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Issue - Artist Blacksmiths Association South Australia

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In this issue :-<br />

• Editorial.<br />

• Presidents Note.<br />

• Blowing your Forge..Foolproof tuyere design<br />

• June Workshop Report<br />

• Rhinoceros Scrolls<br />

• Around Oz Latest News<br />

• A.B.A.S.A at Burra<br />

• Moonta Mines Blacksmith Shop<br />

<strong>Issue</strong> 4 - Winter 2010


The Bellows<br />

WINTER EDITION #4<br />

JULY 2010<br />

EDITOR<br />

Rob Kenning<br />

(08) 83702137<br />

GRAPHIC DESIGN<br />

Rob Kenning<br />

COMMITTEE MEMBERS<br />

PRESIDENT<br />

Chris Carter<br />

(08) 82625415<br />

VICE PRESIDENT<br />

Sonja Hurst<br />

(08) 83860910<br />

SECRETARY<br />

Rob Kenning<br />

TREASURER<br />

Kirstie Stewart<br />

(08) 83779360<br />

GENERAL COMMITTEE<br />

Terry Johnson<br />

(08) 83825559<br />

Cat Lambert<br />

(08) 81650918<br />

Keren Sutcliffe<br />

(08) 82401363<br />

Stan Briggs<br />

(08) 83568868<br />

1<br />

2<br />

3<br />

4<br />

5<br />

7<br />

9<br />

16<br />

17<br />

19<br />

21<br />

Contents<br />

....Cover.. Malcolm Paine.. Demonstrating forge welding.<br />

....Contents<br />

....Editorial.....by Rob Kenning<br />

....Presidents Note.....Sonja Hurst<br />

....Blow your Forge...Foolproof tuyere design by Geo� Barnes<br />

....June Workshop...A weekend with Malcolm Paine<br />

....Rhinoceros Scrolls... by Rob Kenning<br />

....Around Oz....Latest interstate news.<br />

....A.B.A.S.A at Burra....by Rob Kenning<br />

....Moonta Mines -Blacksmith Shop...by Rob Kenning<br />

....Useful sites and Contacts<br />

Purposes & Objectives of ABASA Inc<br />

The objectives of the <strong>Association</strong> shall be to promote, preserve, and develop the Craftsmanship, and<br />

techniques of all the various disciplines associated with <strong>Artist</strong>ic Blacksmithing to the highest standards<br />

possible.<br />

Supporting these aims include:<br />

a) To Provide means of communication between mature people with an interest in the craft of<br />

Blacksmithing, for the exchange of ideas, experience, techniques and information for their<br />

mutual bene�t, by the publication of a regular Newsletter.<br />

b) To Encourage a greater awareness of, and interest in the appreciation of the skills of<br />

Blacksmithing among Architects, Interior Designers, Art and Craft groups, and the general<br />

public, and to provide links between <strong>Blacksmiths</strong> and potential customers by means of<br />

Exhibitions, Demonstrations, and Publications.<br />

c) To Promote and actively provide the opportunity for training in all the various aspects of<br />

Blacksmithing means of demonstrations, lectures, and special tuition sessions.<br />

d) To Act as a representative body, in the interests of <strong>Australia</strong>n <strong>Blacksmiths</strong>, locally, nationally<br />

and internationally.<br />

e) To Undertake community service, providing these services are within the comfortable limits<br />

of time, talents and costs that the association and individual members can a�ord, in the<br />

context of the associations, purpose, objectives, rules and legal obligations<br />

f) To encourage communication and goodwill among <strong>Blacksmiths</strong> of all Nations.<br />

g) To co-operate with similar associations in every practical way at the local, national and<br />

international level with the interests of the association’s members and community<br />

h) To ensure the association achieves the purpose and objectives by all<br />

possible legal means.<br />

'The Bellows' is compiled using Belights 'Swi� Publisher'<br />

Graphics created in RHINOCEROS VER 4 & Pixelmator<br />

Made on an iMac<br />

Page 2


Editorial<br />

Welcome to our Fourth edition of The Bellows Newsletter.<br />

Greetings everyone and especially our newest members:- Malcolm Paine, Horrie Mills, and Phil Dent.<br />

It has been a fairly busy quarter with the organisation and running of the Malcolm Paine workshop and<br />

conducting forging days at the Burra Bon Accord and Moonta Forges. We will be contacting Riverton<br />

Forge shortly, and of course, Angaston is still holding their own with fairly good patronage through the<br />

winter season.<br />

The President is away over seas until the end of July and Sonja has taken the helm until Chris returns.<br />

We have the Royal Show coming up before we know it, and now is the time to get that artwork forged<br />

and submitted for the Home Exhibit. Kirstie Stewart is taking the lead on gathering the women smiths<br />

for the Womans Forg ing event at the show. We need a strong following of women blacksmiths to make<br />

this a success. I trust Kirstie and Sonja will be rallying the troops and contacting you all in the coming<br />

days. IMPORTANTLY... Closing dates for Entries to the Class 13 Womens "Free for All" event is July<br />

23rd. This will be a �rst for the show, and our association, so lets make it count.<br />

In light of the above, there are plans to hold a Blacksmith Doris Day here in Adelaide. This will be a good<br />

chance to hone your skills in preparation for the show in September.<br />

Our attempts to secure a location for our home forge have not been as fruitful as we had hoped.<br />

We have two locations in our sights at the moment and one of them is at the property of Terry and<br />

Margaret Johnson. They have kindly opened their doors to havi ng the association set up a base at their<br />

property at Morphettvale. Should this venue be agreeable to the members, it will allow us to hold<br />

teaching and forging activities for our members, in the company of experienced smiths. This will be a<br />

fantastic advantage to have a well �tted out site for our younger members to practise their skills. So<br />

stay tuned for further developments. The other site tha t may be available, is an old stone building<br />

beside the Woodcroft shopping centre. It is a fairly roomy structure. At this stage there are not any<br />

details about the site. We should have more information in time for the next general meeting.<br />

On the administrative side of things, we have the Public Liability Insurance in place and the next thing<br />

to do is to get a web site up and running and develop a n equipment register before we set up an<br />

association home base. I'm hopeful that we can secure some equipment to stock the workshop. I have a<br />

6 inch post vice and centri�gal blower that I'll be loaning. If anyone has any spare anvils, small forges or<br />

post vices they can loan, they would be very welcome.<br />

Of course, the equipment will remain your property and will be entered into the registry for fu ture<br />

reference.<br />

I can foresee there will be some working bees to build some forges and it's timely of Geo� Barnes to<br />

come to our aid with a brilliant article on tuyere design.<br />

It is planned to hold workshops on a regular basis with planned themes to follow. There is also the<br />

advantage of getting help and advice on any projects you may be working on.<br />

Aside from the forging days, I am hoping we can de velop a social club as well. This will give us a chance<br />

to all get together and get to know each other. There hardly seems time at the meetings. Lastly..don't<br />

forget to keep practising that forge welding.<br />

I hope you enjoy this edition, even though it's a tad late, and I sincerely hope that some of you can<br />

contribute an article for the next edition.<br />

Rob Kenning<br />

Editor<br />

Page 3


Presidents Note...<br />

Hello all, Chris Carter, our president is o� gallivanting around<br />

overseas, so I have been deemed to act responsible and write<br />

something. I was thinking what to write about working away at my<br />

forge, accumulating an audience, when I realised that they are not an<br />

audience but simply seeking the warmth of the forge; much like bugs<br />

to the porch light… Yes winter is here and the �re is the best place to<br />

be in my opinion. It seems that the blacksmiths friendship is a<br />

seasonal one…no-one stays long in high summer?<br />

Malcolm Paine’s workshop was a memorable event for all those that attended. A<br />

big thankyou to Malcolm and Audrey Paine for travelling over from Western<br />

<strong>Australia</strong> and sharing their bountiful knowledge!<br />

Terry and Margaret Johnson have generously o�ered their property for the<br />

A.B.A.S.A. home base; we are awaiting the ‘shopping list’ from them, any<br />

members that can assist in establishing the facilities and or equipment please<br />

contact any of the committee members. Many hands make light work.<br />

Thankyou Terry and Margaret. I think everyone is looking forward to regular<br />

workshops.<br />

Some of the members have been actively out and about in the states various<br />

historical blacksmith shops thankyou to those dedicated members who<br />

volunteer their time and e�orts! This brings me to mention the aims and<br />

objectives of the ABASA constitution. Very brie�y they are about providing, a<br />

network for blacksmiths; to encourage an awareness beyond our members<br />

which involves the act of community service; to promote by the means of<br />

training and demonstrations and to act as a representative body. I see these<br />

members who dedicate their time as a wonderful example of the valuable<br />

resources that our association has to o�er. Thankyou! Anyone that would like<br />

some of the action put your hand up.<br />

Well it seems there is a lot rolling, many new challenges ahead and it is great to<br />

see active members creating such a valuable association. The next committee<br />

meeting is on the22nd July all are welcome and our �rst A.G.M. will be held on<br />

the 26 th August. Hope to see you all there.<br />

Cheers<br />

Sonja Hurst<br />

Vice President<br />

Page 4


YOUR FORGE<br />

Article by Geo� Barnes Illustrated by Rob Kenning<br />

based on drawings by Geo� Barnes<br />

There are two basic methods of shifting air from<br />

one place to another with the object of ceating a<br />

blast of air.<br />

An air compressor, depending on it's size, will<br />

deliver a relatively low volume of air at high<br />

pressure.<br />

The average small workshop compressor will deliver<br />

6 to 8 cubic feet per minute. Not enough to �re up a<br />

forge. The advantage of the compressor, is that the<br />

air can be moved over fairly long distances, through<br />

small diameter pipe, around fairly sharp bends,<br />

without much loss of pressure.<br />

A centrifugal blower, on the other hand, can shift<br />

large volumes if air at low pressure. This type of<br />

blower is used in vacuum cleaners, ducted air<br />

conditioning and dust extraction. This is the type of<br />

blower usually chosen to run a forge.<br />

The most e�ective, seem to be the type that have a<br />

�nned or bladed impeller, usually turning at 3,000<br />

RPM. But even smaller squirrel cage impellers<br />

rotating at half that speed will deliver enough air for<br />

small jobs.<br />

Unlike the air�ow from a compressor, however, the<br />

�ow of air from a centrifugal blower is easily<br />

impeded by friction, turbulence and sharp bends in<br />

the delivery system. The cross sectional area of the<br />

pipes or ducts leading from the blower should be at<br />

least as large as the exit dimensions of the blower.<br />

Changes of direction should be avoided as much as<br />

possible and if necessary, use slow curves rather<br />

than right angle bends.<br />

FAN<br />

FORGE<br />

GOOD<br />

FAN<br />

FORGE<br />

BAD<br />

If using ready made pipe pipe �ttings, such as<br />

sewer pipe, choose two 45 degree elbows instead<br />

of one 90 degree bend. A common point of<br />

turbulance and back-pressure, is where the pipe<br />

enters the ash box just below the tuyere. Try to<br />

sweep the pipe upwards at this point, if possible.<br />

If you get the chance, have a look at the dust<br />

extraction ducting in an old joinery. It is usually a<br />

work of art in sheet metal. Large diameter pipes are<br />

used and come together at a very acute angle.<br />

Expensive 'Lobster back' bends are used to make<br />

slow curves at changes in direction.<br />

We come now to the point of greatest resistance to<br />

getting air into the �re - the tuyere ('tue-iron')<br />

itself. This is the area of the forge likely to be<br />

subjected to the most intense heat. We know that<br />

steel subjected to intense heat will, at the very<br />

least, oxidise away in time, and at the worst,<br />

overheat and burn. Most of the old books on the<br />

subject, suggest putting the thickest available<br />

piece of steel on the top of the ash box to counter<br />

the heat of the �re. One author advocated drilling<br />

a hole through a cannon ball to make the most �re<br />

resistant tuyere. Most people opt for a thick piece<br />

of plate (12mm or more) through which a number<br />

of holes (10 to 12mm) are drilled. If you add up the<br />

cross sectional area of the total number of holes<br />

and compare that to the cross sectional area of<br />

your delivery pipe you will understand the degree<br />

of restriction you have introduced into the air �ow.<br />

Page 5


continued<br />

The situation can be improved by grinding a<br />

groove between the drilled holes to form slots. But,<br />

quite by accident, I found a much better design.<br />

Many years ago I was impatient to put a newly built<br />

forge into service, but had no steel heavy enough<br />

to make the tuyere. I had already brought the ash<br />

box pipe ( 100mm round ) in about 50mm above<br />

the �oor of the forge. My intention was to cover the<br />

�oor of the forge with sand to protect the steel tray.<br />

About 30mm down inside the pipe I welded a<br />

neatly �tted ring of 6mm square. I then cut a series<br />

of short lengths of 32mm x 5mm �at mild steel and<br />

welded them each on edge to a single piece of �at,<br />

just long enough to drop down inside onto the<br />

6mm bar ledge.<br />

Approx 80 mm<br />

YOUR FORGE<br />

Grate drops in to tuyere pipe.<br />

6mm Ring<br />

WELDS<br />

The little grill was dropped down into the top of the<br />

100mm pipe where it rested loosely on the 6mm<br />

ledge. Each bar was welded at only one point so that<br />

they could all expand and contract independantly<br />

and no distortion was likely to occur. The bars were<br />

welded with approximately 12mm between them.<br />

I hoped that this simple tuyere would last me<br />

perhaps a few weeks until I could replace it with a<br />

"solid" plate. Fifteen years later, I spent 20 minutes<br />

making a replacement one.<br />

Page 6


June<br />

Workshop Report<br />

Our association was very fortunate to have Malcolm<br />

Paine conduct a two day workshop for us this month.<br />

Malcolm began the workshop by having almost<br />

everyone forge welding within the �rst two hours,<br />

and when you consider that some of the members<br />

hadn't ever picked up a hammer before, it was simply<br />

amazing to experience. Dave Gava had his �rst<br />

serious session on Saturday and by lunchtime, had a<br />

pair of tongs forged with welded reins and a hand<br />

forged rivet.<br />

Dave welding on the �rst day<br />

Our youngest member, Tina Herd, had a very<br />

successful day forging a scroll and making a set of<br />

tongs.<br />

As well, Keith Clarke , with very little prior<br />

experience, completed forging a set of tongs after<br />

lunch then assisted Geo� Barnes clean up a hot set<br />

to remove the dags of hard use. Malcolm held a few<br />

short demonstration sessions throughout the day,<br />

primarily to kick o� the next task or to demonstrate<br />

a skill requested by a member.<br />

Tina Herd forging out a small set of tongs.<br />

Geo� Barnes (Le�) and Keith Clark clean up a worn hot<br />

set strike face.<br />

Sunday's workshop began with an explanation of<br />

forging and forge welding seperate elements to<br />

create one piece of artwork. In this case, it was to be<br />

a branch with limbs and leaves. Everyone set to in<br />

forging individual leaves and forge welding them,<br />

then, using round bar, forge a section of stem<br />

before welding the leaf clusters on. A couple of<br />

members �nished o� work from the previous day<br />

and at the end of the session Malcolm gave us a<br />

demo of a sheeps head poker.<br />

Page 7


Jessica getting some tips on work<br />

placement in the �re.<br />

Keith taking a heat.<br />

June<br />

Workshop Report<br />

Jessica and Geo� hot cutting.<br />

Malcolm demonstrating a 'T'<br />

section weld and scar�ng.<br />

It was a revelation to see Malcolm<br />

demonstrate the diversity of forge<br />

welding options and processes in<br />

welding a range of di�erent<br />

elements together. It forces you to<br />

broaden your design thinking and<br />

limitations. Suddenly, larger work<br />

designs become more feasable in<br />

the standard size forge when your<br />

work can be broken down into<br />

smaller sections in the assembly<br />

stage.<br />

Another subject that became<br />

apparent was the designs of our<br />

forges. Some of our forges are<br />

based on a �at hearth built up with<br />

a few bricks. This may be adequate<br />

for normal forging but when it<br />

comes to forge welding it is very<br />

bene�cial to have a good sized<br />

neutral zone in the �re. This of<br />

course requires a �re with a bit of<br />

height, and that is di�cult to<br />

achieve with some of the �at bed<br />

forges. It will become a focus of our<br />

association at future workshops<br />

and working bees to construct<br />

forges easily capable of forming a<br />

higher �re mass with deeper<br />

neutral zones.<br />

In summary, I wish to thank the following people for their help and assistance for making this a<br />

successful workshop. Firstly, Malcolm and Audrey Paine, for their presence, time and teaching. Terry<br />

and Margaret Johnson for hosting our guests and co ordinating the itinerary and setting up and<br />

packing away( always a fun job eh? ) Kirstie Stewart and Dave Gava for providing us with a fantastic<br />

venue for the two days. Jeanette Kenning for the gourmet catering and organisation. Geo� Barnes for<br />

loaning of equipment, participating and assisting at the workshop. Chris Fuller (Crispy) for helping out<br />

with the logistics of returning equipment. James Amorsen, for providing the fuel, and also a large<br />

thankyou to all the members who took part and made it happen. I am sure we are all looking forward to<br />

the next visit from Malcolm and Audrey.<br />

Page 8


RHINOCEROS<br />

Scrolls<br />

In "�e Bellows" <strong>Issue</strong> 3, I demonstrated the method of making a simple basket twist. In this lesson, we will<br />

complete a simple ribbon scroll and I'll show you the steps involved.<br />

�e �rst thing to complete in most CAD programs, is to set your units and grid for the size of the work you will<br />

be drawing. In this case we will draw a 20cm diameter �at ribbon scroll, so we will use centimeters as the unit<br />

base. �e grid can be set at 1 cm squares.<br />

So let's begin by opening Rhino and setting the Units to Centimeters. �e small yellow gear wheel icon controls<br />

all the settings for the program. Click on the Grid on the le� side of the Rhino Options box and you will see<br />

that the Grid is set by default to 1 unit spacing.<br />

Now that you have that done, I'll run through the process that we will be taking. First we are going to draw a<br />

circle 20cm in diameter. We then split the circle into four quarters and remove one quarter. From this stage on<br />

we will shrink a selected quarter by one third. Mirror copy it, then shrink by one third and so on until we have<br />

the desired turns of the scroll, and what we end up with is a �bonacci scroll.<br />

During the course of the tutorial, you will be using the SNAP function, along the bottom of the screen and also<br />

the ORTHO function, again, at the bottom of the screen. �e reason we use these functions is to keep all the<br />

lines tangent to each other and touching. It is pretty important later on when we o�set and extrude the lines to<br />

make our solid scroll.<br />

Page 9


RHINOCEROS Scrolls<br />

QUAD snap<br />

The �rst thing to do is to draw a CIRCLE using<br />

the CIRCLE tool.<br />

Once you have selected the circle type '0' and<br />

hit ENTER. Type 'D' - hit enter and type 20. With<br />

the Centimeter units set, this scroll will be 20<br />

centimeters at it's widest point.<br />

Once the circle is formed you turn on the EDIT<br />

POINTS on the side bar. This gives you a set of<br />

points to snap to. Conversly, you can click on<br />

the QUADRANT snap and snap a point at each<br />

quarter of the circle.<br />

Select POINT from the top left hand toolbar.<br />

Click on the points of the circle at the North,<br />

<strong>South</strong>, East and West quadrants. When you are<br />

�nished, hit the ESC key to turn o� the EDIT<br />

points. You should be left with your four points<br />

around the circle.<br />

Page 10


RHINOCEROS Scrolls<br />

Next we need to split the circle into 4 parts.<br />

Select he SPLIT tool and click on the circle,<br />

then hit ENTER, and then select the four points<br />

and again hit ENTER. Delete the lower right<br />

hand quarter.<br />

Select the top right hand section and select<br />

SCALE 3D as shown. Place your cursor at the<br />

Northern point and drag your mouse, holding<br />

the left side button, to scale down the arc by<br />

about 1/3rd.<br />

It is worth mentioning to turn on the ORTHO<br />

function at this time to ensure all further<br />

operations are performed in only two planes.<br />

e.g Up and down and left and right.<br />

Page 11


RHINOCEROS Scrolls<br />

Now we need to MIRROR the scaled arc from<br />

top to bottom. Select TRANSFORM-MIRROR<br />

from the top menu and select the arc, place<br />

your cursor at the end of the arc and mirror the<br />

arc over. Don't forget to turn on your END<br />

SNAP for this operation. This enables the arc to<br />

mirror over and remain tangent to the arc<br />

above.<br />

Continue to select the MIRROR and SCALE 3D<br />

commands and set each piece in place.<br />

Once you have all the pieces in place you will<br />

need to join them up into one continuous line.<br />

Page 12


RHINOCEROS Scrolls<br />

Select all the pieces with CTRL-A on the<br />

keyboard or pick each one while holding your<br />

�nger on the SHIFT button or drag an antline<br />

square over the entire drawing, then click<br />

JOIN.<br />

Now we need to o�set the line by .8 cm.<br />

Select the line then choose CURVE-OFFSET<br />

CURVE and type in .8 at the command line.<br />

Click on the outside of your existing line to<br />

place the o�set.<br />

The two lines need a short cap line each end to<br />

create a complete boundary, so turn on the<br />

ENDSNAP and select the LINE command.<br />

Place a line using snap end to the end of each<br />

pair of lines.<br />

Once you have completed that, use the JOIN<br />

command again and join all the lines.<br />

Page 13


RHINOCEROS Scrolls<br />

Spline<br />

To make a taper ribbon scroll, we a re going to<br />

add the taper line(shown in red)<br />

Turn all the snaps o� except NEAR and select<br />

the SPLINE �yout (just below the point)<br />

Select CURVE:INTERPOLATE POINTS then zoom<br />

in on the iside of the scroll and place the red<br />

line as shown.<br />

After the initial snap, you may need to turn of<br />

the NEAR snap o� to place the rest of the line<br />

until the last point.<br />

Near snap on<br />

Near snap on<br />

Near snap on to start<br />

the line, then turn it off<br />

untill the end.<br />

The next operation is to TRIM o� the part we<br />

don't require, then join the lines again, labelled<br />

'outside line'<br />

Select TRIM and click on the RED line, hit<br />

ENTER then click on the black line.<br />

If all has gone to plan, you will have a 2d pro�le<br />

of a ribbon scroll. Now all that is left is to do is<br />

EXTRUDE the line 1.6 cm to create a solid part.<br />

Page 14


RHINOCEROS Scrolls<br />

We get into the SOLIDS part of the process<br />

now by changing your view to the<br />

PERSPECTIVE view. Double click on the VIEW<br />

tab or click on the 4 view window on the top<br />

bar, then double click on the view bar<br />

PERSPECTIVE.<br />

Rhinoceros Version 4 is available from 'Simply Rhino' in <strong>Australia</strong>. It is the best value for money if you need powerful<br />

software to get your designs into 2d plans or customer concept drawings. It is a heap of help around the forge for working out<br />

weights, lengths and tolerances as well.<br />

Download a copy from the US site and have a play. You do get 25 saves with the trial download. There are hundreds of tutorials<br />

on the web, from simple to complex. As a <strong>Blacksmiths</strong> tool, you don't have to plunge into the complex stu� to get the job<br />

done.<br />

I hope you have been able to follow this tutorial and get the results as shown. If you have any problems or questions, feel free<br />

to email me and I'll help you out. If you don't wish to download the trial, you are free to pick a time to attend a lesson at my<br />

residence.<br />

In the next issue, I'll show you how to convert your ribbon scroll into other scroll forms.<br />

When we get our web site up and running I hope to put these tutorials and blueprints on line.<br />

Happy drawing.<br />

Tutorial and Drawings by Rob Kenning.<br />

Page 15


Victoria -A.B.A.Vic<br />

The folks over in Victoria have been quite busy since<br />

the 20th Anniversary, putting on demonstrations,<br />

hosting another successful 'Blacksmith Doris Day'<br />

and working through the arduous task of<br />

photographing the leaves for the 'Tree of Life' from<br />

around <strong>Australia</strong> and the world. The various tasks<br />

associated with building the main trunk and<br />

branches is ongoing, with workshops held at the<br />

barn, to forge the intermediate branches from<br />

Stainless Steel. If you have ever tried forging high<br />

tensile and spring steel you will know what a job it is<br />

to get the material to move. Well, stainless steel is<br />

double the e�ort.<br />

Sadly, they have recently lost one of their oldest<br />

members and friend, Bill Bunting.<br />

Bill passed away on the 27th March. He will be sadly<br />

missed by all of the members of the association.<br />

The latest A.B.A.Vic newsletter 'The Drift' has been<br />

produced by Keith Towe, with assisatnce from his<br />

editorial sta�. Keith was the previous editor many<br />

moons ago, and he has done a stirling job in getting<br />

the latest edition to print, with a good selection of<br />

articles and updates.<br />

In other news, the association has purchased<br />

another power hammer. This hammer will replace<br />

their 'Massey' hammer and I'm hoping an article on<br />

it will feature in a future edition of 'The Drift' (hint,<br />

hint).<br />

In other news, talks are underway to increase the<br />

working area at Bundoora Park. Space is at a<br />

premium at 'The Barn' and has been for quite some<br />

time. No doubt there will be more news on the<br />

expansion down the track.<br />

Finally, the 'Blacksmith Doris day' is gathering<br />

interest amongst the woman blacksmiths. After a<br />

group discussion at the last event, there are plans to<br />

hold a regular schedule of workshops. There is a<br />

blog site for information at:-<br />

!""#$%%&'()*+,-"!./0-+1&'/2+#/"1)/,13<br />

Western <strong>Australia</strong> -<br />

B.A.W.A<br />

Brian Keenan, the President of B.A.W.A reports that<br />

it is steady as she goes in the west. The next event<br />

in the west will be the Royal Show in September<br />

25th.<br />

I would also like to thank B.A.W.A. for their friendly<br />

welcome for our association on their website at<br />

http://bawa.webkroll.com/<br />

Queensland - A.B.A.QLD<br />

Mike Dowdall is holding bi-monthly forge days and<br />

has a regular group of 4 to 5 attending. Mike has<br />

three forges setup for the workdays and has one of<br />

the newest members keen to hold a knife making<br />

session. Lots of photos Mike.<br />

New <strong>South</strong> Wales -<br />

A.B.A.N.S.W.<br />

With the Port Macquarie-Hastings council sale of<br />

Timbertown, the A.B.A.N.S.W. members have lost<br />

their tenure. I would like to say, on behalf of all the<br />

members of ABASA, that we wish the NSW<br />

association the best of luck in locating a suitable<br />

site to call home.<br />

EDITORS NOTE:- I know there's a lot more going on around<br />

the country than mentioned on this page.<br />

If you have a <strong>Blacksmiths</strong> group, Ironfest or 'Hammer in'<br />

event in your neck of the woods, let us know.<br />

�anks,<br />

Rob (Editor)<br />

Page 16


A.B.A.S.A at Burra<br />

The Queens Birthday long weekend became our<br />

maiden day for blacksmithing at the Bon Accord<br />

forge in Burra. Terry Johnson and myself made our<br />

way to Burra on the Saturday morning. We had<br />

visited Burra some weeks before to establish<br />

contact with the National Trust folks, and to see if<br />

they were interested in having our members<br />

working the forge on special occasions.<br />

As it turned out, they were very happy to have us<br />

up there for the two days, and they requested us to<br />

forge a few pokers and other items and educate the<br />

visitors in the workings of the smith.<br />

Terrys daughter, Samantha, was also beginning her<br />

�rst tour of duty as a guide at the museum, and<br />

guided the visitors throught the various exhibits,<br />

including the forge.<br />

We bought up our tools and various items of round<br />

and square stock. Our work was to be o�ered for<br />

sale at the museum shop.<br />

After cleaning out the �re and checking the tuyere,<br />

we started the �re with paper and wood and within<br />

a few minutes managed to get a good �re built. The<br />

coke at hand was quite acceptable, although it did<br />

create a fair amount of clinker. It was easily removed<br />

every half hour as a nice compact cake. I suspect it<br />

was gasworks coke, in hindsight.<br />

The work bench.<br />

Terry drawing<br />

down .<br />

Story and Photos by Rob Kenning<br />

'Bon Accord'<br />

Some of the<br />

work from<br />

Saturday .<br />

Saturday was our busiest day , with both visitors and<br />

forging. I managed to forge three pokers, and Terry<br />

forge a poker, and at the request of one of the locals,<br />

a hob spanner, to replace a broken unit. Terry did a<br />

�ne job on it and the museum scored $10 for the<br />

work.<br />

Page 17


A.B.A.S.A at Burra<br />

The forge is set up with a vacuum cleaner and a<br />

bellows, using separate ports feeding into the<br />

main horizontal tuyere. The vacuum supplies just<br />

enough air to maintain a good �re, but a few<br />

strokes of the bellows are required to get a<br />

welding heat.<br />

The layout of the forge itself is quite good. Nothing<br />

is too far away from the forge although the anvil is<br />

about 6 inches too low for forging over a sustained<br />

period. The forge manager will endeavour to raise<br />

the anvil before our next workshop. There is a<br />

200mm square swage block in excellent condition<br />

as well as a quench bath made from slate. The<br />

three windows in the forge provide plenty of light<br />

Time to light up.<br />

We spent the night at Mt Bryan, and made our way<br />

back into Burra ready for another days work. The<br />

visitor numbers were around 25 on Sunday and<br />

there were plenty of questions �red at Terry, who<br />

handled it like a pro. We had one interested<br />

prospective member from Roseworthy, which was<br />

good to see.<br />

Terry made another poker for the day and I �nished<br />

o� with a candle holder and another �re poker.<br />

We managed to use a third of a bag of coke, which<br />

wasn't bad for 12 hours of forging.<br />

So, on re�ection, anyone wishing to attend the Bon<br />

Accord forge, will have a great day working in a nice<br />

atmosphere amd picturesque surrounds.<br />

There's plenty of artifacts from the past decorating<br />

the walls.<br />

The Bellows.<br />

( Made from Elephant hide no less)<br />

Although no date was set for the next opening, we<br />

should get plenty of notice for anyone interested in<br />

going up.<br />

Burra is 154km from Adelaide on the highway to<br />

Broken Hill.<br />

Accomodation isn't a problem. There are cottages,<br />

hotel and caravan park camping to choose from. If<br />

you are going up for the �rst time, try and squeeze<br />

in the tour of the mine. It's well worth a look.<br />

Page 18


Cornish Flag<br />

The historic town of Moonta is 165 kilometres<br />

north-west of Adelaide, in the upper Yorke<br />

Peninsula region known as the 'Copper Triangle'.<br />

I've got to admit, I didn't know what to expect<br />

when we arrived at the Blacksmith shop at Moonta.<br />

The photo's I had seen didn't do really portray what<br />

actually exists. As it turned out, it is a nice little<br />

shop, for a one or two man operation, and takes up<br />

about 10 square metres of �oor space.<br />

Terry Johnson, Chris Fuller, Ben Morton and myself<br />

travelled up to Burra for the one and a half hour<br />

workshop demo. The museum had a booking of<br />

twenty plus visitors and the plan was to have us<br />

demonstrate a bit of forgework for the visitors.<br />

The forge has a relatively small hearth that is<br />

adequate for small hand sized forgings. The<br />

volunteers at Moonta have recently �tted a good<br />

sized blower to the forge. There is a set of bellows<br />

present, but we elected to give the blower a run<br />

and see how it performed. The blower runs at a<br />

continuous speed and the air is controlled by a two<br />

way valve.<br />

The air grate comprises a small circular screen that<br />

could be easily changed out for a square slotted<br />

screen for more air �ow if required. We would be<br />

forging Cornish miners hooks for the session using<br />

20mm x 3 mm stock. The hooks and pokers seem to<br />

be the most popular items for the gift shop.<br />

Moonta National Trust<br />

Moonta Mines Blacksmith Shop<br />

Terry completing the �nal operation of rolling the candle<br />

holder section.<br />

�e �nal forging.<br />

�e forge work bench. Page 19


Our younger companion, Ben Morton, has only just<br />

begun forging. Ben is a uni student working his way<br />

through an Arts and Science degree. He has taken<br />

to Blacksmithing very well and enjoys it immensely.<br />

Under the instruction of Chris Fuller, he began the<br />

drawing down of a poker. Meanwhile, the visitors<br />

assembled on the other side of the safety screen<br />

enjoyed the demonstration. There were a barrage of<br />

questions from the visitors and Terry kept them fully<br />

informed about the work, the heritage of Cornish<br />

miners and the blacksmiths and the workings of our<br />

association.<br />

Terry �elding questions from the visitors.<br />

Time passed very quickly, and after two hours and<br />

thirty odd visitors, the guys had turned out a nice<br />

rat tail poker and two miners hooks. The hooks<br />

were sprayed matt black and taken over to the<br />

Moonta Railway Station o�ce to be put on sale in<br />

the gift shop.<br />

There is still a few things to tidy up in the forge<br />

such as sorting out some of the loose tooling and<br />

repairing most of the heritage tools, but it has the<br />

makings of good working forge. If you go up, be<br />

sure to take up some steel to work with and a half<br />

bag of Coke as well as your own tools.<br />

Volunteers are expected to �ll in a registration form<br />

for insurance reasons and go on to a volunteer<br />

roster. You can nominate when you are available to<br />

�t in with your time.<br />

Moonta is a beautiful town and there is plenty to<br />

see, in and around the area. Why not make a<br />

weekend of it and catch some of the sights of<br />

Moonta, Kadina and Wallaroo.<br />

Moonta Mines Blacksmith Shop continued<br />

Ben forging a poker.<br />

A handle jig for forming the candle holder.<br />

Story and Pictures by Rob Kenning<br />

Page 20


<strong>Blacksmiths</strong> <strong>Association</strong>s<br />

<strong>Blacksmiths</strong> <strong>Association</strong> Western <strong>Australia</strong><br />

http://bawa.webkroll.com/<br />

<strong>Australia</strong>n <strong>Blacksmiths</strong> <strong>Association</strong> Victoria<br />

http://www.abavic.org.au/<br />

<strong>Artist</strong> <strong>Blacksmiths</strong> <strong>Association</strong> of Queensland<br />

http://www.abaqld.org.au/<br />

British <strong>Artist</strong> <strong>Blacksmiths</strong> <strong>Association</strong><br />

http://www.baba.org.uk/<br />

<strong>Artist</strong> <strong>Blacksmiths</strong> <strong>Association</strong> of America Inc<br />

http://www.abana.org/<br />

<strong>Blacksmiths</strong> Information and Forums<br />

All styles of metalcraft information<br />

http://www.metalartistforum.com/<br />

All styles of Blacksmith information<br />

http://www.iforgeiron.com/forum/<br />

Social networking for the metal arts<br />

http://www.artmetal.com/index.php<br />

David Robertson (Ontario <strong>Artist</strong> Blacksmith)<br />

http://www.artistblacksmith.com/<br />

Useful Sites and Suppliers<br />

Discount Blacksmith books in UK with Free postage<br />

http://www.bookdepository.co.uk/search?<br />

searchTerm=blacksmith&search=search<br />

<strong>Blacksmiths</strong> Supplies<br />

Stirling Fuel Supplies<br />

Mount Barker Rd Cnr Gould Rd, STIRLING, SA 5152<br />

Phone: (08) 83392021<br />

Metalcorp Steel<br />

285 Grand Junction Road OTTOWAY SA 5013<br />

Phone: (08) 8301 3777<br />

Email: Bronwyn.Garrick@bluescopesteel.com<br />

<strong>South</strong>ern Steel Supplies<br />

69- 71 O'Sullivan Beach Rd LONSDALE SA 5160<br />

Phone: 1300 302 993<br />

Horse Shoes 'R' Us<br />

9 Alabar Crs GLOBE DERBY PARK SA 5110<br />

Phone: (08) 8281 0689<br />

Fantech Pty Ltd<br />

17A Seaforth Avenue SOMERTON PARK SA 5044<br />

Phone:(08) 83770502<br />

EBM Blowers<br />

17/ 2 Portrush Rd PAYNEHAM SA 5070<br />

Phone: (08) 88363544<br />

If you have any contacts and web sites you<br />

would like to have included, contact the<br />

Secretary.<br />

Page 21

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