THE OFFICIAL MAGAZINE OF THE ALABAMA POULTRY & EGG ...
THE OFFICIAL MAGAZINE OF THE ALABAMA POULTRY & EGG ...
THE OFFICIAL MAGAZINE OF THE ALABAMA POULTRY & EGG ...
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NOVEMBER/DECEMBER 2006 VOL. 1 NO. 7<br />
<strong>ALABAMA</strong> Poultry<br />
<strong>THE</strong> <strong><strong>OF</strong>FICIAL</strong> <strong>MAGAZINE</strong> <strong>OF</strong> <strong>THE</strong> <strong>ALABAMA</strong> <strong>POULTRY</strong> & <strong>EGG</strong> ASSOCIATION<br />
AP&EA<br />
P.O. Box 240<br />
Montgomery, AL 36101<br />
Address Service Requested<br />
Non-Profit Org.<br />
U.S. Postage<br />
PAID<br />
Montgomery, AL<br />
Permit No. 796
BOARD<strong>OF</strong>DIRECTORS<br />
Officers<br />
Ricky Walker, President, Snead*<br />
Jack Sherwood, Vice President, Enterprise*<br />
Ken Taylor, Treasurer, Anniston*<br />
Fred Cespedes, Secretary, Hanceville*<br />
Roger Chappell, Immediate Past President,<br />
Cullman*<br />
Directors<br />
Johnny Adcock, Woodland<br />
Ronnie Adrian, Collinsville<br />
George Attwood, Anniston<br />
Dale Carroll, Boaz<br />
Melissa Durbin, Birmingham<br />
Randall Ennis, Huntsville<br />
Tim Esslinger, Decatur<br />
Dale Gambrill, Snead<br />
Matthew Herman, Albertville<br />
Spence Jarnagin, Huntsville<br />
Ted Lankford, Athens<br />
Richard Lusk, Gadsden<br />
Dennis Maze, Horton<br />
Todd McMahen, Dothan<br />
Mitchell Pate, Auburn<br />
John Pittard, Guntersville*<br />
John Roberts, Cullman<br />
Kenneth Sanders, Brundidge<br />
Roddy Sanders, Gordo<br />
Wendell Shelton, Boaz*<br />
Trey Sylvest, Montgomery<br />
Phyllis Thomas, Russellville<br />
Mike Tamimi, Enterprise<br />
Stanley Usery, Athens<br />
Mack Watson, Pineapple<br />
Advisors<br />
Dr. Don Conner, Auburn University<br />
James Donald, Auburn University<br />
Dr. Joe Hess, Auburn University<br />
Dr. Tony Frazier, Montgomery<br />
Troy Newton, Montgomery<br />
Perry Oakes, Auburn<br />
*Executive Committee Members<br />
AP&EA STAFF<br />
Executive Director<br />
Johnny Adams<br />
Administrative Director<br />
Wanda H. Linker<br />
Membership Director<br />
Wes Cumbie<br />
Communications Director<br />
Anna P. Wright<br />
Alabama Poultry is published by the<br />
Alabama Poultry & Egg Association<br />
465 South Bainbridge Street<br />
Montgomery, AL 36104<br />
Phone: 334-265-2732<br />
Fax: 334-265-0008<br />
Address editorial and advertising<br />
correspondence to:<br />
Alabama Poultry<br />
Editor<br />
P.O. Box 240<br />
Montgomery, AL 36101<br />
Advertising rates and closing<br />
dates available upon request.<br />
Editorial matter from sources outside AP&EA is<br />
sometimes presented for the information and interest<br />
of our members. Such material may or may not coincide<br />
with official AP&EA policy. Publication does not<br />
necessarily imply endorsement by AP&EA.<br />
www.alabamapoultry.org<br />
President’s MESSAGE<br />
Over the last several years, the Alabama Legislature has<br />
passed several tax reductions and exemptions for on-farm poultry<br />
products and farming and processing equipment. These tax<br />
breaks include bedding shavings, LP gas, and most farming<br />
equipment. These laws have been essential to the profitability of<br />
our farms as the average savings for a farm totals more than<br />
$2,000 each year. Recently we have had several instances where<br />
some farming equipment has been challenged in audits by the<br />
Alabama Department of Revenue. The loss of these exemptions<br />
could cost poultry farmers thousands of dollars. With help from<br />
our Association attorney, Roy Crawford, we have been successful<br />
in defending these challenges and have been successful in preserving<br />
these exemptions.<br />
Earlier this year, AP&EA past President Roger Chappell<br />
appointed a task force to research the current exemptions and work with the revenue department<br />
to clarify and identify what constitutes an exemption. As chairman of the task force, I<br />
hope to complete the research early in the coming year and begin discussions with department<br />
in early spring. If you have had questions or disputes on farming equipment tax issues, please<br />
contact AP&EA Membership Director Wes Cumbie. Wes can be reached at 1-800-254 2732.<br />
I will keep you apprised of our efforts concerning this issue.<br />
I want take this opportunity to wish your family a safe and joyful Christmas and holiday<br />
season, and I hope that that the coming year brings success and good fortune to everyone in<br />
our poultry industry. I look forward to serving you in the New Year.<br />
FEATURING<br />
THIS MONTH<br />
ASSOCIATIONNEWS page 4<br />
GOVERNMENTALAFFAIRS page 11<br />
CAFOCORNER page 12<br />
INDUSTRYPROMOTION page 14<br />
MEMBERSHIPNEWS page 15<br />
EDUCATIONALDEVELOPMENT page 16<br />
HOLIDAYENTERTAINING page 19<br />
PRACTICALAPPLICATIONS page 20<br />
ADVERTISINGINDEX<br />
American Proteins ...........................................................................................................pg 2<br />
Craftmaster Printers .........................................................................................................pg 6<br />
First South Farm Credit ....................................................................................................pg 8<br />
Foam One ........................................................................................................................pg 11<br />
Ag Radiant.... ....................................................................................................................pg 12<br />
Merial Select ....................................................................................................................pg 13<br />
J.R. Extermination ...........................................................................................................pg 17<br />
Aviagen .............................................................................................................................pg 22<br />
Dandy................................................................................................................................pg 23<br />
Federal Land Bank............................................................................................................pg 24<br />
Cover: The annual Christmas tree in front of the Alabama State Capitol
ASSOCIATION NEWS<br />
Alabama turkey producer presents<br />
Governor with holiday turkey<br />
Clyde No. 7 and Henrietta — the<br />
governor's Thanksgiving turkeys —<br />
are grateful to be spending yet<br />
another Thanksgiving Day on Bill<br />
Bates' turkey farm in Greenville,<br />
Ala., instead of on a platter at the<br />
Rileys' home in Ashland, Ala.<br />
Still, it was another close call for<br />
Clyde and Henrietta as severe<br />
weather threatened to postpone their<br />
pardoning date, which was scheduled<br />
for Wednesday, Nov. 15, 10<br />
a.m., at the Governor's Mansion in<br />
Montgomery.<br />
This tradition has been a part of<br />
the governor's office for 58 years.<br />
Big Jim Folsom was the first<br />
Alabama governor to receive a holiday<br />
turkey from Bates in 1948.<br />
Keeping the theme of being<br />
thankful and helping others,<br />
Alabama's First Lady Patsy Riley<br />
promoted her Blankets with a<br />
Blessing campaign. Mrs. Riley is<br />
urging Alabamians to donate new<br />
blankets that she will attach with a<br />
blessing, and give to area shelters<br />
around Alabama.<br />
About 25 children from the<br />
Riverchase Methodist Day School<br />
brought blankets and songs to share<br />
with the Rileys. Alabama‘s<br />
Commissioner of Agriculture and<br />
Industries Ron Sparks talked with<br />
the children about the importance of<br />
celebrating Thanksgiving and then<br />
Mrs. Riley read two books to them.<br />
Between his turkey farm and his<br />
restaurant, Bates House of Turkey,<br />
Bates grows, processes, further<br />
processes, smokes, cooks, and<br />
serves his product to thousands of<br />
Alabamians and visitors from other<br />
states each year.<br />
4 Alabama Poultry November/December 2006<br />
Clyde and Henrietta wait patiently in anticipation of the decision from Gov. Bob Riley about their fate.<br />
Also waiting while the governor deliberates on whether or not to pardon the turkeys are members of the<br />
Bates family and other guests. (Left to right) Jessica Dent, granddaughter; Bill Bates; Becky Sloan,<br />
daughter; Gov. Bob Riley; Mrs. Patsy Riley; Com. Ron Sparks; AP&EA Executive Director Johnny<br />
Adams; and Thomas Bates, son.<br />
A Special Invitation for Growers<br />
January 24-26, 2007<br />
Georgia World Congress Center<br />
Atlanta, Georgia<br />
ATTEND ANY DAYS YOU WISH!<br />
Experience the world’s largest trade shows for the poultry and<br />
feed sectors of the industry. More than 900 exhibitors will display<br />
thousands of specialized and innovative products and services at<br />
the International Poultry Expo and International Feed Expo. You<br />
can network with others who share similar interests and concerns.<br />
And you’ll learn more about the processing side of the industry.<br />
Registration opens each morning at 7:30 a.m. You must bring<br />
this coupon along with a completed registration form to a cashier<br />
in either Building B or C of the Georgia World Congress Center<br />
to take advantage of the reduced admission fee.<br />
For more information, visit us at www.ipe07.org or phone<br />
770.493.9401. *Get a free Biosecurity CD too!<br />
GROWER DAYS<br />
Admission Only $5* (A Savings of $45)<br />
Compliments of U.S. Poultry & Egg Association
ASSOCIATION NEWS<br />
Annual allied golf tournament withstands<br />
weather threat<br />
AP&EA’s 15th Annual Allied Industry Fund-raising<br />
Golf Tournament was held, Thursday, Oct. 26, at Lake<br />
Guntersville State Park.<br />
This annual event raises funds for poultry science<br />
scholarships at Auburn University and other educational<br />
projects. The tournament was a handicap scramble with a<br />
shotgun start at 12 p.m. Teams of four were chosen based<br />
on their handicaps, and each golfer had a chance to purchase<br />
a power package of two mulligans and a power<br />
drive.<br />
The putting contest, a new event this year, was won by<br />
Cypress Hathorn, who received a Nikon range finder.<br />
Prizes were awarded to the top four teams and winners<br />
of the longest drive, and the closest to the hole contests.<br />
Like every AP&EA event, they would not come to<br />
fruition without the help of event sponsors.<br />
SCHOLARSHIP SPONSORS<br />
Advanced Poultry Equipment<br />
& Supply, Inc<br />
AlaTrade Foods<br />
American Dehydrated Foods<br />
American Proteins, Inc.<br />
Americold Logistics<br />
Best Vet Solutions<br />
Bunge<br />
Centurion Poultry, Inc.<br />
Cobb-Vantress Inc.<br />
D & F Equipment Sales, Inc.<br />
Equity Group Eufaula Div.<br />
Fabco Equipment Co.<br />
Federal Land Bank Assn, NA<br />
First South Farm Credit, NA<br />
First South Farm Credit, SA<br />
Fitco<br />
Fort Dodge Animal Health<br />
General Chemical<br />
Gold Kist Inc./Boaz<br />
American Proteins, Inc.<br />
Bunge<br />
Centurion Poultry, Inc.<br />
D & F Equipment Sales, Inc.<br />
Federal Land Bank Assn, NA<br />
First South Farm Credit, NA<br />
General Chemical<br />
HOLE SPONSORS<br />
Guntersville Sheet Metal, Inc.<br />
Hired-Hand Inc<br />
International Paper<br />
Intervet Inc.<br />
Jones Hamilton Co.<br />
L. B. White<br />
Linco Food Systems<br />
Liphatech, Inc<br />
Lohmann Animal Health<br />
M and M Poultry Equipment<br />
Marel USA, Inc.<br />
Merial Select<br />
Meyn America<br />
Polytech<br />
Stork Food Systems<br />
Tyson Foods, Inc./Albertville<br />
Tyson Foods, Inc./Oxford<br />
Tyson Foods, Inc./Snead<br />
Walco International<br />
Water Tech Inc.<br />
Gold Kist Inc./Boaz<br />
Hired-Hand<br />
Intervet Inc.<br />
L. B. White<br />
Linco Food Systems<br />
Meyn America<br />
Stork Food Systems<br />
PRIZE SPONSORS<br />
Second Place Prize Money – Keystone Foods<br />
Fourth Place Prize Money – Zee Company<br />
Longest Drive – American Proteins<br />
Closest to the Pin – Stork Food Systems<br />
Putting Contest – Nikon<br />
SPECIALTY SPONSORS<br />
Tent Sponsor – American Proteins<br />
Drink Sponsor – Aviagen, Inc.<br />
Box Lunch – First South Farm Credit<br />
Dinner – Ivesco, LLC<br />
Fourth Place Team (left to right) – Jeff Sims, David Hansford, Mike Besh and Brien<br />
Phillips.<br />
Second Place Team (left to right) – Billy Yarbrough, Steve Smith and David Pruett.<br />
Not pictured is Jason McCamy.<br />
Third Place Team (left to right) – David Riggs, Danny Inman, John Hasenbein and<br />
Harry Kirkland.<br />
Nikon donated a range<br />
finder for the prize for<br />
the tournament’s firstever<br />
putting contest<br />
which was won by<br />
Cypress Hathorn.<br />
First Place Team (left to right) – David Coburn and Jason<br />
Smith. Not pictured are Gerald Pate and Rusty Daniel.<br />
Alabama Poultry November/December 2006<br />
5
ASSOCIATION NEWS<br />
Fall workshops inform members on<br />
Processors workshop<br />
The Alabama Poultry & Egg Association's Alabama Processors<br />
Workshop was held Wednesday, Sept. 20, at the Sheraton Hotel in<br />
downtown Birmingham.<br />
The processors workshop is an opportunity for individuals to network<br />
and learn about current issues facing the industry.<br />
Participants at the workshop included representatives from processing<br />
plant equipment companies, Auburn University poultry science<br />
department and integrated poultry companies.<br />
After a continental breakfast sponsored by Fitco, the presiding<br />
chairman Philip Drake, of Fitco, welcomed participants, and<br />
AP&EA Executive Director Johnny Adams gave an update on the<br />
Association.<br />
William P. Roenigk, senior vice president of the National<br />
Chicken Council, was the keynote speaker for the meeting.<br />
Following Roenigk, the morning session of speakers began with<br />
Dr. Paul Reswebber, District Manager in Jackson, Miss., with the<br />
USDA's Food Safety and Inspection Service who gave an update on<br />
USDA inspections and regulations. Next, Virginia Ames, compliance<br />
assistance specialist with OSHA in Birmingham, talked about<br />
Worker Safety.<br />
After a short break, participants heard from Ben Johnson, staff<br />
veterinarian with Gold Kist, on Animal Welfare: Processing Plant<br />
Perspective; Scott French, area quality assurance manager with<br />
Wayne Farms, on Salmonella Control in Processing; Abhay Shah,<br />
division HACCP coordinator with the Northeast Alabama Division,<br />
on Process Control; and Danielle Price, assistant QA manager with<br />
Fitco, on Food Safety Assessment.<br />
After lunch, which was sponsored by D&F Equipment Sales,<br />
Jason Spann, with Gold Kist Boaz and an AP&EA Processors<br />
Committee member, presided over the afternoon sessions.<br />
Cathy Johnson, vice president employment compliance with<br />
Tyson Foods, gave a stimulating and interactive presentation on<br />
“Without a trace … of defensibility” -- how to train managers and<br />
supervisors to make good employment decisions.<br />
An informational presentation on Yield was given by Dr. Sarge<br />
Bilgili, with Auburn University poultry science department. Dr. Ken<br />
Macklin with AU poultry science and Extension researcher<br />
addressed processors concerns about avian influenza. Another AU<br />
poultry science faculty member, Pat Curtis, informed participants on<br />
web resources on laws and regulations, sanitation, HACCP, microbiology<br />
and water conservation.<br />
Door prizes, sponsored by American Proteins, Guntersville Sheet<br />
Metal, Ken Godfrey Plumbing, Shell Concrete and TransSouth<br />
Electrical, concluded another successful workshop thanks to the<br />
efforts of the AP&EA Processors Committee.<br />
Special thanks to our sponsor:<br />
6 Alabama Poultry November/December 2006<br />
AP&EA VIP SPONSORS<br />
Alabama Power Company<br />
Alpharma<br />
American Proteins, Inc.<br />
Aviagen, N.A.<br />
Biomune Company<br />
Cobb-Vantress<br />
D&F Equipment Sales, Inc.<br />
Elanco Animal Health<br />
Embrex, Inc.<br />
Federal Land Bank Association of N.A.<br />
Federal Land Bank Association of S.A.<br />
First South Farm Credit, N.A.<br />
Franklin Industries, Inc.<br />
Hill Parts<br />
International Paper Company<br />
Intervet Inc.<br />
Ivesco, LLC<br />
Sand Mountain Electric Cooperative<br />
Schering Plough Animal Health<br />
Walco International Inc.<br />
Zee Company
issues facing poultry industry<br />
Broiler workshop<br />
The Alabama Broiler Workshop was held on Tuesday, Oct. 10,<br />
and Wednesday, Oct 11, at the Hotel at Auburn University and Dixon<br />
Conference Center. This annual event provides broiler industry representatives<br />
with up-to-date information on diseases, governmental<br />
regulations, environmental issues, housing and other topics facing<br />
the industry.<br />
Ken Edwards, Equity Group Eufaula Div. and chairman of the<br />
broiler workshop planning committee, presided over the morning<br />
session. Dana Brindley-Bennett, poultry unit manager with the<br />
Alabama Department of Agriculture and Industries, discussed LT<br />
testing preventative steps taking place for avian influenza.<br />
Dr. Fred Hoerr, director of the Thompson-Bishop-Sparks State<br />
Diagnostic Laboratory in Auburn, gave a disease update and Dr. Joel<br />
Cline, director of the J.B. Taylor State Diagnostic Laboratory in<br />
Elba, talked about the importance of farm biosecurity.<br />
One of the top issues for poultry housing is the alternatives to<br />
shavings and litter amendments, which was addressed by Auburn<br />
Extension scientist Dr. John Blake. Robert Rowland, with Ivesco,<br />
discussed insecticide rotation for darkling beetles, and Dr. Ken<br />
Opengart, Keystone Foods, addressed avian influenza and its global<br />
affect on the United States.<br />
Rick Tullos, Pilgrim's Pride, presided over the afternoon sessions.<br />
Mike Czarick, senior public service associate with the<br />
University of Georgia, gave a presentation on poultry house heating<br />
systems. Dr. Gene Simpson, an Extension economist, talked about<br />
the cash flow of wide houses versus conventional houses. John<br />
Tierce, director of technical services with Avian Performance<br />
Standards, finished the workshop with a session on the impact of<br />
seven-day broiler mortality on various components of income.<br />
Golf and sporting clay tournament were held on Tuesday afternoon<br />
and sponsored by Cumberland/GSI, Hired Hand, L.B.<br />
White/Casey Jones, Chore-Time Equipment, Diversified<br />
Imports/Rotem and Ziggity Systems. Hospitality sponsors were<br />
Cobb-Vantress, Hired Hand and Ziggity Systems. Continental<br />
breakfast and breaks during the workshop were provided by Cobb-<br />
Vantress, Hired Hand, Walco International and Ziggity Systems.<br />
Lunch was sponsored by Merial Select.<br />
Several sponsoring companies setup their company displays and<br />
products at the meeting: Chore-Time Equipment, Cumberland/GSI,<br />
Hired Hand, Diversified Imports/Rotem, L.B. White/Casey Jones,<br />
and Ziggity Systems. AP&EA appreciates the help of our sponsors<br />
for the success of this workshop. The entire workshop was also<br />
sponsored by AP&EA's VIP Sponsors.<br />
Broiler workshop participants listen to one of the sessions.<br />
ASSOCIATION NEWS<br />
Participants of the Breeder/Hatchery workshop follow along with the<br />
speaker’s handout during one of the many sessions.<br />
Breeder/Hatchery<br />
Individuals of Alabama's breeder and hatchery industry gathered<br />
in Auburn, Tuesday, Nov. 7, and Wednesday, Nov. 8, for the<br />
Alabama Breeder/Hatchery Workshop, at the Hotel at Auburn<br />
University and Dixon Conference Center. Hatchery employees<br />
and managers, breeder service techs, and representatives from<br />
allied, pharmaceutical and grandparent companies, attended.<br />
Program planning committee member Huey Hilburn was the<br />
presiding chairman for the morning session. Jim Arthur,<br />
Aviagen Inc., discussed Operating and Maintaining Smithways<br />
and Dr. Maxcy P. Nolan Jr., a consultant with the NIPCAM<br />
Group, reviewed Controlling Ectoparasites and Rodents in<br />
Breeder Houses. Dr. Keith A. Honegger, Intervet Inc., talked on<br />
Breeder Vaccine Application Techniques; Dr. Bill Dozier,<br />
USDA Agriculture Research Service at Mississippi State, contemplated<br />
on Air Velocity Considerations for Broiler Breeders.<br />
Linet B. Price, Jamesway Incubator Company Inc., and Jim<br />
Jordan, Chick Master Incubator Company, shared New<br />
Technology in Incubators that is available from their companies;<br />
while Dr. Andrea Sinclair, with Embrex's veterinary services,<br />
presented New Products in Ovo, which included current products<br />
and future possibilities.<br />
After lunch, Dr. Joe Hess, Auburn University poultry science<br />
department, presided over the afternoon session. Topics discussed<br />
included Breeder Biosecurity as It Relates to AI and LT<br />
by Dr. Sam Christenberry, director, Hinton Mitchem State<br />
Veterinary Diagnostic Laboratory, Hanceville; Motivating and<br />
Retaining Hatchery Employees, Corey Watson, breeder/hatchery<br />
manager, Gold Kist Inc., Talking Rock, Ga.; Breeder<br />
Feeding Program Comparison: US vs Brazil, Dr. Benton<br />
Hudson, breeder nutritionist, Tyson Foods, Inc., Springdale,<br />
Ark.; and Hatchery Affects on Chick Quality, Dr. Wally Berry,<br />
Auburn poultry science department.<br />
Ssponsors helped to make the seminar not only possible, but<br />
successful as well. Cobb-Vantress, Inc. sponsored the prizes and<br />
lunch for the golf tournament. Aviagen, Biomune Company,<br />
Fort Dodge Animal Health, Hubbard LLC, and Merial Select<br />
sponsored the prizes, lunch and fees for the sporting clay contestants<br />
at White Oak plantation. AP&EA's 21 VIP Sponsorship<br />
Program participants also contributed to the seminar.<br />
Alabama Poultry November/December 2006<br />
7
ASSOCIATIONNEWS<br />
10th annual AP&EA regional grower<br />
educational seminars held in October<br />
Alabama Poultry & Egg Association's<br />
10th annual Grower Educational Seminars<br />
were held in north and south Alabama in<br />
October.<br />
"Engineering, management, economics<br />
and maintenance: Issues of poultry houses in<br />
winter" was the subject for the seminars.<br />
Speakers were Jim Donald, Extension engineer;<br />
Gene Simpson, Extension economist;<br />
and Jess Campbell. poultry housing technician,<br />
all from Auburn University.<br />
Lunch or dinner was served at all meetings<br />
to growers and their families. After the meal<br />
the speakers began informing growers about<br />
wintertime ventilation of poultry houses.<br />
Donald spoke to growers about what wintertime<br />
ventilation will accomplish on a poultry<br />
farm and the importance of taking the<br />
effort to make sure poultry houses are ready<br />
for the cold-weather season to protect the<br />
birds. Simpson explained and clarified the<br />
economics of energy and management associated<br />
with preparing houses for winter. Lastly,<br />
Campbell went through a checklist that will<br />
help growers keep equipment in their houses<br />
maintained through the winter months.<br />
James McAfee, Alabama Department of<br />
Environmental Management, reviewed the<br />
proposed changes in the national CAFO regulation<br />
by EPA and discussed the possible<br />
effects on Alabama's CAFO rule.<br />
Before introducing the speakers, AP&EA<br />
Executive Director Johnny Adams welcomed<br />
everyone to each meeting and gave updates on<br />
the Association and its membership. AP&EA<br />
staff Wanda Linker and Wes Cumbie helped<br />
pass out door prizes between speakers.<br />
These seminars are provided to growers to<br />
help improve their bottom line and to promote<br />
environmental stewardship through good<br />
management practices. AP&EA brings poultry<br />
professionals and researchers to grower<br />
communities for face-to-face communication<br />
of timely information relating to the industry.<br />
Two seminars were held in north Alabama<br />
on Monday, Oct. 16, in Cullman and Boaz,<br />
and two more in south Alabama on Tuesday,<br />
Oct. 17, in Troy and New Brockton.<br />
The meal that was served at each meeting<br />
was made possible by the generosity of the<br />
seminar sponsors: First South Farm Credit,<br />
Cumberland/GSI and L. B. White Co. First<br />
South has sponsored the event since its inception<br />
in 1996.<br />
Above, seminar speaker, Jim Donald talks to<br />
a grower after the meeting in Boaz.<br />
Right, AP&EA Grower Committee Chairman<br />
Johnny Adcock talks to speaker Gene<br />
Simpson after the seminar in Cullman.<br />
Growers in south Alabama listen to the<br />
educational seminars at the Pike County<br />
Cattlemen’s Park in Troy.<br />
South Alabama growers listen<br />
to the presentations at the<br />
New Brockton Farm Center.<br />
Grower Seminar Sponsors:<br />
First South Farm Credit, NA Cumberland/GSI L. B. White Co.<br />
Alabama Poultry November/December 2006<br />
9
GOVERNMENTAL AFFAIRS �<br />
Boaz to get state veterinary laboratory<br />
The Sand Mountain Reporter<br />
By Jan McDaniel<br />
Published November 2, 2006<br />
A new state livestock and poultry diagnostic<br />
laboratory could make Alabama the<br />
No. 1 state in the poultry industry.<br />
That's according to Ron Sparks, the state's<br />
agriculture and industries commissioner.<br />
Sparks joined other dignitaries at 1833<br />
Industrial Blvd., where the state's fourth such<br />
lab will be built. Auburn, Elba and<br />
Hanceville already have laboratories.<br />
Guy Hall, director of the poultry division,<br />
Alabama Farmers Federation, said more than<br />
a billion chickens are raised each year in<br />
Alabama, which is third in the nation in the<br />
poultry industry.<br />
"We are here in the heart of the poultry<br />
region," he said, "and that's why it is so<br />
important to have a lab located near that.<br />
With over $2.4 billion, it is critical to our<br />
state's economic growth that we safeguard the<br />
future of the poultry industry. That's why<br />
Alabama Farmers Federation and other agriculture<br />
groups have supported Commissioner<br />
Sparks in his efforts to establish this new<br />
diagnostic lab here in Boaz.<br />
"This new state-of-the art facility will not<br />
only provide great convenience for Alabama<br />
farmers and poultry companies but will provide<br />
rapid response in the event of a poultry<br />
disease outbreak. Thanks to this facility,<br />
problems can be diagnosed here in the field,<br />
rapidly, and then they will begin treatment or<br />
containment of the problem."<br />
Dr. Fred Hoerr, director of the Alabama<br />
Veterinary Diagnostic Laboratories whose<br />
expertise is sought worldwide, said the new<br />
Boaz facility would be full-service, with a<br />
necropsy room with large animal capabilities<br />
and the latest in carcass management technology.<br />
With 1.5 million head of cattle, Alabama<br />
is 14th in the nation in cattle numbers, he<br />
said.<br />
USDA's Agricultural Research Service<br />
(ARS) reports that an on-going long term<br />
study supports the use of alum (aluminum<br />
sulfate) to reduce phosphorus runoff and to<br />
reduce ammonia emissions in poultry houses.<br />
The 20-year study, which started in the<br />
mid-1990s, is being conducted by ARS scien-<br />
10 Alabama Poultry November/December 2006<br />
Dr. Tami Kelly, head of the local lab currently<br />
in operation on the Snead State<br />
Community College campus, said her facility<br />
performed 209,000 diagnostic tests and 7,000<br />
necropsy lab tests during 2006.<br />
She said while poultry, other avian<br />
species and cattle make up the bulk of the<br />
work at the lab, other animals must be tested<br />
and work done for local veterinarians,<br />
wildlife and law enforcement agencies.<br />
"We all know there are emerging, lifechanging<br />
diseases coming down the pike<br />
everyday," Sparks said. "We can't just figure<br />
it out once it happens; we've got to figure it<br />
out before it happens. We've got to have a<br />
plan in place because that's what the people<br />
expect of us. We can't work on 99 percent<br />
accuracy; we have to work on 100 percent<br />
accuracy."<br />
tist Philip Moore and University of<br />
Kentucky-Lexington agricultural engineer<br />
Dwayne Edwards and was initiated to evaluate<br />
the effects of alum.<br />
Results from the first 10 years of the study<br />
are better than anticipated, according to ARS.<br />
Applying alum treated litter reduced phos-<br />
He credited the teamwork of his staff and<br />
the support of city, county and state officials<br />
with the department's success.<br />
State Veterinarian Dr. Tony Frazier said<br />
the animal health infrastructure was experiencing<br />
unprecedented expansion.<br />
"The key issue for us is to detect these<br />
diseases rapidly in real time," he said. "The<br />
market demands it. Exporting products to a<br />
global market and reassuring consumers can't<br />
be done without partnerships."<br />
Avian influenza (bird flu) and bovine<br />
spongiform encephalopathy (mad cow disease),<br />
rabies, and West Nile virus are a few of<br />
the serious problems that keep the diagnostic<br />
labs on alert.<br />
Bids for construction of the new facility<br />
will go out this month.<br />
Reviewing the plans for the new state diagnostic lab in Boaz are (left to right) Wendell Shelton,<br />
Gold Kist, Boaz; Rep. Frank McDaniel; Commissioner of Agriculture Ron Sparks; AP&EA<br />
President Ricky Walker, Tyson Foods, Snead; and Sen. Hinton Mitchem.<br />
Long term study confirms benefits of alum<br />
phorus runoff by 75 percent at the watershed<br />
scale and as much as 87 percent from the<br />
small plots. In addition, alum reduced the<br />
ammonia levels in poultry houses by about 70<br />
percent in field trials.
Anger builds<br />
in litter suit<br />
By Rod Smith<br />
Feedstuffs<br />
Nov. 6, 2006<br />
The antagonism generated by Oklahoma<br />
Attorney General Drew Edmondson's lawsuit<br />
charging 13 Arkansas poultry companies<br />
with polluting the watershed in eastern<br />
Oklahoma became even more antagonistic<br />
two weeks ago, when Edmondson burst in on<br />
a news conference being conducted by the<br />
poultry companies and seized the podium.<br />
The news conference had been called for<br />
the poultry companies to counter an<br />
Edmondson radio and television campaign<br />
advertisement comparing the Illinois<br />
Watershed to "raw sewage" because "millions<br />
of pounds of waste" contract growers<br />
produce each year for the companies in<br />
Oklahoma are being "dumped" into the<br />
Oklahoma rivers.<br />
Edmondson, who is seeking his fourth<br />
term as attorney general, acknowledged that<br />
the manure is not being directly dumped into<br />
the rivers but is being spread at rates far over<br />
plant phosphorus requirements and running<br />
off into the rivers that empty into the watershed.<br />
The companies have said the allegations<br />
are "beyond reason" and defy logic and truth.<br />
They had been running their own ad disputing<br />
the charges but withdrew if as a courtesy<br />
during Edmondson's re-election campaign.<br />
Edmondson then launched his "raw sewage"<br />
ad.<br />
Edmondson filed his lawsuit two years<br />
ago, charging that the companies are in violation<br />
of the Comprehensive Environmental<br />
Response, Compensation & Liability Act,<br />
better known as the "superfund" law, on the<br />
grounds that poultry manure should be considered<br />
a hazardous substance under the law,<br />
which currently exempts agricultural waste.<br />
The lawsuit is pending in the U.S. court in<br />
Tulsa, Okla., but is not likely to go to trial<br />
until 2008.<br />
Calendar of<br />
Events<br />
Allied Bass Tournament<br />
May 11, 2007<br />
Lake Guntersville<br />
GOVERNMENTAL AFFAIRS<br />
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AP&EA "Evening of Fun"<br />
June 9, 2007<br />
BJCC, Birmingham<br />
AP&EA Annual Meeting<br />
July 23-24, 2007<br />
Destin, Fla.<br />
Alabama Poultry November/December 2006<br />
11
CAFO CORNER<br />
ADEM CAFO rule update considering federal<br />
court rulings and EPA proposed rulemaking<br />
It is expected that the federal CAFO regulatory landscape will not<br />
be settled for a number of years. As a result, Alabama Department of<br />
Environmental Management has determined that no action regarding<br />
the ADEM CAFO rules for the State of Alabama is needed nor would<br />
be prudent at this time. ADEM will continue to work with<br />
Environmental Protection Agency and other involved stakeholders to<br />
monitor future developments regarding the federal CAFO regulations,<br />
will continue to be receptive to public input of technical substance,<br />
regulatory merit, or sound management principles that could result in<br />
a better program consistent with applicable state and federal laws, and<br />
will propose changes to the Alabama CAFO rules in the future as<br />
needed.<br />
The ADEM CAFO rules have remained stable for the last six years<br />
throughout the ever-changing EPA and federal court rulings landscape<br />
providing CAFO operators with a known-quantity level playing field.<br />
Compliance with the ADEM CAFO rules can be a powerful tool when<br />
defending against nuisance suits and federal Clean Water Act citizen<br />
suits. The ADEM rules provide reassurance to Alabama lawmakers<br />
and citizens that CAFO operators are doing what is needed to protect<br />
water and air quality to the benefit of all Alabama citizens.<br />
In February 2006, after a review of the existing Alabama concentrated<br />
animal feeding operation (CAFO) rules conducted by ADEM at<br />
least every five years, including a statewide public notice and comments,<br />
ADEM determined that the current ADEM CAFO National<br />
Pollutant Discharge Elimination System (NPDES) rules provide for a<br />
comprehensive regulatory program based on sound science with<br />
effective technical standards which provide for the protection of<br />
Alabama's water and air quality. The ADEM rules fully comply with<br />
applicable federal and state law and demonstrably meet and/or exceed<br />
the requirements of the 2003 EPA CAFO regulations (40 CFR Parts<br />
122.23 & 412), even more so in light of the February, 2005,<br />
Waterkeeper ruling in which the U.S. Court of Appeals for the 2nd<br />
Circuit upheld, vacated, and remanded parts of the 2003 updates to<br />
EPA for further action.<br />
EPA published a proposed rulemaking in July 2006 to modify the<br />
national CAFO NPDES rules in response to the 2nd Circuit Court's<br />
ruling, and is considering additional rulemakings. As part of this<br />
process, EPA is currently evaluating the applicability of the EPA<br />
stormwater rules (40 CFR Part 122.26) and stormwater permitting<br />
12<br />
Alabama Poultry November/December 2006<br />
requirements relative to CAFO production areas. EPA is also evaluating<br />
the need for written guidelines relative to what CAFOs must do<br />
and be able to document to qualify for the "Agricultural Stormwater<br />
Exemption" for land application of animal wastes.<br />
Alabama is an EPA authorized state which means that ADEM<br />
administers the federal NPDES program requirements via ADEM regulations<br />
which must meet or exceed federal requirements. In a proactive<br />
approach, ADEM along with representatives from the animal<br />
agriculture industry started in 1996 to discuss the development of the<br />
current ADEM regulations. After numerous meetings with stakeholders<br />
in the animal agriculture industry and others to try and build a regulatory<br />
program that was based on science, common sense and consensus,<br />
ADEM approved the CAFO NPDES regulation and implemented<br />
a permit by rule on March 31, 1999. The permit by rule<br />
streamlines the administrative process while not lessening the protection<br />
of the environment. ADEM amended the CAFO rule in Dec.1,<br />
2000. Five years after being amended, the rule was brought to<br />
statewide public notice for comments in December 2005.<br />
National Poultry<br />
Technology Center update<br />
Auburn University has initiated plans for creation of the<br />
National Poultry Technology Center. The poultry industry, which<br />
in 2005 represented a 2.7 billion dollar industry in Alabama and a<br />
28.2 billion dollar industry in the United States, is facing significant<br />
pressure in the global marketplace. The rising cost of energy,<br />
housing, and other production inputs are increasing the need for<br />
efficiencies in diverse areas that involve multiple scientific disciplines<br />
and specialized areas of expertise.<br />
Many solutions to existing and future problems affecting the<br />
poultry industry are more likely to be found through technological<br />
advances. Auburn University's Poultry Science, Economics, and<br />
Engineering programs are well suited to addressing the specialized<br />
issues that will affect the poultry industry in the twenty first<br />
century. A multidisciplinary national center for poultry technology<br />
will allow Auburn to focus on a broad range of problems that are<br />
currently facing growers and integrators.<br />
Production economics, structural engineering and energy related<br />
issues, are just a few of the target areas that will be addressed<br />
when the National Poultry Technology Center at Auburn is functional.<br />
Keeping the poultry industry competitive and productive in<br />
the new global economy will help sustain and improve economic<br />
well being of poultry producing states. The National Poultry<br />
Technology Center is being created in the Auburn University<br />
College of Agriculture and should be functional in early 2007.<br />
Contact Steve Taylor or Jim Donald at 334-844-4180 for more<br />
information and further details.
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INDUSTRY PROMOTION<br />
AU professor develops first egg-injected<br />
poultry vaccination against avian influenza<br />
An Auburn University veterinary professor<br />
in collaboration with researchers at Vaxin<br />
Inc. of Birmingham has developed the first<br />
"in ovo," or egg-injected, vaccine to protect<br />
chickens against avian influenza, a virus<br />
threatening human health and global poultry<br />
populations.<br />
Dr. Haroldo Toro, whose research is in<br />
press in the scientific journal, Vaccine, says it<br />
would provide 100 percent protection once an<br />
outbreak's strain is determined.<br />
"We have proven the principle, which is<br />
the major step in leading to commercially<br />
produced vaccine that could be vital to the<br />
poultry industry," Dr. Toro said. "When an<br />
outbreak occurs, we would determine the<br />
strain and quickly create a vaccine within<br />
three months specifically for it."<br />
The researchers inserted a gene from a<br />
low pathogenic avian flu virus strain (H5N9)<br />
into a non-replicating human virus, a Vaxin<br />
proprietary technology, which was then<br />
injected into developing chicken embryos<br />
still in the egg. When protection induced by<br />
the vaccine was tested against two highly<br />
pathogenic avian flu viruses, a Vietnam<br />
H5N1 strain and a Mexican H5N2 strain, the<br />
results showed 68 percent and 100 percent<br />
protection, respectively.<br />
"These strains have slightly different<br />
genetic makeups which account for the different<br />
percentages in protection," said Dr.<br />
Toro, who is also collaborating on this project<br />
with the Southeast Poultry Research<br />
Laboratory in Athens, Ga. "Our results indicate<br />
that we can provide effective protection<br />
Free shuttle bus service to growers going to<br />
Interntational Poultry Expo<br />
AP&EA, the Alabama Cooperative<br />
Extension Service and U.S. Poultry & Egg<br />
Association are pleased to announce free bus<br />
service to the International Poultry Expo at<br />
the Georgia World Congress Center from the<br />
Sand Mountain area on Thursday, Jan. 25,<br />
2007.<br />
The bus, a modern, comfortable 50-passenger<br />
motor coach, will depart at 7 a.m. CST<br />
(promptly) from the Guntersville Recreation<br />
Center Ball Field Complex parking lot at the<br />
corner of Sunset Drive and US Hwy. 69, for<br />
the hassle-free transport to the front doors of<br />
the Georgia World Congress Center. Growers<br />
can register on-site for a reduced fee of $5.<br />
14 Alabama Poultry November/December 2006<br />
against any strain after incorporating the gene<br />
of the field strain into our vaccine construct."<br />
The disease has decimated poultry populations<br />
in Asia in recent years. Dr. Toro says<br />
United States health officials are continuously<br />
monitoring both chicken flocks and migratory<br />
birds that might bring new, highly pathogenic<br />
strains of the disease and infect poultry<br />
flocks, possibly killing between 90 percent to<br />
100 percent in affected areas.<br />
The current policy of health officials during<br />
an outbreak of highly pathogenic avian<br />
flu is mass euthanasia and disposal of infected<br />
birds, and strict biosecurity measures.<br />
Mass vaccination programs around the<br />
perimeter region would help to reduce the<br />
risk of further dissemination of the field virus<br />
to neighboring areas. Because this new vaccine<br />
also allows easy differentiation between<br />
naturally infected birds and vaccinated birds,<br />
it could also be used to prevent outbreaks of<br />
disease in case of immediate risk from a<br />
known strain affecting, for example, neighboring<br />
countries.<br />
"We can vaccinate lots of birds in a quick,<br />
cost- and labor-saving manner which otherwise<br />
would not be possible," Dr. Toro said.<br />
"Most poultry operations already have automated<br />
injection machines to vaccinate against<br />
Marek's disease, injecting up to 40,000 eggs<br />
per minute. Our vaccine is produced through<br />
cell cultures, so we can easily make enough<br />
vaccine for thousands of birds."<br />
He says this procedure is much easier than<br />
producing inactivated, or killed, vaccines,<br />
which require replicating the live avian<br />
The show features 16 acres of the latest<br />
equipment for the poultry industry, with the<br />
GWCC B Hall for live production systems<br />
and related equipment and services, and the C<br />
Hall dedicated to poultry processing. This<br />
year, the International Feed Expo joins the<br />
IPE, so growers will also be able to see the<br />
very latest in technology of feed equipment<br />
for poultry, pork, cattle and dairy operations.<br />
Growers will have the entire day Thursday to<br />
peruse either or both halls, attend educational<br />
seminars, and watch product demonstrations.<br />
At 5 p.m. (EST), the bus will reload and<br />
return to the ball field parking lot in<br />
Guntersville before 7 p.m. (CST)<br />
influenza virus in egg embryos and individual<br />
delivery by injection. In addition, naturally<br />
infected chickens cannot be differentiated<br />
from those vaccinated if the strain used for<br />
vaccination is the same as the one acting in<br />
the field. Currently available recombinant<br />
vaccines, using fowlpox vectors, are injected<br />
into the chicken and have been shown to be<br />
less effective in birds pre-exposed to the<br />
fowlpox vector. Pre-exposure to the vector<br />
used in this novel vaccine is extremely<br />
unlikely in chicken populations.<br />
"Both of the current methods are difficult<br />
and labor intensive, and are too time consuming,<br />
when time is critical," he said. "The inegg<br />
vaccine is easy to produce, easy to<br />
administer and very effective."<br />
He adds, "The vaccine would, in turn,<br />
reduce the risk for human exposure to avian<br />
influenza." Even though the risk to people is<br />
low, there have been confirmed cases among<br />
humans reported since 1997, primarily in<br />
Asia as a result of contact with infected<br />
chicken, ducks and turkeys.<br />
Dr. Toro's research is funded through a<br />
USDA program set up in 2004 for universities<br />
to study avian influenza. The next step is<br />
gaining federal approval to commercially<br />
produce the vaccine.<br />
"We are looking at two or three years for<br />
federal approval, but it might be much sooner<br />
if an outbreak occurs," he said. "We have a<br />
very good tool against avian flu. No one has<br />
done this before."<br />
Area poultry company employees may<br />
also use this bus service. Poultry company<br />
employees should pre-register at<br />
www.ipe07.com for $30, or register upon<br />
arrival for $50, as the reduced $5 IPE registration<br />
fee is exclusively for growers.<br />
While the bus is completely free of<br />
charge, growers and company employees<br />
alike must reserve a seat. You can do so by<br />
calling the Marshall County Extension office<br />
at 256-582-2000. Deadline for making reservations<br />
is Jan. 16. Seats are available on a<br />
first-come first-served basis, so call today! If<br />
there is enough demand additional buses, following<br />
the same schedule, will be added.
MEMBERSHIP NEWS<br />
Poultry giants share chamber award<br />
By Tim Greathouse<br />
Enterprise Ledger<br />
September 26, 2006<br />
The Enterprise Chamber of Commerce<br />
selected poultry giants Wayne Farms and<br />
Pilgrim Pride as joint recipients of its<br />
Industry of the Year Award during the<br />
Chamber's awards week. In a twin presentation<br />
to the industries, both of whom are<br />
among the largest employers locally and the<br />
largest agriculture business in the area, were<br />
presented the Daniel Pratt Award recognizing<br />
their accomplishments, economic contributions,<br />
and community participation. The<br />
award is named after Daniel Pratt, regarded<br />
as Alabama's first industrialist.<br />
The poultry company thanked the<br />
Chamber for its selection, and cited several<br />
contributing factors toward being recognized.<br />
The company provides more than $90 million<br />
in local economic impact, is actively involved<br />
in the American Cancer Society Relay for<br />
Life and the Enterprise Jaycees, and sponsors<br />
local school athletic programs.<br />
"This achievement is a tribute to our<br />
workforce, from the management to the line,<br />
taking time to make a difference in their community,"<br />
said Jack Sherwood, operations<br />
manager.<br />
Wayne Farms LLC is the fifth-largest vertically<br />
integrated poultry producer in the<br />
United States with annual sales exceeding $1<br />
billion. Wayne Farms LLC owns and operates<br />
13 fresh- and further-processed facilities<br />
throughout the Southeast and produces more<br />
than 1 billion pounds of poultry products<br />
annually.<br />
The Wayne Farms LLC Enterprise facility<br />
was constructed in 1979 and operated as<br />
Southland Poultry before being purchased by<br />
Wayne Farms in 1994. The facility produces<br />
a variety of chicken products and underwent<br />
a $20 million expansion in 2005, boosting its<br />
processing capability from 850,000 to nearly<br />
1.2 million birds per week. Modernization of<br />
freezer equipment and addition of a highcapacity<br />
blast freezer also enabled the facility<br />
to store more than 10 million pounds of fresh<br />
processed poultry products. The 96,000square-foot<br />
plant operates as a vertically-integrated<br />
facility, including a feed mill and<br />
hatchery that allows quality control and maximum<br />
efficiency from "farm to fork."<br />
Wayne Farms' Enterprise facility employs<br />
approximately 750 people from Coffee and<br />
Pike counties, and has added more than 120<br />
jobs in the last year.<br />
Wayne Farms is sharing the award with<br />
Pilgrim's Pride, another local poultry processor.<br />
The Pilgrim's Pride complex originated in<br />
1971 when local resident Tony Harrell built<br />
and operated the business as El-Jac Poultry.<br />
At that time, the business employed approximately<br />
200 people. That same year, ConAgra<br />
Poultry purchased the facility and operated it<br />
until Pilgrim's Pride assumed ownership in<br />
November of 2003. Pilgrim's Pride is the second-largest<br />
poultry company in the United<br />
States.<br />
More than 275 million pounds of chicken<br />
is produced annually at the Enterprise plant<br />
for distribution to retail and food service customers.<br />
The company also has a distribution<br />
center in Jackson, Miss., and prepared foods<br />
plants in West Virginia and Georgia.<br />
The Pilgrim's Pride hatchery sets and supplies<br />
approximately 1.4 million eggs per<br />
week and the feed mill produces upwards of<br />
5,000 tons of feed weekly for birds on 126<br />
broiler farms, nine pullet farms and 23 hatching-egg-producing<br />
farms in the area.<br />
Pilgrim's Pride management and employees<br />
are active in the community and in meeting<br />
its needs. The company participates in the<br />
United Way, supports the American Cancer<br />
Society Relay For Life, and company officials<br />
have served on the Chamber's board of<br />
directors. The company also sponsors an<br />
annual Health Fair at their complex for<br />
employees and their families.<br />
Other Chamber of Commerce presentations<br />
included Laura Talarczyk as<br />
Ambassador of the Year, Mary Carnley for<br />
the Behind the Scenes Award, Doug Allgood<br />
for the Leading the Charge Award, Stephen<br />
McCollough for the Star Award, and Sawyer<br />
Surgery Clinic as Business of the Year.<br />
Bea Fuentes earned the Volunteer of the<br />
Year Award while Lee O'Berry picked up the<br />
Retiree of the Year Award. The Enterprise<br />
Parks and Recreation Department was cited<br />
for this year's Tourism of the Year Award, the<br />
Workforce Initiative Award went to Fort<br />
Rucker's Army Fleet Support and the Yancey<br />
Parker Community Spirit Award was presented<br />
to the Westside Neighborhood program.<br />
The Howard Quattlebaum Media Award was<br />
presented to Kay Kirkland, the Wings of<br />
Freedom Award was presented to Sgt. Maj.<br />
Shirley Link and the Award of Excellence<br />
went to Navigator Development Group.<br />
Gold Kist recognizes top poultry producers<br />
Gold Kist recently honored some of<br />
Alabama’s poultry producers in Boaz on<br />
Sept. 12 and in Russellville on Sept. 26.<br />
Gold Kist President and CEO John<br />
Bekkers, who served as the keynote speaker<br />
at each location, praised local producers.<br />
"Our producers are the foundation on which<br />
we are building our reputation as the Go-To<br />
Chicken Company. Their careful raising of<br />
top quality chicken is the first step in the<br />
process. We appreciate their expertise, dedication<br />
and support."<br />
Commenting on poultry industry conditions<br />
Bekkers noted, "I am very pleased to see<br />
the recent upturn in the poultry markets, and<br />
we are well positioned to capitalize on this<br />
turnaround in the upcoming year."<br />
Receiving the Broiler Producer of the<br />
Year Awards for Gold Kist’s Northeast<br />
Alabama Division were: Nancy Garrison of<br />
Vinemont, Ala., for small birds, Betty Smith<br />
of Joppa, Ala., for tray pack and David Bailey<br />
of Ft. Payne, Ala., for big birds.<br />
Other broiler producers recognized were:<br />
Second Place Small Bird producer –<br />
Jeanett Grund of Hanceville<br />
Third Place Small Bird Producer – James<br />
Pike of Cullman<br />
Second Place Tray Pack Producer – David<br />
King of Rainsville<br />
Third Place Tray Pack Producer – Dennis<br />
Gerald Green of Baileyton.<br />
Second Place Big Bird Producer – Dennis<br />
Bowen of Horton, Ala.<br />
Third Place Big Bird Producer – Joey<br />
Tipton of Dutton, Ala.<br />
Mike and Regina Carnes of Boaz were<br />
named Pullet Producer of the Year, and<br />
Morris and Becky Dyer of Altoona and Larry<br />
and Carolyn McGee of Section were recognized<br />
as the Hatching Egg Producers of the<br />
Year.<br />
For Gold Kist’s Northwest Alabama<br />
Division receiving the Broiler Producer of the<br />
Year Award was Ronald Mayes of Moulton,<br />
second place producer is Keith and Donna<br />
Letson also of Moulton and the third place<br />
producer was Donald McKinney of<br />
Hackleburg.<br />
Lois Dutton of Cullman was named Pullet<br />
Producer of Year and Wayne Ergle of Dodge<br />
City was recognized as the Hatching Egg<br />
Producer of the Year.<br />
Alabama Poultry November/December 2006<br />
15
EDUCATIONAL DEVELOPMENT<br />
Auburn University poultry science department<br />
research highlights:<br />
Projects to meet poultry industry needs<br />
By Dr. Joe Hess and Dr. Don Conner<br />
AU Poultry Science Department<br />
Our Mission<br />
Those of us who work at the poultry science<br />
department at Auburn University are<br />
constantly trying to provide employees, service<br />
and answers to poultry industries statewide,<br />
regionally and nationally. Many in the<br />
industry are aware that we try to supply as<br />
many trained poultry science students as we<br />
can to fill job in the poultry sector, however,<br />
fewer of our clientele are aware of all of the<br />
programs and research that we are involved<br />
in. This short summary is an attempt to<br />
update you on our various research and<br />
extension programs that are focused on meeting<br />
critical industry needs.<br />
Practical and applied<br />
As one of only six remaining poultry science<br />
departments in the United States, we<br />
aim our programs at the commercial poultry<br />
industry, poultry growers, backyard/specialty<br />
flock owners and the (poultry) consuming<br />
public. The majority of these efforts are<br />
aimed at commercial poultry in one form or<br />
another. We continually strive to endure that<br />
a significant portion of our efforts, while<br />
based on solid science, have a practical outcome<br />
that the industry can utilize in the short<br />
term.<br />
Live production<br />
Live production continues to be the cornerstone<br />
for all of our program emphasis.<br />
Drs. Moran and Roland have continued<br />
research into nutritional programs for broilers<br />
and commercial egg layers, respectively with<br />
the objective of determining optimal programs<br />
relevant to the industry's desired outcome<br />
(e.g. yield, performance, cost, etc.) and<br />
production and processing conditions.<br />
Several groups within the department have<br />
investigated the effects of broiler lighting<br />
programs on growth, yield and mortality. Dr.<br />
Lien is looking at the effects of mandated<br />
European and common United States lighting<br />
programs and intensity on broiler performance.<br />
Drs. Bilgili and Hess have determined<br />
the effect of a range of lighting programs on<br />
performance and yield of various broiler<br />
strain crosses under a wide range of environmental<br />
conditions.<br />
Other nutritional trials have examined the<br />
influence of non-antibiotic growth promoters<br />
on live performance and processing yield (Dr.<br />
Blake). Complexed organic trace minerals<br />
16 Alabama Poultry November/December 2006<br />
have also been studied to improve health,<br />
yield and paw quality (Drs. Hess and Bilgili).<br />
The trace mineral work is part of a larger<br />
project to identify factors influencing paw<br />
quality in the field (Dr. Bilgili). Nutrition, litter<br />
types and litter amendments are being<br />
looked at in this regard.<br />
Dr. Berry is initiating further studies on<br />
the feasibility of accelerated broiler breeder<br />
male rearing. Other recent practical trails<br />
completed within the poultry science department<br />
have compared insecticides for field<br />
control of litter beetles and have examined<br />
the toxicity of a cultivar of crotalaria (weed<br />
seeds) for broilers.<br />
Waste management<br />
Waste management and environmental<br />
stewardship remain an important area of<br />
emphasis for poultry growers and integrated<br />
companies, and efforts in the poultry science<br />
department reflect the importance of this<br />
topic. In recent years, research by Dr.<br />
Macklin and others had led to effective inhouse<br />
windrow composting techniques that<br />
also have been successfully transferred into<br />
industry practice. Building on this work,<br />
additional, trials examining the ability to kill<br />
LT virus with windrow composting have been<br />
carried our (Drs. Macklin and Giambrone).<br />
To minimize the risk of disease transmission<br />
during litter transport, related trials on control<br />
of microbes in poultry house air and during<br />
litter transport have been completed (Dr.<br />
Norton).<br />
Research by Dr. Blake has examined the<br />
use of litter treatments to control ammonia<br />
and bacteria. Related on-going research is<br />
generating solid data to help insure that any<br />
air quality regulations for poultry are based<br />
on sound science. In addition, Drs. Bilgili,<br />
Blake and Hess have been involved in examining<br />
new litter sources as supplies of both<br />
pine shavings and peanut hulls become tight.<br />
Dr. Blake has also looked at the nutritional<br />
usage of byproducts from ethanol production<br />
that uses broiler litter as a heat source.<br />
Poultry health<br />
Effective poultry health programs are<br />
essential to profitable poultry production and<br />
processing. Drs. Macklin and Eckman<br />
(retired) continue developing practical programs<br />
to control coccidiosis. These efforts<br />
have included working directly with broiler<br />
companies on cocci programs and testing the<br />
efficiency of cocci programs in the lab.<br />
Portions of the windrow composting and<br />
microbial control work must be mentioned in<br />
this section as they relate directly to bird<br />
health as well as being important from the<br />
waste management perspective. Additional<br />
health research has led to a better understanding<br />
and control of gangrenous dermatitis,<br />
necrotic enteritis and IP (Drs. Norton and<br />
Macklin)<br />
Dr. Ewald is utilizing commercial broiler<br />
strains to identify genetic resistance to avian<br />
influenza. Her work could lead to an effective<br />
alternative, genetic resistance, for control of<br />
AI in commercial poultry. Dr. Giambrone's<br />
recent research has aided in identifying the<br />
causes of infections proventriculitus. He is<br />
also involved in a regional AI surveillance<br />
program for wild fowl.<br />
Food safety and quality<br />
Given that poultry processors must meet<br />
USDA-mandated food safety and quality performance<br />
standards, extensive departmental<br />
efforts are directed to this area. Recent efforts<br />
have centered on control of Salmonella and<br />
Campylobacter – both in the field and in the<br />
processing plant Water treatments to control<br />
Salmonella and Campylobacter in broiler<br />
houses have been investigated by Drs. Bilgili<br />
and Oyarzabal. Dr. Oyarzabal's research is<br />
also directed at developing better methods for<br />
detection and identification of foodborne<br />
pathogens.<br />
Dr. Curtis' research is helping processors<br />
identify Salmonella control points and meet<br />
their Salmonella performance standards. Her<br />
work is also helping processors successfully<br />
respond to USDA compliance actions. Drs.<br />
Conner, McKee and Oyarzaval are also<br />
researching measures to better control<br />
Listeria in RTE poultry products.<br />
In terms of quality issues, Drs. Bilgili and<br />
Moran are investigating field and plant causes<br />
of carcass and meat defects such as bloodsplash<br />
and green muscle disease. Impacts of<br />
catching, livehaul are among the causes that<br />
have been investigated.<br />
For more information<br />
Auburn University supports many more<br />
projects and programs aimed at supplying<br />
information to poultry growers and the poultry<br />
industry. Those discussed in this article<br />
are only selected topics from the poultry science<br />
department. For further information or<br />
contacts regarding this information, contact<br />
Don Conner, poultry science department head<br />
at 334-844-2639 or by e-mail at<br />
connede@auburn.edu.
AP&EA: Where did you grow up?<br />
Dr. Berry: Bessemer City, North Carolina. It's a little mill town near<br />
Charlotte. Bessemer City was once an iron mining center<br />
and it got its name from iron smelting, just like Bessemer,<br />
Ala.<br />
AP&EA: Where did you go to school?<br />
Dr. Berry: I earned a B.S. degree in Poultry Science from North<br />
Carolina State University, then went on to get my M.S.<br />
and Ph.D. in Poultry Physiology from there.<br />
AP&EA: What is your current scientific discipline?<br />
Dr. Berry: Avian Reproductive Physiology<br />
AP&EA: How did you get interested in poultry?<br />
Dr. Berry: I was interested in animals, especially birds, as a kid. My<br />
grandparents had a small farm with yard chickens and<br />
several of my friends lived on farms, so I hung out with<br />
my friends in the country and on farms a lot. However, it<br />
was an introductory poultry course at North Carolina State<br />
that really developed my interest in poultry specifically.<br />
AP&EA: When did you join the faculty in the department of<br />
poultry science?<br />
Dr. Berry: 1998<br />
AP&EA: What courses do you teach?<br />
Dr. Berry: At the undergraduate level, I teach Poultry Science 3060,<br />
Poultry Breeding, Fertility and Hatchability and I also<br />
teach Poultry Science 8150 Avian Physiology, which is a<br />
graduate level course.<br />
AP&EA: What is the focus of your research?<br />
Dr. Berry: Improving the reproductive efficiency of broiler breeders<br />
is the main focus. That's a pretty broad area. Developing<br />
improved techniques for rearing broiler breeder males is<br />
an area of special interest right now. One of my students<br />
is studying how naturally occurring compounds in soy<br />
affect the reproductive development of both female and<br />
male poultry. I am also working on studies of the basic<br />
biology of avian oocytes (egg cells). We want to know<br />
how they develop and how to control their development.<br />
That has a lot of possibilities, from improving fertility to<br />
controlling the sex of chicks. I also collaborate with other<br />
scientists in our department, at the Veterinary School, and<br />
at the University of Alabama at Birmingham on other<br />
projects that include technology development, microbiology,<br />
chick quality, reducing environmental impacts of poultry<br />
operations, and even some biomedical projects.<br />
AP&EA: How is your work at Auburn benefiting the Alabama poultry<br />
industry?<br />
Dr. Berry: Work that I did with Gayner McDaniel has promoted the<br />
adoption of phytase use in broiler breeders to improve the<br />
EDUCATIONAL DEVELOPMENT<br />
AU poultry science faculty profile:<br />
Dr. Wallace Berry, Associate Professor<br />
Introduction of Auburn University poultry science department faculty will further the<br />
partnerships between the University and members of Alabama’s poultry industry<br />
bird's ability to use<br />
dietary phosphorus and<br />
to reduce environmental<br />
impacts. Breeder male<br />
management is a focus of<br />
my work, and a consistent<br />
theme is to try to<br />
reduce the complexity of<br />
managing males.<br />
Again, building on<br />
Dr. McDaniel's work, my<br />
lab has shown that breeder<br />
males can be reared on<br />
a more fault tolerant<br />
growth profile that will<br />
give good male performance.<br />
One project that I<br />
am working on, the<br />
"accelerated" maturation<br />
of breeder males challenges<br />
a lot of the conventional<br />
wisdom. So far<br />
this project has gone well<br />
and the results should make it significantly easier and cheaper to rear<br />
breeder males and to maintain the male's fitness longer.<br />
I've recently filed invention disclosures on a couple of projects and<br />
I am preparing a patent<br />
application for one of<br />
them. My lab is developing<br />
a means of meas-<br />
uring yolk contamination<br />
of eggwhite in egg<br />
breaking plants. Egg<br />
processors are very<br />
interested in this technology<br />
that will be far<br />
easier, more sensitive<br />
and accurate, and much<br />
safer than current techniques.<br />
The payoffs from<br />
the more basic work<br />
are further away, but I<br />
believe that our studies<br />
into reproductively<br />
active compounds in<br />
soy and our studies of<br />
the avian oocyte will<br />
allow us to develop<br />
some new technologies<br />
such as egg size control<br />
and selection of the sex<br />
of chicks.<br />
Dr. Wallace Berry<br />
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Alabama Poultry November/December 2006<br />
17
EDUCATIONAL DEVELOPMENT<br />
Gold Kist awards college scholarships<br />
The Gold Kist Foundation awarded<br />
$1,000 college scholarships to 15 sons and<br />
daughters of Gold Kist chicken producers and<br />
employees.<br />
"We established this scholarship program<br />
to encourage the children of Gold Kist chicken<br />
producers and employees to pursue their<br />
dreams of advanced education," said John<br />
Bekkers, Gold Kist president and chief executive<br />
officer. "Since our founding more than<br />
70 years ago, funding educational pursuits<br />
has been a top priority. In addition to this<br />
scholarship program, the Gold Kist<br />
Foundation contributes more than $50,000<br />
annually to colleges and universities in the<br />
states where we have operations.<br />
This year approximately 50 applications<br />
were submitted for the scholarships, which<br />
are open only to dependents of Gold Kist<br />
chicken producers and employees.<br />
Applicants must have a 3.0 GPA and plan<br />
to attend an accredited college, university or<br />
U.S. Poultry & Egg<br />
contributes to AU<br />
poultry science<br />
U.S. Poultry & Egg Association Harold E. Ford Foundation, Inc. is<br />
contributing approximately $10,000 to the Auburn University poultry<br />
science department for research and recruitment. Mark Waller,<br />
Golden Rod Broilers and a U.S. Poultry & Egg board member, presents<br />
the check to Dr. Don Conner, poultry science department head,<br />
and AP&EA Executive Director Johnny Adams.<br />
18 Alabama Poultry November/December 2006<br />
technical school. An independent committee<br />
selected the recipients by scoring each applicant<br />
on scholastic ability, leadership and<br />
community service. Preference was given to<br />
individuals enrolled in an agricultural or agriculture-related<br />
program.<br />
The Gold Kist Foundation's 2006 scholarship<br />
award winners are:<br />
• Jennifer Lynn Andrews, daughter of Gary<br />
and Kim Andrews of Rainsville, Ala.,<br />
attending Auburn University<br />
• Phillip Adam Harbison, son of Phillip and<br />
Vickie Harbison, Crane Hill, Ala., attending<br />
the University of Alabama<br />
• Olivia Brooke Jones, daughter of Jerome<br />
and Jana Jones, Fyffe, Ala., attending<br />
Snead State Community College, Boaz,<br />
• Anna Lane Kennedy, daughter of Ricky<br />
and Janet Kennedy, Tuscumbia, Ala.,<br />
attending the University of North<br />
Alabama,<br />
• Huston Joel Kennedy, son of Ricky and<br />
Janet Kennedy, Tuscumbia, Ala., attending<br />
the University of North Alabama,<br />
• Kayla Elise Musick, daughter of Charles<br />
and Karon Musick, Boaz, Ala., attending<br />
Snead State Community College, Boaz,<br />
Ala.<br />
• Joanna Marie Stewart, daughter of Joe<br />
and Gilda Stewart, Woodland, Ala.,<br />
attending Southern Union State Community<br />
College, Wadley, Ala.<br />
• Whitney Caress Stidham, daughter of<br />
Daryl and Debbie Stidham, Hodges, Ala.,<br />
attending Northwest Shoals Community<br />
College, Muscle Shoals, Ala.<br />
• Melody Hope Whaley, daughter of<br />
Robbie and Melissa Whaley, Heflin, Ala.,<br />
attending the Southern Union State Community<br />
College, Wadley, Ala.,<br />
• Ashley Christine Wilkins, daughter of<br />
Randy and Pam Wilkins, Cullman, Ala,<br />
attending the Wallace State Community<br />
College, Hanceville, Ala.<br />
Ag Roundup<br />
The Auburn University College of Agriculture held its<br />
annual Ag Roundup the weekend of Auburn’s homecoming,<br />
Saturday, Oct. 21 at Ag Heritage Park on campus.<br />
AU poultry science department’s chicken shared the spotlight<br />
with Aubie, the University’s official mascot, during the<br />
event.
We celebrate the holidays with great anticipation,<br />
excitement, and happiness. We want to do and experience<br />
it all. Every year we seem to add more plans to<br />
our already full calendars. But one thing remains a constant<br />
and that is the tradition of gathering friends and<br />
family to celebrate the season together. Some choose to<br />
entertain with a dinner, others have an open house,<br />
cookie swap, caroling party or a leisurely brunch.<br />
Regardless of the type of get together, warm hospitality<br />
is always enjoyed along with a lavish array of favorite<br />
foods. Decorations and aromas of baking goodies set<br />
the mood and play an important role in creating a festive<br />
atmosphere.<br />
Entertaining is a delight, but can also present a challenge<br />
to many people. Be sure to plan as much in<br />
advance as possible so that you can actually enjoy your<br />
own party and spend some time with your guests.<br />
Every day schedules are hectic today, and the holidays<br />
add even more to our ever present state of multitasking.<br />
Recipes for entertaining must be delicious, appealing in<br />
presentation, nutritious, and varied while being relatively<br />
easy to prepare. So pick the type of gathering that<br />
works best for you and your life style and do as much<br />
preparation as possible days ahead.<br />
PAVLOVA<br />
(Meringue Shell)<br />
4 egg whites<br />
1/2 teaspoon cream of tartar<br />
1 cup sugar<br />
1/2 teaspoon vanilla<br />
Fresh fruit (strawberries, bananas, raspberries, kiwi,<br />
mangos, etc.)<br />
Whipped cream<br />
Beat egg whites and cream of tartar in large mixing bowl at<br />
high speed with an electric mixer until foamy. Add sugar, one<br />
tablespoon at a time, beating until stiff peaks form and sugar<br />
dissolves. (Rub meringue between thumb and forefinger to feel if sugar is dissolved.) Beat in<br />
vanilla. Line a baking sheet with parchment paper, waxed paper or aluminum foil. Draw a 10-<br />
12-inch circle on the paper. Spread meringue evenly inside the circle, building the edge slightly<br />
to form a rim. Bake at 250 F for 1 1/2 hours. Turn the oven off, open the door and let cool<br />
completely. Remove from oven and remove from the paper. Add fresh fruit to the center and<br />
top with whipped cream. **May also add favorite lemon or chocolate filling and top with<br />
whipped cream or scoops of a favorite ice cream drizzled with a sauce or liqueur. Cut into<br />
wedges and serve. May bake in smaller size circles for individual servings. Yield: 7 servings.<br />
HOLIDAY ENTERTAINING<br />
Holiday Entertaining with Ease<br />
ZABAGLIONE<br />
(Italian Custard)<br />
4 large egg yolks<br />
2 tablespoons honey or 1/4 cup<br />
fine sugar<br />
1 tablespoon fresh lemon juice<br />
Pinch of salt<br />
1/2 cup heavy cream<br />
Beat egg yolks, honey, lemon<br />
juice and salt in a heat proof<br />
bowl or in the top of a double<br />
MERINGUE KISSES<br />
or SWEET NOTHINGS<br />
2 egg whites<br />
1/4 teaspoon cream of tartar<br />
2/3 cup sugar<br />
1/4 teaspoon vanilla<br />
1/2 cup dark chocolate pieces, semisweet chocolate<br />
pieces, raspberry chocolate pieces, etc.<br />
1/4 cup toasted pecans, almonds or walnuts<br />
Beat egg whites and cream of tartar with electric<br />
mixer on high speed until soft peaks form. Add<br />
sugar gradually, 1 tablespoon at a time, beating<br />
until stiff peaks form. Beat in vanilla. Fold in chocolate pieces and nuts. Drop<br />
meringue batter by rounded teaspoons on a parchment covered cookie sheet.<br />
Bake at 300 F for about 20 minutes or until firm. Remove from pan to wire<br />
rack and let cool completely. Yield: about 3 dozen cookies.<br />
**May also use 3/4 cup toasted coconut, 3/4 cup candied green or red cherries,<br />
1/4 teaspoon mint extract and a few drops of green food coloring or 1/4<br />
teaspoon strawberry flavoring and a few drops of red food coloring. Yield: 36<br />
Servings (1 cookie per serving)<br />
boiler. Using a wire whisk or<br />
electric mixer continue beating<br />
over simmering water until mixture<br />
becomes thick and doubles<br />
in volume (it should easily coat<br />
the back of a spoon). If using<br />
sugar, gradually add about a<br />
tablespoon at a time, beating<br />
well after each addition.<br />
Remove yolk mixture from heat;<br />
cool slightly. Beat whipping<br />
cream in a bowl until stiff peaks<br />
form. With a spatula gently fold<br />
Tips for party<br />
planning:<br />
• Plan the details – what is the theme,<br />
who will be attending, where will<br />
the location be, what day and time<br />
have you selected, and how will the<br />
party be executed (buffet, sit-down<br />
meal, appetizers and mingling, etc.).<br />
• Plan the menu, grocery list, and the<br />
foods that can be prepared in<br />
advance and a timetable for all that<br />
needs to be done.<br />
• Set a budget.<br />
• Consider the basics when planning<br />
your menu – colors, textures,<br />
shapes, sizes, and temperatures.<br />
• Always serve both hot and cold<br />
items.<br />
in whipping cream. Pour into 4<br />
wine glasses or dessert bowls<br />
and serve or refrigerate and<br />
serve chilled. Serve over fresh<br />
fruit such as orange segments,<br />
sliced berries; or serve with lady<br />
fingers, pound cake or angel<br />
food cake and if desired top with<br />
toasted nuts and fruit. Yield: 4<br />
servings. **If less lemon flavor<br />
is desired, use 1 teaspoon lemon<br />
juice and 2 teaspoon Marsala<br />
wine or other liquid.
PRACTICALAPPLICATIONS<br />
By Jess Campbell, Poultry Housing<br />
Technician; Jim Donald, Extension Engineer;<br />
and Gene Simpson, Extension Economist,<br />
Auburn University<br />
Winter is here and now is the time to<br />
make sure that our Alabama poultry houses<br />
and equipment are ready for cold weather<br />
operation. Fuel prices are continuing to rise<br />
and every effort must be taken to optimize<br />
every gallon of fuel burned.<br />
Priority #1: House Tightness<br />
The number one priority for winter maintenance<br />
is house tightness. This cannot be<br />
stressed enough. It is impossible to have an<br />
efficiently running house during the winter<br />
months if we cannot control the environment.<br />
Most houses today are fully equipped and are<br />
capable of controlling the environment inside<br />
the house. But the house itself in many cases<br />
does not complement the equipment. In order<br />
for the equipment to maintain and control the<br />
in-house environment properly, the house<br />
Common vent system problems are loose aircraft<br />
cables, rusted vent hinges, worn cable pulleys,<br />
rusted chain and sprockets, poorly maintained<br />
vent machines and restricted vent inlets. A can of<br />
oil and a grease gun go a long way toward<br />
extending the life of a vent system. Thumb latches<br />
should be installed on every vent door to<br />
enable the grower to shut off unused vents when<br />
they are not in use.<br />
20 Alabama Poultry November/December 2006<br />
SETTING WINTER MAIN -<br />
Smoke testing during a pressure test is a good way to find unsuspected air leaks. Even new houses<br />
benefit from smoke tests; we frequently find leaks in newly built houses as well. Cold air entering<br />
through cracks or doors, vents or shutters that don't shut properly hurts static pressure and spoils<br />
the airflow pattern needed for cold-weather ventilation.<br />
must be tight! This means that all curtains<br />
must be cinched up tight with curtain flaps<br />
over the tops and lumber strips at the bottom.<br />
All holes in the curtains must be patched. All<br />
leaks in the side walls and end walls must be<br />
sealed with caulk or spray foam insulation.<br />
Seals around doors and vents must be maintained.<br />
Holes in the ceilings have to be<br />
repaired. Essentially every possible place<br />
where cold air can enter the house must be<br />
repaired.<br />
Pressure checks should be done on a regular<br />
basis to ensure that you have a tight<br />
house. Conduct the test by closing all doors,<br />
vents, fan shutters, etc, and turning on one<br />
48-inch fan, then checking the static pressure.<br />
If a house can not pull a 0.12 static pressure<br />
during the house tightness test then it cannot<br />
do a good job of minimum ventilation.<br />
Smoke testing houses will help find air leaks<br />
in houses in places where air leaks were never<br />
thought possible.<br />
Priority #2: Fan Maintenance<br />
It is really tough in the winter time to<br />
maintain a good in-house environment efficiently<br />
without properly maintained fans.<br />
Fans should be checked regularly between<br />
flocks and throughout each growout to ensure<br />
that belts are tight and shutters are clean and<br />
operating properly. Fan blades must be kept<br />
clean and bearings may need to be greased.<br />
Minimum ventilation fans are your workhorses<br />
for the winter time. They are what create<br />
the negative pressure in the houses and must<br />
be kept working in top condition.<br />
Priority #3: Vent Maintenance and<br />
Management<br />
It is hard to have a good winter time minimum<br />
ventilation program without properly<br />
operating vents and vent machines. The number<br />
of vents used needs to be coordinated<br />
with the fans to be used so that static pressure<br />
will be what is needed to pull air in high up in<br />
the house through the vents and along the<br />
ceiling to get good air mixing.<br />
Maintaining inlet vents, vent machines,<br />
and cables can be a never ending job. Cables<br />
continuously stretch or break and require<br />
constant adjustment and repair. This equipment<br />
cycles on and off thousands of times<br />
during the winter months and must be kept<br />
up. Vent system cables can be replaced with a<br />
continuous steel rod system to cut down on<br />
the frequency of adjustments throughout the<br />
year.<br />
Common causes of poor brooder operation<br />
are kinked gas hoses, faulty regulators, undersized<br />
plumbing, clogged burner orifices, and<br />
leaks in the plumbing system. The propane<br />
burning brooder at the top is operating at the<br />
correct pressure (11 inches water column).<br />
The one on the bottom is running on low pressure<br />
(5 inches water column). Brooder maintenance<br />
can not be stressed enough!
TENANCE PRIORITIES<br />
Rusted pulleys often wear into cables and can<br />
be replaced with chains and sprockets for<br />
more durable and reliable operation at 90°<br />
turns. The insulation on the back of vent<br />
doors must be maintained to keep condensation<br />
from forming on them and promoting<br />
heat loss. Vent door hinges get corroded and<br />
bind, causing damage to the doors and malfunctioning.<br />
Hinges should be oiled to prevent<br />
this problem. The gears and fittings in<br />
vent machines need to be greased and cable<br />
connections need to be maintained to cut<br />
down on wear and tear on vent machines.<br />
Priority #4: Heater Maintenance<br />
Heater maintenance should also be very<br />
high on every grower's list for wintertime<br />
maintenance. A heater that is not operating<br />
properly is wasting expensive fuel. We often<br />
go on field visits and find poorly operating<br />
heaters and brooders as a result of poor or no<br />
maintenance. We see stopped up burner and<br />
pilot orifices; direct spark igniters that will<br />
not fire; heaters operating at low pressure due<br />
to malfunctioning regulators or undersized<br />
plumbing or fittings that are leaking gas.<br />
Pressure checks can be done on a plumbing<br />
system by checking the pressure at the last<br />
heater at the end of the plumbing line.<br />
Consult the manufacturers' requirements for<br />
operating pressures. Many low pressure<br />
heaters that use propane should operate<br />
between 10-12 inches of water column.<br />
Heaters that are using natural gas should be<br />
operating between 6-8 inches. If the system is<br />
operating at too low pressure, check all<br />
plumbing fittings for leaks with soapy water<br />
and a paint brush or spray bottle. No open<br />
flames! Low pressure means poor heater efficiency.<br />
Kinked, dry rotted, and burned brooder<br />
gas supply hoses can fail and cause house<br />
fires.<br />
Priority #5: Upgrade Insulation if Needed<br />
A house with very little or no insulation in<br />
the side walls or ceilings wastes a great deal<br />
of fuel during the wintertime. Even with new<br />
solid sidewall houses there are two places in<br />
PRACTICALAPPLICATIONS<br />
every house that<br />
are nearly always<br />
subject to heat loss.<br />
These are the tunnel<br />
inlet and the<br />
tunnel fan ends of<br />
the house. It is difficult<br />
to add insulation<br />
to the tunnel<br />
inlets because they<br />
have to be left so<br />
that they can be<br />
operable during<br />
emergency situations.<br />
Tunnel doors<br />
that seal properly<br />
are a great remedy<br />
to the problem.<br />
Other less permanent<br />
methods of<br />
tightening and<br />
insulating the tunnel<br />
inlets offer<br />
lower cost solutions. Some growers have had<br />
success with adding an additional interior<br />
curtain to the tunnel inlet. This creates an air<br />
cavity between the two curtains and can be a<br />
very effective when installed properly. Others<br />
have used 4 x 8 sheets of 1-inch rigid board<br />
insulation placed between the posts and the<br />
bird wire to add some R-value to the inlet<br />
area. Whatever method is used, remember<br />
that it must be removable during emergency<br />
situations. As for the tunnel fan end of the<br />
house, many have had success with simply<br />
placing an oversized piece of curtain material<br />
or plastic sheeting between the shutter and<br />
the frame to cut down on air entering through<br />
the shutters. This can only be done on fans<br />
that are locked in the off position and are not<br />
designated as emergency backup fans. Some<br />
growers have made or purchased fitted covers<br />
that fit over the cones of the fans to help prevent<br />
air infiltration through unused fans. The<br />
good thing about some of these cone covers is<br />
that they are made so that they blow off of the<br />
fan and do not cause damage if the fan happens<br />
to come on.<br />
Stir fans reduce temperature stratification by thoroughly mixing in-house air during and between minimum ventilation<br />
run times. Almost any house will benefit from the addition and proper use of stir fans during wintertime.<br />
Almost any house can benefit from stir fans, but the benefits are more pronounced in older houses that are loose,<br />
have curtains and have high ceilings.<br />
The picture on the top left shows one<br />
way of sealing off an unused fan for<br />
the winter to cut down on heat loss<br />
and unwanted air entering. A second<br />
curtain can be installed on the interior<br />
side of the tunnel inlet for added<br />
protection from air leaks. Board<br />
insulation can also be added to most<br />
any tunnel inlet to help add some<br />
R-value to that area of the house.<br />
Priority #6: Consider Stirring Fans<br />
Stir fans cut down on temperature stratification<br />
throughout the house by continuously<br />
mixing the air. They also promote moisture<br />
removal from the house during minimum<br />
ventilation because the well mixed warmer<br />
air pulls more moisture from the litter and<br />
house than non-mixed air.<br />
Stir fans can be installed in almost any<br />
house with the confidence of getting some<br />
cost savings in fuel and benefit from an<br />
improved in-house environment. Older curtain-sided,<br />
non-insulated, loose houses benefit<br />
more from the addition of stir fans than<br />
any of the others because the environment is<br />
not as controlled as it is on newer, tighter,<br />
more modern insulated houses. Newer houses<br />
can also reap the benefits from using stir<br />
fans, but the room for improvement is at a<br />
smaller margin.<br />
The Bottom Line<br />
Proper maintenance saves a grower<br />
money in three ways: First, regardless of<br />
whether houses are new or old, thorough<br />
maintenance must be done on all<br />
equipment and even the house<br />
itself to ensure a long service<br />
life and a good return on your<br />
investment. Second, properly<br />
servicing equipment and the<br />
house itself is the first step<br />
toward energy savings. And<br />
third, thorough and regular<br />
maintenance of the house and its<br />
equipment ensures that the ventilation<br />
system can provide the<br />
right in-house environment for<br />
top flock performance.<br />
Alabama Poultry November/December 2006<br />
21
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PRACTICALAPPLICATIONS<br />
Rodent control takes a plan<br />
By Joe Hess and Ken Macklin<br />
Auburn University Poultry Science<br />
Department<br />
Although rodent control has always been<br />
considered an important topic for broiler<br />
growers and integrators, programs of this<br />
type have taken on new focus as companies<br />
put forth broad efforts to reduce human food<br />
borne pathogens in the food chain. In general,<br />
food safety efforts involve systematic programs<br />
with good recordkeeping to be considered<br />
comprehensive. This approach has often<br />
been lacking in rodent control programs in<br />
the past. Recently, rodent control has been<br />
included as factor to be monitored in animal<br />
welfare programs since rodent control helps<br />
to reduce the spread of bird disease problems.<br />
Growers have known for decades that<br />
mice and rats can eat a considerable quantity<br />
of feed in an operation, affecting feed conversion<br />
adversely. More recently, it has been<br />
shown that rodent feces may contain large<br />
numbers of Salmonella organisms. We have<br />
referred to these rat and mouse pellets as<br />
"Salmonella bombs," available to spread<br />
these human pathogens to birds throughout<br />
the house and from flock to flock across time.<br />
This is why rodent control is mentioned in<br />
discussions of how to reduce the number of<br />
human pathogen (particularly Salmonella)<br />
positives coming into the plant.<br />
When a rodent enters a chicken house, it<br />
finds a climatically-controlled environment<br />
with an unlimited supply of scientifically-balanced<br />
food and water. Those same conditions<br />
that we strive so hard to produce for our<br />
chickens provide a wonderful home for these<br />
nocturnal freeloaders. For this reason,<br />
excluding rodents from houses needs to be a<br />
constant effort. In taking a page from the<br />
notes of those trying to reduce pathogens, we<br />
need a year-round plan with recordkeeping.<br />
This is particularly true when showing compliance<br />
with an animal welfare plan during an<br />
audit.<br />
The first cornerstone to reducing rodent<br />
pests is structural. Keeping grass short and<br />
weeds removed around the house is an important<br />
step. Likewise, keeping trash and unused<br />
equipment away from poultry houses will<br />
reduce areas that harbor rodents. If possible,<br />
having a two-foot gravel buffer around the<br />
base of each house will help keep mice and<br />
rats out. Keeping feed bin pads clean will<br />
avoid attracting rodents and wild birds as<br />
well.<br />
Once houses are made less attractive to<br />
rodents, a rodenticide program can reduce<br />
numbers and keep numbers low throughout<br />
the farm. A two-phase program should be<br />
followed yearly, involving rotation of rodenticides<br />
every six months. Special efforts<br />
should be made to reduce rodents between<br />
flocks. In the first phase of a long-term program,<br />
bait stations that are tamper proof (do<br />
not allow access to pets or other animals)<br />
should be placed every 15 feet around the<br />
outside perimeter of the building. Long term<br />
bait stations should be checked regularly<br />
(with recordkeeping) to assure rodent population<br />
control and provide verification for food<br />
safety and/or animal welfare audits.<br />
In the second phase of a rodent control<br />
program, similar bait station placement<br />
should be used inside the house between<br />
flocks when the rodents are hungry and looking<br />
for food (control can be difficult when<br />
chickens are present because so much chicken<br />
feed is available). All traces of the baiting<br />
must be removed from the inside of the house<br />
before chicks are placed.<br />
Baits come in a number of forms depending<br />
on needs. Tamper-proof bait stations can<br />
utilize chunk baits that may be suspended<br />
from metal pins to keep bait fresh and reduce<br />
the chance that rodents will drag baits to<br />
where chickens or pets might contact them.<br />
Chunks can also be secured to rafters and<br />
other places that rodents visit. Place pacs<br />
may be used in underground burrows or in<br />
bait stations as well. Three species of rodents<br />
$4.70 per set<br />
predominate in chicken houses; the house<br />
mouse, norway rat and roof rat. Norway rats<br />
burrow underground, requiring waterproof<br />
baits to place in burrows (out of the reach of<br />
pets, kids and others). Roof rats and mice can<br />
be effectively targeted through ground-level<br />
bait stations or baits securely nailed to rafters.<br />
Bait or bait station placement is crucial, particularly<br />
for mice, since they will not travel<br />
far to find a bait.<br />
Bait rotation is also an important concept<br />
to keep in mind. Bait rotation programs need<br />
to be implemented for a number of reasons.<br />
Rats and mice are discriminating eaters and<br />
may back off consumption of a product if a<br />
quick kill is not accomplished. Rats are particularly<br />
adept at avoiding baits if they are not<br />
killed with the first feeding. For this reason,<br />
switching bait formulas (chemical composition)<br />
every six months will help avoid resistance<br />
in rodent populations and help keep<br />
rodents in check.<br />
In summary, each farm should develop a<br />
written rodent control plan and keep records.<br />
Control involves preparing the houses and<br />
surrounding areas, placing bait stations or<br />
other baits, monitoring baits and switching<br />
chemicals regularly to avoid resistance.<br />
These efforts will reduce rodent-associated<br />
losses due to feed loss and equipment damage,<br />
enhance company efforts to control<br />
human and bird pathogens and provide positive<br />
proof the growers are implementing animal<br />
welfare programs.<br />
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Alabama Poultry November/December 2006<br />
23
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