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September 2010 - Insulating Glass Manufacturers Alliance

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IGMA is recognized internationally as the leading organization on the engineering and<br />

manufacturing of insulating glass units.<br />

Newly released publications..<br />

TM-3100-09,<br />

Voluntary Guidelines<br />

for the Identification<br />

of Visual<br />

Obstructions in<br />

the Air Space of<br />

<strong>Insulating</strong> <strong>Glass</strong><br />

Units<br />

TR-4000-08, 25 Year Field Correlation<br />

Study Report (1980—2005)<br />

TR-1200-83(07), Guidelines for<br />

the Commercial IG Dimensional<br />

Tolerances<br />

TB-1601-95(07), Guidelines for<br />

the Use of Capillary / Breather<br />

Tubes<br />

Strategic Areas<br />

Certification<br />

Our internationally recognized<br />

certification and testing pro-<br />

grams are backed by over 30<br />

years of industry expertise.<br />

IGCC-IGMA North American<br />

Certification Program for the<br />

ASTM E 2190 standard<br />

IGMAC Certification Program for<br />

the CGSB 12.8 standard<br />

GCIA Certification Program—<br />

Gas Content, Initial and After<br />

Weathering<br />

We couldn’t do it without you!<br />

IGMA, an ISO 9001:2008 accredited organization and registered Standards De-<br />

velopment Organization (SDO) was formed on October 2, 2000 as a result of a<br />

merger between the <strong>Insulating</strong> <strong>Glass</strong> <strong>Manufacturers</strong> Association of Canada<br />

(IGMAC) and the Sealed <strong>Insulating</strong> <strong>Glass</strong> <strong>Manufacturers</strong> Association (SIGMA).<br />

IGMA represents certified insulating glass manufacturers, their suppliers, associ-<br />

ates and customers both in the residential and commercial markets across North<br />

America and around the world.<br />

IGMA members are very smart people working together and closely with other<br />

standards development groups, governments and other organizations to estab-<br />

lish North American and international industry standards.<br />

IGMA focuses our financial and staff resources in two major areas of importance<br />

to the industry: Certification and Technical Practices.<br />

Since October 2000, IGMA has published 5 major technical manuals addressing<br />

pre and post fabrication subject matters in a straight forward, practical ap-<br />

proach. In addition, we developed a product certification program for the<br />

North American markets, completed 3 research projects with a fourth currently<br />

underway.<br />

Technical activities<br />

Standards development, lead-<br />

ing edge research, harmoniza-<br />

tion of standards, voluntary<br />

guidelines, technical manuals,<br />

reports and bulletins, best prac-<br />

tices and online educational<br />

programs.<br />

Our Technical Presentation Li-<br />

brary has over 75 PowerPoint<br />

presentation covering compo-<br />

nents, compatibility, manufac-<br />

turing, new technologies and<br />

many, many other topics of in-<br />

terest to the industry.<br />

Technical working groups<br />

IGU Manufacturing Quality<br />

Procedures<br />

Design Considerations for<br />

Multiple Airspace IGU’s<br />

Development of a Standard-<br />

ized Test for Gas Permeability<br />

Glazing Guidelines<br />

Thermal Stress<br />

FS 548103


Preventing IG Failures is<br />

going virtual.<br />

Visit myglassclass.com<br />

“I found the Preventing IG<br />

Failures seminar to be helpful &<br />

educational. I would like to see<br />

the continuation of this type of<br />

service to the manufacturing field.<br />

As a manufacturer I would attend<br />

more of these seminars.”<br />

The Technical Services Committee<br />

defines what IGMA is all about.<br />

Page 2<br />

Certification & Education<br />

The Certification & Education<br />

Committee is responsible for all<br />

IGMA educational programs<br />

including Preventing IG Fail-<br />

ures.<br />

The group has developed a<br />

PowerPoint presentation which<br />

will provide an overview on<br />

why and how to implement<br />

and maintain a quality control<br />

system. This presentation is<br />

based on the technical man-<br />

ual TM‐4000—IG Manufactur-<br />

ing Quality Procedures. And is<br />

close to completion. Sections<br />

on Training, Process Control<br />

and Field Service will be sub-<br />

mitted and reviewed at the<br />

<strong>September</strong> <strong>2010</strong> technical<br />

meetings.<br />

The document revision of TM‐<br />

4000‐02(07) which will result in<br />

two separate documents is<br />

under the responsibility of the<br />

Technical Services Committee<br />

and is an online task group.<br />

At the March <strong>2010</strong> meeting it<br />

was decided to reinstate the<br />

IGMAC Certification Proce-<br />

Technical Services Committee<br />

Participation on the Technical Services<br />

Committee is by invitation from the<br />

IGMA Board of Directors and all commit-<br />

tee members must have technical ex-<br />

pertise in their designation position.<br />

The TSC is the standards development<br />

arm of IGMA and has responsibility for all<br />

Task Groups, technical publications and<br />

technical support to the IG certification<br />

programs.<br />

Glazing Guidelines<br />

Unlike other task groups, the<br />

Glazing Guidelines work group<br />

is a permanent task group<br />

under the IGMA technical<br />

structure.<br />

This group is responsible for<br />

developing and maintaining<br />

best practices in glazing for<br />

both residential and commer-<br />

cial products.<br />

Current activities include a<br />

review of the Setting Block<br />

height and placement for<br />

residential products especially<br />

when the window includes a<br />

triple-glazed IGU.<br />

The group is developing guide-<br />

lines for use of capillary tubes<br />

and will include manufactur-<br />

ing considerations.<br />

TM-3000-90(04), North America<br />

Glazing Guidelines for Sealed<br />

dures Committee so that pro-<br />

gram participants are involved<br />

in developing the program<br />

requirements. This committee<br />

will meet online.<br />

Matters relating to equiva-<br />

lency and waivers will be re-<br />

viewed by the IGMA Technical<br />

Policy Committee.<br />

The Committee includes representa-<br />

tion from all industry sectors; manufac-<br />

turers, equipment manufacturers,<br />

component suppliers, testing, inspec-<br />

tion, consulting and government and is<br />

equally balanced with representation<br />

from Canada and the U.S.<br />

Based on feedback from the general<br />

membership, this committee is respon-<br />

sible for setting IGMA’s code positions.<br />

<strong>Insulating</strong> <strong>Glass</strong> Units for Com-<br />

mercial and Residential Use is<br />

included in the IGMA techni-<br />

cal binder. Discounts are<br />

available to members for bulk<br />

orders.


<strong>2010</strong> Annual Conference<br />

March 23—26, <strong>2010</strong><br />

Page 3<br />

IGMA is populated with very smart people who work for companies<br />

that care about the insulating glass industry and support their em-<br />

ployees participation in IGMA. For the benefit of the industry, these<br />

individuals come together to pool their individual areas of expertise<br />

and years of experience to develop technical documents and briefs,<br />

explore, research and validate new technologies, provide education<br />

programs for quality control and fabrication processes for the manu-<br />

facturers.<br />

Support comes in many forms, all of which are important. IGMA would not be the organi-<br />

zation it is today without out volunteers.<br />

Some companies contribute sponsorship funds over and above the annual membership<br />

fee and costs to attend the meetings. We have included each of these sponsors in the<br />

current newsletter as our way of acknowledging the contribution and saying thanks to<br />

each sponsor.<br />

Sponsorship dollars underwrite the cost of the meetings which lowers the registration fee to<br />

a more manageable amount. Without these funds, the cost of the meetings would in-<br />

crease by 40%. We encourage all members to personally thank our sponsors if the opportu-<br />

nity presents itself.<br />

A Word About Our Financial Sponsors<br />

GOLD SPONSOR<br />

Cardinal IG $5,000 www.cardinalcorp.com<br />

SILVER SPONSOR<br />

Allmetal, Inc. $2,500 www.allmetal-inc.com<br />

Bostik $2,500 www.bostik-us.com<br />

Edgetech IG $2,500 www.edgetechig.com<br />

USB Drives<br />

We couldn’t do it without you!<br />

ADCO Corporation $1,250 www.adcocorp.com<br />

FS 548103


Gold Sponsor<br />

Page 4<br />

Cardinal <strong>Glass</strong> Industries<br />

is a managementowned<br />

S-Corporation<br />

leading the industry in<br />

the development of residential<br />

glass for windows<br />

and doors. We have<br />

grown to more than<br />

5,500 employees located<br />

at 27 manufacturing<br />

locations around the<br />

United States.<br />

At Cardinal, we try to<br />

maintain a clear vision:<br />

design and fabricate the<br />

most advanced residential<br />

glass products in the<br />

industry.<br />

We start with a heavy<br />

investment in research<br />

and development. Our<br />

twin R&D centers in Minnesota<br />

and Wisconsin<br />

provide the basis for new<br />

advances in glazing fenestration.<br />

We turn around those<br />

fresh ideas into useful<br />

products that regular<br />

homeowners can use.<br />

We provide a turnkey<br />

solution to window<br />

manufacturers: whether<br />

it starts with insulating<br />

glass, coated, laminated,<br />

tempered or just<br />

plain float glass, it is all<br />

designed to provide the<br />

latest in applied glass<br />

science


Thermal Stress<br />

This group is developing guide-<br />

lines for thermal stress consid-<br />

eration for annealed insulating<br />

glass units which will include a<br />

number of conditions classified<br />

as low, medium and high risk.<br />

Conditions that have been<br />

identified are glass type, solar<br />

absorption and radiation, heat<br />

traps (outdoor field condi-<br />

tions—outdoor shading, blind<br />

pockets and glazing stop<br />

color), heat traps for indoor<br />

conditions (position of HVAC,<br />

Development of a Test Protocol<br />

for Argon Permeability<br />

through <strong>Insulating</strong> <strong>Glass</strong><br />

Units<br />

Currently in Stage 1, Phase 2 of<br />

the research project to de-<br />

velop a standardized test<br />

specification for gas perme-<br />

ability, the test cell has been<br />

re‐designed to permit sam-<br />

pling of 5 IGU samples at a<br />

interior shading devices),<br />

spandrel glazing, framing sys-<br />

tem type (wood aluminum /<br />

steel, concrete), # of glazing<br />

lites (doubles, triples, quads),<br />

elevation, on site storage con-<br />

ditions, post installation films,<br />

altitude, and design winter<br />

temperature. Once the table<br />

grid has been completed for<br />

these conditions, a second<br />

grid will be developed for<br />

combination conditions.<br />

The introductory section has<br />

time and significantly reduce<br />

the time to obtain data results.<br />

The new setup will also ac-<br />

commodate Phase 3, which<br />

will mechanically stress the<br />

units to simulate field condi-<br />

tions. Prior to sampling, the<br />

system is purged with medical<br />

Grade Helium using a helium<br />

ionization detector. Current<br />

issue is getting a clean base-<br />

been written and includes a<br />

detailed definition and de-<br />

scription of thermal stress in-<br />

cluding why it happens and<br />

how to identify it. This docu-<br />

ment will compliment the<br />

<strong>Glass</strong> Breakage webinar under<br />

the Preventing IG Failures edu-<br />

cation program.<br />

Design Considerations Multiple Airspace IGU’s<br />

As Energy Star requirements<br />

become more and more strin-<br />

gent, triple and quad glazed<br />

insulating glass units will be-<br />

come the norm in many of the<br />

climatic zones.<br />

This task group convened for<br />

the first time in 2009 and work<br />

is well underway on identifying<br />

conditions that should be ad-<br />

dressed when designing and<br />

fabricating triple and quad<br />

glazed insulating glass units.<br />

Research<br />

Page 5<br />

We couldn’t do it without you!<br />

A format for the document<br />

has been approved which will<br />

be similar to the visual quality<br />

guidelines released in 2009.<br />

Text has been drafted for gas<br />

content, coatings and exterior<br />

condensation. Outstanding<br />

topics of thermal stress, wind<br />

load, stresses on seal system,<br />

fabrication techniques, alti-<br />

tude limits, glazing considera-<br />

tions (e.g. Misalignment), non<br />

structural intermediate layers<br />

(e.g. suspended coated film),<br />

glass thickness (asymmetric<br />

constructions – glass and air-<br />

space), and structural glazing<br />

applications have been as-<br />

signed to task group members.<br />

Completed research projects:<br />

Gas Concentration of IGUs by Gas Chromatography vs. Spark Emission Spectrography<br />

25 Year Field Correlation Study: 1980-2005<br />

line so testing of samples has<br />

been delayed by 4 months. At<br />

the conclusion of this phase,<br />

the IGMA Research Fund will<br />

be depleted and IGMA will be<br />

soliciting outside funding.<br />

Every meeting includes technical presentations<br />

on new technologies, fabrication<br />

techniques and a host of other<br />

topics of interest to the IG industry<br />

Work assignments have been posted<br />

to the Members Only section of the<br />

IGMA website.<br />

New manufacturer and<br />

supplier members<br />

receive a copy of the<br />

IGMA technical binder<br />

and all members<br />

receive complimentary<br />

copies of each new<br />

publication<br />

Test Cell for Phase 1 of<br />

the Gas Permeability<br />

Research Project


Sponsor Profile<br />

Page 6<br />

We couldn’t do it without you!<br />

Code Update<br />

Code Activity Date<br />

ASHRAE 90.1 Appeal deadline<br />

Appeals Webinar (if scheduled)<br />

ASTM E 1300<br />

Load Resistance<br />

ASTM E 2188<br />

WCT / HHC (IG)<br />

ASTM E 2189<br />

VFT (IG)<br />

ASTM E 2190<br />

IG Test specification<br />

Ballot issued ( %RH in the accelerated weathering chamber )<br />

Ballot results review<br />

Fog found away from the chill plate<br />

Ballot results review<br />

% minimum fill for each specimen (currently 50%)<br />

Ballot results review<br />

I-Codes IBC, International Building Code 2009/<strong>2010</strong> Final Action Hearings<br />

IECC, International Energy Conservation Code 2009/<strong>2010</strong> Final Action<br />

Hearings<br />

IRC, International Residential Code 2009/<strong>2010</strong> Final Action Hearings<br />

Bostik is one of the largest adhesive and<br />

sealant companies in the world. The<br />

group designs, manufactures and mar-<br />

kets adhesives and sealants for three key<br />

markets: Industry, Construction and Con-<br />

sumer. Its products are used in a wide<br />

range of fields – from gas tankers and<br />

buildings to furniture and diapers.<br />

Bostik is committed to providing sustain-<br />

able and innovative solutions that com-<br />

bine technological performance, ease-of<br />

-use, cost effectiveness, and respect for<br />

the environment.<br />

The growing demand for energy effi-<br />

ciency, particularly in the construction<br />

and transport sectors, offers strong poten-<br />

tial. In order to meet this demand<br />

through product and marketing innova-<br />

tion, Bostik Research and Development is<br />

committed to developing products using<br />

the latest technologies.<br />

Aug 13<br />

Sept 9-10 & 20-21<br />

July 28—Aug 30<br />

Oct 11-13<br />

July 28—Aug 30<br />

Oct 11-13<br />

July 28—Aug 30<br />

Oct 11-13<br />

Oct 28—Nov 1


Page 7<br />

We couldn’t do it without you!<br />

In business since 1989,<br />

Edgetech IG Inc. is a global<br />

leader in the fenestration<br />

industry with manufacturing<br />

facilities at its headquarters<br />

in Cambridge, OH and in<br />

Coventry, England, as well<br />

as a division in Neuss, Germany—Edgetech<br />

Europe<br />

GmbH. Edgetech is a fullyowned<br />

subsidiary of Lauren<br />

International, Inc.<br />

Through Edgetech’s value<br />

promise – We’re there for<br />

you at every turn! 360® –<br />

the company goes beyond<br />

the manufacture of Super<br />

Spacer to offer a comprehensive<br />

portfolio of valueadded<br />

products and services<br />

for the window, door<br />

and glass industries.<br />

Code Update (cont’d)<br />

Sponsor Profile<br />

Code Activity Date<br />

ISO/TC 160/<br />

SC 1-WG4<br />

<strong>Insulating</strong><br />

<strong>Glass</strong><br />

Part 1, Climate Test—approved<br />

Part 2, Chemical Fog—approved<br />

Part 3, Gas Testing—through initial Draft International Standards Process<br />

Part 4, Edge Seal Attributes—through initial Draft International Standards<br />

Process<br />

NBCC <strong>2010</strong> Reference: AAMA/WDMA/CSA 101/I.S.2/A440-5 in <strong>2010</strong> NBCC<br />

Publication<br />

NECB<br />

National Energy Code for Buildings<br />

WWR ratio—tiered approach based on # of heating days (40%—20%)<br />

Public Review<br />

Scheduled publication<br />

NECR National Energy Code Residential Buildings<br />

Development underway<br />

Nov 8-14<br />

China<br />

Nov <strong>2010</strong><br />

Oct <strong>2010</strong><br />

2011


In the US:<br />

27 N. Wacker Drive, Suite 365<br />

Chicago, IL 60606-2800<br />

In Canada:<br />

1500 Bank Street, Suite 300<br />

Ottawa, ON K1H 1B8<br />

Phone: 613-233-1510<br />

Fax: 613-482-9436<br />

E-mail: abeck@igmaonline.org<br />

Do you want to set the standard...or just follow it?<br />

Tangible Benefits<br />

Complimentary copy of the IGMA Technical Binder to manufacturer and<br />

supplier members, a value of $575 USD;<br />

An exclusive listing in the online membership directory including your<br />

company profile and dynamic link to your website;<br />

One complimentary copy of each new technical publication such as the<br />

<strong>Insulating</strong> <strong>Glass</strong> Manufacturing Quality Procedure Manual and the Pre-<br />

venting <strong>Insulating</strong> <strong>Glass</strong> Failures Manual including periodic updates;<br />

Preferred pricing on existing technical publications and educational semi-<br />

nars such as the Preventing <strong>Insulating</strong> <strong>Glass</strong> Failures;<br />

Networking with industry peers and access to technical information on<br />

the latest products;<br />

Participation in the development of standards affecting the insulating<br />

glass industry;<br />

Access to the latest research—IGMA 25 Year Field Correlation Study, Gas<br />

Permeability, Non-invasive Measurement of Gas Fill in <strong>Insulating</strong> <strong>Glass</strong><br />

Units;<br />

Complimentary technical advisory service provided by IGMA Technical<br />

Consultant, Bill Lingnell, PE, North America’s leading forensic expert on<br />

glass and insulating glass;<br />

Access to the IGMA Technical Presentation Library<br />

Your one source for technical expertise<br />

Page 8<br />

We’re on the Web!<br />

www.igmaonline.org<br />

IGMA is an ISO 9001:2008 organization<br />

and the North American association<br />

of certified insulating glass<br />

manufacturers, suppliers of component<br />

material and other industryrelated<br />

professionals dedicated to<br />

upgrading product performance in<br />

both the residential and commercial<br />

sectors by promoting awareness<br />

of technological developments<br />

in the industry.<br />

Whether you are planning to<br />

streamline your manufacturing operations<br />

or develop business strategies,<br />

IGMA can provide valuable<br />

information to assist organizations to<br />

improve business outcomes.<br />

IGMA membership is an<br />

investment in your future!.

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