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Rec-Tech<br />

The TerraCycle<br />

Fold-Forward Stem<br />

Pat Franz is the man behind TerraCycle,<br />

Inc., a recumbent and special-needs bicycle<br />

manufacturer in Portland, Oregon.<br />

He specializes in designing and building<br />

bikes, parts, and accessories that are on<br />

the cutting edge of technology. One of his<br />

special-needs trikes powered a rider to two<br />

silver medals in the 2000 Sydney<br />

Paralympics.<br />

Seeing a need for a different type of<br />

fold-forward stem for above-seat-steering<br />

recumbents, Pat created the GlideFlex.<br />

This completely new design with several<br />

unique features:<br />

• Smooth bending friction, completely<br />

adjustable from negligible to firm<br />

• No metal-to-metal contact in the hinge<br />

or friction system (it’s silent thanks to<br />

Delrin friction bushings)<br />

• Wraparound steerer clamp to keep the<br />

back of the stem smooth<br />

• Available in a range of riser tube lengths<br />

and diameters— standard is 1” OD and<br />

7” long<br />

• Available in a variety of anodized col<br />

ors (or clear anodized)<br />

• Optional quick-release lever can be used<br />

to control friction—an allen-head bolt<br />

is standard<br />

• Adjustable tilt angle<br />

22 <strong>Recumbent</strong> Cyclist <strong>News</strong> 71<br />

by Shari Bernhard<br />

Those are the marketing details. They’re<br />

all true.<br />

Pat requested my assistance in beta testing<br />

a GlideFlex prototype on my V-Rex,<br />

and I happily agreed. Having seen his<br />

work firsthand, I had a feeling that this<br />

was going to be a fine piece of equipment.<br />

I wasn’t disappointed when it arrived a few<br />

days later.<br />

It’s beautifully machined, with the<br />

TerraCycle logo engraved on the side. The<br />

stem comes with excellent, and remarkably<br />

simple, installation instructions, complete<br />

with annotated pictures. Even so, I<br />

didn’t trust myself to install it correctly,<br />

so I enlisted the aid of my mechanic and<br />

friend, Fritz. It took Fritz about three minutes<br />

to look over the instructions and about<br />

five minutes to make the switch. It’s designed<br />

for a threadless headset.<br />

Fritz had some misgivings about the<br />

design. Most notably, instead of a split in<br />

the stem that compresses when the steerer<br />

clamp is tightened, it’s simply squeezed,<br />

which he feared might distort the steerer<br />

tube. He also expressed some concern<br />

about the pivot design, which is comprised<br />

of half the riser tube and half the headset<br />

clamp, with a bolt for the friction control.<br />

It looks like an excellent approach to me,<br />

but then again, I’m no machinist, so I con-<br />

sulted Pat to get his rationale for these<br />

design issues.<br />

Even though it would seem that the<br />

clamp could squeeze the steerer tube and<br />

distort it, the jaws are carefully designed<br />

to exactly match the shape of the tube. It<br />

could be a problem if the shapes didn’t<br />

match, but Pat ensured that the clamping<br />

surface is the same shape as the tube. Additionally,<br />

steerer tubes are fairly thickwalled<br />

CroMoly and not easily distorted.<br />

He tested overclamping, and he was unable<br />

to squish a steerer tube. Pat did his<br />

research. New stems coming on the market<br />

are using the same basic clamping<br />

mechanism. It works well, has a very clean<br />

profile, and virtually eliminates the problem<br />

with clamp arms snapping off.<br />

My first impression is that it’s definitely<br />

sleek looking, and the bending action is<br />

unquestionably smooth and steady, unlike<br />

the sometimes sticky movement of the<br />

original RANS Flip-It stem. It’s only<br />

slightly lighter than the Flip-It, which is<br />

mildly disappointing, and replacing the<br />

pivot friction bolt with a quick-release<br />

skewer eliminates even that difference.<br />

This is not a major issue.<br />

One of Pat’s main design criteria for the<br />

GlideFlex was to make a stem where the<br />

side that faced the rider was smooth, with<br />

nothing sticking out that could catch on<br />

the rider in an accident. This is a solid<br />

improvement over the Flip-It.<br />

After a few rides with the bolt as the<br />

pivot friction mechanism, I requested the<br />

optional quick-release skewer. I thought<br />

it would be more convenient to use a quick<br />

release instead of having to rummage for<br />

my allen wrenches in case I let someone<br />

try out my bike and they preferred a tighter<br />

or looser fit. In Pat’s experience, once the<br />

pivot friction is set to the user’s preference,<br />

it usually isn’t changed. After several<br />

rides with the quick release, I realized<br />

Pat was right—changing the pivot<br />

tension wasn’t necessary after all. I removed<br />

the quick release in favor of the<br />

bolt. It looks more attractive and has a<br />

cleaner profile.<br />

There are two issues that I feel should<br />

be addressed, both involving the tilt. First,<br />

the tilt isn’t as adjustable as it should be<br />

due to the angle machined into the bottom<br />

of the stem riser and its corresponding<br />

surface on the stem clamp. Even with<br />

the backstop bolt screwed in as far as it

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