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EUROPEAN BUSINESS AWARD SETTING STANDARDS - EPS

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eps communItIes eps awarDs settIng stanDarDs<br />

eps group news issue 1<br />

tullamore town<br />

roscommon town<br />

lean systems<br />

carBon reDuctIons<br />

anglIan water<br />

amp 5 upDate<br />

export success<br />

european<br />

BusIness<br />

awarD<br />

<strong>EPS</strong> takES itS PlacE in EuroPE<br />

settIng<br />

stanDarDs<br />

<strong>EPS</strong> lEadS thE way


Page 1<br />

FacIng BusIness<br />

cHallenges on tHe<br />

european stage<br />

The current business environment continues to be extremely<br />

challenging and difficult. Despite these challenges and recent changes<br />

within the company, we are continuing to develop the business. Since<br />

2008 we have witnessed the retirement of Gerald and Paddy Buckley,<br />

who had given a lifetime commitment to the development of the<br />

business. Tom Ruddy has also recently retired and we wish them all a<br />

continued and happy retirement.<br />

In recent months, we have welcomed Fearghal Downey into the<br />

business as our Chief Operating Officer and we wish him well in his<br />

new role.<br />

Our business in Ireland continues to be the back bone of our success<br />

and we are very fortunate to have such a dedicated and committed<br />

workforce. <strong>EPS</strong> has always been proud of its service to its customers.<br />

This level of service is very important to us and we appreciate the<br />

loyalty and support over the years.<br />

Since 2008, we have become very active in the UK market both<br />

in the water utility sector and through our acquisition of Conder<br />

Environmental Solutions. Combined, these new growth areas are<br />

providing an important platform for the future growth and sustainability<br />

of the business. Significant progress continues to be made in a number<br />

of key areas including R & D, our Environmental, H&S and Quality<br />

Management Systems, as well as our energy and carbon reducing<br />

initiatives.<br />

In this, our first <strong>EPS</strong> Group newsletter, you will get a sense of what<br />

progress we are making together across the Group and we hope that<br />

you will continue to play a part in this progress with us .<br />

Tadhg Buckley<br />

MD & Chairman<br />

<strong>EPS</strong> Group.<br />

contents<br />

Feature proJect PagE 2<br />

current contracts PagE 2<br />

settIng stanDarDs PagE 3<br />

communIty news PagE 4<br />

energy anD envIronment upDate PagE 4<br />

export news PagE 5<br />

wHat’s new PagE 6<br />

HealtH & saFety upDate PagE 7<br />

eps orca waste water screen PagE 8<br />

aeratIon tecHnology PagE 8<br />

lean BusIness systems PagE 10<br />

researcH & Development PagE 10<br />

eps group oFFIces, manuFacturIng,<br />

sales, proJect management anD<br />

logIstIcal support.<br />

MallOw<br />

BallyHaUnIS<br />

MOUnTRaTH<br />

naaS<br />

EnnISKIllEn<br />

COOKS TOwn<br />

EDInBURGH<br />

PETERlEE<br />

KInG’S lynn<br />

FaRnBOROUGH<br />

energy eFFIcIent pumps For kerry<br />

denis o’connor, Project Manager <strong>EPS</strong> and hans Van der Plas,<br />

area Manager dp Pumps.


feature project<br />

tullamore<br />

wastewater<br />

<strong>EPS</strong> are presently involved in the construction phase of a<br />

new Wastewater Treatment Plant at Tullamore, Co. Offaly.<br />

The project is a 20 year DBO project by <strong>EPS</strong> Pumping &<br />

Treatment Systems & SIAC Construction Joint Venture. The<br />

Client is Offaly County Council and their representatives<br />

are T.J. O’Connor & Associates Consulting Engineers.<br />

The New Wastewater Treatment Works will cater for a<br />

raw sewage load of 45,000 PE together with an anaerobic<br />

digestion based sludge treatment works to treat and dry<br />

loads up to 80,000 PE including imported sludges.<br />

The Liquid stream for the plant will incorporate inlet<br />

screening, aerated grit and grease removal, primary<br />

settlement tanks with rotating GRP covers by Conder,<br />

current contracts<br />

Kildare Town Sewage DBO<br />

Tullamore Town Sewage DBO<br />

Raheenleigh water Treatment Plant DB<br />

Ballinagar wwTw Upgrade<br />

Midleton Sewage Upgrade<br />

west Cork wastewater Bundle DBO<br />

Keenagh & legan wwTP’s Upgrade<br />

arklow water Upgrade<br />

lough Forbes water DB<br />

Termonbarry Sewage Upgrade<br />

Galway water Remedial action Programme<br />

top left: dunshaughlin. above: rathoe. above right: kinsale wastewater treatment Plants.<br />

P-removal systems similar to those utilized in the UK market<br />

by <strong>EPS</strong>, landfill leachate reception, tapered strip aeration<br />

systems, secondary settlement tanks, rotating disc filters<br />

and UV disinfection for a water reuse system.<br />

The Sludge stream for the plant will incorporate anaerobic<br />

sludge digester tanks with integrated gas holders, sludge<br />

straining, sludge dewatering and a thermal belt dryer. There<br />

will also be dual fuel CHP machines to provide heat and<br />

power to the plant from the biogas produced.<br />

The new treatment plant is expected to take flows in early<br />

2012 and be handed over to the <strong>EPS</strong> Operations Division in<br />

the middle of next year.<br />

Roscommon wastewater DBO<br />

Ballymahon / Granard wastewater DB<br />

Bruff wastewater Upgrade<br />

newport water Upgrade<br />

Boxcross Mallow Pumping<br />

UK Scraper Systems at Southend on Sea / weston STw /<br />

Hitchin STw & Bedford STw<br />

Chemical Dosing System at Canwick STw<br />

anaerobic Digestion Plant at Spennymoor Co. Durham<br />

Instrumentation Package at wasit water Treatment Plant Iraq<br />

Package SaF plants in Mongolia and Trinidad & Tobago<br />

Page 2


Page 3<br />

settiNG staNDarDs<br />

awarDs<br />

europeaN BusiNess aWarD GreeN iNNovatioN aWarDs aNGLiaN Water<br />

<strong>EPS</strong> group selected as one of<br />

Ireland’s representatives in<br />

the 2011 European Business<br />

awards. The awards reward<br />

and recognise business<br />

success, innovation and<br />

business ethics. The<br />

award is a welcome<br />

acknowledgement of the<br />

combined efforts of all within<br />

the group which continues to<br />

drive <strong>EPS</strong> forward.<br />

The <strong>EPS</strong> Orca wastewater Screen was<br />

a finalist in the 2011 Green Innovation<br />

awards. The Orca Screen was recognised<br />

for its environmental innovations,<br />

which led the way in terms of wash<br />

water reduction and energy reduction<br />

for screening technology. The Orca<br />

Screen is one of a number of Research<br />

innovations which have emerged from<br />

the current R&D programme supported<br />

by Enterprise Ireland.<br />

certIFIcatIon<br />

iSo 9001:2008: rEcErtification achiEVEd<br />

Our triennial recertification audit<br />

for our ISO 9001:2008 Quality<br />

Management System passed with no<br />

issues, no non-conformances or no<br />

observations. This was a tremendous<br />

achievement and much credit goes<br />

to everybody involved.<br />

Watch out also for our pending energy and carbon<br />

verification announcements later this year.<br />

ZERO INCIDENT ZERO REWORKING<br />

<strong>AWARD</strong><br />

Following the successful completion of the<br />

South End on Sea scraper replacement<br />

project, <strong>EPS</strong> were honoured that the<br />

project was a finalist in the awards<br />

competition. Much credit must go to the<br />

project delivery team who delivered this<br />

innovative solution on time without any<br />

incidents or reworking requirements.<br />

This was achieved during the most<br />

difficult of conditions during the months<br />

of December and January last.<br />

l to R: Michael Casey, Barry Conroy, Mick Reidy,<br />

Billy Cummins<br />

achillES audit SuccESS<br />

<strong>EPS</strong> continued its drive for near 100%<br />

scoring during the recent Achilles audit.<br />

Management Systems Evaluation On-Site assessment Ennis wTw<br />

The <strong>EPS</strong> team have made excellent<br />

Health & Safety: 95.8%<br />

Health & Safety: 99.47%<br />

progress in achieving this year’s results.<br />

Environmen: 97.3%<br />

Quality: 98.5%<br />

!<br />

Environment: 99.3%<br />

Quality: 100%<br />

This autumn brings our re - audits for our Safe – T Cert,<br />

ISO 14001:2004 and OSHAS 18001:2007 so no rest for the<br />

team for a while yet!


communIty<br />

news<br />

Each year surpasses the next when it comes to community<br />

support and various events supported by staff and customers.<br />

During the past year a variety of groups, organisations and<br />

deserving causes at a local, national and international level<br />

benefited in some way from the entire <strong>EPS</strong> Group team.<br />

Benefiting from <strong>EPS</strong> Group support during the year<br />

included:<br />

Various sporting organisations<br />

Special Olympics Ireland<br />

Diabetes UK<br />

Kambuie Project<br />

MS<br />

Water Aid<br />

Hospice Movement<br />

St Vincent De Paul<br />

Autism Assist Dogs Ireland<br />

Enable Ireland<br />

Jack & Jill Foundation<br />

Niall Melon Township Trust<br />

Eoin Cronin Fund<br />

St Joseph’s Foundation<br />

The Energy and Environment committee<br />

continues to grow from strength to<br />

strength. Since it’s formation in 2009<br />

the committee has been extremely<br />

effective in spreading the message of<br />

energy conservation throughout the<br />

group. Significant achievements during<br />

the past year in the areas of energy and<br />

carbon reduction include:<br />

energy anD tHe<br />

envIronment upDate<br />

EnErgy rEduction<br />

• Employee Bike Scheme<br />

• Green Innovation awards finalist<br />

• Energy conservation programme on<br />

operational sites<br />

• Group wide awareness campaign on<br />

energy conservation<br />

• Development of energy efficient DAF<br />

technology<br />

• Development of Energy Efficient<br />

Aeration retro fit technology<br />

Cycle to work scheme supported by <strong>EPS</strong> Group<br />

<strong>EPS</strong> continues to develop more<br />

efficient solutions and polices in an<br />

effort to reduce energy costs at design<br />

stage through to the installation and<br />

operation stage of our projects. A<br />

culture of energy awareness now exists<br />

across the group which will continue to<br />

bring new innovations and ideas into<br />

our solutions for our customers.<br />

carBon reDuctIons at conDer<br />

Conder has led the way over the past year having achieved<br />

a 24.3 % reduction in it’s carbon consumption in 2010 from<br />

the 2009 figures. This was an excellent achievement and<br />

much credit must go David Cox and his team who continue<br />

to do great work in the development of the business.<br />

Page 4


Page 5<br />

eXport NeWs<br />

eps group gloBal network<br />

France<br />

Malta<br />

Cyprus<br />

Spain<br />

Germany<br />

Angola<br />

Nigeria<br />

South Africa<br />

Iraq<br />

Jordan<br />

UAE<br />

Pakistan<br />

Since the formation of our export division<br />

in 2007, <strong>EPS</strong> has made significant<br />

progress in the development of our<br />

export activities.<br />

The acquisition of Conder has<br />

assisted the Group in opening up new<br />

markets primarily in the UK but also<br />

in the middle East, asia, africa, north<br />

& South america as well as India.<br />

<strong>EPS</strong> Group’s products, services and<br />

solutions are now reaching a global<br />

audience through our valuable global<br />

partnership network.<br />

India<br />

Afghanistan<br />

Qatar<br />

Saudai Arabia<br />

Mongolia<br />

amp 5 upDate<br />

<strong>EPS</strong> has made significant progress in the UK Water Utility<br />

sector and have been awarded frameworks in Anglian<br />

Water, Thames Water and Severn Trent Water. The UK Water<br />

sector is a very important market for the Group and <strong>EPS</strong> has<br />

been very impressed by the push for innovative products<br />

Korea<br />

Australia<br />

China<br />

Bahamas<br />

Trinidad & Tobago<br />

ExPORT GROWTH<br />

100% Domestic Revenue 80% Ireland<br />

& 20% Export<br />

North America<br />

Northern Ireland<br />

Scotland<br />

Wales<br />

England<br />

2008 2010 2015<br />

Target 50% Ireland<br />

& 50% Export<br />

and solutions within the sector. The challenges facing this<br />

sector with regard to cost affordability, carbon reductions<br />

and supply chain management are all challenges <strong>EPS</strong><br />

welcome. <strong>EPS</strong> can make a significant contribution to the<br />

development of the sector during AMP 5 and beyond.


3<br />

3<br />

WHat’s NeW<br />

DynamIc automatIon<br />

Dynamic automation has recently joined the <strong>EPS</strong> Group of<br />

companies. <strong>EPS</strong> and Dynamic have delivered numerous<br />

successful projects over the years in the Irish water sector<br />

and we look forward to developing this partnership further. The<br />

recent investment in Dynamic is part of the ongoing strategy<br />

to develop the best control systems and automated solutions<br />

for our customers. Dynamic automation, led by John Diggin will<br />

2<br />

play an important role in the development of new and innovative<br />

automated solutions for our various projects.<br />

D<br />

clereFlo eco<br />

B<br />

multIBoost<br />

Clereflo ECO<br />

TABLE<br />

ECO01 ECO02 ECO03 ECO04<br />

eter (mm) 1800 1800 1800 1800<br />

t Pipe Diameter (mm) 110 110 110 110<br />

gth (mm) A 4500 5825 6940 8055<br />

ight to ground (mm) B 2090 2090 2090 2090<br />

nlet Invert (mm) C 1610 1610 1610 1610<br />

nlet Invert depth (mm) D 450 450 450 450<br />

N<br />

Our domestic pumps division has recently extended the product<br />

range with the very popular multi boost range. The new range<br />

includes a new slim line 300lt version as well as variable speed<br />

rpoteaux RP RU<br />

options for those energy conscious customers. A<br />

18/05/2011<br />

Our Viqua<br />

UV system has also Dimensions been incorporated for ECO ZERO Range into the design which<br />

provides a valuable option where bacterial Sheet contamination of<br />

EcoRange-Sales 1 / 1<br />

your water supply is a risk.<br />

Designed by Checked by Approved by<br />

conder<br />

�����������������������<br />

2<br />

new pump<br />

DIvIsIon<br />

For conDer<br />

Conder has recently launched a new<br />

Pumping & water Treatment division.<br />

This new division will provide the full<br />

range of <strong>EPS</strong> pumps and water treatment<br />

products to its existing customer base<br />

throughout the UK.<br />

1<br />

1<br />

C<br />

Conder has recently launched its new range of zero energy<br />

package sewage treatment plants. This new range called the<br />

ECO range utilise an innovative design and sustainable coconut<br />

filter media. This new technology has surpassed all European<br />

test requirements and will play a valuable role in providing an<br />

alternative option for our ever growing sustainability conscious<br />

customer.<br />

Page 6


Page 7<br />

HealtH<br />

& saFety<br />

upDate<br />

as a company <strong>EPS</strong> is well aware of<br />

its duty of care and has demonstrated<br />

already its commitment to Health and<br />

Safety through receiving the OHSaS<br />

18001, CIF Safe-T Cert and achilles<br />

accreditations. The company needs to<br />

maintain its excellent Health and Safety<br />

record and improve on the current<br />

standards the company has set for<br />

itself. <strong>EPS</strong> uses the philosophy of ‘top<br />

down’ and ‘bottom up’ approach for our<br />

fully integrated management systems<br />

in Health and Safety, Quality and the<br />

Environment.<br />

The <strong>EPS</strong> Health and Safety Department<br />

work closely with staff in continuing<br />

to improve our safety management<br />

system and our safety culture. This is<br />

done largely through the internal safety<br />

committees which are now functioning<br />

in Mallow, Ballyhaunis and Peterlee on<br />

behalf of all Regional Offices.<br />

<strong>EPS</strong>’ commitment to Health and Safety<br />

is summarised as follows;<br />

• Health and Safety Training<br />

• Health and Safety awards<br />

• Communication of new and Revised<br />

legislation to all Staff<br />

• Health and Safety newsletter, Text<br />

Messaging Service and Intranet<br />

Targets for 2011 in Health and Safety<br />

are:<br />

• Reducing the number of accidents by<br />

increasing awareness<br />

• Improving the number of near miss<br />

reports with the incentive of a donation<br />

to a charity if the target is reached<br />

• Increased number of Toolbox Talks<br />

across all disciplines<br />

• Continuing to communicate the<br />

importance of commitment and<br />

responsibility regarding the Health<br />

and Safety of all <strong>EPS</strong> employees<br />

In 2010 the <strong>EPS</strong> Group set challenging<br />

targets for accident reduction, resulting<br />

in:<br />

• a 75% decrease in lost time accidents<br />

• a 27% decrease in first-aid injuries or<br />

non-reportable accidents<br />

H&S COMPETITION WINNERS:<br />

Top: Grainne Roche.<br />

Middle row L to R:<br />

Jennifer Jones and Joanne Tracey,<br />

JR Cronin and Joanne,<br />

Martina and Maria.<br />

Bottom Row L to R:<br />

Ronan Moore,<br />

Sharon Fitzgerald,<br />

Jason Keyter.


case stuDy 1<br />

eps orca waste water screen<br />

The recently developed ORCa Screen has<br />

been installed and tested on twenty sites<br />

with excellent operational results and cost<br />

savings.<br />

Main advantages<br />

• available for flows from 50 M3/HR up to<br />

400 M3/HR<br />

• Integrated design suitable for new or<br />

existing treatment plants<br />

• no separate wash water required .<br />

• Only operates when needed saving on<br />

energy & servicing costs<br />

• 94% of foul organics removed and<br />

treated<br />

• 74% of dry solids removed<br />

• Very low odour, almost organic free end<br />

product suitable<br />

for landfill<br />

• Very low weight end product reduces<br />

landfill costs<br />

• Produces the results without use of a<br />

compactor reducing production and<br />

running costs<br />

• 64% solids capture ratio<br />

• Independently tested at nSEF centre UK<br />

The <strong>EPS</strong> Orca was also<br />

shortlisted for the Green<br />

Innovation Award 2011<br />

case stuDy 2<br />

aeratIon retroFIt tecHnology<br />

<strong>EPS</strong> have successfully developed and<br />

tested an innovative aeration technology<br />

package for shallow ditch aeration<br />

applications with fine bubble diffused<br />

aeration. In contradiction to all the text<br />

books on aeration <strong>EPS</strong> have developed<br />

and proven on a number of test sites<br />

CASE STUDY SITE:<br />

BEFORE<br />

• aeration Rotor arrangement:<br />

3 no 15kw rotors - 1,044kwhr/day<br />

BOD load - 440kg/day<br />

EPI - 2.37kwhr/day<br />

AFTER<br />

• Fine Bubble Diffused aeration System<br />

1 no 15kw air blower & 3 no 4kw boosters – 588kwhr/day<br />

BOD load 500kg/day<br />

EPI 1.18kwhr/kgBOD (50.2% improvement)<br />

• Plant EPI Jan-april 2008 3.37kwhr/kg<br />

• Plant EPI Jan-april 2009 2.54kwhr/kg<br />

• 24.6% reduction in energy consumption per unit BOD<br />

Contact any <strong>EPS</strong> office for a site visit and assessment<br />

for any potential retrofit projects<br />

that shallow ditches can be retrofitted.<br />

<strong>EPS</strong> have led the way in developing the<br />

application of this aeration technology<br />

and have numerous reference sites in<br />

operation In Ireland with the results to<br />

prove it. This project demonstrates the<br />

collaboration and partnership approach<br />

carousel type oxidation Ditch<br />

between <strong>EPS</strong> and our client Kerry County<br />

Council. all sites have been independently<br />

validated and tested by our local authority<br />

clients. Significant savings have been<br />

achieved by our clients with pay back in<br />

less than 18 months on most sites.<br />

Page 8


eps sponsor jerseys for<br />

Ballyhaunis gaa<br />

Tadgh Buckley SnR and Tadgh Buckley JnR<br />

with members of Ballyhaunis Gaa Club<br />

lee road<br />

pumping project<br />

twenty five years service to eps<br />

Tadhg Buckley making a presentation to:<br />

Denis Dennehy<br />

Martin Hunt<br />

Vincent Mcnamara<br />

sligo town wastewater plant


looking Back<br />

cork agricultural show, 1971<br />

research &<br />

development<br />

– our current r&d programme<br />

supported By enterprise<br />

ireland and the 7th framework<br />

programme are advancing well.<br />

research in the following<br />

areas are ongoing with some<br />

noteworthy achievements:<br />

· wastewater screening<br />

technology<br />

· ad Blending technology<br />

· aeration technology<br />

· energy efficient daf<br />

technology<br />

· mini ad<br />

eps sponsor naas gaa<br />

juvenille & senior cluBs.<br />

Picture left to right: Eddie lenihan & Tommy Hennessey of naas<br />

Gaa with Denis Buckley Regional Manager <strong>EPS</strong> in the centre.<br />

lean Business<br />

systems<br />

eps have recently completed the lean start<br />

programme supported By enterprise ireland. as<br />

part of our lean systems Business plan – lean<br />

principles are Being implemented throughout<br />

the company in an effort to achieve improvements<br />

including:<br />

• increased efficiencies<br />

• increased productivity<br />

• reductions in waste<br />

• increased turnaround times<br />

• improved service to our customers<br />

the pilot project was carried out over the past<br />

numBer of months in the service and repair unit<br />

in mallow.<br />

early improvements achieved:<br />

• reduced cycle time / unit repaired of 40%<br />

• on time delivery of improvement of 10% with<br />

overall target of 95%<br />

• increased productivity of 15%<br />

• the project was coordinated By fearghal<br />

downey in cooperation with paul o’hanlon,<br />

ronan moore and the entire team in mallow.<br />

the project has clearly demonstrated the<br />

positives that are yet to Be achieved in the<br />

company in our continued effort to provide a<br />

first class and cost effective service for our<br />

customers.


www.epswater.ie<br />

www.epswater.co.uk<br />

www.ahcullen.com<br />

www.epswater.com<br />

www.conderproducts.com<br />

DynamIc<br />

automatIon<br />

eps<br />

operate<br />

eps<br />

contractIng<br />

eps<br />

BIson<br />

aHcullen<br />

© 2011 Electrical & Pump Services ltd<br />

Mallow Business & Technology Park, Mallow, Co Cork, Ireland<br />

Tel: +353 22 31200, Fax: +353 22 31250, Email: info@epswater.ie<br />

eps pumps<br />

eps<br />

pumpIng & water<br />

treatment<br />

systems<br />

conDer<br />

enrIvonmental<br />

solutIons<br />

eps water<br />

uk

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