Kautex K-News August/2007 (PDF, 2.0 MB
Kautex K-News August/2007 (PDF, 2.0 MB
Kautex K-News August/2007 (PDF, 2.0 MB
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-NEWS KAUTEX<br />
From left to right: Dr.Olaf Weiland, Frank Röhrlein, Thilo Schmidt, Andras Schulz, Andreas Lichtenauer<br />
Even more <strong>Kautex</strong>!<br />
The management at <strong>Kautex</strong> is<br />
working together with a new<br />
investor to safeguard growth and<br />
enhance the company’s customer<br />
orientation still further.<br />
On March 16, <strong>2007</strong>, the foundation was<br />
laid for the next stage in the successful<br />
history of <strong>Kautex</strong> Maschinenbau GmbH.<br />
This was the day on which five members<br />
of the management team joined with<br />
Steadfast Capital GmbH to acquire a 100<br />
percent stake in <strong>Kautex</strong>. The objective<br />
now is to continue on the successful<br />
course originally set by the previous<br />
Steadfast Capital GmbH<br />
Frankfurt-based Steadfast Capital is<br />
an equity investment company which<br />
is specifically focused on SMEs in<br />
Germany and adjacent regions.<br />
Steadfast Capital invests exclusively<br />
in unlisted companies, for example<br />
with a view to financing further<br />
growth. A creative equity participation<br />
solution is developed for each<br />
company individually. However one<br />
thing these solutions all share in<br />
common is the participation of the<br />
management.<br />
owner Adcuram and consistently develop<br />
<strong>Kautex</strong>’s position as the growth-oriented<br />
world market leader. As a result, customers<br />
of <strong>Kautex</strong> can from now on expect<br />
even more creative ideas, outstanding<br />
products and innovative services.<br />
On course for even greater success<br />
“We have achieved the targets set by<br />
Adcuram AG when it acquired <strong>Kautex</strong><br />
three years ago even faster than expected,”<br />
declared <strong>Kautex</strong> Chairman Dr. Olaf<br />
Weiland. “Among other objectives we<br />
have recorded above-average growth,<br />
developed new markets and extended<br />
our service activities. Working together<br />
with a new investor is now the next logical<br />
step to continue the pace at which<br />
our business is expanding.“ The <strong>Kautex</strong><br />
management team’s decision in favor of<br />
Steadfast Capital is in large part due to<br />
the strategic vision shared by this investment<br />
company and its team-oriented,<br />
SME-friendly attitude. Clemens Busch,<br />
Managing Partner at Steadfast Capital,<br />
emphasized: “Specifically in the packaging<br />
machinery segment, we see huge potential<br />
for growth which is best realized<br />
by an independent and entrepreneurial<br />
management.“<br />
<strong>News</strong>letter –<br />
compact & competent<br />
<strong>August</strong> <strong>2007</strong> Issue<br />
Latest<br />
update:<br />
New<br />
<strong>Kautex</strong><br />
website<br />
www.kautex-group.com<br />
Focus on the customer<br />
The company’s sustained effort in pursuing<br />
its corporate objectives is assured not<br />
least by the fact that the successful team<br />
that have lead <strong>Kautex</strong> in recent years are<br />
now also committed shareholders. Besides<br />
Dr. Olaf Weiland, the team includes<br />
Managing Director, Sales and Marketing,<br />
Andreas Lichtenauer, Thilo Schmidt<br />
(Service), Frank Röhrlein (Finance) and<br />
Andreas Schulz (Purchasing & Logistics).<br />
<strong>Kautex</strong> has also consolidated strategically<br />
important aspects of the business with<br />
the result that customers can in future<br />
look forward to continuing enhancements<br />
in both product and service<br />
quality: “We owe our successes in recent<br />
years not least to the confidence and appreciation<br />
displayed by our customers,”<br />
continued Dr. Olaf Weiland. “And so as<br />
we continue to grow, we intend not just<br />
to satisfy our customers‘ expectations but<br />
to consistently exceed them.“<br />
Describing the aspiration against which<br />
<strong>Kautex</strong> in future intends to be judged<br />
by its customers, Dr. Weiland concluded:<br />
“Set us a challenge and expect even<br />
more: more performance, more success,<br />
more <strong>Kautex</strong>!“
EDITORIAL<br />
-NEWS<br />
Dear Friends and Business<br />
Partners,<br />
Some time has passed since the last <strong>Kautex</strong><br />
<strong>News</strong>letter. Not that we had nothing<br />
to report - quite the contrary in fact.<br />
There is movement in the markets, positive<br />
momentum in many industries is<br />
awakening a willingness to invest, and<br />
demand is increasing accordingly. In<br />
brief, the economic barometer has<br />
swung towards growth and <strong>Kautex</strong> is<br />
growing powerfully.<br />
This is an exceptionally welcome development<br />
which few would have anticipated<br />
three years ago. But one thing is<br />
clearly evident: The pace of economic<br />
life has changed. And the speed with<br />
which both markets and economic conditions<br />
are able to change is matched<br />
equally by changing customer requirements<br />
and by emerging innovations and<br />
product cycles. Speed and flexibility<br />
have become essential in determining<br />
success. Over the past three years we<br />
have shown that <strong>Kautex</strong> cannot only<br />
keep up regardless of the pace: in many<br />
areas it is <strong>Kautex</strong> that sets the pace.<br />
The change in the ownership of <strong>Kautex</strong><br />
has also been faster than anticipated.<br />
The development in our business has<br />
been so positive that Adcuram AG has<br />
already achieved its declared objective<br />
of setting <strong>Kautex</strong> Maschinenbau GmbH<br />
back on course for continued growth.<br />
The new shareholders who comprise the<br />
management and a new financial investor<br />
will pursue this course and increase<br />
both the speed and flexibility of performance<br />
here at <strong>Kautex</strong>.<br />
2<br />
+ + + K 2 0 0 7 • O c t o b e r 2 4 - 3 1 , 2 0 0 7 • H A L L 1 4 • B O O T H 1 4 A 1 8 + + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G R O U P . C O<br />
Just how flexibly we can even now<br />
respond to customer requests is evident<br />
from our report on Russian automotive<br />
supplier DSK’s decision to<br />
switch from steel to plastic tanks. We<br />
have also accelerated the speed of<br />
our development processes. Our new<br />
Technikum manager Markus Holbach<br />
introduces himself in this issue and<br />
presents some of the Center’s current<br />
projects.<br />
But despite the pace of economic life,<br />
let us not overlook the need for time:<br />
Time to gather information and assimilate<br />
valuable ideas – time, for<br />
example, to read our <strong>News</strong>letter.<br />
Yours sincerely<br />
Andreas Lichtenauer,<br />
Managing Director<br />
<strong>News</strong>ticker:<br />
Machinery sales in <strong>2007</strong><br />
Remember the saying? Nothing<br />
succeeds like success.<br />
Which is a good reason not to<br />
keep our current sales successes to<br />
ourselves. After all, satisfied<br />
<strong>Kautex</strong> customers are still the best<br />
recommendation.<br />
2 CoEx Fuel Tank Machines KBS 241 and a<br />
3D Machine KBS 61<br />
for the production of CoEx plastic fuel<br />
tanks and for low-waste production of<br />
curved fuel filling pipes<br />
Client: Yangzhou Automotive Plastic<br />
Parts Co., Ltd. (YAPP)<br />
Industry: Automotive supplier<br />
Country: PR China<br />
CoEx Double Station Extrusion Blow<br />
Molding Machine KBS 120 D<br />
for the production of six-layer automotive<br />
fuel-tanks<br />
Client: Avrand<br />
Industry: Automotive supplier<br />
Country: Iran<br />
CoEx Fuel Tank Extrusion Blow Molding<br />
Machine KBS 61 Smart<br />
for the production of six-layer motorbike<br />
fuel-tanks and ATV<br />
Client: Suzuki Motor Corporation<br />
Industry: Motorbike and automotive<br />
manufacturer<br />
Country: Japan<br />
KEB 20 Extrusion Blow Molding Machine<br />
for the production of 20-ltr. packaging<br />
containers<br />
Client: Con Plax NEW PAC S.p.A.<br />
Industry: Packaging industry<br />
Country: Italy<br />
KEB 10 and KCC 10 Extrusion Blow<br />
Molding Machines<br />
for the production of 10-ltr. and 5-ltr. cans<br />
Client: PLASTIVALLE s.r.l.<br />
Industry: Packaging industry<br />
Country: Italy<br />
KPC Extrusion Blow Molding Machine<br />
for the production of polycarbonate<br />
water bottles<br />
Client: Plasticos Iris Agua S.A. de C.V.<br />
Industry: Packaging industry<br />
Country: Mexico<br />
CoEx Double Station Fuel Tank Extrusion<br />
Blow Molding Machine KBS 120 D<br />
for the production of six-layer automotive<br />
fuel-tanks<br />
Client: ER.SI POLAND S.A.<br />
Industry: Automotive supplier<br />
Country: Poland<br />
The Russian automotive supplier<br />
DSK has changed over to the<br />
production of plastic fuel-tanks.<br />
<strong>Kautex</strong> Maschinenbau was<br />
involved in the process right from<br />
the outset, i.e. the development<br />
of the actual fuel system to the<br />
installation of the final turn-key<br />
production plant.<br />
Plastic fuel systems offer many advantages<br />
over steel tanks: They offer low-cost<br />
production, are corrosion resistant and<br />
account for considerable fuel savings due<br />
to their lower weight. The large Russian<br />
automotive supplier Detalstroikonstructsia<br />
Ltd. (DSK) recognized this trend and<br />
changed over to the future orientated<br />
plastics technology with the backing of<br />
<strong>Kautex</strong> Maschinenbau GmbH as a highly<br />
competent partner in this area. Last April<br />
<strong>Kautex</strong> not only installed a complete<br />
turn-key plant, but also developed in<br />
close cooperation with the client a plastic<br />
fuel system for the Lada Kalina car<br />
consisting of a six-layer Coex tank with a<br />
special filling pipe.<br />
Oleg Timonin, DSK Project Manager, is satisfied with<br />
the result of the development work.<br />
Lada plastic fuel-tanks<br />
Complex development work<br />
“The design of the first tank model<br />
made of polyethylene proved to be<br />
our first challenge because we<br />
only had a specimen of the<br />
steel tank used to<br />
date,“ said Volker<br />
Heim, Project<br />
Manager at <strong>Kautex</strong>.<br />
“At the same time we<br />
wanted to make maximum<br />
use of the benefits of plastics technology<br />
by optimal utilization of the<br />
available installation space within the<br />
car’s body. Moreover, the client’s<br />
requirements had to be taken into<br />
account to ensure the continued use of<br />
existing components such as the fuel<br />
pump, activated carbon filter and gas<br />
pump.” For instance <strong>Kautex</strong> developed a<br />
special bayonet ring to mount the fuel<br />
pump inside the tank. This bayonet ring<br />
is placed in the tool during blow<br />
molding. Furthermore, <strong>Kautex</strong> integrated<br />
a special ventilating and venting<br />
system to make the steel compensation<br />
tank superfluous.<br />
All tests successfully passed<br />
In the post-development period <strong>Kautex</strong><br />
supported the client during the mandatory<br />
process of fuel system certification<br />
in conformity with ECE 34 and EU<br />
Directives 70/221/EEC. Additional tests<br />
were carried out at the request of the<br />
client. Volker Heim continued: “For<br />
instance, by meeting the drop test and<br />
crash test specification, the tank had to<br />
provide proof of its high measure of<br />
crash safety.” Furthermore, exhaustive<br />
studies as well as bursting pressure tests,<br />
fire and rollover tests were conducted to<br />
establish complete mechanical and<br />
thermal stability.<br />
The complete plastic fuel storage system<br />
for the Lada Kalina including 6-layer<br />
CoEx tank and special filling pipe.<br />
From the machine right up to the<br />
material cycle<br />
The installation developed by <strong>Kautex</strong><br />
specifically for DSK is a fully automated<br />
production and finishing line. The central<br />
unit is formed by the KBS 120/100 D<br />
double-station blow molding machine<br />
with a closing pressure of 100 tons and a<br />
six-layer parison head for a throughput<br />
rate of 700 kg per hour. The delivery<br />
also included the entire material<br />
handling with silos, dryers, granulators,<br />
conveyors, a complete compressed air<br />
and cooling water supply system and an<br />
underwater after-cooling station, a<br />
finishing section and an assembly line.<br />
The entire installation was supplemented<br />
by <strong>Kautex</strong> with a fully equipped<br />
laboratory and extensive training for<br />
DSK machine operators, process technicians<br />
and designers.<br />
Oleg Timonin, Project Manager at DSK,<br />
expressed his complete satisfaction and<br />
praised the high standard of quality of<br />
the products, but also the outstanding<br />
cooperative relations with the <strong>Kautex</strong> staff.
4<br />
-NEWS<br />
Ask the experts in the industry and they<br />
will tell you: the Open House events at<br />
<strong>Kautex</strong> Maschinenbau GmbH are a must.<br />
The reopening of our newly modernized<br />
Technikum last September presented<br />
another ideal opportunity. Some 250<br />
visitors from 25 countries congregated<br />
at our Bonn-Holzlar plant to discuss<br />
technical matters and current industry<br />
trends in convivial atmosphere. With a<br />
total of 15 demonstration machines on<br />
hand, our guests were able to familiarize<br />
themselves with some outstanding<br />
developments and innovations made by<br />
<strong>Kautex</strong>. And to complete the program,<br />
there were also a variety of technical<br />
presentations and workshops to attend.<br />
<strong>Kautex</strong> General Manager Dr. Olaf Weiland was on<br />
hand to give a brief introduction to the program.<br />
+ + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G R O U P . C O M + + + K 2 0 0 7 • O c t o b e r 2 4 - 3 1 , 2 0 0 7 • H A L L 1 4 • B O O T H 1 4 A<br />
Open House becomes a<br />
regular feature<br />
The team was quite satisfied with the Open House 2006 event (l to r): Andreas Lichtenauer, Markus Holbach and<br />
Dr. Olaf Weiland<br />
The presentation by Oleg Timonin of DSK (right) and Dimitri Trunin (<strong>Kautex</strong> Russia)<br />
centered on the Russian automotive supplier’s successful introduction of the CoEx<br />
fuel tank system.<br />
Massimiliano Sabaini of the Italian company<br />
ItiB S.pA. gave a report at the “Industrial Blow<br />
Molding“ workshop about the benefits of<br />
<strong>Kautex</strong> machines for the production of<br />
3D components for the automotive industry.<br />
Shall we dance? – Marlène Fontaine<br />
of <strong>Kautex</strong> Marketing steps out with<br />
Production Manager Ernst Meis.<br />
Outstanding singer Sir Jesse set the tone for<br />
a relaxed evening’s entertainment.<br />
Already a fan of <strong>Kautex</strong> KCC machines: Patrick<br />
Lee of the Sino-Asia Plastic Package Co. had<br />
some useful insights into the packaging market<br />
in China to report.<br />
What a crowd! Some 250 visitors attended the various technical presentations and<br />
workshops with eager enthusiasm.<br />
Talking shop in a relaxed and pleasant atmosphere: <strong>Kautex</strong> General Manager Andreas<br />
Lichtenauer with Giorgio Giordano and son Gianluca of the Elmeg company.
Markus Holbach has headed the<br />
Technikum at <strong>Kautex</strong> Maschinenbau<br />
GmbH since October 2006.<br />
He has had close links with the<br />
blow molding industry over many<br />
years as a researcher and project<br />
developer.<br />
Markus Holbach<br />
Google the name Markus Holbach and<br />
you’ll come up with 87 hits, the vast<br />
majority of which lead to none other<br />
than the new manager of <strong>Kautex</strong><br />
Maschinenbau GmbH’s new Technikum.<br />
After all, this graduate engineer and<br />
father of three children has made a<br />
name for himself that reaches beyond<br />
the blow molding industry. He likes to<br />
spend his spare time sailing catamarans,<br />
and his regatta wins have not gone<br />
unnoticed either among his fellow<br />
sailors or on the Internet.<br />
Well researched expertise<br />
Many of his publications date from his<br />
years of employment with the Reinold<br />
Hagen Foundation. Coincidentally, the<br />
individual that lent his name to this<br />
prestigious research institute was also<br />
the founder of <strong>Kautex</strong>. Markus Holbach<br />
held various positions at the Foundation<br />
in Bonn, including head of the Research<br />
and Development Department, and over<br />
the years he authored numerous<br />
presentations and scientific papers.<br />
“Even though my degree was not in<br />
plastics, through my scientific work and<br />
after heading up a variety technical<br />
conferences, I know my way around the<br />
industry,” says Holbach.<br />
6<br />
-NEWS<br />
+ + + K 2 0 0 7 • O c t o b e r 2 4 - 3 1 , 2 0 0 7 • H A L L 1 4 • B O O T H 1 4 A 1 8 + + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G R O U P . C O<br />
Making the best even better<br />
Ever since early childhood, Markus<br />
Holbach felt an urge to research – to get<br />
to the bottom of things. After first<br />
training as a power systems electrician he<br />
decided to study electrical engineering.<br />
But even that was not enough to satisfy<br />
his thirst for knowledge. After successfully<br />
taking his degree, in 1995 he moved<br />
on from university straight to the Hagen<br />
Foundation where he worked on<br />
numerous development projects for the<br />
blow molding industry. The development<br />
of prototypes and the design and<br />
simulation of blow molding machines<br />
were among his specialties, and so the<br />
move to <strong>Kautex</strong> was a logical next step.<br />
The challenge of progress<br />
“Here at <strong>Kautex</strong> as manager of the<br />
Technikum,” says Holbach, “I can make<br />
full use of the experience I have gained<br />
in eleven years of scientific work and<br />
With due ceremony, new Technikum<br />
Manager Markus Holbach (right)<br />
accepts the keys to his future<br />
domain from Production Manager<br />
Ernst Meis.<br />
help the company on its way towards<br />
further growth.” His motto is that<br />
“there’s nothing that can’t be made<br />
better”. But he adds with a smile: “On<br />
the other hand, making <strong>Kautex</strong> machines<br />
even better is a major – and very exciting<br />
– challenge, but it is one that I am<br />
delighted to take up.”<br />
No time for boredom<br />
Just at the moment, Markus Holbach and<br />
his wife have a challenge of a very<br />
different kind to face at home. The<br />
Holbach family has recently expanded<br />
with the arrival of not just one but two<br />
new members. Two year-old daughter<br />
Katharina was joined in April by twins<br />
Paulina and Yannick, and between the<br />
three of them, they make quite sure that<br />
when the working day ends, Markus and<br />
his wife have no time to be bored.<br />
<strong>News</strong> from<br />
the<br />
Technikum<br />
by Markus Holbach,<br />
Technikum Manager at <strong>Kautex</strong><br />
Maschinenbau GmbH<br />
When I was symbolically handed the keys<br />
to the <strong>Kautex</strong> Technikum at the Open<br />
House event in the fall of last year, I<br />
found the working conditions to be everything<br />
one could wish for in a new job.<br />
Over the preceding months the whole<br />
Center had been completely modernized.<br />
There was a testing laboratory equipped<br />
with the latest technology, six state-ofthe-art<br />
blow molding machines capable<br />
of a wide variety of processes, and an<br />
experienced team of highly specialized<br />
and highly motivated staff. Perfect<br />
conditions to get straight down to work.<br />
Ambitious goals<br />
We have some ambitious goals, and after<br />
the first six months I can report that we<br />
are well on our way. Our main objective<br />
is of course to continue to develop and<br />
optimize the technology that goes into<br />
<strong>Kautex</strong> machines so that we can further<br />
expand our leading position in the<br />
market. We cooperate closely with<br />
customers and raw material suppliers<br />
with whom we are jointly developing<br />
State-of-the-art testing capabilities and inquisitive minds are combined in the<br />
spacious Technikum facility.<br />
new innovations in process technology<br />
that are then tested under real-life<br />
production conditions. One current<br />
challenge is to optimize the energy<br />
consumption of our blow molding<br />
machines. Given the rising cost of energy,<br />
reduced consumption is becoming an<br />
increasingly powerful sales argument.<br />
Sights set on K <strong>2007</strong><br />
An important deadline we are currently<br />
working hard towards is the plastics fair<br />
K <strong>2007</strong> that takes place in Düsseldorf in<br />
October. We currently have some newly<br />
developed extruder concepts undergoing<br />
trials at the Technikum and we<br />
intend to demonstrate these live to<br />
visitors to the fair. A KLS 6-100 longstroke<br />
machine to which we have made<br />
various technical improvements will also<br />
be on display at K <strong>2007</strong>. And our new<br />
<strong>Kautex</strong> Control Easy system will also be<br />
ready for presentation by October after<br />
extensive practical testing. The intuitive<br />
user interface makes our machines even<br />
simpler to operate and provides us with<br />
another strong sales argument in our<br />
negotiations with the customer.<br />
Consultancy and sales<br />
Our collaboration with customers in the<br />
development of certain process technology<br />
innovations is progressing particularly<br />
well at present. We are increasingly<br />
called upon to act as a development<br />
partner at an early stage when projects<br />
are being planned. It shows that <strong>Kautex</strong><br />
is appreciated not just as a hardware<br />
supplier but also as a consultant with<br />
extensive process expertise. The Technikum<br />
is currently<br />
working on joint<br />
development projects<br />
with two customers.<br />
Consultancy and sales<br />
are an ideal complement<br />
to one another,<br />
with projects of this<br />
type generally culminating<br />
in the purchase<br />
of a <strong>Kautex</strong> machine.<br />
The <strong>Kautex</strong> Technikum converts ideas into innovative<br />
products.<br />
Cooperation with suppliers<br />
Our raw material suppliers, too, are<br />
showing great interest in cooperating on<br />
research. They are as aware as we are<br />
that being part of a network is nowadays<br />
the most important key to success. We<br />
have already been involved with four<br />
suppliers in the development of materials<br />
and further trials are scheduled shortly.<br />
We are also very successful in developing<br />
the role of the Technikum as a provider<br />
of tool and material sampling services.<br />
Over the past six months several<br />
customers have taken advantage of our<br />
machine capacities for tool sampling<br />
purposes. In the future, we will extend<br />
this type of cooperation even further.<br />
A great deal achieved already<br />
If I told you that we have four machine<br />
improvements in testing, support a new<br />
product development for an entirely<br />
new area of application, and have just<br />
completed a small batch production run<br />
over a total of 16 weeks, you might ask<br />
how we manage all this with a staff of<br />
only five at the Technikum. The answer<br />
is simple: We enjoy what we do. And<br />
customers notice the difference.
8<br />
-NEWS<br />
Learning the right way with <strong>Kautex</strong><br />
15 extrusion blow molding machines are awaiting shipment from <strong>Kautex</strong>’ Chinese plant to Riyadh.<br />
Machinery and know-how made<br />
in Bonn are providing the basis<br />
for a future-oriented training<br />
program at a new technical<br />
institute in Riyadh.<br />
The function of the new Higher Institute<br />
for Plastics Fabrication (HIPF) which<br />
opens in September <strong>2007</strong> in the Saudi-<br />
Arabian capital of Riyadh is to provide<br />
basic and advanced training in state-ofthe-art<br />
plastics processing technologies.<br />
An important role in the training<br />
program will be played by a blow<br />
molding center which has been developed<br />
by the Institute entirely with the<br />
aid of <strong>Kautex</strong> Maschinenbau GmbH. This<br />
ambitious project has entailed delivery<br />
of a total of 15 extrusion blow molding<br />
machines, each equipped with three<br />
different blow molds. <strong>Kautex</strong> will also be<br />
providing extensive services as well as<br />
training of the trainers.<br />
+ + + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G R O U P . C O M + + + + K 2 0 0 7 • 2 4 . - 3 1 . 1 0 . 2 0 0 7 • H A L L 1 4 • B O O T H 1 4 A 1 8<br />
Training with the latest<br />
technology<br />
The machines supplied to the HIPF are<br />
type KCC10 single-station blow molding<br />
machines. They feature a maximum<br />
die diameter of 50 millimeters and a<br />
60 millimeter extruder. These machines<br />
are ideally suited for training purposes,<br />
not only because of the easy access to<br />
the mold area, but also because they are<br />
equipped with up-to-date control systems<br />
similar to the <strong>Kautex</strong> Control Easy which<br />
comprises a Windows-based ergonomic<br />
user interface. Each machine has its own<br />
PC that can be linked to a network,<br />
enabling the Institute trainers to keep<br />
a constant eye on every process at<br />
each individual machine, which is just<br />
one more way of optimizing the<br />
training procedures.<br />
Training the trainers<br />
<strong>Kautex</strong>’s involvement in Riyadh is not<br />
just limited to supplying equipment. In<br />
an extensive training program run by<br />
<strong>Kautex</strong> employees, the trainers are also<br />
being prepared for their future tasks.<br />
Besides familiarizing them with the<br />
machines, the program also covers a<br />
wide range of extrusion blow molding<br />
techniques. And in the event that any<br />
technical problems should arise, <strong>Kautex</strong> is<br />
“ready for battle”: The Service Department<br />
in Bonn offers remote support by<br />
modem, while local representatives MPT<br />
in Riyadh have a 24/7 hotline and a stock<br />
of spare parts available.<br />
200th tank blow<br />
molding machine<br />
goes to China<br />
The demand for blow molding<br />
machines to manufacture six-layer<br />
fuel tanks has proven stronger in<br />
recent months than has been the<br />
case since a long time. Contracts<br />
were signed in May for <strong>Kautex</strong>’s<br />
200th tank blow molding machine.<br />
The client is China‘s largest manufacturer<br />
of vehicle fuel tanks,<br />
Yangzhou Automotive Plastic Parts<br />
Co. Ltd., or YAPP for short.<br />
Presentation of the award certificate to Mr. Sun Yan,<br />
President of YAPP.<br />
<strong>Kautex</strong> Managing Director, Andreas Lichtenauer, and Mr. Xu Songjun, Vice General Manager of Yapp,<br />
at the contract signing.<br />
Growing with <strong>Kautex</strong><br />
Having purchased a total of 15 blow<br />
molding machines, YAPP has in recent<br />
years become one of <strong>Kautex</strong>’s most loyal<br />
customers. To support the company’s<br />
continuing growth, its eleven existing<br />
machines are being joined by two newly<br />
ordered Coex tank machines and a filling<br />
pipe machine as well as the 200th<br />
<strong>Kautex</strong> KKB blow molding machine.<br />
YAPP already has a 50 percent share of<br />
the market in China and supplies fuel<br />
tank systems to both local producers as<br />
well as almost all of the top-name<br />
international automobile manufacturers.<br />
The President of YAPP, Sun Yan, expects<br />
the upward trend to continue in coming<br />
years as the automotive market in China<br />
records double-digit growth rates.<br />
“<strong>Kautex</strong> has quite simply proven to be<br />
the best partner with whom to achieve<br />
our ambitious targets,” commented Sun<br />
Yan. “The technical sophistication of the<br />
machines, their performance, quality,<br />
production stability and flexibility<br />
provide us with a valuable competitive<br />
advantage.”<br />
Growing demand<br />
<strong>Kautex</strong> produced its first tank blow<br />
molding machines back in the seventies.<br />
But it has only been in the past ten years<br />
or so that international demand really<br />
began to take off. Last year alone eight<br />
machines were sold and <strong>Kautex</strong> expects<br />
demand to rise further in <strong>2007</strong>.
The quality of our KCC machines<br />
is recognized the world over<br />
There are few if any global players in the<br />
mechanical engineering sector that have<br />
not long since acknowledged the<br />
importance of China as a growth market.<br />
China is becoming steadily more attractive,<br />
not just as a huge consumer market<br />
but meanwhile also as a location for the<br />
manufacture of complex technical<br />
products. Very soon China will be<br />
exporting substantially more high-tech<br />
goods than it currently imports. But<br />
those who are only beginning to elicit<br />
the Far East market will generally find<br />
that they are too late. In virtually every<br />
sector, business with China is already<br />
thriving. <strong>Kautex</strong> too is now reaping the<br />
rewards of its early business commitment<br />
in the People’s Republic.<br />
Sales successes in Europe too<br />
Recent sales of type KCC extrusion blow<br />
molding machines produced in China<br />
only serve to prove the point. Orders for<br />
<strong>Kautex</strong> machines manufactured in China<br />
are coming in not just from the Asian<br />
market but also from customers in the<br />
US, Mexico and Russia. And interest in<br />
these KCC machines is also being aroused<br />
in the European market. Two machines<br />
have just recently been supplied to<br />
Du Pont in Switzerland and AKG (Eder<br />
Robust) in Austria. And a technical<br />
college in the German town of Dinkelsbühl<br />
has ordered a KCC machine for<br />
its training workshop.<br />
100 percent <strong>Kautex</strong><br />
Ever since 1994 our standard machines<br />
for smaller technical components and<br />
packaging applications up to 30 liters<br />
have been produced at the <strong>Kautex</strong> plant<br />
in Shunde, China. The original joint<br />
venture between Chinese partner Chen<br />
Sung and the then Krupp subsidiary<br />
<strong>Kautex</strong> has meanwhile become a wholly<br />
10<br />
-NEWS<br />
Success story<br />
“Made in China“<br />
+ + + K 2 0 0 7 • O c t o b e r 2 4 - 3 1 , 2 0 0 7 • H A L L 1 4 • B O O T H 1 4 A 1 8 + + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G R O U P . C O<br />
owned branch of <strong>Kautex</strong> Maschinenbau<br />
GmbH. Only the abbreviation KCC<br />
(Krupp-<strong>Kautex</strong> – Chen-China) remains as<br />
a reminder of the origins of our involvement<br />
in this burgeoning country.<br />
Consistent quality management<br />
Machines manufactured at the modern<br />
plant situated between the metropolitan<br />
centers of Guangzhou and Hong Kong<br />
were initially destined predominantly for<br />
the growing Asian market. Meantime,<br />
The KCC machines from Shunde provide <strong>Kautex</strong><br />
quality at attractive prices.<br />
however, orders for KCC machines are<br />
coming in from all over the world.<br />
Product manager Thomas Berghöfer<br />
believes this is the result of consistent<br />
attention to quality management: “The<br />
KCC machines built in Shunde are subject<br />
to the same high quality standards as<br />
every other <strong>Kautex</strong> machine. They are<br />
comparable with equipment produced in<br />
Germany, not just in terms of their<br />
design. They also use components that<br />
have been developed in Germany and<br />
are in some cases also made there. For<br />
example, same as for the larger blow<br />
molding machines, the hydraulic<br />
components are supplied by Bosch<br />
Rexroth.”<br />
Top service at a low price<br />
The ease of operation, output capacity<br />
and long service life are every bit as good<br />
as those of machines made in Europe.<br />
“Only the price remains substantially<br />
lower,” adds Thomas Berghöfer. The<br />
price of a KCC machine is still around 40-<br />
50 percent below our German price<br />
levels. Service, too, is another success<br />
factor. Every <strong>Kautex</strong> machine – whether<br />
it is made in China or at our works in<br />
Bonn – is looked after by the German<br />
service team. Whatever the problem, KCC<br />
customers too can call for the assistance<br />
of a <strong>Kautex</strong> service engineer at any time.<br />
In an emergency, an engineer can be<br />
dispatched immediately.<br />
The Shunde <strong>Kautex</strong> assembly operation is located between the metropolises of Guangzhou and Hong Kong.<br />
Thilo Schmidt,<br />
Business Manager Service at<br />
<strong>Kautex</strong> Maschinenbau GmbH.<br />
<strong>Kautex</strong> has taken a huge step<br />
forward on its way to becoming<br />
the best service provider in the<br />
blow molding industry.<br />
The days in which machine manufacturers<br />
regarded service as nothing more<br />
than the supply of spare parts are long<br />
gone. Even in the field of capital goods,<br />
the quality of service available for any<br />
product has become a decisive factor in<br />
comparing competitors. “Nowadays no<br />
reputable manufacturer would even<br />
attempt to sell a machine without<br />
offering a convincing package of service<br />
and consultancy,” believes Thilo<br />
Schmidt, Business Manager Service at<br />
<strong>Kautex</strong> Maschinenbau GmbH.<br />
Local presence reinforced<br />
But not all service packages are the<br />
same. <strong>Kautex</strong> has set itself the target of<br />
offering the best service in the blow<br />
molding industry with the strongest<br />
local service representation worldwide.<br />
Now Thilo Schmidt and the <strong>Kautex</strong><br />
Service team have come a whole lot<br />
closer to meeting this target. Local spare<br />
parts depots have been set up in Japan,<br />
China and Russia and the number of<br />
service personnel has been still further<br />
increased. India is a strategic target for<br />
2008. Worldwide there are now 24<br />
<strong>Kautex</strong> service engineers on deployment<br />
with customers.<br />
Service makes the<br />
difference<br />
Fit for the future with retrofit<br />
The retrofit service offered by <strong>Kautex</strong> is<br />
in great demand in all of the company’s<br />
markets. More and more customers are<br />
taking advantage of this modernization<br />
facility, either to increase the performance<br />
capabilities of their existing<br />
machines or convert them to new<br />
production processes. “<strong>Kautex</strong> machines<br />
regularly have a service life of 25 years<br />
or more. But customers buying machines<br />
today cannot possibly know what<br />
demands the market will be making on<br />
them in 10 or 15 years time. With our<br />
retrofit service, this is no longer a<br />
problem, because in principle any<br />
machine can be either converted or<br />
upgraded to meet current requirements.<br />
This means that investments in our<br />
machines are now even more futureproof,“<br />
says Thilo Schmidt.<br />
Much more than maintenance and repair: the capabilities of the <strong>Kautex</strong> service team<br />
Modernization is a growth market<br />
The modernization and conversion of<br />
blow molding machines has long since<br />
ceased to be a niche market confined to<br />
just a few countries. In recent years<br />
<strong>Kautex</strong> has doubled its sales in this field.<br />
Demand is now in evidence in every<br />
market and in every country, with<br />
retrofit orders coming in from Asia and<br />
South America as well as Western<br />
Europe and the US. In fact, the cost<br />
advantages over a new installation are<br />
not the only argument in favor of<br />
modernizing or converting an existing<br />
machine. Thilo Schmidt explains: “Often<br />
these conversions are carried out for<br />
development purposes. So new methods<br />
and processes can be tested fast and<br />
effectively, with the results then<br />
reflected in the manufacture of new<br />
equipment.”
-NEWS<br />
“Iron Mark’s” longest day of the year<br />
The <strong>Kautex</strong> fan team and the star of the day:<br />
from left to right Heiko Woop, Melanie Höfgen,<br />
Andreas Lichtenauer, Mark Lüddecke, Marlène<br />
Fontaine and Dietmar Michels.<br />
<strong>Kautex</strong> employee Mark Lüddecke<br />
shows extraordinary stamina and<br />
toughness at the “IRONMAN”-Germany<br />
contest in Frankfurt.<br />
For 12 hours and 50 minutes the torture<br />
continued until at last Mark Lüddecke<br />
prevailed. By the evening of July 1, he<br />
had swum 3.8 km, cycled 180 km and<br />
then run a 42.19 km marathon. And yet<br />
the 34 year-old product manager at the<br />
<strong>Kautex</strong> subsidiary in Shunde, China,<br />
showed only few signs of the physical<br />
toll exacted by this classic triathlon<br />
event. On the other hand, he was clearly<br />
proud of his achievement. It must be an<br />
indescribable feeling to have successfully<br />
completed the “IRONMAN” contest<br />
for a second time in the company of top<br />
international athletes.<br />
The trade fair highlight of <strong>2007</strong><br />
It won’t be long now<br />
before the industry gets<br />
together at K <strong>2007</strong><br />
from October 24 to 31<br />
this year in Düsseldorf.<br />
There are more than a<br />
few who already have<br />
the date marked in red on their<br />
calendars, and even have a priority list<br />
of stands to stop off at on their tour of<br />
the show.<br />
Once again this year a visit to the<br />
<strong>Kautex</strong> stand should prove particularly<br />
worthwhile. Besides the opportunity to<br />
talk and exchange professional points of<br />
+ + + + N E W K A U T E X W E B S I T E • W W W . K A U T E X - G<br />
Encouraged by his <strong>Kautex</strong> fans<br />
Among the 450,000 spectators who<br />
cheered Mark Lüddecke and his 2,200<br />
fellow contestants along the way was<br />
<strong>Kautex</strong> Managing Director Andreas<br />
Lichtenauer. Together with four other<br />
members of staff from Bonn, he was<br />
there to urge on and ultimately<br />
congratulate by far the toughest and<br />
most tenacious employee that <strong>Kautex</strong><br />
can boast. “I have huge respect for this<br />
achievement. Especially when you<br />
consider that Mark Lüddecke is just an<br />
amateur sportsman and that his job at<br />
<strong>Kautex</strong> doesn‘t leave him a great deal of<br />
time for training,” declared Andreas<br />
Lichtenauer.<br />
Just taking part is what matters<br />
The fact is that the training conditions<br />
for our <strong>Kautex</strong> product manager in the<br />
Chinese town of Shunde are nowhere<br />
near as good as those enjoyed by the<br />
majority of his competitors. He cycles to<br />
work every day, but for swimming<br />
practice he has to travel to Hong Kong,<br />
some 100 km away. “It’s not my ambition<br />
to win. To do that, you have to be a<br />
professional sportsman,” believes Mark<br />
Lüddecke. But still: “As long as I can<br />
keep up with the professionals and<br />
finish with a good time, I feel like a<br />
winner anyway.“<br />
view, <strong>Kautex</strong> will be presenting plenty<br />
of interesting product innovations on<br />
Stand A 18 in Hall 14. One highlight will<br />
surely be the proven but now technically<br />
revised and improved KLS 6-100 longstroke<br />
machine which is available once<br />
again in response to popular demand.<br />
The new user-friendly <strong>Kautex</strong> Control<br />
Easy system will also be available to see<br />
and above all put to the test. Visitors<br />
will also be able to enjoy a range of<br />
additional highlights at the Open House<br />
event that takes place at the <strong>Kautex</strong><br />
plant in Bonn in parallel with the trade<br />
fair. A convenient shuttle service will be<br />
in operation to and from the fair.<br />
Exhausted but happy: Mark Lüddecke short before<br />
the finish.<br />
Contact Information<br />
<strong>Kautex</strong> Maschinenbau GmbH<br />
<strong>Kautex</strong>strasse 54<br />
D-53229 Bonn<br />
Phone +49 228 489-0<br />
Fax +49 228 489-414<br />
••• Contact<br />
Marketing &<br />
Sales Development<br />
Marlène Fontaine<br />
Phone Direct +49 228 489 360<br />
Fax Direct +49 228 489 88 360<br />
Mobile +49 172 217 99 15<br />
mailto: marlene.fontaine@<br />
kautex-group.com<br />
www.kautex-group.com<br />
<strong>Kautex</strong> Hotline<br />
24/7 service hotline:<br />
<strong>Kautex</strong> Maschinenbau<br />
offers a truly<br />
comprehensive<br />
technical support<br />
+49 (0)228 489-200