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Kautex K-News August/2007 (PDF, 2.0 MB

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-NEWS KAUTEX<br />

From left to right: Dr.Olaf Weiland, Frank Röhrlein, Thilo Schmidt, Andras Schulz, Andreas Lichtenauer<br />

Even more <strong>Kautex</strong>!<br />

The management at <strong>Kautex</strong> is<br />

working together with a new<br />

investor to safeguard growth and<br />

enhance the company’s customer<br />

orientation still further.<br />

On March 16, <strong>2007</strong>, the foundation was<br />

laid for the next stage in the successful<br />

history of <strong>Kautex</strong> Maschinenbau GmbH.<br />

This was the day on which five members<br />

of the management team joined with<br />

Steadfast Capital GmbH to acquire a 100<br />

percent stake in <strong>Kautex</strong>. The objective<br />

now is to continue on the successful<br />

course originally set by the previous<br />

Steadfast Capital GmbH<br />

Frankfurt-based Steadfast Capital is<br />

an equity investment company which<br />

is specifically focused on SMEs in<br />

Germany and adjacent regions.<br />

Steadfast Capital invests exclusively<br />

in unlisted companies, for example<br />

with a view to financing further<br />

growth. A creative equity participation<br />

solution is developed for each<br />

company individually. However one<br />

thing these solutions all share in<br />

common is the participation of the<br />

management.<br />

owner Adcuram and consistently develop<br />

<strong>Kautex</strong>’s position as the growth-oriented<br />

world market leader. As a result, customers<br />

of <strong>Kautex</strong> can from now on expect<br />

even more creative ideas, outstanding<br />

products and innovative services.<br />

On course for even greater success<br />

“We have achieved the targets set by<br />

Adcuram AG when it acquired <strong>Kautex</strong><br />

three years ago even faster than expected,”<br />

declared <strong>Kautex</strong> Chairman Dr. Olaf<br />

Weiland. “Among other objectives we<br />

have recorded above-average growth,<br />

developed new markets and extended<br />

our service activities. Working together<br />

with a new investor is now the next logical<br />

step to continue the pace at which<br />

our business is expanding.“ The <strong>Kautex</strong><br />

management team’s decision in favor of<br />

Steadfast Capital is in large part due to<br />

the strategic vision shared by this investment<br />

company and its team-oriented,<br />

SME-friendly attitude. Clemens Busch,<br />

Managing Partner at Steadfast Capital,<br />

emphasized: “Specifically in the packaging<br />

machinery segment, we see huge potential<br />

for growth which is best realized<br />

by an independent and entrepreneurial<br />

management.“<br />

<strong>News</strong>letter –<br />

compact & competent<br />

<strong>August</strong> <strong>2007</strong> Issue<br />

Latest<br />

update:<br />

New<br />

<strong>Kautex</strong><br />

website<br />

www.kautex-group.com<br />

Focus on the customer<br />

The company’s sustained effort in pursuing<br />

its corporate objectives is assured not<br />

least by the fact that the successful team<br />

that have lead <strong>Kautex</strong> in recent years are<br />

now also committed shareholders. Besides<br />

Dr. Olaf Weiland, the team includes<br />

Managing Director, Sales and Marketing,<br />

Andreas Lichtenauer, Thilo Schmidt<br />

(Service), Frank Röhrlein (Finance) and<br />

Andreas Schulz (Purchasing & Logistics).<br />

<strong>Kautex</strong> has also consolidated strategically<br />

important aspects of the business with<br />

the result that customers can in future<br />

look forward to continuing enhancements<br />

in both product and service<br />

quality: “We owe our successes in recent<br />

years not least to the confidence and appreciation<br />

displayed by our customers,”<br />

continued Dr. Olaf Weiland. “And so as<br />

we continue to grow, we intend not just<br />

to satisfy our customers‘ expectations but<br />

to consistently exceed them.“<br />

Describing the aspiration against which<br />

<strong>Kautex</strong> in future intends to be judged<br />

by its customers, Dr. Weiland concluded:<br />

“Set us a challenge and expect even<br />

more: more performance, more success,<br />

more <strong>Kautex</strong>!“


EDITORIAL<br />

-NEWS<br />

Dear Friends and Business<br />

Partners,<br />

Some time has passed since the last <strong>Kautex</strong><br />

<strong>News</strong>letter. Not that we had nothing<br />

to report - quite the contrary in fact.<br />

There is movement in the markets, positive<br />

momentum in many industries is<br />

awakening a willingness to invest, and<br />

demand is increasing accordingly. In<br />

brief, the economic barometer has<br />

swung towards growth and <strong>Kautex</strong> is<br />

growing powerfully.<br />

This is an exceptionally welcome development<br />

which few would have anticipated<br />

three years ago. But one thing is<br />

clearly evident: The pace of economic<br />

life has changed. And the speed with<br />

which both markets and economic conditions<br />

are able to change is matched<br />

equally by changing customer requirements<br />

and by emerging innovations and<br />

product cycles. Speed and flexibility<br />

have become essential in determining<br />

success. Over the past three years we<br />

have shown that <strong>Kautex</strong> cannot only<br />

keep up regardless of the pace: in many<br />

areas it is <strong>Kautex</strong> that sets the pace.<br />

The change in the ownership of <strong>Kautex</strong><br />

has also been faster than anticipated.<br />

The development in our business has<br />

been so positive that Adcuram AG has<br />

already achieved its declared objective<br />

of setting <strong>Kautex</strong> Maschinenbau GmbH<br />

back on course for continued growth.<br />

The new shareholders who comprise the<br />

management and a new financial investor<br />

will pursue this course and increase<br />

both the speed and flexibility of performance<br />

here at <strong>Kautex</strong>.<br />

2<br />

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Just how flexibly we can even now<br />

respond to customer requests is evident<br />

from our report on Russian automotive<br />

supplier DSK’s decision to<br />

switch from steel to plastic tanks. We<br />

have also accelerated the speed of<br />

our development processes. Our new<br />

Technikum manager Markus Holbach<br />

introduces himself in this issue and<br />

presents some of the Center’s current<br />

projects.<br />

But despite the pace of economic life,<br />

let us not overlook the need for time:<br />

Time to gather information and assimilate<br />

valuable ideas – time, for<br />

example, to read our <strong>News</strong>letter.<br />

Yours sincerely<br />

Andreas Lichtenauer,<br />

Managing Director<br />

<strong>News</strong>ticker:<br />

Machinery sales in <strong>2007</strong><br />

Remember the saying? Nothing<br />

succeeds like success.<br />

Which is a good reason not to<br />

keep our current sales successes to<br />

ourselves. After all, satisfied<br />

<strong>Kautex</strong> customers are still the best<br />

recommendation.<br />

2 CoEx Fuel Tank Machines KBS 241 and a<br />

3D Machine KBS 61<br />

for the production of CoEx plastic fuel<br />

tanks and for low-waste production of<br />

curved fuel filling pipes<br />

Client: Yangzhou Automotive Plastic<br />

Parts Co., Ltd. (YAPP)<br />

Industry: Automotive supplier<br />

Country: PR China<br />

CoEx Double Station Extrusion Blow<br />

Molding Machine KBS 120 D<br />

for the production of six-layer automotive<br />

fuel-tanks<br />

Client: Avrand<br />

Industry: Automotive supplier<br />

Country: Iran<br />

CoEx Fuel Tank Extrusion Blow Molding<br />

Machine KBS 61 Smart<br />

for the production of six-layer motorbike<br />

fuel-tanks and ATV<br />

Client: Suzuki Motor Corporation<br />

Industry: Motorbike and automotive<br />

manufacturer<br />

Country: Japan<br />

KEB 20 Extrusion Blow Molding Machine<br />

for the production of 20-ltr. packaging<br />

containers<br />

Client: Con Plax NEW PAC S.p.A.<br />

Industry: Packaging industry<br />

Country: Italy<br />

KEB 10 and KCC 10 Extrusion Blow<br />

Molding Machines<br />

for the production of 10-ltr. and 5-ltr. cans<br />

Client: PLASTIVALLE s.r.l.<br />

Industry: Packaging industry<br />

Country: Italy<br />

KPC Extrusion Blow Molding Machine<br />

for the production of polycarbonate<br />

water bottles<br />

Client: Plasticos Iris Agua S.A. de C.V.<br />

Industry: Packaging industry<br />

Country: Mexico<br />

CoEx Double Station Fuel Tank Extrusion<br />

Blow Molding Machine KBS 120 D<br />

for the production of six-layer automotive<br />

fuel-tanks<br />

Client: ER.SI POLAND S.A.<br />

Industry: Automotive supplier<br />

Country: Poland<br />

The Russian automotive supplier<br />

DSK has changed over to the<br />

production of plastic fuel-tanks.<br />

<strong>Kautex</strong> Maschinenbau was<br />

involved in the process right from<br />

the outset, i.e. the development<br />

of the actual fuel system to the<br />

installation of the final turn-key<br />

production plant.<br />

Plastic fuel systems offer many advantages<br />

over steel tanks: They offer low-cost<br />

production, are corrosion resistant and<br />

account for considerable fuel savings due<br />

to their lower weight. The large Russian<br />

automotive supplier Detalstroikonstructsia<br />

Ltd. (DSK) recognized this trend and<br />

changed over to the future orientated<br />

plastics technology with the backing of<br />

<strong>Kautex</strong> Maschinenbau GmbH as a highly<br />

competent partner in this area. Last April<br />

<strong>Kautex</strong> not only installed a complete<br />

turn-key plant, but also developed in<br />

close cooperation with the client a plastic<br />

fuel system for the Lada Kalina car<br />

consisting of a six-layer Coex tank with a<br />

special filling pipe.<br />

Oleg Timonin, DSK Project Manager, is satisfied with<br />

the result of the development work.<br />

Lada plastic fuel-tanks<br />

Complex development work<br />

“The design of the first tank model<br />

made of polyethylene proved to be<br />

our first challenge because we<br />

only had a specimen of the<br />

steel tank used to<br />

date,“ said Volker<br />

Heim, Project<br />

Manager at <strong>Kautex</strong>.<br />

“At the same time we<br />

wanted to make maximum<br />

use of the benefits of plastics technology<br />

by optimal utilization of the<br />

available installation space within the<br />

car’s body. Moreover, the client’s<br />

requirements had to be taken into<br />

account to ensure the continued use of<br />

existing components such as the fuel<br />

pump, activated carbon filter and gas<br />

pump.” For instance <strong>Kautex</strong> developed a<br />

special bayonet ring to mount the fuel<br />

pump inside the tank. This bayonet ring<br />

is placed in the tool during blow<br />

molding. Furthermore, <strong>Kautex</strong> integrated<br />

a special ventilating and venting<br />

system to make the steel compensation<br />

tank superfluous.<br />

All tests successfully passed<br />

In the post-development period <strong>Kautex</strong><br />

supported the client during the mandatory<br />

process of fuel system certification<br />

in conformity with ECE 34 and EU<br />

Directives 70/221/EEC. Additional tests<br />

were carried out at the request of the<br />

client. Volker Heim continued: “For<br />

instance, by meeting the drop test and<br />

crash test specification, the tank had to<br />

provide proof of its high measure of<br />

crash safety.” Furthermore, exhaustive<br />

studies as well as bursting pressure tests,<br />

fire and rollover tests were conducted to<br />

establish complete mechanical and<br />

thermal stability.<br />

The complete plastic fuel storage system<br />

for the Lada Kalina including 6-layer<br />

CoEx tank and special filling pipe.<br />

From the machine right up to the<br />

material cycle<br />

The installation developed by <strong>Kautex</strong><br />

specifically for DSK is a fully automated<br />

production and finishing line. The central<br />

unit is formed by the KBS 120/100 D<br />

double-station blow molding machine<br />

with a closing pressure of 100 tons and a<br />

six-layer parison head for a throughput<br />

rate of 700 kg per hour. The delivery<br />

also included the entire material<br />

handling with silos, dryers, granulators,<br />

conveyors, a complete compressed air<br />

and cooling water supply system and an<br />

underwater after-cooling station, a<br />

finishing section and an assembly line.<br />

The entire installation was supplemented<br />

by <strong>Kautex</strong> with a fully equipped<br />

laboratory and extensive training for<br />

DSK machine operators, process technicians<br />

and designers.<br />

Oleg Timonin, Project Manager at DSK,<br />

expressed his complete satisfaction and<br />

praised the high standard of quality of<br />

the products, but also the outstanding<br />

cooperative relations with the <strong>Kautex</strong> staff.


4<br />

-NEWS<br />

Ask the experts in the industry and they<br />

will tell you: the Open House events at<br />

<strong>Kautex</strong> Maschinenbau GmbH are a must.<br />

The reopening of our newly modernized<br />

Technikum last September presented<br />

another ideal opportunity. Some 250<br />

visitors from 25 countries congregated<br />

at our Bonn-Holzlar plant to discuss<br />

technical matters and current industry<br />

trends in convivial atmosphere. With a<br />

total of 15 demonstration machines on<br />

hand, our guests were able to familiarize<br />

themselves with some outstanding<br />

developments and innovations made by<br />

<strong>Kautex</strong>. And to complete the program,<br />

there were also a variety of technical<br />

presentations and workshops to attend.<br />

<strong>Kautex</strong> General Manager Dr. Olaf Weiland was on<br />

hand to give a brief introduction to the program.<br />

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Open House becomes a<br />

regular feature<br />

The team was quite satisfied with the Open House 2006 event (l to r): Andreas Lichtenauer, Markus Holbach and<br />

Dr. Olaf Weiland<br />

The presentation by Oleg Timonin of DSK (right) and Dimitri Trunin (<strong>Kautex</strong> Russia)<br />

centered on the Russian automotive supplier’s successful introduction of the CoEx<br />

fuel tank system.<br />

Massimiliano Sabaini of the Italian company<br />

ItiB S.pA. gave a report at the “Industrial Blow<br />

Molding“ workshop about the benefits of<br />

<strong>Kautex</strong> machines for the production of<br />

3D components for the automotive industry.<br />

Shall we dance? – Marlène Fontaine<br />

of <strong>Kautex</strong> Marketing steps out with<br />

Production Manager Ernst Meis.<br />

Outstanding singer Sir Jesse set the tone for<br />

a relaxed evening’s entertainment.<br />

Already a fan of <strong>Kautex</strong> KCC machines: Patrick<br />

Lee of the Sino-Asia Plastic Package Co. had<br />

some useful insights into the packaging market<br />

in China to report.<br />

What a crowd! Some 250 visitors attended the various technical presentations and<br />

workshops with eager enthusiasm.<br />

Talking shop in a relaxed and pleasant atmosphere: <strong>Kautex</strong> General Manager Andreas<br />

Lichtenauer with Giorgio Giordano and son Gianluca of the Elmeg company.


Markus Holbach has headed the<br />

Technikum at <strong>Kautex</strong> Maschinenbau<br />

GmbH since October 2006.<br />

He has had close links with the<br />

blow molding industry over many<br />

years as a researcher and project<br />

developer.<br />

Markus Holbach<br />

Google the name Markus Holbach and<br />

you’ll come up with 87 hits, the vast<br />

majority of which lead to none other<br />

than the new manager of <strong>Kautex</strong><br />

Maschinenbau GmbH’s new Technikum.<br />

After all, this graduate engineer and<br />

father of three children has made a<br />

name for himself that reaches beyond<br />

the blow molding industry. He likes to<br />

spend his spare time sailing catamarans,<br />

and his regatta wins have not gone<br />

unnoticed either among his fellow<br />

sailors or on the Internet.<br />

Well researched expertise<br />

Many of his publications date from his<br />

years of employment with the Reinold<br />

Hagen Foundation. Coincidentally, the<br />

individual that lent his name to this<br />

prestigious research institute was also<br />

the founder of <strong>Kautex</strong>. Markus Holbach<br />

held various positions at the Foundation<br />

in Bonn, including head of the Research<br />

and Development Department, and over<br />

the years he authored numerous<br />

presentations and scientific papers.<br />

“Even though my degree was not in<br />

plastics, through my scientific work and<br />

after heading up a variety technical<br />

conferences, I know my way around the<br />

industry,” says Holbach.<br />

6<br />

-NEWS<br />

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Making the best even better<br />

Ever since early childhood, Markus<br />

Holbach felt an urge to research – to get<br />

to the bottom of things. After first<br />

training as a power systems electrician he<br />

decided to study electrical engineering.<br />

But even that was not enough to satisfy<br />

his thirst for knowledge. After successfully<br />

taking his degree, in 1995 he moved<br />

on from university straight to the Hagen<br />

Foundation where he worked on<br />

numerous development projects for the<br />

blow molding industry. The development<br />

of prototypes and the design and<br />

simulation of blow molding machines<br />

were among his specialties, and so the<br />

move to <strong>Kautex</strong> was a logical next step.<br />

The challenge of progress<br />

“Here at <strong>Kautex</strong> as manager of the<br />

Technikum,” says Holbach, “I can make<br />

full use of the experience I have gained<br />

in eleven years of scientific work and<br />

With due ceremony, new Technikum<br />

Manager Markus Holbach (right)<br />

accepts the keys to his future<br />

domain from Production Manager<br />

Ernst Meis.<br />

help the company on its way towards<br />

further growth.” His motto is that<br />

“there’s nothing that can’t be made<br />

better”. But he adds with a smile: “On<br />

the other hand, making <strong>Kautex</strong> machines<br />

even better is a major – and very exciting<br />

– challenge, but it is one that I am<br />

delighted to take up.”<br />

No time for boredom<br />

Just at the moment, Markus Holbach and<br />

his wife have a challenge of a very<br />

different kind to face at home. The<br />

Holbach family has recently expanded<br />

with the arrival of not just one but two<br />

new members. Two year-old daughter<br />

Katharina was joined in April by twins<br />

Paulina and Yannick, and between the<br />

three of them, they make quite sure that<br />

when the working day ends, Markus and<br />

his wife have no time to be bored.<br />

<strong>News</strong> from<br />

the<br />

Technikum<br />

by Markus Holbach,<br />

Technikum Manager at <strong>Kautex</strong><br />

Maschinenbau GmbH<br />

When I was symbolically handed the keys<br />

to the <strong>Kautex</strong> Technikum at the Open<br />

House event in the fall of last year, I<br />

found the working conditions to be everything<br />

one could wish for in a new job.<br />

Over the preceding months the whole<br />

Center had been completely modernized.<br />

There was a testing laboratory equipped<br />

with the latest technology, six state-ofthe-art<br />

blow molding machines capable<br />

of a wide variety of processes, and an<br />

experienced team of highly specialized<br />

and highly motivated staff. Perfect<br />

conditions to get straight down to work.<br />

Ambitious goals<br />

We have some ambitious goals, and after<br />

the first six months I can report that we<br />

are well on our way. Our main objective<br />

is of course to continue to develop and<br />

optimize the technology that goes into<br />

<strong>Kautex</strong> machines so that we can further<br />

expand our leading position in the<br />

market. We cooperate closely with<br />

customers and raw material suppliers<br />

with whom we are jointly developing<br />

State-of-the-art testing capabilities and inquisitive minds are combined in the<br />

spacious Technikum facility.<br />

new innovations in process technology<br />

that are then tested under real-life<br />

production conditions. One current<br />

challenge is to optimize the energy<br />

consumption of our blow molding<br />

machines. Given the rising cost of energy,<br />

reduced consumption is becoming an<br />

increasingly powerful sales argument.<br />

Sights set on K <strong>2007</strong><br />

An important deadline we are currently<br />

working hard towards is the plastics fair<br />

K <strong>2007</strong> that takes place in Düsseldorf in<br />

October. We currently have some newly<br />

developed extruder concepts undergoing<br />

trials at the Technikum and we<br />

intend to demonstrate these live to<br />

visitors to the fair. A KLS 6-100 longstroke<br />

machine to which we have made<br />

various technical improvements will also<br />

be on display at K <strong>2007</strong>. And our new<br />

<strong>Kautex</strong> Control Easy system will also be<br />

ready for presentation by October after<br />

extensive practical testing. The intuitive<br />

user interface makes our machines even<br />

simpler to operate and provides us with<br />

another strong sales argument in our<br />

negotiations with the customer.<br />

Consultancy and sales<br />

Our collaboration with customers in the<br />

development of certain process technology<br />

innovations is progressing particularly<br />

well at present. We are increasingly<br />

called upon to act as a development<br />

partner at an early stage when projects<br />

are being planned. It shows that <strong>Kautex</strong><br />

is appreciated not just as a hardware<br />

supplier but also as a consultant with<br />

extensive process expertise. The Technikum<br />

is currently<br />

working on joint<br />

development projects<br />

with two customers.<br />

Consultancy and sales<br />

are an ideal complement<br />

to one another,<br />

with projects of this<br />

type generally culminating<br />

in the purchase<br />

of a <strong>Kautex</strong> machine.<br />

The <strong>Kautex</strong> Technikum converts ideas into innovative<br />

products.<br />

Cooperation with suppliers<br />

Our raw material suppliers, too, are<br />

showing great interest in cooperating on<br />

research. They are as aware as we are<br />

that being part of a network is nowadays<br />

the most important key to success. We<br />

have already been involved with four<br />

suppliers in the development of materials<br />

and further trials are scheduled shortly.<br />

We are also very successful in developing<br />

the role of the Technikum as a provider<br />

of tool and material sampling services.<br />

Over the past six months several<br />

customers have taken advantage of our<br />

machine capacities for tool sampling<br />

purposes. In the future, we will extend<br />

this type of cooperation even further.<br />

A great deal achieved already<br />

If I told you that we have four machine<br />

improvements in testing, support a new<br />

product development for an entirely<br />

new area of application, and have just<br />

completed a small batch production run<br />

over a total of 16 weeks, you might ask<br />

how we manage all this with a staff of<br />

only five at the Technikum. The answer<br />

is simple: We enjoy what we do. And<br />

customers notice the difference.


8<br />

-NEWS<br />

Learning the right way with <strong>Kautex</strong><br />

15 extrusion blow molding machines are awaiting shipment from <strong>Kautex</strong>’ Chinese plant to Riyadh.<br />

Machinery and know-how made<br />

in Bonn are providing the basis<br />

for a future-oriented training<br />

program at a new technical<br />

institute in Riyadh.<br />

The function of the new Higher Institute<br />

for Plastics Fabrication (HIPF) which<br />

opens in September <strong>2007</strong> in the Saudi-<br />

Arabian capital of Riyadh is to provide<br />

basic and advanced training in state-ofthe-art<br />

plastics processing technologies.<br />

An important role in the training<br />

program will be played by a blow<br />

molding center which has been developed<br />

by the Institute entirely with the<br />

aid of <strong>Kautex</strong> Maschinenbau GmbH. This<br />

ambitious project has entailed delivery<br />

of a total of 15 extrusion blow molding<br />

machines, each equipped with three<br />

different blow molds. <strong>Kautex</strong> will also be<br />

providing extensive services as well as<br />

training of the trainers.<br />

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Training with the latest<br />

technology<br />

The machines supplied to the HIPF are<br />

type KCC10 single-station blow molding<br />

machines. They feature a maximum<br />

die diameter of 50 millimeters and a<br />

60 millimeter extruder. These machines<br />

are ideally suited for training purposes,<br />

not only because of the easy access to<br />

the mold area, but also because they are<br />

equipped with up-to-date control systems<br />

similar to the <strong>Kautex</strong> Control Easy which<br />

comprises a Windows-based ergonomic<br />

user interface. Each machine has its own<br />

PC that can be linked to a network,<br />

enabling the Institute trainers to keep<br />

a constant eye on every process at<br />

each individual machine, which is just<br />

one more way of optimizing the<br />

training procedures.<br />

Training the trainers<br />

<strong>Kautex</strong>’s involvement in Riyadh is not<br />

just limited to supplying equipment. In<br />

an extensive training program run by<br />

<strong>Kautex</strong> employees, the trainers are also<br />

being prepared for their future tasks.<br />

Besides familiarizing them with the<br />

machines, the program also covers a<br />

wide range of extrusion blow molding<br />

techniques. And in the event that any<br />

technical problems should arise, <strong>Kautex</strong> is<br />

“ready for battle”: The Service Department<br />

in Bonn offers remote support by<br />

modem, while local representatives MPT<br />

in Riyadh have a 24/7 hotline and a stock<br />

of spare parts available.<br />

200th tank blow<br />

molding machine<br />

goes to China<br />

The demand for blow molding<br />

machines to manufacture six-layer<br />

fuel tanks has proven stronger in<br />

recent months than has been the<br />

case since a long time. Contracts<br />

were signed in May for <strong>Kautex</strong>’s<br />

200th tank blow molding machine.<br />

The client is China‘s largest manufacturer<br />

of vehicle fuel tanks,<br />

Yangzhou Automotive Plastic Parts<br />

Co. Ltd., or YAPP for short.<br />

Presentation of the award certificate to Mr. Sun Yan,<br />

President of YAPP.<br />

<strong>Kautex</strong> Managing Director, Andreas Lichtenauer, and Mr. Xu Songjun, Vice General Manager of Yapp,<br />

at the contract signing.<br />

Growing with <strong>Kautex</strong><br />

Having purchased a total of 15 blow<br />

molding machines, YAPP has in recent<br />

years become one of <strong>Kautex</strong>’s most loyal<br />

customers. To support the company’s<br />

continuing growth, its eleven existing<br />

machines are being joined by two newly<br />

ordered Coex tank machines and a filling<br />

pipe machine as well as the 200th<br />

<strong>Kautex</strong> KKB blow molding machine.<br />

YAPP already has a 50 percent share of<br />

the market in China and supplies fuel<br />

tank systems to both local producers as<br />

well as almost all of the top-name<br />

international automobile manufacturers.<br />

The President of YAPP, Sun Yan, expects<br />

the upward trend to continue in coming<br />

years as the automotive market in China<br />

records double-digit growth rates.<br />

“<strong>Kautex</strong> has quite simply proven to be<br />

the best partner with whom to achieve<br />

our ambitious targets,” commented Sun<br />

Yan. “The technical sophistication of the<br />

machines, their performance, quality,<br />

production stability and flexibility<br />

provide us with a valuable competitive<br />

advantage.”<br />

Growing demand<br />

<strong>Kautex</strong> produced its first tank blow<br />

molding machines back in the seventies.<br />

But it has only been in the past ten years<br />

or so that international demand really<br />

began to take off. Last year alone eight<br />

machines were sold and <strong>Kautex</strong> expects<br />

demand to rise further in <strong>2007</strong>.


The quality of our KCC machines<br />

is recognized the world over<br />

There are few if any global players in the<br />

mechanical engineering sector that have<br />

not long since acknowledged the<br />

importance of China as a growth market.<br />

China is becoming steadily more attractive,<br />

not just as a huge consumer market<br />

but meanwhile also as a location for the<br />

manufacture of complex technical<br />

products. Very soon China will be<br />

exporting substantially more high-tech<br />

goods than it currently imports. But<br />

those who are only beginning to elicit<br />

the Far East market will generally find<br />

that they are too late. In virtually every<br />

sector, business with China is already<br />

thriving. <strong>Kautex</strong> too is now reaping the<br />

rewards of its early business commitment<br />

in the People’s Republic.<br />

Sales successes in Europe too<br />

Recent sales of type KCC extrusion blow<br />

molding machines produced in China<br />

only serve to prove the point. Orders for<br />

<strong>Kautex</strong> machines manufactured in China<br />

are coming in not just from the Asian<br />

market but also from customers in the<br />

US, Mexico and Russia. And interest in<br />

these KCC machines is also being aroused<br />

in the European market. Two machines<br />

have just recently been supplied to<br />

Du Pont in Switzerland and AKG (Eder<br />

Robust) in Austria. And a technical<br />

college in the German town of Dinkelsbühl<br />

has ordered a KCC machine for<br />

its training workshop.<br />

100 percent <strong>Kautex</strong><br />

Ever since 1994 our standard machines<br />

for smaller technical components and<br />

packaging applications up to 30 liters<br />

have been produced at the <strong>Kautex</strong> plant<br />

in Shunde, China. The original joint<br />

venture between Chinese partner Chen<br />

Sung and the then Krupp subsidiary<br />

<strong>Kautex</strong> has meanwhile become a wholly<br />

10<br />

-NEWS<br />

Success story<br />

“Made in China“<br />

+ + + K 2 0 0 7 • O c t o b e r 2 4 - 3 1 , 2 0 0 7 • H A L L 1 4 • B O O T H 1 4 A 1 8 + + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G R O U P . C O<br />

owned branch of <strong>Kautex</strong> Maschinenbau<br />

GmbH. Only the abbreviation KCC<br />

(Krupp-<strong>Kautex</strong> – Chen-China) remains as<br />

a reminder of the origins of our involvement<br />

in this burgeoning country.<br />

Consistent quality management<br />

Machines manufactured at the modern<br />

plant situated between the metropolitan<br />

centers of Guangzhou and Hong Kong<br />

were initially destined predominantly for<br />

the growing Asian market. Meantime,<br />

The KCC machines from Shunde provide <strong>Kautex</strong><br />

quality at attractive prices.<br />

however, orders for KCC machines are<br />

coming in from all over the world.<br />

Product manager Thomas Berghöfer<br />

believes this is the result of consistent<br />

attention to quality management: “The<br />

KCC machines built in Shunde are subject<br />

to the same high quality standards as<br />

every other <strong>Kautex</strong> machine. They are<br />

comparable with equipment produced in<br />

Germany, not just in terms of their<br />

design. They also use components that<br />

have been developed in Germany and<br />

are in some cases also made there. For<br />

example, same as for the larger blow<br />

molding machines, the hydraulic<br />

components are supplied by Bosch<br />

Rexroth.”<br />

Top service at a low price<br />

The ease of operation, output capacity<br />

and long service life are every bit as good<br />

as those of machines made in Europe.<br />

“Only the price remains substantially<br />

lower,” adds Thomas Berghöfer. The<br />

price of a KCC machine is still around 40-<br />

50 percent below our German price<br />

levels. Service, too, is another success<br />

factor. Every <strong>Kautex</strong> machine – whether<br />

it is made in China or at our works in<br />

Bonn – is looked after by the German<br />

service team. Whatever the problem, KCC<br />

customers too can call for the assistance<br />

of a <strong>Kautex</strong> service engineer at any time.<br />

In an emergency, an engineer can be<br />

dispatched immediately.<br />

The Shunde <strong>Kautex</strong> assembly operation is located between the metropolises of Guangzhou and Hong Kong.<br />

Thilo Schmidt,<br />

Business Manager Service at<br />

<strong>Kautex</strong> Maschinenbau GmbH.<br />

<strong>Kautex</strong> has taken a huge step<br />

forward on its way to becoming<br />

the best service provider in the<br />

blow molding industry.<br />

The days in which machine manufacturers<br />

regarded service as nothing more<br />

than the supply of spare parts are long<br />

gone. Even in the field of capital goods,<br />

the quality of service available for any<br />

product has become a decisive factor in<br />

comparing competitors. “Nowadays no<br />

reputable manufacturer would even<br />

attempt to sell a machine without<br />

offering a convincing package of service<br />

and consultancy,” believes Thilo<br />

Schmidt, Business Manager Service at<br />

<strong>Kautex</strong> Maschinenbau GmbH.<br />

Local presence reinforced<br />

But not all service packages are the<br />

same. <strong>Kautex</strong> has set itself the target of<br />

offering the best service in the blow<br />

molding industry with the strongest<br />

local service representation worldwide.<br />

Now Thilo Schmidt and the <strong>Kautex</strong><br />

Service team have come a whole lot<br />

closer to meeting this target. Local spare<br />

parts depots have been set up in Japan,<br />

China and Russia and the number of<br />

service personnel has been still further<br />

increased. India is a strategic target for<br />

2008. Worldwide there are now 24<br />

<strong>Kautex</strong> service engineers on deployment<br />

with customers.<br />

Service makes the<br />

difference<br />

Fit for the future with retrofit<br />

The retrofit service offered by <strong>Kautex</strong> is<br />

in great demand in all of the company’s<br />

markets. More and more customers are<br />

taking advantage of this modernization<br />

facility, either to increase the performance<br />

capabilities of their existing<br />

machines or convert them to new<br />

production processes. “<strong>Kautex</strong> machines<br />

regularly have a service life of 25 years<br />

or more. But customers buying machines<br />

today cannot possibly know what<br />

demands the market will be making on<br />

them in 10 or 15 years time. With our<br />

retrofit service, this is no longer a<br />

problem, because in principle any<br />

machine can be either converted or<br />

upgraded to meet current requirements.<br />

This means that investments in our<br />

machines are now even more futureproof,“<br />

says Thilo Schmidt.<br />

Much more than maintenance and repair: the capabilities of the <strong>Kautex</strong> service team<br />

Modernization is a growth market<br />

The modernization and conversion of<br />

blow molding machines has long since<br />

ceased to be a niche market confined to<br />

just a few countries. In recent years<br />

<strong>Kautex</strong> has doubled its sales in this field.<br />

Demand is now in evidence in every<br />

market and in every country, with<br />

retrofit orders coming in from Asia and<br />

South America as well as Western<br />

Europe and the US. In fact, the cost<br />

advantages over a new installation are<br />

not the only argument in favor of<br />

modernizing or converting an existing<br />

machine. Thilo Schmidt explains: “Often<br />

these conversions are carried out for<br />

development purposes. So new methods<br />

and processes can be tested fast and<br />

effectively, with the results then<br />

reflected in the manufacture of new<br />

equipment.”


-NEWS<br />

“Iron Mark’s” longest day of the year<br />

The <strong>Kautex</strong> fan team and the star of the day:<br />

from left to right Heiko Woop, Melanie Höfgen,<br />

Andreas Lichtenauer, Mark Lüddecke, Marlène<br />

Fontaine and Dietmar Michels.<br />

<strong>Kautex</strong> employee Mark Lüddecke<br />

shows extraordinary stamina and<br />

toughness at the “IRONMAN”-Germany<br />

contest in Frankfurt.<br />

For 12 hours and 50 minutes the torture<br />

continued until at last Mark Lüddecke<br />

prevailed. By the evening of July 1, he<br />

had swum 3.8 km, cycled 180 km and<br />

then run a 42.19 km marathon. And yet<br />

the 34 year-old product manager at the<br />

<strong>Kautex</strong> subsidiary in Shunde, China,<br />

showed only few signs of the physical<br />

toll exacted by this classic triathlon<br />

event. On the other hand, he was clearly<br />

proud of his achievement. It must be an<br />

indescribable feeling to have successfully<br />

completed the “IRONMAN” contest<br />

for a second time in the company of top<br />

international athletes.<br />

The trade fair highlight of <strong>2007</strong><br />

It won’t be long now<br />

before the industry gets<br />

together at K <strong>2007</strong><br />

from October 24 to 31<br />

this year in Düsseldorf.<br />

There are more than a<br />

few who already have<br />

the date marked in red on their<br />

calendars, and even have a priority list<br />

of stands to stop off at on their tour of<br />

the show.<br />

Once again this year a visit to the<br />

<strong>Kautex</strong> stand should prove particularly<br />

worthwhile. Besides the opportunity to<br />

talk and exchange professional points of<br />

+ + + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G<br />

Encouraged by his <strong>Kautex</strong> fans<br />

Among the 450,000 spectators who<br />

cheered Mark Lüddecke and his 2,200<br />

fellow contestants along the way was<br />

<strong>Kautex</strong> Managing Director Andreas<br />

Lichtenauer. Together with four other<br />

members of staff from Bonn, he was<br />

there to urge on and ultimately<br />

congratulate by far the toughest and<br />

most tenacious employee that <strong>Kautex</strong><br />

can boast. “I have huge respect for this<br />

achievement. Especially when you<br />

consider that Mark Lüddecke is just an<br />

amateur sportsman and that his job at<br />

<strong>Kautex</strong> doesn‘t leave him a great deal of<br />

time for training,” declared Andreas<br />

Lichtenauer.<br />

Just taking part is what matters<br />

The fact is that the training conditions<br />

for our <strong>Kautex</strong> product manager in the<br />

Chinese town of Shunde are nowhere<br />

near as good as those enjoyed by the<br />

majority of his competitors. He cycles to<br />

work every day, but for swimming<br />

practice he has to travel to Hong Kong,<br />

some 100 km away. “It’s not my ambition<br />

to win. To do that, you have to be a<br />

professional sportsman,” believes Mark<br />

Lüddecke. But still: “As long as I can<br />

keep up with the professionals and<br />

finish with a good time, I feel like a<br />

winner anyway.“<br />

view, <strong>Kautex</strong> will be presenting plenty<br />

of interesting product innovations on<br />

Stand A 18 in Hall 14. One highlight will<br />

surely be the proven but now technically<br />

revised and improved KLS 6-100 longstroke<br />

machine which is available once<br />

again in response to popular demand.<br />

The new user-friendly <strong>Kautex</strong> Control<br />

Easy system will also be available to see<br />

and above all put to the test. Visitors<br />

will also be able to enjoy a range of<br />

additional highlights at the Open House<br />

event that takes place at the <strong>Kautex</strong><br />

plant in Bonn in parallel with the trade<br />

fair. A convenient shuttle service will be<br />

in operation to and from the fair.<br />

Exhausted but happy: Mark Lüddecke short before<br />

the finish.<br />

Contact Information<br />

<strong>Kautex</strong> Maschinenbau GmbH<br />

<strong>Kautex</strong>strasse 54<br />

D-53229 Bonn<br />

Phone +49 228 489-0<br />

Fax +49 228 489-414<br />

••• Contact<br />

Marketing &<br />

Sales Development<br />

Marlène Fontaine<br />

Phone Direct +49 228 489 360<br />

Fax Direct +49 228 489 88 360<br />

Mobile +49 172 217 99 15<br />

mailto: marlene.fontaine@<br />

kautex-group.com<br />

www.kautex-group.com<br />

<strong>Kautex</strong> Hotline<br />

24/7 service hotline:<br />

<strong>Kautex</strong> Maschinenbau<br />

offers a truly<br />

comprehensive<br />

technical support<br />

+49 (0)228 489-200

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