Jet Fire Pro 120 - Advanced Industrial Solutions

Jet Fire Pro 120
Flexible Fire Protection Insulation Jacketing System

The Jet Fire Pro 120 is the world’s thinnest
and most innovative flexible fire protection
Jacketing system offering 120 minutes of
life saving protection.

The Piper Alpha disaster marked a turning point
in the industry and this is where the journey of
the Jet Fire Pro 120 begins.
Lessons had to be learnt
167 people died on the Piper Alpha
oil platform. The tragedy unfolded
when a safety valve removed for
maintenance caused a gas leak
which ignited and exploded.
Three further explosions were
caused by ruptures in the pipeline
connecting Piper Alpha to other
platforms. From start to finish, the
entire disaster took just 22 minutes
to play out - leaving little time
to evacuate.
New regulations
An inquiry into the disaster by Lord
Cullen made 106 recommendations
with more than half of these around
evacuation, escape and rescue.
To satisfy these new regulations
a new product was launched on
the market – flexible fire rated
insulation jackets for offshore
pipe work. Designed primarily to
protect against the spread of fire,
the jackets work by insulating
offshore pipe work against the heat
extremes of a jet fire - therefore
delaying the type of devastating
pipe ruptures that occurred
in Piper.

Our dedicated team went through more than
two years of research and development to find
the perfect design and construction for the
Jet Fire Pro 120.
Life saving protection
Advanced Industrial Solutions’ Jet
Fire Pro 120 Jacketing System is
the most advanced passive fire
protection flexible jacketing system
available on the market today. The
Jet Fire Pro 120 Jacketing system
has been certified by Lloyds Register
to ISO 22899 Standard to withstand
hydrocarbon jet fire temperatures
up to 1,350°C for a minimum period
of two hours with the pipe face
temperature well below 200°C. Test
results shows the system could
provide protection for much longer.
Design
At less than 60mm deep,
Jet Fire Pro 120 is 2-3 times thinner
than alternative fire protection
systems making it easier to install
and transport. Our state of the art
fully automated CAD design and
CNC manufacturing ensures that
we are able to manufacture the
most complex jacketing systems
highly efficiently in order to
provide a system to suit the exact
dimensions of equipment from
Emergency Shutdown valves and
actuators to large complex vessels.
Construction
The Jet Fire Pro 120 jacketing is
constructed from 13 specialist
material layers including the
unique AIS Weather Pro weather
protective outer covering for
external use and against the harsh
environments within the offshore
oil and gas industry. The Jet Fire
Pro 120 jacketing system is secured
with heavy duty stainless steel
316 banding straps and includes
provision for expansion.
WATCH THE JET FIRE
PRO 120 STORY!
Watch the film to find out
more about the story behind
the Jet Fire Pro jacket, visit
www.aisgroup.co.uk/offshoreservices/insulation-jackets

”The Jacket is used to protect emergency shutdown
valves, actuators and associated equipment from jet
and hydrocarbon fires, thereby ensuring that they do
not fail and that workers have time to escape.”
Paul Stonebanks, Managing Director

The jackets was awarded coveted type-approval
by Lloyds Register due to it’s outstanding
performance during testing.
Testing & certification
The Jet Fire Pro 120 Insulation jacket range has
been extensively tested for its resistance to Jet
fires at the Spadeadam UK test site in Cumbria.
This tests the jacketing for a period of 2 hours
or until the thermocouple inside the test pipe
reaches 200°C.
Following tests the Jet Fire Pro 120 jacket kept
the core temperature well below this limit with
results suggesting the system would provide
protection for a much longer period.
1. Before
The Jet Fire Pro 120 in
place ready for testing
2. During
Tested for 2 hours at
temperatures of up to
1,350°C
3. After
Following 2 hours
of testing the core
temperature was
significantly lower than
the test limit
Based upon test data
we estimate that
the Jet Fire Pro 120
would have provided
protection for a
minimum of 3
live saving hours.

The key benefits of the Jet Fire Pro 120
• Certified by Lloyds Register
• Innovative single layer design
• Superior thermal performance
• 120 minutes of live saving fire protection
• Up to 80% lighter than alternatives
• Weight and space savings
• Quick installation reducing labour costs
• Weather Protective outer layer
• Hydrophobic values
• Rapid delivery turnaround
• Logistical savings
• Approved to ISO 22899 Standard

The Jet Fire Pro 120 jacketing system is designed for use in
many industries and the “Weather Pro” protective outer layer
ensure it will withstand the rigours of external use within the
Petrochemical and Offshore Industries.
Applications & usage
Jet Fire Pro 120 flexible fire protection
insulation jacket provides a minimum of two
hours protection. The system can be installed
to many different applications such as:
• Pipe Work including Bends & Tees
• Valves and Actuators
• Manways
• Cable trays and instrument lines
• Junction boxes and circuitry
• Air receivers
• Process vessels
• Hot equipment Exhausts & Turbines
• Bulkhead and localised protection
The Jet Fire Pro 120 is
supplied as standard
in grey however, the
manufacturing process
of our Weather Pro
silicone cloth allows us
to produce any colour
of jacketing to suit any
project.
The image above
shows our jacketing
coloured in BS 4800
12-B-27 “Olive Green”
to match the exact
site specific client
requirements.

From survey to installation we offer the
complete solution, reducing your costs
and maximising efficiency.

This full turnkey solution means that the entire
process from survey to delivery and even installation is
streamlined in order to offer rapid turnaround times.
1. Survey
2. Design
3. Manufacture
4. Install
5. Inspect

1. Survey
Measurements taken by
AIS engineers ensure your
product is perfectly engineered.
4. Install
We then offer a full installation
service with our highly
experienced rope access engineers.
2. Design
The survey results are automatically
transmitted measurements back to
AIS head office Via AIS Xnet cloud
based software which instantly
generates a precise quotation.
5. Inspect
Our engineers are qualified to carry
out any maintenance required to
optimise performance.
3. Manufacture
These survey results are then
imported directly in to our fully
automated CNC manufacturing
system.
Rope access solutions
With all of our engineers IRATA
qualified Rope access technicians,
this means that no equipment
is out of reach when requiring
measurements or when installing
any of our product ranges.

Don’t just take our word for it, the Jet
Fire Pro 120 is being used throughout the
world by the leading offshore companies
— it really is setting the standard.

Setting the standard in industry
FIRE PROTECTION — THE COMPLETE PACKAGE
LOCATIONS:
Over 30 oil and gas platforms globally and in
over 10 different refineries
CLIENTS:
BP, Shell, Conoco Phillips, Petrofac and Amec
PROJECTS:
Various
JET FIRE PROTECTION:
From J15 to J120
Hydrocarbon fire protection from J15 to J120
Working alongside some of the world’s
most iconic brands our objective is to
deliver lifesaving fire protection with added
innovation to meet and exceed the customers’
requirements.
We have experience in working with all
applicable fire protection standards for
companies such as BP in locations from
Azerbaijan to Singapore.
”The Jet Fire Pro
120 is second to
none— AIS have
left no stone
unturned to
deliver the most
innovative jacket
on the market
today. It’s already
written into all our
specifications”

Setting the standard in industry
100% CUSTOMER SATISFACTION TAILORED TO EXACT REQUIREMENTS
PROTECTION:
J120
CLIENT:
Petrofac
LOCATION:
Berantai FPSO Vessel
Designed from drawings we manufactured over 30 valves
and actuators against a very tight production schedule.
AIS Delivered on time and carried out the installation and
inspection of this project to 100% customer satisfaction.
PROTECTION:
120 mins
CLIENT:
AMEC, Revolution Project
LOCATION:
Hole House Gas Storage Facility
Survey, Design, manufacture, installation and inspection of
over 200 meters of pipework over 50 valves and flanges.
AIS provided our Jet Fire Pro 120 in a green weather protective
covering to meet the aesthetic requirement of this project.

AIS also have an ever growing range of
world class innovative insulation products
at the forefront of the industrial market.

Weather Pro TM
The Weather Pro TM range has been
carefully designed to meet the very
harshest of energy and inclement
conditions with a far greater life
span than standard insulation
jackets. A resistant outer covering
prevents water ingress and protects
equipment from corrosion under
insulation.
Acoustic Pro
The AIS ‘Acoustic Pro’ jacket
range boasts all of the insulation
properties you can expect from our
‘Weather Pro’ range with an added
acoustic barrier within to reduce
noise levels by up to a minimum
of 20db, from 500hz to 1000hz
frequency.
+
Weather Pro TM +
The new Weather Pro + like the
weather pro this offers the same
features with improved features
such as Cam buckle webbing
strapping, improved weather
protective covering and an
electronic ID tagging system.
Heat Trace Pro
The Heat Trace Pro Jacket is
designed for applications where heat
is needed, This jacketing system
is available for a wide variety of
equipment. The Heat Trace Pro,
incorporating ATEX approved heating
systems; means the Heat Trace Pro is
suitable for use in hazardous areas.
Aero Lite TM
The Aero Lite TM removable thermal
insulation jacket range offers
significant benefits such as space
and weight savings being the worlds
thinnest insulation jacket and only
10mm thick. Hydrophobic properties
and weather protection ensure this is
the most effective product to prevent
corrosion under insulation.
High Temp Pro
The AIS “HT Pro” removable
thermal insulation jacket has been
specially engineered to withstand
temperatures of up to 1000°C.
This HT Pro insulation jacket is
ideal on high temperature pipe
work and extreme temperature
equipment such as turbines and
exhaust systems.
Aero Lite UV
The Aero Lite UV TM range has
been created to withstand high
levels of Ultra violet light (UV) to
significantly increase the lifespan
against conventional insulation
cladding. It also features an
intelligence ventilation system
ideal for hot climates.
Our highly experienced in-house
design technicians can provide
tailored jacketing solutions to
meet the exact requirements of
a project.
To learn more about our award
winning insulation jacket range
visit our website.
www.aisgroup.co.uk/offshoreservices/insulation-jackets

Our specialists are on hand to discuss your requirements
T 0844 800 1810
E info@aisgroup.co.uk
www.aisgroup.co.uk/offshore-services/insulation-jackets
AIS Units 11 & 12 Jupiter Court, Orion Business Park, Tyne Tunnel Trading Estate, North Shields, Tyne & Wear, UK, NE29 7SE