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FLOWSIC 600 Ultrasonic Gas Flow Meter for Flow Measurement of ...

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<strong>FLOWSIC</strong> <strong>600</strong><br />

<strong>Ultrasonic</strong> <strong>Gas</strong> <strong>Flow</strong> <strong>Meter</strong><br />

<strong>for</strong> <strong>Flow</strong> <strong>Measurement</strong><br />

<strong>of</strong> <strong>Gas</strong><br />

<strong>FLOWSIC</strong><br />

<strong>600</strong><br />

Product In<strong>for</strong>mation


Product In<strong>for</strong>mation<br />

<strong>FLOWSIC</strong> <strong>600</strong><br />

Benefits <strong>of</strong> <strong>FLOWSIC</strong> <strong>600</strong><br />

■ Compact design with concealed cabling system ➔ Robust, low-maintenance measuring system<br />

■ 1, 2 or 4 measuring paths ➔ Scalable per<strong>for</strong>mance<br />

■ 3D installation length, two pulse outputs ➔ Installed turbine meters can be replaced<br />

by <strong>FLOWSIC</strong> <strong>600</strong> without pipe change<br />

■ Power consumption < 1W ➔ Option <strong>for</strong> solar panel supply and battery<br />

operation<br />

■ Continuous parameter monitoring ➔ Reliability by self-diagnosis<br />

■ Compatible with all major flow computers ➔ Optimum self-integration<br />

Benefits <strong>of</strong> ultrasonic technology<br />

■ No moving parts, no wear and tear<br />

■ No overload possible<br />

■ Wide measuring range<br />

■ Bi-directional measurement<br />

■ No pressure loss<br />

Industries<br />

■ Natural gas industry (production, transportation,<br />

distribution, storage)<br />

■ <strong>Gas</strong>-fired power stations<br />

■ Chemical and petrochemical industry<br />

■ Fertilizer plants<br />

■ Biogas plants<br />

Measuring Principle<br />

Two ultrasonic transducers, which are installed<br />

under an angle to the flow axis, operate alternately<br />

as a transmitter and receiver. The signals transmitted<br />

through the gas accelerate in the direction <strong>of</strong><br />

flow and decelerate against the direction <strong>of</strong> flow.<br />

The resulting difference in propagation times is calculated<br />

using geometric variables to determine the<br />

mean gas velocity. The cross-sectional area yields<br />

the volumetric flow during operation. The measurement<br />

result is not affected by the pressure, temperature,<br />

or gas composition.<br />

To increase the accuracy <strong>of</strong> the measurement, the<br />

gas velocity is measured with multiple paths.<br />

<strong>Flow</strong><br />

D 2 · π<br />

Q= v·<br />

4<br />

Transducer A<br />

L 1 1<br />

v=<br />

2·cos � tv tr Transducer B<br />

v= <strong>Gas</strong> velocity<br />

L= Path length<br />

�= Path angle<br />

Q= <strong>Flow</strong> Rate<br />

D= Diameter


Path layout<br />

The <strong>FLOWSIC</strong> <strong>600</strong> is designed as a direct path ultrasonic<br />

meter without reflection points. This ensures<br />

that contamination or changes in wall roughness do<br />

not affect its measurement characteristics or longterm<br />

stability. In addition the layout <strong>of</strong> the measuring<br />

paths improves the signal-to-noise ratio.<br />

Since the measuring paths are in one plane, the<br />

influence <strong>of</strong> tangential flow constituents (e.g. swirl<br />

flow) can be compensated.<br />

Redundancy<br />

The <strong>FLOWSIC</strong> <strong>600</strong> can easily be extended to a redundant<br />

system. This can be achieved by adding one,<br />

two, or four measuring paths in the free part <strong>of</strong> the Xshaped<br />

measuring section and installing an additional<br />

electronic unit at the meter body. As a result, the<br />

main and the additional meter <strong>for</strong>m a redundant<br />

system which is integrated in one meter body.<br />

Self-diagnosis<br />

The electronics provide all the relevant parameters.<br />

Deviations <strong>of</strong> key values (e.g. sound velocity, signal<br />

gain, fault rate) are signaled immediately by alarm<br />

messages. In this way, deviations can be identified<br />

and removed be<strong>for</strong>e the measurement fails.<br />

The MEPAFLOW <strong>600</strong> s<strong>of</strong>tware allows you to access<br />

the data online.


<strong>FLOWSIC</strong> <strong>600</strong><br />

<strong>Flow</strong> Rate (a.c.) 8 ... 32,000 m3 /h, 280 ... 1,130,000 ft3 /h<br />

<strong>Gas</strong> velocity 0.3 ... 65 m/s, 1 ... 210 ft/s<br />

<strong>Gas</strong> temperature –30 ... +180 °C, –22 ... +356 °F<br />

Size glass G 250 to G 16,000<br />

Qmax / Qmin max. 130 : 1<br />

PTB<br />

NMI<br />

GOST<br />

A.G.A.9 The <strong>Ultrasonic</strong> (R)evolution


Technical data <strong>FLOWSIC</strong> <strong>600</strong><br />

Sensor characteristics<br />

Material Steel (1.1120 / ASME A216 WCC) or stainless steel (1.4581 / ASME A351 CF 10MC) *<br />

<strong>Meter</strong> size * <strong>Flow</strong> rate in m3 /h <strong>Flow</strong> rate in ft3 /h Velocity Length Weight<br />

Min. Max. Min. Max. Max.[m/s] [mm] (ANSI <strong>600</strong>) [kg]<br />

DN80 3“<br />

8 1,000 280 35,000 65 240 35<br />

DN100 4“<br />

13 1,<strong>600</strong> 460 57,000 60 300 55<br />

DN150 6“<br />

32 3,000 1,130 106,000 50 450 108<br />

DN200 8“<br />

40 4,500 1,410 159,000 45 <strong>600</strong> 168<br />

DN250 10“<br />

50 7,000 1,770 247,000 40 750 320<br />

DN300 12“<br />

65 8,000 2,300 283,000 33 900 420<br />

DN350 14“<br />

80 10,000 2,830 353,000 33 1,050 650<br />

DN400 16“ 120 14,000 4,240 494,000 33 1,200 770<br />

DN450 18“ 130 17,000 4,590 <strong>600</strong>,000 33 1,350 1,250<br />

DN500 20“ 200 20,000 7,060 706,000 33 1,500 1,<strong>600</strong><br />

DN<strong>600</strong> 24“ 320 32,000 11,300 1,130,000 33 1,800 2,500<br />

Measured medium<br />

<strong>Gas</strong>es Natural gas, process gas, air<br />

Temperature –30 °C ... +180 °C (–22 °F to 356 °F), up to 250 °C (482 °F) on request<br />

Pressure range 0 barg .. 100 barg (up to 450 barg on request)<br />

<strong>Measurement</strong> accuracy<br />

Reproducibility < 0.2 % <strong>of</strong> reading<br />

Typical measurement accuracy ** 1 measuring path ± 2.0 %<br />

2 measuring paths ± 1.0 %<br />

4 measuring paths ± 0.5 % ; ± 0.2 % with high-pressure calibration<br />

Power supply<br />

Operating voltage 12 .. 28.8 V DC<br />

Typical power consumption < 1 W<br />

Outputs<br />

Measured variables <strong>Flow</strong> rate (a.c.), volume (a.c.), velocity <strong>of</strong> gas, velocity <strong>of</strong> sound<br />

Current output active / passive; electrically isolated; 4 ... 20 mA; max. load = 250 Ω<br />

Pulse and switching outputs Passive, electrically insulated, open collector or NAMUR, fmax = 6 kHz<br />

Serial Modbus, RS485, parametrization, measured values, diagnosis<br />

HART ® Interfaces<br />

Parametrization, measured values and diagnosis<br />

Ambient conditions<br />

Degree <strong>of</strong> protection IP67<br />

Temperature range –40 °C .. +60 °C (–40 °F to 140 °F)<br />

Type <strong>of</strong> protection<br />

Europe II 1/2G EEx de ib [ia] IIA or IIC T4 according to ATEX<br />

USA/Canada Class I, Division 1, Groups B, C, D T4; Class I, Division 2,<br />

Groups A, B, C, D T4<br />

* Others on request<br />

** Qt .. Qmax with straigth inlet/outlet section 10D/3D or 5D/3D with flow straightener


Total length <strong>of</strong> measuring distance<br />

<strong>Meter</strong> size Total length with 16D [mm] Total length with 11D [mm]<br />

DN80 3“<br />

1,280 880<br />

DN100 4“<br />

1,<strong>600</strong> 1,100<br />

DN150 6“<br />

2,400 1,650<br />

DN200 8“<br />

3,200 2,200<br />

DN250 10“<br />

4,000 2,750<br />

DN300 12“<br />

4,800 3,300<br />

DN350 14“<br />

5,<strong>600</strong> 3,850<br />

DN400 16“<br />

6,400 4,400<br />

DN450 18“<br />

7,200 4,950<br />

DN500 20“<br />

8,000 5,500<br />

DN<strong>600</strong> 24“<br />

9,<strong>600</strong> 6,<strong>600</strong><br />

Installation<br />

<strong>Flow</strong>computer<br />

Configuration 1 Configuration 2<br />

Configuration 1<br />

(without flow straightener)<br />

Extraction tool <strong>for</strong> exchanging<br />

ultrasonic transducers<br />

under operating conditions<br />

Configuration 2<br />

(with flow straightener)


F a x a R e p l y<br />

w w w . s i c k - m a i h a k . c o m<br />

Company<br />

Name<br />

Job Title/Dept.<br />

Street<br />

ZIP, City<br />

Phone/Fax<br />

The dialogue continues.<br />

Copy, complete and fax to +49 7641 469 1149<br />

Industry/Field<br />

<strong>of</strong> Application Pl 103 en<br />

Yes, I would like to know more about<br />

the field <strong>of</strong>:<br />

In-process gas analysis<br />

Flue gas monitoring<br />

Emission monitoring<br />

Dust measurement<br />

Volume flow measurement<br />

Data acquisition and evaluation<br />

Water analysis<br />

Liquid analysis<br />

Level measurement<br />

Tunnel sensors<br />

Special measurement technology<br />

I would like a detailed consultation with one<br />

<strong>of</strong> your project advisors. Please arrange a<br />

meeting <strong>for</strong> me.<br />

Download more Product In<strong>for</strong>mations at www.sick-maihak.com<br />

SICK MAIHAK GmbH • Analyzers & Process Instrumentation • Nimburger Str. 11 • 79276 Reute • Germany<br />

Phone +49 7641 469 1772 • Fax +49 7641 469 1777 • www.sick-maihak.com • E-Mail: info_sick-maihak@sick.de<br />

8 009 840/09-2004/DIV 03.BW • Printed in Germany (10-2004) • Subject to change without prior notice

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