TITAN® Double Shaft Hammer Crusher - ThyssenKrupp ...

TITAN ®
Double Shaft Hammer Crusher
ThyssenKrupp Fördertechnik
Excellence in Technology

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TITAN ® Double Shaft Hammer Crusher
by ThyssenKrupp Fördertechnik
ThyssenKrupp Fördertechnik
are one of the world’s leading
manufacturers of machines and
plants for the processing
industry.
Based on decades of
experience, our engineers are
engaged in research and
development. The results have
become an integral part of
processing technology.
Customers worldwide benefit
from our innovations.
Whether standard or
customized designs –
ThyssenKrupp Fördertechnik
always offer complete
solutions in cooperation with the
customer.
Reliable, safe,
profitable, innovative...
ThyssenKrupp Fördertechnik.
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Stationary Double Shaft Hammer Crusher
installation at Cemex, San Pedro de
Macoris Plant, Dominican Republic
Type TITAN ® 80D100
Capacity: 1,300 t/h
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Mobile Double Shaft Hammer Crusher
installation on transverse crawler tracks
at Holcim, Höver Works, Germany
Type TITAN ® 56D75
Capacity: 500 t/h
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Mobile Double Shaft Hammer Crusher
installation on pneumatic wheel sets
at Qassim Cement Company, Buraydah
Works, Saudi Arabia
Type TITAN ® 60D160
Capacity: 900 t/h

The TITAN ® Double Shaft
Hammer Crusher is the perfect
solution for crushing
applications in the cement
industry. Typical tasks are wet
limestone, wet marl, clay,
chalk, gypsum and similar raw
materials.
The TITAN ® Double Shaft
Hammer Crusher allows to
crush run of mine material in
one step down to the required
product size either for vertical
roller mills as for ball mills.
The TITAN ® Double Shaft
Hammer Crusher is known for
proved reliability and advanced
heavy duty design, ensuring a
long service life.
The feed material is
continuously fed to the crusher
by an apron feeder.
Large material boulders are
precrushed by the hammers
between the rotors.
Subsequent reduction takes
place on the anvil before the
finished product is calibrated
on the discharge grate.
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Semi-mobile Double Shaft Hammer Crusher
installation at Heidelberg Cement AG,
Burglengenfeld Works, Germany
Type TITAN ® 80D160
Capacity: 1,600 t/h
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Mobile Double Shaft Hammer Crusher
installation on transverse crawler tracks
at Saudi Cement Company, Ain Dar Works,
Saudi Arabia
Type TITAN ® 70D160
Capacity: 1,000 t/h
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Mobile Double Shaft Hammer Crusher
installation on Hydraulic walking mechanism
at Riyadh Cement Company, Muzahimiyan
Works, Saudi Arabia
Type TITAN ® 80D160
Capacity: 1,300 t/h

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TITAN ® Crusher by ThyssenKrupp Fördertechnik
The main crushing process of a
Double Shaft Hammer Crusher
is performed by rotating
hammers between the rotors
and on the anvil. It is important
to understand, that the material
is not ‘ground’ on the grate
baskets.
The grate baskets calibrate the
material grain size by different
openings, in order to produce
raw material either for
ball mills (0/25 mm) or
vertical mills (0/80 mm).
Five axle rotor
Patented by ThyssenKrupp
Based on its long operational
experience ThyssenKrupp
developed a new rotor concept
for the TITAN ® crushers with an
impact circle diameter of 2m.
Instead of six axles the number
of hammer rows of the rotors
was reduced to five.
This modified design results in
an optimized penetration of the
lumps between the hammers
and an aggressive and fast
crushing process. ‘Rolling’ of
the stones on the rotor and
blocking of the crusher is
eliminated with this new system.
In addition the new geometry
of the pentagon shaped
rotor shafts and the modified
discs allowed to increase the
weight of the hammers resulting
in stronger impact forces and an
optimized wear volume of the
hammers. The benefits for the
client are higher throughput
rates at reduced operational and
maintenance costs.
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TITAN ® Double Shaft Hammer Crusher
with grate basket carrier.
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Five axle rotor for TITAN ® 80D160.
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Pentagon shaped rotor shaft
for TITAN ® 60D160.
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Hammer axle extraction device
To reduce maintenance time
every TITAN ® Double Shaft
hammer crusher is equipped
with an hammer axle
extraction device allowing to
turn or to change the
hammers completely within
one shift.
ThyssenKrupp Fördertechnik
TITAN ® crushers are operated
today with cast or forged
hammers always optimized for
the specific application to
reduce wear and extend life time.
Grate basket carrier
To change the grate baskets
underneath the rotors the
housing of the TITAN ® Crusher
is equipped with wide opening
side doors making it possible
to change the grate baskets
with the help of the hydraulic
actuated grate basket carrier
very easily.
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Hammer axle extraction device
for TITAN ® 96D180.
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TITAN ® 80D160
with Hammer axle extraction device.
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Grate basket carrier.
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Technical Data
TITAN ® Crusher
Inlet opening
Rotor Ø times width
Throughput approx.
Gap width
30 - 90 mm
Installed power
approx.
The stated values are only approximate.
The guiding values depend on the crushing
duty (characteristics of feed material,
product requirements) und the crusher
configuration.
In case of need, throughput rates are
determined for the specified crushing duty.
To keep pace with technical progress, we
reserve the right to make improvements
without prior notice.
Crusher weight
Type
[mm]
[mm]
[t/h]
[kW]
[t]
40 D 50 2,350 x 1,290 1,320 x 1,340 180 - 280 2 x 130 30
48 D 50 2,350 x 1,510 1,320 x 1,560 220 - 320 2 x 160 33
56 D 50 2,350 x 1,730 1,320 x 1,780 260 - 370 2 x 200 35
48 D 75 2,700 x 1,280 1,600 x 1,340 300 - 430 2 x 225 49
56 D 75 2,700 x 1,480 1,600 x 1,540 350 - 500 2 x 275 53
64 D 75 2,700 x 1,680 1,600 x 1,740 425 - 650 2 x 325 56
72 D 75 2,700 x 1,880 1,600 x 1,940 500 - 750 2 x 375 60
72 D 100 2,850 x 1,970 1,800 x 2,030 600 - 900 2 x 450 82
80 D 100 2,850 x 2,180 1,800 x 2,240 700 - 1,100 2 x 525 90
88 D 100 2,850 x 2,390 1,800 x 2,450 800 - 1,200 2 x 600 98
60 D 160 3,100 x 1,850 2,000 x 1,920 900 - 1,350 2 x 650 105
70 D 160 3,100 x 2,150 2,000 x 2,220 1,050 - 1,500 2 x 700 117
80 D 160 3,100 x 2,450 2,000 x 2,520 1,250 - 1,700 2 x 825 129
90 D 160 3,100 x 2,750 2,000 x 2,820 1,500 - 2,100 2 x 950 142
96 D 180 3,900 x 2,760 2,400 x 2,840 1,750 - 2,400 2 x 1,100 201
108 D 180 3,900 x 3,100 2,400 x 3,180 2,000 - 2,800 2 x 1,500 220

Service
ThyssenKrupp Fördertechnik
are attaching great importance
to service.
Committed employees,
experience and the ability to
tread new paths together with
the innovative power, flexibility
and know-how are the
foundation on which the
successful co-operation with
our customers is built.
Project research, damage
analysis, planning and
modifications aimed at a
modernization and an increase
of the output of machines and
plants in conjunction with a
worldwide after-sales service
which also covers the
equipment of other
manufacturers.
Maintenance and repair
services offered by
ThyssenKrupp Fördertechnik
include expert on-site
consultancy.
Repairs are carried out by
highly qualified staff using
high-quality and tested spare
parts.
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Increase the productivity of your
machinery and equipment.
Get in touch with
ThyssenKrupp Fördertechnik –
wherever you are.
• Inspection services
• Stand-by emergency services
• Repair service
- on site
- in the workshop of the
service center
• Diagnostic systems
• Maintenance contracts
• Spare part services.
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Spare parts store.
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ThyssenKrupp Fördertechnik control and
diagnostic system.
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Transport of TITAN ® Rotor.
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Whether direct personal collection or
worldwide airfreight – we give our
customers the fastest possible and most
economical method of delivery.
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ThyssenKrupp Fördertechnik
Partners of the mineral processing industry
Product range
Crushing
•
technology
Stationary, semi-mobile and
•mobile crushing plants
Gyratory crushers
•KUBRIA® •
cone crushers
•Double-toggle jaw crushers
•Single-toggle jaw crushers
Impact jaw crushers
•MAMMUT® single-shaft hammer crushers
•TITAN® •
double-shaft hammer crushers
•Impact crushers
Roller crushers
•RollSizers •SIEBRA® swivel-arm crushers
•Screening technology
•Linear vibrating screens
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•Eccentric vibrating screens
•Screener Fines screening machine
•Grizzly primary screens
•Vibrating screen feeders
•Unbalance drive units
Aqua vibrating separators
•Grinding technology
•Ball mills
•Rod tube mills
•Hammer mills
•Roll mills
•Separating systems
Water injection systems
Feeding
•
and conveying systems
•Apron feeders
•Chain conveyors
•Reciprocating plate feeders
•Vibrating screens
Wobbler feeders
Filtering-
•
and drying technology
Magnetic separators
•Dryers • •Vacuum belt filters
•CHF vacuum belt filters
Separating cyclones
•Hydro-cyclones • •Cyclone clusters
Disc filters
Systems
• •Systems for power plants
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Detection systems
Engineering
Modernization, Refurbishment
After-sales service
Training
ThyssenKrupp Fördertechnik GmbH
Processing
Schleebergstraße 12, D-59320 Ennigerloh (Germany), Tel.: +49(2524)30-0, Fax: +49(2524)2252
E-mail: info.tkfen@thyssenkrupp.com, http://www.tk-processing.com
Technical details subject to changed. Printed in Germany. Mineral Processing TITAN 01 GB 03.11