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<strong>Weigh</strong>-<strong>In</strong>-<br />

<strong>Motion</strong><br />

Remote WIM <strong>Systems</strong><br />

in Alpine Tunnels<br />

Dr. E. Doupal, PhD,<br />

Transport Research Center<br />

R. Calderara,<br />

Kistler <strong>In</strong>strumente AG<br />

Presented at<br />

First <strong>In</strong>ternational<br />

Conference on Virtual and<br />

Remote <strong>Weigh</strong> Stations<br />

Orlando, FL, Feb. 2004<br />

<strong>Special</strong> <strong>Print</strong><br />

920-331e-01.05


Remote WIM <strong>Systems</strong> in Alpine Tunnels<br />

Abstract<br />

This presentation provides brief information on multi-purpose applications of WIM stations for traffic data<br />

collection and the following evaluations, operated in various remote control modes. An example from<br />

Switzerland shows specific methods of online traffic data collection and evaluation.<br />

The WIM data are used for a wide variety of applications depending on the requirements of the user or user<br />

groups. The WIM stations equipped with a remote system can be used for various practical applications like<br />

statistics, interval measuring and online traffic control, pre-selection of overloaded vehicles, estimation of the<br />

current loading of road or bridge constructions and so on.<br />

Keywords: weigh-in-motion, pavement loading, remote control, traffic data<br />

1. <strong>In</strong>troduction<br />

WIM (<strong>Weigh</strong>-<strong>In</strong>-<strong>Motion</strong>) systems are finding increasingly<br />

widespread use as a valuable extension to conventional<br />

traffic counters and classifiers.<br />

They provide a whole spectrum of information on<br />

traffic flow, with detailed data for each individual<br />

vehicle, including:<br />

• Dynamic weights of all axles (or if selected, even<br />

left/ right half axles),<br />

•Gross vehicle weights,<br />

• Axle spacing,<br />

• Distance between vehicles,<br />

• Speed,<br />

•Vehicle classification according to various schemes,<br />

•Versatile statistic representations for all types of<br />

traffic parameters.<br />

Axle load measurement provides a better vehicle<br />

classification rate than conventional traffic counters.<br />

High precision WIM sensors as Kistler Lineas quartz<br />

crystal sensors have proved their performance for<br />

WIM systems maintaining good accuracy over years.<br />

<strong>Traffic</strong> flow analyses including weight data are useful<br />

beyond statistics for traffic planning, maintenance<br />

prognostics and for automatically influencing the<br />

rolling traffic.<br />

The evaluated results can also be used as a basis for<br />

determining dimensions in road and bridge construction<br />

or for optimizing resurfacing work.<br />

Both traffic volume and axle loading are continuously<br />

increasing world wide and with the repetitive pounding<br />

of roads, this often produces complex fatigue<br />

failure modes. <strong>In</strong> the interest of minimising the<br />

damage inflicted by overloaded vehicles passing over<br />

critical road sections, particularly older bridges,<br />

various highway authorities are pursuing a policy of<br />

spot checks on vehicles suspected of exceeding<br />

maximum load regulations.<br />

The remote WIM site can be controlled and operated<br />

from a central location using web-based or independent<br />

communication systems.<br />

The principle of a virtual WIM site is similar to that of<br />

a remote WIM site, as it makes use of an existing or<br />

new weigh-in-motion traffic data collection site. For<br />

each monitored vehicle the traffic data are collected,<br />

including vehicle classification and weight data are<br />

transmitted together with a video picture, to an<br />

enforcement operator (police). <strong>In</strong> case of an overloaded<br />

vehicle, the operator will see the relevant<br />

weight data highlighted and the picture of the vehicle<br />

on the same screen. So the operator can pull the<br />

vehicle over for further checking on a certified<br />

weigh bridge. The pre-selection of vehicles allows<br />

enforcement persons (police) to concentrate on the<br />

potentially overloaded trucks, instead of detaining<br />

non-offenders. A typical virtual WIM system complements<br />

fixedly installed automatic high speed WIM<br />

stations and remote data evaluation, traffic control<br />

and enforcement scale systems.<br />

Depending on user requirements, different data<br />

formats and retrieving modes can be selected for the<br />

entire WIM station or for individual traffic lanes. The<br />

multi-user system is based on a password access<br />

control system defined separately for every WIM<br />

station. The following example from the Switzerland<br />

WIM network shall illustrate this.<br />

3


2. Alpine Transit Routes in Switzerland<br />

Switzerland is a typical transit country with an additional<br />

complication – Alpine mountains. The heavy<br />

traffic between northern and southern EU countries<br />

thus is channeled into three transit routes with long<br />

tunnels and very high traffic volume. Main goals<br />

are to protect these roads and to minimize road<br />

damage from overloaded vehicles, as well as to<br />

enhance traffic safety. <strong>In</strong> order to reduce the road<br />

maintenance costs, the Swiss Federal Roads Authority<br />

ASTRA (Amt fuer Strassen) had designed and ordered<br />

the construction of a network system consisting<br />

presently of 9 automatic weigh-in-motion (WIM)<br />

stations; further ones are in the planning phase.<br />

Automatic WIM System Sites<br />

<strong>In</strong> operation<br />

Projected<br />

Planned WIM sites<br />

Fig. 1: Swiss WIM stations network<br />

4<br />

Denges (A1)<br />

Bözberg (A3)<br />

Mattstetten (A1)<br />

On the highway A2 (main North-South transit road<br />

through the Alps region from Germany to Italy), a first<br />

WIM system was installed in the Gotthard tunnel<br />

(length >16 km, central Switzerland) in 1998 and a<br />

novel four-lane remote traffic WIM system in and<br />

outside of the Monte Ceneri tunnel (Canton Tessin,<br />

southern Switzerland).<br />

The traffic processor controls the traffic flow through<br />

the high speed WIM:<br />

Within the tunnel WIM and video systems are<br />

installed for monitoring the overloaded or overheight<br />

trucks. <strong>In</strong> addition, a warning signal can be passed on<br />

to the highway police central station in Camorino<br />

(near Bellinzona).<br />

Oberbüren (A1)<br />

Gotthardtunnel (A2)<br />

Trübbach (A13)<br />

Plazzastunnel,<br />

Bonaduz (A13)<br />

Courtesy ASTRA


Fig. 2: WIM system with quartz sensors installed in the Monte Ceneri<br />

Tunnel<br />

3. System Characteristics<br />

• The WIM traffic data system consists of 32 quartz<br />

crystal WIM sensors (Lineas Type 9195C from<br />

Kistler) on 4 traffic lanes, and a data retriever<br />

(Marksman 660 from Golden River), including data<br />

transmission, software, and processor power supply<br />

• induction loops triggering infrared detectors for the<br />

height control system, in the South – North direction<br />

• video cameras including installation for permanent<br />

recording of traffic flow<br />

• stationary signals, partly with folding mechanism for<br />

adaptive signalisation<br />

• local control facilities<br />

STAMPANTE<br />

STAMPANTE<br />

North<br />

MONITOR<br />

VGA<br />

MONITOR<br />

VGA<br />

Fig. 3: Remote WIM system overview – Tunnel control center and static weighing<br />

Dakota<br />

Dakota<br />

Media<br />

Converter<br />

Media<br />

Converter<br />

HUB<br />

Media<br />

Converter<br />

The ”Monte Ceneri Tunnel” consists of two tunnel<br />

tubes with two (Northbound) and three (Southbound)<br />

lanes per tube, all equipped with the traffic control<br />

system.<br />

Improvements in traffic flow can be achieved among<br />

other means through harmonization of speeds on the<br />

individual traffic lanes of the motorway by<br />

• warning of overloaded vehicles, etc.<br />

• warning of traffic jams<br />

• traffic-adapted speed limit signalisation<br />

• avoidance of traffic obstructions<br />

The operational principle of the traffic control system<br />

can be described as follows:<br />

3.1 <strong>Data</strong> Acquisition<br />

<strong>Traffic</strong> flow data and environmental data (speeds,<br />

traffic volumes, precipitation, etc.) are acquired<br />

locally by the electronics installed in roadside stations,<br />

including<br />

• the individual axle loads and the gross vehicle<br />

weights of all vehicles<br />

• the distances between vehicles<br />

• traffic statistics per vehicle class, speed and time<br />

intervals<br />

Monte Ceneri Tunnel<br />

Lighting zone<br />

Lux = 104 min – Lux = 120 max<br />

WIM system<br />

M660<br />

High control<br />

HUB<br />

Media<br />

Converter<br />

South<br />

MONITOR<br />

VGA<br />

PC Switch<br />

WIM<br />

Power supply<br />

GAEM<br />

Dist. 230 Vac<br />

5


3.2 <strong>Data</strong> Communication<br />

The online data from the heavy traffic and the video<br />

pictures are transferred to a sub center – the combined<br />

police and road administration traffic control center in<br />

Camorino, which is located near the control and<br />

measuring facility some 3 km downstream in northbound<br />

direction.<br />

All ”vehicle by vehicle” measurement data are transferred<br />

to the ASTRA center for the subsequent statistic<br />

evaluation and data archiving.<br />

3.3 Analysis and Calculation<br />

The sub center analyses the results of the measurements<br />

and the video pictures collected by the WIM<br />

outstation, to enable an individual pre-selection of<br />

overloaded or overheight vehicles. These data are<br />

simultaneously transferred to the next police control<br />

station downstream, equipped with an accurate low<br />

speed weighing system for enforcement.<br />

By identifying gross offenders in real time, they will be<br />

automatically recorded and diverted to the weigh<br />

bridge for mandatory static weighing and enforcement.<br />

The data of these vehicles are recorded in a<br />

separate database for police.<br />

Thus with the remote WIM system this preselection<br />

can be achieved without the unpopular slowing down<br />

of the overall traffic flow, because only the preselected<br />

vehicles will be stopped and weighed statically.<br />

3.4 <strong>In</strong>dividually Variable <strong>Traffic</strong> <strong>Data</strong> Format<br />

The WIM station can be monitored and its data collected<br />

hourly, daily or weekly according to operational<br />

requirements. The remote mode can be set as readonly<br />

(RO) for example for the police or local road<br />

administration office use or as read-write (RW) access<br />

for the system integrator. The potential for data corruption<br />

through hacking is thus reduced. The system<br />

has three levels of access:<br />

6<br />

Number of axle loads [%]<br />

Fig. 5: Example of random axle loads<br />

Random of axle loads divided in 20 load categories<br />

Monte Ceneri tunnel – May 2003<br />

Load category [t]<br />

Fig. 4: Low speed WIM as a static scale for enforcement in Moleno<br />

• Master user can setup all the system parameters<br />

such as modem details, transfer protocols and location<br />

of data folders. He only can set times and dates<br />

for status and retrieval pool commands etc. All<br />

parameters can be set and activated when required.<br />

• Expert user will only see a reduced set of options<br />

• Normal user has read-only access<br />

The WIM site is individually configurable for modem<br />

details, unit type, PC COMM port, baud rate, read<br />

only and read/write passwords, filename and sensor<br />

configurations.<br />

The control or remote commands received from<br />

the sub center Camorino or ASTRA center are<br />

displayed with the variable programming of the<br />

M660 WIM station.<br />

The telemetry software and data retrieval system<br />

maintains an outstation database containing the<br />

phone number, site details and so on. Once a system<br />

is set up, the system runs autonomously and has little<br />

need for operator intervention.


Two weeks after the completion of the project components,<br />

the calibration of the pre-selection high<br />

speed WIM system (Monte Ceneri tunnel) and the<br />

enforcement low speed WIM scales (Moleno) was<br />

performed.<br />

An example of a statistical use of WIM data is shown<br />

on Fig. 5, which presents a set of random axle loads<br />

divided in 20 load categories. This evaluation serves<br />

as a basis for estimating the daily equivalent traffic<br />

factor (DTV). The DTV factor is valuable for ASTRA<br />

and the Canton authorities involved in road construction<br />

and repair to reduce the maintenance costs.<br />

The following graphs illustrate some results of accuracy<br />

checks as performed periodically by ASTRA.<br />

Fig. 6 shows data of dynamic gross weight measurements<br />

with the Lineas WIM sensors compared to the<br />

static weighing, 2 years after the Monte Ceneri installation.<br />

40 heavy vehicles per lane randomly selected<br />

from the traffic stream were diverted for static axle<br />

weighing on a certified scale.<br />

Monte Ceneri: Gross Vehicle <strong>Weigh</strong>ts<br />

of 40 random heavy vehicles<br />

Fig. 6: Deviation of dynamic to static weights (% static GVW)<br />

STD = 4,3 %<br />

Fig. 7 shows the dynamic to static measurement deviations<br />

for the same vehicle entity but per individual<br />

axle loads. These results prove consistant accuracy of<br />

Lineas quartz sensors in a heavily charged highway.<br />

<strong>In</strong>dividual Axle Loads of 1 st to 3 rd Axles<br />

Deviations Dyn. vs. Static in %<br />

STD Axle 1 4,9 %<br />

STD Axle 2 5,7 %<br />

STD Axle 3 5,6 %<br />

Fig. 7: Deviation of dynamic to static axle loads for 40 random heavy<br />

vehicles<br />

4 Conclusion<br />

Monitoring the effective vehicle weights not only<br />

provides benefits for road design and planning, but<br />

also enables more efficient enforcement of regulations.<br />

The installation of remote and virtual WIM sites<br />

enables permanent weight monitoring and enforcement<br />

on the entire road network.<br />

Accurate vehicle weight information is providing the<br />

road contractors clear evidence of overloading if premature<br />

structural damage occurs, thereby sustaining<br />

the public road agency’s responsibility for efficient<br />

weigh enforcement.<br />

References<br />

• Dagani M. and Doupal E. (2001) – Progetto WIM<br />

Ticino, Canton Tessin, 160, Switzerland<br />

• Calderara R., Helg Ch., Doupal E. (2000) Plane<br />

sense, Toll Trans Aug/Sept 2000, U.K.<br />

• Kavalec, K. (1999) Verkehrsverbunde in Deutschland,<br />

2 nd Scientific Conference, University of Pardubice,<br />

ISBN 80-7194-206-5, CZ<br />

7


920-331e-01.05 Mat2000 ©2005, Kistler <strong>In</strong>strumente AG<br />

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