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ZENN Parts Manual - ZENN Motor Company

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<strong>ZENN</strong> <strong>Parts</strong> <strong>Manual</strong><br />

1<br />

2006 - 2010


Table of Contents<br />

Main Electrical / Mechanical Components<br />

Driver System………………………………………………………………….4<br />

Power System………………………………………………………………….6<br />

Electrical Accessories………………………………………………………....8<br />

Steering……………………………………………………………………….10<br />

Axle Components, Chassis and Frame<br />

Wheels and Front Axle……………………………………………………….12<br />

Front Brake / Wheel hub……………………………………………………...14<br />

Rear Axle / Suspension and Hand Brake……………………………………..16<br />

Rear Brake / Wheel hub………………………………………………………18<br />

Brake Circuit………………………………………………………………….20<br />

Engine Frame and Front Suspension…………………………………………22<br />

<strong>Motor</strong> Bridge…………………………………………………………………24<br />

Main Body Frame…………………………………………………………….26<br />

Heating and Ventilation System<br />

Components……………………………………………………………………28<br />

HVAC option Components……………………………………………………30<br />

Heater only option Components……………………………………………….32<br />

Interior<br />

Dashboard…………………………………………………………………….34<br />

Trim…………………………………………………………………………...36<br />

Seats/Accessories……………………………………………………………..38<br />

Floor…………………………………………………………………………..40<br />

Lights, Mirror, and Exterior<br />

Front Bumper…………………………………………………………………42<br />

Front Body……………………………………………………………………44<br />

Rear Body…………………………………………………………………….46<br />

Windshield Wiper…………………………………………………………….48<br />

Side Doors……………………………………………………………………50<br />

Rear Door……………………………………………………………………..52<br />

Lights/Mirrors and Accessories………………………………………………54<br />

Miscellaneous<br />

Repair Tools and Adhesive Materials…………………………………………56<br />

Additional Options…………………………………………………………….58<br />

Decals and User <strong>Manual</strong>s……………………………………………………...60<br />

3


Item<br />

ID<br />

Part Number Description<br />

1 160-00609 Reversing control lever base<br />

2 160-00610 Reversing lever boot<br />

3 160-00611 Knob + lever<br />

4 103-00014 Switch - 3 position drive<br />

5 160-00575 Switch - direction shifter<br />

6a 103-00001 DC <strong>Motor</strong>-General Electric<br />

6b 103-00047 AC <strong>Motor</strong>-Curtis<br />

7a 103-00002 DC <strong>Motor</strong> controller<br />

7b 103-00049 AC <strong>Motor</strong> Controller (2008)<br />

7c 103-00249 AC <strong>Motor</strong> Controller (2009-2010)<br />

8a 103-00003 Relay - Main Contactor<br />

8b 103-00066 Main Contactor<br />

9 103-00013 Accelerator Pedal<br />

10a 101-00003 Gear Box(2006-2008)<br />

10b 160-10032 KY06 GearBox(2009-2010)<br />

11 103-00046 Optocoupler(Controls Fuel Guage)<br />

12 103-00063 Optodivider(controls Speedometer)<br />

13a 160-00372 Main harness (DC)<br />

13b 103-00045 Main harness (AC)<br />

14 103-00053 <strong>Motor</strong> harness (AC)<br />

15 160-00063 Brake pedal axle kit<br />

16 160-00052 Stop light switch<br />

17 160-10017 Brake pedal assembly<br />

18 160-00255 Steering column support<br />

19 160-00197 Washer<br />

20 160-00340 Master cylinder trigger connector kit<br />

21 160-00341 Master cylinder trigger rod<br />

22 102-00227 <strong>Motor</strong>-Gearbox Adaptor KY06<br />

5


Item<br />

ID<br />

Part Number Description<br />

1 103-00048 Discover Battery<br />

2a 103-00005 Battery Charger<br />

2b 103-00200 Battery Charger with shorter cable<br />

3a 103-00006 DC/DC Converter (Sure Power)(DC)<br />

3b 103-00057 DC/DC Converter (Sevcon)(AC)<br />

4a 102-00101 DC Front Battery Box(Assembly)<br />

4b 102-00035 AC Front Battery Box<br />

5 102-00102 Rear Battery Box<br />

6 103-00007 Universal 12V accessory battery (18 Ah)(DC only)<br />

7 102-00106 Rear battery box cover including seal and carpet<br />

8 102-00003 Strap for rear battery box<br />

9 102-00104 Weldment - cross bar for rear battery box<br />

10 102-00003 Rear battery box hold down<br />

11 103-00012 Switch - Service disconnect (DC Vehicles)<br />

12 103-00008 AC inlet with dust cover 15A/125V<br />

13 105-00003 Washer - AC inlet plastic<br />

14 103-00079 AC outlet extension cord<br />

15 103-00009 AC Power Harness<br />

7


Item ID Part Number Description<br />

1 160-00048 Door switch<br />

2 160-00389 Receiver + remote control<br />

3 160-00393 Key fob<br />

4 160-00053 Flasher unit<br />

5 160-00149 Micro-relay 12 V<br />

6 160-00264 Power window module (Controls auto-up and auto-down window on doors)<br />

7 160-00276 Diode (light - wipers)<br />

8 160-00222 Side door harness<br />

9 160-00675 Roof harness<br />

10 103-00058 Battery harness<br />

11 160-00277 Power window harness<br />

12 103-00053 <strong>Motor</strong> Harness (AC Vehicles)<br />

13 103-00017 Interface module<br />

9


Item ID Part Number Description<br />

1 160-00044 Steering column<br />

2 160-00682 Steering wheel<br />

3 160-00683 Steering wheel cover<br />

4 104-00002 <strong>ZENN</strong> steering wheel logo<br />

5 160-00511 Lock barrel ignition/door(Ignition 2 door lock cylinder and 2 keys)<br />

6 160-00097 Steering shaft<br />

7 160-00142 Steering tie rod + washer (inner tie rod)<br />

8 160-00258 Steering ball tie rod end (Outer tie rod)<br />

9 160-00259 Rack & pinion boot<br />

10 160-00100 Rack & pinion assembly<br />

11 160-10004 Steering fasteners assembly (Steering U-Joint Fasteners)<br />

12 160-00156 Grommet pass<br />

13 160-00278 Clock spring<br />

14 102-00045 Key blank<br />

11


Item ID Part Number Description<br />

1 160-10027 Alu rim assembly (5-spoke) /w Centre Cap<br />

2 160-00401 Tires(All Season)<br />

3 160-00415 Snow tires<br />

4 160-00678 Retaining ring<br />

5 160-00141 Washer half shaft<br />

6 160-00468 Nut half shaft<br />

7 160-00099 Right half shaft assembly<br />

8 160-10024 Left half shaft assembly<br />

9 160-00064 CV Boot kit gearbox side<br />

10 160-00065 Half shaft CV boot -Wheel side<br />

11 160-00400 Steel rim<br />

12 160-00357 Hub cap<br />

13a 160-00402 5-spoke alum rim<br />

13b 160-00691 8-spoke alloy rim<br />

14 104-00155 Decal - wheel cap 57mm<br />

15 160-00004 Aluminum Wheel Nut<br />

16 160-00087 Aluminum Rim plug cap<br />

17 160-00574 Tire iron<br />

18 160-00573 Jack<br />

19 160-00637 Spare Tire<br />

13


Item ID Part Number Description<br />

1 160-10002 Front hub fastener assembly<br />

2 160-10015 Front hub lower assembly<br />

3 160-00221 Left front spindle assembly<br />

4 160-00215 Right front spindle assembly<br />

5 160-00329 Front rotor<br />

6 160-00335 Left/right caliper assembly<br />

7 160-00072 Caliper/piston<br />

8 160-00211 Front wheel bearing<br />

9 160-00334 Front Brake Pads - 1 set (2 Pads)<br />

10 160-00067 Gudgeon<br />

11 160-00457 Washer<br />

12 160-00213 TE x 20 screw<br />

13a 160-00216 Front/Rear yoke support<br />

13b 160-00732 Brake Pad Frame<br />

14 160-00217 Seal Kit<br />

15 160-00068 Spacer<br />

16 160-00073 Draining Screw<br />

17 160-00138 Kit of 2 brake plate hook<br />

15


Item ID Part Number Description<br />

1 160-10001 Rear shock absorber assembly<br />

2 160-10013 Rear axle assembly<br />

3 160-10014 Hand brake cable assembly<br />

4 160-00680 Hand brake cable support bracket<br />

5 160-00206 Anchor plate<br />

6 160-00166 Hand brake attachment plate<br />

7 160-00032 Hand brake lever<br />

8 160-00031 Equalizer bracket<br />

9 160-00052 Stop light switch<br />

10 160-00681 Hand brake sleeve<br />

11 160-00107 Rear brake tee<br />

12 102-00183 Rear shock absorbers + new spring<br />

17


Item ID Part Number Description<br />

1 160-10016 Rear brake fastener assembly<br />

2 160-10003 Rear hub assembly<br />

3 160-00469 Rear wheel shaft Ø 12<br />

4 160-00405 Left rear slotted brake disc - 3 screws<br />

5 160-00471 Right rear slotted brake disc - 3 screws<br />

6 160-00386 Rear right caliper<br />

7 160-00387 Rear left caliper<br />

8 160-00722 Rear wheel bearing<br />

9 160-00376 Rear brake pads - 1 set(2pads)<br />

19


Item ID Part Number Description<br />

1 160-00077 Brake fluid reservoir<br />

2 160-00008 Brake fluid reservoir gasket<br />

3 160-00162 Brake master cylinder<br />

4 160-00090 Master cylinder reservoir cap<br />

5 160-00131 Central brake line<br />

6 160-00207 Rear break hose<br />

7 160-00297 Left rear brake line<br />

8 160-00296 Right rear brake line<br />

9 160-00288 Right front brake line<br />

10 160-00361 Front brake hose<br />

11 160-10028 Brake circuit fastener assembly<br />

12 160-00289 Left front brake line<br />

21


Item<br />

ID<br />

Part Number Description<br />

1 160-00172 Alu engine frame<br />

2 160-00305 Right steering link bracket<br />

3 160-00306 Left steering link bracket<br />

4 160-00308 Sub frame bracket<br />

5 160-00295 Windshield washer bottle holder<br />

6 160-00285 Right fascia bracket<br />

7 160-00286 Left fascia bracket<br />

8 105-00110 Clip - vent tube<br />

9 160-00086 Rubber stopper<br />

10 160-00291 Reinforcement tube<br />

11 102-00038 Weldment - HVAC Condenser<br />

12 160-00290 Front cross frame/heater only<br />

13 160-00321 Hood latch striker<br />

14 160-00318 Angle bracket<br />

15 160-00287 Fascia bracket<br />

16 160-00307 Hood release cable tip<br />

17 160-00304 Hood release cable<br />

18 160-00098 A arm<br />

19 160-00079 Suspension ball joint<br />

20 160-00221 Left front spindle assembly<br />

21 160-00215 Right front spindle assembly<br />

22 102-00184 Front absorber + new spring<br />

23 160-00062 Front strut hardware kit<br />

24 160-00160 Stop bracket<br />

25 105-00111 Clips<br />

26 160-00175 Clip nut<br />

27 102-00015 <strong>Motor</strong> mount<br />

28 102-00017 Front Spring<br />

29 160-00679 Front Absorber Shock<br />

23


Item<br />

ID<br />

Part Number Description<br />

1a 102-00105 <strong>Motor</strong> bridge - DC drive<br />

1b 102-00108 <strong>Motor</strong> bridge - Graziano Gearbox<br />

1c 102-00225 <strong>Motor</strong> bridge - MY 2009<br />

2 102-00015 <strong>Motor</strong> mount<br />

25


Item<br />

ID<br />

Part Number Description<br />

1 160-00659 Alu right side body black<br />

2 160-00660 Alu left side body black<br />

3 160-00596 Axle support cross member black<br />

4 160-00597 Alu lower cross member black<br />

5 160-00598 Alu upper cross member black<br />

6 160-00599 Windshield upper cross member black<br />

7 160-00118 Right plug<br />

8 160-00119 Left plug<br />

9 160-00058 Rubber seal<br />

10 160-00124 Door sealing gusset<br />

11 160-00336 Right rear trim bracket<br />

12 160-00120 Right support bracket<br />

13 160-00121 Left support bracket<br />

14 160-00114 Consol support<br />

15 160-00159 Plug<br />

16 160-00169 Wiring harness bracket<br />

17 105-00110 Vent hole tube clip<br />

18 160-00208 Wiring harness bracket<br />

19 160-00133 Direction shifter support bracket<br />

20 160-00337 Left rear trim bracket<br />

21 160-00365 Windshield plate<br />

22 160-00395 Center bracket<br />

23 160-00412 Foam block<br />

24 160-00600 Support bracket<br />

25 160-00293 Right rear or left front base plug<br />

26 160-00292 Left rear or right front base plug<br />

27 160-00298 Handle + Plugs<br />

28 160-00604 Lower trim block<br />

29 160-00173 Hatchback door lock<br />

27


Item ID Item Number Description<br />

1 160-00676 Foam - Air diffuser<br />

2 160-00102 Air diffuser<br />

3 160-00168 Control bracket<br />

4 160-00170 Duct<br />

5 160-00152 Control cable<br />

6 160-00041 Control cable clip<br />

7 160-00035 Control handle<br />

8 160-00028 Heating knob<br />

9 160-00091 Panel outlet<br />

10 160-00223 Air distribution plenum<br />

11 160-00153 Heater duct<br />

12 160-00272 Seal<br />

13 102-00019 Duct - Diffuser box inlet adapter<br />

14 102-00020 Duct - Blower cap<br />

15 102-00021 Duct - Blower inlet adapter<br />

16 160-00182 Air inlet duct suport<br />

17 160-00205 Heating duct fixing clip<br />

18 160-00268 Clip nut<br />

29


Item ID Part Number Description<br />

1 102-00027 Receiver Drier<br />

2 102-00168 Blower<br />

3 102-00169 Fan - Condenser Fan<br />

4 101-00004 Evaporator Coil<br />

5 102-00162 Pressure Switch - Highside<br />

6 103-00032 PTC Heater Element 72v<br />

7 103-00030 Condenser assembly<br />

8 103-00031 Evaporator box assembly<br />

9 101-00001 Compressor<br />

10 102-00180 Suction A/C line<br />

11 102-00181 Liquid A/C line<br />

12 102-00179 Discharge A/C line<br />

13 102-00182 Hose kit<br />

14 132-00087 HVAC controller assembly<br />

15 102-00175 2" Air Hose<br />

16 102-00176 4" Air Hose<br />

31


Item ID Part Number Description<br />

1 132-00083 Heater<br />

2 102-00009 Bracket - Heater support<br />

3 103-00018 Relay - high current 12 VDC<br />

33


Item ID Part Number Description<br />

1 160-00684 Dashboard<br />

2 160-00091 Dash mounted vent<br />

3 160-00188 Speaker + grille<br />

4a 160-00309 Instrument cluster (DC)<br />

4b 103-00065 Instrument cluster (AC)<br />

5 160-00158 Window switch (some right and left)<br />

6 160-00638 Upper steering column cover<br />

7 160-00639 Lower steering column cover<br />

8 160-00640 Center bezel<br />

9 160-00029 Fan switch 3V<br />

10 160-00030 Fan knob<br />

11 160-00641 Hazard switch<br />

12 160-00642 Cigarette lighter<br />

13 160-00055 Dashboard light bulb<br />

14 160-00304 Hood release<br />

15 160-00643 Center console<br />

16 160-00644 Document holder<br />

17 160-00185 Push pin<br />

18a 160-00491 Lighting Lever<br />

18b 160-00492 Lighting lever with fog light<br />

19 160-00057 Stack switch mounting bracket<br />

20 160-00089 Light bulb socket<br />

21 160-00196 Cluster screw 5x30<br />

22 160-00058 Rubber seal<br />

23 160-00183 Ashtray<br />

24 160-00645 Wood Trim<br />

25 160-00646 Gasket sheet (reversing lever bellow)<br />

26 160-00647 Plastic rivet - glove box<br />

27 160-00648 Glove box<br />

28 160-00493 Glove box door<br />

29 160-00649 Glove box lock cylinder bracket<br />

30 160-00650 Glove box lock cylinder with key<br />

31 160-00651 Window switch bezel<br />

32 160-00652 Screw cover<br />

33 102-00043 Center console side cover<br />

34 103-00078 Switch - HVAC Mode Switch<br />

35 105-00129 Nuts for center console cover<br />

36 105-00130 Bolts for center console cover<br />

37 104-00152 Decal - AC Switch<br />

38 160-00490 Windscreen wiper lever<br />

39 102-00040 Bracket - HVAC switch<br />

35


Item ID Part Number Description<br />

1 160-00690 Headliner<br />

2 160-00629 Left rear trim with light<br />

3 160-00330 Right rear trim - quarter panel<br />

4 160-00332 Rear cover<br />

5 160-00303 Rear plate stopper<br />

6 160-00178 6 x 24 x 1<br />

7 160-00165 Spacer<br />

8 160-00078 Gas strut support bracket<br />

9 160-00441 Screw<br />

10 101-00054 Car floor mats<br />

11 160-00338 Right rear trim plate<br />

12 160-00339 Left rear trim plate<br />

13 160-00345 Right side carpet<br />

14 160-00346 Left side carpet<br />

15 160-00630 Attachment ring<br />

16 160-00209 Headliner Trim<br />

37


Item<br />

ID<br />

Part Number Description<br />

1 160-00670 Safety belt kit<br />

2 160-00358 Raiser seat<br />

3 160-00671 Seat support<br />

4 160-00060 Seat rack<br />

5 160-00672 Left seat<br />

6 160-00263 Seat recline handle<br />

7 160-00362 Headrest<br />

8 160-00673 Right seat<br />

39


Item ID Part Number Description<br />

1 160-00605 Left center floor extension<br />

2 160-00364 Rear floor<br />

3 160-00301 ABS Floor - Floor Panel with Vent<br />

4 160-00606 Front floor panel<br />

5 160-00084 Firewall<br />

6 160-00661 Firewall - cowl<br />

7 160-00176 Weather-strip seal<br />

8 160-00156 Wire harness grommet<br />

9 160-00607 Support bracket<br />

10 160-00546 Rear right tail light support plate<br />

11 160-00551 Rear left tail light support plate<br />

12 160-00129 Right rear floor extension<br />

13 160-00130 Left rear floor extension<br />

14 160-00294 Floor carpet repair materials<br />

15 160-00267 Twintex repair sheet<br />

16 160-00608 Right center floor extension<br />

17 160-00333 Rear floor panel<br />

41


Item ID Part Number Description<br />

1a 160-00413 Unpainted front fascia (<strong>ZENN</strong> 2.22)<br />

1b 160-10029 Unpainted front fascia - AC Equipped<br />

2 160-00614 Front fascia attachment bracket<br />

3 160-00175 Screw clip<br />

4 160-00622 Front right reflector<br />

5 160-00616 Right front alu frame<br />

6 160-00695 Front right fascia molding<br />

7 160-00623 Front left reflector<br />

8 102-00109 Front fascia grill - middle<br />

9 160-00536 Front fascia grill - upper<br />

10 160-00615 Front fascia grill - lower<br />

11 160-00535 Front fascia grill chrome trim<br />

12 160-00617 Left front alu frame<br />

13 160-00696 Front left fascia molding<br />

14 160-00148 Front Bumper lug fixing<br />

15 160-00175 Prestol Clip<br />

16 160-00201 Rod – Right front bumper<br />

17 160-00354 Adhessive<br />

18 160-00202 Rod – Left front bumper<br />

19 160-00354 Adhessive<br />

20 160-00356 Adhessive Lower Calender<br />

21 160-00355 Chrome bumper Decal<br />

22 160-00227 Raw White Front bumper<br />

43


Item<br />

ID<br />

Part Number Description<br />

1a 160-00227 Unpainted front fascia (<strong>ZENN</strong> 2.2)<br />

1b 160-00413 Unpainted front fascia (<strong>ZENN</strong> 2.22)<br />

1c 160-10029 Unpainted front fascia - AC Equipped<br />

2a 160-00729 Unpainted right front fender (without side marker hole)<br />

2b 160-00662 Unpainted right front fender (repeater)<br />

3a 160-00579 Unpainted left front fender (repeater)<br />

3b 160-00730 Unpainted left front fender (without side marker hole)<br />

4 160-00612 Left mirror cover<br />

5 160-00613 Right mirror cover<br />

6 160-00085 Windshield<br />

7a 160-00531 Unpainted hood panel<br />

7b 160-00226 2.2 unpainted hood panel<br />

8 104-00010 <strong>ZENN</strong> logo<br />

9 160-00284 Splash shield<br />

10 160-00614 Front fascia attachment bracket<br />

12 160-00615 Front fascia grill<br />

13 160-00616 Right front alu frame<br />

14 160-00617 Left front alu frame<br />

15 160-00185 Push pin<br />

16 160-00233 Left hood hinge<br />

17 160-00232 Right hood hinge<br />

18 160-00618 Striker<br />

19 160-00234 Screw clip<br />

20 160-00535 Front fascia grill chrome trim<br />

21 160-00695 Front right fascia molding<br />

22 160-00536 Front fascia grill<br />

23 102-00109 Front fascia grill<br />

24 160-00537 Radio antenna<br />

25 160-00155 Hood support rod<br />

26 160-00619 Ext. temperature sensor<br />

27 160-00620 Lower sealing foam<br />

28 160-00621 Upper sealing foam<br />

29 160-00048 Door switch<br />

30 160-00453 Hood clip<br />

31 160-00624 Radio cable<br />

32 160-00696 Front left fascia molding<br />

33 102-00007 <strong>Motor</strong> frame splash guard<br />

34 160-00540 Turn signal light<br />

35 160-00037 Windshield molding<br />

36 160-00175 Screw clip<br />

37 160-00013 Hood grommet<br />

38 105-00013 <strong>Motor</strong> frame plastic rivets<br />

39 160-00034 Windshield side-edge seal<br />

40 160-00623 Front left reflector<br />

41 160-00622 Front right reflector<br />

45


Item ID Part Number Description<br />

1 160-00626 Unpainted roof panel<br />

2 160-00325 Unpainted right rear quarter panel<br />

3 160-00324 Unpainted left rear quarter panel<br />

4a 160-00543 Unpainted rear bumper 2.22 (Square Reflectors)<br />

4b 160-00228 Unpainted rear bumper 2.2 (Round Reflectors)<br />

5 160-00697 Rear right tail light support plate<br />

6 160-00550 Right rear reflector<br />

7 160-00552 Right rear fascia bracket<br />

8 160-00192 Right quarter panel window glass<br />

9 160-00193 Left quarter panel window glass<br />

10 160-00551 Left tail light support plate<br />

11 160-00545 Left rear reflector<br />

12 160-00269 Rear window glass trim<br />

13 160-00039 Washer<br />

14 160-00698 Left rear bumper molding<br />

15 160-00095 Left quarter panel extension<br />

16 160-00094 Right quarter window trim<br />

17 160-00665 Rear fascia central bracket<br />

18 160-00185 Push pin<br />

19 160-00130 Left rear floor extension<br />

20 160-00311 Left rear fascia bracket<br />

21 160-00347 Right rear side moulding<br />

22 160-00388 Hatchback hinge cover<br />

23 160-00666 Left rear quarter panel reflective light<br />

24 160-00266 Rear quarter panel extension reinforcement<br />

25 160-00129 Power inlet backing plate<br />

26 160-00195 Roof joint molding<br />

27 160-00104 Door weather strip<br />

28 160-00667 Right rear bumper molding<br />

29 160-00627 Cover<br />

30 160-00628 Roof antenna<br />

31 160-00533 Rear reflector<br />

47


Item ID Part Number Description<br />

1 160-10026 Windshield washer hose assembly<br />

2 160-10012 Windshield wiper motor assembly<br />

3 160-00229 Windshield washer bottle<br />

4 160-00224 Windshield washer pump<br />

5 160-00134 Front wiper arm<br />

6 160-00398 Front wiper blade<br />

7 160-00254 Windshield washer bottle cap<br />

49


Item ID Part Number Description<br />

1 160-00587 Left door with light<br />

2 160-00588 Right door with light<br />

3 160-00238 Right hinge<br />

4 160-00239 Left hinge<br />

5 160-00122 Door hinge<br />

6 160-00093 Storage compartment<br />

7 160-00657 Right trim<br />

8 160-00658 Left trim<br />

9 160-00240 Right interior door handle<br />

10 160-00241 Left interior door handle<br />

11 160-10005 Door lock actuator assembly<br />

12 160-00243 Door lock actuator bracket<br />

13 160-10019 Door lock /Ignition lock assembly<br />

14 160-00363 Window crank handle<br />

15 160-00244 Interior handle release<br />

16 160-10006 Right door lock assembly<br />

17 160-10007 Left door lock assembly<br />

18 160-00248 Glass guiding clip<br />

19 160-00106 Door seal - WFA<br />

20 160-00236 Left door glass<br />

21 160-00351 Right door frame + window weather strip<br />

22 160-00350 Left door frame + window weather strip<br />

23 160-00251 Right window regulator<br />

24 160-00252 Left window regulator<br />

25 160-00353 Right door window weather strip<br />

26 160-00352 Left door window weather strip<br />

27 160-00265 Safety ST 4.8 clip<br />

28 160-00253 Velcro<br />

29 160-00198 Door alignment spacer, 1/16 inches<br />

30 160-00199 Door alignment spacer, 1/32 inches<br />

31 160-00391 Front corner seal<br />

32 160-00390 Rear corner seal<br />

33 160-00312 Door hinge reinforcement plate<br />

34 160-00717 Exterior door molding<br />

35 160-00522 Weather-strip<br />

36 160-00117 Push pin (black)<br />

37 160-00302 Window seal<br />

38 160-00590 Right Storage compartment<br />

39 160-00591 Left Storage compartment<br />

40 160-00592 Cover<br />

41 160-00593 Cover<br />

42 160-00594 Left adjustable stop<br />

43 160-00595 Right adjustable stop<br />

44 160-00235 Right door glass<br />

45 160-00249 Right manual window regulator<br />

46 160-00250 Left manual window regulator<br />

47 160-00510 Doorlock retainer<br />

51


Item ID Part Number Description<br />

1 160-00382 Interior hatchback trim panel / exterior<br />

2 160-00237 Hatchback windshield<br />

3 160-00163 Hatchback interior panel cover<br />

4 160-00123 Hatchback gas struts<br />

5 160-00054 Hatchback stop light<br />

6 160-00260 Hatchback latch<br />

7 160-00038 Rear window wiring harness protection tube<br />

8 160-00344 Hatchback release cable<br />

9 160-00146 Rear windshield wiper motor<br />

10 160-10008 Hatchback gas struts attachment assembly<br />

11 160-00261 Rear windshield wiper arm<br />

12 160-00399 Rear windshield wiper blade<br />

13 104-00010 <strong>ZENN</strong> logo<br />

14 160-10022 Rear wiper arm attachment assembly<br />

15 160-00059 Hatchback window lower molding<br />

16 160-00631 Right adhesive joint (Trim to class)<br />

17 160-00322 Left adhesive joint (Trim to class)<br />

18 160-00632 License plate light<br />

19 160-00105 Hatchback weather strip<br />

20 160-00669 Hatchback molding (outer)<br />

21 160-10009 Right hatchback hardware<br />

22 160-00313 Rear door lock plate<br />

23 160-00040 Hatchback window side molding (quantity needed 3 per vehicle)<br />

24 160-10010 Left hatchback hardware<br />

25 160-00633 Stopper<br />

26 160-00078 Gas strut support bracket<br />

53


Item ID Part Number Description<br />

1 160-00081 Right headlight<br />

2 160-00080 Left headlight<br />

3 160-00180 Right headlight bracket<br />

4 160-00181 Left headlight bracket<br />

5a 160-00083 Right rear tail light 2.2<br />

5b 160-00406 Right rear light<br />

6a 160-00082 Left rear tail light 2.2<br />

6b 160-00407 Left rear light<br />

7 160-00046 Left visor<br />

8 160-00045 Right visor<br />

9 160-00024 Night/day rear view mirror<br />

10 160-00108 Right side mirror assembly<br />

11 160-00109 Left side mirror assembly<br />

12 160-00061 Side mirror control handle cover<br />

13 160-00230 Left side mirror<br />

14 160-00231 Right side mirror<br />

15a 160-00049 Interior light lamp 2007<br />

15b 160-00653 Interior light lamp 2008<br />

16 160-00116 Horn<br />

17 160-00054 Center stop light<br />

18 160-00184 Pin<br />

19 160-00164 Rear light plastic nut<br />

20 160-00056 License plate light<br />

21 160-00022 Headlight seal<br />

22 160-00654 Luggage area light<br />

23 160-00655 Turn signal light<br />

24 160-00656 Door reflector<br />

25 102-00045 Key blank<br />

26 103-00061 Buzzer socket backup alarm<br />

27 103-00016 Backup alarm<br />

55


Item<br />

ID<br />

Part Number Description<br />

1 160-00418 Glass removal and installation kit<br />

2 160-00419 Heptane degreaser (100 clothes)<br />

3 160-00420 ABS primer<br />

4 160-00421 Sealing tape<br />

5 160-00422 <strong>Manual</strong> applicator gun 50cc<br />

6 160-00423 Mixer 50 cc<br />

7 160-00425 ABS repair kit 50 cc<br />

8 160-00426 <strong>Manual</strong> applicator gun 400cc<br />

9 160-00427 Alu, Abd, Twintex-Sticking Kit 400cc<br />

10 160-00428 Mixer 400cc<br />

11 160-00430 Bi-component Glue A252 - 50 cc<br />

12 160-00429 Bi-component Glue A252 - 400 cc<br />

13 103-00181 Curtis controller hand held programmer<br />

14 160-00294 Floor carpet repair materials<br />

15 160-00267 Twintex repair sheet<br />

16 103-00026 Ge Controller programing cables<br />

17 160-10033 DeltaQ Charger Programmer<br />

57


Item ID Part Number Description<br />

1 103-00081 Radio JVC AM/FM/CD iPod<br />

2 133-00164 Fast Battery Charger Socket<br />

3 133-00150 Battery blanket assembly<br />

4 103-00192 Paktakr System (Need to order with Remote)<br />

5 103-00193 Remote (Need to order with Paktakr System)<br />

6 103-00080 Folding electric sunroof<br />

59


Item ID Part Number Description<br />

1a 104-00100 MY07 Owner's <strong>Manual</strong><br />

1b 156-00002 MY08 Owner's <strong>Manual</strong><br />

1c 156-00003 MY09 Owner's <strong>Manual</strong> (Bilingual)<br />

1d 156-00010 MY10 Owners <strong>Manual</strong> (English)<br />

1e 156-00009 My10 Owners <strong>Manual</strong> (Bilingual)<br />

1f 156-00005 My10 Owners <strong>Manual</strong> (English)<br />

1g 156-00006 Service <strong>Manual</strong> 2007<br />

1h 156-00007 Service <strong>Manual</strong> 2008<br />

1i 156-00008 Service <strong>Manual</strong> 2009<br />

2 104-00016 Decal - High voltage warning label<br />

3a 104-00013 Decal - ELECTRIC - black outline<br />

3b 104-00014 Decal - ELECTRIC - white outline<br />

4 104-00017 Decal - Sun visor warning<br />

5 104-00015 Decal - Low speed triangle<br />

61

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