

3. Not relevant.<br />

4. Opening condition (see Table 23 for the relevance of the figures in line<br />

4).<br />

Table 23 - Adjustment/<strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 8-digit block<br />

X X X X X X X X Display Group 1 - Line Display Group 4 - Line<br />

4<br />

4<br />

1 Not relevant Overrun<br />

1 Not relevant Idling<br />

1 Aircon compressor on Part load<br />

1 Not relevant Full load<br />

1 Lambda control fault Not relevant<br />

1 Lambda control fault Not relevant<br />

1 Speed over 2500 rpm Not relevant<br />

1 Coolant temp. below<br />

80°C<br />

Not relevant<br />

125


Manufacturer Applications<br />

Engine Codes: PY<br />

Display Description<br />

Group<br />

1 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Lambda probe signal.<br />

4. Injection period.<br />

2 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Not relevant.<br />

4. Engine load signal.<br />

3 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Not relevant.<br />

4. CO potentiometer voltage.<br />

4 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Not relevant.<br />

4. Engine load signal.<br />

5 1. Coolant temperature.<br />

2. Not relevant.<br />

3. Not relevant.<br />

4. Battery voltage<br />

126


Engine Codes: 3F<br />

Display Description<br />

Group<br />

1 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Lambda probe signal.<br />

4. Injection period.<br />

2 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Not relevant.<br />

4. Engine load signal.<br />

3 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Intake air temperature.<br />

4. Not relevant.<br />

4 1. Coolant temperature.<br />

2. Engine speed.<br />

3. Calculated ignition timing.<br />

4. Injection period.<br />

5 1. Coolant temperature.<br />

2. Intake air temperature.<br />

3. Not relevant.<br />

4. Battery voltage.<br />

Engine Codes: ABZ<br />

Display Description<br />

Group<br />

1 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Injection angle.<br />

2 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Engine speed.<br />

3. Air mass throughput.<br />

4. Ignition angle.<br />

3 1. Engine speed (read-out in steps of 40 rpm).<br />

2. Battery voltage.<br />

3. Coolant temperature.<br />

4. Intake air temperature.<br />

4 1. Throttle valve angle (absolute).<br />

2. Throttle valve angle (learned value).<br />

3. Injection time.<br />

4. <strong>Operating</strong> state.<br />

Manufacturer Applications<br />

127


Manufacturer Applications<br />

5 1. Engine speed (actual - max. 2250 rpm).<br />

2. Engine speed (see note below).<br />

3. Air mass idling speed controller.<br />

4. Switch positions.<br />

NOTE: Specified. The basic 760 rpm speed specified is reduced to 600 rpm when a<br />

Drive position is engaged in an automatic gearbox, to prevent vehicle-creep. This<br />

reduction is partially cancelled if the rear screen heater or air conditioner is operating<br />

and idling speed is raised to 700 rpm. If no Drive position is engaged, the idling speed<br />

is raised to 800 rpm as a result of the air conditioner demanding a high cooling or<br />

heating capacity. Refer to Table 24 for the specified idling speed for the loading applied.<br />

6 1. Engine speed (actual - max. 2250 rpm).<br />

2. Air mass idle speed controller (see Note 1 below).<br />

3. Learning value of idling speed stabilisation (see Note 2 below).<br />

4. Switch position.<br />

NOTE 1: Learning process occurs in small steps each time the idling speed switch<br />

closes - blip the throttle approx. once every 10 seconds to open and close the switch.<br />

NOTE 2: Indicates the drift away from the designed average value (a new engine<br />

should have a positive value).<br />

7 1. Air mass inducted - specified air mass calculated by the control unit -<br />

engine idling.<br />

2. Air mass inducted - actual measured air mass - engine idling. Deviations<br />

of up to 0.3 g/s that last only a short time may be ignored.<br />

3. Current control factor - of idling speed stabilisation valve. Values above<br />

1.2 indicate a contact resistance between the control unit and the idling<br />

speed stabilisation valve. Values which greatly differ indicate fouling or<br />

jamming of the idling speed.<br />

4. Learning value of idling speed stabilisation.<br />

8 1. Engine speed (displayed in steps of 40 rpm).<br />

2. Engine load (see Note 1 below).<br />

3. Fuel consumption (see Note 2 below).<br />

4. Vehicle speed.<br />

NOTE 1: Read-outs of 80 to 100% are reached when driving at full throttle. Note that<br />

the maximum engine load decreases by approximately 10% for each 1000 m above<br />

sea level.<br />

NOTE 2: Read-out applies to engine idling without ancillary loads (i.e. auto gearbox,<br />

aircon/heating system, alternator, power steering pump).<br />

9 1. Engine speed.<br />

2. Engine specified torque<br />

3. Engine actual torque.<br />

4. Ignition angle retardation - retardation occurs to smooth the gearshift jolt<br />

by reducing the torque output. No ignition angle retardation occurs<br />

below 2000 rpm.<br />

128


Manufacturer Applications<br />

10 1. Lambda learning value - bank 1 (engine idling).<br />

2. Lambda learning value - bank 2 (engine idling).<br />

3. Lambda learning value - bank 1 (at part load).<br />

4. Lambda learning value - bank 2 (at part load).<br />

11 1. Lambda control value - bank 1 (engine idling).<br />

2. Lambda control value - bank 2 (engine idling).<br />

3. Lambda control value - bank 1 (see note below).<br />

4. Lambda control value - bank 1 (see note below).<br />

NOTE: Because of the steep voltage jump between rich and lean, the control constantly<br />

fluctuates between the states 'slightly too rich' and 'slightly too lean'. 'Mixture rich' and<br />

'mixture lean' states exist at approximately 0.2V inside the maximum and minimum<br />

limits.<br />

12 1. Pulse duty cycle (see Note 1 below).<br />

2. Filling level (of activated charcoal filter).<br />

3. Lambda correction (see Note 2 below).<br />

4. Activated charcoal filter solenoid status (see Note 3 below).<br />

NOTE 1: Of activated charcoal filter solenoid valve 1 at idling speed. Above Idling<br />

speed the engine can process a higher quantity of fuel vapour from the ACF system,<br />

rising up to 100% under part load and full load conditions.<br />

NOTE 2: If fuel tank vent active. Once the flow of fuel vapour slows as the ACF system<br />

empties, the Lambda control enriches the mixture - by up to 18% for an empty system;<br />

Lambda control also leans off the mixture when the system initially has high fuel vapour<br />

concentrations.<br />

NOTE 3: Status of the valve. 'Active' indicates that the valve is pulsed for 6 minutes,<br />

'adaption' indicates that the valve is constantly closed for 1 minute.<br />

13 1. Ignition retardation by knock control (cylinder 1 - active from engine load<br />

greater than 40%).<br />

2. Ignition retardation by knock control (cylinder 2 - active from engine load<br />

greater than 40%).<br />

3. Ignition retardation by knock control (cylinder 3 - active from engine load<br />

greater than 40%).<br />

4. Ignition retardation by knock control (cylinder 4 - active from engine load<br />

greater than 40%).<br />

14 1. Ignition retardation by knock control (cylinder 5 - active from engine load<br />

greater than 40%).<br />

2. Ignition retardation by knock control (cylinder 6 - active from engine load<br />

greater than 40%).<br />

3. Ignition retardation by knock control (cylinder 7 - active from engine load<br />

greater than 40%).<br />

4. Ignition retardation by knock control (cylinder 8 - active from engine load<br />

greater than 40%).<br />

129


Manufacturer Applications<br />

15 1. Knock sensor signal - cylinder 1 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

2. Knock sensor signal - cylinder 2 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

3. Knock sensor signal - cylinder 3 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

4. Knock sensor signal - cylinder 4 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

16 1. Knock sensor signal - cylinder 5 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

2. Knock sensor signal - cylinder 6 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

3. Knock sensor signal - cylinder 7 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

4. Knock sensor signal - cylinder 8 (at high engine speeds, the knock<br />

sensor signal voltage may achieve values of up to approximately 10V).<br />

17 1. Engine speed.<br />

2. Engine load.<br />

3. Combustion misfire total (see note below).<br />

4. Flywheel ring gear-check<br />

NOTE: Misfiring recognition occurs across the entire speed range from an engine load<br />

of 15%. The display indicates the total number of combustion misfirings that occurred in<br />

the preceding 200 crankshaft revolutions - ideal read-out = 0.<br />

18 1. Flywheel ring gear check.<br />

2. Correction value - ring gear segment 2<br />

3. Correction value - ring gear segment 3<br />

4. Correction value - ring gear segment 4<br />

19 1. Combustion misfiring - cylinder 1 (see note below).<br />

2. Combustion misfiring - cylinder 2 (see note below).<br />

3. Combustion misfiring - cylinder 3 (see note below).<br />

4. Combustion misfiring - cylinder 4 (see note below).<br />

NOTE: Misfiring recognition occurs across the entire speed range from an engine load<br />

of 15%. The display indicates the number of combustion misfirings that occurred in the<br />

preceding 200 crankshaft revolutions for each cylinder individually. Ideal read-out = 0.<br />

20 1. Combustion misfiring - cylinder 5 (see note below).<br />

2. Combustion misfiring - cylinder 6 (see note below).<br />

3. Combustion misfiring - cylinder 7 (see note below).<br />

4. Combustion misfiring - cylinder 8 (see note below).<br />

NOTE: Misfiring recognition occurs across the entire speed range from an engine load<br />

of 15%. The display indicates the number of combustion misfirings that occurred in the<br />

preceding 200 crankshaft revolutions for each cylinder individually. Ideal read-out = 0.<br />

21 1. Selector lever position.<br />

2. Aircon. status.<br />

3. Aircon. compressor status.<br />

4. Torque reduction during gearshift.<br />

130


Manufacturer Applications<br />

22 1. Engine speed.<br />

2. Engine load.<br />

3. Coolant temperature.<br />

4. Intake manifold change over (change over occurs at approximately<br />

4000 rpm if engine speed is rising, and at approximately 3700 rpm if<br />

speed is falling).<br />

131


Manufacturer Applications<br />

Table 24 - Applied Loading/Idle Speed<br />

Drive position<br />

engaged<br />

Rear<br />

screen-heater<br />

on<br />

Air conditioner<br />

on<br />

Engine Codes: AAA for vehicles 92 on<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda factor.<br />

4. Injection timing.<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. EGR temperature (if applicable).<br />

3 1. Engine speed<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Intake manifold temperature.<br />

4 1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. <strong>Operating</strong> state (see the Table 25 for the relevance of the figures in line<br />

4).<br />

5 1. Engine speed.<br />

2. Idling stabilisation valve.<br />

3. Idling stabilisation valve duty cycle.<br />

4. <strong>Operating</strong> state (see the Table 25 for the relevance of the figures in line<br />

4).<br />

6 1. Lambda factor<br />

2. Lambda adaption (idling).<br />

3. Lambda adaption (part load).<br />

4. Lambda adaption (full load).<br />

132<br />

Specified idling<br />

speed<br />

No No No 760 rpm<br />

No Yes No 760 rpm<br />

No No Yes 800 rpm<br />

No Yes Yes 800 rpm<br />

Yes No No 600 rpm<br />

Yes Yes No 700 rpm<br />

Yes No Yes 700 rpm<br />

Yes Yes Yes 700 rpm


Manufacturer Applications<br />

Table 25 - Adjustment/<strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 5-digit block<br />

X X X X X Display Group 4 - Display Group 5 -<br />

Line 4<br />

Line 4<br />

1 Acceleration Air conditioning<br />

enrichment compressor on<br />

1 Full load Air conditioning on<br />

1 Part load Gearbox<br />

intervention - auto.<br />

only<br />

1 Idling Drive range<br />

1 Fuel cut-off on<br />

overrun<br />

Not relevant<br />

Re-test the system Not relevant<br />

Engine Codes: AAA for vehicles 96 on<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Coolant temperature.<br />

3. Lambda control.<br />

4. Ignition timing.<br />

2 1. Engine speed.<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. EGR status.<br />

3 1. Engine speed<br />

2. Engine load signal.<br />

3. Throttle valve angle.<br />

4. Intake air temperature.<br />

4 1. Lambda control.<br />

2. Multiplicative Lambda adaption value.<br />

3. Additive Lambda adaption value.<br />

4. Tank venting adaption factor.<br />

5 1. Engine speed.<br />

2. Relative engine load.<br />

3. Vehicle speed.<br />

4. Not relevant.<br />

6 1. Engine speed.<br />

2. Idling control adaption requirement.<br />

3. Multiplicative learning value.<br />

4. Signal from aircon compressor (see Table 26 for the relevance of the<br />

figures in line 4).<br />

133


Manufacturer Applications<br />

Table 26- Compressor State<br />

Relevant when '1' is displayed in the 7-digit block<br />

X X X X X X X Display Group 6 - Aircon<br />

compressor signal<br />

1 Air-conditioning readiness<br />

1 Air conditioning compressor<br />

has cut in<br />

Engine Codes: AEE for vehicles 96 on<br />

Display Description<br />

Group<br />

1 1. Engine speed (see note below).<br />

2. Coolant temperature.<br />

3. Lambda probe voltage (fluctuating).<br />

4. Adjustment conditions (see the Table 27 for the relevance of the figures<br />

in line 4).<br />

NOTE: The specification must be attained with the coolant temperature at a minimum<br />

of 80°C, with all electrical ancillaries switched off. Specified for manual gearbox as 640<br />

to 740 rpm (or 830 to 930 rpm for vehicles with control unit 032 906 030D), and for<br />

auto. gearbox as 750 to 850 rpm. On both auto. and manual (without control unit 032<br />

906 030D), the idle speed is increased by the control unit if the battery voltage is too<br />

low or the air conditioner is switched on (up to 900 rpm), and after a long full throttle<br />

drive and higher temperatures (up to 960 rpm).<br />

2 1. Engine speed (see note below).<br />

2. Injection period.<br />

3. Battery voltage.<br />

4. Intake air temperature.<br />

NOTE: The specification must be attained with the coolant temperature at a minimum<br />

of 80°C, with all electrical ancillaries switched off. Specified for manual gearbox as 640<br />

to 740 rpm (or 830 to 930 rpm for vehicles with control unit 032 906 030D), and for<br />

auto. gearbox as 750 to 850 rpm. On both auto. and manual (without control unit 032<br />

906 030D), the idle speed is increased by the control unit if the battery voltage is too<br />

low or the air conditioner is switched on (up to 900 rpm), and after a long full throttle<br />

drive and higher temperatures (up to 960 rpm).<br />

3 1. Engine speed (see note below).<br />

2. Engine load (18 to 28% for manual gearbox, 18 to 29% for auto.<br />

gearbox).<br />

3. Throttle valve angle.<br />

4. Throttle valve position - 17 to 27% for manual gearbox (17 to 33% for<br />

vehicles with control unit 032 906 030D), or 17 to 34% for automatic<br />

gearbox.<br />

134


Manufacturer Applications<br />

NOTE: The specification must be attained with the coolant temperature at a minimum<br />

of 80°C, with all electrical ancillaries switched off. Specified for manual gearbox as 640<br />

to 740 rpm (or 830 to 930 rpm for vehicles with control unit 032 906 030D), and for<br />

auto. gearbox as 750 to 850 rpm. On both auto. and manual (without control unit 032<br />

906 030D), the idle speed is increased by the control unit if the battery voltage is too<br />

low or the air conditioner is switched on (up to 900 rpm), and after a long full throttle<br />

drive and higher temperatures (up to 960 rpm).<br />

4 1. Engine speed (see note below).<br />

2. Engine load (18 to 28% for manual gearbox, 18 to 29% for auto.<br />

gearbox).<br />

3. Speed signal.<br />

4. <strong>Operating</strong> condition (see Table 27 for the relevance of the figures in line<br />

4).<br />

NOTE: The specification must be attained with the coolant temperature at a minimum<br />

of 80°C, with all electrical ancillaries switched off. Specified for manual gearbox as 640<br />

to 740 rpm (or 830 to 930 rpm for vehicles with control unit 032 906 030D), and for<br />

auto. gearbox as 750 to 850 rpm. On both auto. and manual (without control unit 032<br />

906 030D), the idle speed is increased by the control unit if the battery voltage is too<br />

low or the air conditioner is switched on (up to 900 rpm), and after a long full throttle<br />

drive and higher temperatures (up to 960 rpm).<br />

5 1. Engine speed.<br />

2. Duty cycle (of activated Charcoal Filter solenoid valve 1, with coolant<br />

temperature at a minimum of 80°C).<br />

3. Not relevant.<br />

4. Not relevant.<br />

6 1. Mixture correction value (fluctuating around 128, in a limitation range of<br />

80 to 150).<br />

2. Not relevant.<br />

3. Not relevant.<br />

4. Throttle valve potentiometer (stored value of basic setting; throttle valve<br />

closed).<br />

135


Manufacturer Applications<br />

Table 27- Adjustment/<strong>Operating</strong> Conditions (automatic gearbox retards<br />

ignition for gear change)<br />

Relevant when '1' or '0' is displayed in the 8-digit block<br />

X X X X X X X X Display Group 1 - Line<br />

4<br />

136<br />

Display Group 4 - Line<br />

4<br />

1 Idling contact closed -<br />

1 AC compressor on Acceleration<br />

enrichment/lean<br />

mixture on<br />

deceleration<br />

1 Air conditioner on Full load<br />

0 Torque reduction<br />

(gearshift intervention<br />

in auto gearbox)<br />

-<br />

1 - Idling contact closed<br />

1 Driving stage<br />

(automatic gearbox)<br />

Overrun cut-off


Engine Codes: ACK, ALG<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Ignition angle.<br />

2 1. Engine speed.<br />

2. Engine load.<br />

3. Ignition duration.<br />

4. Intake air mass.<br />

3 1. Engine speed.<br />

2. ECU supply voltage.<br />

3. Engine coolant temperature.<br />

4. Intake air temperature.<br />

4 Idling<br />

Stabilisation<br />

5 Idling<br />

Stabilisation<br />

6 Idling<br />

Stabilisation<br />

Manufacturer Applications<br />

1. Throttle valve angle.<br />

2. Idling intake mass learning valve (automatic gearbox with drive<br />

selected).<br />

3. Idling intake mass learning valve (manual gearbox in neutral -<br />

automatic gearbox in P or N).<br />

4. <strong>Operating</strong> mode (idle, part load, etc.).<br />

1. Actual engine speed.<br />

2. Specified engine speed.<br />

3. Idle air mass regulating valve.<br />

4. Intake air mass.<br />

1. Engine speed.<br />

2. Injection duration.<br />

3. Bank 1 at idle - lambda learnt valve (additive) (see note below).<br />

4. Bank 2 at idle - lambda learnt valve (additive) (see note below).<br />

NOTE: A negative value indicates a rich mixture, whilst a positive value indicates a lean<br />

mixture<br />

7 Lambda<br />

Learnt Value<br />

1. Bank 1 at part throttle - lambda learnt value (multiplicative) (see<br />

note below).<br />

2. Bank 2 at part throttle - lambda learnt value (multiplicative) (see<br />

note below).<br />

3. Bank 1 at idle - lambda learnt value (additive) (see note below).<br />

4. Bank 2 at idle - lambda learnt value (additive) (see note below).<br />

137


Manufacturer Applications<br />

NOTE: A low value indicates that the engine is running too rich and therefore the ECU<br />

is weakening the mixture.<br />

A high value indicates that the engine is running too weak and therefore the ECU is<br />

enriching the mixture.<br />

Additive: The effects of a fault (e.g. Intake air leak), will reduce as the engine speed<br />

increases, so the injection period will be modified by a fixed amount. This amount is not<br />

dependent on the basic injection duration period.<br />

Multiplicative: The effects of a fault (e.g. Injector fault) will increase as engine speed<br />

increases, so a multiplicative learnt value is a proportional change to the injection<br />

duration. The change is dependent on the basic injection duration period.<br />

8 Lambda<br />

Learnt Value<br />

1. Engine speed.<br />

2. Injection duration.<br />

3. Bank 1 at idle - lambda learnt value (additive) (see note below).<br />

4. Bank 2 at idle - lambda learnt value (additive) (see note below).<br />

NOTE: Additive: The effects of a fault (e.g. Intake air leak), will reduce as the engine<br />

speed increases, so the injection period will be modified by a fixed amount. This<br />

amount is not dependent on the basic injection duration period.<br />

9 Oxygen<br />

Sensor<br />

10 Fuel Tank<br />

Breather<br />

1. Oxygen sensor voltage - bank 1.<br />

2. Oxygen sensor voltage - bank 2.<br />

3. EVAP canister purge valve duty cycle.<br />

4. Lambda correction factor while fuel tank venting is active.<br />

1. EVAP canister purge valve duty cycle.<br />

2. Lambda correction factor with tank breather active.<br />

3. EVAP canister charge level (see Note 1 below).<br />

4. Fuel tank venting system purge rate (see Note 2 below).<br />

NOTE 1: Display = - 5: canister empty Display = 95: canister full<br />

NOTE 2: Display = 0.5: no canister vapours ingested Display = 1.5: 30% of the intake<br />

air mass drawn from the canister<br />

11 Fuel<br />

Consumption<br />

12 Knock<br />

Control<br />

13 Knock<br />

Control<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. Fuel consumption.<br />

1. Engine speed.<br />

2. Retardation of ignition timing by knock control - cylinder 1.<br />

3. Retardation of ignition timing by knock control - cylinder 2.<br />

4. Retardation of ignition timing by knock control - cylinder 3.<br />

1. Engine load.<br />

2. Retardation of ignition timing by knock control - cylinder 1.<br />

3. Retardation of ignition timing by knock control - cylinder 2.<br />

4. Retardation of ignition timing by knock control - cylinder 3.<br />

138


14 Knock<br />

Control<br />

15 Knock<br />

Control<br />

16 Knock<br />

Control<br />

17 Knock<br />

Sensors<br />

18 Knock<br />

Sensors<br />

19 Torque<br />

Reduction<br />

(automatic<br />

gearbox)<br />

20 <strong>Operating</strong><br />

Modes<br />

21 Lambda<br />

Control<br />

Manufacturer Applications<br />

1. Engine speed.<br />

2. Retardation of ignition timing by knock control - cylinder 4.<br />

3. Retardation of ignition timing by knock control - cylinder 5.<br />

4. Retardation of ignition timing by knock control - cylinder 6.<br />

1. Engine load.<br />

2. Retardation of ignition timing by knock control - cylinder 4.<br />

3. Retardation of ignition timing by knock control - cylinder 5.<br />

4. Retardation of ignition timing by knock control - cylinder 6.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Ignition timing.<br />

4. Total sum of ignition retardation cylinders 1 to 6.<br />

1. Engine speed.<br />

2. Knock sensor voltage - cylinder 1.<br />

3. Knock sensor voltage - cylinder 2.<br />

4. Knock sensor voltage - cylinder 3.<br />

1. Engine speed.<br />

2. Knock sensor voltage - cylinder 4.<br />

3. Knock sensor voltage - cylinder 5.<br />

4. Knock sensor voltage - cylinder 6.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Required engine torque.<br />

4. Actual engine torque.<br />

1. Engine speed.<br />

2. Automatic gearbox operating mode.<br />

3. A/C operating modes.<br />

4. A/C compressor status.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Engine coolant temperature.<br />

4. Lambda control operating mode.<br />

22 1. This group is not relevant.<br />

23 Throttle<br />

Control part<br />

adaption<br />

24 Traction<br />

Control<br />

1. Learning requirement (for relevance of the figures in line 1 see<br />

Table 28).<br />

2. Throttle valve positioner minimum stop.<br />

3. Throttle valve positioner 'limp home' stop.<br />

4. Throttle valve positioner maximum stop.<br />

1. Engine speed.<br />

2. Reduction stages.<br />

3. Specified engine torque.<br />

4. Actual engine torque.<br />

139


Manufacturer Applications<br />

25 System<br />

Status<br />

26 Camshaft<br />

Timing<br />

Adjustment<br />

27 System<br />

Status and<br />

Camshaft<br />

Timing<br />

Adjustments<br />

1. Engine speed.<br />

2. Engine load.<br />

3. System status (for relevance of the figures in line 1 see Table 29).<br />

4.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Camshaft position - bank 1.<br />

4. Camshaft position - bank 2.<br />

1. System status (for relevance of the figures in line 1 see Table 30).<br />

2.<br />

3. Camshaft position - bank 1.<br />

4. Camshaft position - bank 2.<br />

95 1. Engine speed.<br />

2. Engine load.<br />

3. Ignition timing.<br />

4. Engine coolant temperature.<br />

98 Throttle<br />

Control<br />

part-matching<br />

99 Lambda<br />

Regulation<br />

1. Throttle valve potentiometer voltage.<br />

2. Throttle valve positioner sensor voltage.<br />

3. <strong>Operating</strong> mode.<br />

4. Adaption status.<br />

1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda regulation.<br />

4. Lambda regulation operating mode.<br />

140


Manufacturer Applications<br />

Table 28 - Throttle Control Learning Requirement<br />

Relevant when '1' or '0' is displayed in the 8-digit block<br />

X X X X X X X X Display group 23 - Line 1<br />

0 Not assigned<br />

1 Throttle valve positioner min. stop - learning<br />

process not carried out<br />

1 Throttle valve positioner max stop - learning<br />

process not carried out<br />

1 Throttle valve potentiometer min. stop - learning<br />

process not carried out<br />

1 Throttle valve potentiometer max stop - learning<br />

process not carried out<br />

0 Not assigned<br />

1 Throttle valve positioner to throttle valve<br />

potentiometer - balance not carried out<br />

0 Not assigned<br />

Table 29 - Display group 25 System Status<br />

Relevant when '1' is displayed in the 8-digit block<br />

X X X Display group 25 - Line 3<br />

1 Camshaft timing adjustment active.<br />

1 Intake manifold change-over active.<br />

1 See WSM.<br />

Table 30 - Display Group 27 System Status<br />

Relevant when '1' is displayed in the 8-digit block<br />

X X X Display group 27 - Line 1<br />

1 Camshaft timing adjustment active.<br />

1 Intake manifold change-over active.<br />

1 See WSM.<br />

Engine Codes: ADR, AEB, AJL, AJP<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Ignition angle.<br />

2 1. Engine speed.<br />

2. Engine load.<br />

3. Ignition duration.<br />

4. Intake air mass.<br />

141


Manufacturer Applications<br />

3 1. Engine speed.<br />

2. ECU supply voltage.<br />

3. Engine coolant temperature.<br />

4. Intake air temperature.<br />

4 1. Throttle valve angle.<br />

2. Idling air mass learnt valve (automatic transmission in P or N).<br />

3. Idling air mass learnt valve (manual transmission in neutral or<br />

automatic in drive).<br />

4. <strong>Operating</strong> mode (idle, part load, etc.).<br />

5 Idling<br />

Stabilisation<br />

6 Idling<br />

Stabilisation<br />

7 Lambda<br />

Leant Values<br />

8 Lambda<br />

Leant Values<br />

1. Actual engine speed.<br />

2. Specified engine speed.<br />

3. Idle air mass regulating valve.<br />

4. Intake air mass.<br />

1. Engine speed.<br />

2. Idle air mass regulating valve.<br />

3. Lambda regulator.<br />

4. Ignition angle.<br />

1. Lambda regulator control value.<br />

2. Oxygen sensor voltage.<br />

3. EVAP canister purge valve duty cycle.<br />

4. Lambda correction factor whilst tank venting is active.<br />

1. Injection duration.<br />

2. Lambda learnt value at idle (additive) (see note below).<br />

3. Lambda learnt value at part load (multiplicative) (see note below).<br />

4. Fuel tank venting operating mode.<br />

NOTE: A low value indicates that the engine is running too rich and therefore the ECU<br />

is weakening the mixture.<br />

A high value indicates that the engine is running too weak and therefore the ECU is<br />

enriching the mixture.<br />

Additive: The effects of a fault (e.g. Intake air leak), will reduce as the engine speed<br />

increases, so the injection period will be modified by a fixed amount. This amount is not<br />

dependent on the basic injection duration period.<br />

Multiplicative: The effects of a fault (e.g. Injector fault) will increase as engine speed<br />

increases, so a multiplicative learnt value is a proportional change to the injection<br />

duration. The change is dependent on the basic injection duration period.<br />

9 Lambda<br />

Leant Values<br />

10 Fuel Tank<br />

Venting<br />

1. Engine speed.<br />

2. Lambda regulator control value.<br />

3. Oxygen sensor voltage.<br />

4. Lambda learnt value at idle (additive).<br />

1. EVAP canister purge valve duty cycle.<br />

2. Lambda correction factor during active fuel tank venting.<br />

3. Charge level of EVAP canister (see Note 1 below).<br />

4. Fuel tank venting system purge rate (see Note 2 below).<br />

142


Manufacturer Applications<br />

NOTE 1: Value of -3 indicates that the canister is empty, 32 indicates it is full of<br />

vapours.<br />

NOTE 2: Value of 0.0 indicates that the purge valve is closed, 0.3 indicates that 30% of<br />

the intake air mass is from the EVAP canister.<br />

11 Fuel<br />

Consumption<br />

12 Fuel<br />

Consumption<br />

(code AJP)<br />

13 Knock<br />

Control<br />

(code AJP)<br />

14 Knock<br />

Control<br />

15 Knock<br />

Control<br />

16 Knock<br />

Control<br />

18 Altitude<br />

adaption<br />

19 Torque<br />

Reduction<br />

(automatic<br />

gearbox)<br />

20O<br />

perasting<br />

Modes<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. Fuel consumption.<br />

1. Engine speed.<br />

2. Battery voltage.<br />

3. Fuel consumption.<br />

4. Ignition timing.<br />

1. Retardation of ignition timing by knock control - cylinder 1.<br />

2. Retardation of ignition timing by knock control - cylinder 2.<br />

3. Retardation of ignition timing by knock control - cylinder 3.<br />

4. Retardation of ignition timing by knock control - cylinder 4.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control - cylinder 1.<br />

4. Retardation of ignition timing by knock control - cylinder 2.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control - cylinder 3.<br />

4. Retardation of ignition timing by knock control - cylinder 4.<br />

1. Cylinder 1 knock sensor voltage.<br />

2. Cylinder 2 knock sensor voltage.<br />

3. Cylinder 3 knock sensor voltage.<br />

4. Cylinder 4 knock sensor voltage.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle (engine load).<br />

4. Altitude correction factor.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Ignition angle retardation.<br />

4. Ignition timing.<br />

1. Engine speed.<br />

2. Automatic gearbox operating mode.<br />

3. A/C operating mode.<br />

4. A/C compressor operating mode.<br />

143


Manufacturer Applications<br />

21 Lambda<br />

Control<br />

23 Adaption<br />

of throttle<br />

Valve Control<br />

part<br />

24 Knock<br />

Control<br />

25 Intake<br />

change-over/<br />

camshaft<br />

adjustment<br />

(code ADR/<br />

AJP)<br />

25 Charge<br />

Pressure<br />

Control (AEB<br />

only)<br />

26 Camshaft<br />

Adjustment<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Engine coolant temperature.<br />

4. Lambda control operating mode.<br />

1. Learning requirement (for the relevance of this data see Table 31).<br />

2. Throttle valve minimum position.<br />

3. Throttle valve 'limp home' running position.<br />

4. Throttle valve maximum position.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Ignition timing.<br />

4. Sum of the cylinders 1 to 4 ignition retardation angles.<br />

1. Engine operating mode.<br />

2. Hall sensor adjustment deviation.<br />

3. Intake manifold/camshaft adjustment operating mode (for the<br />

relevance of this data see Table 32).<br />

4. Active camshaft adjustment angle.<br />

1. Specified engine load (from accelerator pedal).<br />

2. Specified engine load after correction by knock control etc.<br />

3. Actual engine load.<br />

4. Charge pressure limitation valve duty cycle.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Intake manifold/camshaft adjustment operating mode.<br />

4. Active camshaft adjustment angle.<br />

95 1. Engine speed.<br />

2. Engine load.<br />

3. Ignition timing.<br />

4. Engine coolant temperature.<br />

98 Matching<br />

Throttle<br />

Control part<br />

99 Lambda<br />

Regulation<br />

1. Throttle valve potentiometer voltage.<br />

2. Throttle valve positioner potentiometer voltage.<br />

3. Engine operating mode.<br />

4. Throttle control part matching mode.<br />

1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda control.<br />

4. <strong>Operating</strong> condition.<br />

144


Manufacturer Applications<br />

Table 31 - Throttle Control Learning Requirements<br />

Relevant when '1' is displayed in the 6-digit block<br />

X X X X X X Display group 23 - Line 1<br />

1 Throttle valve positioner Min.<br />

stop signal - learning process<br />

(0=Learning process OK,<br />

1=Learning process required)<br />

1 Throttle valve positioner Max.<br />

stop signal - learning process<br />

(0=Learning process OK,<br />

1=Learning process required)<br />

1 Learning process throttle<br />

valve potentiometer Min. stop<br />

(0=Learning process OK,<br />

1=Learning process required)<br />

1 Learning process throttle<br />

valve potentiometer Max. stop<br />

(0=Learning process OK,<br />

1=Learning process required)<br />

1 Not assigned<br />

1 Throttle valve potentiometer<br />

being balanced with throttle<br />

valve positioner (0=Balance<br />

required, 1=Balance OK)<br />

Table 32 - Intake Manifold/Camshaft Adjustment <strong>Operating</strong> Mode<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 25 - Line 3<br />

1 1= Camshaft advanced<br />

1 1= Long intake manifold track<br />

0 Not assigned<br />

Engine Codes: 1Z (03.94-on), AEY, AFN, ALE, AVG<br />

Display Group Description<br />

1 Injected 1. Engine speed.<br />

Quantity 2. Injected quantity.<br />

3. Modulating piston movement sensor voltage.<br />

4. Engine coolant temperature.<br />

2 Idling Speed 1. Engine speed.<br />

2. Accelerator pedal position.<br />

3. <strong>Operating</strong> condition (for the relevance of this data see Table 33).<br />

4. Engine coolant temperature.<br />

145


Manufacturer Applications<br />

3 EGR System 1. Engine speed.<br />

2. Specified intake air mass.<br />

3. Actual intake air mass.<br />

4. EGR valve duty cycle.<br />

4 Injection<br />

Commencemen<br />

t<br />

4 Injection<br />

Commencemen<br />

t at Full Throttle<br />

(3d gear)<br />

5 Starting<br />

Conditions<br />

6 Switch<br />

Positions<br />

1. Engine speed.<br />

2. Specified injection commencement.<br />

3. Actual injection commencement.<br />

4. Commencement-of-injection valve duty cycle.<br />

1. Engine speed.<br />

2. Specified injection commencement.<br />

3. Actual injection commencement.<br />

4. Commencement-of-injection valve duty cycle.<br />

1. Engine speed.<br />

2. Starting injection quantity.<br />

3. Actual commencement of injection.<br />

4. Engine coolant temperature.<br />

1. Vehicle speed.<br />

2. Brake pedal monitor (for the relevance of this data see Table 34).<br />

3. Cruise control system (CCS) (for the relevance of this data see<br />

Table 35).<br />

4. Cruise control system.<br />

7 Temperatures 1. Fuel temperature.<br />

2. Not allocated.<br />

3. Intake manifold temperature.<br />

4. Engine coolant temperature.<br />

8 Limitation of<br />

Injection<br />

Quantity at full<br />

throttle (3rd<br />

gear)<br />

9 Limitation of<br />

Injection<br />

Quantity<br />

10 Air<br />

Quantities at full<br />

throttle (3rd<br />

gear)<br />

1. Engine speed.<br />

2. Injected quantity (from accelerator pedal position).<br />

3. Injection quantity limitation (torque limitation).<br />

4. Injection quantity limitation (smoke prevention).<br />

1. Engine speed.<br />

2. Injection quantity (Cruise control system active).<br />

3. Injection limitation from automatic gearbox during gear change.<br />

4. Modulating piston movement sensor voltage.<br />

1. Intake air mass.<br />

2. Atmospheric pressure.<br />

3. Intake manifold pressure.<br />

4. Accelerator pedal position.<br />

146


11 Turbo<br />

Charge<br />

Pressure<br />

Control at full<br />

throttle (3rd<br />

gear)<br />

Manufacturer Applications<br />

1. Engine speed.<br />

2. Specified turbo charge pressure.<br />

3. Actual turbo charge pressure.<br />

4. Charge pressure control valve solenoid duty cycle (see note<br />

below).<br />

NOTE: Engine code AEY: Throttle valve positioner duty cycle.<br />

12 Glow Plugs 1. Not allocated<br />

2. Pre-glow period.<br />

3. Supply voltage from control unit.<br />

4. Engine coolant temperature.<br />

13 Idle speed<br />

smooth running<br />

control (see<br />

note below)<br />

1. Difference in injected quantity between cylinders 4 and 3.<br />

2. Difference in injected quantity between cylinders 2 and 3.<br />

3. Difference in injected quantity between cylinders 1 and 3.<br />

4.<br />

NOTE: The injection system is equipped with an idle speed smooth running control.<br />

Any power differences between the cylinders is recognised and equalised via selective<br />

injected quantities.<br />

16 Additional<br />

Heating (AFN<br />

>08.97)<br />

1. Alternator loading.<br />

2. Additional heater conditions (for the relevance of this data see<br />

Table 36).<br />

3. Heater element activation (for the relevance of this data see<br />

Table 37).<br />

4. Control unit voltage supply.<br />

19 (code 1Z) 1. Modulating piston voltage at minimum stop.<br />

2. Modulating piston voltage at maximum stop.<br />

3.<br />

4.<br />

147


Manufacturer Applications<br />

Table 33 - Group 2 <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 2 - Line 3<br />

1 A/C compressor switched on<br />

1 Idling switch closed<br />

1 Idle speed increased due to A/C<br />

Table 34 - Group 6 Brake Pedal Monitor<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 6 - Line 2<br />

1 Brake light switch closed<br />

1 Brake pedal switch open<br />

1 Clutch pedal switch open<br />

Table 35 - Group 6 Cruise Control Monitor<br />

Relevant when '1' is displayed in the 5 & 6-digit blocks<br />

All except code ALE<br />

X X X X X Display group 6 - Line 3<br />

1 CCS switched on<br />

1 Speed accepted<br />

1 Speed accepted again<br />

1 Brake pedal depressed<br />

1 Clutch pedal depressed<br />

Code ALE only<br />

X X X X X X Display group 6 - Line 3<br />

1 CCS switched on<br />

1 1 Speed accepted<br />

1 1 Speed accepted again<br />

1 1 Brake pedal depressed<br />

1 1 Clutch pedal depressed<br />

148


Manufacturer Applications<br />

Table 36 - Additional Heater Conditions<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 16 - Line 2<br />

1 Coolant temperature above 70 to 80°C, or intake<br />

air temperature above 5°C<br />

1 Alternator defective<br />

1 Battery voltage below 9V<br />

1 Engine speed below 760 rpm<br />

1 Engine start within the last 10 secs<br />

1 Coolant or Intake manifold temperature sensor<br />

defective<br />

1 Not assigned<br />

1 Not assigned<br />

Table 37 - Group 16 Heater Element Activation<br />

Relevant when '1' is displayed in the 2-digit blocks<br />

X X Display group 16 - Line 3<br />

1 Low heat output relay on<br />

1 High heat output relay on<br />

Engine Codes: AFB, <strong>AK</strong>E and <strong>AK</strong>N<br />

Display Groups Description<br />

1 Injected 1. Engine speed.<br />

Quantity 2. Injection quantity.<br />

3. Injection duration.<br />

4. Engine coolant temperature.<br />

2 Idle Speed 1. Engine speed.<br />

2. Accelerator pedal position.<br />

3. <strong>Operating</strong> conditions (for the relevance of this display line, see<br />

Table 38).<br />

4. Engine coolant temperature.<br />

3 EGR System 1. Engine speed.<br />

2. Specified intake air mass.<br />

3. Actual intake air mass.<br />

4. EGR valve duty cycle.<br />

4 Injection 1. Engine speed.<br />

Commencement 2. Specified injection commencement.<br />

3. Actual injection commencement.<br />

4. Injection commencement valve duty cycle.<br />

149


Manufacturer Applications<br />

4 Injection<br />

Commencement<br />

at full load<br />

5 Starting<br />

Conditions<br />

6 Switch<br />

Positions<br />

1. Engine speed.<br />

2. Specified injection commencement.<br />

3. Actual injection commencement.<br />

4. Injection commencement valve duty cycle.<br />

1. Engine speed.<br />

2. Starting quantity.<br />

3. Actual commencement of injection.<br />

4. Engine coolant temperature.<br />

1. Vehicle speed.<br />

2. Brake pedal position (for the relevance of this display line, see<br />

Table 39).<br />

3. Cruise control system (for the relevance of this display line, see<br />

Table 40).<br />

4. Cruise control system status (see note below).<br />

NOTE: Vehicles without cruise control = 255, Cruise control switched off = 0, Cruise<br />

control switched on = 1<br />

7 Temperatures 1. Fuel temperature.<br />

2. Oil temperature.<br />

3. Intake air temperature.<br />

4. Engine coolant temperature.<br />

8 Injection<br />

Limitation at full<br />

load<br />

9 Injection<br />

Limitation at full<br />

load<br />

10 Air Quantities<br />

at full load<br />

11 Turbo<br />

Charge<br />

Pressure<br />

Control<br />

1. Engine speed.<br />

2. Injection requirement from accelerator pedal.<br />

3. Injected quantity limitation (torque reduction).<br />

4. Injected quantity limitation (smoke prevention).<br />

1. Injection requirement from accelerator pedal.<br />

2. Injection limitation during gear change (automatic<br />

transmission).<br />

3. Injected quantity due to engine braking effect.<br />

4. Injection quantity limitation due to traction control.<br />

1. Intake air mass.<br />

2. Atmospheric pressure.<br />

3. Intake manifold pressure.<br />

4. Accelerator pedal position.<br />

1. Engine speed.<br />

2. Specified turbo charge pressure.<br />

3. Actual turbo charge pressure.<br />

4. Charge pressure control valve duty cycle.<br />

12 Glow Plugs 1.<br />

2. Pre-glow period.<br />

3. ECU supply voltage.<br />

4. Engine coolant temperature.<br />

150


13 Idle Speed<br />

Smooth<br />

Running Control<br />

(see note below)<br />

Manufacturer Applications<br />

1. Injection quantity variation between cylinders 3 and 2.<br />

2. Injection quantity variation between cylinders 1 and 2.<br />

3. Not allocated<br />

4. Not allocated<br />

NOTE: The injection system is equipped with an idle speed smooth running control.<br />

Any power differences between the cylinders is recognised and equalised via<br />

selective injected quantities.<br />

14 Idle Speed<br />

Smooth<br />

Running Control<br />

(see note below)<br />

1. Not allocated<br />

2. Injection quantity variation between cylinders 6 and 2.<br />

3. Injection quantity variation between cylinders 4 and 2.<br />

4. Injection quantity variation between cylinders 5 and 2.<br />

NOTE: The injection system is equipped with an idle speed smooth running control.<br />

Any power differences between the cylinders is recognised and equalised via<br />

selective injected quantities.<br />

15 Fuel<br />

Consumption<br />

18 Fuel Injection<br />

Pump<br />

1. Engine speed.<br />

2. Actual injection quantity.<br />

3. Fuel consumption<br />

4. Injection quantity requirement from accelerator pedal<br />

1. Injection pump voltage supply.<br />

2. Voltage supply from the ECU.<br />

3. Injection pump status (for the relevance of this display line, see<br />

Table 41).<br />

4.<br />

19 Starting 1. Injection pump speed.<br />

2. Start of delivery.<br />

3. Metering solenoid valve activation period.<br />

4. Fuel temperature<br />

20 Idling 1. Fuel quantity diagnosis operating conditions (for the relevance<br />

of this display line, see Table 42).<br />

2. Injection condition (for the relevance of this display line, see<br />

Table 43).<br />

3. Fuel pump status.<br />

4. Fault recognised (0 = no fault)<br />

125 Data Bus<br />

Communication<br />

1. Gearbox status (see note below).<br />

2. ABS status (see note below).<br />

3. Instrument cluster status (see note below).<br />

4. Air bag status (see note below).<br />

NOTE: Display = 1 when control units with active data bus are fitted<br />

151


Manufacturer Applications<br />

Table 38 - Group 2 Idle Speed <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 2 - Line 3<br />

1 A/C compressor switch on<br />

1 Not assigned<br />

1 Idle switch closed<br />

1 Kick down switch closed<br />

1 System fault recognised<br />

Table 39 - Group 6 Brake Pedal Position Monitor<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 6 - Line 2<br />

1 Brake light switch closed<br />

1 Brake pedal switch open<br />

1 Clutch pedal switch open<br />

Table 40 - Group 6 Cruise Control System Monitor<br />

Relevant when '1' and '0' are displayed in the 6-digit blocks<br />

All except code ALE<br />

X X X X X X Display group 6 - Line 3<br />

0 0 0 0 0 0 CCS switched off<br />

0 0 0 0 0 1 CCS and memory switched off<br />

0 0 0 0 1 1 CCS switched on<br />

0 0 1 0 1 1 Resume speed again<br />

0 0 0 1 1 1 CCS button pressed<br />

0 1 0 0 1 1 Brake pedal depressed<br />

1 0 0 0 1 1 Clutch pedal depressed<br />

152


Manufacturer Applications<br />

Table 41 - Fuel Injection Pump Status<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 18 - Line 3<br />

1 Constant voltage supply to metering solenoid<br />

valve<br />

1 Metering solenoid valve defective<br />

1 Injection pump speed sensor defective<br />

1 Timing adjustment defective<br />

1 Commencement of injection not recognised<br />

1 See WSM<br />

1 Engine speed not recognised<br />

1 Data wiring defective<br />

Table 42 - Fuel Quantity Diagnosis <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 3-digit blocks<br />

X X X Display group 20 - Line 1<br />

1 'Refuel' warning from instrument cluster<br />

1 'Tank almost empty' signal from sender<br />

1 'Tank empty' signal from sender<br />

Table 43 - Group 20 Injection Conditions<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 20 - Line 2<br />

1 'Switch off' being prepared<br />

1 Not assigned<br />

1 Engine start prevented due to low fuel<br />

level<br />

1 Engine stopped after starting due to low<br />

fuel level<br />

1 Engine stopped - no fuel<br />

Engine Codes: AFF, AHU and AHH<br />

Display Group Description<br />

1 Injected 1. Engine speed.<br />

Quantity<br />

2. Injection quantity.<br />

3. Modulating piston movement sensor voltage.<br />

4. Engine coolant temperature.<br />

153


Manufacturer Applications<br />

2 Idling Speed 1. Engine speed.<br />

2. Accelerator pedal position.<br />

3. <strong>Operating</strong> condition (for the relevance of this display line, see<br />

Table 44).<br />

4. Engine coolant temperature.<br />

3 EGR System 1. Engine speed.<br />

2. Specified intake air mass.<br />

3. Actual intake air mass.<br />

4. EGR valve duty cycle.<br />

4 Injection<br />

Commencement<br />

4 Injection<br />

Commencement<br />

at full throttle<br />

(3rd gear)<br />

5 Starting<br />

Conditions<br />

6 Switch<br />

Positions<br />

1. Engine speed.<br />

2. Specified injection commencement.<br />

3. Actual injection commencement.<br />

4. Commencement-of-injection valve duty cycle.<br />

1. Engine speed.<br />

2. Specified injection commencement.<br />

3. Actual injection commencement.<br />

4. Commencement-of-injection valve duty cycle.<br />

1. Engine speed.<br />

2. Starting injection quantity.<br />

3. Actual commencement of injection.<br />

4. Engine coolant temperature.<br />

1. Vehicle speed.<br />

2. Brake pedal monitor (for the relevance of this display line, see<br />

Table 45).<br />

3. Cruise control system (CCS) (for the relevance of this display<br />

line, see Table 46).<br />

4. Cruise control system (see note below).<br />

NOTE: Vehicles with cruise control = 0/1, without cruise control = 255<br />

7 Temperatures 1. Fuel temperature.<br />

2.<br />

3. Intake manifold pressure.<br />

4. Engine coolant temperature.<br />

8 Limitation of<br />

Injection<br />

Quantity at full<br />

throttle (3rd<br />

gear)<br />

9 Limitation of<br />

Injection<br />

Quantity<br />

1. Engine speed.<br />

2. Injected quantity (from accelerator pedal).<br />

3. Injected quantity limitation (torque limitation).<br />

4. Injected quantity limitation (smoke prevention).<br />

1. Engine speed.<br />

2. Injection quantity (Cruise control system active).<br />

3. Injection limitation from automatic gearbox during gear change.<br />

4. Modulating piston movement sensor voltage.<br />

154


10 Air Quantities<br />

at full throttle<br />

(3rd gear)<br />

11 Turbo Charge<br />

Pressure Control<br />

at full throttle<br />

(3rd gear)<br />

1. Intake air mass.<br />

2. Atmospheric pressure.<br />

3. Intake manifold pressure.<br />

4. Accelerator pedal position.<br />

Manufacturer Applications<br />

1. Engine speed.<br />

2. Specified charge pressure.<br />

3. Actual charge pressure.<br />

4. Turbo charge pressure control valve duty cycle.<br />

12 Glow Plugs 1.<br />

2. Pre-glow period.<br />

3. ECU supply voltage.<br />

4. Engine coolant temperature.<br />

13 Idle smooth<br />

running control<br />

(see note below)<br />

1. Difference in injected quantity between cylinders 4 and 3.<br />

2. Difference in injected quantity between cylinders 2 and 3.<br />

3. Difference in injected quantity between cylinders 1 and 3<br />

4. Difference between injection quantity between cylinders 1, 2, 4<br />

and 3 (code AFF)<br />

NOTE: The injection system is equipped with an idle speed smooth running control.<br />

Any power differences between the cylinders is recognised and equalised via<br />

selective injected quantities.<br />

15 Fuel<br />

Consumption<br />

16 Additional<br />

Heater<br />

19 Quantity<br />

adjuster (AHH,<br />

AHU


Manufacturer Applications<br />

Table 44 - Idling Speed <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 2 - Line 3<br />

1 A/C compressor switched on<br />

1 Idling switch closed<br />

1 Idle speed increased due to A/C<br />

Table 45 - Group 6 Brake Pedal Monitoring<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 6 - Line 2<br />

1 Brake light switch closed<br />

1 Brake pedal switch open<br />

1 Clutch pedal switch open<br />

Table 46 - Group 6 Cruise Control System Monitoring<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 6 - Line 3<br />

1 CCS switched on<br />

1 Speed accepted<br />

1 Speed accepted again<br />

1 Brake pedal depressed<br />

1 Clutch pedal depressed<br />

Table 47 - Group 16 Additional Heater Condition<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 16 - Line 2<br />

1 Coolant temperature above 70 to 80°C, or intake<br />

air temperature above 5°C<br />

1 Alternator defective<br />

1 Battery voltage below 9V<br />

1 Engine speed below 760 rpm<br />

1 Engine start within the last 10 secs<br />

1 Coolant or Intake manifold temperature sensor<br />

defective<br />

1 Not assigned<br />

1 Not assigned<br />

156


Manufacturer Applications<br />

Table 48 - Group 16 Activation of Heater Elements<br />

Relevant when '1' is displayed in the 2-digit blocks<br />

X X Display group 16 - Line 3<br />

1 Low heat output relay on<br />

1 High heat output relay on<br />

Engine Codes: AJM, ATD and ATJ<br />

Display Description<br />

Groups<br />

1 Injected<br />

Quantity<br />

1. Engine speed.<br />

2. Injected quantity.<br />

3. Injection duration.<br />

4. Engine coolant temperature.<br />

2 Idle Speed 1. Engine speed.<br />

2. Accelerator pedal position.<br />

3. <strong>Operating</strong> condition (for the relevance of this display line, see Table<br />

49).<br />

4. Engine coolant temperature.<br />

3 EGR<br />

System<br />

4 Unit Injector<br />

Valve<br />

activation<br />

4 Unit Injector<br />

Valve<br />

activation at<br />

full load (3rd<br />

gear)<br />

5 Starting<br />

Conditions<br />

6 Switch<br />

Position<br />

1. Engine speed.<br />

2. Specified intake air mass.<br />

3. Actual intake air mass.<br />

4. EGR valve duty cycle.<br />

1. Engine speed.<br />

2. Specified commencement of injection.<br />

3. Injection duration.<br />

4. Synchronisation angle.<br />

1. Engine speed.<br />

2. Specified commencement of injection.<br />

3. Injection duration.<br />

4. Synchronisation angle.<br />

1. Engine speed.<br />

2. Starting quantity<br />

3. Commencement of injection.<br />

4. Engine coolant temperature.<br />

1. Vehicle speed.<br />

2. Brake/clutch pedal positions (for the relevance of this display line,<br />

see Table 50).<br />

3. Accelerator pedal position.<br />

4. Cruise control system (CCS) (see note below).<br />

NOTE: Vehicles with cruise control = 0/1, without cruise control = 255<br />

157


Manufacturer Applications<br />

7<br />

Temperatures<br />

8 Injected<br />

Quantity<br />

Limitation at<br />

full load (3rd<br />

gear)<br />

9 Injected<br />

Quantity<br />

Limitation<br />

10 Air<br />

Quantities at<br />

full load (3rd<br />

gear)<br />

11 Turbo<br />

Charge<br />

Pressure<br />

Control at full<br />

load (3rd<br />

gear)<br />

12 Glow Plug<br />

System<br />

13 Idle<br />

Smooth<br />

Running<br />

Control (see<br />

note below)<br />

1. Fuel temperature.<br />

2. Fuel cooling status<br />

3. Intake manifold temperature.<br />

4. Engine coolant temperature.<br />

1. Engine speed.<br />

2. Injected quantity.<br />

3. Injected quantity limitation (torque limitation).<br />

4. Injected quantity limitation (smoke prevention).<br />

1. Engine speed.<br />

2. Injected quantity (CCS active).<br />

3. Injected quantity limitation from AT gearbox during gear change.<br />

4. Quantity limitation.<br />

1. Intake air mass.<br />

2. Atmospheric pressure.<br />

3. Intake manifold pressure.<br />

4. Accelerator pedal position.<br />

1. Engine speed.<br />

2. Specified turbo charge pressure.<br />

3. Actual turbo charge pressure.<br />

4. Charge pressure control valve duty cycle.<br />

1. Glow status<br />

2. Pre-glow period.<br />

3. ECU supply voltage.<br />

4. Engine coolant temperature.<br />

1. Smooth running control injected quantity - cylinder 1.<br />

2. Smooth running control injected quantity - cylinder 2.<br />

3. Smooth running control injected quantity - cylinder 3.<br />

4. Smooth running control injected quantity - cylinder 4<br />

NOTE: The injection system is equipped with an idle speed smooth running control. Any<br />

power differences between the cylinders is recognised and equalised via selective<br />

injected quantities.<br />

15 Fuel<br />

Consumption<br />

16 Additional<br />

Heater<br />

1. Engine speed.<br />

2. Actual injected quantity.<br />

3. Fuel consumption.<br />

4. Injection quantity requirement.<br />

1. Alternator loading.<br />

2. Additional heater (for the relevance of this display line, see Table<br />

51).<br />

3. Activation of heater elements (for the relevance of this display line,<br />

see Table 52).<br />

4. ECU supply voltage.<br />

158


18 Unit<br />

injector valve<br />

status (see<br />

note below)<br />

1. Cylinder 1 injector status.<br />

2. Cylinder 2 injector status.<br />

3. Cylinder 3 injector status<br />

4. Cylinder 4 injector status<br />

NOTE: 0 = Unit injector OK 1 = Fault<br />

125 Data Bus<br />

Messages<br />

1. Gearbox status.<br />

2. ABS status.<br />

3. Instrument cluster status.<br />

4. Airbag status.<br />

Manufacturer Applications<br />

Table 49 - Group 2 Idle Speed <strong>Operating</strong> Condition<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 2 - Line 3<br />

1 A/C compressor switched on<br />

1 Idling switch closed<br />

1 Idle speed increased due to A/<br />

C<br />

Table 50 - Group 6 Brake/Clutch Pedal Positions<br />

Relevant when '1' is displayed in the 3-digit block<br />

X X X Display group 6 - Line 2<br />

1 Brake light switch closed<br />

1 Brake pedal switch open<br />

1 Clutch pedal switch open<br />

Table 51 - Group 16 Additional Heater Condition<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 16 - Line 2<br />

1 Coolant temperature above 70 to 80°C, or intake<br />

air temperature above 5°C<br />

1 Alternator defective<br />

1 Battery voltage below 9V<br />

1 Engine speed below 760 rpm<br />

1 Engine start within the last 10 secs<br />

1 Coolant or Intake manifold temperature sensor<br />

defective<br />

1 Not assigned<br />

1 Not assigned<br />

159


Manufacturer Applications<br />

Table 52 - Group 16 Activation of Heater Elements<br />

Relevant when '1' is displayed in the 2-digit blocks<br />

X X Display group 16 - Line 3<br />

1 Low heat output relay on<br />

1 High heat output relay on<br />

160


Manufacturer Applications<br />

Engine Codes: ANA<br />

Display Description<br />

Code<br />

1 Lambda 1. Engine speed.<br />

Control 2. Engine coolant temperature.<br />

3. Lambda control (see note below)<br />

4. <strong>Operating</strong> condition (for the relevance of this display line, see Table<br />

53).<br />

NOTE: Minus value indicates a weak mixture, positive value indicates a rich mixture<br />

2 Injection 1. Engine speed.<br />

Duration 2. Engine load.<br />

3. Injection duration.<br />

4. Intake air mass.<br />

3 Ignition 1. Engine speed.<br />

Timing 2. Intake air mass (engine load).<br />

3. Throttle valve angle sensor 1.<br />

4. Ignition timing.<br />

4<br />

1. Engine speed.<br />

Temperature 2. ECU supply voltage.<br />

3. Engine coolant temperature.<br />

4. Intake air temperature.<br />

5 <strong>Operating</strong> 1. Engine speed.<br />

Mode 2. Engine load.<br />

3. Vehicle speed.<br />

4. <strong>Operating</strong> mode (idle, part load, etc.).<br />

6 Altitude 1. Engine speed<br />

Correction 2. Engine load.<br />

3. Intake air temperature.<br />

4. Altitude correction factor (see note below).<br />

NOTE: At sea level value should be +5 to -10<br />

1000m value should be -5 to -20<br />

2000m value should be -10 to -30<br />

10 Ignition 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Ignition timing.<br />

12 Distributor 1. Engine speed.<br />

Settings 2. Engine load.<br />

3. No. of the teeth on the crank sender wheel when the Hall sensor<br />

signal changes from - to + (see note below).<br />

4. No. of teeth on the crank sender wheel when the Hall sensor signal<br />

changes from + to - (see note below).<br />

161


Manufacturer Applications<br />

NOTE: The engine speed sensor on the crankshaft transmits both the engine speed<br />

signal and a reference for crankshaft position. The reference signal is generated by a<br />

gap in the sender wheel. The Hall sensor rotor ring on the camshaft has a 180° division<br />

so that for half a camshaft revolution the window for the Hall sensor is covered, and for<br />

the other half revolution the window is exposed. To synchronise the components when<br />

starting, the ECU records the instant the Hall sensor rotor ring begins to cover the<br />

window (signal changes from - to +) and the instant the window begins to be exposed<br />

(signal changes from + to -). When the reference mark signal from the crank sensor is<br />

detected, the ECU counts the number of teeth on the crankshaft mounted sender<br />

wheel, As soon as it has counted between 26 an 30 teeth after the reference gap, the<br />

signal from the Hall sensor should change from - to +. After between 86 an 90 teeth, the<br />

Hall sensor signal should change from + to -.<br />

14 Misfire<br />

Recognition<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Misfire total (see note below).<br />

4. Misfire recognition status.<br />

NOTE: This specification is only valid for 5 mins after the engine has been started.<br />

15 Misfire<br />

Recognition<br />

16 Misfire<br />

Recognition<br />

20 Knock<br />

Control<br />

22 Knock<br />

Control<br />

23 Knock<br />

Control<br />

30 Lambda<br />

Regulation<br />

31 Oxygen<br />

Sensor<br />

1. Cylinder 1 misfire.<br />

2. Cylinder 2 misfire.<br />

3. Cylinder 3 misfire.<br />

4. Misfire recognition status.<br />

1. Cylinder 4 misfire.<br />

2. Not allocated<br />

3. Not allocated<br />

4. Misfire recognition status.<br />

1. Retardation of ignition timing by knock control - cylinder 1.<br />

2. Retardation of ignition timing by knock control - cylinder 2.<br />

3. Retardation of ignition timing by knock control - cylinder 3.<br />

4. Retardation of ignition timing by knock control - cylinder 4<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control - cylinder 1.<br />

4. Retardation of ignition timing by knock control - cylinder 2.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control - cylinder 3.<br />

4. Retardation of ignition timing by knock control - cylinder 4.<br />

1. Lambda status pre-catalyst (for the relevance of this display line,<br />

see Table 54).<br />

2. Lambda status post-catalyst (for the relevance of this display line,<br />

see Table 54)<br />

1. Oxygen sensor actual voltage.<br />

2. Oxygen sensor specified voltage.<br />

3. Not allocated<br />

4. Not allocated<br />

162


32Lambda<br />

Learnt Values<br />

Manufacturer Applications<br />

1. Lambda learnt value at idling speed (additive) (see note below).<br />

2. Lambda learnt value at part load (multiplicative) (see note below).<br />

3. Not allocated<br />

4. Not allocated<br />

NOTE: A low value indicates that the engine is running too rich and therefore the ECU<br />

is weakening the mixture.<br />

A high value indicates that the engine is running too weak and therefore the ECU is<br />

enriching the mixture.<br />

Additive: The effects of a fault (e.g. Intake air leak), will reduce as the engine speed<br />

increases, so the injection period will be modified by a fixed amount. This amount is not<br />

dependent on the basic injection duration period.<br />

Multiplicative: The effects of a fault (e.g. Injector fault) will increase as engine speed<br />

increases, so a multiplicative learnt value is a proportional change to the injection<br />

duration. The change is dependent on the basic injection duration period.<br />

33 Lambda<br />

Regulation<br />

34 Lambda<br />

Regulation<br />

1. Pre-catalyst lambda regulation.<br />

2. Pre-catalyst oxygen sensor voltage.<br />

3. Not allocated<br />

4. Not allocated<br />

1. Engine speed.<br />

2. Catalyst temperature (see Note 1 below).<br />

3. Dynamic factor (see Note 2 below).<br />

4. Result of pre-catalyst oxygen sensor age test (see Note 2 below)<br />

NOTE 1: Calculated value from engine speed and load.<br />

NOTE 2: The dynamic factor is an Oxygen sensor ageing measurement. The ECU<br />

compares the adjustment frequency of the sensors' evaluation circuitry with a stored<br />

specification. If the value is not reached, the text 'B1-P1 n/OK' is displayed in zone 4.<br />

41 Lambda<br />

Regulation<br />

43<br />

Post-catalyst<br />

Oxygen<br />

Sensor<br />

46 Catalyst<br />

Diagnosis<br />

50 Idle Speed<br />

Regulation<br />

1. Pre-catalyst oxygen sensor internal resistance.<br />

2. Pre-catalyst oxygen sensor heating status.<br />

3. Post-catalyst oxygen sensor internal resistance.<br />

4. Post-catalyst oxygen sensor heating status.<br />

1. Engine speed.<br />

2. Catalyst temperature.<br />

3. Oxygen sensor voltage.<br />

4. Result of oxygen sensor test.<br />

1. Engine speed.<br />

2. Catalyst temperature.<br />

3. Catalyst conversion measured value.<br />

4. Result of catalyst conversion test.<br />

1. Actual engine speed.<br />

2. Specified engine speed.<br />

3. A/C operating condition.<br />

4. A/C compressor operating condition.<br />

163


Manufacturer Applications<br />

54 Idling<br />

Control<br />

55 Idling<br />

Control<br />

56 Idling<br />

Control<br />

60 Electronic<br />

Throttle<br />

System<br />

62 Electronic<br />

Throttle<br />

System<br />

63 Kick-down<br />

Adaption<br />

66 Cruise<br />

Control<br />

System<br />

(CCS)<br />

1. Engine speed.<br />

2. <strong>Operating</strong> mode (idle, part load, etc.).<br />

3. Accelerator pedal position sensor 1.<br />

4. Throttle valve angle sensor 1.<br />

1. Engine speed.<br />

2. Idle speed regulator.<br />

3. Idle speed stabilisation learning value.<br />

4. <strong>Operating</strong> condition (for the relevance of this display line, see Table<br />

55).<br />

1. Actual engine speed.<br />

2. Specified engine speed.<br />

3. Idle speed regulator.<br />

4. <strong>Operating</strong> mode (for the relevance of this display line, see Table<br />

56).<br />

1. Throttle valve angle (sensor 1).<br />

2. Throttle valve angle (sensor 2).<br />

3. Learning step counter (see WSM)<br />

4. Adaptation condition.<br />

1. Throttle valve angle (sensor 1).<br />

2. Throttle valve angle (sensor 2).<br />

3. Accelerator pedal position (sensor 1)<br />

4. Accelerator pedal position (sensor 2).<br />

1. Hold down the accelerator pedal.<br />

2. Not allocated<br />

3. Not allocated<br />

4. Not allocated<br />

1. Actual vehicle speed.<br />

2. Brake, clutch and CCS switch positions (for the relevance of this<br />

display line, see Table 57).<br />

3. Specified vehicle speed (last value stored by CCS).<br />

4. CCS switch position (for the relevance of this display line, see Table<br />

58).<br />

164


70 EVAP<br />

System<br />

Diagnosis<br />

Manufacturer Applications<br />

1. EVAP canister solenoid valve duty cycle.<br />

2. Lambda regulation during TVV diagnosis (see note below).<br />

3. Idle speed deviation during TVV diagnosis.<br />

4. Result of diagnosis (see note below).<br />

NOTE: TVV = Fuel tank vent valve<br />

Negative valve = Canister full.<br />

Positive value = Canister empty.<br />

77 Secondary 1. Engine speed.<br />

Air Injection 2. Engine coolant temperature.<br />

System 3. Not allocated<br />

4. Result of test.<br />

86 Readiness 1. Readiness code (for the relevance of this display line, see Table<br />

Code<br />

59).<br />

2. Not allocated<br />

3. Not allocated<br />

4. Not allocated<br />

95 Variable 1. Engine speed.<br />

Intake 2. Engine load.<br />

Manifold 3. Engine coolant temperature.<br />

4. Variable manifold status (see note below).<br />

NOTE: During rapid accelerator operation (up to 2000 rpm), the status must change<br />

from OFF to ON.<br />

99 Lambda 1. Engine speed.<br />

Regulation 2. Engine coolant temperature.<br />

3. Lambda regulator.<br />

4. Lambda regulator operating condition.<br />

120 Traction 1. Engine speed.<br />

Control 2. Specified engine load.<br />

3. Actual engine load.<br />

4. Status.<br />

122<br />

1. Engine speed.<br />

Automatic 2. Specified engine load.<br />

Transmission 3. Actual engine load.<br />

4. Status.<br />

165


Manufacturer Applications<br />

Table 53 - Group 1 <strong>Operating</strong> Condition<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 1 - Line 4<br />

1 Coolant temperature above 80°C<br />

1 Speed below 2000 rpm<br />

1 Throttle valve closed<br />

1 Lambda regulation OK<br />

1 Idle switch closed<br />

1 A/C compressor switch off<br />

1 Not assigned<br />

1 No faults recognised<br />

Table 54 - Group 30 Lambda Regulation<br />

Relevant when '1' is displayed in the 3-digit blocks<br />

X X X Display group 30 - Lines 1 & 2<br />

1 Lambda regulation active<br />

1 Oxygen sensor operationally<br />

ready<br />

1 Oxygen sensor heating on<br />

Table 55 - Group 55 <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 55 - Line 4<br />

1 A/C compressor switch on<br />

1 Selected gear<br />

1 A/C system switched on<br />

X Not relevant<br />

1 PAS pressure switch on<br />

Table 56 - Group 56 Idle Control <strong>Operating</strong> Mode<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 56 - Line 4<br />

1 A/C compressor switch on<br />

1 Selected gear<br />

1 A/C system switched on<br />

X Not relevant<br />

1 PAS pressure switch on<br />

166


Manufacturer Applications<br />

Table 57 - Group 66 Brake/Clutch Switch Monitor<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 66 - Line 2<br />

1 Brake depressed (brake light switch)<br />

1 Brake depressed (brake pedal switch)<br />

1 Clutch depressed (AT: always 1)<br />

1 Cruise control system operational (CCS)<br />

Table 58 - Group 66 Cruise Control Switch Monitor<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 66 - Line 4<br />

1 CCS sliding switch at off (switch locked)<br />

1 CCS sliding switch at off (switch unlocked)<br />

1 'SET' button depressed<br />

1 CCS sliding switch at 'RES'<br />

Table 59 - Group 86 Readiness Code<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 86 - Line 1<br />

0 Catalyst<br />

0 Catalyst heating<br />

0 EVAP system<br />

0 Secondary air system<br />

0 Air conditioner<br />

0 Oxygen sensor<br />

0 Oxygen sensor heating<br />

0 EGR system<br />

Engine Codes: ANB, APT, APU and ARG<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda control (see note below).<br />

4. <strong>Operating</strong> condition (for the relevance of this display line, see Table<br />

60).<br />

NOTE: Minus value indicates a weak mixture, positive value indicates a rich mixture.<br />

2 1. Engine speed.<br />

2. Engine load.<br />

3. Injection duration.<br />

4. Intake air mass.<br />

167


Manufacturer Applications<br />

3 1. Engine speed.<br />

2. Intake air mass.<br />

3. Throttle valve angle.<br />

4. Ignition timing.<br />

4 1. Engine speed.<br />

2. ECU supply voltage.<br />

3. Engine coolant temperature.<br />

4. Intake air temperature.<br />

5 1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. <strong>Operating</strong> mode (idle, part load, etc.).<br />

6 1. Engine speed<br />

2. Engine load.<br />

3. Intake air temperature.<br />

4. Altitude correction factor.<br />

10 Ignition 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle.<br />

4. Ignition timing.<br />

14 Misfire<br />

Recognition<br />

(code: ANB)<br />

22 Knock<br />

Control<br />

23 Knock<br />

Control<br />

30 Lambda<br />

Regulation<br />

32 Lambda<br />

Regulation<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Misfire total.<br />

4. Misfire recognition.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control - cylinder 1.<br />

4. Retardation of ignition timing by knock control - cylinder 2.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control cylinder 3.<br />

4. Retardation of ignition timing by knock control cylinder 4.<br />

1. Pre-catalyst lambda regulation status (for the relevance of this<br />

display line, see Table 61).<br />

2. Post-catalyst lambda regulation status (for the relevance of this<br />

display line, see Table 61).<br />

3. Not allocated<br />

4. Not allocated<br />

1. Lambda learnt value at idling speed (additive) (see note below).<br />

2. Lambda learnt value at part load (multiplicative) (see note below).<br />

3. Not allocated<br />

4. Not allocated<br />

168


Manufacturer Applications<br />

NOTE: A low value indicates that the engine is running too rich and therefore the ECU is<br />

weakening the mixture.<br />

A high value indicates that the engine is running too weak and therefore the ECU is<br />

enriching the mixture<br />

Additive: The effects of a fault (e.g. Intake air leak), will reduce as the engine speed<br />

increases, so the injection period will be modified by a fixed amount. This amount is not<br />

dependent on the basic injection duration period.<br />

Multiplicative: The effects of a fault (e.g. Injector fault) will increase as engine speed<br />

increases, so a multiplicative learnt value is a proportional change to the injection<br />

duration. The change is dependent on the basic injection duration period.<br />

33 Lambda<br />

Regulation<br />

34 Lambda<br />

Regulation<br />

(code: ANB)<br />

1. Pre-catalyst lambda regulator.<br />

2. Pre-catalyst oxygen sensor voltage.<br />

3. Not allocated<br />

4. Not allocated<br />

1. Engine speed.<br />

2. Catalyst temperature (see Note 1 below).<br />

3. Pre-catalyst oxygen sensor cycle duration.<br />

4. Result of pre-catalyst oxygen sensor age test (see Note 2 below).<br />

NOTE 1: Calculated value from engine speed and load<br />

NOTE 2: The ECU compares the adjustment frequency of the sensors' evaluation<br />

circuitry with a stored specification. If the value is not reached, the text 'B1-P1 n/OK' is<br />

displayed in line 4.<br />

37 Lambda<br />

Regulation<br />

(code ANB)<br />

41 Oxygen<br />

sensor<br />

heating<br />

46 Catalyst<br />

Diagnosis<br />

(code ANB)<br />

99 Lambda<br />

Regulation<br />

<strong>Operating</strong><br />

Conditions<br />

50 Idle Speed<br />

Regulation<br />

1. Engine load.<br />

2. Post-catalyst oxygen sensor voltage.<br />

3. Pre-catalyst lambda regulation dwell period.<br />

4. Test result.<br />

1. Pre-catalyst oxygen sensor heater resistance.<br />

2. Pre-catalyst oxygen sensor heater status.<br />

3. Post-catalyst oxygen sensor heater resistance.<br />

4. Post-catalyst oxygen sensor heater status.<br />

1. Engine speed.<br />

2. Catalyst temperature.<br />

3. Amplitude ratio.<br />

4. Test result.<br />

1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda regulator.<br />

4. <strong>Operating</strong> mode.<br />

1. Actual engine speed.<br />

2. Specified engine speed.<br />

3. A/C operating mode.<br />

4. A/C compressor status.<br />

169


Manufacturer Applications<br />

54 Idling<br />

Control<br />

55 Speed<br />

Regulation<br />

56 Speed<br />

Regulation<br />

60 Electronic<br />

Throttle<br />

System<br />

62 Electronic<br />

Throttle<br />

System<br />

62 Electronic<br />

Throttle<br />

System<br />

kick-down<br />

adaption<br />

66 Cruise<br />

Control<br />

System<br />

(CCS)<br />

70 EVAP<br />

System (code<br />

ANB)<br />

77 Secondary<br />

Air Injection<br />

System (code<br />

ANB)<br />

1. Engine speed.<br />

2. <strong>Operating</strong> mode (idle, part load, etc.).<br />

3. Accelerator pedal position (sensor 1).<br />

4. Throttle valve angle (sensor 1).<br />

1. Engine speed.<br />

2. Idling regulator.<br />

3. Idling regulator learnt value.<br />

4. <strong>Operating</strong> condition (for the relevance of this display line, see Table<br />

62).<br />

1. Actual engine speed.<br />

2. Specified engine speed.<br />

3. Idling regulator.<br />

4. <strong>Operating</strong> mode (for the relevance of this display line, see Table<br />

63).<br />

1. Throttle valve angle (sensor 1).<br />

2. Throttle valve angle (sensor 2).<br />

3. Learning step counter.<br />

4. Adaptation condition.<br />

1. Throttle valve angle (sensor 1).<br />

2. Throttle valve angle (sensor 2).<br />

3. Accelerator pedal position (sensor 1)<br />

4. Accelerator pedal position (sensor 2).<br />

1. Throttle valve angle (sensor 1).<br />

2. Throttle valve angle (sensor 2).<br />

3. Accelerator pedal position.<br />

4.<br />

1. Actual vehicle speed.<br />

2. Brake, clutch and CCS switch positions (for the relevance of this<br />

display line, see Table 64).<br />

3. Specified vehicle speed (last value stored by CCS).<br />

4. Position of CCS controls switch (for the relevance of this display<br />

line, see Table 65).<br />

1. EVAP canister purge valve duty cycle.<br />

2. Lambda regulation deviation during tank vent valve diagnosis.<br />

3. Not allocated<br />

4. Result of test.<br />

1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Secondary air injection air mass<br />

4. Result of test.<br />

170


91 Camshaft<br />

Adjustment<br />

(non-turbo)<br />

95 Variable<br />

Manifold<br />

(non-turbo)<br />

100<br />

Readiness<br />

Code (code<br />

ANB)<br />

114 Turbo<br />

Charge<br />

Pressure<br />

Control<br />

1. Engine speed.<br />

2. Engine load.<br />

3. <strong>Operating</strong> mode of camshaft adjustment.<br />

4. Active camshaft adjustment angle.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Engine coolant temperature.<br />

4. Status.<br />

Manufacturer Applications<br />

1. Readiness code (for the relevance of this display line, see Table<br />

66).<br />

2. Engine coolant temperature.<br />

3. Period since last engine start.<br />

4. Diagnosis status.<br />

1. Specified engine load.<br />

2. Specified engine load after correction (see note below).<br />

3. Actual engine load.<br />

4. Charge pressure control solenoid duty cycle.<br />

NOTE: Reduced after knock control, altitude adaption and coolant temperature<br />

regulation.<br />

115 Turbo<br />

Charge<br />

Pressure<br />

Control<br />

117 Turbo<br />

Charge<br />

Pressure<br />

Control<br />

118 Turbo<br />

Charge<br />

Pressure<br />

Control<br />

120 Traction<br />

Control<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Specified turbo charge pressure.<br />

4. Actual turbo charge pressure.<br />

1. Engine speed.<br />

2. Accelerator pedal position (sensor 1).<br />

3. Throttle valve angle (sensor 1).<br />

4. Specified turbo charge pressure.<br />

1. Engine speed.<br />

2. Intake air temperature.<br />

3. Turbo charge pressure control valve duty cycle.<br />

4. Actual turbo charge pressure.<br />

1. Engine speed.<br />

2. Specified engine load.<br />

3. Actual engine load.<br />

4. Status.<br />

171


Manufacturer Applications<br />

Table 60 - Group 1 <strong>Operating</strong> Condition<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 1 - Line 4<br />

1 Coolant temperature above 80°C<br />

1 Speed below 2000 rpm<br />

1 Throttle valve closed<br />

1 Lambda regulation OK<br />

1 Idle switch closed<br />

1 A/C compressor switch off<br />

1 Not assigned<br />

1 No faults recognised<br />

Table 61 - Group 30 Lambda Regulation Status<br />

Relevant when '1' is displayed in the 3-digit blocks<br />

X X X Display group 30 - Lines 1 & 2<br />

1 Lambda regulation active<br />

1 Oxygen sensor operationally<br />

ready<br />

1 Oxygen sensor heating on<br />

Table 62 - Group 55 Speed Regulation <strong>Operating</strong> Condition<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 55 - Line 4<br />

1 A/C compressor switch on<br />

1 Selected gear<br />

1 A/C system switched on<br />

X Not relevant<br />

1 Not relevant<br />

Table 63 - Group 56 Speed Regulation <strong>Operating</strong> Mode<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 56 - Line 4<br />

1 A/C compressor switch on<br />

1 Selected gear<br />

1 A/C system switched on<br />

X Not relevant<br />

1 Not relevant<br />

172


Manufacturer Applications<br />

Table 64 - Group 66 Brake/Clutch Switch Monitor<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 66 - Line 2<br />

1 Brake depressed (brake light switch)<br />

1 Brake depressed (brake pedal switch)<br />

1 Clutch depressed (AT: always 1)<br />

1 Cruise control system operational (CCS)<br />

Table 65 - Group 66 Cruise Control Switch Monitor<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 66 - Line 4<br />

1 CCS sliding switch at off (switch locked)<br />

1 CCS sliding switch at off (switch unlocked)<br />

1 'SET' button depressed<br />

1 CCS sliding switch at 'RES'<br />

Table 66 - Group 100 Readiness Code<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 100 - Line 1<br />

0 Catalyst<br />

0 Catalyst heating<br />

0 EVAP system<br />

0 Secondary air system<br />

0 Air conditioner<br />

0 Oxygen sensor<br />

0 Oxygen sensor heating<br />

0 EGR system<br />

Engine Codes: APR and AQD<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda regulator - Bank 1 (see note below).<br />

4. Lambda regulator - Bank 2 (see note below).<br />

NOTE: Bank 1 = cylinders 1, 2 and 3<br />

Bank 2 = cylinders 4, 5 and 6<br />

2 1. Engine speed.<br />

2. Engine load.<br />

3. Injection duration.<br />

4. Intake air mass.<br />

173


Manufacturer Applications<br />

3 1. Engine speed.<br />

2. Intake air mass.<br />

3. Throttle valve angle (sensor 1).<br />

4. Ignition timing.<br />

4 1. Engine speed.<br />

2. ECU supply voltage.<br />

3. Engine coolant temperature.<br />

4. Intake air temperature.<br />

5 1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. <strong>Operating</strong> mode (idle, part load).<br />

6 1. Engine speed<br />

2. Engine load.<br />

3. Intake air temperature.<br />

4. Altitude correction factor.<br />

10 Ignition 1. Engine speed.<br />

2. Engine load.<br />

3. Throttle valve angle (sensor 1).<br />

4. Ignition timing.<br />

22 Knock<br />

Control<br />

23 Knock<br />

Control<br />

24 Knock<br />

Control<br />

28 Knock<br />

Control<br />

30 Lambda<br />

Regulation<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control - cylinder 1.<br />

4. Retardation of ignition timing by knock control - cylinder 2.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control cylinder 3.<br />

4. Retardation of ignition timing by knock control cylinder 4.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Retardation of ignition timing by knock control cylinder 5.<br />

4. Retardation of ignition timing by knock control cylinder 6.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Engine coolant temperature.<br />

4. Result of knock sensor test.<br />

1. Oxygen sensor status - Bank 1 (for the relevance of this display line,<br />

see Table 67).<br />

2. Not allocated<br />

3. Oxygen sensor status - Bank 2 (for the relevance of this display line,<br />

see Table 67).<br />

4. Not allocated<br />

174


31 Oxygen<br />

Sensor<br />

Voltage<br />

32 Lambda<br />

Learnt<br />

Values<br />

1. Oxygen sensor status - Bank 1.<br />

2. Not allocated<br />

3. Oxygen sensor status - Bank 2.<br />

4. Not allocated.<br />

Manufacturer Applications<br />

1. Idle speed lambda learnt values - Bank 1 (additive) (see note<br />

below).<br />

2. Part load lambda learnt values - Bank 1 (multiplicative) (see note<br />

below).<br />

3. Idle speed lambda learnt values - Bank 2 (additive) (see note<br />

below).<br />

4. Idle speed lambda learnt values - Bank 2 (multiplicative) (see note<br />

below).<br />

NOTE: A low value indicates that the engine is running too rich and therefore the ECU<br />

is weakening the mixture.<br />

A high value indicates that the engine is running too weak and therefore the ECU is<br />

enriching the mixture.<br />

Additive: The effects of a fault (e.g. Intake air leak), will reduce as the engine speed<br />

increases, so the injection period will be modified by a fixed amount. This amount is not<br />

dependent on the basic injection duration period.<br />

Multiplicative: The effects of a fault (e.g. Injector fault) will increase as engine speed<br />

increases, so a multiplicative learnt value is a proportional change to the injection<br />

duration. The change is dependent on the basic injection duration period.<br />

33 Lambda<br />

Regulation<br />

Values<br />

99 Lambda<br />

Regulation<br />

50 Idle<br />

Speed<br />

Regulation<br />

54 Idle<br />

Speed<br />

Control<br />

55 Idle<br />

Speed<br />

Stabilisation<br />

1. Lambda regulation - Bank 1.<br />

2. Oxygen sensor voltage - Bank 1.<br />

3. Lambda regulation - Bank 2<br />

4. Oxygen sensor voltage - Bank 2<br />

1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda regulator.<br />

4. Lambda regulation operating mode.<br />

1. Engine speed.<br />

2. Specified engine speed.<br />

3. A/C system operating mode.<br />

4. A/C compressor status.<br />

1. Engine speed.<br />

2. <strong>Operating</strong> mode (idle, part load, etc.).<br />

3. Accelerator pedal position - sensor 1.<br />

4. Throttle valve angle - sensor 1.<br />

1. Engine speed.<br />

2. Idling regulator.<br />

3. Idle regulator learning value.<br />

4. <strong>Operating</strong> mode (for the relevance of this display line, see Table<br />

68).<br />

175


Manufacturer Applications<br />

56 Idle<br />

Speed<br />

Stabilisation<br />

60 Electronic<br />

Throttle<br />

System<br />

61 Electronic<br />

Throttle<br />

System<br />

62 Electronic<br />

Throttle<br />

System<br />

63 Electronic<br />

Throttle<br />

System - kick<br />

down<br />

adaption<br />

66 Cruise<br />

Control<br />

System<br />

(CCS)<br />

120 Traction<br />

Control<br />

System<br />

1. Engine speed.<br />

2. Specified engine speed.<br />

3. Idle regulator.<br />

4. <strong>Operating</strong> mode (for the relevance of this display line, see Table<br />

69).<br />

1. Throttle valve angle - sensor 1.<br />

2. Throttle valve angle - sensor 2.<br />

3. Learning step counter.<br />

4. Adaption condition.<br />

1. Engine speed.<br />

2. ECU supply voltage.<br />

3. Throttle valve angle - sensor 1.<br />

4. <strong>Operating</strong> mode (for the relevance of this display line, see Table<br />

70).<br />

1. Throttle valve angle - sensor 1.<br />

2. Throttle valve angle - sensor 2.<br />

3. Accelerator pedal position - sensor 1.<br />

4. Accelerator pedal position - sensor 2.<br />

1. Throttle valve angle - sensor 1.<br />

2. Throttle valve angle - sensor 2.<br />

3. Accelerator pedal position.<br />

4. <strong>Operating</strong> mode.<br />

1. Vehicle speed.<br />

2. Brake, clutch and CCS switch positions (for the relevance of this<br />

display line, see Table 71).<br />

3. Specified road speed (last value stored by CCS).<br />

4. Position of CCS control switch (for the relevance of this display line,<br />

see Table 72).<br />

1. Engine speed.<br />

2. Specified engine load.<br />

3. Measured engine load<br />

4. Status.<br />

176


Manufacturer Applications<br />

Table 67 - Group 30 Lambda Regulation<br />

Relevant when '1' is displayed in the 3-digit blocks<br />

X X X Display group 30 - Lines 1 & 2<br />

1 Lambda regulation active<br />

1 Oxygen sensor operationally<br />

ready<br />

1 Oxygen sensor heating on<br />

Table 68 - Group 55 Idle Speed <strong>Operating</strong> Mode<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 55 - Line 4<br />

1 A/C compressor switch on<br />

1 Selected gear<br />

1 A/C system switched on<br />

X Not relevant<br />

1 PAS pressure switch on<br />

Table 69 - Group 56 Idle Speed <strong>Operating</strong> Mode<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 55 - Line 4<br />

1 A/C compressor switch on<br />

1 Selected gear<br />

1 A/C system switched on<br />

X Not relevant<br />

1 PAS pressure switch on<br />

Table 70 - Group 61 Electronic Throttle <strong>Operating</strong> Mode<br />

Relevant when '1' is displayed in the 5-digit blocks<br />

X X X X X Display group 55 - Line 4<br />

1 A/C compressor switch on<br />

1 Selected gear<br />

1 A/C system switched on<br />

X Not relevant<br />

1 PAS pressure switch on<br />

177


Manufacturer Applications<br />

Table 71 - Group 66 Brake/Clutch Switch Monitor<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 66 - Line 2<br />

1 Brake depressed (brake light switch)<br />

1 Brake depressed (brake pedal switch)<br />

1 Clutch depressed (AT: always 1)<br />

1 Cruise control system operational (CCS)<br />

Table 72 - Group 66 Cruise Control Switch Monitor<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 66 - Line 4<br />

1 CCS sliding switch at off (switch locked)<br />

1 CCS sliding switch at off (switch unlocked)<br />

1 'SET' button depressed<br />

1 CCS sliding switch at 'RES'<br />

Engine Codes: AHL and ARM<br />

Display Group Description<br />

1 1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Oxygen sensor voltage.<br />

4. Adjustment condition for matching throttle valve (for the<br />

relevance of this display line, see Table 73).<br />

2 1. Engine speed.<br />

2. Intake air mass.<br />

3. Vehicle speed.<br />

4. Engine operating conditions (for the relevance of this display<br />

line, see Table 74).<br />

3 1. Engine speed.<br />

2. Intake air mass.<br />

3. Throttle valve angle.<br />

4. Throttle valve positioner duty cycle.<br />

4 1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. Injection duration.<br />

4. Intake air mass.<br />

5 1. Engine speed.<br />

2. ECU supply voltage.<br />

3. Engine coolant temperature.<br />

4. Intake air temperature.<br />

178


6 Altitude<br />

Correction<br />

7 Idling<br />

Adjustment<br />

8 Idling<br />

Stabilisation<br />

9 Idling Air<br />

Requirements<br />

10 Lambda<br />

Regulation and<br />

EVAP System<br />

11 Lambda<br />

Learning Values<br />

12 Lambda<br />

Control<br />

13 Fuel<br />

Consumption<br />

14 Knock<br />

Control<br />

15 Knock<br />

Control<br />

1. Engine speed<br />

2. Intake air mass.<br />

3. Throttle valve angle.<br />

4. Altitude correction factor.<br />

Manufacturer Applications<br />

1. Throttle valve angle.<br />

2. Idling control learnt value (transmission in Neutral or Park).<br />

3. Idling control learnt value (automatic transmission drive gear<br />

selected).<br />

4. Engine operating condition (for the relevance of this display<br />

line, see Table 75).<br />

1. Actual engine speed.<br />

2. Specified engine speed.<br />

3. Idling control.<br />

4. Intake air mass.<br />

1. Idling control.<br />

2. Throttle valve control part operating status (for the relevance of<br />

this display line, see Table 76).<br />

3. Engine coolant temperature.<br />

4. Engine speed.<br />

1. Lambda control.<br />

2. Oxygen sensor voltage.<br />

3. EVAP canister purge valve duty cycle.<br />

4. Lambda correction factor whist tank venting is active.<br />

1. Injection duration.<br />

2. Lambda learnt value at idle.<br />

3. Lambda learnt value at part load.<br />

4. Tank vent valve condition (for the relevance of this display line,<br />

see Table 77).<br />

1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. Lambda control.<br />

4. Oxygen sensor voltage.<br />

1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. Vehicle speed.<br />

4. Fuel consumption.<br />

1. Retardation of ignition timing by knock control - cylinder 1.<br />

2. Retardation of ignition timing by knock control - cylinder 2.<br />

3. Retardation of ignition timing by knock control - cylinder 3.<br />

4. Retardation of ignition timing by knock control - cylinder 4.<br />

1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. Retardation of ignition timing by knock control - cylinder 1.<br />

4. Retardation of ignition timing by knock control - cylinder 2.<br />

179


Manufacturer Applications<br />

16 Knock<br />

Control<br />

17 Knock<br />

Control<br />

18 Torque<br />

Reduction<br />

(automatic<br />

transmission)<br />

19 <strong>Operating</strong><br />

Conditions<br />

20 Lambda<br />

Control<br />

<strong>Operating</strong><br />

Conditions<br />

21 Throttle<br />

Valve Control<br />

part adaption<br />

condition<br />

22 Position of<br />

Camshaft in<br />

relation to the<br />

Crankshaft<br />

1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. Retardation of ignition timing by knock control - cylinder 3.<br />

4. Retardation of ignition timing by knock control - cylinder 4.<br />

1. Cylinder 1 knock sensor voltage.<br />

2. Cylinder 2 knock sensor voltage.<br />

3. Cylinder 3 knock sensor voltage.<br />

4. Cylinder 4 knock sensor voltage.<br />

1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. Retardation of ignition timing for gearbox 'cut-in'.<br />

4. Ignition timing.<br />

1. Engine speed.<br />

2. Selector lever position (0=Neutral).<br />

3. A/C system (0=off).<br />

4. A/C compressor (0=off).<br />

1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. Engine coolant temperature.<br />

4. Lambda control operating conditions (for the relevance of this<br />

display line, see Table 78).<br />

1. Throttle valve control part operating condition (for the relevance<br />

of this display line, see Table 79).<br />

2. Throttle valve minimum position.<br />

3. Throttle valve 'limp home' running position.<br />

4. Throttle valve maximum position.<br />

1. Engine speed.<br />

2. Intake air mass (engine load).<br />

3. No. of teeth on the crank sender wheel when the Hall sensor<br />

signal changes from - to + (see note below).<br />

4. No. of teeth on the crank sender wheel when the Hall sensor<br />

signal changes from + to - (see note below).<br />

NOTE: The engine speed sensor on the crankshaft transmits both the engine speed<br />

signal and a reference for crankshaft position. The reference signal is generated by a<br />

gap in the sender wheel. The Hall sensor rotor ring on the camshaft has a 180°<br />

division so that for half a camshaft revolution the window for the Hall sensor is<br />

covered, and for the other half revolution the window is exposed. To synchronise the<br />

components when starting, the ECU records the instant the Hall sensor rotor ring<br />

begins to cover the window (signal changes from - to +) and the instant the window<br />

begins to be exposed (signal changes from + to -). When the reference mark signal<br />

from the crank sensor is detected, the ECU counts the number of teeth on the<br />

crankshaft mounted sender wheel, as soon as it has counted between 26 an 30 teeth<br />

after the reference gap, the signal from the Hall sensor should change from - to +.<br />

After between 86 an 90 teeth, the Hall sensor signal should change from + to -.<br />

180


98 Matching<br />

Throttle Control<br />

part<br />

99 Lambda<br />

Regulation<br />

Manufacturer Applications<br />

1. Throttle valve potentiometer voltage.<br />

2. Throttle valve positioner potentiometer voltage.<br />

3. Throttle control part operating condition (for the relevance of<br />

this display line, see Table 80).<br />

4. Throttle control part matching condition (for the relevance of this<br />

display line, see Table 81).<br />

1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda control.<br />

4. <strong>Operating</strong> condition (for the relevance of this display line, see<br />

Table 82).<br />

Table 73 - Group 1 Adjustment Condition<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 1 - Line 4<br />

1 Coolant temperature below 80°C<br />

1 Engine running<br />

1 Throttle valve open<br />

1 Fault in lambda control<br />

1 Idle switch open<br />

1 A/C compressor switch on<br />

1 Signal from automatic gearbox<br />

1 Fault recognised<br />

Table 74 - Group 2 Engine <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 2 - Line 4<br />

1 Full throttle<br />

1 Part throttle<br />

1 Idling<br />

1 Overrun<br />

Table 75 - Group 7 Engine <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 7 - Line 4<br />

1 Full throttle<br />

1 Part throttle<br />

1 Idling<br />

1 Overrun<br />

181


Manufacturer Applications<br />

Table 76 - Group 9 Throttle Valve <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 9 - Line 2<br />

1 Idle switch open<br />

1 Battery voltage below 8V<br />

1 No current supply to throttle control part<br />

1 Fault recognised<br />

Table 77 - Group 11 Tank Vent Valve Condition<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 11 - Line 4<br />

1 Tank vent valve closed<br />

1 Tank vent valve minimum operating level<br />

1 Tank vent valve operating normally<br />

1 Vapour content check via tank vent valve<br />

1 Transition to tank vent valve closure<br />

1 Transition to tank vent valve minimum operating<br />

level<br />

1 Transition to vapour content check via tank vent<br />

valve<br />

0 Not assigned<br />

Table 78 - Group 20 Lambda Control <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 20 - Line 4<br />

1 Mixture status (1 = rich, 0 = lean)<br />

1 Oxygen sensor functioning<br />

1 Lambda control switched on<br />

1 Lambda control at limit<br />

1 Restricted operating mode<br />

0 Not assigned<br />

0 Not assigned<br />

1 Fault recorded during diagnosis<br />

182


Manufacturer Applications<br />

Table 79 - Group 21 Throttle Valve <strong>Operating</strong> Condition<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 21 - Line 1<br />

1 Idle switch open<br />

1 Battery voltage below 8V<br />

1 No current supply to throttle control part<br />

1 Fault recognised<br />

Table 80 - Group 98 Throttle Valve <strong>Operating</strong> Condition<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 21 - Line 1<br />

1 Idle switch open<br />

1 Battery voltage below 8V<br />

1 No current supply to throttle control part<br />

1 Fault recognised<br />

Table 81 - Group 98 Throttle Valve Matching Condition<br />

Relevant when '1' is displayed in the 2-digit blocks<br />

X X Display group 98 - Line 4<br />

1 Throttle control part is being matched<br />

1 Fault recognised<br />

Table 82 - Group 99 Lambda Regulation <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 8-digit blocks<br />

X X X X X X X X Display group 20 - Line 4<br />

1 Mixture status (1 = rich, 0 = lean)<br />

1 Oxygen sensor functioning<br />

1 Lambda control switched on<br />

1 Lambda control at limit<br />

1 Restricted operating mode<br />

0 Not assigned<br />

0 Not assigned<br />

1 Fault recorded during diagnosis<br />

Engine Codes: AGA, AJG, ALF and ALW<br />

Display Description<br />

Group<br />

1 1. Engine speed.<br />

2. Engine coolant temperature.<br />

3. Lambda control - bank 1.<br />

4. Lambda control - bank 2.<br />

183


Manufacturer Applications<br />

2 1. Engine speed.<br />

2. Engine load.<br />

3. Average injection duration.<br />

4. Intake air mass.<br />

4 Intake Air<br />

Temperature<br />

at idle speed<br />

5 Vehicle<br />

Speed<br />

30 Oxygen<br />

Sensor<br />

32 Lambda<br />

Learnt Values<br />

1. Engine speed.<br />

2. Battery voltage.<br />

3. Engine coolant temperature.<br />

4. Intake air temperature.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Vehicle speed.<br />

4. Engine operating status (part load, idle, etc.).<br />

1. Oxygen sensor status - bank 1.<br />

2.<br />

3. Oxygen sensor status - bank 2.<br />

4. Not allocated.<br />

1. Lambda learnt value at idle speed - bank 1 (additive) (see note<br />

below).<br />

2. Lambda learnt value at part throttle - bank 1 (multiplicative) (see<br />

note below).<br />

3. Lambda learnt value at idle speed - bank 2 (additive) (see note<br />

below).<br />

4. Lambda learnt value at part throttle - bank 2 (multiplicative) (see<br />

note below).<br />

NOTE: A low value indicates that the engine is running too rich and therefore the ECU<br />

is weakening the mixture.<br />

A high value indicates that the engine is running too weak and therefore the ECU is<br />

enriching the mixture.<br />

Additive: The effects of a fault (e.g. Intake air leak), will reduce as the engine speed<br />

increases, so the injection period will be modified by a fixed amount. This amount is not<br />

dependent on the basic injection duration period.<br />

Multiplicative: The effects of a fault (e.g. Injector fault) will increase as engine speed<br />

increases, so a multiplicative learnt value is a proportional change to the injection<br />

duration. The change is dependent on the basic injection duration period.<br />

33 Lambda<br />

Regulation at<br />

idle speed<br />

50 Signals to<br />

Engine ECM<br />

1. Lambda control - bank 1.<br />

2. Oxygen sensor voltage - bank 1.<br />

3. Lambda control - bank 2.<br />

4. Oxygen sensor voltage - bank 2.<br />

1. Engine speed.<br />

2. Specified engine speed.<br />

3. A/C status.<br />

4. A/C compressor status.<br />

184


54 Idle Speed<br />

Switch<br />

Manufacturer Applications<br />

1. Engine speed.<br />

2. Engine operating condition (idle, part load, etc.).<br />

3. Throttle valve angle.<br />

4. Throttle valve positioner angle.<br />

56 1. Engine speed.<br />

2. Specified engine speed.<br />

3. Intake air mass.<br />

4. <strong>Operating</strong> conditions (for the relevance of this display line, see<br />

Table 83).<br />

90 Camshaft<br />

Timing<br />

Control<br />

93 Hall<br />

Senders<br />

95 Intake<br />

Manifold<br />

Change-over<br />

1. Engine speed.<br />

2. Camshaft timing control status.<br />

3. Feedback signal for adjustment - bank 1.<br />

4. Feedback signal for adjustment - bank 2.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Phase position - bank 1.<br />

4. Phase position - bank 2.<br />

1. Engine speed.<br />

2. Engine load.<br />

3. Engine coolant temperature.<br />

4. Intake manifold change-over status (see note below).<br />

NOTE: Intake manifold change-over should occur at approximately 4500 rpm.<br />

98 Throttle<br />

Control part<br />

adaption<br />

122 Torque<br />

Reduction<br />

during<br />

Gearshift<br />

1. Throttle valve angle sensor voltage.<br />

2. Idle speed positioner voltage.<br />

3. Engine operating status (idle, part load, etc.).<br />

4. Adaption status.<br />

1. Engine speed.<br />

2. Specified gearbox torque.<br />

3. Engine torque.<br />

4. Ignition timing reduction status.<br />

185


Manufacturer Applications<br />

Table 83 - Group 56 <strong>Operating</strong> Conditions<br />

Relevant when '1' is displayed in the 4-digit blocks<br />

X X X X Display group 56 - Line 4<br />

0 0 = A/C compressor off<br />

1 = A/C compressor on<br />

0 Gear selector position:<br />

0 = P or N<br />

1 = 2, 3, 4, R or D<br />

0 Maximum hot/cold air output<br />

0 Always 0<br />

ECU Version (VAG Mode 1)<br />

Selecting 'ECU Version' displays the following data for the selected control module:<br />

• Part Number<br />

• System Name<br />

• Version Number<br />

• Coding<br />

• Extra ID<br />

Part Number<br />

An alphanumerical code used by VAG to identify a particular 'make' and 'model' of<br />

vehicle.<br />

System Name<br />

Additional identification information for the ECM in 'plain text' containing the module<br />

name and part of the version number.<br />

Version Number<br />

A four-digit number identifying the module software version number.<br />

Coding<br />

Vehicle specific module configuration.<br />

Extra ID<br />

Two data fields for extra identification (VIN) and immobiliser.<br />

186


Actuators (VAG mode 3)<br />

Manufacturer Applications<br />

This function allows component activation (Injectors, Solenoid valves, Relays etc.) in<br />

the sequence determined by the ECM. The Technician can use this function to test<br />

the electrical circuit of available actuators or to investigate where faults lie when an<br />

actuator fails to actuate.<br />

For the Actuators function to perform appropriately the ignition must be switched on<br />

with the engine not running. If actuation is required for the ENG Electronics 1,2 or 3,<br />

the engine temperature must be at a minimum of 80°C (176°F) to ensure that all of<br />

the injectors are activated. For each actuator the activation process will run for<br />

approximately 1 minute unless the test process is advanced to the next actuator by<br />

pressing the tick key to accept.<br />

Preliminary requirements<br />

1. Ignition On, Engine not running.<br />

2. Engine temperature at a minimum of 80°C (176°F). (If applicable)<br />

3. The ECM is functioning correctly.<br />

4. The required channel is available.<br />

Performing Actuator test<br />

1. Connect the OmiCheck to the vehicle's diagnostic socket.<br />

2. Select the particular system (i.e. ENG Electronics1) from the SYSTEM MENU<br />

and wait for diagnostic communication.<br />

3. From the FUNCTIONS MENU select ' Actuators' and follow the screen prompt.<br />

4. After the first actuator has been actuated, the actuator identification will be<br />

displayed on the OmiCheck display.<br />

5. To activate the next actuator in the pre-determined sequence, press the key.<br />

6. When the last actuator in the sequence is activated the OmiCheck will then<br />

display "END".<br />

7. If the activation process is to be repeated, the engine must be started such that<br />

the ECM detects an engine speed greater than 300 rpm.<br />

NOTE: The actuator function can be performed on any ECM that has actuators<br />

associated with it. During the activation process the electric fuel pump will run<br />

continuously. For each ECM the sequence and duration of each activation is<br />

pre-determined by the ECM.<br />

187


Manufacturer Applications<br />

Basic Settings (VAG mode 4)<br />

This function allows the technician to view and change base/learned values relating<br />

to ignition timing, idle speed, mixture, etc. The Basic settings function can also be<br />

used to ensure that the ECM can adapt or re-learn the engine operating conditions<br />

within a short period of time.<br />

Based on the engine code, some ECMs do not have provisions for adjustment of<br />

basic settings using a diagnostic tool. For these ECMs, the operating parameters are<br />

pre-stored in the ECM and adapt as the engine operational conditions change.<br />

If the learned values are erased the ECM will revert to the default values for each of<br />

the operating parameters, which may not match the engine current operating status.<br />

This may result in temporary poor engine performance. If the engine is operated over<br />

a long period, the ECM will re-learn and adapt to the engine. However, with the use<br />

of a diagnostic tool the ECM can be made to adapt to the engine within minutes.<br />

Preliminary requirements<br />

1. Vehicle stationary. Hand brake/parking brake on.<br />

2. Engine running at idle.<br />

3. Accelerator pedal at rest.<br />

4. Fault memory must be erased.<br />

5. All electrical consumers switched off. (Coolant fan must not run during basic<br />

settings).<br />

6. Air conditioning system must be switched off.<br />

7. Engine temperature at a minimum of 80°C (176°F).<br />

After initiating basic settings<br />

After initiating basic settings the OmiCheck will:<br />

1. Switch off A/C compressor.<br />

2. Switch off the EVAP canister purge regulator system.<br />

3. Stabilise idle speed.<br />

4. Stabilise ignition speed.<br />

188


Performing basic settings<br />

Manufacturer Applications<br />

1. Connect the OmiCheck to the vehicle's diagnostic socket.<br />

2. Select 'ENG Electronics'1 from the SYSTEM MENU and wait for diagnostic<br />

communication.<br />

3. From the FUNCTIONS MENU select 'Read DTCs' and erase any existing fault<br />

codes.<br />

4. Return to the FUNCTIONS MENU and select 'Basic settings' and enter display<br />

group 0. Press the tick key to display the stored data values.<br />

5. Using the accelerator pedal, increase engine speed to slightly above idle speed<br />

for 5 seconds and then allow engine to idle for 2 to 3 minutes.<br />

6. Check the OmiCheck display to ensure that the values are within the vehicle<br />

specifications based on the engine code.<br />

If the displayed data is within the specification and the coolant fan has not run during<br />

the test, basic settings are complete. If the displayed data is out of range rectify the<br />

fault and re-start the process.<br />

Re-Coding (VAG Mode 7)<br />

Provided that a module can be re-coded, this mode allows for the coding of a<br />

replacement control module or changing previously stored incorrect coding. Coding<br />

is stored either as 7-bit (0000000 - 1048575) or 5-bit (00000 - 32767). New code<br />

numbers can be entered via the OmiCheck.<br />

Once OmiCheck has established a data link with a module it will evaluate the module<br />

coding. Dependent on the protocol used, KeyWord 1281, KeyWord 2000 or CAN, the<br />

module will indicate whether it can be re-coded. KeyWord 1281 protocol identification<br />

will display P-M-C and the Work Shop Code (WSC) 00000 if re-coding is not<br />

supported. KeyWord 2000 or CAN protocols will display 'Function not supported' if<br />

re-coding not possible.<br />

Where re-coding is supported, on-screen instructions are displayed to guide the user<br />

through re-coding. The OmiCheck recognizes 20 or 15 bit coding and will modify input<br />

requirements accordingly.<br />

WARNING: Before re-coding a module, record original code number in case<br />

new code number is not accepted.<br />

As an example, a instrument panel control module has a code 01402 that has the<br />

following meaning:<br />

• 01 - Brake pad wear sensor - warning active<br />

• 4 - UK 24 hr. clock and odometer in miles for cluster (2000+)<br />

• 3 - No service interval (only for 2002+ models)<br />

• 1 - Distance impulse number (k value)<br />

189


Manufacturer Applications<br />

Re-coding an ECM<br />

Preliminary Requirements<br />

1. Ignition on, engine not running<br />

2. ECM supports re-coding<br />

3. OmiCheck<br />

Re-coding Procedure<br />

1. Connect the OmiCheck to the vehicle’s data link connector.<br />

2. From the 'Systems Menu', select relevant control module and wait for data link to<br />

be established.<br />

3. From the 'Functions Menu', select 'Re-coding' - follow on-screen instructions.<br />

NOTE: KeyWord 1281 protocol requires 5 digits, including leading zeroes as<br />

appropriate, KeyWord 2000 and CAN protocol requires 7 digits, including leading<br />

zeroes.<br />

4. Ensure that the correct number sequence is entered and if accepted by the<br />

module the display will indicate the new code, if code is incorrect the original<br />

code is retained and an error message is displayed.<br />

NOTE: There is no restriction on the number of attempts allowed to re-code a module.<br />

The original code is stored in the module data and is displayed by the OmiCheck on<br />

establishing a data link.<br />

WARNING: The original code can only be restored by re-entering the code<br />

following the procedure above.<br />

Adaptation (VAG Mode 10)<br />

This function not only allows the resetting of service intervals, but also certain values<br />

and settings in the control modules that supports it, i.e. gauge values, mixture trims,<br />

etc. Adaptation is carried out by selecting a channel number. There are three steps<br />

to changing adaptation values:<br />

1. Read adaptation<br />

2. Test adaptation<br />

3. Save adaptation<br />

Read Adaptation<br />

Read adaptation will read and display adaptation data from a selected ECM<br />

adaptation channel. When a channel number is selected by the technician and the<br />

key has been pressed the ECM will respond with the value that is currently stored in<br />

that channel.<br />

190


Test Adaptation<br />

Manufacturer Applications<br />

Test adaptation allows the newly entered adaptation value to be tested on the engine,<br />

in order to achieve the correct setting for the required running condition. When the<br />

new adaptation value is entered and the key is pressed the ECM temporarily stores<br />

the value. If a measured value block is assigned to the channel it will be displayed.<br />

Save Adaptation<br />

Save adaptation allows the new adaptation value to be stored in the selected channel.<br />

If the technician decides to permanently store the new adaptation value to the ECM,<br />

having pressed the key, the new value is stored in the channel and is then used by<br />

the engine.<br />

Preliminary requirements<br />

1. Ignition On, Engine not running.<br />

2. The ECM is functioning correctly.<br />

3. The required channel is available.<br />

Performing Adaptation test<br />

1. Connect the OmiCheck to the vehicle's diagnostic socket.<br />

2. Select the required ECM from the SYSTEM MENU (the selection should be<br />

based on the type of adaptation that needs to be performed) follow the screen<br />

prompts and wait for diagnostic communication.<br />

3. From the FUNCTIONS MENU select 'Adaptation', then select the 'Manual Reset'<br />

option (if applicable). Enter the channel number and follow the on-screen<br />

instructions.<br />

4. If a measured value block is assigned to the channel, by pressing the arrow,<br />

the OmiCheck will display the measured value.<br />

5. If the technician needs to change the current value, by pressing the key the<br />

technician would be able to enter the data in a five digit format. For example, if<br />

the number 15 needs entering the technician must enter 00015 using the ,<br />

and key where appropriate.<br />

6. Having tested the new value the Technician can save the new value by pressing<br />

the key.<br />

7. The OmiCheck will then display the new value that is stored in the selected<br />

channel.<br />

8. If the technician needs to clear all learned values and revert back to the baseline<br />

values, channel number '0' needs to be entered when prompted.<br />

NOTE: Adaptation function should be used by Technicians who are aware of the<br />

results of changing baselines/learn values to the engine operations.<br />

191


Manufacturer Applications<br />

Variable Service Reset<br />

For some models post 2000 MY, variable service reset should be used. To reset the<br />

service interval, enter 00000 into service reset channel 2 to clear the service<br />

counters.<br />

The channels 40, 41, 42, 43, 44 and 45 are used on installing a new instrument pack.<br />

Old values are entered into the new instrument pack to ensure that vehicle servicing<br />

is carried out at the correct intervals.<br />

Service Type Adaption<br />

Channel<br />

Counter Contents Adaption Value to<br />

Reset<br />

Service 2 Reset service counters<br />

(distance and time)<br />

00000*<br />

40 Distance travelled since<br />

last service in 100s of km<br />

00000<br />

41 Time elapsed since last<br />

service in days<br />

00000<br />

42 Lower limit for distance to<br />

next inspection<br />

-----<br />

43 Upper limit for distance to<br />

next inspection<br />

-----<br />

44 Upper limit for time to<br />

next inspection<br />

-----<br />

45 Quality of engine oil -----<br />

NOTE: * This value must be entered manually. Other adaption channels will<br />

automatically reset.<br />

Login to ECM (VAG Mode11)<br />

Some ECMs may require a valid login code to be entered before allowing some<br />

actions such as re-coding, adaptation values, coding cruise control, A/C etc.<br />

Each vehicle control module has a unique login code that is stored in the 'Vehicle<br />

Factory Repair Manual' or can be obtained from a VAG dealer. The login code is a 5<br />

digit number between 0 and 65535 and is entered via the OmiCheck. If the login is<br />

accepted 'Code Accepted' is displayed, if, however, the login code is incorrect the<br />

response depends upon the protocol:<br />

• KeyWord 1281 - Communication between the OmiCheck and the module will be<br />

broken and the message 'Datalink error, Login lost - Please check the code<br />

entered then retry' (the control module will need to be reset by switching the<br />

ignition off and then on again).<br />

• KeyWord 2000 & CAN - an error message is displayed and communications are<br />

maintained<br />

192


Login to an ECM<br />

Manufacturer Applications<br />

Preliminary Requirements<br />

1. Ignition on - engine not running<br />

2. ECM supports login<br />

3. OmiCheck<br />

Login Procedure<br />

1. Connect the OmiCheck to the vehicle’s data link connector.<br />

2. From 'Systems Menu' select relevant ECM.<br />

3. From 'Functions Menu' select 'Login ECM'.<br />

4. Follow on-screen instructions and enter login code, including any leading zeroes.<br />

5. On acceptance of the code 'Code accepted' will be displayed, if not an<br />

appropriate error message will be displayed.<br />

NOTE: There is no restriction on the number of attempts made to enter the login code,<br />

however, some ECMs may break the datalink requiring the ignition to be switched off<br />

for approximately 2 minutes before re-establishing communications.<br />

193


Manufacturer Applications<br />

BMW<br />

NOTE: To switch the ignition ON procedure for vehicles fitted with a start/stop, insert<br />

the remote key-fob fully into the ignition slot then press the start/stop button once<br />

(without any foot pedals depressed).<br />

The vehicle's diagnostic connector (20-pin round connector) is always found in the<br />

engine compartment. If the vehicle is fitted with a J1962 diagnostic connector, this<br />

can usually be located in the driver's footwell behind a cover.<br />

NOTE: If the BMW vehicle under test has both the round (20 pin) diagnostic connector<br />

and the J1962 (16 pin) connector, the round connector should always be used to<br />

access information via the BMW application and the J1962 connector should be used<br />

to access data via the EOBD application (ensure the cap is fitted to the 20-pin<br />

connector). If the cap is not fitted, the J1962 connector will not function correctly.<br />

Application Menu<br />

Select BMW from the Main Menu. From the sub-menu select the required system e.g.<br />

EMS (Engine Management System), ABS or Airbag etc.<br />

EMS Sub Menu<br />

Select the applicable harness from the system menu. The application will<br />

automatically detect the ECU during which time you will see the Establishing<br />

Communications Please Wait Message. Once the ECU has been recognised, the<br />

EMS menu will be displayed.<br />

Service Reset<br />

Resets the oil and inspection service lights and Condition Based Service (CBS)<br />

options.<br />

Use the on screen instructions to select the reset option required, refer to Service<br />

section in the manual for more detailed instructions.<br />

NOTE: The Motronic 1.7/1.71f and 1.7rt fault listing information should be referenced<br />

when interrogating a Motronic 1.7.2 system.<br />

Citroen and Peugeot<br />

Particle Filter (FAP)<br />

PSA were the first Vehicle manufacturer to introduce the Particle Emissions Filter<br />

(PEF or FAP). The purpose of the filter is to considerably reduce emissions from<br />

diesel injected engines.<br />

As well as the standard functions such as Read/Clear DTCs and Live Data there are<br />

a number of configuration functions available for the Particle Filter and the Additive<br />

194


Manufacturer Applications<br />

ECU.<br />

NOTE: Standard functions for the Additive ECU such as Read/Clear DTCs should be<br />

accessed from the Additive ECU option in the main PSA menu.<br />

Marque Vehicle Year range<br />

Citroen C5 2000 - 2005<br />

Citroen C8 2002 - 2005<br />

Peugeot 206 2004 - 2005<br />

Peugeot 307 2001 - 2005<br />

Peugeot 406 / 406 Coupe 1999 - 2004<br />

Peugeot 607 1999 - 2005<br />

Peugeot 807 2002 - 2005<br />

Common Faults and Operations<br />

There are two common situations which occur with the Particle Filter.<br />

Both will cause the Particle Filter Warning Lamp to come on or flash indicating that<br />

there is a fault with the system.<br />

Whenever the Warning Lamp comes on or starts flashing It is advisable to enter the<br />

Additive ECU diagnostic with the OmiCheck and use the Read DTCs function to find<br />

out why the light is on. It is also advisable to enter the appropriate Engine ECU<br />

diagnostic with the OmiCheck and perform a Read DTCs operation. DTCs are usually<br />

stored on both the Additive ECU and the Engine ECU when there is a fault with the<br />

filter. The descriptions of the DTCs should match.<br />

1. ‘Minimum Level’ DTC: If the DTC displayed is a ‘Minimum Level’ DTC this<br />

indicates that the reservoir must be re-filled or topped up. In this case the Filter<br />

and Additive Reset function should be used (see below).<br />

2. ‘Filter Clogged’ or ‘Filter Blocked’ DTC: If the DTC displayed is a ‘Filter Clogged’<br />

or ‘Filter Blocked’ DTC this indicates that the filter itself has either reached the<br />

end of its life or is dirty and has not been regenerated recently. In this case the<br />

technician should perform the Regeneration function using the Engine ECU<br />

diagnostics on the OmiCheck (see below). If the Regeneration function is not<br />

successful, or the DTC is still present after a Regeneration, the filter must be<br />

replaced (using the Filter and/or Additive Reset function below).<br />

3. In the situation where both ‘Minimum Level’ and ‘Filter Blocked or Clogged’ DTCs<br />

are present both the filter and the Additive should be replaced. The Filter and<br />

Additive Reset function should then be carried out (see below).<br />

195


Manufacturer Applications<br />

Regeneration<br />

Regeneration is managed by the EMS system. Entry to this function must therefore<br />

be done by selecting EMS and the appropriate system.<br />

The function of Regeneration is to burn particles which have been caught in the filter<br />

in order to clean it. This is achieved by raising the temperature inside the filter to<br />

around 450°C. An additive is used to reduce the natural combustion temperature of<br />

the particles to around 450°C.<br />

Under normal driving conditions regeneration takes place automatically, every 400 to<br />

500 km (250 to 300 miles). However, some driving conditions, such as urban driving,<br />

are unfavourable to automatic regeneration. In these cases it is necessary to force a<br />

Regeneration using this function.<br />

The following is recommended practice for forced Regeneration:<br />

1. The exhaust and its direct environment MUST be clean.<br />

2. Exhaust gas extraction devices must NOT be connected to the exhaust pipe.<br />

3. No-one should go near the exhaust pipe during Regeneration.<br />

4. The engine must be running and the engine coolant temperature must be above<br />

70°C for a successful regeneration to take place.<br />

5. The fuel tank must be at least ¼ full.<br />

NOTE: The operation proceeds as follows:<br />

• Start the engine<br />

• Sending of the command via OmiCheck<br />

• Wait 2 minutes<br />

• The ECU increases engine speed to 4000 rpm with post-injection<br />

• The ECU returns the engine speed to idle for 30 seconds<br />

• The ECU increases engine speed to 3000 rpm to create a balance.<br />

The vehicle must be in good condition (oil level/quality, belt tension/quality) or<br />

damage may occur when the Regeneration function is executed.<br />

The OmiCheck will guide the technician through the process.<br />

The technician should perform a Clear DTCs function followed by a Read DTCs<br />

function after a Regeneration to check the validity of the process. In some cases the<br />

filter may have been damaged prior to Regeneration. A ‘Filter Blocked’ or ‘Filter<br />

Clogged’ DTC being present after a Regeneration indicates that the filter has reached<br />

the end of its life and must be replaced (use the Additive Reset function below for this<br />

operation).<br />

NOTE: When the technician is asked to start the engine the OmiCheck may reset<br />

depending on the state of the vehicle's battery. If this occurs the engine should be<br />

kept running and the technician should re-start the OmiCheck and re-select the<br />

196


'Regeneration' option.<br />

Filter and Additive (Reservoir) Reset<br />

Manufacturer Applications<br />

Entry to the Reset function is done via the Additive ECU option.<br />

There are two variants of the Additive ECU:<br />

1. ADDITIF_FAP<br />

2. ADDGO2<br />

The OmiCheck should automatically identify which variant is fitted to the vehicle by<br />

reading the ECU part number. If the part number is unknown to the OmiCheck the<br />

technician will be asked to select the correct ECU.<br />

As a rough guide the early FAP systems use ADDITIF_FAP (1999 – 2002) and the<br />

later FAP systems use ADDGO2 (2002 onwards).<br />

ADDITIF_FAP (1999 – 2002)<br />

There is one option in the Reset menu which performs both a reset of the Filter and<br />

reset of the Additive (reservoir).<br />

FILTER RESET:<br />

This function is used whenever the amount of additive in the reservoir falls below the<br />

pre-determined minimum level. It can also be used when the Particle Filter itself is<br />

changed (this usually coincides with the re-fill of the reservoir). If the filter does need<br />

to be changed it should be done prior to carrying out this function and, if applicable,<br />

prior to carrying out an additive change. There are two types of additives used in<br />

these systems, DPX42 is the original additive used. A full tank of DPX42 will last for<br />

50,000 miles. EOLYS176 is a newer additive. A full tank of EOLYS176 will last for<br />

approximately 75,000 miles. When the additive has reached the minimum level the<br />

Particle Filter Warning Lamp will start to flash on the dashboard of the vehicle<br />

informing the driver that the additive must be topped up. A fault code (DTC) is also<br />

stored on both the Engine ECU and the Additive ECU.<br />

If the Particle Filter needs to be changed the Particle Filter Warning Lamp will also<br />

start to flash on the dashboard of the vehicle<br />

197


Manufacturer Applications<br />

A fault code (DTC) is also stored on both the Engine ECU and the Additive ECU,<br />

usually describing the problem as ‘Filter clogged’ or ‘Filter blocked’. Sometimes<br />

performing a ‘Regeneration’ (see above) may unclog or unblock the filter. If it does<br />

not then the filter must be changed.<br />

This function is designed to be used AFTER the technician has changed the filter and/<br />

or topped up the additive reservoir. Additives can be purchased from the<br />

manufacturer’s parts department. This function resets the 'Quantity of Additive' in the<br />

Reservoir and Filter' value stored in the Additive CM to zero. The technician must then<br />

follow the instructions precisely to enable the CM to re-learn the value.<br />

IMPORTANT: The OmiCheck instructs the technician to perform the following:<br />

1. Switch ignition OFF.<br />

2. Remove the diesel filler cap.<br />

3. Wait for 10 seconds.<br />

4. Replace the diesel filler cap.<br />

5. Switch the engine on and run for 1 minute.<br />

6. Switch the engine off and wait for 4 minutes.<br />

7. Activate nothing on the vehicle during this time, especially not the key fob!<br />

8. Switch the ignition ON.<br />

9. Use the OmiCheck to Clear DTCs in the Additive ECU.<br />

10. Use the OmiCheck to Clear DTCs in the Engine ECU.<br />

The sequence of events MUST be started at within 10 seconds of the OmiCheck<br />

displaying the "To complete reset do the following..." message. If it is not performed<br />

in the correct order or started within 10 seconds the vehicle will not re-learn the new<br />

Additive value correctly and the Particle Filter warning lamp will continue to flash or<br />

stay on. If this occurs the function must be re-selected on the OmiCheck and the<br />

procedure re-started.<br />

ADDGO2 (2002 onwards)<br />

There are two options in the Reset menu:<br />

RESERVOIR RESET:<br />

This function is used whenever the amount of additive in the reservoir falls below the<br />

pre-determined minimum level. There are two types of additive used in these<br />

systems, DPX42 is the original additive used. A full tank of DPX42 will last for 50,000<br />

miles. EOLYS176 is a newer additive. A full tank of EOLYS176 will last for<br />

approximately 75,000 miles. When the additive has reached the minimum level the<br />

Particle Filter Warning Lamp will start to flash on the dashboard of the vehicle<br />

informing the driver that the additive must be topped up. A fault code (DTC) is also<br />

stored on both the Engine ECU and the Additive ECU.<br />

198


Manufacturer Applications<br />

This function is designed to be used AFTER the technician has topped up the additive<br />

reservoir. Additives can be purchased from the manufacturer’s parts department. This<br />

function resets the 'Quantity of Additive' in the reservoir value stored in the Additive<br />

CM to zero. The technician must then follow the instructions precisely to enable the<br />

CM to re-learn the value.<br />

IMPORTANT: The OmiCheck instructs the technician to perform the following:<br />

1. Switch ignition OFF.<br />

2. Remove the diesel filler cap.<br />

3. Wait for 10 seconds.<br />

4. Replace the diesel filler cap.<br />

5. Switch the engine on and run for 1 minute.<br />

6. Switch the engine off and wait for 4 minutes.<br />

7. Activate nothing on the vehicle during this time, especially not the key fob!<br />

8. Switch the ignition ON.<br />

9. Use the OmiCheck to Clear DTCs in the Additive ECU.<br />

10. Use the OmiCheck to Clear DTCs in the Engine ECU.<br />

The sequence of events MUST be started at within 10 seconds of the OmiCheck<br />

displaying the "To complete reset do the following..." message. If it is not performed<br />

in the correct order or started within 10 seconds the vehicle will not re-learn the new<br />

Additive value correctly and the Particle Filter warning lamp will continue to flash or<br />

stay on. If this occurs the function must be re-selected on the OmiCheck and the<br />

procedure re-started.<br />

FILTER RESET:<br />

This function is used when the Particle Filter itself has been changed. If the filter does<br />

need to be changed it should be done prior to carrying out this function and, if<br />

applicable, prior to carrying out an additive change. If the Particle Filter does need to<br />

be changed the Particle Filter Warning Lamp will start to flash on the dashboard of<br />

the vehicle. A fault code (DTC) is also stored on both the Engine ECU and the<br />

Additive ECU, usually describing the problem as ‘Filter clogged’ or ‘Filter blocked’.<br />

Sometimes performing a ‘Regeneration’ (see above) may unclog or unblock the filter.<br />

If it does not then the filter must be changed. This function is designed to be used<br />

AFTER the technician has changed the filter.<br />

This function resets the 'Quantity of Additive in the Filter' value stored in the Additive<br />

CM to zero. The technician must then follow the instructions precisely to enable the<br />

CM to re-learn the value.<br />

IMPORTANT: The OmiCheck instructs the technician to perform the following:<br />

1. Switch ignition OFF.<br />

2. Remove the diesel filler cap.<br />

199


Manufacturer Applications<br />

3. Wait for 10 seconds.<br />

4. Replace the diesel filler cap.<br />

5. Switch the engine on and run for 1 minute.<br />

6. Switch the engine off and wait for 4 minutes.<br />

7. Activate nothing on the vehicle during this time, especially not the key fob!<br />

8. Switch the ignition ON.<br />

9. Use the OmiCheck to Clear DTCs in the Additive ECU.<br />

10. Use the OmiCheck to Clear DTCs in the Engine ECU.<br />

The sequence of events MUST be started at within 10 seconds of the OmiCheck<br />

displaying the "To complete reset do the following..." message. If it is not performed<br />

in the correct order or started within 10 seconds the vehicle will not re-learn the new<br />

Additive value correctly and the Particle Filter warning lamp will continue to flash or<br />

stay on. If this occurs the function must be re-selected on the OmiCheck and the<br />

procedure re-started.<br />

WARNING: The additive is harmful and should not come into contact with the<br />

technician’s skin.<br />

NOTE: The additive is now sold as a kit which includes a device to insert the additive<br />

into the reservoir. Some kits contain the additive in a plastic bag which can be placed<br />

directly into the reservoir.<br />

Additive Type<br />

There are two different types of Additive used:<br />

• DPX42<br />

• EOLYS176 (DPX10)<br />

Both have different properties, DPX42 is the original additive used by PSA. A full tank<br />

of DPX42 lasts 50,000 miles. EOLYS176 (DPX10) is an improved additive which will<br />

last for 75,000 miles.<br />

IMPORTANT: A vehicle which uses DPX42 can not be upgraded to EOLYS176<br />

(DPX10) and vice versa. This function is used when a new Additive ECU is installed<br />

in a vehicle. The new ECU is programmed with the additive type that the vehicle uses.<br />

There are two ways to visually determine the type of Additive used. This depends on<br />

the model.<br />

For Peugeot 406, Peugeot 607, Peugeot 807, Citroen C5 and Citroen C8:<br />

Check the colour of the Additive reservoir cap.<br />

• For EOLYS176 (DPX10) the colour will be Black with a green ring.<br />

• For DPX42 the colour will be Black with a white ring.<br />

200


Manufacturer Applications<br />

For Peugeot 307 and Peugeot 206:<br />

Check the colour of the click-on connectors on the Additive reservoir and Particle<br />

filter.<br />

• For EOLYS176 (DPX10) the colour will be Black with a green ring.<br />

• For DPX42 the colour will be Black with a white ring.<br />

IMPORTANT:<br />

• Use these two additives exclusively. The use of any other additive will cause the<br />

system to malfunction.<br />

• Always use new, clean additive. There is a risk of the additive injector seizing if<br />

dirty or old additive is used.<br />

• Never mix the two additives.<br />

• It is impossible to differentiate visually between the two additives, as their<br />

appearance is identical.<br />

WARNING: The additive is harmful and should not come into contact with the<br />

technician’s skin.<br />

Control Unit Replacement<br />

This function refers to the Additive ECU, and must be accessed via the Additive ECU<br />

option.<br />

When a new Additive ECU is installed in a vehicle it must be programmed with the<br />

current quantity of additive in the reservoir.<br />

Before using this function ensure that:<br />

1. You know the ‘quantity of additive’ present in the reservoir. You can do this by<br />

reading the value from the old Additive ECU while it is still installed (using Live<br />

Data ‘Quantity Of Additive’ reading). If you have already removed the old ECU<br />

you can obtain the value by selecting the correct EMS system fitted to the vehicle<br />

and reading the value from Live Data.<br />

2. The new Additive ECU has been installed.<br />

The technician will be asked to input the ‘Quantity Of Additive’ value which will then<br />

be written to the new ECU.<br />

201


Manufacturer Applications<br />

Inter-changeability<br />

As stated previously it is not possible to upgrade a vehicle which uses additive type<br />

DPX42 to EOLYS176 (DPX10).<br />

It is possible however to install an additive ECU with Additive Type mapping DPX42<br />

or EOLYS176 (DPX10) in order to replace an ECU with mapping DPX42 is possible<br />

on condition that the following operations are carried out:<br />

1. Follow the process for ‘Control Unit Replacement’ above.<br />

2. Use the ‘Additive Type’ menu option to set the additive type to DPX42.<br />

When installing an additive ECU with Additive Type mapping EOLYS176 (DPX10) in<br />

order to replace an ECU with mapping EOLYS176 (DPX10) the following operations<br />

must be carried out:<br />

1. Follow the process for ‘Control Unit Replacement’ above.<br />

2. Use the ‘Additive Type’ menu option to set the additive type to EOLYS176.Use<br />

the ‘Additive Type’ menu option to set the additive type to EOLYS176.<br />

Reset Adaptions<br />

The purpose of the Reset Adaptions function is to reset the base values stored in the<br />

CM's memory to a zero state. These base values vary according to the age of the<br />

engine and the purpose of them is to maintain a perfectly adjusted engine system.<br />

After a reset the CM will re-learn the values, either automatically or by the technician<br />

performing a number of steps.<br />

The function should be used when important components have been replaced. If the<br />

base values are not reset the engine will experience stalling and hesitation problems.<br />

The process for Reset Adaptions varies from CM to CM. The technician may have to<br />

go through several steps to successfully complete the reset and re-learn procedure.<br />

On systems which require a diagnostic command the OmiCheck will attempt to guide<br />

the technician through these steps, but due to battery voltage dips during engine<br />

cranking the OmiCheck may reset before a procedure has been completed.<br />

Below is a guide for the technician detailing the procedures for each individual CM.<br />

202


Bosch EDC16<br />

Manufacturer Applications<br />

This function is used when one of the following parts have been replaced:<br />

• EGR Valve<br />

• Butterfly double doser (EGR Butterfly + Intake air Heater Butterfly) assembly<br />

• Replacement of the engine management CM<br />

Procedure:<br />

1. Before carrying out this command the following conditions must be met:<br />

• Engine off for 10 minutes<br />

• Engine cold<br />

2. OmiCheck sends the command to reset.<br />

Bosch MP7.2 / Bosch MP7.3<br />

This is a manual procedure. There is no need to plug the OmiCheck in to perform the<br />

initialisation.<br />

After the following operations the injection CM loses it's base values:<br />

• Disconnection or replacement of the CM<br />

• Disconnection of the battery.<br />

• Down-loading of the control unit.<br />

• Re-configuration of the CM<br />

The base values relate to the following components:<br />

• Oxygen Sensor<br />

• Idle Regulation Stepper Motor<br />

• Throttle Potentiometer<br />

• Knock Sensor<br />

Procedure:<br />

1. Switch off the ignition.<br />

2. Turn on the ignition for 10 seconds (without starting engine, ignition position II).<br />

3. Start the engine (if the engine stalls start the operation again).<br />

4. Carry out a road test of at least 3 miles.<br />

5. Switch off the ignition.<br />

6. Switch on the ignition (position II).<br />

7. Read the fault codes and clear any codes present.<br />

203


Manufacturer Applications<br />

Bosch M7.4.4<br />

This procedure must be carried out when one of the following components is<br />

replaced:<br />

• Injector(s)<br />

• Fuel Pump<br />

Procedure:<br />

1. OmiCheck sends the command to reset.<br />

2. Switch ignition off for at least 20 seconds.<br />

3. Start the engine and run at idle until the fans cut-in (Air conditioning must be off).<br />

Bosch ME7.4.4 / Magneti Marelli 5NP<br />

This procedure must be carried out when one of the following components is<br />

replaced:<br />

• Injector(s)<br />

• Fuel Pump<br />

Procedure:<br />

1. OmiCheck sends the command to reset.<br />

2. Motorised Throttle Learning.<br />

• Switch off the ignition<br />

• Turn on the ignition for at least 10 seconds. Do not press the throttle during<br />

these 10 seconds.<br />

3. Accelerator Pedal Position Learning.<br />

• Press the accelerator pedal fully<br />

• Switch off the ignition for 20 seconds. Do not release the accelerator pedal<br />

during these 10 seconds<br />

204


Bosch ME7.4.6<br />

Manufacturer Applications<br />

This procedure must be carried out when one of the following components is<br />

replaced.<br />

• Injector(s)<br />

• Fuel Pump<br />

Procedure:<br />

1. OmiCheck sends the command to reset.<br />

2. Throttle Learning:<br />

• Ensure engine coolant temperature is between 5°C and 100°C<br />

• Ensure Air Temperature is higher than 5°C<br />

• Do not press the accelerator pedal<br />

• Switch on the ignition, wait for 30 seconds<br />

• Switch off the ignition, wait for 30 seconds<br />

3. Accelerator Pedal Position Learning:<br />

• Switch on the ignition and press the accelerator down fully<br />

• Return to the foot-off position<br />

• Start the engine without accelerating<br />

4. Engine Mixture Learning:<br />

• This must be carried out with the engine warm (above 80°C)<br />

• Undertake an urban drive of 5km<br />

5. Engine Ageing Learning:<br />

• Start the engine and run at idle with the engine warm (above 80°C) for at<br />

least 5 minutes<br />

Sagem S2000 / Sagem S2000 PM1 / Sirius 81<br />

Procedure:<br />

1. Switch the ignition off and on.<br />

2. OmiCheck sends the command to reset.<br />

205


Manufacturer Applications<br />

Magneti Marelli 48P<br />

Procedure:<br />

1. Switch the ignition off and on.<br />

2. OmiCheck sends the command to reset.<br />

3. Ensure ignition on and engine stopped.<br />

4. Ensure accelerator pedal is not pressed.<br />

5. Wait for 5 seconds.<br />

6. Press the accelerator pedal fully.<br />

7. Wait for 5 seconds.<br />

8. Release the accelerator pedal.<br />

Magneti Marelli 4MP2 Engine Code RFN (2.0i)<br />

Procedure:<br />

IMPORTANT: Do not start the engine for 10 minutes before carrying out this<br />

operation.<br />

• The engine coolant temperature must be below 30°C<br />

• The air conditioning must be set to off<br />

1. OmiCheck sends the command to reset.<br />

2. Switch off the ignition to allow the CM to reset.<br />

3. Wait for 15 seconds.<br />

4. Switch on the ignition and listen for the EGR Valve clicking.<br />

5. Wait for 15 seconds.<br />

6. If the EGR Valve does not click the procedure must be restarted.<br />

7. Turn the starter motor over in order to turn the engine flywheel.<br />

8. Switch off the ignition to store the new values.<br />

9. Wait for 12 minutes while the CM powers down.<br />

10. Switch on the ignition.<br />

11. Wait for 15 seconds.<br />

12. Start the engine.<br />

13. Run the engine at idle until the fans cut-in (Air conditioning must be off).<br />

14. Before returning the vehicle to the customer a test drive should be undertaken<br />

during which time an injection cut-off should be triggered. This is achieved by<br />

driving the vehicle in 3rd, 4th or 5th gear and sharply releasing the accelerator<br />

pedal without braking.<br />

206


Magneti Marelli 4MP2 Engine Code 3FZ (2.2i)<br />

Manufacturer Applications<br />

Procedure:<br />

1. Switch the ignition off then on.<br />

2. OmiCheck sends the command to reset.<br />

3. Switch the ignition off then on again.<br />

4. Wait for 10 seconds.<br />

5. Start the engine.<br />

6. Run the engine at idle until the fans cut-in (Air conditioning must be off).<br />

7. Switch off the ignition to store the new values.<br />

8. Wait for 12 minutes while the CM powers down<br />

9. Switch on the ignition.<br />

10. Wait for 15 seconds<br />

11. Start the engine.<br />

12. Before returning the vehicle to the customer a test drive should be undertaken<br />

during which time an injection cut-off should be triggered. This is achieved by<br />

driving the vehicle in 3rd, 4th or 5th gear and sharply releasing the accelerator<br />

pedal without braking.<br />

Magneti Marelli 6LP Engine Code RFN (2.0i)<br />

Procedure:<br />

IMPORTANT: Do not start the engine for 10 minutes before carrying out this<br />

operation.<br />

• The engine coolant temperature must be below 30°C<br />

• The air conditioning must be set to off<br />

1. OmiCheck sends the command to reset.<br />

2. Switch off the ignition to allow the CM to reset.<br />

3. Wait for 15 seconds.<br />

4. Switch on the ignition and listen for the EGR Valve clicking.<br />

5. Wait for 15 seconds.<br />

6. If the EGR Valve does not click the procedure must be restarted.<br />

7. Switch off the ignition to store the new values.<br />

8. Wait for 15 minutes while the CM powers down.<br />

9. Switch on the ignition.<br />

10. Wait for 15 seconds.<br />

11. Start the engine.<br />

12. Run the engine at idle until the fans cut-in (Air conditioning must be off).<br />

207


Manufacturer Applications<br />

13. Before returning the vehicle to the customer a test drive should be undertaken<br />

during which time an injection cut-off should be triggered. This is achieved by<br />

driving the vehicle in 3rd, 4th or 5th gear and sharply releasing the accelerator<br />

pedal without braking.<br />

Magneti Marelli 6LP Engine Codes KFU / RFK / 3FZ<br />

Procedure:<br />

IMPORTANT: Do not start the engine for 10 minutes before carrying out this<br />

operation<br />

• The engine coolant temperature must be below 30°C<br />

• The air conditioning must be set to<br />

1. Switch the ignition off then on.<br />

2. OmiCheck sends the command to reset.<br />

3. Switch the ignition off then on again.<br />

4. Wait for 10 seconds.<br />

5. Start the engine.<br />

6. Run the engine at idle until the fans cut-in (Air conditioning must be off).<br />

7. Switch off the ignition to store the new values.<br />

8. Wait for 12 minutes while the CM powers down.<br />

9. Switch on the ignition.<br />

10. Wait for 15 seconds<br />

11. Start the engine.<br />

12. Before returning the vehicle to the customer a test drive should be undertaken<br />

during which time an injection cut-off should be triggered. This is achieved by<br />

driving the vehicle in 3rd, 4th or 5th gear and sharply releasing the accelerator<br />

pedal without braking.<br />

208


Injector Programming<br />

Manufacturer Applications<br />

This function is available on the Bosch EDC15C7 Diesel Injection system fitted to the<br />

following vehicles:<br />

Marque Model Engine Size Engine Code<br />

Citroen Relay/Jumper 2.0D RHV<br />

Citroen Relay/Jumper 2.2D 4HY<br />

Citroen Relay/Jumper 2.8D 8140.63<br />

Citroen Relay/Jumper 2.8D 8140.43S<br />

Peugeot Boxer 2.0D RHV<br />

Peugeot Boxer 2.2D 4HY<br />

Peugeot Boxer 2.8D 8140.43S<br />

The purpose of this function is to enable the technician to replace a faulty injector, or<br />

injectors, and program in the value of the new injector to the Diesel Control Unit.<br />

It may also be used when a new Control Unit has been installed and the technician is<br />

required to program it with the values of the injectors fitted.<br />

This method gives each injector a classification of 1, 2 or 3. The classification relates<br />

to the operating conditions of the injector. The control unit stores the classification of<br />

the injectors fitted and adjusts the treatment of each injector depending on the<br />

classification. The purpose of this is to improve performance and emissions.<br />

The values stored in the control unit and the values of the new injector(s) must match.<br />

If they do not the DTC P1301 will be present on the control unit and the MIL will flash.<br />

On this system the classification of each injector should always be the same. For<br />

example they could all be classification 2 or they could all be classification 3, but if<br />

Injector 1 is classification 2 and Injector 2 is classification 3 this will cause a DTC to<br />

be stored and the MIL to flash.<br />

209


Manufacturer Applications<br />

Fiat, Alfa and Lancia<br />

Reset Adaptions<br />

The purpose of the Reset Adaptions function is to reset the base values stored in the<br />

CM's memory to the factory default state. These base values vary according to the<br />

age of the engine and the purpose of them is to maintain a perfectly adjusted engine<br />

system. After a reset the CM will re-learn the values automatically.<br />

The function should be used when important components have been replaced. If the<br />

base values are not reset the engine will experience stalling and hesitation problems.<br />

The technician will be guided through the process by the OmiCheck.<br />

Particle Filter Functions<br />

NOTE: For vehicles which are PSA based (see list below) please refer to the Particle<br />

Filter (FAP) section under Peugeot and Citroen:<br />

Marque Model MY<br />

Fiat Ulysse '02 2002 - 2005<br />

Fiat Ulysse '02 2002 - 2005<br />

Fiat Ulysse '05 2005 -<br />

Fiat Ulysse '05 2005 -<br />

Lancia Phedra 2002 - 2005<br />

Lancia Phedra '05 2005 -<br />

Lancia Phedra '05 2005 -<br />

These functions relate to Fiat / Alfa / Lancia Particle Filter which went into production<br />

in 2005.<br />

210


Manufacturer Applications<br />

The functions are used on the Engine Management systems Bosch EDC16C39 CF4<br />

EOBD and Magneti Marelli 6F3 EOBD, fitted to the following vehicles:<br />

Marque Model Engine Size<br />

Fiat Doblo 1.3 JTD<br />

Fiat Idea 1.3 JTD<br />

Fiat Palio RST 1.3 JTD<br />

Fiat Panda 03 1.3 JTD<br />

Alfa Romeo 159 1.9 MJET 16V<br />

Alfa Romeo 159 1.9 MJET 8V<br />

Alfa Romeo 159 2.4 MJET<br />

Fiat Croma ‘05 1.9 MJET 16V<br />

Fiat Croma ‘05 1.9 MJET 8V<br />

Fiat Croma ‘05 MJET 20V<br />

NOTE: Some early builds of these vehicles may not have a Particle Filter fitted. The<br />

OmiCheck will automatically identify whether a Particle Filter is not present and omit<br />

these functions from the function menu.<br />

Filter Regeneration<br />

The function of regeneration is to burn particles which have been caught in the filter<br />

in order to clean it. This is achieved by raising the temperature inside the filter to<br />

around 450°C. An additive is used to reduce the natural combustion temperature of<br />

the particles to around 450°C.<br />

Under normal driving conditions regeneration takes place automatically, every 400 to<br />

500 km (250 to 300 miles). However, some driving conditions, such as urban driving,<br />

are unfavourable to automatic regeneration. In these cases it is necessary to force a<br />

regeneration using this function.<br />

When a forced regeneration is required the Particle Filter Warning Lamp will be<br />

illuminated.<br />

On some occasions the filter may also become clogged. When this occurs the engine<br />

management ECU will store a fault code (DTC) of P1206 or P2002. Performing a<br />

regeneration will rectify this (the ECU’s fault memory is automatically erased during<br />

the process).<br />

The following is recommended practice for forced regeneration:<br />

1. The exhaust and its direct environment MUST be clean.<br />

2. Exhaust gas extraction devices must NOT be connected to the exhaust pipe.<br />

3. No-one should go near the exhaust pipe during regeneration.<br />

211


Manufacturer Applications<br />

4. The engine must be running and the engine coolant temperature must be above<br />

70°C for a successful regeneration to take place.<br />

5. The fuel tank must be at least ¼ full.<br />

The OmiCheck will guide the technician through the process.<br />

NOTE: When the technician is asked to start the engine the OmiCheck may reset<br />

depending on the state of vehicle’s battery. If this occurs the engine should be kept<br />

running and the technician should re-start the OmiCheck and re-select the<br />

‘Regeneration’ option.<br />

Filter Replacement<br />

This procedure must be performed AFTER the particle filter has been replaced.<br />

Parameters stored in the ECU relating to the condition and lifetime of the particle filter,<br />

are reset by this function.<br />

After initialising the parameters in the ECU the regeneration process detailed above<br />

is performed. For this reason all of the recommended practice points in the above<br />

section are also applicable to this function.<br />

The OmiCheck will guide the technician through the process.<br />

NOTE: When the technician is asked to start the engine the OmiCheck may reset<br />

depending on the state of vehicle’s battery. If this occurs the engine should be kept<br />

running and the technician should re-start the OmiCheck and re-select the<br />

‘Regeneration’ option.<br />

Oil Change<br />

This procedure must be performed AFTER an engine oil change has taken place.<br />

Parameters stored in the ECU relating to the condition and lifetime of the Oil, are reset<br />

by this function.<br />

The OmiCheck will guide the technician through the process.<br />

Pre-catalyser Replacement<br />

This procedure must be performed AFTER the pre-catalyser has been replaced.<br />

Parameters stored in the ECU relating to the condition and ageing of the<br />

pre-catalyser, are reset by this function.<br />

The OmiCheck will guide the technician through the process.<br />

Differential Pressure Sensor Replacement<br />

This procedure must be performed AFTER the differential pressure sensor has been<br />

replaced. Parameters stored in the ECU relating to the pressure difference are reset<br />

by this function.<br />

The OmiCheck will guide the technician through the process.<br />

212


Injector Programming<br />

Manufacturer Applications<br />

The purpose of this function is to enable the technician to replace a faulty injector, or<br />

injectors, and program in the value of the new injector to the Diesel Control Unit.<br />

It may also be used when a new Control Unit has been installed and the technician is<br />

required to program it with the values of the injectors fitted.<br />

The function is available on all Diesel Engine Management Systems from 2002<br />

onwards.<br />

There are two different methods for Injector Programming on FAL:<br />

The early method gives each injector a classification of 1, 2 or 3. The classification<br />

relates to the operating conditions of the injector. The control unit stores the<br />

classification of the injectors fitted and adjusts the treatment of each injector<br />

depending on the classification. The purpose of this is to improve performance and<br />

emissions. The OmiCheck has the ability to read out the current classification of the<br />

injectors and program in the new classification.<br />

The newer method uses 9 digit alpha-numeric injector codes. These codes are<br />

stamped on the casing of each individual injector and held electronically in the control<br />

unit. The code is a result of calibration results and the results of tests ran on the<br />

injector at the time of production. This is an enhancement of the above method<br />

designed to combine the injector's structural characteristics with the control module's<br />

software and improve performance and emissions to a greater extent. This method is<br />

used on the remaining diesel systems. The OmiCheck has the ability to read out the<br />

current injector codes and program in new injector codes.<br />

In both cases the values stored in the control unit and the values of the new injector(s)<br />

must match. If they do not the DTC P1301 will be present on the control unit and the<br />

MIL will flash.<br />

NOTE: On Bosch EDC15 CF3 (2.0 / 2.3 / 2.8) systems, fitted to the Fiat Ducato, the<br />

classification of all injectors should always be the same. For example they could all<br />

be classification 2 or they could all be classification 3, but if Injector 1 is classification<br />

2 and Injector 2 is classification 3 this will cause a DTC to be stored and the MIL to<br />

flash.<br />

The function is still invaluable because when a new injector is fitted (or a control unit<br />

replaced) the control unit must be programmed, via this function, with the injector<br />

class 2 value.<br />

Service Reset Alfa Romeo Vehicles (UK only)<br />

For Alfa Romeo vehicles with the Mannesman Dashboard (147 and GT) there is a<br />

problem with the Dashboard which causes the ‘Number of miles to Service’ value to<br />

be set to zero when a Service Reset is performed using the OmiCheck.<br />

213


Manufacturer Applications<br />

When the Service Reset is performed the Dashboard stores the current mileage (or<br />

kilometre) value, read from the Odometer, in order to calculate when the next service<br />

is required.<br />

However, when the Odometer is shown in miles the calculation for the distance to the<br />

next service fails. This results in distance to the next service being displayed as zero<br />

and the Service Reset fails to be completed.<br />

To reset the Service Interval the following procedure must be performed:<br />

1. Switch the Ignition ON.<br />

2. Press the [MODE] button on the dashboard to enter the dashboard functions<br />

menu.<br />

3. Use the [+] and [-] buttons on the dashboard to navigate to the UNITS option and<br />

press [MODE] to select.<br />

4. Use the [MODE], [+] and [-] buttons to set the units to Kilometres. All other<br />

settings should be left unchanged.<br />

5. Use the [+] and [-] buttons on the dashboard to navigate to the END MENU option<br />

and press [MODE] to exit the functions menu.<br />

6. Plug the OmiCheck into the Diagnostic Socket (using the 16-pin FAL LS CAN<br />

harness) and perform a Service Reset by selecting Service, Alfa Romeo,<br />

Mannesman then Service Reset.<br />

7. Disconnect the OmiCheck, leaving the ignition on.<br />

8. Press the [MODE] button on the dashboard to enter the dashboard functions<br />

menu.<br />

9. Use the [+] and [-] buttons on the dashboard to navigate to the UNITS option and<br />

press [MODE] to select.<br />

10. Use the [MODE], [+] and [-] buttons to set the units back to Miles. All other<br />

settings should be left unchanged.<br />

11. Use the [+] and [-] buttons on the dashboard to navigate to the SERVICE option<br />

and press [MODE] to select.<br />

12. ‘Number of Miles to Service’ should now read approximately 12500 miles.<br />

13. Use the [+] and [-] buttons on the dashboard to navigate to the END MENU option<br />

and press [MODE] to exit the functions menu.<br />

14. Switch Ignition OFF.<br />

This procedure is necessary to ensure that the value read from the Odometer by the<br />

dashboard, when a Service Reset is performed by the OmiCheck, is in Kilometres.<br />

The Dashboard can then calculate the ‘Number of Miles to Service’ correctly.<br />

On the European Continent this procedure is not necessary as all dashboards are in<br />

Kilometres.<br />

214


Ford<br />

Manufacturer Applications<br />

Introduction<br />

This application enables the diagnosis of all Ford control modules fitted to modern<br />

vehicles, including Engine, ABS/ESP, Airbag, Body Control, Climate Control,<br />

Instruments, TPMS, Power Steering, Transmission, Cruise Control, PATS, Seats,<br />

Doors, Mirrors, etc.<br />

For the engine this includes full functionality for modern systems such as EEC IV and<br />

EEC V. As well as slow (blink) codes from early EEC IV systems (both 2-digit and<br />

3-digit blink codes are supported).<br />

System Selection<br />

Due to the expanded list of supported systems, the Ford main menu is split into<br />

sub-sections:<br />

1. Powertrain (Engine, Transmission, Injector Control, Fuel Additive…).<br />

2. Chassis (ABS/ESP, Parking Brake, TPMS, PAS, Steering Angle Sensor, Cruise<br />

Control, 4x4…).<br />

3. Body (Airbag, Climate, Instruments, Body Control, PATS, Lights, Doors, Seats,<br />

Mirrors, Parking Aid, Tailgate…).<br />

4. Infotainment (Audio, Radio, CD Player, NAV, Display…).<br />

System Search<br />

The system search function allows the OmiCheck to interrogate all possible fitted<br />

control modules fitted to a vehicle. Once the system search has been completed then<br />

a menu of available systems will be displayed. The operator can then select the<br />

required system for further diagnosis.<br />

There are now two options under System Search:<br />

1. Quick Search. This option will interrogate the core control modules only (Engine,<br />

ABS/ESP, Airbag, Climate Control, Body Control, Instruments, Parking Brake<br />

etc.).<br />

2. Full Search. This option will interrogate ALL Control Modules (as the OmiCheck<br />

now supports, and therefore searches for, every Ford control module this may<br />

take several minutes to complete).<br />

NOTE: All module names are displayed as acronyms and the key can be used to<br />

show the help text when a menu is being displayed.<br />

General Diagnostics<br />

All of the generic systems have the options to read and clear DTCs, display Electronic<br />

Control Module (ECM) data and perform a self test if available.<br />

215


Manufacturer Applications<br />

Self Test<br />

The purpose of the self test is for the control module to run an internal test that will<br />

check the module inputs and outputs for fault conditions. The module will activate<br />

outputs and monitor inputs to determine faults such as open/short circuits etc. The<br />

self test should have been completed within a maximum of 30 seconds. After the<br />

completion of the self test then all of the control modules outputs are returned to their<br />

initial state.<br />

NOTE: Some control modules will require certain conditions to be met for the test to<br />

be successfully passed. Generally all switches should remain off.<br />

GEM (General Electric Module) - All doors should be open, bonnet and boot closed.<br />

Rear wash wiper set to intermittent. Press and hold the hazard warning light switch.<br />

HEC (Hybrid Electronic Cluster) - Sports / Economy switch cycled if fitted.<br />

NOTE: If the self test indicates a result code then this may be due to the conditions<br />

for the test not being correct and not the control module.<br />

Engine Management Guide<br />

If there is doubt as to which engine management system is fitted to the vehicle under<br />

test but the vehicle has a J1962 connector (16-pin), examine the connector. If pins 2<br />

and 10 are fitted, the vehicle is EEC V but if pins 3 and 11 are fitted, the vehicle is<br />

EEC IV - DCL.<br />

NOTE: The Ford Galaxy 1.9 TDi with a VW engine is only accessible via the VAG<br />

application.<br />

The OmiCheck will attempt to establish serial communications with the vehicle. Once<br />

established, follow the on-screen instructions for each test.<br />

NOTE: If the ECU detects a fault then the live data may be set to a default value.<br />

Check the fault codes and rectify any problems before using the live data values.<br />

Selection of Diagnostic System<br />

Ford traditionally used EECIV (Electronic Engine Control, version 4) on all their<br />

vehicles from the early 1980s until the mid 1990s. The Ford diagnostic unit at this time<br />

was called a STAR tester, (Self Test Automatic Read-out). It only showed either a 2<br />

or 3 digit code, which the technician looked up in a table to get the description. No live<br />

data or component tests were available.<br />

Around 1994, Ford introduced a more advanced system called EECV (Electronic<br />

Engine Control, version 5). This system was only fitted to some vehicles. Ford then<br />

merged the two systems, which was known by various names. Amongst these are<br />

EECIV1/2, EECIV enhanced and DCL (Data Communications Link). For these<br />

systems Ford use the WDS (World Diagnostic System) diagnostic tool, these systems<br />

show live data and have limited component tests.<br />

216


Manufacturer Applications<br />

By 1998 all Ford vehicles had changed to the EECV system, except:<br />

• Those vehicles made in collaboration with the Japanese i.e. Maverick, Probe etc.<br />

which use Japanese engine management systems.<br />

• The diesel Ford Galaxy which has a VW engine and uses the Bosch EDC system.<br />

• Transit 94 models which use the Lucas EPIC system.<br />

EEC V Menu<br />

Select the type of engine fitted to the vehicle then follow the on-screen instructions:<br />

For a diesel vehicle, the type of engine can usually be found on the plastic engine<br />

cover. To use a petrol variant the Petrol option should be selected.<br />

If the Petrol option has been selected the following options will be provided:<br />

1. Read DTCs<br />

2. Clear DTCs<br />

3. Live Data 1<br />

4. Live Data 2<br />

5. Freeze Data<br />

6. Continuous Tests<br />

7. Output Test<br />

8. KOEO Test<br />

9. KOER Test<br />

10. Read VIN<br />

For help on freeze data and continuous tests, refer to the EOBD section of this<br />

document.<br />

Output Test - Circuit Tests<br />

The ignition must be on and the engine off. "Test in Progress" will be displayed. The<br />

test will automatically exit after 20 seconds for safety.<br />

KO EO Test - Key On/Engine Off Self Test<br />

This test is programmed into the ECU. It is to be carried out with the ignition on but<br />

engine off. Switch off all ancillary items e.g. Heaters, Aircon etc. "Performing test<br />

Please wait" will be displayed whilst the test is being performed. After the test has<br />

been completed the test results will be requested and the fault codes displayed.<br />

217


Manufacturer Applications<br />

KO ER Test - Key On/Engine Running Self Test<br />

This test is similar to the KO EO test but with the engine running. Ensure the engine<br />

is at the correct operating temperature and follow the instructions on the display<br />

otherwise incorrect DTCs will be reported.<br />

NOTE: For both KO EO and KO ER, the test results reported do not necessarily<br />

indicate a faulty component or system. Some fault codes reported may be for<br />

components or systems not fitted to the vehicle. A fault may also be reported if the<br />

test was performed with the system in an incorrect state (i.e. Power steering not<br />

operated during the test when requested or the Aircon turned on). All peripheral items<br />

should be turned off at the start of the test, e.g. heaters fans and Aircon.<br />

Read VIN - Read the Vehicle Identification Number stored in the ECU<br />

This will attempt to read the VIN from the ECU if it is supported/available.<br />

Injector Programming (TDCi Engines)<br />

This function is required by service centres when an Injector needs to be replaced, or<br />

there is a driveability problem.<br />

For 1.8 TDCi and 2.0 TDCi engines the each injector has a 16-digit calibration code<br />

stamped on the body.<br />

For 1.6 TDCi engines the each injector has an 8-digit calibration code stamped on the<br />

body.<br />

These codes relate to the electrical and structural characteristics of each injector,<br />

which are defined during production. The PCM must know the calibration codes for<br />

each injector in order to treat and operate the injectors in the correct manner. This<br />

helps to reduce emissions and improve performance. The code must be programmed<br />

in by communicating and downloading the code into the PCMs memory.<br />

There are three common situations which demand this function.<br />

1. After Injector replacement.<br />

2. Fuel injection system ‘calibration’.<br />

3. To cure drivability problems. Lack of power, black smoke and the presence of<br />

DTCs P2336, P2337, P2338 can often be fixed by re-entering the existing 4<br />

injector codes.<br />

218


Injector Programming is used on the following vehicles:<br />

NOTE:<br />

Manufacturer Applications<br />

Model Engine MY<br />

Fiesta 1.6 TDCi 2004 -<br />

Focus 1.8 TDCi 2001 - 2005<br />

Focus (new shape) 1.6 TDCi 2005 -<br />

Focus C-Max 1.6 TDCi 2005 -<br />

Mondeo 2.0 TDCi 2000 - 2006<br />

Mondeo 2.2 TDCi 2005 - 2006<br />

Transit 2.0 TDCi 2000 - 2005<br />

Transit 2.4 TDCi 2000 - 2005<br />

Transit Connect 1.8 TDCi 2002 - 2006<br />

• On earlier model years (approx pre-2003) it is not possible to read the actual<br />

injector codes. On these vehicles you will see ’00 00 00 00 00 00 00 00’ or ‘FF FF<br />

FF FF FF FF FF FF’ or a mixture.<br />

• After entering an injector code the fuel system will initially run without any pilot<br />

injection sequence. The car must be driven for a few miles to correct this.<br />

The codes of the ORIGINAL injectors fitted to vehicle can be found on a label, which<br />

is fitted to the side of the engine or on the engine rocker top (if it has not yet been<br />

removed).<br />

219


Manufacturer Applications<br />

OM1349<br />

OM1350<br />

1.6 TDCi Engines: - Injector label arrowed in illustration<br />

Injector codes arrowed in illustration<br />

220


The codes on the label are in the following format:<br />

(1&2) X1111111122222222X<br />

(3&4) X3333333344444444X<br />

Manufacturer Applications<br />

Where:<br />

11111111 is the code for injector 1,<br />

22222222 is the code for injector 2,<br />

33333333 is the code for injector 3,<br />

44444444 is the code for injector 4.<br />

NOTE: The injectors are in the physical order, NOT firing order.<br />

OM1356<br />

TRANSMISSION<br />

INJ:<br />

View from front of vehicle.<br />

Injector codes can be also be read from the injectors fitted as the codes are stamped<br />

on a ring attached to the head of the injector, underneath the connector.<br />

221


Manufacturer Applications<br />

OM1352<br />

1.8 TDCi Engines: - Injector label arrowed in illustration - Side view<br />

OM1351<br />

Injector label & Injector head arrowed in illustration - Front view<br />

222


Manufacturer Applications<br />

Injector label - gives four 16 digit numbers<br />

NOTE: The injectors on the label are in physical order, NOT firing order.<br />

OM1357<br />

INJ:<br />

OM1353<br />

View from front of vehicle.<br />

Injector codes can be also be read from the injectors fitted as the codes are stamped<br />

on a ring attached to the head of the injector, underneath the connector.<br />

223<br />

TRANSMISSION


Manufacturer Applications<br />

OM1354<br />

2.0 TDCi Engines: - Injector label arrowed in illustration - Side view<br />

224


OM1355<br />

Manufacturer Applications<br />

Injector label - gives four 16 digit numbers<br />

NOTE: The injectors on the label are in firing order, NOT physical order. The top left<br />

code is Injector 1 (Cyl.1), the top right code is Injector 2 (Cyl.3), the bottom left is<br />

Injector 3 (Cyl.4) and the bottom right is Injector 4 (Cyl.2). Where Injector is the firing<br />

number, Cylinder is the physical number.<br />

When replacing an Injector the code stamped on the body of the new Injector must<br />

be programmed into the PCM, NOT the code on the label.<br />

WARNING: Before attempting Injector Programming it is necessary for the<br />

vehicle to be left stationary with the Engine off for at least 8 hours. This is to<br />

ensure that the engine is stone cold before Injector Programming is performed.<br />

Failure to follow these instructions may result in failure of the Injector<br />

Programming function and/or driveability problems.<br />

EEC IV Menu<br />

This application functions in a similar way to the Ford EEC V application although the<br />

range of tests available is reduced.<br />

225


Manufacturer Applications<br />

Live Data<br />

Live data is read from the ECU and displayed. Pressing the 'tick' button will print a<br />

snapshot of live data on the printer. Some of the parameters displayed may not be<br />

suitable to some systems. e.g. the park/neutral switch.<br />

Cont. Codes - Continuous Codes<br />

This displays the DTCs (fault codes) stored during a normal drive cycle.<br />

Clear Codes<br />

Clears the DTCs displayed in the Continuous Code test above. Some faults may only<br />

be stored in the memory under driving conditions and will not be stored after the 'Clear<br />

Continuous Codes' function. Performing the KO EO and KO ER tests will clear the<br />

memory hence 'Continuous Codes' should be read before either KO EO or KO ER is<br />

run.<br />

KO EO Test - Key On/Engine Off Self Test<br />

This self-test operates as in the case of EEC V.<br />

KO ER Test - Key On/Engine Running Self Test<br />

This test is similar to the KO EO test but with the engine running. Ensure the engine<br />

is at the correct operating temperature and follow the instructions on the display<br />

otherwise incorrect DTCs will be reported.<br />

After the engine has been started allow the check lights to clear and normal idle to be<br />

established.<br />

'Performing Test' will be displayed as the controller runs the test. Engine speed will<br />

rise to mark the start of the test. The operator should then promptly:<br />

1. Turn the steering wheel full lock from left to right.<br />

• Code 521 is displayed if the action is not preformed.<br />

2. Press and release brake pedal to operate the brake switch.<br />

• Code 536 is displayed if the action is not preformed.<br />

3. Toggle O/D switch if fitted.<br />

• Code 653 is displayed if the action is not preformed.<br />

4. When the engine returns to idle wait 10 - 15 seconds then blip the throttle to<br />

exceed 4000 rpm.<br />

• Code 538 is displayed if the action is not preformed.<br />

• Code 411 or 412 is displayed if the action is preformed at the wrong part of<br />

the test.<br />

If there is a fault present at the start then Code 998 is displayed along with the normal<br />

fault code and the self-test will not be performed.<br />

226


Blink Codes <strong>Instructions</strong><br />

Manufacturer Applications<br />

Select either 2-digit or 3-digit slow code reader from the menu according to the type<br />

listed in the application list for the vehicle under test.<br />

While the application is reading, the tester emits sounds.<br />

The tick sound indicates that the application is running and functioning and the beep<br />

sounds when a code is being received from the system under test.<br />

There is no live data facility available with slow code systems.<br />

Turning the ignition off and on resets the system for the next test so the user is<br />

required to follow the OmiCheck instructions in order to determine when these<br />

operations should be performed.<br />

NOTES:<br />

• Fault codes reported by this application do not necessarily indicate a faulty<br />

component or system, Some fault codes may be for components or systems not<br />

fitted to the vehicle.<br />

• A fault may also be reported if the test has not been performed correctly.<br />

• A fault for a component may indicate a fault wiring circuit. The wiring to the<br />

component must be completely checked before components are changed.<br />

• All peripheral items must be switched off at the start of the test e.g. heater fans and<br />

air conditioning.<br />

Printing the Results (OmiCheck only)<br />

Each test prompts the user when printing is available. Refer to the printer instruction<br />

for connection to the OmiCheck.<br />

• A header is printed when the application is requested to print for the first time<br />

during a test. It is recommended that the printout is not removed until all tests have<br />

been performed as there will not be a header output for further tests until the<br />

OmiCheck is reset.<br />

3-Digit Systems<br />

All the tests are routines performed by the vehicle with either the engine running or<br />

with the ignition only on. Therefore to get clear codes, actuator tests or wiggle tests,<br />

the application initiates the KO EO or KO ER tests.<br />

Fault codes are output during the KO EO and KO ER test.<br />

There are two types of fault output by the vehicle. The first are current faults that are<br />

present at the time of test and KAM (Keep Alive Memory) which are faults recorded<br />

in the memory and may be present or have occurred and are now absent.<br />

227


Manufacturer Applications<br />

A feature of these systems is that fault codes are transmitted twice, so although the<br />

repeated codes will appear on the screen, the final code listing will only display the<br />

faults once.<br />

During the test, the OmiCheck application will instruct the user to perform actions. For<br />

instance, Turn the steering wheel or Press the throttle. These actions not only allow<br />

the system to test the switches but also indicate to the vehicle to progress through the<br />

test. If these actions are not followed, the test result output indicates that the test was<br />

not performed correctly. The user should make a judgement as to whether this is<br />

correct or that a switch is faulty.<br />

KO EO Test - Key On/Engine Off Self Test<br />

KO EO test runs the complete set of functions:<br />

1. Read present fault codes. This function will take a while but an indication of<br />

progress should occur within one minute. If there is no response, assume<br />

communication problems and check the connection and that the ignition is turned<br />

on as and when instructed.<br />

2. Read KAM fault codes. This operates in the same way as reading present fault<br />

codes as described above.<br />

3. Actuator (circuit) tests. While Actuator test is displayed, pressing the throttle will<br />

cause actuators and relays to be turned on and off in line with the throttle switch.<br />

Listening and feeling the relays enables the user to determine the function of<br />

these circuits.<br />

4. Wiggle test. This routine functions in the same way as the wiggle test listed<br />

below.<br />

KO ER Test - Key On/Engine Running Self Test<br />

KO ER test requires that the engine is at normal operating temperature (above 80°C).<br />

A good indication of this is when the cooling fan switches on for the first time.<br />

The testing is performed in the same manner as the KO EO test with the exception<br />

that there is no Actuator test available. There may be more user operations to perform<br />

so it is recommended that the OmiCheck screen be watched carefully.<br />

Wiggle Test<br />

Wiggle test is used to look for open-circuit wiring faults between sensors and the<br />

engine controller. The controller responds quite slowly to this test so slow movements<br />

of the wiring should be undertaken to generate a wiggle test fault.<br />

Practice the wiggle test by removing and replacing a connector like the throttle<br />

potentiometer and watching the OmiCheck display for the change of state.<br />

Some sensors can only be detected in the KO EO condition while others only in the<br />

KO ER mode.<br />

228


Manufacturer Applications<br />

The application will initiate the fault reading process then when codes start, will<br />

activate the wiggle test. Wait while this occurs.<br />

Clear Fault Codes<br />

Do not perform this operation until after the KO EO and KO ER tests have been<br />

performed, as this function will delete any stored codes.<br />

The application will initiate the fault reading process then when codes start, will<br />

activate the clear code routine. Wait whilst this occurs.<br />

2 - Digit Systems with KAM<br />

There are two sets of fault codes in relation to this system. Care should be taken in<br />

selecting the correct vehicle from the application list where the appropriate table of<br />

faults is indicated before selecting the OmiCheck menu.<br />

Enhanced EEC IV systems operate in a similar manner to 3-digit codes with active<br />

fault codes. KAM fault codes wiggle test, KO EO and KO ER. There are no circuit<br />

tests available.<br />

For best results, follow the tests in order: KO EO, continuous test then the KO ER test.<br />

Vehicles fitted with 2.4i and 2.9i engines do not have the KAM feature.<br />

KO ER Test - Key On/Engine Running Self Test<br />

The vehicle is required to be at normal operating temperature before this vehicle<br />

self-test routine will start. The vehicle will wait until the engine is warm.<br />

Active followed by KAM faults will be output when the dynamic test starts. The user<br />

may be requested to press the throttle to greater than 4000rpm. This should be done<br />

promptly otherwise a fault will be reported. It may take up to ten minutes before the<br />

codes are output or the throttle request appears.<br />

The self-test routine then enters the service adjust routine. If a fault has been<br />

reported, the vehicle may not enter into this mode. Do not wait longer than ten<br />

minutes for the service mode to start.<br />

Service mode allows the user to adjust idle speed and check timing values. The<br />

vehicle allows approximately ten minutes for this operation before the test ends.<br />

If the time allowed is inadequate, the KO ER test will need to be restarted from the<br />

beginning. Do not adjust the system after service mode has finished.<br />

System Idle Speed Timing Check Value<br />

1.1, 1.4, 2.0 CFi 1200 + 50 rpm 10 BTDC<br />

1.6 EFi 900 + 50 rpm 10 BTDC<br />

2.0 DOHC EFi 875 + 75 rpm N/A<br />

229


Manufacturer Applications<br />

Clear Fault Codes<br />

Active fault codes are cleared when the problem is repaired. KAM faults are<br />

automatically cleared as a consequence of reading the fault code. Therefore it is<br />

important that the faults are recorded during the test.<br />

Disconnecting the vehicle battery will also erase any codes stored. This may result in<br />

surging engine speed, lumpy idle, hesitancy and poor driveability. When the battery<br />

is reconnected:<br />

• Allow engine to idle for three minutes.<br />

• Wait until the engine reaches normal operating temperature.<br />

• Raise the engine speed to 1200 rpm and hold for two minutes.<br />

• Drive the vehicle for five miles under a variety of road and traffic conditions.<br />

2- Digit Systems Without KAM (2.8i & 2.0i) and IAW Systems<br />

Active fault codes only are available on this system. Any faults are cleared when the<br />

ignition is switched off. Before reading fault codes, allow the vehicle some time to<br />

determine whether any faults are present for both ignition on, engine off and with<br />

engine running.<br />

The user will be asked to crank the engine if the engine will not start. This is for the<br />

system to test the vehicle components.<br />

EPIC<br />

This system operates as in the case of EEC V.<br />

230


GM Opel/Vauxhall<br />

Manufacturer Applications<br />

Application Menu<br />

Select ‘GM Opel/Vauxhall’ from the Main Menu.<br />

From the sub-menu select the required system e.g. EMS (Engine Management<br />

System), ABS or Airbag etc. or CAN System Search.<br />

CAN System Search<br />

The first option in the menu is ’CAN System Search’. The function is applicable to the<br />

following vehicles:<br />

GM Opel/Vauxhall - Astra H<br />

GM Opel/Vauxhall - Corsa D<br />

GM Opel/Vauxhall - Signum<br />

GM Opel/Vauxhall - Vectra C<br />

GM Opel/Vauxhall - Zafira B<br />

The OmiCheck will communicate with the vehicle’s Instrument Pack to determine the<br />

vehicle model. If the vehicle model is unknown the operator will be asked to select the<br />

vehicle model.<br />

This function allows the Read DTCs and Clear DTCs on all Control Modules fitted to<br />

the above vehicles.<br />

Read DTCs<br />

The OmiCheck will automatically communicate with all Control Modules. A list of<br />

Control Modules found and the number of DTCs stored on each will be displayed.<br />

The operator can then select a Control Module and view and print the DTCs stored.<br />

Clear DTCs<br />

The OmiCheck gives the option to Clear DTCs from ALL Control Modules fitted to the<br />

vehicle (Clear All DTCs), or to Clear DTCs from each individual Control Module<br />

separately (Clear DTCs by ECU).<br />

When ‘Clear all DTCs’ is selected the OmiCheck will communicate with ALL Control<br />

Modules fitted to the vehicle and send a Clear DTCs command. The OmiCheck will<br />

then read all DTCs from all Control Modules and display a list of the results.<br />

When ‘Clear DTCs by ECU’ is selected the OmiCheck will automatically communicate<br />

with all Control Modules and produce a list of Control Modules found and the number<br />

of DTCs stored.<br />

The operator can then select a Control Module and Clear the DTCs from that Control<br />

Module. The operator can then update the list of DTCs by prompting the OmiCheck<br />

231


Manufacturer Applications<br />

to re-read all DTCs or go back to the original list and select another Control Module<br />

to clear.<br />

System Selection<br />

Alternatively the operator can manually select individual systems from the main menu<br />

(e.g. Body Control Module or Power Steering).<br />

Read DTCs and Clear DTCs can then be performed on the selected Control Module.<br />

Engine Management Systems (Only)<br />

If the vehicle under test was manufactured after 1998 the ‘Auto Search 1998>’ option<br />

should be used. This option prompts the OmiCheck to automatically identity the<br />

Engine Control Module.<br />

If the vehicle under test was manufactured before 1999, or the operator knows the<br />

Engine Code of the vehicle or the name of the Engine Control Module, the ‘Engine<br />

Size/Code’ or the ‘Control Unit’ option should be used. These options should also be<br />

used in the rare cases where the Auto Search option cannot identify the Engine<br />

Control Module on post -1998 vehicles.<br />

232


Honda<br />

Manufacturer Applications<br />

EMS<br />

Scroll through the menu and select the type of control unit fitted to the vehicle and<br />

follow the on-screen instructions.<br />

Read Faults<br />

Follow instruction on screen to obtain fault numbers, select fault codes from menu,<br />

select relevant fault numbers to display fault text.<br />

Clear Faults<br />

Follow instructions on screen to clear fault codes from engine management system.<br />

ABS<br />

Read Faults<br />

Bosch 5.0<br />

The fault codes can be retrieved from this system by bridging pins 2 & 5 on the 5-pin<br />

diagnostic connector. This uses the same blink codes pattern as the EMS system<br />

detailed above.<br />

Honda ABS<br />

The fault codes can be retrieved from the system by ignoring the ABS diagnostic<br />

connector and bridging the two pins of the 2-pin EMS data link connector.<br />

Honda ALB<br />

The fault codes can be retrieved from the system by ignoring the ABS diagnostic<br />

connector and bridging the two pins of the 2-pin EMS data link connector.<br />

Clear Faults<br />

Bosch 5.0<br />

To clear the codes turn ignition off, then switch ignition ON and repeat process 20<br />

times.<br />

Honda ABS<br />

To clear codes turn ignition off, bridge data link terminals of 2-pin connector. Press<br />

and hold brake pedal, with pedal depressed turn ignition ON. Wait until warning lamp<br />

illuminates then press and hold brake pedal. Wait again with pedal depressed until<br />

warning lamp extinguishes then release pedal. Wait 5 seconds, warning lamp flashes<br />

twice. Trouble codes should now be erased.<br />

233


Manufacturer Applications<br />

Honda ALB<br />

To clear codes turn ignition OFF, remove ABS (15A) fuse from under bonnet fuse box<br />

for a minimum of 3 seconds. Refit fuse.<br />

Airbag<br />

The coverage of the three systems is detailed below. All use the same comms as the<br />

EMS systems as detailed previously in this document.<br />

Type A<br />

Type B<br />

Type C<br />

Vehicle Years<br />

Accord / Shuttle 1995-2000<br />

Aerodeck 1996-1997<br />

Civic 1996-2000<br />

Coupe 1996-1999<br />

CRX 1996-1997<br />

Integra type R 1998-2000<br />

Prelude / CR-V / HR-V 1994 -2000<br />

S2000 1999-2000<br />

Vehicle Years<br />

Accord 1993-1994<br />

Civic 1992-1994<br />

CRX 1995<br />

Prelude 1992-1996<br />

Vehicle Years<br />

Accord Coupe 1995<br />

Aerodeck 1995<br />

Civic 1994-1995<br />

Shuttle 1995<br />

234


Read Faults<br />

Manufacturer Applications<br />

TYPE A: Ensure ignition has been turned OFF for 10 seconds or longer, bridge 2-pin<br />

data link connector terminals. Turn ignition ON,<br />

Type B: Faults on this system can only be read from the SRS (Supplementary<br />

Restraint Systems) warning lamp which is situated on the left hand side of the<br />

steering wheel under a cover.<br />

TYPE C: Ensure ignition is turned OFF, bridge 2-pin data link connector terminals.<br />

Turn ignition On.<br />

Clear Faults<br />

TYPE A: Ensure ignition is turned off, bridge memory erase connector (2-pin) which<br />

is located to the right of the steering column under the facia panel) Turn ignition ON,<br />

SRS warning lamp illuminates for 6 seconds. Disconnect bridge wire within 4 seconds<br />

of SRS warning lamp extinguishing. SRS lamp illuminates, bridge connector<br />

terminals within 4 seconds of warning lamp illuminating. SRS lamp extinguishes.<br />

Disconnect bridge wire within 4 seconds of warning lamp extinguishing. SRS warning<br />

lamp flashes twice. Switch ignition OFF - trouble code should be cleared.<br />

TYPE B: Switching OFF ignition clears fault codes.<br />

TYPE C: Ensure ignition is turned off, bridge memory erase connector (2-pin), which<br />

is located to the right of the steering column under the facia panel. Turn ignition ON,<br />

SRS warning lamp illuminates for 6 seconds. Disconnect bridge wire within 4 seconds<br />

of SRS warning lamp extinguishing. SRS lamp illuminates, bridge connector<br />

terminals within 4 seconds of warning lamp illuminating. SRS lamp extinguishes.<br />

Disconnect bridge wire within 4 seconds of warning lamp extinguishing. SRS warning<br />

lamp flashes twice. Switch ignition OFF - Wait a few seconds. Turn ignition ON SRS<br />

warning lamp illuminates for 6 seconds. Check that SRS warning lamp does not<br />

illuminate after 30 seconds. Turn ignition OFF.<br />

Transmission<br />

Vehicle Years<br />

Civic 1991-2000<br />

Accord 1993-1998<br />

Read Faults<br />

Fault codes for either vehicle can be accessed via the 2 pin data link connector by<br />

bridging the terminals on the 2 pin data link connector and turning the ignition on.<br />

235


Manufacturer Applications<br />

Clear Faults<br />

To clear codes, follow this procedure:<br />

• Switch ignition off.<br />

• Remove bridge wire.<br />

• Remove back up (radio) fuse (7.5A) from under bonnet fusebox for 10 seconds.<br />

• Refit fuse.<br />

NOTE: Disconnecting this fuse will erase any memory from in-car entertainment or<br />

electronic clocks.<br />

236


Land Rover<br />

Control Module ID<br />

Selecting this option displays the module version information.<br />

Maintenance<br />

Manufacturer Applications<br />

Selecting 'Maintenance' allows the resetting of the adaptations to factory settings for<br />

the components listed in the menu. It is recommended that the adaptations be reset<br />

to factory settings as opposed to the `learned' settings once the components have<br />

been replaced.<br />

Learn Security<br />

This option allows the control module to learn a new security value input by the user.<br />

Tune<br />

Ensure all electrical loads are off, select 'Tune' and follow the instructions on the<br />

OmiCheck. The OmiCheck will now take you through the tune.<br />

Programming<br />

This option prompts for a vehicle type to be selected then offers a programming menu<br />

for that type of vehicle. The programming option allows a new ABS ECU to be set up<br />

on that vehicle.<br />

Immobilisation<br />

Follow the on-screen instructions to perform a security check and if security is<br />

supported, program the alarm immobilisation.<br />

Bleeding<br />

Selecting this option allows brake bleeding on the vehicle, full on-screen instructions<br />

are provided.<br />

Firstly, a modulator bleed is performed in the order: Left Front, Right Front, Right<br />

Rear, Left Rear. The operator is instructed to press and hold the brake pedal<br />

throughout the modulator bleeding procedure. The procedure can be repeated as<br />

many times as required. Upon completion, the operator is instructed to release the<br />

brake pedal.<br />

Secondly, a power bleed is performed in the order Left Front, Right Front, Right Rear,<br />

Left Rear. The operator can start and stop the pump using the up and down arrows<br />

with the OmiCheck as instructed. Use the tick key to move on to the next wheel. Once<br />

completed, an instruction will appear informing the operator that the procedure is<br />

complete.<br />

237


Manufacturer Applications<br />

Transmitters/Key Programmers<br />

This option allows the user to program/re-program remote keys/fobs for use with the<br />

vehicle security/central locking.<br />

Synchronise ECU<br />

This option allows the user to setup a new/replacement ECU with the vehicles<br />

existing ECUs.<br />

Write Cal Values<br />

This option enables the user to re-calibrate the suspension on Range Rover vehicles<br />

fitted with Air Suspension.<br />

Air Suspension System (Ride Level Module - RLM)<br />

• Discovery III (L319) (2005 - 2009)<br />

• Range Rover Sport (L320) (2005 - 2009)<br />

• Range Rover (L322) (2006 - 2009)<br />

There are several functions available via the OmiCheck.<br />

• Set <strong>Operating</strong> Mode.<br />

• Set Tolerance Control Mode.<br />

• Deflation Routines.<br />

Set <strong>Operating</strong> Mode<br />

This procedure is used to set the RLM to different modes. Modes can be set under<br />

the ‘Configuration’ option of the OmiCheck. The current operating mode can be<br />

displayed under the ‘Live Data’ option of the OmiCheck.<br />

Pre-test conditions<br />

• The ignition must be ON.<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

Normal Mode<br />

This is the normal operating mode for the RLM.<br />

238


Manufacturing Mode<br />

Manufacturer Applications<br />

This mode is mainly used in the factory when assembling the vehicle. It can, however,<br />

also be used if the owner of the vehicle wishes to fit coil springs instead of the air<br />

springs. Placing the control module in this mode ensures that the control module<br />

continues to function in terms of processing information such as height information.<br />

This process will render the Air Suspension controls and instruments non-functional.<br />

NOTE: If the vehicle is driven in any mode other than Normal Mode, the Air<br />

Suspension will NOT operate correctly.<br />

Set Tolerance Control<br />

This procedure is used to set the RLM tolerance control. Tolerance control can be set<br />

under the ‘Configuration’ option of the OmiCheck. The current tolerance control state<br />

can be displayed under the ‘Live Data’ option of the OmiCheck.<br />

Pre-test conditions<br />

• The ignition must be ON.<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

Normal Tolerances<br />

This state is the normal operating mode for the Air Suspension system.<br />

Tighter Tolerances<br />

This state is used when another part of the vehicle is being aligned or calibrated. The<br />

two main instances where this state is used are:<br />

• Wheel alignment;<br />

• Adaptive Headlamp calibration.<br />

Deflation Routines<br />

There are several routines available for this system.<br />

• Deflate air springs<br />

• Deflate reservoir<br />

• Deflate all (air springs and reservoir)<br />

• Exit deflate mode.<br />

239


Manufacturer Applications<br />

Pre-test conditions:<br />

• The ignition must be ON;<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

NOTE: The vehicle will lower during deflation of the air suspension. To avoid damage,<br />

ensure all doors are closed.<br />

WARNING: It is the responsibility of the technician to ensure that air has been<br />

fully expelled from the air suspension system even if the OmiCheck indicates<br />

that the routine has completed successfully. The procedure may need to be run<br />

more than once to ensure all air is expelled from the system. Failure to do so<br />

may result in personal injury.<br />

Exit Deflate Mode<br />

After the work has been completed the technician must re-enable the system using<br />

the ‘Exit Deflate Mode’ option to restore normal operation of the air suspension<br />

system.<br />

Air Suspension System (EHC2)<br />

• Range Rover (L322) (2002 - 2006)<br />

There are four functions available via the OmiCheck for the EHC2 air suspension<br />

system.<br />

• Actuators<br />

• Set <strong>Operating</strong> Mode<br />

• Set Tolerance Control Mode<br />

• Deflation Routines<br />

Actuators<br />

There are a number of actuators available on the OmiCheck. These are split into two<br />

different sections.<br />

Level Selection<br />

The OmiCheck can be used to force the air suspension system to any level as an<br />

alternative to using the ride height switch inside the vehicle.<br />

• Access Level.<br />

• Motorway Level.<br />

• Standard Level.<br />

• Off-road Level.<br />

These are useful for the diagnosis of faults with the ride height switch and wiring.<br />

240


Pre-test conditions:<br />

• The engine must be RUNNING.<br />

Drive Outputs<br />

Manufacturer Applications<br />

The following outputs can be driven individually using the OmiCheck.<br />

• Front right valve<br />

• Front left valve<br />

• Rear right valve<br />

• Rear left valve<br />

• Exhaust valve<br />

• Reservoir valve<br />

• Compressor valve<br />

• High-pressure exhaust valve<br />

• Front cross-link valve<br />

• Rear cross-link valve<br />

• Access LED<br />

• Motorway LED<br />

• Standard LED<br />

• Off-road LED<br />

• Hold LED<br />

Pre-test conditions<br />

• The ignition must be ON and the engine OFF.<br />

Set <strong>Operating</strong> Mode<br />

There are four functions available via the OmiCheck for the EHC2 system.<br />

• Transport mode<br />

• Low Tolerance Mode (used during wheel alignment or headlamp levelling)<br />

• Production Mode (used to disable all control circuits within the system)<br />

• Normal Mode (to cancel all of the above).<br />

There procedures are used to set the control module to different modes. Modes can<br />

be set under the ‘Service Functions’ option of the OmiCheck. The current operating<br />

mode can be displayed under the ‘Live Data’ option of the OmiCheck.<br />

241


Manufacturer Applications<br />

Pre-test conditions<br />

• The ignition must be ON.<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

NOTE: If the vehicle is driven in any mode other than ‘Normal Mode’, the air<br />

suspension will not operate correctly.<br />

Deflation Routines<br />

There are seven routines available for this system.<br />

• Deflate right front<br />

• Deflate left front<br />

• Deflate right rear<br />

• Deflate left rear<br />

• Deflate front<br />

• Deflate rear<br />

• Deflate all<br />

These routines for use prior to servicing the air suspension system to reduce the risk<br />

of injury by compressed air.<br />

Pre-test conditions<br />

• The ignition must be ON.<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

NOTE: The vehicle will lower during deflation of the air suspension. To avoid damage,<br />

ensure all doors are closed.<br />

WARNING: It is the responsibility of the technician to ensure that air has been<br />

fully expelled from the air suspension system even if the OmiCheck indicates<br />

that the routine has completed successfully. The procedure may need to be run<br />

more than once to ensure all air is expelled from the system. Failure to do so<br />

may result in personal injury.<br />

242


Inflation<br />

Manufacturer Applications<br />

When work has been completed on the specified area the air suspension can be<br />

re-inflated either by selecting the corresponding ‘Inflation’ routine or by starting the<br />

engine. When the engine is running, the system will inflate the four corners to the<br />

correct height for the currently selected level.<br />

Inflation Routines<br />

There are seven routines available for this system.<br />

• Inflate right front<br />

• Inflate left front<br />

• Inflate right rear<br />

• Inflate left rear<br />

• Inflate front<br />

• Inflate rear<br />

• Inflate all<br />

These routines are to be used either when work has been completed on a section of<br />

the air suspension system or to try and level the vehicle in an emergency repair<br />

situation.<br />

NOTE: The vehicle will raise during inflation of the air suspension. To avoid damage,<br />

ensure all doors are closed.<br />

Pre-test conditions<br />

• The ignition must be ON.<br />

• An approved battery charger must be connected to ensure consistent power<br />

supply.<br />

NOTE: These routines may need to be repeated more than once to completely inflate<br />

the specified area.<br />

243


Manufacturer Applications<br />

Mercedes<br />

If the vehicle under test has both the round diagnostic connector and the J1962 (16<br />

pin) connector, the round connector should always be used to access information via<br />

the Mercedes application and the J1962 connector should be used to access data via<br />

the EOBD application.<br />

Sensotronic BC<br />

WARNING:<br />

• Always deactivate the Sensotronic BC before carrying out any maintenance<br />

work.<br />

• Only fully-qualified technicians should carry out work on the brake system.<br />

They must be familiar with modern brake systems.<br />

• Only carry out maintenance work when the vehicle is stationary.<br />

• Only carry out maintenance work on the brake after the system has been<br />

deactivated.<br />

• Upon deactivation, a warning message should appear in the instrument<br />

panel and an audible warning signal is heard until the maintenance work is<br />

complete and the system reactivated.<br />

• If the warning signals do not occur, assume that the system is not fully<br />

deactivated and do not carry out any maintenance work.<br />

NOTE: Omitec Group accept no responsibility for any accident or injury arising from<br />

the maintenance of the Sensotronic brake system.<br />

From the sub-menu select the Control Module and follow the on-screen instructions.<br />

The OmiCheck will attempt to establish communications with the vehicle. Once<br />

established, follow the on screen instructions for each test.<br />

On selecting the item the following sub-menu will be displayed:<br />

1. Read Faults<br />

2. Clear Faults<br />

244


MG Rover<br />

Manufacturer Applications<br />

Tuning with OmiCheck<br />

Ensure all electrical loads are off, select 'Tune' and follow the instructions on the<br />

OmiCheck. The OmiCheck will now take you through the tune.<br />

Stepper Motor Setting<br />

The stepper motor is set in the following manner. The engine is kept constant,<br />

controlled by the ECU and will not change. Any adjustment of the air by-pass screw<br />

will change the position of the stepper motor. The OmiCheck uses graphics to instruct<br />

the operator to 'raise' or 'lower' the stepper motor position. The stepper motor position<br />

is displayed on the screen and is only used to guide the operator to ensure the screw<br />

is turned in the correct direction.<br />

245<br />

This screen indicates the stepper position<br />

needs to be increased 'coarsely'.<br />

This screen indicates the stepper position<br />

needs to be increased 'finely'.<br />

This screen indicates the stepper position<br />

needs to be decreased 'coarsely'.<br />

This screen indicates the stepper position<br />

needs to be decreased 'finely'.


Manufacturer Applications<br />

If the OmiCheck screen displays 'Lower', an adjustment is required to lower the<br />

stepper motor position. For this to happen the air by-pass screw needs adjusting as<br />

if to raise the engine speed.<br />

If the OmiCheck screen displays 'Raise', an adjustment is required to raise the<br />

stepper motor position. For this to happen the air by-pass screw needs adjusting as<br />

if to lower the engine speed.<br />

NOTE: Adjustment of the air by-pass screw will not change the engine speed as it is<br />

under control of the ECU.<br />

Press if unable to set correctly using air by-pass or throttle adjustment.<br />

ECU Replacement<br />

The MEMS idle control is an adaptive system and the ECU `learns' the engine load<br />

and wear characteristics over a period of time. The amount of stepper motor<br />

movement required to maintain the specified idle consequently will differ from model<br />

to model. In the event of a new ECU or an ECU from another vehicle being fitted, it<br />

will take a short period of normal running for the ECU to learn the load and wear<br />

characteristics of that engine.<br />

WARNING: Whenever a different ECU is fitted, a full tune with the OmiCheck<br />

must take place, as idle CO 2 and stepper position could differ, which can ONLY<br />

be set by adjusting the ECU.<br />

Immobilisation<br />

Follow the on-screen instructions to perform a security check and if security is<br />

supported, program the alarm immobilisation.<br />

Maintenance<br />

The maintenance selection allows the resetting of the adaptations to factory settings<br />

for the components listed in the menu. It is recommended that the adaptations be<br />

reset to factory settings as opposed to the 'learned' settings once the components<br />

have been replaced.<br />

246<br />

This screen indicates the stepper position<br />

is correct and the 'Tick' key can be<br />

pressed.


Mitsubishi<br />

Manufacturer Applications<br />

1995 MY Onwards<br />

With vehicles fitted with the J1962 OBD type diagnostic connectors, the OmiCheck<br />

cannot retrieve blink code faults using the standard OmiCheck leads.<br />

ABS<br />

ABS faults can be obtained by bridging the pins 1 and 4 (GND) on the vehicle's J1962<br />

connector. The diagnostic malfunction indicator lamp (MIL) located on the dashboard<br />

flashes blink codes. Interpret the blink codes - See 'Interpretation of Blink Codes'. The<br />

fault description relating to the fault code is detailed in the table below.<br />

ABS Fault Code Look up Table<br />

Fault Code Description<br />

11 Wheel Speed Sensor, Right Front - Open Circuit<br />

12 Wheel Speed Sensor, Left Front - Open Circuit<br />

13 Wheel Speed Sensor, Right Rear - Open Circuit<br />

14 Wheel Speed Sensor, Left Rear - Open Circuit<br />

15 Wheel Speed Sensors - Signal Out of Limits<br />

16 Supply Voltage<br />

21 Wheel Speed Sensor, Right Front - Short Circuit<br />

22 Wheel Speed Sensor, Left Front - Short Circuit<br />

23 Wheel Speed Sensor, Right Rear - Short Circuit<br />

24 Wheel Speed Sensor, Left Rear - Short Circuit<br />

38 Brake Pedal Position (BPP) Switch<br />

41 Solenoid Valve, RH Front Inlet<br />

42 Solenoid Valve, LH Front Inlet<br />

43 Solenoid Valve, RH Rear Inlet<br />

44 Solenoid Valve, LH Rear Inlet<br />

45 Solenoid Valve, RH Front Outlet<br />

46 Solenoid Valve, LH Front Outlet<br />

47 Solenoid Valve, RH Rear Outlet<br />

48 Solenoid Valve, LH Rear Outlet<br />

51 Solenoid Valve - Supply Voltage<br />

53 Electronic Control Module (ECM)<br />

63 Hydraulic Pump Motor<br />

71 Pyrotechnic Pretensioner, Passengers Side - Short Circuit to Positive<br />

247


Manufacturer Applications<br />

72 Pyrotechnic Pretensioner, Passengers Side - Short Circuit to<br />

Negative<br />

73 Pyrotechnic Pretensioner, Passengers Side - Short Circuit<br />

74 Pyrotechnic Pretensioner, Passengers Side - Open Circuit<br />

Interpretation of Blink Codes<br />

Note all fault codes using these guidelines:<br />

• Short Flash - Indicates 'Units' of fault code.<br />

• Long flash - Indicates 'Tens' of fault code.<br />

• Short pause - Between 'Tens' and 'Units' of the same fault code.<br />

• Long pause - Between different fault codes.<br />

248


Nissan<br />

Manufacturer Applications<br />

Transmission<br />

CVT transmission faults on the Micra 1992-1999 can be read via the transmission<br />

lamp on the instrument panel:<br />

1. Turning ignition OFF<br />

2. Move transmission selector to position 'D'<br />

3. Turn ignition ON<br />

4. Ensure transmission warning lamp illuminates<br />

5. Depress brake pedal fully and hold<br />

6. Depress accelerator pedal fully and hold<br />

7. Move transmission selector to the following positions: From position 'D' to 'Ds' to<br />

'D' to 'N' to 'R' to 'P'<br />

8. Release accelerator pedal<br />

9. Start engine and allow to idle<br />

10. The transmission warning lamp will illuminate for 2.5 seconds followed by several<br />

short flashes<br />

NOTE: Continual flashing of the transmission warning lamp indicates system<br />

voltage to high or low.<br />

No fault codes recorded: All short flashes will be the same.<br />

Fault codes recorded: 1 short flash will be longer that the others<br />

When finished turn ignition off and rectify faults as necessary<br />

Flashes/Fault Codes FAULT<br />

1 Accelerator pedal position (APP) switch 1 & 2 - Circuit<br />

malfunction<br />

2 Transmission range (TR) switch - Circuit malfunction<br />

3 Vehicle speed sensor (VSS) - Circuit malfunction<br />

4 Transmission electromagnet clutch - Circuit malfunction<br />

5 Transmission fluid pressure (TFP) solenoid - Circuit<br />

malfunction<br />

6 Transmission control module (TCM)/Engine control module<br />

(ECM) torque signal<br />

7 Transmission control module (TCM/ABS) Control module/idle<br />

speed control (ISC) relay - Circuit malfunction<br />

Clearing Codes: Switching off ignition erases trouble codes.<br />

249


Manufacturer Applications<br />

Renault<br />

EMS<br />

General<br />

NOTE: For Renault vehicles which use the ‘Renault Card Keyless Ignition System’<br />

and the ‘START’ button (Megane II, Scenic II etc.):<br />

To switch the ignition on WITHOUT starting the engine:<br />

1. Unlock the car with the remote (card).<br />

2. Insert the card into the card reader.<br />

3. Without pressing the brake or clutch pedal push and hold the ‘START’ button for<br />

at least 5 seconds. The dash should illuminate and the button should be<br />

released.<br />

All diagnostics can now be carried out.<br />

Injector Programming<br />

The purpose of this function is to enable the technician to replace a faulty injector, or<br />

injectors, and program in the value of the new injector to the Diesel Control Unit.<br />

It may also be used when a new Control Unit has been installed and the technician is<br />

required to program it with the values of the injectors fitted.<br />

The function is available on most of the following Engine Management Systems:<br />

• Bosch EDC15C3, fitted to 1.9 DCi and 2.2 DCi engines.<br />

• Bosch EDC16, fitted to 1.9DCi and 2.0DCi engines.<br />

• Delphi Lucas LVCR, fitted to 1.5 DCi engines.<br />

• Delphi Lucas DDCR, fitted to 1.5 DCi engines.<br />

Injectors are classified in the factory according to their respective flow: at idle speed,<br />

when fully charged or in the pre-injection phase.<br />

For the Bosch systems a 6-digit alphanumeric code is engraved on the Injector<br />

indicating the classification. For the Delphi Lucas systems a 16-digit alphanumeric<br />

code is engraved on the Injector indicating the classification.<br />

The code for each injector is stored in the memory of the ECU, enabling the ECU to<br />

control each injector taking into account the variations in their manufacture.<br />

The OmiCheck has the ability to read out the current injector codes and program in<br />

new ones.<br />

250


Airbag<br />

Manufacturer Applications<br />

Select the airbag system then select either 12-pin or 16-pin according to which<br />

connector is on the vehicle under test. Then follow the on-screen instructions.<br />

The following functions are available for the airbag system:<br />

1. Read DTCs: Displays all diagnostic trouble codes associated with the airbag<br />

system.<br />

2. Clear DTCs: Clears all faults codes from the airbag system.<br />

3. Renault Arm/Disarm for Driver/Passenger Airbag:<br />

The Disarm CM (LOCK) menu option allows the driver airbag to be disabled<br />

preventing accidental deployment while working on the car.<br />

The Arm CM (UNLOCK) menu option causes the driver airbag to become active.<br />

The Disarm Passenger (LOCK) menu option allows the passenger airbag to be<br />

disabled preventing accidental deployment while working on the car.<br />

The Arm Passenger (UNLOCK) menu option causes the passenger airbag to become<br />

active.<br />

NOTE: Not all vehicles will have a passenger airbag and some vehicles with a<br />

passenger airbag cannot be armed/disarmed using a diagnostic tool (they require a<br />

key to be inserted into the arm/disarm lock located next to the passenger airbag).<br />

The way the user is notified by the vehicle of a locked airbag depends upon the<br />

vehicle model.<br />

Vehicle Notification methods for a locked airbag<br />

Method 1 - Fault Code present.<br />

If the user reads airbag diagnostic codes after an airbag has been locked some<br />

models will produce a 'Airbag locked' fault code. After unlocking, this fault code will<br />

not appear, this can be confirmed by reading the diagnostic codes again.<br />

Method 2 - Airbag MIL stays on<br />

After an airbag has been locked the Airbag Malfunction Indicator on the dash panel<br />

display will remain on, when the airbag is unlocked the MIL will switch off.<br />

Method 3 - Airbag MIL flashes for several seconds when turning the ignition on<br />

After an airbag has been locked the Airbag Malfunction Indicator on the dash panel<br />

display will flash for several seconds when the ignition is turned on, when the airbag<br />

is unlocked the MIL will switch off.<br />

251


Manufacturer Applications<br />

Renault<br />

TPMS is the Tyre Pressure Monitoring System.<br />

Each valve sensor has a unique code and is matched to a particular wheel. This is<br />

programmed into the UCH control module. This enables a faulty wheel to be identified<br />

(given that the receiver can identify which wheel is transmitting). The sensor emits an<br />

RF (Radio Frequency) signal containing the valve code, status and tyre pressure. If<br />

wheels are to be swapped around then reprogramming will need to be carried out to<br />

identify the new position of the wheel.<br />

Each valve sensor has a coloured ring attached to the valve nut, each colour<br />

corresponds to a particular wheel position:<br />

Front Left: Green<br />

Front Right: Yellow<br />

Rear Left: Red<br />

Rear Right: Black<br />

It is recommended that if tyres are moved around that the coloured rings are replaced<br />

in the correct wheel position.<br />

Each valve sensor will emit a signal every hour if stationary, and every 15 minutes if<br />

a leak is present. If moving it will emit a signal every minute if no leak present, and<br />

every 10 seconds if a leak is present.<br />

NOTE: In the live data the tyre pressures will display a default value of 3.5 bar until<br />

the valves have been forced to transmit.<br />

252


Renault (Type 1)<br />

Manufacturer Applications<br />

This feature allows the user to read and clear faults, view live data, test the TPMS<br />

display lights and reprogram the unit via the Command Menu.<br />

The Command Menu features are:<br />

1. Program tyre valves - This allows the user to program 1 valve or 4 valves by<br />

a. Manually entering the valve code from the keypad. The code is written on a<br />

label if the sensor is new, or if the sensor is used then remove the tyre and<br />

read the code on the sensor<br />

b. Automatically forcing the valve to emit the code by using an exciter (such as<br />

the Omitec OmiDetect tool), or deflating the tyre pressure by at least 1 bar,<br />

or rotating the wheel by more than 20 km/h. When deflating the tyre the valve<br />

will not transmit until 15 minutes has elapsed.<br />

NOTE: If fault code 0007 is present, automatic coding will not be possible.<br />

When using the exciter it should be placed resting on the tyre under the<br />

appropriate valve. When the sensor has been excited and the transmitted<br />

code has been received the OmiCheck will indicate a successful read. The<br />

option is then given to program the new code.<br />

2. Select the winter tyre option - This is used during the winter in some countries<br />

where the weather conditions require winter tyres.<br />

3. Select the summer tyre option - This is used as default or during the summer<br />

when winter tyres are changed.<br />

4. Set control module with TPMS option - Programs the control module with the<br />

TPMS option.<br />

5. Set control module without TPMS option - Disables the TPMS option.<br />

6. Set tyre pressure limits - Enables the setting of maximum and minimum tyre<br />

pressure limits.<br />

7. Change trigger limit.<br />

8. Drive the actuator - Tests the TPMS display lights.<br />

253


Manufacturer Applications<br />

Renault (Type 2)<br />

With these vehicles all tyres need to be inflated to 3.7 bar for programming to be<br />

successful. In order to excite the valves to transmit their codes an exciter such as the<br />

Omitec OmiDetect tool should be used.<br />

An option is given as to select the current tyre set (Summer/Winter). Follow the on<br />

screen instructions which indicate the order the wheels are to be programmed in.<br />

After operating the exciter alongside the requested wheel, if successful a message<br />

will be displayed on the screen indicating that the valve code has been detected and<br />

displaying the valve code. After all 4 wheel codes have been successfully detected<br />

then an option is given to program the codes.<br />

NOTE: Remember to reset the correct tyre pressures when finished.<br />

TPMS Trouble shooting<br />

If a valve appears to not respond when stimulated with an exciter tool, check the<br />

following:<br />

• The tyre valve is a TPMS valve.<br />

• The exciter is not pointing directly at the valve stem. The valve stem is metal and<br />

will prevent a good RF signal. On low profile tyres, the area for the RF to penetrate<br />

the tyre sidewall is small, carefully aim the exciter half-way between the tyre rim<br />

and the tread.<br />

• Check the batteries are not low in the exciter and the TPMS valve.<br />

• If there is no response from the valve after the checks have been made then it<br />

could be that the TPMS valve itself is faulty.<br />

Electronic Parking Brakes<br />

WARNING:<br />

• Ensure that you are fully familiar with the braking system and its operation<br />

before commencing any work.<br />

• The Electronic Parking Brake Control system may be required to be<br />

deactivated before carrying out any Maintenance/diagnostic work on the<br />

brake system. This can be done from the OmiCheck menu.<br />

• Only carry out maintenance work when the vehicle is stationary.<br />

• Ensure that the Electronic Parking Brake Control system is reactivated after<br />

the maintenance work has been completed.<br />

NOTE: Omitec Group accept no responsibility for any accident or injury arising from<br />

the maintenance of the Electronic Parking Brake system.<br />

254


User Menu<br />

Overview<br />

1.<br />

USER MENU<br />

OBD DTC Lookup<br />

2. Language Menu<br />

3. Tester Setup<br />

4. Self Test<br />

5. Software Version<br />

6. Security<br />

7. CAN Converter<br />

255<br />

User Menu<br />

Use the<br />

selection.<br />

and keys to select the required function and press to confirm the<br />

NOTE: Press to return to the Main Menu.<br />

OBD DTC Lookup<br />

This option is used to look up a description of a known DTC.<br />

1. Use the key to move the cursor under the required DTC character, then<br />

using the and keys, change the characters as required.<br />

2. Press the key to confirm DTC.<br />

3. Press to return to the User Menu.<br />

If the unit recognises the DTC, the screen will display the full description, i.e. P0100<br />

- Mass or Volume Air Flow 'A' Circuit.<br />

Where more that one description is available, a separate menu will appear for you to<br />

select the appropriate option.<br />

If a code is not recognised the message 'No Text Allocated for this Code' is displayed.<br />

NOTE: Press to return to the User Menu.<br />

Language Menu<br />

The language menu allows you to change the software language if available.<br />

1. Use the and keys to select the required language.<br />

2. Press to confirm the selection.<br />

NOTE: This menu is only enabled when more than one language is installed on<br />

the OmiCheck. If only one language is installed, the message 'Not Enabled' will<br />

be displayed when the Language Menu option is selected and the display will<br />

return to the User Menu.


User Menu<br />

Tester Setup<br />

The tester setup allows you to change the live data units or change the way live data<br />

is displayed.<br />

1. Select 'Live Data Units' from the Tester Setup menu.<br />

1.<br />

LIVE DATA UNITS<br />

Metric Units<br />

2. Imperial Units<br />

3. American Units<br />

2. The currently selected live data units will be displayed on the screen. e.g. 'Metric<br />

Units set', before displaying the available options.<br />

3. Use the and keys to select the preferred units of measurement and confirm<br />

by pressing the key. After updating, the unit returns to the Tester Setup menu.<br />

4. Select 'Live Data Display' from the Tester Setup menu.<br />

1.<br />

LIVE DATA DISPLAY<br />

Normal Text<br />

2. Abbreviations<br />

5. The currently selected live data display option will appear on the screen, e.g.<br />

'Normal Text Set', before displaying the available options.<br />

6. Use the and keys to select the preferred display option and confirm by<br />

pressing the key. After updating, the unit returns to the Tester Setup menu<br />

256


Self Test<br />

1. Use the and keys to select the required test.<br />

2. Press to confirm selection.<br />

3. Follow on-screen instructions to carry out specified test.<br />

4. Press the or key as appropriate, to return to the Self Test Menu.<br />

Software Version<br />

1.<br />

SELF TEST MENU<br />

Run Self Test<br />

2. Flash Test<br />

3. Memory Test<br />

4. IIC Memory Test<br />

5. Vehicle Com Test<br />

6. PWM J1850 Test<br />

7. VPW J1850 Test<br />

8. CAN Comms Test<br />

9. Key Pad Test<br />

10. Display Test<br />

11. Display All Char<br />

12. Print All Data<br />

257<br />

User Menu<br />

1. Once selected, the OmiCheck version number appears on the screen before<br />

displaying a list of all software modules, including version numbers, currently<br />

loaded onto the OmiCheck.<br />

2. Use the and keys to scroll through the software module list.<br />

3. Press the or key to return to the User Menu.


User Menu<br />

Security<br />

Most of the applications on the OmiCheck are 'locked' by a security key. To unlock a<br />

particular application the appropriate security key must be obtained from Omitec<br />

Limited and entered into the OmiCheck. If the expected applications are not displayed<br />

in the main menu it could be that the security key has not been entered, or is incorrect.<br />

To examine or enter a security key, enter the Security option. The following menu will<br />

be displayed:<br />

Show SecurityKey<br />

1. Once selected, the security key is displayed on the screen as 20 characters. If it<br />

is incorrect the message 'Key is Invalid' will be displayed as well, and the<br />

may be pressed for further information which may be asked for by product<br />

support.<br />

key<br />

2. Press the or key to return to the User Menu.<br />

Enter SecurityKey<br />

1.<br />

SECURITY<br />

Show SecurityKey<br />

2. Enter SecurityKey<br />

3. Unit Serial No.<br />

This option is used to enter the security key to unlock the application loaded on the<br />

OmiCheck.<br />

1. Select 'Enter SecurityKey' from the security menu.<br />

2. Using the and keys, scroll through the alpha/numerical character list.<br />

3. Confirm each character by pressing the key.<br />

4. If you make a mistake use the key and enter the correct character. To<br />

re-enter the code from the beginning, press the key.<br />

5. When prompted to verify the security key, press to confirm.<br />

6. Restart the OmiCheck either by disconnecting and reconnecting the power<br />

supply or by pressing the outer 4 buttons on the handset at the same time.<br />

Note: The button displays on-screen instructions. The button may be used to<br />

cancel the operation and the original key will be retained.<br />

258


Unit Serial No.<br />

259<br />

User Menu<br />

1. Once selected, the serial number of the OmiCheck is displayed on the screen.<br />

This should match the number on the back of the unit. The serial number may be<br />

requested by product support when issuing security numbers. The user cannot<br />

change this number.<br />

2. Press the key to return to the User Menu.


Glossary of terms<br />

Term Description<br />

4WAS 4 Wheel Air Suspension<br />

4X4M 4X4 Control Module<br />

AAG Trailer Connection Unit<br />

AAM All Activity Module<br />

ABS Anti-Lock Brake / Traction Control Module<br />

A/C Air Conditioning<br />

AC Air Cleaner<br />

ACM Audio Control Module<br />

AFCM Alternative Fuel Control Module<br />

AIR Secondary Air Injection<br />

ALWRM (Right) Headlamp Range adjustment - Right<br />

ALWRS (Left) Headlamp Range adjustment - Left<br />

ARC Automatic Ride Control<br />

ART Intelligent cruise control<br />

A/T Automatic Transmission or Transaxle<br />

SAP Accelerator Pedal<br />

B+ Battery positive voltage<br />

BARO Barometric Pressure<br />

BNS Vehicle Power Supply Control Module<br />

CAC Charge Air Cooler<br />

CARB Californian Air Resources Board<br />

CCM_GEM Generic electric module<br />

CDP Compact Disc Player<br />

CFI Continuous Fuel Injection or Central Fuel Injection<br />

CL Closed Loop<br />

CKP Crankshaft Position Sensor<br />

CKP REF Crankshaft Reference<br />

CM Control Module<br />

CMP Camshaft Position Sensor<br />

CMP REF Camshaft Reference<br />

CO Carbon Monoxide<br />

CO2 Carbon Dioxide<br />

CPP Clutch Pedal Position<br />

260<br />

Appendix A: Glossary


Appendix A: Glossary<br />

CSM Central Security Module<br />

CTM Central Timer Module<br />

CTOX Continuous Trap Oxidizer<br />

CTP Closed Throttle Position<br />

DCSM Driver Climate-Control Seat Module<br />

DDM Drivers Door Module<br />

DEPS Digital Engine Position Sensor<br />

DFCO Decel Fuel Cut-off Mode<br />

DFDM Driver Door Control Unit<br />

DFI Direct Fuel Injection<br />

DFSM Driver Front Seat Module<br />

DLC Data Link Connector<br />

DRDM Rear Left Door Control Unit<br />

DSM Drivers Seat Module<br />

DTC Diagnostic Trouble Code<br />

DTM Diagnostic Test Mode<br />

EAMK Extended Activity Module<br />

EATC Electronic Automatic Temperature Control<br />

EBCM Electronic Brake Control Module<br />

EBTCM Electronic Brake Traction Control Module<br />

EC Engine Control<br />

ECM Engine Control Module<br />

ECL Engine Coolant Level<br />

ECS Electronic Crash Sensor (Airbag)<br />

ECT Engine Coolant Temperature<br />

EEPROM Electrically Erasable Programmable Read only Memory<br />

EFE Early Fuel Evaporation<br />

EGR Exhaust Gas Re-circulation<br />

EGRT EGR Temperature<br />

EGS Electronic Transmission System<br />

EI Electronic Ignition<br />

EM Engine Modification<br />

EOBD European On-Board Diagnostics<br />

EPB Electric Parking Brake<br />

EPROM Erasable Programmable Read Only Memory<br />

EPS Electronic-Controlled Power Steering<br />

261


262<br />

Appendix A: Glossary<br />

ESV (Driver) Drivers Electronic Seat Adjustment<br />

ESV<br />

(Passenger)<br />

Passenger Electronic Seat Adjustment<br />

EVAP Evaporative Emission System<br />

EWM Electronic Gear Selection<br />

FACM Fuel Additive Control Module<br />

FBM Drive Authorization Module<br />

FC Fan Control<br />

FEEPROM Flash Electrically Erasable Programmable Read Only Memory<br />

FEM Front Electronic Module<br />

FF Flexible Fuel<br />

FFH Fuel Fired Coolant Heating Module<br />

FICM Fuel Injection Control Module<br />

FIM Fuel Indication Module<br />

FOH Fuel Operated Heater<br />

FP Fuel Pump<br />

FPROM Flash Erasable Programmable Read Only Memory<br />

FSSM Fire Suppression System Module<br />

FT Fuel Trim<br />

FTP Federal Test Procedure<br />

GCM Governor Control Module<br />

GDM Generic Display Module<br />

GEM Generic Electronic Module<br />

GEN Generator<br />

GND Ground<br />

H2O Water<br />

HO2S Heated Oxygen Sensor<br />

HO2S1 Upstream Heated Oxygen Sensor<br />

HO2S2 Up or Downstream Heated Oxygen Sensor<br />

HO2S3 Downstream Heated Oxygen Sensor<br />

HC Hydrocarbon<br />

HCM Headlamp Control Module<br />

HEC Hybrid Electronic Cluster<br />

HVS High Voltage Switch<br />

HVAC Heating Ventilation and Air Conditioning system<br />

IA Intake Air


Appendix A: Glossary<br />

IABM Integrated Air Bag Module<br />

IAC Idle Air Control<br />

IAT Intake Air Temperature<br />

IC Ignition Control Circuit<br />

IC Instrument Cluster (Ford)<br />

ICM Ignition Control Module<br />

ICU Injector Control Unit<br />

IF1/IF2/FFZ IR / RF Remote controlled central locking<br />

IFI Indirect Fuel Injection<br />

IFS Inertia Fuel Shut-off<br />

I/M Inspection/Maintenance<br />

INST Instrument cluster<br />

IPC Instrument Panel Cluster<br />

ISC Idle Speed Control<br />

ISU Central junction box<br />

J1962 The SAE standard that defines the 16-pin connector used for EOBD<br />

KFB Convenience Feature<br />

KI Instrument Cluster<br />

KOEC Key On, Engine Cranking<br />

KOEO Key On, Engine Off<br />

KOER Key On, Engine Running<br />

KS Knock Sensor<br />

KSM Knock Sensor Module<br />

LCM Lighting Control Module<br />

LHID Left High Intensity Discharge Lamp<br />

LPSDM Left Power Sliding Door Module<br />

LT Long Term Fuel Trim<br />

LWR Headlamp Range adjustment<br />

MAF Mass Airflow Sensor<br />

MAP Manifold Absolute Pressure sensor<br />

MC Message Center Module<br />

MC Mixture Control (Ford)<br />

MDP Manifold Differential Pressure<br />

MFI Multi-port Fuel Injection<br />

MFSW Multifunction Steering Wheel<br />

MIL Malfunction Indicator Lamp<br />

263


MPH miles per hour<br />

MST Manifold Surface Temperature<br />

MVZ Manifold Vacuum Zone<br />

MY Model Year<br />

NAV Navigation Controller<br />

NGSC Next Generation Speed Control Module<br />

NVRAM Non-Volatile Random Access Memory<br />

NOX Oxides of Nitrogen<br />

O2S Oxygen Sensor<br />

OBD On-Board Diagnostics<br />

OBD I On-Board Diagnostics generation one<br />

OBD-II On-Board Diagnostics, second generation<br />

OC Oxidation Catalyst<br />

OCS Occupant Classification System Module<br />

OTC Overhead Trip Computer<br />

OL Open Loop<br />

OSC Oxygen Sensor Storage<br />

PAIR Pulsed Secondary Air Injection<br />

PAM Parking Aid Module<br />

PARKTRONIC Parking Aid / Parking Assist<br />

PATS Passive Anti-Theft System<br />

PCM Powertrain Control Module<br />

PCSM Passenger Climate-Control Seat Module<br />

PCV Positive Crankcase Ventilation<br />

PDM Passengers Door Control Unit<br />

PNP Park/Neutral switch<br />

PRB Power Running Board<br />

PRDM Rear Right Door Control Unit<br />

PROM Program Read Only Memory<br />

PSA Pressure Switch Assembly<br />

PSE Pneumatic Equipment System<br />

PSP Power Steering Pressure<br />

PTOX Periodic Trap Oxidizer<br />

RAM Random Access Memory<br />

RAP Remote Anti-Theft / Personality Module<br />

RASM Rear Air Suspension Module<br />

264<br />

Appendix A: Glossary


Appendix A: Glossary<br />

RCC Remote Climate Control (Air Conditioning)<br />

RCM Restraint Control Module<br />

REM Rear Electronic Module<br />

RETM Rear Seat Entertainment Module<br />

RHID Right High Intensity Discharge Lamp<br />

RKE Remote Keyless Entry<br />

RM Relay Module<br />

RPSDM Right Power Sliding Door Module<br />

ROM Read Only Memory<br />

RPM revolutions per minute<br />

SAMB Signal Acquisition and Control module Passenger side<br />

SAMF/SAMV Signal Acquisition and Control module Front/Driver side<br />

SAMH Signal Acquisition and Control module Rear<br />

SC Supercharger<br />

SCB Supercharger Bypass<br />

OmiCheck OmiPro/OmiCheck<br />

SDARS Satellite Digital Audio Receiver System<br />

SDM Sensing Diagnostic Mode<br />

SFI Sequential Fuel Injection<br />

SRI Service Reminder Indicator<br />

SRM Speech Recognition Module<br />

SRT System Readiness Test<br />

SSGB<br />

(Passenger)<br />

Passengers Seat Position Memory<br />

SSGF (Driver) Drivers Seat Position Memory<br />

ST Short Term Fuel Trim<br />

TB Throttle Body<br />

TBC Trailer Brake Control Module<br />

TBI Throttle Body Injection<br />

TC Turbocharger<br />

TCC Torque Converter Clutch<br />

TCM Transmission or Transaxle Control Module<br />

TFP Throttle Fluid Pressure<br />

TP Throttle Position<br />

TPM Tire Pressure Monitor<br />

TPS Throttle Position Sensor<br />

265


TVV Thermal Vacuum Valve<br />

TWC Three Way Catalyst<br />

TWC+OC Three Way + Oxidation Catalytic Converter<br />

VAF Volume Airflow<br />

VAPS Variable Assist Power Steering<br />

VCM Vehicle Control Module<br />

VDM Vehicle Dynamics Module<br />

VR Voltage Regulator<br />

VS Vehicle Sensor<br />

VSM Vehicle Security Module<br />

VSS Vehicle Speed Sensor<br />

WU-TWC Warm Up Three Way Catalytic Converter<br />

WOT Wide Open Throttle<br />

266<br />

Appendix A: Glossary


Appendix B: Cables<br />

Cables<br />

Cable Identification<br />

CR0234<br />

OM3000/10 - J1962/EOBD cable<br />

OG2012 - Peugeot/Citroen PSA 2 pin cable<br />

267


CR0231<br />

CR0230<br />

OG2013 - PSA 30 pin cable<br />

OC2022 - VAG cable<br />

268<br />

Appendix B: Cables


Appendix B: Cables<br />

OM1572<br />

CR0227<br />

OG2024 - Land Rover Lucas 14CUX cable<br />

OG2009 - Sprinter lead<br />

269


CR0228<br />

CR0235<br />

OG2002 - BMW cable<br />

OG2023 - Fiat/Alfa Romeo/Lancia<br />

270<br />

Appendix B: Cables


Appendix C: Diagnostic Connector Locations<br />

Diagnostic Connector Locations<br />

Diagnostic Connector Locations<br />

Audi 80, 100, 200 (to 1991) & V8: -<br />

Dashboard - Driver side.<br />

100 (from 1991): - Dashboard -<br />

passenger side.<br />

A4: - Passenger ashtray - Rear -<br />

Centre.<br />

A6 (to mid 1994): - Relay box -<br />

Engine compartment.<br />

A8: - Dashboard - Centre.<br />

Alfa<br />

Romeo<br />

Generally 16 pin J1962<br />

connectors are found under the<br />

driver’s side dashboard or in the<br />

fuse box.<br />

271<br />

2-pin<br />

ISO 9141<br />

or J1962<br />

J1962<br />

16<br />

8<br />

OM1038<br />

9<br />

1


Appendix C: Diagnostic Connector Locations<br />

Alfa<br />

Romeo<br />

3 Pin Connectors<br />

EMS<br />

• Engine compartment –<br />

normally centre:<br />

145, 146, 155<br />

• Engine compartment –<br />

normally right:<br />

33<br />

• Engine compartment –<br />

normally left:<br />

146<br />

• Front door post – bottom:<br />

155, 164<br />

• Under dashboard –<br />

passenger side or in fuse<br />

box:<br />

GTV/Spider<br />

Airbag/ABS<br />

• Engine compartment –<br />

normally centre:<br />

145, 146, 155, GTV/Spider<br />

• Engine compartment –<br />

normally right:<br />

145, 146, 155, 164, GTV/<br />

Spider<br />

• Under dashboard – driver’s<br />

side:<br />

147,156,166,GTV/Spider<br />

• Passenger glove box:<br />

145, 146, GTV/Spider<br />

272<br />

3-pin


Appendix C: Diagnostic Connector Locations<br />

BMW The vehicle's diagnostic<br />

connector (20-pin round<br />

connector) is always found in the<br />

engine compartment.<br />

If the vehicle is fitted with a<br />

J1962 diagnostic connector, this<br />

can usually be located in the<br />

driver's footwell behind a cover.<br />

NOTE: If the BMW vehicle under<br />

test has both the round (20 pin)<br />

diagnostic connector and the<br />

J1962 (16 pin) connector, the<br />

round connector should always<br />

be used to access information<br />

via the BMW application and the<br />

J1962 connector should be used<br />

to access data via the EOBD<br />

application (ensure the cap is<br />

fitted to the 20-pin connector). If<br />

the cap is not fitted, the J1962<br />

connector will not function<br />

correctly.<br />

273<br />

20-pin<br />

round<br />

connector<br />

or J1962


Appendix C: Diagnostic Connector Locations<br />

Citroen The vehicle's diagnostic 30-pin<br />

connector (J1962 16-pin) can be connector<br />

found in the following locations: or 2-pin<br />

connector<br />

AX (1997), Berlingo I: - Under<br />

dashboard - driver's side<br />

C1: - Under dashboard, driver’s<br />

side to left of steering column.<br />

C2, C3I, C8, Dispatch, Evasion,<br />

Jumpy, Xantia, Xsara, Xsara<br />

Picasso: - Diver’s side, fascia<br />

fuse box.<br />

C3 II: - Passenger glove box,<br />

fuse compartment.<br />

C4 / C4 Picasso: - Centre<br />

console storage behind ashtray.<br />

C5 I / C5 II: - Compartment<br />

inside passenger’s glovebox<br />

C6: - Rear centre console<br />

glovebox under plastic matting.<br />

Saxo: - Under dashboard -<br />

passenger side.<br />

The vehicle's diagnostic<br />

connector (2-pin) can be found in<br />

the following locations:<br />

AX, BX (to 1995), C15, Jumper,<br />

Relay, XM, ZX (to 1997): -<br />

Engine compartment near<br />

suspension turret or battery.<br />

BX (1996 on), ZX (1997 on): -<br />

Engine compartment fusebox.<br />

The vehicle's diagnostic<br />

connector (30-pin) can be found<br />

in the following locations:<br />

Berlingo I, Evasion, Synergie:<br />

- Under dashboard, driver's side.<br />

Dispatch, Jumpy, Xantia, XM: -<br />

Driver’s side, fascia fuse box.<br />

Saxo: - Passenger side - under<br />

dashboard, passenger door end.<br />

Fiat Generally 16 pin J1962<br />

connectors are found under the<br />

driver’s side dashboard or in the<br />

fuse box with the exception of<br />

the Palio/RST where it is in the<br />

centre console, under the<br />

handbrake.<br />

J1962<br />

274<br />

OM0977


Appendix C: Diagnostic Connector Locations<br />

Fiat 3 Pin Connectors<br />

EMS<br />

3-pin<br />

• Engine compartment –<br />

normally centre:<br />

Barchetta, Bravo-Brava,<br />

Marea, Palio, Premio, Punto,<br />

Tempra<br />

• Engine compartment –<br />

normally right:<br />

Cinquecento, Palio RST,<br />

Seicento<br />

• Engine compartment –<br />

normally left/Centre Console<br />

Under Ashtray:<br />

Coupe, Fiorino, Panda,<br />

Punto, Scudo, Tempra, Tipo,<br />

Uno<br />

• Engine compartment – near<br />

battery:<br />

Ducato<br />

• Front door post – bottom:<br />

Croma, Panda, Tempra<br />

• Under dashboard –<br />

passenger side:<br />

Tipo, Uno<br />

Airbag/ABS<br />

• Under dashboard – driver’s<br />

side/passenger glove box:<br />

Barchetta, Bravo-Brava,<br />

Coupe, Doblo, Ducato, Idea,<br />

Marea, Multipla, Palio,<br />

Panda, Punto, Seicento, Stilo<br />

• Engine compartment –<br />

normally right:<br />

Bravo-Brava, Croma, Ducato,<br />

Marea, Palio, Punto, Seicento<br />

• Engine compartment –<br />

normally centre:<br />

Bravo-Brava, Croma<br />

275


Appendix C: Diagnostic Connector Locations<br />

Ford EEC V<br />

The vehicle's diagnostic<br />

connector (J1962 16-pin) can<br />

usually be found in one of the<br />

following locations:<br />

Courier, Fiesta, Ka: -<br />

Passenger compartment -<br />

bottom of 'A' pillar.<br />

Focus, Mondeo, Scorpio: -<br />

Central junction box - below<br />

steering column.<br />

Galaxy: - Behind ashtray- centre<br />

console.<br />

Transit: - Passenger<br />

compartment fuse box - behind<br />

spare fuse tray.<br />

Puma: - Passenger side -<br />

bottom of 'A' pillar.<br />

Cougar: - Under dash panel -<br />

centre.<br />

EEC IV - DCL<br />

Use the Ford EECIV cable as<br />

specified in the application list.<br />

The vehicle diagnostic connect<br />

(J1962 16 pin) can usually be<br />

located:<br />

Escort: - Passenger<br />

compartment - bottom of 'A'<br />

pillar.<br />

Mondeo: - Below steering<br />

column.<br />

The 2-pin connector is usually<br />

located:<br />

Escort: - Black connector with a<br />

red dust cover - engine<br />

compartment over wheel arch.<br />

Battery clips (OM100/16 &<br />

OM100/17) will also be required<br />

for power.<br />

276<br />

J1962 or<br />

Ford EEC<br />

IV cable


GM<br />

Vauxhall/<br />

Opel<br />

Appendix C: Diagnostic Connector Locations<br />

The vehicle’s diagnostic<br />

connector (J1962 16-pin) can be<br />

found in the following locations:<br />

Corsa C, Astra G, Astra H,<br />

Meriva, Vectra B, Zafira A,<br />

Zafira B: - Below cover - front of<br />

handbrake.<br />

Agila, Tigra, Speedster/VX220,<br />

Sintra, Vivaro: -<br />

Below dashboard - driver’s side.<br />

Astra F, Corsa B, Omega B: -<br />

Fuse box - passenger<br />

compartment.<br />

Corsa C, Corsa D: - Centre<br />

console - below heater controls.<br />

Frontera, Vectra C, Signum: -<br />

Centre console - under ashtray.<br />

The vehicle's diagnostic<br />

connector (10-pin) can be found<br />

in the following locations: -<br />

Asona C, Astra, Belmont,<br />

Calibra, Carlton, Cavalier,<br />

Kadette, Omega A, Vectra A: -<br />

Under bonnet - near suspension<br />

turret.<br />

Astra, Corsa A, Nova, Tigra: -<br />

Fuse box - passenger<br />

compartment.<br />

Innocenti Bosch Motronic<br />

Next to ECU in the engine bay<br />

on wheel arch:<br />

Elba: - (1.4 & 1.6 I.E)<br />

IAW Marelli<br />

Next to the ECU under<br />

dashboard passenger side or<br />

engine bay next to fuse box:<br />

Mille: - (1.0 I.E)<br />

Lancia Generally 16 pin J1962<br />

connectors are found under the<br />

driver’s side dashboard or in the<br />

fuse box with the exception of<br />

the Phedra where it is in the<br />

driver’s side footwell.<br />

277<br />

J1962<br />

connector<br />

3-pin<br />

connector<br />

or J1962<br />

J1962


Appendix C: Diagnostic Connector Locations<br />

Lancia 3 Pin Connectors<br />

EMS<br />

• Engine compartment –<br />

normally centre:<br />

Delta<br />

• Engine compartment –<br />

normally left:<br />

Dedra, Y, Y10<br />

• Front door post – bottom:<br />

Dedra, Delta, Thema, Y10<br />

• Under dashboard – driver<br />

side or in fuse box:<br />

K<br />

Airbag/ABS<br />

• Engine compartment –<br />

normally right:<br />

Dedra, Delta Nuova, Thema,<br />

Y<br />

• Under dashboard – driver’s<br />

side:<br />

K/Coupe, Lybra, Musa,<br />

Thesis, Ypsilon<br />

• Passenger glove box:<br />

K, Y<br />

• In the tunnel or under<br />

gearbox lever:<br />

Delta Nuova<br />

Land<br />

Rover<br />

The vehicle’s diagnostic<br />

connector (J1962 connector) for<br />

the engine and ABS<br />

management systems is located<br />

either on one side of the centre<br />

console or inside the passenger<br />

footwell.<br />

For the Lucas 14CUX system a 5<br />

pin connector is located in the<br />

driver’s side footwell next to the<br />

accelerator pedal. For<br />

connection to the Lucas CUX<br />

system, the Land Rover 5 pin<br />

harness SB159/11 should be<br />

used.<br />

278<br />

3-pin<br />

J1962 or<br />

Lucas<br />

14CUX


Appendix C: Diagnostic Connector Locations<br />

Mazda The Mazda diagnostic connector<br />

is generally located on the left<br />

side of the engine bay, however<br />

the diagnostic connector on MX<br />

5 models is located near the<br />

brake master cylinder. The<br />

J1962 is located in the driver’s<br />

footwell under fascia.<br />

Mercedes<br />

Benz<br />

Engine compartment - usually<br />

along bulkhead, but the precise<br />

location may vary.<br />

Driver's footwell under the<br />

steering column or the centre<br />

console beneath a removable<br />

panel.<br />

Passenger's footwell under<br />

fascia behind removable cover.<br />

NOTE: For those vehicles which<br />

have both the round 38-pin<br />

connector and the OBD II<br />

connector:<br />

• The round 38-pin connector<br />

should always be used to<br />

retrieve data via the<br />

Mercedes application.<br />

• The OBD II connector should<br />

always be used only to<br />

retrieve data via the OBD II<br />

application.<br />

Some Mercedes vans have a<br />

14-pin round connector which is<br />

located under the passenger<br />

side dashboard, other vehicles<br />

may have the 16-pin OBD II<br />

connector.<br />

The 14 pin round connector<br />

should always be used to<br />

retrieve data via the Mercedes<br />

application. It does not support<br />

OBD II.<br />

279<br />

J1962<br />

38-pin<br />

round<br />

connector<br />

or J1962 or<br />

14-pin<br />

round<br />

connector<br />

(Sprinter)<br />

7<br />

11<br />

3<br />

14<br />

OM0973<br />

1<br />

4<br />

8<br />

12


Appendix C: Diagnostic Connector Locations<br />

MG Rover PGMFI<br />

There is no diagnostic connector<br />

for the PGMFI supported<br />

systems. The Malfunction<br />

Indicator Lamp (MIL) can be<br />

found on the ECM (Engine<br />

Control Module) which is located<br />

under the driver’s seat. There<br />

are two LEDs on the ECM. The<br />

red one is used for fault code<br />

retrieval.<br />

MEMS 1.6 SPi and MPi<br />

The MEMS 1.6. SPi and MPi<br />

diagnostic connector is located<br />

on the LH inner wing.<br />

MEMS 1.9, MEMS 2J, RC5, EC5<br />

and TRW SPS<br />

The diagnostic connector is<br />

located in one of three positions:<br />

J1962<br />

• Behind the ‘A’ post lower trim<br />

panel in the driver’s footwell.<br />

• On a bracket inside the<br />

centre console.<br />

The connector is often<br />

mounted on a bracket so that<br />

it faces into the console. If this<br />

is the case, the J1962 socket<br />

needs to be removed from the<br />

bracket before connection can<br />

be made. To remove the<br />

diagnostic socket, squeeze<br />

together the two wings on the<br />

back of the socket and<br />

carefully pull the connector<br />

free from the bracket.<br />

• Early MGF: - The J1962<br />

connector is located inside a<br />

trim panel by the steering<br />

wheel just above the internal<br />

fuse box.<br />

NOTE: The MEMS 1.9<br />

systems require the use of a<br />

dongle which is to be<br />

connected in-line with the<br />

standard J1962 (16-pin)<br />

cable.<br />

The MEMS 1.6 systems<br />

require the use of a lead<br />

specifically designed for<br />

those systems.<br />

280


Appendix C: Diagnostic Connector Locations<br />

Nissan The J1962 16-pin diagnostic<br />

connector can be found in the<br />

following locations:<br />

Micra: - Driver’s footwell.<br />

Almera / Almera Tino: - Under<br />

the fascia.<br />

Primera: - Fascia fuse box<br />

NOTE: For vehicles fitted with<br />

J1962 standard connector,<br />

terminals IGN (PIN-8) and CHK<br />

(PIN-1) must be ‘bridged out’.<br />

281<br />

J1962


Appendix C: Diagnostic Connector Locations<br />

Peugeot The vehicle's diagnostic<br />

connector (J1962 16-pin) can be<br />

found in the following locations:<br />

106: - Passenger side, under<br />

dashboard passenger door end.<br />

107: - Under dashboard, driver’s<br />

side, to left of steering column.<br />

206, 306, 806, Partner (1997<br />

on): - Under dashboard - driver's<br />

side.<br />

307, 406 (1997 - 2000), 807,<br />

Expert I: - Driver’s side, fascia<br />

fuse box.<br />

307 II: - Centre console storage<br />

tray behind rubber mat insert and<br />

ash tray.<br />

308: - Compartment inside<br />

passenger’s glovebox.<br />

406 (2000 - 2004): - Driver's side<br />

dashboard (remove small plastic<br />

cover).<br />

407, 607: - Rear centre console<br />

glovebox.<br />

The vehicle's diagnostic<br />

connector (2-pin) can be found in<br />

the following locations:<br />

106 (to 1996): - Engine<br />

compartment - under ECU.<br />

205, 309: - Engine compartment<br />

- near suspension turret or<br />

battery.<br />

205, 309: - Engine compartment<br />

- near suspension turret or<br />

battery.<br />

306, 605: - Engine compartment<br />

- near battery.<br />

405: - Engine compartment - in<br />

relay box.<br />

Boxer: - Engine compartment -<br />

near suspension turret.<br />

The vehicle's diagnostic<br />

connector (30-pin) can be found<br />

in the following locations:<br />

106 (to 1997): - Passenger side<br />

- below dash.<br />

406 (to 1997), 605, Expert I: -<br />

Driver’s side fascia fuse box.<br />

806, Partner: - Under<br />

dashboard, driver's side.<br />

J1962<br />

282


Appendix C: Diagnostic Connector Locations<br />

Renault The J1962 16-pin diagnostic<br />

connectors can be found in the<br />

following locations:<br />

Clio: - Under ashtray - centre<br />

console.<br />

Espace: - Passenger footwell.<br />

Kangoo: - Driver footwell.<br />

Laguna: - Centre console - in<br />

front of gear lever.<br />

Laguna 2: - Centre console -<br />

under ashtray.<br />

Megane: - Driver footwell.<br />

Safrane: - Engine compartment<br />

- Near side front wing.<br />

Scenic: - Driver footwell.<br />

The vehicle's 12-pin diagnostic<br />

connectors can be found in the<br />

following locations:<br />

5,9 and 11: - Next to battery and<br />

ignition coil.<br />

21: - Centre of engine bulk<br />

housing.<br />

21 (alternate location): - Engine<br />

compartment - Near side front<br />

wing.<br />

Super 5 Express: - Engine<br />

compartment - Near side front<br />

wing.<br />

25: - Near side engine bulk<br />

housing.<br />

Clio Classic: - Fuse box -<br />

passenger footwell.<br />

Espace: - Under bonnet - front -<br />

centre.<br />

Twingo: - Under bonnet - front -<br />

centre.<br />

19: - Inside glove compartment.<br />

Laguna: - Inside glove<br />

compartment - Near side front<br />

wing.<br />

J1962<br />

Saab Driver’s footwell, under the<br />

steering column.<br />

J1962<br />

283


Appendix C: Diagnostic Connector Locations<br />

Seat Alhambra: - Centre console/<br />

Footwell - Passenger.<br />

Arosa: - Fascia - Driver side.<br />

Ibiza, Cordoba: - Centre<br />

console - Driver side.<br />

Toledo: - Centre console.<br />

Skoda Favourit, Felicia (1.3), Forman:<br />

- Under bonnet - Suspension<br />

turret - Near side.<br />

Felicia (1.6): - Footwell -<br />

Passenger side.<br />

Octavia: - Storage compartment<br />

- Driver’s side.<br />

Volvo S/V40: - Under dashboard -<br />

driver’s side.<br />

S/V/C70: - Behind handbrake.<br />

850: - In front of gear lever.<br />

960: - Next to hand brake.<br />

VW Bora: - Centre console.<br />

Corrado, Passat: - Dashboard -<br />

Centre.<br />

Golf, Vento: - Dashboard -<br />

Centre (remove ashtray).<br />

Lupo: - Centre console, Storage<br />

compartment or Front ashtray.<br />

Polo: - Dashboard - RH.<br />

Sharan: - Under gear lever<br />

cover.<br />

Transporter: - Adjacent to<br />

instrument panel or Fuse/relay<br />

box - Fascia.<br />

NOTE: For more information,<br />

refer to the relevant technical<br />

manual.<br />

284<br />

J1962<br />

J1962<br />

J1962<br />

2-pin<br />

ISO 9141 or<br />

J1962


Manual Service Reset<br />

Service Reminder Indicator (SRI)<br />

Appendix D: Manual Service Reset<br />

On some older vehicles it is not possible to reset the SRI by using the OmiCheck. The<br />

manufacturers of these vehicles generally have bespoke service reset tools<br />

specifically for this task. However on a number of vehicles, it is possible to reset the<br />

SRI via interfaces built into the vehicle. The following are some of the most common<br />

SRI manual reset procedures.<br />

Alfa Romeo<br />

(1994 - 2000)<br />

1. Turn the ignition key to OFF.<br />

2. Press button A and keep it pressed.<br />

3. Turn the ignition key to ON.<br />

4. Keep button A pressed for about 10 seconds.<br />

5. The display will show ‘0’ and the spanner symbol will disappear.<br />

Alfa Romeo 156<br />

OM1104<br />

A<br />

1. Switch the Ignition ON.<br />

2. Press the [INFO] button on the dashboard to enter the dashboard functions<br />

menu.<br />

3. Use the [+] and [-] buttons on the dashboard to navigate to the SERVICE option<br />

and press [INFO] to select.<br />

4. Hold down both the [+] and [-] buttons for at least 10 seconds.<br />

5. The ‘Number of Miles to Service’ should now be reset to approximately 12500<br />

miles.<br />

6. Use the [+] and [-] buttons on the dashboard to navigate to the END MENU option<br />

and press [MODE] to exit the functions menu.<br />

7. Switch Ignition OFF.<br />

285


Appendix D: Manual Service Reset<br />

Audi<br />

Audi A4 and A6 (1995 - 1999)<br />

6<br />

OM1029<br />

7<br />

C H<br />

OK<br />

18.8°F<br />

0.0MPG<br />

PRN 432<br />

UNLEADED<br />

E FUEL ONLY F<br />

A B<br />

1. With the ignition switch in the OFF position, press and hold button A whilst<br />

turning the key to the ON position.<br />

2. The message “Service OIL” will appear. If the message does not display, repeat<br />

step 1.<br />

3. Pull out the button B until the message is extinguished.<br />

4. The display should now show “Service ---”, indicating that the SRI has been<br />

reset.<br />

286<br />

40<br />

20<br />

0<br />

60<br />

60 80<br />

100<br />

ABS<br />

AIR<br />

BAG


BMW<br />

Appendix D: Manual Service Reset<br />

BMW 3 Series (E46), BMW 7 Series<br />

(E38), BMW 5 Series (E39) and<br />

BMW X5 (E53) BMW X3 (E83) and BMW Z4 (E85)<br />

OM1347<br />

A<br />

Button A arrowed in illustrations<br />

The Service Interval Display (SIA) can be reset using the reset button for the trip<br />

distance recorder on the instrument cluster<br />

NOTE: The distance-based inspection can only be reset if approximately 10 litres of<br />

fuel have been used since the previous reset was performed. The time-based<br />

inspection can only be reset if approximately 20 days have passed since the previous<br />

reset was performed<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Keep button depressed and switch the ignition to position I.<br />

4. Keep button depressed for 5 seconds, until the service status is displayed.<br />

5. The display will now indicate the remaining distance to service and the type of<br />

service required (OIL SERVICE or INSPECTION). If the remaining distance is<br />

displayed with ‘rSt’ then the service interval can be reset.<br />

6. To reset the distance to service limit press button A for 5 seconds. The ‘rSt’ (or<br />

reset) will flash on the display. If the reset is not required then wait until the ‘rSt’<br />

(or reset) has stopped flashing before continuing. To reset press button A again<br />

before 'rSt' has flashed 5 times to reset the service distance limit. The new<br />

distance to service will be displayed for 5 seconds.<br />

287<br />

A


Appendix D: Manual Service Reset<br />

NOTE: For vehicles that do not include time-based inspection then ‘End SIA’ will<br />

be displayed with the remaining distance until the next service. For vehicles that<br />

do include time-based inspection then the time-based inspection status will be<br />

shown.<br />

7. The display will now indicate the remaining time to service. If the remaining time<br />

is displayed with ‘rSt’ then the service interval can be reset.<br />

8. To reset the time to service limit press button A for 5 seconds. The ‘rSt’ (or reset)<br />

will flash on the display. If the reset is not required then wait until the ‘rSt’ (or<br />

reset) has stopped flashing before continuing. To reset press button A again<br />

before 'rSt' has flashed 5 times to reset the service time limit. The new time to<br />

service will be displayed for 5 seconds.<br />

9. The ‘End SIA’ will now be displayed with the remaining time until the next<br />

service.<br />

288


Citroen<br />

Berlingo 1999 - 2002<br />

Appendix D: Manual Service Reset<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

Berlingo 2002 onwards<br />

OM1053 A<br />

OM1054<br />

km/h<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

289<br />

A<br />

MPH<br />

km/h


Appendix D: Manual Service Reset<br />

C3<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed until the display reads ‘0’ and the spanner icon<br />

extinguishes.<br />

C5<br />

OM1046<br />

OM1050<br />

A<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

290<br />

A


C8<br />

Appendix D: Manual Service Reset<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed until the display reads ‘0’ and the spanner icon<br />

extinguishes.<br />

Dispatch/Jumpy<br />

OM1052<br />

OM1051<br />

A<br />

A<br />

STOP<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

291<br />

+ /-


Appendix D: Manual Service Reset<br />

Relay II/Jumper II (2002 onwards)<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

Saxo<br />

OM1055<br />

A<br />

OM1045<br />

rpm x 100<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

292<br />

A


Synergie/Evasion<br />

Appendix D: Manual Service Reset<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

Xantia<br />

OM1051<br />

47673<br />

A<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed. The spanner icon and the service interval will illuminate<br />

for 5 seconds, then extinguish.<br />

293<br />

A


Appendix D: Manual Service Reset<br />

Xsara (1997 - 2000)<br />

OM1047<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed. The spanner icon and the service interval will illuminate<br />

for 5 seconds, then extinguish.<br />

Xsara (2000 onwards)<br />

OM1047<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

294<br />

A<br />

A


Xsara Picasso<br />

A<br />

OM1048<br />

Appendix D: Manual Service Reset<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

295


Appendix D: Manual Service Reset<br />

Fiat<br />

(1994 - 2000)<br />

OM1104<br />

A<br />

1. Turn the ignition key to OFF.<br />

2. Press button A and keep it pressed.<br />

3. Turn the ignition key to ON.<br />

4. Keep button A pressed for about 10 seconds.<br />

5. The display will show ‘0’ and the spanner symbol will disappear.<br />

296


Ford<br />

Transit (2000)<br />

Appendix D: Manual Service Reset<br />

To turn out the Service light (spanner symbol) perform the following steps:<br />

1. Turn the ignition key to OFF.<br />

2. Hold down the brake pedal and the accelerator pedal.<br />

3. Turn the ignition key to ON, while still holding the two pedals down.<br />

4. Keep the pedals pressed for at least 15 seconds.<br />

5. The SIA indicator (spanner) will flash when reset is complete.<br />

6. Release pedals while SIA indictor is flashing.<br />

7. Switch ignition OFF.<br />

Galaxy (2000 - 2006)<br />

OM1059<br />

STOP<br />

A<br />

1. Turn the ignition key to ON.<br />

2. Press button A and keep it pressed, until the display ‘SERVICE’ is cleared.<br />

3. Turn the ignition key to OFF.<br />

NOTE Depending on the type of service the procedure may need to be<br />

performed 1, 2, or 3 times:<br />

OEL (Oil Change Service) - Every 7,500 Miles / 12,000 Kilometres = 1.<br />

IN 01 (Inspection Service) - Every 15,000 Miles / 24,000 Kilometres = 2.<br />

IN 02 (Additional Servicing Work) - Every 30,000 Miles / 48,000 Kilometres = 3.<br />

297<br />

mph<br />

km/h


Appendix D: Manual Service Reset<br />

GM Vauxhall/Opel<br />

Omega-B, Vectra-B 1999 onwards<br />

OM1268<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed until three dashes are displayed '---'.<br />

5. Switch ignition OFF to check the service request has been cleared.<br />

A<br />

298


Lancia<br />

(1994 - 2000)<br />

OM1104<br />

Appendix D: Manual Service Reset<br />

A<br />

1. Turn the ignition key to OFF.<br />

2. Press button A and keep it pressed.<br />

3. Turn the ignition key to ON.<br />

4. Keep button A pressed for about 10 seconds.<br />

5. The display will show ‘0’ and the spanner symbol will disappear.<br />

299


Appendix D: Manual Service Reset<br />

Land Rover<br />

Range Rover III 2002 onwards (All Except Japan and NAS)<br />

OM1257<br />

A<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Keep button depressed and switch the ignition to position I.<br />

4. Keep button depressed for 5 seconds, until the 'SIA RESET' appears.<br />

5. The display will now indicate the distance to service and the type of service<br />

required (OIL SERVICE or INSPECTION).<br />

6. Check the distance to service has been reached.<br />

a. If yes, proceed to step 9<br />

b. If no, proceed to next step<br />

7. Press button A once. The display will show the date to service.<br />

8. Check the service date has been reached.<br />

a. If yes, proceed to step 11<br />

b. If no, proceed to step 10<br />

9. When the distance to service limit has been reached, press button A for 5<br />

seconds. 'RESET' will flash on the display. Press button A again before 'RESET'<br />

has flashed 5 times to reset the service distance limit. The new distance to<br />

service will be displayed for 5 seconds before the service date is displayed.<br />

10. Press button A once to end the service interval check and reset.<br />

11. When the date for service limit has been reached, press and hold button A for 5<br />

seconds. 'RESET will flash on the display. Press button A again before 'RESET'<br />

has flashed 5 times to reset the service date limit. The new date to service will be<br />

displayed for 5 seconds before end service is displayed.<br />

12. Switch ignition OFF.<br />

300


Mercedes<br />

Appendix D: Manual Service Reset<br />

Mercedes (1998 - 2007)<br />

With the Flexible Service System and Multi-Function Steering<br />

Wheel Controls<br />

1. Switch ignition ON.<br />

2. Use buttons and to scroll through the multi-function display until the<br />

trip odometer and main odometer readings are displayed, or in the case of a<br />

separate main odometer display, scroll until the exterior temperature is<br />

displayed.<br />

3. Use buttons and to scroll through the multifunction display until the<br />

service indicator or is displayed.<br />

4. Press and hold button on the instrument cluster for approximately 3 seconds,<br />

until the following question is displayed within the multifunction display:<br />

DO YOU WANT TO RESET SERVICE INTERVAL? CONFIRM BY PRESSING R<br />

or<br />

SERVICE INTERVAL? RESET WITH R BUTTON FOR 3 SEC<br />

5. Press and hold button on the instrument cluster again, until a signal sounds.<br />

6. The new service interval will appear in the multifunction display.<br />

NOTE: The refers to the trip distance reset button.<br />

Mercedes (1998 - 2002)<br />

With the Flexible Service System and Without Multi-Function<br />

Steering Wheel Controls<br />

1. Turn the ignition switch to the ON position and then immediately press the button<br />

next to the digital display twice within one second.<br />

The current status for days or distance will be displayed.<br />

2. Turn the ignition switch to the OFF position within 10 seconds.<br />

3. Press and hold the button while turning the ignition switch to the ON position. The<br />

status for days or distance will be displayed again.<br />

4. After approximately 10 seconds you will hear a confirmation chime and the<br />

display will show 10,000 miles (15,000 km). Release the button.<br />

301


Appendix D: Manual Service Reset<br />

Peugeot<br />

106<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

206<br />

A<br />

OM1056<br />

OM1057<br />

km/h<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

302<br />

A


306<br />

Appendix D: Manual Service Reset<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

307<br />

OM1058<br />

OM1059<br />

STOP<br />

A<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

303<br />

A<br />

mph<br />

km/h


Appendix D: Manual Service Reset<br />

406<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

607<br />

OM1060<br />

OM1061<br />

km/h<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

km/h<br />

304<br />

A<br />

A


806<br />

Appendix D: Manual Service Reset<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

807<br />

OM1062<br />

OM1063<br />

A<br />

A<br />

STOP<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed until the display reads ‘0’ and the spanner icon<br />

extinguishes.<br />

305<br />

+ /-


Appendix D: Manual Service Reset<br />

Boxer II 2002 onwards<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

Expert<br />

OM1066<br />

OM1062<br />

rpm x 100<br />

A<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

306<br />

A


Partner 1999 - 2002<br />

Appendix D: Manual Service Reset<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

Partner 2002 onwards<br />

OM1064 A<br />

OM1065<br />

km/h<br />

1. Switch ignition OFF.<br />

2. Press and hold button A.<br />

3. Switch ignition ON.<br />

4. Keep button depressed for 10 seconds.<br />

The display will now read ‘0’ and the spanner icon will extinguish.<br />

307<br />

A<br />

MPH<br />

km/h


Appendix D: Manual Service Reset<br />

Renault<br />

Oil level<br />

The lamp illustrated is an oil level low warning indicator and not a service interval<br />

indicator. When the engine oil is at the correct level, this lamp will automatically<br />

extinguish.<br />

Malfunction Indicator Lamp (MIL)<br />

OM1068<br />

OM1067<br />

OM1069<br />

km/h<br />

SERV<br />

km/h<br />

The lamps illustrated above, are Malfunction Indicator Lamps (MIL) and not service<br />

interval indicators. When illuminated there is a problem with the vehicle. Refer to<br />

manufacturer’s documentation for further information.<br />

308<br />

km/h<br />

km<br />

SERVICE


Appendix D: Manual Service Reset<br />

Clio III (models with trip computer; 2006 onwards)<br />

Scenic II (models with trip computer; 2003 onwards)<br />

OM1384<br />

1. Switch ignition ON.<br />

2. Press and release display reset button A or B on the tip of the wiper lever until<br />

the ‘Distance Before Next’ service information is displayed.<br />

3. Continue to depress the button for 10 seconds until the display shows the<br />

distance to next service permanently. The indicator will then show the<br />

appropriate service interval (e.g. 6000 miles/10000 km).<br />

4. Release the reset button.<br />

5. Switch ignition OFF.<br />

Laguna (models with trip computer; 1994 - 1998)<br />

OM1070<br />

A<br />

1. Switch ignition ON.<br />

2. Press reset button A until spanner icon flashes.<br />

3. Continue to depress the button until the spanner icon stops flashing and remains<br />

illuminated.<br />

The indicator will show the appropriate service interval (e.g. 6000 miles/10000 km).<br />

4. Release the reset button.<br />

5. Switch ignition OFF.<br />

309<br />

A,B


Appendix D: Manual Service Reset<br />

Laguna II (2001 onwards)<br />

OM1071<br />

1. Switch ignition ON.<br />

2. Repeatedly press reset button A until spanner icon flashes and the distance<br />

remaining until the next service appears in the odometer display.<br />

3. Press and hold button B until the display has flashed 8 times.<br />

4. Release button B. The new service interval is now displayed.<br />

5. Switch ignition OFF.<br />

Megane II (models with trip computer; 2003 onwards)<br />

OM1385<br />

A<br />

B<br />

1. Switch ignition ON.<br />

2. Press and release display reset button A on the tip of the wiper lever until the<br />

service information is displayed.<br />

3. Press button B for 10 seconds until the display shows the next service interval<br />

permanently. The indicator will then show the appropriate distance before the<br />

next service (e.g. 6000 miles/10000 km).<br />

4. Release the reset button.<br />

5. Switch ignition OFF.<br />

310<br />

B<br />

A


Safrane<br />

OM1073<br />

Appendix D: Manual Service Reset<br />

1. Press and hold button A.<br />

2. Switch ignition ON.<br />

3. Continue to depress the button until the spanner icon stops flashing and remains<br />

illuminated.<br />

The indicator will show the appropriate service interval (e.g. 6000 miles/10000<br />

km).<br />

4. Release the reset button.<br />

5. Switch ignition OFF.<br />

311<br />

A


Appendix D: Manual Service Reset<br />

Vel Satis<br />

OM1072<br />

1. Switch ignition ON.<br />

2. Repeatedly press reset button A until spanner icon flashes and the distance<br />

remaining until the next service appears in the odometer display.<br />

3. Press and hold button B until the display has flashed 8 times.<br />

4. Release button B. The new service interval is now displayed.<br />

5. Switch ignition OFF.<br />

A<br />

312<br />

B


Smart<br />

Roadster<br />

Appendix D: Manual Service Reset<br />

Service Type Symbol<br />

Service A One Spanner Displayed<br />

Service B Two Spanners Displayed<br />

OM1105<br />

A<br />

1. Turn the ignition ON and within 4 seconds select the service interval display by<br />

pressing button A on the top of the instrument cluster (repeatedly until the service<br />

interval is displayed).<br />

2. Hold button A down and turn the ignition OFF.<br />

3. Turn the ignition ON.<br />

4. With button A held down turn the ignition ON and wait for 10 seconds. The<br />

service indicator will now be reset.<br />

5. Release button A, the type and distance to the next service will be shown.<br />

313


Appendix D: Manual Service Reset<br />

Volkswagen<br />

Cabrio, Golf III, GTi, Jetta III (1993 - 1995) and Jetta (1996)<br />

One of four service codes may be displayed on instrument panel according to<br />

distance travelled. Each service code displayed determines the type or level of<br />

maintenance required. The service code will flash for approximately 3 seconds in<br />

odometer display window as the ignition is turned on. When servicing becomes due<br />

(every 7,500 miles), the appropriate service code will flash for approximately 60<br />

seconds. The four service codes available for display are as follows:<br />

• IN 00 (No Service Necessary)<br />

• OEL (Oil Change Service) - Every 7,500 Miles<br />

• IN 01 (Inspection Service) - Every 15,000 Miles<br />

• IN 02 (Additional Servicing Work) - Every 30,000 Miles<br />

After performing the required maintenance, each effected service code displayed<br />

must be reset individually. For example, at 15,000 miles service codes OEL and IN 01<br />

will both need to be reset.<br />

OM1030<br />

A B<br />

1. To reset the SRI, turn the ignition switch to the ON position.<br />

2. Press and hold the odometer reset button A. Whilst holding button A, turn the<br />

ignition switch to the OFF position.<br />

3. Service code “OEL” will be displayed. To reset this counter, press and hold<br />

button B until 5 dashes appear on the display.<br />

4. If necessary, press the button A to display “IN 01”. To reset this counter, press<br />

and hold button B until 5 dashes appear on the display.<br />

5. If necessary, press the button A to display “IN 02”. To reset this counter, press<br />

and hold button B until 5 dashes appear on the display.<br />

6. To exit reset mode, turn the ignition switch to the ON position.<br />

7. When “IN 00” is displayed, turn the ignition switch to the OFF position.<br />

314


Volvo<br />

Volvo 240 (1986 - 1989)<br />

Appendix D: Manual Service Reset<br />

1. Reach behind the instrument panel and push the lever located between the<br />

tachometer and the speedometer.<br />

Volvo 240 (1990 - 1993)<br />

OM1033<br />

0<br />

OM1032<br />

SER-<br />

VICE<br />

9 3<br />

6<br />

7<br />

1. Remove the plug from the face of the instrument panel between the clock and<br />

the speedometer.<br />

2. Insert a thin-bladed tool into the cavity and press the reset button.<br />

315<br />

0<br />

km/h<br />

MPH<br />

30<br />

20<br />

40<br />

10<br />

0<br />

20<br />

120<br />

PARKING<br />

BR<strong>AK</strong>E<br />

km/h<br />

005000<br />

mph


Appendix D: Manual Service Reset<br />

Volvo 740 (1986 - 1988)<br />

1. Reach behind the instrument panel and push the button located to the left of the<br />

speedometer.<br />

Volvo 740 (1989 - 1992)<br />

OM1033<br />

OM1031<br />

9<br />

6<br />

1. Remove the plug from the face of the instrument panel between the clock and<br />

the speedometer.<br />

2. Insert a thin-bladed tool into the cavity and press the reset button.<br />

service<br />

9 3<br />

6<br />

316<br />

3<br />

0<br />

30<br />

20<br />

40<br />

10<br />

0<br />

20<br />

005000<br />

km/h<br />

mph<br />

km/h<br />

005000<br />

mph


Volvo 760 (1986 - 1990)<br />

OM1033<br />

Appendix D: Manual Service Reset<br />

1. Remove the plug from the face of the instrument panel between the clock and<br />

the speedometer.<br />

2. Insert a thin-bladed tool into the cavity and press the reset button.<br />

Volvo 780 (1988 - 1990)<br />

OM1031<br />

9 3<br />

9<br />

6<br />

6<br />

1. Reach behind the instrument panel and push the button located to the left of the<br />

speedometer.<br />

service<br />

317<br />

3<br />

30<br />

20<br />

40<br />

10<br />

0<br />

0<br />

20<br />

005000<br />

km/h<br />

mph<br />

km/h<br />

005000<br />

mph


Appendix D: Manual Service Reset<br />

Volvo 850 (1993 - 1995) fitted with the Yazaki instrument panel<br />

NOTE: This instrument panel has the odometer located above the speedometer<br />

needle.<br />

OM1033<br />

9 3<br />

1. Remove the plug from the face of the instrument panel between the clock and<br />

the speedometer.<br />

2. Insert a thin-bladed tool into the cavity and press the reset button.<br />

Volvo 850 (1993 - 1995) fitted with the VDO instrument panel<br />

6<br />

NOTE: This instrument panel has the odometer located below the speedometer<br />

needle.<br />

1. With the ignition switch in the ON position and the engine not running.<br />

5<br />

OM1034<br />

6<br />

7<br />

1<br />

Diagnostic module located in engine compartment adjacent to LH suspension mount<br />

2. Connect the diagnostic module test lead to terminal 7.<br />

3. Press the reset button on the diagnostic module 4 times in quick succession.<br />

318<br />

2<br />

3<br />

30<br />

20<br />

40<br />

10<br />

0<br />

20<br />

km/h<br />

005000<br />

mph


Appendix D: Manual Service Reset<br />

4. When the LED on the diagnostic unit illuminates and stays illuminated, press the<br />

reset button once and release it.<br />

5. When the LED illuminates and stays illuminated, press the button 5 times in quick<br />

succession.<br />

6. When the LED illuminates again, press the button once.<br />

7. The LED will flash several times to indicate that the sequence has been correctly<br />

entered and the SRI has been reset.<br />

8. Unplug the test lead from terminal 7 and turn the ignition switch to the ‘OFF’<br />

position.<br />

Volvo 940 (1991 - 1995)<br />

OM1033<br />

1. Remove the plug from the face of the instrument panel between the clock and<br />

the speedometer.<br />

2. Insert a thin-bladed tool into the cavity and press the reset button.<br />

Volvo 960 (1991 - 1995)<br />

OM1033<br />

9 3<br />

6<br />

9 3<br />

6<br />

1. Remove the plug from the face of the instrument panel between the clock and<br />

the speedometer.<br />

2. Insert a thin-bladed tool into the cavity and press the reset button.<br />

319<br />

30<br />

20<br />

40<br />

10<br />

0<br />

30<br />

20<br />

10<br />

0<br />

20<br />

40<br />

20<br />

km/h<br />

005000<br />

mph<br />

km/h<br />

005000<br />

mph


Omitec<br />

Hopton Industrial Estate<br />

London Road<br />

Devizes<br />

Wiltshire<br />

SN10 2EU<br />

United Kingdom<br />

Tel: +44 (0) 1380 732000<br />

Fax: +44 (0) 1380 732001<br />

email: sales@omitec.com<br />

web: www.omitec.com

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!