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IBP3407_10<br />

REVIEW OF FLOATING PRODUCTION PLATFORM REAL-TIME<br />

INTEGRITY MONITORING SYSTEMS WORLDWIDE<br />

Craig Campman 1 , Roderick Edwards 2 , William “Bud” Hennessy 3<br />

IBP3407_10<br />

Copyright 2010, Brazilian Petroleum, Gas and Biofuels Institute - IBP<br />

This Technical Paper was prepared for presentation at the Rio Oil & Gas Expo and Conference 2010, held between September, 13-<br />

16, 2010, in Rio de Janeiro. This Technical Paper was selected for presentation by the Technical Committee of the event according to<br />

the information contained in the abstract submitted by the author(s). The contents of the Technical Paper, as presented, were not<br />

reviewed by IBP. The organizers are not supposed to translate or correct the submitted papers. The material as it is presented, does<br />

not necessarily represent Brazilian Petroleum, Gas and Biofuels Institute’ opinion, nor that of its Members or Representatives.<br />

Authors consent to the publication of this Technical Paper in the Rio Oil & Gas Expo and Conference 2010 Proceedings.<br />

Abstract<br />

A technical description of environment, response and integrity monitoring systems that are currently deployed<br />

on floating production platforms offshore Brazil, West Africa, Malaysia, and in the Gulf of Mexico is presented. The<br />

rationale for making each of the measurements and the measurement approach is described. The paper summarizes the<br />

system capabilities, describes the measurements and sensors, as well as discussing the presentation of the real-time<br />

information to the production operators, and the analysis options for the stored data collected by the systems. In<br />

addition to offshore data collection, an automated onshore data transfer, data management, and analysis capabilities are<br />

presented. Selected, noteworthy, measurement technologies are discussed including very high accuracy motion<br />

measurement systems for low motion platforms, high resolution/band width riser tension and bending moment sensing<br />

systems, tendon tension monitoring, SCR top static and dynamic response measurement, wave measurement from<br />

platforms and current profiling from the platforms. Shore-side networking with the offshore monitoring systems is also<br />

described, and automated daily reports and monthly reports from these platforms are presented.<br />

<strong>System</strong>s profiled will range from the first application of this technology in the Gulf of Mexico in 1987, through<br />

mooring monitoring systems installed offshore Brazil starting in 2001, to more recent installations on facilities<br />

worldwide.<br />

The focus of the discussions of this paper will be on “marine” monitoring systems on platforms with which<br />

<strong>BMT</strong> has had sufficient involvement to permit the authors to speak knowledgeably about their particulars. Topics to be<br />

covered in the paper will include:<br />

• Objectives of the IMMS/ <strong>System</strong>s – <strong>System</strong>s that monitor “marine” parameters as distinct from drilling<br />

system parameters or process control parameters. They provide real –time operational decision support<br />

and archived data on a common time base for integrity management, forensic analysis, and verification of<br />

engineering design tools.<br />

• Operational Decision Support - The primary function of these systems is to provide real-time information<br />

in an easy to understand format to the platform operators.<br />

• Forensic Engineering - The process of establishing the cause of accidents, equipment failures, storm<br />

damage, lower than expected subsystem performance and identifying remedial action.<br />

• Integrity <strong>Monitoring</strong> - Maintain a continuous, real time picture shore side of the “health” of critical<br />

elements of the facility.<br />

• Evaluation of the impact of episodic events.<br />

• Support estimates of the remaining fatigue life in facility components.<br />

Discussion of various monitoring system components will describe the sensor types and measurements<br />

recorded in the systems installed offshore. Measurements discussed will include:<br />

• Wave Estimation—air gap measurement subsystem.<br />

• Current <strong>Monitoring</strong> - surface to platform keel, platform mounted deep profiles, and bottom current<br />

profiles.<br />

• Riser Top Tension Measurement Sub <strong>System</strong><br />

______________________________<br />

1 Senior Project Mgr., Instrumentation <strong>System</strong>s – <strong>BMT</strong> SCIENTIFIC MARINE SERVICES<br />

2 Vice President Business Development – <strong>BMT</strong> SCIENTIFIC MARINE SERVICES<br />

3 Vice President – Instrumentation <strong>System</strong>s – <strong>BMT</strong> SCIENTIFIC MARINE SERVICES


1. Introduction<br />

Rio Oil & Gas Expo and Conference 2010<br />

We shall discuss monitoring systems, the primary purposes of which are to provide information support to<br />

platform operators and to facilitate long term integrity monitoring of the “marine” systems. The first such system in<br />

which the personnel of <strong>BMT</strong> Scientific <strong>Marine</strong> Services Inc were involved was for the CONOCO Joliet TLWP in 1987.<br />

This is described in Peters D.J.H et al 1990 [1]. Since that time, these systems have evolved into comprehensive<br />

packages with operator friendly, real time features in addition to reliable archiving of data for later analysis and realtime<br />

connections to the shore. Shell Oil Company followed the Joliet Performance <strong>Monitoring</strong> <strong>System</strong> with the ground<br />

breaking Auger Performance <strong>Monitoring</strong> Instrumentation <strong>System</strong> described by Denison et al 1990 [2]. Subsequent Shell<br />

TLPs (Mars, Ram Powell, Ursa, and Brutus) were equipped with similar systems that were somewhat reduced in scope.<br />

The focus of the discussions of this paper will be on “marine” monitoring systems on platforms that have been<br />

installed since 1997 and with which <strong>BMT</strong> has had sufficient involvement to permit the authors to speak knowledgeably<br />

about their particulars. We shall refer to these systems collectively henceforth as <strong>Integrated</strong> <strong>Marine</strong> <strong>Monitoring</strong> <strong>System</strong>s<br />

(IMMS). Tables 1, 2 and 3 list the platforms in the Gulf of Mexico, Offshore West Africa, Brazil and Malaysia that will<br />

be discussed in this paper. The tables identify the platforms by name, owner, location, and/or main contractor for the<br />

design, and summarizes the measurements that are made on these platforms. These tables have been expanded to<br />

include new installations worldwide since the publication of Edwards, R.Y.et al 2005 [3].<br />

Table 1. Summary Table of Gulf of Mexico Floating Production Platforms equipped with <strong>BMT</strong> <strong>Integrated</strong> <strong>Marine</strong><br />

<strong>Monitoring</strong> <strong>System</strong>s – Part 1<br />

US Domestic<br />

Measurement Subsystem<br />

Owner/<br />

Contractor/Location<br />

Name/Type<br />

Anadarko<br />

Independence Hub (Semisubmersible)<br />

Anadarko<br />

Marco Polo (TLP)<br />

Anadarko<br />

NEPTUNE (Spar)<br />

Anadarko/Technip<br />

Boomvang (Truss Spar)<br />

Air Gap/Waves X (4) X (3) X (2) X (4) X (2) X (2) X (2) X (4) X (4) X (2) X (4) X (4) X (4)<br />

Wave Direction X<br />

Wind Speed and Direction X (2) X (2) X (2) X (2) X (2) X (2) X (2) X (2) X (2) X (2) X (2) X (2) X (3)<br />

"Surface Current" X (2) X X X (2) X X X X X X<br />

Current Profile X X X X X X X X X X X<br />

Pressure/Temperature/Humidity X X X X X X X X X X<br />

Platform Attitude and Motions (0.01 Hz -1Hz) X X X X* X X X X X X X X X<br />

X (2<br />

DOF)<br />

X<br />

Platform Position and Motions (0.00 Hz -0.01Hz)-within 190<br />

Nautical Miles of USCG Stations<br />

X X (2) X X X X (2) X (2) X (2) X<br />

Platform Position and Motions (0.00 Hz -0.01Hz)-beyond<br />

190 Nautical Miles of USCG Stations<br />

X (2) X X (2) X (2) X (2) X X<br />

Platform True Heading X X X X X X<br />

Production Riser Tensions and Bending Moments (Integral<br />

Air Can )<br />

Production Riser Tensions and Bending Moments ("Free"<br />

Air Can )<br />

X X X X<br />

Production Riser Tensions (Hydro-pnuematic Tensioners) X X<br />

Production Riser Stroke<br />

Riser and Pull Tube <strong>Monitoring</strong><br />

X (15) X (4) X (4)<br />

Air Can Buoyancy Force X<br />

Air Can Riser Guide Compression X<br />

Tendon Tensions (TLP's only) X<br />

Steel Catenary Riser Inclination/Vibration<br />

Fiber Optic Long Base Strain Gauges<br />

X X X<br />

Hybrid Riser Tower <strong>Monitoring</strong> <strong>System</strong><br />

Calm Buoy/OOL <strong>Monitoring</strong> <strong>System</strong><br />

X X<br />

Ballast Control <strong>System</strong> X X X<br />

Independent Remote <strong>Monitoring</strong> <strong>System</strong> (IRMS) X X X X X X X X X X X X<br />

Mooring Line Tensions X X X X X X X X X X X<br />

Draft X X X X X X X X X X X X X<br />

Ballast Tank Levels X X X X X X X X X X X X<br />

Anadarko/Technip<br />

Gunnison (Truss Spar)<br />

Anadarko/Technip<br />

Nansen (Truss Spar)<br />

Anadarko/Technip<br />

Red Hawk (Cell Spar)<br />

Gulf of Mexico<br />

TLP - Seastar<br />

Gulf of Mexico<br />

Semisubmersible<br />

Gulf of Mexico<br />

Semisubmersible<br />

BP/Technip<br />

Holstein (Truss Spar)<br />

BP/Technip<br />

Horn Mountain (Truss Spar)<br />

BP/Technip<br />

Mad Dog (Truss Spar)<br />

BP/ABBL G<br />

Mariin (TLP)<br />

Gulf of Mexico<br />

Semisubmersible<br />

2


Rio Oil & Gas Expo and Conference 2010<br />

Table 2. Summary Table of Gulf of Mexico Floating Production Platforms equipped with <strong>BMT</strong> <strong>Integrated</strong> <strong>Marine</strong><br />

<strong>Monitoring</strong> <strong>System</strong>s – Part 2<br />

US Domestic<br />

Measurement Subsystem<br />

Owner/<br />

Contractor/Location<br />

Name/Type<br />

Gulf of Mexico<br />

Semisubmersible<br />

Chevron/Spartec<br />

Genesis (Classic Spar)<br />

Gulf of Mexico<br />

Spar<br />

Air Gap/Waves X (4)<br />

X-laser<br />

(1)<br />

X (4)<br />

X<br />

(2)<br />

X (2) X (2) X(2) X (2) X (2) X (4) X (2)<br />

Wave Direction X X X<br />

Wind Speed and Direction X (2) X (2) X (2) X X X X X (2) X X (2) X (2) X (2) X (2)<br />

"Surface Current" X X X X (2) X X<br />

Current Profile X X X X X X X X X X X<br />

Pressure/Temperature/Humidity X X X X X X X X X X X X X<br />

Platform Attitude and Motions (0.01 Hz -1Hz) X X X X<br />

Platform Position and Motions (0.00 Hz -0.01Hz)-within 190<br />

Nautical Miles of USCG Stations<br />

Platform Position and Motions (0.00 Hz -0.01Hz)-beyond<br />

190 Nautical Miles of USCG Stations<br />

X<br />

Chevron/Atlantia<br />

Typhoon (TLP-Seastar)<br />

Conoco/COP JIP<br />

Joliet (TLWP)<br />

ENI/Atlantia<br />

Allegheny (TLP-Seastar)<br />

X (5<br />

DO<br />

F)<br />

X<br />

(2)<br />

ENI/Atlantia<br />

Morpeth (TLP-Seastar)<br />

X (5<br />

DOF)<br />

ENI/McDermott<br />

Devils Tower (Truss Spar)<br />

Gulf of Mexico<br />

Opti<br />

Murhpy/McDermott<br />

Front Runner(Truss Spar)<br />

Gulf of Mexico<br />

Semisubmersible<br />

Murphy/McDermott<br />

Medusa (Truss Spar)<br />

Gulf of Mexico<br />

Spar<br />

X X X X X<br />

W&T/Atlantia<br />

Matterhorn (TLP-Seastar)<br />

X (3<br />

DOF)<br />

X (2) X X X X<br />

X X X X X<br />

Platform True Heading X X X X X<br />

Production Riser Tensions and Bending Moments (Integral<br />

Air Can )<br />

X<br />

Production Riser Tensions and Bending Moments ("Free"<br />

Air Can )<br />

X X X<br />

Production Riser Tensions (Hydro-pnuematic Tensioners) X<br />

Production Riser Stroke X<br />

Riser and Pull Tube <strong>Monitoring</strong><br />

Air Can Buoyancy Force<br />

Air Can Riser Guide Compression<br />

X<br />

Tendon Tensions (TLP's only)<br />

Steel Catenary Riser Inclination/Vibration<br />

Fiber Optic Long Base Strain Gauges<br />

Hybrid Riser Tower <strong>Monitoring</strong> <strong>System</strong><br />

Calm Buoy/OOL <strong>Monitoring</strong> <strong>System</strong><br />

Ballast Control <strong>System</strong><br />

Independent Remote <strong>Monitoring</strong> <strong>System</strong> (IRMS)<br />

X X X X X<br />

Mooring Line Tensions X X X X X X X X<br />

Draft X X X X X X X X X X X<br />

Ballast Tank Levels X X X X X X X X X X<br />

X (MS-<br />

860)<br />

3


Rio Oil & Gas Expo and Conference 2010<br />

Table 3. Summary Table of Floating Production Platforms in Brazil, Malaysia, and West Africa, equipped with<br />

<strong>BMT</strong> <strong>Integrated</strong> <strong>Marine</strong> <strong>Monitoring</strong> <strong>System</strong>s<br />

International<br />

Measurement Subsystem<br />

2. Objectives of the IMMS<br />

Owner/<br />

Contractor/Location<br />

Name/Type<br />

Air Gap/Waves<br />

Wave Direction<br />

X (2) X (4) X (4) X (2) X (2)<br />

Wind Speed and Direction X (2) X (2) X (2) X (2) X (2)<br />

"Surface Current" X (2) X (2) X (2) X (2) X (2)<br />

Current Profile X X X X<br />

Pressure/Temperature/Humidity X X X X X<br />

Platform Attitude and Motions (0.01 Hz -1Hz) X X X X X X<br />

Platform Position and Motions (0.00 Hz -0.01Hz)-within 190<br />

Nautical Miles of USCG Stations<br />

X<br />

Platform Position and Motions (0.00 Hz -0.01Hz)-beyond<br />

190 Nautical Miles of USCG Stations<br />

X X X X X<br />

Platform True Heading X X X<br />

Production Riser Tensions and Bending Moments (Integral<br />

Air Can )<br />

Production Riser Tensions and Bending Moments ("Free"<br />

Air Can )<br />

Production Riser Tensions (Hydro-pnuematic Tensioners)<br />

Production Riser Stroke<br />

Riser and Pull Tube <strong>Monitoring</strong><br />

Air Can Buoyancy Force<br />

Air Can Riser Guide Compression<br />

X X<br />

Tendon Tensions (TLP's only)<br />

Steel Catenary Riser Inclination/Vibration<br />

X X<br />

Fiber Optic Long Base Strain Gauges X<br />

Hybrid Riser Tower <strong>Monitoring</strong> <strong>System</strong> X X<br />

Calm Buoy/OOL <strong>Monitoring</strong> <strong>System</strong><br />

Ballast Control <strong>System</strong><br />

Independent Remote <strong>Monitoring</strong> <strong>System</strong> (IRMS)<br />

X<br />

Mooring Line Tensions X X X X<br />

Draft X X X X<br />

Ballast Tank Levels X X X X<br />

<strong>Integrated</strong> <strong>Marine</strong> <strong>Monitoring</strong> <strong>System</strong>s (IMMS) monitor “marine” parameters as distinct from Drilling <strong>System</strong><br />

parameters or Process Control parameters. They provide real-time operational decision support and archived data on a<br />

BP<br />

Greater Plutonio (FPSO)<br />

West Africa<br />

TLP<br />

West Africa<br />

TLP<br />

Malaysia<br />

Truss Spar<br />

Petrobras<br />

P-52 (FPSO)<br />

Husky/SBM-A<br />

White Rose (FPSO)<br />

Petrobras/SBM<br />

Espadarte (FPSO)<br />

4


Rio Oil & Gas Expo and Conference 2010<br />

common time base for integrity management, forensic analysis, and verification of engineering design tools. The<br />

rationale for the measurement systems included in an IMMS are summarized in Table 4 and discussed in general terms<br />

in the following sections.<br />

3. Operational Decision Support<br />

Table 4. Overview of the Rationale for IMMS Measurements<br />

Operational Decision Support<br />

Measurement Subsystem Installation Running Riser Drilling Production<br />

Air Gap/W aves Not Functional Guidance on managing service vessel, crane and heavy lift operations<br />

W ave Direction Not Functional Guidance on managing service vessel, crane and heavy lift operations<br />

W ind Speed and Direction Not Functional<br />

"Surface Current"<br />

Current Profile<br />

Bottom Current (Profile)<br />

Guidance on managing<br />

service vessel operations<br />

Guidance on managing<br />

subsea operations<br />

Guidance on managing<br />

subsea operations<br />

Pressure/Temperature/Humidity Not Functional<br />

Platform Attitude and Motions (0.0<br />

and 0.01 Hz -1Hz)<br />

Platform Position and Motions (0.00<br />

Hz -0.01Hz)-within 150 Nautical Miles<br />

of USCG Stations<br />

Platform True Heading (Low<br />

frequency yaw)<br />

Production Riser Tensions and<br />

Bending Moments<br />

TLP- check trim and list<br />

prior to tendon lock-off to<br />

ensure platform installed<br />

level<br />

Check Mooring Set Up<br />

and on SCR's to verify<br />

installed angle<br />

Check As Installed<br />

Heading and on SCR's to<br />

verify installed angle<br />

Guidance on managing Helicopter,service vessel, crane and heavy lift<br />

operations<br />

Identify excessive<br />

currents<br />

Identify excessive<br />

currents<br />

Not Functional Set Riser Tension<br />

Guidance on managing service vessel operations<br />

Identify excessive<br />

currents<br />

Identify excessive<br />

currents<br />

Forensic<br />

Engineering<br />

Estimate Run-Up; Assess<br />

wave damages;<br />

Characterize environment<br />

Estimate Run-Up; Assess<br />

wave damages;<br />

Characterize environment<br />

Assess Topsides<br />

damage;Characterize<br />

environment<br />

evaluate cause of mooring<br />

failures or observed platform<br />

Vortex Induced Motion<br />

Verification of Design<br />

Tools<br />

Characterize Environmental forcing<br />

functions<br />

Characterize Environmental forcing<br />

functions<br />

Characterize Environmental forcing<br />

functions<br />

Characterize Environmental forcing<br />

functions-Validate Hull VIM Models<br />

Integrity<br />

<strong>Monitoring</strong><br />

Input to Damage<br />

Prediction Models<br />

Input to Damage<br />

Prediction Models<br />

Input to Damage<br />

Prediction Models<br />

Input to Damage<br />

Prediction Models<br />

The primary function of an <strong>Integrated</strong> <strong>Marine</strong> <strong>Monitoring</strong> <strong>System</strong> is to provide real-time information in an<br />

easy to understand format to the platform operators. The system provides “feedback” in a form and in a time frame that<br />

permits the operators to evaluate the impact of their actions on important platform responses. Examples of the use of<br />

real time data are:<br />

• Production Riser Tension<br />

- Insure that the risers are properly tensioned<br />

• Production Riser Stroke<br />

- Warn the operator of a situation where the riser stroke approaches the limits of the tensioning<br />

system<br />

• Buoyancy Can Chamber Pressure<br />

- In case loss of tension is observed, identify the leaking chamber (s)<br />

• Platform Position, Mooring Line Tension and Payout<br />

- Positioning of the Spar over the subsea well heads<br />

- Warn of need for adjustment of tensions during high current events<br />

• Platform Draft, Trim and Heel, and Ballast Tank Status<br />

- Guidance for weight and ballast control to maintain platform attitude. Certain drilling and riser<br />

running operations are intolerant of excessive trim and heel of the platform<br />

• Wind Velocity and Direction, Wave Height and Barometric Pressure<br />

- Guidance for helicopter, crane and boat operations<br />

• Dynamic Tilt (Pitch and Roll)<br />

- Guidance for BOP handling operations<br />

- Guidance for heavy lifts with cranes<br />

5<br />

N/A<br />

N/A<br />

Advance storm forecasting for Helicopter,service vessel, crane and<br />

heavy lift operations<br />

Guidance on managing heavy lift operations<br />

Positioning Platform over subsea well heads<br />

Mooring Sy stem<br />

Adjustment in<br />

Anticipation of weather<br />

or high curents<br />

Positioning Platform over subsea well heads Mooring <strong>System</strong><br />

Adjustment<br />

Manage riser tension<br />

fac tor<br />

Production Riser Stroke Not Functional Not Functional N/A<br />

Air Can pressures Not Functional Set Tension<br />

Manage riser tension<br />

fac tor<br />

W arn of Approach to<br />

Stops<br />

Maintain Tension and<br />

Identify sources of leaks<br />

Air Can Riser Guide Compression Not Functional N/A N/A N/A<br />

Tendon Tensions Set Tensions N/A N/A<br />

Mooring Line Tensions and Payout Set Tensions<br />

Draft<br />

Ballast Tank Levels<br />

Steel Catenary Riser<br />

Inclination/Vibration<br />

TLP - us e to verify<br />

installed tendon tensions<br />

TLP - us e to verify<br />

installed tendon tensions<br />

Verify SCR Installed<br />

inclination<br />

Positioning over<br />

subsea wellheads<br />

Positioning over<br />

subsea wellheads<br />

Maintain Tension and<br />

W eight Distribution<br />

Tension Adjustment for<br />

high currents and<br />

Hurricanes<br />

N/A N/A Ballast/Trim/Heel Control<br />

N/A N/A Ballast Trim Heel Control<br />

N/A N/A N/A<br />

Determ ine cause of riser<br />

loads<br />

Determ ine cause of riser<br />

loads<br />

Verify hurricane/storm<br />

intensity<br />

Estimate excitation of<br />

SCR's and production risers<br />

Estimate excitation of<br />

SCR's and Production<br />

Risers, Mooring loads<br />

Estimate excitation of<br />

SCR's<br />

identfy performance<br />

problem s<br />

identify excessive riser<br />

excursions; identify failure of<br />

B Cans to slip in guides<br />

Characterize Environmental forcing<br />

of risers<br />

Characterize Environmental forcing<br />

of risers<br />

Input to Fatigue<br />

Damage Prediction<br />

Models<br />

Input to Fatigue<br />

Damage Prediction<br />

Models<br />

N/A N/A<br />

Estimate Fatigue<br />

damage in SCR's;<br />

Verify Global Motion Models<br />

Foundations of Large<br />

tanks/Derrick<br />

Quasi static loads<br />

Verify Global Motion Models; VIM<br />

on Mooring<br />

Models<br />

Equipment<br />

Verify Global Motion Models<br />

Verify Riser Responses and fatigue<br />

models<br />

Explain Tension Loss N/A<br />

Assess loads on Buoyancy<br />

Cans<br />

investigate tendon failures<br />

Identify causes of Mooring<br />

Failures and quantify timeon-link<br />

for fatigue estimation<br />

establish causes of errors in<br />

ballast control<br />

establish causes of errors in<br />

ballast control<br />

help to identify reasons for<br />

component filure or<br />

degradation<br />

Estimate excitation<br />

of SCR's<br />

Riser Fatigue<br />

Damage<br />

Verify Riser Quasi Static<br />

N/A<br />

Responses<br />

Track integrity of<br />

chambers<br />

Assess Load Estimation M odels N/A<br />

Validate Tendon Tension Estimating<br />

Models<br />

Verify Global Motion Models<br />

Required for chracterization of hull<br />

Required for chracterization of hull<br />

verify Floater Motion induced<br />

response in SCR<br />

insure that CG is<br />

within proper limits;<br />

identify degradation<br />

in tendon anchors<br />

Track mooring line<br />

fatigue damage;<br />

anchor failures<br />

Identify sinkage due<br />

to leaks/collision<br />

damage<br />

Track Intact and<br />

Damaged Stability<br />

Estimate and Track<br />

SCR Fatigue


Rio Oil & Gas Expo and Conference 2010<br />

• SCR Strains<br />

- FPS positioning for optimizing Touch Down Fatigue<br />

• Current Profiles<br />

- Guidance for ROV operation or riser mating to the subsea well heads; Satisfaction of MMS<br />

requirements for deepwater platforms<br />

4. Forensic Engineering<br />

Forensic engineering is the process of establishing the cause of accidents, equipment failures, storm damage,<br />

lower than expected subsystem performance and identifying remedial action. Permanently recorded information about<br />

the platform’s responses and the environmental parameters that influence them is essential in this process. Typical data<br />

that are essential for Forensic Engineering are:<br />

• Riser top tension and bending moment dynamic response<br />

- Identification of the need for additional centralizers or the degradation of existing ones<br />

• Mooring line tensions, payout and spar position<br />

- Detect the occurrence of and cause of line failures and anchor “dragging”<br />

- Assessment of cumulative fatigue damage to mooring components<br />

• Platform position, surge, sway, pitch, roll and yaw<br />

- Documentation of position to establish relationship to other facilities in case of platform drift off in a<br />

hurricane<br />

- Evaluate the effect of Vortex Induced Motions on Mooring and Riser Components<br />

- Estimate fatigue damage accumulation in SCRs<br />

• Platform inclination, draft and ballast levels<br />

- Investigate accidents, mishaps due to incorrect loading, collisions with service vessel causing flooding<br />

of voids<br />

• Wind speed and direction and wave height<br />

- Document the severity of intense storms which may interrupt operations or cause damage<br />

• Air Gap (Estimated wave height and period)<br />

- Document maximum water level excursion due to storms<br />

- Assess damage due to “green water” impact on topsides<br />

• SCR Top inclination and motion<br />

- Track fatigue at SCR top and of flex joint<br />

5. Integrity <strong>Monitoring</strong><br />

• Maintain a continuous, real time picture shore side of the “health” of critical elements of the “marine<br />

package” (Moorings and Tendons, intact and damaged stability, production riser fatigue life and export<br />

riser fatigue life).<br />

• Evaluation of the impact of episodic events (Hurricanes and high current events, for example) on the<br />

residual reliability of critical marine systems such as the mooring or tether system, production risers, export<br />

risers, umbilicals, drilling equipment and critical elements of the hull and topsides structure.<br />

• Maintenance of estimates of the remaining life in fatigue sensitive structures.<br />

6


6. Overview of the IMMS<br />

Figure 1 shows a schematic overview of a typical IMMS.<br />

Figure 1. Schematic of Typical <strong>BMT</strong> IMMS<br />

Rio Oil & Gas Expo and Conference 2010<br />

A typical IMMS may be comprised of the following measurement sub-systems:<br />

• Top Tensioned Riser <strong>Monitoring</strong> Sub-system<br />

- Direct top tension and bending moment measurement<br />

- Buoyancy Chamber and Stem Pressures<br />

- Measurement of pressure in the tensioning rams<br />

- Riser Stroke<br />

• Platform Position <strong>Monitoring</strong> Sub-system<br />

- Dual Redundant GPS Units with Combination UHF/Satellite antenna. Differential corrections are<br />

acquired from the U.S. Coast Guard <strong>System</strong>. (performance degrades beyond 170–180 nautical miles<br />

from stations)<br />

- Globally Corrected GPS (Commercial Correction Service)<br />

• Precision Static Inclination and Six Degree of Freedom Motion Measurement Sub-system consisting of:<br />

- Three precision angular rate sensors<br />

- Three precision linear accelerometers<br />

• Ballast, Draft and Void Leakage<br />

- Pressure sensors<br />

- Bubbler <strong>System</strong>s<br />

- Air Gap Sensors<br />

- Moisture Sensors<br />

• Meteorological <strong>Monitoring</strong><br />

- Wind Speed and Direction (dual redundant anemometers)<br />

- Air Temperature and Barometric Pressure<br />

- Wave Height and Period<br />

• Mooring Line Tension and Payout<br />

- Usually supplied by Mooring Winch Vendor<br />

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- Tension and payout data received by IMMS via Serial Link to Winch PLC’s<br />

• Current Profiles<br />

- Surface to keel<br />

- Deep Profile (from Platform)<br />

- Lower Profile (Bottom up)<br />

• Steel Catenary Riser Flex Joint Relative Inclination (Static and Dynamic)<br />

- Subsea Static and Dynamic Inclination Measurement Units below flex joints<br />

- Same above the flex joint or inclination of the platform<br />

• Steel Catenary Riser Bending and Tension (Static and Dynamic)<br />

- Subsea Strain Measurement Units below flex joints<br />

• The IMMS Data Concentrator/Server<br />

- PC based<br />

- Networked with other Platform Control and <strong>Monitoring</strong> <strong>System</strong>s<br />

- Remote Access<br />

- Non volatile data storage<br />

• Client Data Center<br />

- Data Management, Quality Assurance and Distribution<br />

7. Description of Important Measurement Subsystems<br />

Rio Oil & Gas Expo and Conference 2010<br />

7.1 Wave Estimation – Air Gap Measurement Subsystem<br />

The ideal way to measure the wave environment that impinges on a platform is with a wave buoy. It can be<br />

placed far enough away to avoid contamination due to the waves reflected and generated by the platform. However, a<br />

wave buoy is not a suitable, low maintenance, accessible device for a long lived installation. Instead we have chosen to<br />

use a non contact, platform mounted device that measures the instantaneous distance between a suitable place on the<br />

platform and the sea surface. That distance is measured by low powered microwave radar ranging device(s). For semi<br />

submersibles and TLPs, the air gap sensors are generally located mid way between columns to minimize interference.<br />

For Spars, the air gap sensors are located as far outboard of the hull as is possible on the corners of the Cellar Deck.<br />

Three or four are recommended to facilitate corrections for reflected/and refracted waves. The time record is processed<br />

by the IMMS to correct for platform motion and to provide an estimate of the significant height and peak period of the<br />

waves. Notwithstanding the reflections from the platform, the wave height estimated by these sensors and uncorrected<br />

for reflections/refractions was found to agree quite well with a nearby NOAA Wave Buoy in hurricane conditions. A<br />

typical installation is shown in Figure 2.<br />

Figure 2. Microwave Radar Air Gap Sensor<br />

7.2 Wind Speed and Direction<br />

The measurement of wind speed and direction is very important for providing advice to helicopters and<br />

approaching service vessels and for quantifying the environmental forces on the platforms and on derricks and flare<br />

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Rio Oil & Gas Expo and Conference 2010<br />

towers. Crane operations are susceptible to high winds and wind speed is used as a criterion for permitting crane<br />

operations. It is difficult to get uncontaminated estimates of wind speed and direction on a production platform because<br />

of the turbulence caused by flow over the bluff shapes of the platform.<br />

Furthermore, on production platforms, some structures that appear to be ideal platforms for a wind sensor, like<br />

drilling derricks, are more often than not temporary or mobile. Flare towers, another apparently ideal location, can be<br />

hazardous to the wind sensor during large volume flaring events. Therefore, we prefer to locate wind sensors on the tops<br />

of the crane A-Frames and deal with the added complication of using the crane slip rings to provide data and power<br />

transmission and measuring the heading of the crane so the wind direction estimates are always valid. Figure 3<br />

illustrates a typical anemometer installation on an offshore platform. Standard RM Young anemometers are employed.<br />

A crane azimuth sensor, shown in Figure 4, was developed to provide correction data for the anemometer. It consists of<br />

an angular encoder mechanically linking the slip ring assembly to the crane. It provides 1 degree accuracy crane<br />

heading (relative to platform North) to the IMMS. This is not suitable for a platform that may be expected to have<br />

significant yaw.<br />

Figure 3. Anemometer installed on crane top<br />

Figure 4. <strong>BMT</strong> Electro Mechanical Angular Encoder Retrofit to Crane Sliprings<br />

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7.3 Current <strong>Monitoring</strong><br />

Three types of current monitoring will be discussed:<br />

• Current Profiles between the Surface and the bottom of the platform<br />

• Deep current profiles (below the Keel)<br />

• Deep Current Profiles from the sea floor up<br />

These options are shown schematically in Figure 5 for a semi-submersible.<br />

SEA<br />

SURFACE<br />

Water<br />

Depth<br />

approx.<br />

1900m<br />

Long range horizontal<br />

ADCP<br />

MID-DEPTH. 28 measurement<br />

bins of 16m length<br />

Riser Mounted ADCP<br />

ADCP 468m ASB<br />

LMRP Mounted ADCP<br />

ADCP 20m ASB<br />

BOP &<br />

LMRP<br />

UPPER. ADCP<br />

30m below MSL<br />

UPPER. First bin:<br />

72m below MSL<br />

MID-DEPTH. Depth of last<br />

valid bin: 924m ASB / 976m<br />

below MSL<br />

MID-DEPTH. First bin:<br />

492m ASB<br />

SEABED. Last valid bin:<br />

476m ASB<br />

SEABED. First<br />

bin: 44m ASB<br />

Rio Oil & Gas Expo and Conference 2010<br />

UPPER. 33 measurement<br />

bins of 32m length<br />

UPPER. Depth of last valid bin:1096m<br />

below MSL/ 804m ASB<br />

SEABED. 28 measurement<br />

bins of 16m length<br />

Figure 5. Example of possible options for Current <strong>Monitoring</strong> on a Semi-Submersible<br />

Surface to Platform Keel<br />

For Spars, it is very difficult to obtain an uncontaminated profile from the water surface to the bottom of the<br />

hard tank (–250 feet MSL). The flow field around the spar hull is disturbed significantly by its presence. Multiple<br />

Horizontal ADCPs that are intended to provide the current speed and direction in a river by “looking” out across the<br />

flow have been employed on numerous platforms. The range of these instruments is on the order of 200 meters. Current<br />

vectors in the plane of the device are relatively uncontaminated at or near the instrument’s extreme range. In some<br />

cases, the H-ADCPs have been installed on the hull within diver range of the surface or can be bundled with the<br />

downward looking profilers as is illustrated in Figure 6. In some cases, H-ADCPs have been installed with a small tilt<br />

to provide a profile that spans the hard tank with the full understanding that the observations from the bins close to the<br />

sensor may be contaminated by the wake of the hull. Such an installation is shown in Figure 7. For Truss Spars, the<br />

estimate of the current vectors from the hard tank to the bottom of the truss (soft tank) is less contaminated due to the<br />

sparse spacing of structural members. For TLPs and Semi Submersibles, the task of producing valid current<br />

measurements over the depth of the hull is much less difficult since the base line of the hulls are relatively shallow (50–<br />

100 feet).<br />

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Figure 6. Combination 38 kHz ADCP Deep Profiler and 300 kHz horizontal ADCP installation on West Africa FPSO<br />

Figure 7. Upward tilted 300 kHz H-ADCP mounted on Heave Plate at approximately 300 feet below the free surface of<br />

BP’s Mad Dog spar<br />

Platform Mounted Deep Profiles<br />

The 38 kHz ADCP from RD Instruments is the sensor that provides the deepest penetration available today in<br />

a single instrument and is recommended for installation on new platforms in deep water. The range of the instrument is<br />

nominally 1000 meters.<br />

The actual vertical penetration depends upon the inclination that may be required to prevent impingement of<br />

the beams on either the hull, production risers, mooring lines, steel catenary risers or umbilicals, etc. Figure 8 shows the<br />

final result of a beam pattern interference analysis for a typical installation on a Truss Spar. The resulting tilt of the<br />

sensor is 37 degrees and the actual vertical penetration below the sensor is 700 meters. Figure 9 is a photograph of a<br />

typical deployment fixture for a 38 kHz ADCP. Another alternative is to deploy a 75 KHz ADCP looking downward<br />

from a heave plate or pontoon.<br />

Figure 8. Example of Beam Pattern Interference Analysis for 38 kHz ADCP installation<br />

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Rio Oil & Gas Expo and Conference 2010<br />

Shipshape FPS Mounted Surface Current <strong>Monitoring</strong> <strong>System</strong>s<br />

Horizontal ADCP’s can be used to estimate surface current in the vicinity of shipshape FPSO’s but because of<br />

the interference provided by a ship shape hull, several are required on typically only one will be offering useful results<br />

depending upon the direction of the current.<br />

Figure 9. ROV Deployable HADCP on Greater Plutonio FPSO Outward Looking (Hybrid Riser Tower Acoustic<br />

Positioning <strong>System</strong> shared the Fixture with the HADCP)<br />

Bottom Current Profiles<br />

A permanent bottom founded current meter has been deployed on some of the platforms. It is shown in Figure<br />

10. It is a battery powered 75 KHz ADCP. It is mounted on a robust tripod that also contains and acoustic modem. The<br />

tripod is aligned by the ROV to “aim” the acoustic modem at one of the spare pull tubes into which a pig containing an<br />

acoustic modem has been lowered. This package has been combined with a platform mounted 75 KHz Downward<br />

looking ADCP on a heave plate and an H-ADCP—tilted slightly upward on the same heave plate (see Figure 7).<br />

Together these three packages provide full water depth coverage in the 4000 feet water depth as may be seen on an<br />

IMMS composite current screen (See Figure 11).<br />

Figure 10. Bottom Mounted 75 kHz ADCP with Acoustic Modem in approximately 4500 Feet of Water near BP’s Mad<br />

Dog spar<br />

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Figure 11. Typical screen plot of Combined Current Profile<br />

Rio Oil & Gas Expo and Conference 2010<br />

7.3 Riser Top Tension Measurement Sub <strong>System</strong> (Buoyancy Can Supported Risers)<br />

On most Spars, each riser is supported by air or nitrogen-filled buoyancy cans, which communicate with the<br />

sea. Each of these multi-chamber buoyancy cans is integral to a stem through which the riser passes. The stem extends<br />

from just below the surface tree to the keel and is also a buoyancy chamber. The stem terminates at its top with the stem<br />

adapter. The stem adapter has been fitted to transmit the buoyancy load through three load cells into the riser top<br />

connector, providing a direct measurement of riser tension and bending moment. The arrangement is shown in a<br />

photograph in Figure 12.<br />

Figure 12. Load Cell Arrangement in TTRMS<br />

The Top Tensioned Riser <strong>Monitoring</strong> <strong>System</strong> (TTRMS) consists of three strain gage compression load cells for<br />

each riser. The load cells individually exhibit 0.25% of full scale measurement range accuracy. The style of load cell<br />

chosen for this service have been demonstrated to have less than 0.25% long term zero drift over an 8 year period. This<br />

is an important consideration because spurious drift of the load cell might be interpreted as a gradual change in<br />

buoyancy. For one riser set, the assembly of three load cells together was exposed to known riser loads up to 1500 kips.<br />

The resulting composite accuracy in the tension range of interest (600–1500 Kips) was 1% or better. The load cell strain<br />

signal is transmitted to an explosion proof enclosure installed on each riser’s work platform. In this enclosure, three<br />

strain gage interface modules are located along with three intrinsic safety barriers and three IS rated relays to provide<br />

for remote actuation of a zero simulation and a shunt calibration. Power to the modules and RS-485 signals are<br />

transmitted to the control room via two twisted pairs in the umbilical that connects the well head work platform to the<br />

spar hull.<br />

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Rio Oil & Gas Expo and Conference 2010<br />

Bending Moment Measurement<br />

Bending moments at the top of the riser are estimated from the differences between the load cell readings and<br />

the spacing between the load cells. The bending moment calculations are made in the IMMS software in real time.<br />

Frequency Response of the Riser Tension and Bending Moment Measurements<br />

The primary function of the TTRMS is to monitor riser tension to permit setting the tension to the desired<br />

level, and to detect leakage in the buoyancy support system. These objectives can be achieved with a very low<br />

frequency response system. However, by increasing the frequency response and also maintaining a high resolution, it is<br />

possible to detect the occurrence and approximate intensity of lateral vibration of the riser (VIV). This approach was<br />

implemented on a spar and has been shown to function as expected during high current events.<br />

Riser Stroke Measurement <strong>System</strong><br />

This measurement is the vertical displacement of a riser relative to the spar hull. It serves two primary<br />

purposes. First, it provides operating personnel with a measure of riser position relative to the hull during operations<br />

where the platform is intentionally offset for work over. The measurement provides a remote indication of the distance<br />

from the upper and lower riser stops from the limit stops.<br />

Second, in conjunction with the vessel draft, measurement of the “stroke” permits establishment of the distance<br />

from the Mean Water Surface to the buoyancy chamber tops thereby providing, in conjunction with the head<br />

measurement in each buoyancy chamber, the true estimate of the air volume in each chamber. This is essential to<br />

provide a redundant estimate of total buoyant force acting on the riser.<br />

7.4 Platform Attitude and 6 Degrees of Freedom Motions<br />

Platform trim, heel, roll, pitch and three accelerations are measured using a six-degree of freedom motion<br />

package that is preferably located as close to the lateral center of gravity as is possible and on a substantial structural<br />

member that will not be expected to vibrate. The package consists of three each high precision angular rate sensors and<br />

linear accelerometers. The package also contains local signal conditioning and digitizing equipment. The analog data is<br />

filtered with high quality analog anti-alias filters. Digitization is performed with a 16 bit A to D converter. The raw<br />

outputs of the accelerometers and rate sensors are stored for later post processing. While there are commercial off the<br />

shelf packages for 6 DOF measurements including true heading, none provide direct access to the “raw” data from the<br />

precision rate sensors and accelerometers. Only the estimation of the static heel and trim and the dynamic pitch and roll<br />

is performed in real time, since it is only these parameters that are of interest to the operators. Post processing is<br />

performed on the records monthly and for special events to provide data about the platform hull angular response and<br />

linear displacements at critical locations on the platform (riser keel joint, SCR porches, compliant riser guides, drill<br />

floor etc.).<br />

7.5 Static Inclination<br />

The most accurate and robust method for measurement of static or mean inclination of a platform is the use of<br />

linear accelerometers. The output of a linear accelerometer statically tilted θ degrees in the earth's gravity field is g•sin<br />

θ. The long-term average of the accelerometer is used to estimate the inclination in the gravity field. The expected range<br />

of inclination of the spar is ± 5 degrees under the most extreme conditions. Normal day-to-day variations in tilt for a<br />

spar are less than 1 degree. To detect inclinations of this order accurately, a self-contained inclinometer based upon<br />

biaxial quartz flexure, temperature corrected linear accelerometers is used. The output of two biaxial accelerometers<br />

(one aligned with platform North (+) and one aligned with Platform West (+) is filtered in real time with 15 minute<br />

running average. This averages out the variation in acceleration due to surge, sway, pitch and roll occurring at wave<br />

periods (5 to 20 seconds), natural pitch and roll periods (50 to 60 seconds) and Hull VIV (200 seconds). The arc sine of<br />

the averaged acceleration produces an accurate but delayed estimate of static inclination.<br />

7.6 Steel Catenary Riser <strong>Monitoring</strong><br />

Static and Dynamic Inclination<br />

The comprehensive monitoring of the response of a steel catenary riser is an expensive undertaking. However,<br />

useful information can be gained from the measurement of the static and dynamic, relative, angular motion across the<br />

flex joint. This can be accomplished with measurement packages that with ROV service, can last the life of the<br />

platform. For one Spar and one Semi Submersible in the Gulf of Mexico and for one West Africa FPSO, a system has<br />

been deployed that measures the earth fixed static and dynamic inclination below the flex joint of the export riser. That<br />

system uses the hull inclination to estimate the relative inclination across the flex joint.<br />

This package is ROV retrievable and deployable. It is shown in Figure 13 and Figure 14. It is hard wired to the<br />

IMMS via an ROV mateable connector and molded Subsea cable. For situations where the inclinometer package is<br />

distant from the IMMS central computer, the processing electronics are included in the subsea package as in Figure 14.<br />

In situations where the SCR’s Flex Joint is close to the weather deck of a Semi or shipshape FPSO, it is convenient to<br />

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Rio Oil & Gas Expo and Conference 2010<br />

eliminate the subsea electronics thereby increasing the MTBF of the submerged equipment and locating the processor<br />

on a weather deck for easy access and maintenance. This also makes the subsea package easier to service with a diver or<br />

ROV. Figure 15 shows a typical compact subsea package of the type deployed on Total’s AKPO SCVR’s and OOLs<br />

(Le-Douaron et al 2009).<br />

The system has been designed and carefully calibrated to achieve accuracy in the estimation of static and<br />

dynamic inclination of better than 0.01 degrees. To validate the performance of the package prior to deployment, it was<br />

subjected to a test wherein actual Spar inclination records were used to drive a platform on which the package was<br />

mounted. Figure 16 is an example of the test record. It can be seen that the inclinometer output tracks the imposed<br />

motion quite well. The maximum dispersion of the measured versus the imposed inclination is less than 0.01 degrees.<br />

The unit has been successfully deployed on the SCR and is producing data with extremely high accuracy and<br />

sensitivity.<br />

There are now eight of these packages in subsea service, operating essentially trouble-free for between 1 and 4<br />

years.<br />

<strong>BMT</strong> Subsea<br />

Inclinometer-in<br />

service 4 years fault<br />

free at -500 feet<br />

Figure 13. <strong>BMT</strong> High Precision Static and Dynamic Subsea Inclinometer in ROV Receptacle on Holstein Spar SCR<br />

Figure 14. <strong>BMT</strong> High Precision Static and Dynamic Subsea Inclinometer (4 Degree of Freedom Inertial Package)<br />

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Figure 15. 4-Degree of Freedom Inertial Package for use in close proximity to Surface Processor<br />

Figure 16. Comparison of Imposed and Measured Inclination (actual spar inclination record used for test)<br />

SCR/OOL Top Strain <strong>Monitoring</strong><br />

<strong>BMT</strong> has deployed two SCR Strain <strong>Monitoring</strong> <strong>System</strong>s to date. One is located on the Gulf of Mexico Spar<br />

and the other is on the SCRs on Total’s AKPO FPSO (Le-Douaron et al 2009). The strain stations consist of four<br />

LVDT type sensors encapsulated in pressure balanced, oil filled enclosures and located at 90 degree intervals around<br />

the circumference of the pipe. The sensors are anchored at either end to custom designed, steel pipe clamps. The<br />

insulation was removed in the vicinity of each top strain station location leaving only the anti corrosion coating.<br />

Extensive tests had been conducted by <strong>BMT</strong> to demonstrate that it was possible to measure tensile strain accurately by<br />

clamping the sensors to the anti-corrosion coating rather than having to remove this important anti-corrosion layer to<br />

bare steel. The SCR strain stations are designed to provide a 20 year service life without maintenance. Hence, these<br />

strain sensors are encased in a pressure compensated bellows and interconnected with pressure balanced oil filled<br />

(PBOF) hose cabling system and diver mate-able connectors on each sensor and ROV mate-able connection to the<br />

strain station. Figure 17 shows as-installed configuration of an SCR Top Strain Station without the protective cover.<br />

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Figure 17. SCR Top Strain Station<br />

Rio Oil & Gas Expo and Conference 2010<br />

The SCR top strain stations are connected with diver serviceable cables to three respective FPSO deck<br />

mounted DAQ units. The FPSO DAQ units digitize the analog data from the sensors stations and transmit continuously,<br />

sampled strain station to the RMS instrumentation rack located in the control room. The deck DAQs are synchronized<br />

amongst themselves by a trigger signal originating at the RMS. Figure 18 shows <strong>BMT</strong>’s Strain Sensor Assembly<br />

mounted on an SCR prior to installation offshore.<br />

Figure 18. Subsea Strain Sensing Assembly before deployment on a Spar SCR<br />

7.7 Tendon Tension Measurement<br />

Tendon tension measurements are essential for the real-time operation of a TLP to (a) maintain a continuous<br />

assessment of the integrity of the tendons and (b) to maintain control over the weight distribution of TLPs such that the<br />

TLP will be prepared to endure any reasonable combination of extreme environmental conditions without the tendons<br />

experiencing zero tension or compression or exceeding the maximum allowable tension.<br />

In Table 1, four SeaStar® Tension Leg Platforms are listed. These platforms were designed and fabricated by<br />

Atlantia Offshore Ltd. (now part of the IHC Caland <strong>Group</strong>). Each platform is fitted with a “porch” based tendon<br />

tension measurement system. The system is simple in principal. Each tendon is supported on its porch by three<br />

underwater compression load cells. Figure 19 is a photograph that shows the typical installation of a compression load<br />

cell. The load cells are supported by a heavy support ring that is embedded in the porch and which has machined<br />

recesses for the load cells. The load cells are equipped with double water barriers and there are two independent strain<br />

gage bridges for redundancy. Each of the strain circuits has a separate underwater connector and armored Subsea cable<br />

to the Signal Processing Modules in the top of the central column of the SeaStar®. The processing systems are dual<br />

redundant as well. The porch based systems permit the complete installation of the tendon tension measurement system<br />

while the TLP is in the fabrication yard. The system integrity can be checked in a flooded drydock prior to deployment.<br />

Upon arrival at the installation site, the system has a valid zero and begins to offer tension and bending data, from the<br />

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Rio Oil & Gas Expo and Conference 2010<br />

moment the tendons apply load to the flex joint. Consequently, the system is used to control the adjustment of the<br />

tendon adjustment “nut” during installation. A typical display of tendon tension information is shown in Figure 20.<br />

Figure 19. Typical Tendon Tension Measurement <strong>System</strong> load cell installation<br />

Figure 20. Typical Tendon Tension <strong>System</strong> Display<br />

7.8 Data Acquisition, Archiving and Network Interfaces<br />

The IMMS computer processes the data from the various measurement sub-systems. It has the following<br />

functionality:<br />

• Acquire all sensor data synchronized in time stamped files<br />

• Identify and alarm malfunctioning sensors and other components in the IMMS<br />

• Provide “user friendly” and timely displays of operationally important information<br />

• Archive the measured data on a common time base<br />

• Automatically prepare daily reports and e-mail to personnel who are cognizant on and off the platform<br />

• Provide requested data to other process control networks on the platform<br />

• Provide real time access to the IMMS from shore side work stations via an Internet Connection<br />

A typical IMMS collects raw data from 100 to 200 “points”. In real-time, the IMMS also calculates additional<br />

virtual channels of data. Only raw data, collected at from 2 to 10 samples per second is stored. Each file may be of 30<br />

minutes to several hours duration and consists of the raw data, the calibration constants, the constants used in the<br />

derivation of the virtual channels and a statistics file. The data is stored on the hard disc in a looped buffer and is<br />

downloaded, without interrupting the data acquisition process, to a magneto optical drive. The hard disc can contain up<br />

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Rio Oil & Gas Expo and Conference 2010<br />

to 12 months data before overwriting, thereby insuring that the MO discs are received on shore, duplicated, distributed<br />

and inspected before the data on the hard drive is destroyed. On some platforms, work is progressing to move the raw<br />

data files to the shore over high bandwidth links removing the step of handling the Magneto Optical discs.<br />

7.9 Graphical User Interfaces<br />

The IMMS data acquisition module processes and exchanges system data that allow display screens to provide<br />

meaningful information to the operator and allow operator interaction.<br />

There are between 15 and 20 different input and display screens that can be viewed by operators of the IMMS.<br />

A sample set is listed below:<br />

• Main Menu Display<br />

• Global Overview Display<br />

• Riser Summary Display<br />

• Riser Detail Display<br />

• Ballast and Leak Detect Display<br />

• Metocean Display<br />

• Helicopter Landing Display<br />

• Current Profile Display<br />

- Downward Looking, Spar Mounted 38 kHz ADCP Current History Display<br />

- Upward Looking, Bottom Mounted 75 kHz ADCP Current History Display<br />

- Horizontal Spar Mounted 300 kHz H-ADCP Current History Display<br />

• Mooring Status/Alarm Screen<br />

• IMMS Configuration Display<br />

• Data Analysis Menu Display<br />

- Time Series Display<br />

- Historical Trend Display<br />

- Archive Data Display<br />

• Status/Event Display/Log<br />

• Mean AD Display<br />

Main Menu Display<br />

The Main Menu Display is a simple tool for navigation among all of the available Graphical User Interfaces in<br />

a <strong>BMT</strong> IMMS. A typical display is shown in Figure 21. The operator simply selects the icon (not an active screen) that<br />

represents the GUI that he wishes to examine and that live display appears. In Figure 21, one can select 11 GUI’s. The<br />

data analysis icon actually has four subscreens that permit the operator to manipulate time histories, trend plots of<br />

statistical parameters, perform spectral analysis and create a statistical summary for any period that has been stored on<br />

the system hard drive. The data is typically resident on the hard drive for 1 year or more.<br />

Figure 21. Typical Main Menu Display<br />

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Rio Oil & Gas Expo and Conference 2010<br />

Global Overview Display<br />

The Global Overview Display is custom built for the particular type of installation and is shown in Figure 22.<br />

The display summarizes in one GUI the vital information about a moored FPS. It emphasizes the lateral offset and line<br />

tensions as well as the environmental forces acting on the platform. In Figure 22, additional important information is<br />

displayed about the associated Hybrid Riser Tower including tension, bending moments, inclination etc. With this GUI<br />

the operator may observe at a glance most of the important aspects of the entire floating system.<br />

Figure 22. Global Overview Display for an FPSO and Hybrid Riser Tower (Zimmermann et al 2008[6])<br />

Helideck Display<br />

<strong>BMT</strong> IMMS’s now include a Helideck <strong>Monitoring</strong> graphical user interface that is compliant with CAP 437<br />

This is shown in Figure 23. The display provides a picture of Metocean parameters and Helideck motion characteristics<br />

that assist in assessing the feasibility of landing a helicopter on the platform.<br />

20


Figure 23. Helideck Display (CAP 437 Compliant)<br />

Rio Oil & Gas Expo and Conference 2010<br />

Riser Detail Screen<br />

Figure 24 illustrates an important graphical user interface for Spars. Many spars employ buoyancy cans in the<br />

well bay to provide the required uplift for the production risers. <strong>BMT</strong> provides the top tension monitoring system for<br />

these types of risers. The particular one shown is for the Horn Mountain Spar (R.Y Edwards et al 2003 [7]). That<br />

system employed two redundant methods to monitor the integrity of the riser tensioning system. The buoyancy can<br />

compartment pressure and the directly measured load applied to the riser are displayed along with the riser stroke<br />

thereby providing a single snapshot of riser health.<br />

Figure 24. Buoyancy Can Supported (Spar) Riser Screen<br />

Daily Reports<br />

On some platforms, every day at the time of the shift change, the previous day’s data is processed into a<br />

succinct tabular and graphical report. The report focuses on the wind, waves, current, trim and heel, pitch and roll,<br />

mooring tensions and riser tensions. It is e-mailed to the Offshore Installation Manager, Barge Engineer and numerous<br />

other persons who are cognizant both offshore and onshore. This reporting system is in-place now only on few<br />

platforms.<br />

21


Rio Oil & Gas Expo and Conference 2010<br />

Monthly Reports<br />

For a number of the platforms listed in Table 1, at the end of every month, that month’s data is post processed<br />

on shore. An abbreviated report that deals with the same parameters as those in the daily report accompanied by a letter<br />

discussing the data is e-mailed to the same recipients as for the daily report. This report is in the form of a month long<br />

time series of the 30 minute statistics (maximum, minimum, mean and rms) for all parameters of interest. Inspection of<br />

this record permits (a) identification of noteworthy events that should be analyzed more closely (b) identification of<br />

malfunctioning sensors that must be repaired or serviced.<br />

Remote Access to the IMMS<br />

On all of the platforms cited, designated personnel on the platform (OIM, Barge Engineer, Driller, <strong>Marine</strong><br />

Supervisor etc.) are provided with a piece of software that permits them to view the Graphical User Interfaces and<br />

control the IMMS from any PC or work station that has access to the same network to which the IMMS is connected.<br />

This permits the information to be shared without a physical presence in the control or equipment room where the<br />

IMMS Server is located. Some of the owners of these platforms have gone the next step to have access, in real time to<br />

the displays and the data from the IMMS at shore side offices.<br />

8. Client Data Center – Onshore Integrity Data Management<br />

Long-term IMMS data handling and detailed analyses are usually performed onshore. IMMS data collected<br />

offshore can be streamed virtually in real time via a dedicated fiber optic or a satellite communication line directly from<br />

an offshore platform to the <strong>BMT</strong> Client Data Center (CDC). The core of the CDC is a dedicated CDC Data server that<br />

is carefully configured for each <strong>BMT</strong> client. It represents a safe and secure physical and networking system for data<br />

management, sharing, post-processing, and visualization of the key platform integrity parameters. CDC Data resolves<br />

bottlenecks related to labor intensive and time consuming shipping and archiving of measured data that is traditionally<br />

backed-up offshore on MO disks, DVDs, or memory sticks and then physically stored in the client’s office. Replacing<br />

manual data handling with the automated CDC Data service increases accessibility to the data, reduces long-term costs,<br />

and eliminates loss of data in the mail or due to inappropriate handling of the backup media.<br />

Access to the IMMS data on the CDC Data is Internet-based, so the data can be securely shared with multiple<br />

authorized users twenty-four hours a day, seven days a week. Figure 25 shows the data flow from the IMMS offshore to<br />

through the CDC to the users.<br />

Figure 25. Client Data Center concept<br />

Once the IMMS data is transferred to the CDC, the measured data are further post-processed automatically in a<br />

batch mode and the results become available instantly for inspection. <strong>BMT</strong> also provides interpretation of the results by<br />

knowledgeable data analysts and further by offshore engineer specialists. The IMMS data interpretations are<br />

summarized and presented to the client, along with cautionary advice and recommendations about the integrity of the<br />

system for the continued safe operation of the facility. The available IMMS data on the CDC are not only important in<br />

real time, but the CDC system also provides access to the historical trends. A lack of the access to such long-term trends<br />

can affect utilization, safety, and the economy of the platform over its lifetime. Data from more than 20 platforms listed<br />

in Tables 1, 2 and 3 streams into <strong>BMT</strong> Client Data Centers every day.<br />

22


Rio Oil & Gas Expo and Conference 2010<br />

9. Contributions of Real Data to Platform Performance, Integrity and Forensic Analysis<br />

Data acquired and archived by the IMMSs on offshore platforms in the Gulf of Mexico have contributed to<br />

improving performance, understanding platform integrity and characterizing the marine environment.<br />

9.1 The Usefulness of Air Gap Sensors for Wave Estimation<br />

Air gap sensors are good estimators of wave height on platforms that are relatively transparent to waves such<br />

as semi submersibles and TLPs. On Spars and other bluff shapes there is a valid concern that the air gap data will be a<br />

poor estimator of the undisturbed height of waves impinging on the platform (Prislin I. and Blom, A.K. 2004[5]).<br />

Using data from a spar, comparisons between significant wave heights measured with an air gap sensor<br />

mounted on the platform and those reported by the nearby NDBC weather buoy station shows reasonable agreement for<br />

wave heights in excess of 7 feet (Figure 26). For the data shown, the NDBC station is located a few miles from a<br />

platform. The measured waves at the platform are result of direct measurement of wave elevation by an air-gap sensor.<br />

Corrections are made for the small motions of the Spar but no attempt was made to correct for waves reflected by the<br />

platform. The NDBC wave data are result of an indirect measurements, derived from the heave acceleration motions of<br />

the buoy.<br />

10. Summary and Conclusions<br />

Figure 26. Buoyancy Can Supported (Spar) Riser Screen<br />

<strong>Integrated</strong> <strong>Marine</strong> <strong>Monitoring</strong> <strong>System</strong>s are state-of-the-art computer based monitoring systems that have been<br />

successfully integrated into platform management structures on an increasing number of Deep Water Offshore<br />

Platforms worldwide.<br />

10.1 Operational Tool<br />

IMMSs have provided real contributions to efficient tensioning of production risers, TLP tendons and mooring<br />

installations. The systems are most effective when Platform Operators are invited to participate in the development of<br />

the functional objectives of the IMMS designs and especially in the configuration of the Graphical User Interfaces.<br />

10.2 Forensic and Engineering Analysis<br />

The IMMSs for the platforms in Table have provided remarkable data for some of the major storms to pass<br />

through the Gulf of Mexico in the last few years among them Hannah, Isidore, Lili and Ivan. The IMMS data has been<br />

demonstrated to provide guidance for the improvement of important subsystems on Deep Water Platforms.<br />

11. Acknowledgements<br />

Significant Wave Height Hs (ft)<br />

16<br />

14<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

1-Oct<br />

7-Oct<br />

13-Oct<br />

The authors are grateful to the owners of the platforms listed in Tables 1&2 (BP Exploration & Production<br />

Inc., ChevronTexaco EPTC, Dominion Exploration & Production Inc., ENI Petroleum, ExxonMobil, Anadarko,<br />

Murphy Exploration & Production Company, Petrobras, Shell, Total Exploration & Production, Williams Energy<br />

Services, Unocal E&P, Shell Oil Company, BHP Billiton) and to their contractors (ABB Lummus Global, Inc., KBR,<br />

19-Oct<br />

Hs (AirGap Sensor)<br />

Hs (NDBC 42041)<br />

25-Oct<br />

31-Oct<br />

23


Rio Oil & Gas Expo and Conference 2010<br />

ACERGY, Saipem, SBM Atlantia Offshore, Inc., Technip Offshore Inc. and J.R. McDermott Inc.) for the opportunity<br />

to be involved in the development, installation, commissioning and continuing data quality assurance for them.<br />

Moreover, none of these installations would have been successful without the enthusiastic participation of the platform<br />

operating personnel. It is gratifying to <strong>BMT</strong> technical personnel to see the monitoring technology embraced by the day<br />

to day users and to see the systems increase in number as well as being improved and made more relevant by their<br />

input.<br />

12. References<br />

[1]PETERS, D. J. H., ZIMMER, R. A., HEIN, N. W. Jr., WANG, W. J., LEVERETTE, S. J., BOZEMAN, J.D. Weight<br />

control, performance monitoring and in-situ inspection of the TLWP. Offshore Technology Conference, Houston,<br />

Texas, USA, Paper 6363, 1990a.<br />

[2]DENISON, E. B., ROTHEBERG, R. H., MERCIER, R. S., FORRISTALL, G. Z., VAN LEGGLELO, B.<br />

Performance monitoring instrumentation system for Auger Tension Leg Platform, 1990b.<br />

[3]EDWARDS, R. Y., PRISLIN, I., JOHNSON, T. L., CAMPMAN, C. R., LEVERETTE, S. J., HALKYARD, J.<br />

Review of 17 real-time, environment, response, and integrity monitoring systems on Floating Production platforms<br />

in the deep waters of the Gulf of Mexico. Offshore Technology Conference, Houston, Texas, USA, Paper 17650,<br />

2005.<br />

[4]LE DOUARON, S., VUATTIER, S., PERROMAT, V., ABBASI, T. A., HENNESSY, W. F., PRISLIN, I.,<br />

EDWARDS, R. Y., RICBOURG, C. Akpo Riser Integrity <strong>Monitoring</strong> <strong>System</strong> Design, Deployment,<br />

Commissioning and Start-Up, Deep Offshore Technology Conference, Monte Carlo, Monaco, 2009.<br />

[5]PRISLIN, I., BLOM, A. K. Significance of short crested and diffracted waves on full scale motion correlation of a<br />

truss spar. Civil Engineering in the Oceans VI (CE06), ASCE, Baltimore, MD, USA, Paper 40775-6325, 2004.<br />

[6]ZIMMERMAN, C., TALMONT, P., EDWARDS, R. Y., DULEY, D. W., DE LA CRUZ, D., MAROJU, S. S.<br />

Recent experience with a comprehensive riser tower monitoring system. Deep Offshore Technology Conference,<br />

New Orleans, Louisiana, USA, 2009.<br />

[7]EDWARDS, R. Y., SHILLING, R., THETHI, R., KARAKAYA, M. BP Horn Mountain SPAR - results of<br />

comprehensive monitoring of platform and riser responses. Deep Offshore Technology Conference, Marseille,<br />

France, 2003.<br />

[8]PRISLIN, I. Client Data Center for Integrity Management of Offshore Platforms. Sea Technology, May 2010.<br />

24


Independent Remote <strong>Monitoring</strong><br />

A new black box solution for remote monitoring and<br />

communication with offshore drilling rigs and production<br />

platforms via web based graphical user interface.<br />

The ability to monitor environmental conditions and<br />

the dynamic performance of deepwater facilities<br />

during extreme offshore conditions is becoming<br />

increasingly important. <strong>BMT</strong>’s Independent Remote<br />

<strong>Monitoring</strong> <strong>System</strong> (IRMS) allows operators<br />

to maintain communications with the asset during<br />

abandonment and receive key environmental and<br />

performance data in real-time along with video<br />

and still image capture of actual conditions on the<br />

facility. The IRMS automatically transmits high quality<br />

environmental and dynamic performance data<br />

to provide stakeholders and technical experts with<br />

operational decision making tools and to assist<br />

with risk analysis following re-boarding operations.<br />

Key IRMS Features:<br />

• Fully Independent system, does not require any integration<br />

with platform/vessel power and communications<br />

infrastructure;<br />

• Web based access to near real-time offshore data and<br />

imagery;<br />

• Fully configurable to custom specifications: standard<br />

sensors include monitoring of pitch, roll, surge,<br />

sway, heave, yaw, position, wind speed, wind direction<br />

barometric pressure, temperature, humidity and battery<br />

condition;<br />

• Environmental and platform response data stored<br />

on both offshore IRMS computer and dedicated web<br />

server;<br />

• Color Imagery frequently transmitted to shore in still<br />

image, video formats and high frequency records<br />

from offshore cameras stored ready for download post<br />

evacuation;


• Operational in extreme storm<br />

conditions;<br />

• Remote communications with<br />

shore base using integrated satellite<br />

transmission system;<br />

• Near real-time data collected during<br />

extreme events transmitted to shore<br />

for instant evaluation;<br />

• Data summary and trending<br />

plots automatically generated<br />

and displayed on user interface<br />

screens;<br />

• Independent power supply from<br />

internal batteries and solar charging<br />

system;<br />

• Ability to communicate with and<br />

control IRMS from shore via web<br />

based graphical user interface;<br />

• Satellite positioning systems to<br />

track offset and to locate loose rigs<br />

during and after a storm;<br />

• Easily mounted instrument subframe<br />

using bolted deck plate<br />

assembly, no offshore welding<br />

required for installation of any<br />

system components—allows<br />

system portability and option of<br />

re-deployment;<br />

• Compact deck footprint of 60” x<br />

24” (1524mm x 610mm) includes<br />

main module and full instrument<br />

array;<br />

• Units operational from June 2006<br />

on Gulf of Mexico deepwater<br />

facilities.<br />

www.scimar.com<br />

info@scimar.com<br />

IRMS <strong>System</strong> Specifications:<br />

The IRMS is a robust, stand-alone instrument array designed to perform in extreme offshore<br />

conditions. The system is housed in an aluminum frame and integral skid coupled<br />

to deck mounted steel foundation beams.<br />

1. Ultrasonic wind sensor – resolution 1 deg, accuracy ± 2 deg with wind speed over<br />

1m/s. Records up to 156 knots (80 m/s)<br />

2. Differential GPS providing sub-meter accuracy in real time using Satellite Based<br />

Augmentation <strong>System</strong>s (e.g. WAAS)<br />

3. Combined pressure, humidity and temperature transmitter. Pressure range 50 to<br />

1100hPa, accuracy ± 0.2 hPa. Humidity ± 1% RH with 100% RH humidity<br />

range. Temperature measurement range -36ºC to + 60ºC (-33 to +140ºF with<br />

accuracy at + 20ºC ± 0.2ºC (0.4 ºF)<br />

4. Stabilized satellite antenna linked to geostationary satellite service with global<br />

coverage<br />

5. 2 x 125W high efficiency solar panels using silicon nitride multi crystalline sili<br />

con-coated cells, 2 x 17.3V charging capacity at maximum power<br />

6. Fiberglass electronics enclosures fully compliant with NEMA 4X, IP56, UL listed<br />

7. High performance gel batteries provide operation up to 6 days without solar re-<br />

charging, deep cycle, maintenance-free batteries with 200 Ah capacity<br />

8. Deck mounting arrangement using W6 x 15 foundation beams<br />

9. 6 degree of freedom package consisting of 3 accelerometers and 3 angular rate<br />

sensors. Static and dynamic roll/pitch accuracy 0.01º standard error. Acceleration<br />

accuracy 0.001 m/s 2 RMS<br />

10. Permanently connected integrated emergency satellite telephone<br />

11. Low power computer, LCD screen, keyboard and trackball mouse accessible<br />

within enclosure USB connections to download to various storage media<br />

12. Battery charge controller and optional AC power charging facility<br />

13. Digital camera system with video sample rate up to 4Hz and 640 x 480 imagery.<br />

<strong>System</strong> supports up to four cameras in the array, EX-rated housing available for<br />

Class 1, Div 1 areas<br />

<strong>BMT</strong> Scientific <strong>Marine</strong> Services<br />

9835 Whithorn Drive<br />

Houston, TX 77095<br />

Ph: 281.858.8090<br />

Fx: 281.858.8898<br />

<strong>BMT</strong> Scientific <strong>Marine</strong> Services<br />

955 Borra Place, Suite 100<br />

Escondido, CA 92029<br />

Ph: 760.737.3505<br />

Fx: 760.737.0232


<strong>Integrated</strong> <strong>Marine</strong> <strong>Monitoring</strong> <strong>System</strong><br />

Performance monitoring helps reduce risk in the offshore<br />

environment by keeping operators informed about the<br />

state of the environment and the platform in real time.<br />

With platform safety in mind, operational risk reduction<br />

and operating cost savings are the key benefits for<br />

commissioning a monitoring system.<br />

Measurement Options:<br />

• Response;<br />

• Tendon Tension;<br />

• Riser Tension and Stroke;<br />

• Platform Ballast Control, Stability<br />

and Loading;<br />

• Wind Speed and Direction;<br />

• Mooring Line Load and Payout;<br />

• GPS Precise Position <strong>Monitoring</strong>;<br />

• Environment<br />

• Air Temperature, Pressure and Humidity;<br />

• Wave Height/Air Gap;<br />

• Current Profiles.


Operational displays.<br />

www.scimar.com<br />

info@scimar.com<br />

<strong>BMT</strong> Scientific <strong>Marine</strong> Services<br />

9835 Whithorn Drive<br />

Houston, TX 77095<br />

Ph: 281.858.8090<br />

Fx: 281.858.8898<br />

<strong>BMT</strong> Scientific <strong>Marine</strong> Services has<br />

proven experience implementing a<br />

number of successful and innovative<br />

platform monitoring systems on<br />

Semi-Submersibles, Spars, TLPs, and<br />

mini-TLPs. We can customize an integrated<br />

system to meet your specific<br />

needs.<br />

Combining the latest technology with<br />

our offshore experience, our customized<br />

monitoring systems are practical,<br />

user friendly and economical.<br />

Features:<br />

• Acquire all sensor data synchronized<br />

in time stamped files;<br />

• Identify and alarm malfunctioning<br />

sensors and other components;<br />

• Display the data in a form and time<br />

frame appropriate to the operational<br />

requirements;<br />

• Provide “user friendly” displays of<br />

operationally important information;<br />

• Reliably archives the measured<br />

data;<br />

• Data access from multiple platform<br />

locations as well as shore-based<br />

computers via networks or other<br />

data links;<br />

• Interfaces to available platform<br />

control systems;<br />

• Capacity to perform calibrations<br />

on load sensors (tendon, riser,<br />

and/or mooring tensions).<br />

<strong>BMT</strong> Scientific <strong>Marine</strong> Services<br />

955 Borra Place, Suite 100<br />

Escondido, CA 92029<br />

Ph: 760.737.3505<br />

Fx: 760.737.0232

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