Delphi Electronic Unit Injectors Catalog-(pdf) - Diesel USA Group
Delphi Electronic Unit Injectors Catalog-(pdf) - Diesel USA Group
Delphi Electronic Unit Injectors Catalog-(pdf) - Diesel USA Group
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DELPHI DELPHI DELPHI DELPHI DELPHI ELECTRONIC ELECTRONIC ELECTRONIC UNIT UNIT UNIT UNIT UNIT INJECTORS<br />
INJECTORS<br />
INJECTORS<br />
INJECTORS<br />
INJECTORS<br />
DELPHI DELPHI DELPHI DELPHI DELPHI INJECTEURS INJECTEURS INJECTEURS ELECTRONIQUES<br />
ELECTRONIQUES<br />
ELECTRONIQUES<br />
DELPHI DELPHI DELPHI DELPHI DELPHI INYECTOR<br />
INYECTOR<br />
INYECTOR INYECTOR<br />
INYECTOR de de de de de UNIDAD UNIDAD UNIDAD UNIDAD UNIDAD ELECTÓNICA<br />
ELECTÓNICA<br />
ELECTÓNICA<br />
DDCU101A<br />
DDCU101A<br />
200 200 20066666 200 200
QUALITY ALL AROUND THE WORLD<br />
Quality. Quality. Quality. Quality. Quality.<br />
No No No No No Compromise.<br />
Compromise.<br />
Compromise.<br />
31
TABLE ABLE OF OF CONTENTS CONTENTS T TTABLE<br />
T TABLE<br />
ABLE DES DES MA MATIÈRES MA TIÈRES T TTABLA<br />
T ABLA DE DE CONTENIDO<br />
CONTENIDO<br />
CA THIS USE<br />
GENERAL PRODUCT INFORMATION INFORMATION D’ORDRE GÉNÉRALE SUR LE PRODUIT<br />
TO<br />
IINFORMACIÓN GENERAL SOBRE LOS PRODUCTOS ............................................................................................... i HOW<br />
APPLICATION GUIDE GUIDE D’APPLICATION GUIA DE LA APLICACION .................................................... 1-4<br />
BUYER’S GUIDE GUIDE DE L’ACHETEUR LA GUÍA PARA LOS COMRADOR ................................................ 5-6<br />
INTERCHANGE ÉCHANGE INTERCAMBIO ........................................................................................................ 7-8<br />
TECHNICAL INFORMATION LA INFORMACIÓN TÉCNICA INFORMATION TECHNIQUE ......................... 9-14<br />
NOTE: Interchange by using a competitor part number is not positive identification. Certain competitor part number interchanges<br />
are included at popular request, but absolute correlation is not possible. No responsibility is assumed by manufacturer<br />
or publisher for consequential or other damages which may arise from reliance on a competitor part number to make<br />
identification.<br />
DISCLAIMER of WARRANTY – The information contained herein has been obtained from reliable sources and is accurate<br />
insofar as is ascertainable. However, no warranty is either expressed or implied as to the accuracy of this catalog and no<br />
responsibility is assumed by the publisher for any damages. The acceptance of this catalog is conditional to the acceptance of<br />
this disclaimer of warranty.<br />
i<br />
HOW TO USE THIS CA CATALOG CA ALOG<br />
APPLICA APPLICATIONS<br />
APPLICA TIONS<br />
BUYER’S BUYER’S GUIDE<br />
GUIDE<br />
INTERCHANGE<br />
INTERCHANGE<br />
TECHNICAL TECHNICAL INFORMA INFORMATION<br />
INFORMA TION
HOW HOW HOW TO TO USE USE THIS THIS CA CA CATALOG CA ALOG COMMENT COMMENT UTILISER UTILISER UTILISER CE CE CE CA CATALOGUE CA ALOGUE CÓMO CÓMO UTILIZAR UTILIZAR ESTE ESTE CA CATÁLOGO<br />
CA TÁLOGO<br />
1<br />
Make<br />
Make<br />
Marque<br />
Hecho<br />
2<br />
Model<br />
Model<br />
Modèle<br />
Modelo<br />
3Year ear (If (If Listed)<br />
Listed)<br />
Année<br />
Año<br />
Model Model Model year year year of of of vehicle vehicle<br />
vehicle<br />
Année du modèle de véhicule<br />
Año del modelo del vehículo<br />
4<br />
Engine Engine Engine Details, Details, Details, Qualifiers Qualifiers<br />
Qualifiers<br />
Détails sur le moteur, Qualificatif<br />
Detalles del motor, calificador<br />
Engine Type, Liters, Displacement,<br />
Aspiration, VIN Engine Code, and<br />
Qualifiers where applicable, e.g., turbo or<br />
W/AC<br />
5<br />
<strong>Delphi</strong> <strong>Delphi</strong> Part Part Number<br />
Number<br />
begin with a Alpha Product<br />
code to help identify the product<br />
type:<br />
Les es es numéros numéros de de pièces pièces <strong>Delphi</strong><br />
<strong>Delphi</strong><br />
commencent par un code de produit à<br />
lettre, pour identifier le genre de<br />
produit:<br />
Los Los númerous númerous númerous de de de parte parte parte de de <strong>Delphi</strong><br />
<strong>Delphi</strong><br />
empiezan con un Código de producto<br />
alfabetico para ayudarle a indentifier<br />
el tipo de produtco:<br />
ii<br />
APPLICA APPLICATION APPLICA TION GUIDE GUIDE GUIDE GUIDE D'APPLICA<br />
D'APPLICATION D'APPLICA TION GUIA GUIA DE DE LA LA APLICACION<br />
APLICACION<br />
Year ear Engine Engine<br />
Core Core <strong>Group</strong> <strong>Group</strong>*<br />
Part Part Number<br />
Number<br />
JOHN JOHN DEERE<br />
DEERE<br />
450CLC 450CLC Excavator Excavator, Excavator Excavator,<br />
, 744J, 744J, 824J 824J Loader<br />
Loader<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
7300 7300 7300 Forage Forage Harvester<br />
Harvester<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631011<br />
7400 7400 Forage Forage Harvester<br />
Harvester<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631012<br />
7500 7500 Forage Forage Harvester<br />
Harvester<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631013<br />
7700 7700 Forage Forage Harvester<br />
Harvester<br />
9200 9200 T TTractor<br />
T ractor<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631013<br />
10.5L 6105 POWERTECH to engine serial number 0033713 ................................................................. EX631000<br />
10.5L 6105 POWERTECH from engine serial number 0033714 through 029999 ................................ EX631010<br />
10.5L 6105 POWERTECH from engine serial number 0300000 ............................................................ EX631011<br />
9300, 9300, 9400 9400 T TTractors<br />
T ractors<br />
12.5L 6125 POWERTECH to engine Serial Number 010637 ................................................................... EX631001<br />
12.5L 6125 POWERTECH from engine Serial Number 010638 through 029999 .................................. EX631009<br />
12.5L 6125 POWERTECH from engine serial number 030000 through 034167 ................................... EX631011<br />
12.5L 6125 POWERTECH from engine serial number 034168 ............................................................... EX631012<br />
9300T 9300T, 9300T , 9400T 9400T T TTractors<br />
T ractors<br />
12.5L 6125H POWERTECH to engine serial number 010637 ................................................................ EX631001<br />
12.5L 6125H POWERTECH from engine serial number 010638 through 029999 ................................. EX631009<br />
12.5L 6125H POWERTECH from engine serial number 030000 through 034167 ................................. EX631011<br />
12.5L 6125H POWERTECH from engine serial number 034168 ............................................................. EX631012<br />
9220, 9220, 9320 9320 T TTractors<br />
T ractors<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631012<br />
9320T 9320T, 9320T 9320T,<br />
, 9420T 9420T, 9420T 9420T,<br />
, 9520T 9520T, 9520T 9520T,<br />
, 9620T 9620T T TTractors<br />
T ractors<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631012<br />
9750 9750 9750 STS STS Combine Combine (Canadian (Canadian application)<br />
application)<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
9860 9860 9860 STS STS Combine<br />
Combine<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
1<br />
APPLICA APPLICATIONS<br />
APPLICA TIONS
APPLICA APPLICATION APPLICA TION GUIDE GUIDE GUIDE GUIDE D'APPLICA<br />
D'APPLICATION D'APPLICA TION GUIA GUIA DE DE LA LA APLICACION<br />
APLICACION<br />
Year ear ear Engine Engine Engine<br />
Core Core <strong>Group</strong> <strong>Group</strong> <strong>Group</strong>*<br />
Part Part Part Number<br />
Number<br />
JOHN JOHN DEERE<br />
DEERE<br />
450CLC 450CLC Excavator Excavator Excavator, Excavator Excavator , 744J, 744J, 824J 824J Loader<br />
Loader<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
7300 7300 Forage Forage Harvester<br />
Harvester<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631011<br />
7400 7400 7400 Forage Forage Harvester Harvester<br />
Harvester<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631012<br />
7500 7500 7500 Forage Forage Harvester Harvester<br />
Harvester<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631013<br />
7700 7700 7700 Forage Forage Harvester<br />
Harvester<br />
9200 9200 9200 TT<br />
Tractor TT<br />
ractor<br />
12.5L 6125 POWERTECH ................................................................................................................................ EX631013<br />
10.5L 6105 POWERTECH to engine serial number 0033713 ................................................................. EX631000<br />
10.5L 6105 POWERTECH from engine serial number 0033714 through 029999 ................................ EX631010<br />
10.5L 6105 POWERTECH from engine serial number 0300000 ............................................................ EX631011<br />
9300, 9300, 9400 9400 T TTractors<br />
T ractors<br />
12.5L 6125 POWERTECH to engine Serial Number 010637 ................................................................... EX631001<br />
12.5L 6125 POWERTECH from engine Serial Number 010638 through 029999 .................................. EX631009<br />
12.5L 6125 POWERTECH from engine serial number 030000 through 034167 ................................... EX631011<br />
12.5L 6125 POWERTECH from engine serial number 034168 ............................................................... EX631012<br />
9300T 9300T, 9300T 9300T,<br />
, 9400T 9400T T TTractors<br />
T ractors<br />
12.5L 6125H POWERTECH to engine serial number 010637 ................................................................ EX631001<br />
12.5L 6125H POWERTECH from engine serial number 010638 through 029999 ................................. EX631009<br />
12.5L 6125H POWERTECH from engine serial number 030000 through 034167 ................................. EX631011<br />
12.5L 6125H POWERTECH from engine serial number 034168 ............................................................. EX631012<br />
9220, 9220, 9320 9320 T TTractors<br />
T ractors<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631012<br />
9320T 9320T 9320T, 9320T 9320T , 9420T 9420T, 9420T , 9520T 9520T, 9520T , 9620T 9620T T TTractors<br />
T ractors<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631012<br />
9750 9750 9750 STS STS Combine Combine Combine (Canadian (Canadian (Canadian application)<br />
application)<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
9860 9860 9860 STS STS Combine Combine<br />
Combine<br />
12.5L 6125H POWERTECH ............................................................................................................................... EX631011<br />
1<br />
APPLICA APPLICATIONS<br />
APPLICA TIONS
APPLICA APPLICATION APPLICA TION GUIDE GUIDE GUIDE GUIDE GUIDE GUIDE D'APPLICA<br />
D'APPLICATION D'APPLICA TION GUIA GUIA DE DE LA LA APLICACION<br />
APLICACION<br />
APLICACION<br />
Year ear Engine Engine<br />
Part Part Part Number<br />
Number<br />
2<br />
VOL VOLVO VOL VOL VO<br />
FH12<br />
FH12<br />
9/2002-10/1999 D12.1L LOW OUTPUT ................................................................................................................................. EX631007<br />
6/2002-7/1998 D12.1L LOW OUTPUT ................................................................................................................................. EX631008<br />
6/2000-6/1997 D12.1L <strong>USA</strong> SPECIFICATIONS ...................................................................................................................... EX631006<br />
3/1998-1997 D12.1L <strong>USA</strong> SPECIFICATIONS ...................................................................................................................... EX631004<br />
1997-1993 D12.1L HIGH OUTPUT ................................................................................................................................ EX631002<br />
1997-1993 D12.1L LOW OUTPUT ................................................................................................................................. EX631003
APPLICA APPLICATION APPLICA TION GUIDE GUIDE GUIDE GUIDE D'APPLICA<br />
D'APPLICATION D'APPLICA TION GUIA GUIA DE DE LA LA APLICACION<br />
APLICACION<br />
Year ear ear Engine Engine Engine<br />
Core Core <strong>Group</strong> <strong>Group</strong> <strong>Group</strong>*<br />
Part Part Part Number<br />
Number<br />
DDC DDC SERIES SERIES SERIES 60<br />
60<br />
1989-1988 12.7L 6067GU40 DDEC I/II ........................................................................................ 1 ............................. EX634785<br />
1989-1988 12.7L 6067GU40 DDEC I/II ........................................................................................ 1 ............................. EX634795<br />
1990-1989 11.1L 6067WU40 DDEC I/II ....................................................................................... 1 ............................. EX634865<br />
1989-1988 11.1L 6067WU40 DDEC I/II ....................................................................................... 1 ............................. EX634870<br />
1993-1990 11.1L 6067WU40/60 DDEC II/III ............................................................................... 1 ............................. EX634935<br />
1993-1990 12.7L 6067GU60 DDEC II/III ...................................................................................... 1 ............................. EX634940<br />
1990 12.7L 6067GU60 DDEC II ......................................................................................... 1 ............................. EX634945<br />
1993-1990 12.7L 6067GU60 DDEC II/III ...................................................................................... 1 ............................. EX634970<br />
1996-1994 11.1L 6067WK/SK/60 DDEC III ................................................................................ 2 ............................. EX635550<br />
1996-1994 12.7 6067GK/60 DDEC III .......................................................................................... 2 ............................. EX635575<br />
1996-1994 11.1L 6067WK/SK/60 DDEC III ................................................................................ 2 ............................. EX635580<br />
1996-1994 12.7 DDEC III ............................................................................................................. 2 ............................. EX635600<br />
1996-1994 11.1L DDEC III ........................................................................................................... 2 ............................. EX635605<br />
1996-1994 12.7L 6067GK60 DDEC III ......................................................................................... 2 ............................. EX635695<br />
1996-1994 12.7L 6067GK60 DDEC III ......................................................................................... 2 ............................. EX635915<br />
2002-1999 12.7L 6067TK60 DDEC IV ......................................................................................... 3 ............................. EX636977<br />
2002-1998 11.1L 6067EK60 DDEC IV ......................................................................................... 3 ............................. EX636978<br />
2002-1999 12.7L DDEC IV .......................................................................................................... 3 ............................. EX637045<br />
2002-1999 12.7L DDEC IV .......................................................................................................... 3 ............................. EX637466<br />
2002-1999 14.0L DDEC IV .......................................................................................................... 3 ............................. EX637635<br />
2002-1999 12.7L DDEC IV .......................................................................................................... 3 ............................. EX637650<br />
* Please see page 9<br />
3<br />
APPLICA APPLICATIONS<br />
APPLICA TIONS
APPLICA APPLICATION APPLICA TION GUIDE GUIDE GUIDE GUIDE GUIDE GUIDE D'APPLICA<br />
D'APPLICATION D'APPLICA TION GUIA GUIA DE DE LA LA APLICACION<br />
APLICACION<br />
APLICACION<br />
Year ear Engine Engine<br />
Part Part Part Number<br />
Number<br />
4<br />
NOTES
EX631000 EX631000<br />
EX631000<br />
John John Deere Deere<br />
Deere<br />
9200 Tractor<br />
EX631001<br />
EX631001<br />
John John Deere Deere<br />
Deere<br />
9300 Tractor<br />
9400 Tractor<br />
9300T Tractor<br />
9400T Tractor<br />
EX631002<br />
EX631002<br />
VOLVO<br />
VOLVO<br />
FH12 D12.1L 1997-1993<br />
EX631003<br />
EX631003<br />
VOLVO<br />
VOLVO<br />
FH12 D12.1L 1997-1993<br />
EX631004<br />
EX631004<br />
VOLVO<br />
VOLVO<br />
FH12 D12.1L 3/1998-1997<br />
EX631006<br />
EX631006<br />
VOLVO<br />
VOLVO<br />
FH12 D12.1L 6/2000-6/1997<br />
EX631007<br />
EX631007<br />
VOLVO<br />
VOLVO<br />
FH12 D12.1L 9/2002-10/1999<br />
EX631008<br />
EX631008<br />
VOLVO<br />
VOLVO<br />
FH12 D12.1L 6/2002-7/1998<br />
EX631009<br />
EX631009<br />
John John John Deere<br />
Deere<br />
9300 Tractor<br />
9400 Tractor<br />
9300T Tractor<br />
9400T Tractor<br />
EX631010 EX631010<br />
EX631010<br />
John John Deere Deere<br />
Deere<br />
9200 Tractor<br />
BUYER’S BUYER’S GUIDE GUIDE GUIDE GUIDE GUIDE DE DE DE L LL’ACHETEUR<br />
L ’ACHETEUR LA LA GUÍA GUÍA GUÍA P PPARA<br />
P ARA LOS LOS LOS COMRADOR<br />
COMRADOR<br />
COMRADOR<br />
EX631011<br />
EX631011<br />
John John Deere<br />
Deere<br />
450CLC Excavator<br />
744J Loader<br />
824J Loader<br />
7300 Forage Harvester<br />
9200 Tractor<br />
9300 Tractor<br />
9400 Tractor<br />
9300T Tractor<br />
9400T Tractor<br />
9220 Tractor<br />
9320 Tractor<br />
9320T Tractor<br />
9420T Tractor<br />
9520T Tractor<br />
9620T Tractor<br />
9750 STS Combine<br />
9860 STS Combine<br />
EX631012<br />
EX631012<br />
John John Deere<br />
Deere<br />
7400 Forage Harvester<br />
9300 Tractor<br />
9400 Tractor<br />
9300T Tractor<br />
9400T Tractor<br />
9220 Tractor<br />
9320 Tractor<br />
9320T Tractor<br />
9420T Tractor<br />
9520T Tractor<br />
9620T Tractor<br />
EX631013<br />
EX631013<br />
John John Deere<br />
Deere<br />
7500 Forage Harvester<br />
7700 Forage Harvester<br />
EX634785<br />
EX634785<br />
DDC<br />
DDC<br />
12.7L 6067GU40 1989-1988<br />
EX634795<br />
EX634795<br />
DDC<br />
DDC<br />
12.7L 6067GU40 1989-1988<br />
EX634865<br />
EX634865<br />
DDC<br />
DDC<br />
11.1L 6067WU40 1990-1989<br />
EX634870<br />
EX634870<br />
DDC DDC<br />
DDC<br />
11.1L 6067WU40 1989-1988<br />
EX634935 EX634935<br />
EX634935<br />
DDC DDC<br />
DDC<br />
11.1L 6067WU40/60 1993-1990<br />
EX634940 EX634940<br />
EX634940<br />
DDC DDC<br />
DDC<br />
12.7L 6067GU60 1993-1990<br />
EX634945 EX634945<br />
EX634945<br />
DDC DDC<br />
DDC<br />
12.7L 6067GU60 1990<br />
EX634970 EX634970<br />
EX634970<br />
DDC DDC<br />
DDC<br />
12.7L 6067GU60 1993-1990<br />
EX635550 EX635550<br />
EX635550<br />
DDC DDC<br />
DDC<br />
11.1L 6067WK/SK/60 1996-1994<br />
EX635575 EX635575<br />
EX635575<br />
DDC DDC<br />
DDC<br />
12.7 6067GK/60 1996-1994<br />
EX635580 EX635580<br />
EX635580<br />
DDC DDC<br />
DDC<br />
11.0L 6067WK/SK/60 1996-1994<br />
EX635600 EX635600<br />
EX635600<br />
DDC DDC<br />
DDC<br />
12.7 DDEC III 1996-1994<br />
EX635605 EX635605<br />
EX635605<br />
DDC DDC<br />
DDC<br />
11.1L DDEC III 1996-1994<br />
EX635695 EX635695<br />
EX635695<br />
DDC DDC<br />
DDC<br />
12.7L 6067GK60 1996-1994<br />
EX635915 EX635915<br />
EX635915<br />
DDC DDC<br />
DDC<br />
12.7L 6067GK60 1996-1994<br />
5<br />
BUYER’S BUYER’S GUIDE<br />
GUIDE
BUYER’S BUYER’S GUIDE GUIDE GUIDE GUIDE DE DE L LL’ACHETEUR<br />
L ’ACHETEUR LA LA GUÍA GUÍA GUÍA P PPARA<br />
P ARA LOS LOS COMRADOR<br />
COMRADOR<br />
COMRADOR<br />
6<br />
EX636977<br />
EX636977<br />
DDC<br />
DDC<br />
12.7L 6067TK60 2002-1999<br />
EX636978<br />
EX636978<br />
DDC<br />
DDC<br />
11.1L 6067EK60 2002-1998<br />
EX637045<br />
EX637045<br />
DDC<br />
DDC<br />
12.7L DDEC IV 2002-1999<br />
EX637466<br />
EX637466<br />
DDC<br />
DDC<br />
12.7L DDEC IV 2002-1999<br />
EX637635<br />
EX637635<br />
DDC<br />
DDC<br />
14.0L DDEC IV 2002-1999<br />
EX637650<br />
EX637650<br />
DDC<br />
DDC<br />
12.7L DDEC IV 2002-1999
DETROIT DETROIT DETROIT DIESEL<br />
DIESEL<br />
R5234785 ......................... EX634785<br />
R5234795 ......................... EX634795<br />
R5234865 ......................... EX634865<br />
R5234870 ......................... EX634870<br />
R5234935 ......................... EX634935<br />
R5234940 ......................... EX634940<br />
R5234945 ......................... EX634945<br />
R5234970 ......................... EX634970<br />
R5235550 ......................... EX635550<br />
R5235575 ......................... EX635575<br />
R5235580 ......................... EX635580<br />
R5235600 ......................... EX635600<br />
R5235605 ......................... EX635605<br />
R5235695 ......................... EX635695<br />
R5235915 ......................... EX635915<br />
R5236977 ......................... EX636977<br />
R5236978 ......................... EX636978<br />
R5237045 ......................... EX637045<br />
R5237466 ......................... EX637466<br />
R5237635 ......................... EX637635<br />
R5237650 ......................... EX637650<br />
JOHN JOHN DEERE<br />
DEERE<br />
RE63052 ........................... EX631001<br />
RE64866 ........................... EX631000<br />
RE68665 ........................... EX631001<br />
RE68806 ........................... EX631000<br />
RE504092 ......................... EX631013<br />
RE504468 ......................... EX631009<br />
RE504469 ......................... EX631010<br />
RE505207 ......................... EX631012<br />
RE505262 ......................... EX631009<br />
RE505318 ......................... EX631010<br />
RE505430 ......................... EX631011<br />
RE505967 ......................... EX631011<br />
RE508490 ......................... EX631012<br />
RE508491 ......................... EX631013<br />
RE517658 ......................... EX631013<br />
RE517659 ......................... EX631012<br />
RE517660 ......................... EX631011<br />
RE517661 ......................... EX631011<br />
RE517662 ......................... EX631012<br />
RE517663 ......................... EX631013<br />
RG27867 ........................... EX631001<br />
RG27869 ........................... EX631000<br />
RG29930 ........................... EX631009<br />
RG29933 ........................... EX631010<br />
RG30742 ........................... EX631011<br />
RG31717 ........................... EX631012<br />
RG31719 ........................... EX631013<br />
RG33957 ........................... EX631009<br />
RG33958 ........................... EX631010<br />
RG33966 ........................... EX631011<br />
RG33967 ........................... EX631012<br />
RG33968 ........................... EX631013<br />
INTERCHANGE INTERCHANGE ÉCHANGE CHANGE INTERCAMBIO<br />
INTERCAMBIO<br />
VOLVO<br />
VOLVO<br />
1547287 ............................ EX631003<br />
1547909 ............................ EX631002<br />
1677154 ............................ EX631005<br />
3169521 ............................ EX631007<br />
3964404 ............................ EX631004<br />
8112556 ............................ EX631005<br />
8112557 ............................ EX631002<br />
8112660 ............................ EX631003<br />
8113092 ............................ EX631004<br />
8113180 ............................ EX631006<br />
8113411 ............................ EX631008<br />
8113837 ............................ EX631007<br />
8170966 ............................ EX631006<br />
8170998 ............................ EX631008<br />
7<br />
INTERCHANGE<br />
INTERCHANGE
INTERCHANGE INTERCHANGE ÉCHANGE CHANGE CHANGE INTERCAMBIO<br />
INTERCAMBIO<br />
8<br />
NOTES
TECHNICAL TECHNICAL TECHNICAL INFORMA INFORMATION INFORMA TION LA LA INFORMACIÓN INFORMACIÓN TÉCNICA TÉCNICA TÉCNICA INFORMA INFORMA INFORMATION INFORMA INFORMATION<br />
TION TECHNIQUE<br />
TECHNIQUE<br />
Core Core Core Requirements<br />
Requirements<br />
The core return policy for the <strong>Delphi</strong> Exchange <strong>Electronic</strong> <strong>Unit</strong> Injector<br />
program is as follow:<br />
• All Volvo and John Deere <strong>Electronic</strong> <strong>Unit</strong> Injector (EUI) cores returned must be exact<br />
replacement for unit ordered. Cores will not be accepted if they do not match replacement<br />
unit.<br />
• For Series 60 cores please reference below:<br />
<strong>Group</strong> classification of cores:<br />
<strong>Group</strong> 1 - EX634785, EX634795, EX634865, EX634870, EX634935, EX634940,<br />
EX634945, EX634970<br />
<strong>Group</strong> 2 - EX635550, EX635575, EX635580, EX635600, EX635605, EX635695,<br />
EX635915<br />
<strong>Group</strong> 3 - EX636977, EX636978, EX637045, EX637466, EX637635, EX637650<br />
Cores will be accepted for any of the Exchange <strong>Injectors</strong> within the specfic group<br />
classification. Example; if you purchased EX634795 you can return any of the part<br />
numbers listed in group 1 ONLY.<br />
<strong>Unit</strong>s <strong>Unit</strong>s must must be be be properly properly indentified indentified with with their their their part part number<br />
number<br />
All All acceptable acceptable cores cores must must be be intact intact and and not not damaged<br />
damaged<br />
Fire Fire damaged damaged injectors injectors will will not not be be accepted<br />
accepted<br />
Unacceptable Unacceptable cores cores will will be be scrapped scrapped immediately<br />
immediately<br />
Cores Cores must must be be be returned returned returned within within 12 12 months months from from the the date date of of purchase<br />
purchase<br />
9<br />
TECHNICAL TECHNICAL INFORMA INFORMATION<br />
INFORMA TION
TECHNICAL TECHNICAL INFORMA INFORMATION INFORMA TION LA LA INFORMACIÓN INFORMACIÓN TÉCNICA TÉCNICA INFORMA INFORMATION INFORMA TION TECHNIQUE<br />
TECHNIQUE<br />
10<br />
SERIES 60’s<br />
Series 60 EUI’s are warranted to be free from defects in materials or<br />
workmanship for a period of 12 months from date of sale to the end user.<br />
<strong>Injectors</strong> diagnosed in service as “failed” within the first 90 days, will be<br />
automatically accepted under our new new “No “No Hassle” Hassle” policy policy, policy (1) provided the<br />
injector is intact as it was removed from the engine and there are no<br />
obvious external signs of customer abuse (2) .<br />
(1) All other warranty policies apply; refer to section eight of the procedure manual.<br />
(2) Water ingress, incorrect application, installation, and fuel will not be accepted<br />
No R & R or contingent liability<br />
JOHN DEERE & VOLVO<br />
Warranty arranty<br />
12 months from date of sale to the end user.<br />
No R & R or contingent liability<br />
All other warranty policies apply; refer to<br />
section eight (8) of the procedure manual
TECHNICAL TECHNICAL TECHNICAL INFORMA INFORMATION INFORMA TION LA LA INFORMACIÓN INFORMACIÓN TÉCNICA TÉCNICA TÉCNICA INFORMA INFORMA INFORMATION INFORMA INFORMATION<br />
TION TECHNIQUE<br />
TECHNIQUE<br />
Subject: Subject: Fault Fault Finding Finding Engine Engine Misfire Misfire on on Series Series 60 60 Applications<br />
Applications<br />
This is designed to help diagnose “on engine” if a Series 60 injector is faulty, or whether<br />
the fault is due to an engine component or setting.<br />
Troubleshooting roubleshooting Procedure<br />
Procedure<br />
Technical echnical Information<br />
Information<br />
a) Ensure the correct injector calibration setting is used. The process for<br />
overchecking and resetting this calibration code can be obtained from the engine<br />
manufacture. The location of the calibration code on a <strong>Delphi</strong> Remanufactured<br />
Series 60 injector is shown in Figure 1.<br />
Figure 1<br />
00-99<br />
b) If the correct code is set and the injector continues to misfire it will then be<br />
necessary to check the following:<br />
· Check for correct valve clearance<br />
· Check for correct injector height<br />
· Check for worn or damaged camshaft lobes and rollers<br />
c) If the injector passes all of the checks in section b, follow the engine<br />
manufacturers troubleshooting procedures to check for a faulty injector.<br />
d) If the injector/engine passes all of the previous procedures, the <strong>Electronic</strong> Control<br />
Module (ECM) could be at fault. There is currently no overcheck procedure for<br />
the ECM; if the ECM is faulty it must be replaced.<br />
For more information please see the fault matrix on page 12.<br />
Injector Code<br />
11<br />
TECHNICAL TECHNICAL INFORMA INFORMATION<br />
INFORMA TION
TECHNICAL TECHNICAL INFORMA INFORMATION INFORMA TION LA LA INFORMACIÓN INFORMACIÓN TÉCNICA TÉCNICA INFORMA INFORMATION INFORMA TION TECHNIQUE<br />
TECHNIQUE<br />
12<br />
POSSIBLE CAUSE<br />
Fault Fault Matrix<br />
Matrix<br />
SYMPTOMS<br />
Excessive Blue Smoke<br />
Excessive Smoke (Black or Gray)<br />
Excessive White Smoke<br />
Misfiring Cylinder<br />
Rough Running or Stalling<br />
Improper Fuel Oil Grade X X<br />
Restricted Air Cleaner Element X<br />
Restricted or Cracked Charge Air Cooler X<br />
Faulty Exhaust System X<br />
Faulty Fuel Injector X X X<br />
Defective Turbo Charger X X<br />
Worn or Damaged Valve or Cylinder Kit X X<br />
Defective Fuel Pump X<br />
Aerated Fuel X X X<br />
Improper Injector Calibration Setting X X X<br />
Improper Valve Clearance or Injector Height X X<br />
Worn or Damaged Camshaft Lobes & Rollers X X<br />
Faulty <strong>Electronic</strong> Control Module (ECM) X X<br />
Low Battery Voltage X<br />
Insufficient Fuel Oil Flow X<br />
High Fuel Oil Temperature Return X<br />
Low Compression Pressure X<br />
Poor Vehicle Ground X
TECHNICAL TECHNICAL TECHNICAL INFORMA INFORMATION INFORMA TION LA LA INFORMACIÓN INFORMACIÓN TÉCNICA TÉCNICA TÉCNICA INFORMA INFORMA INFORMATION INFORMA INFORMATION<br />
TION TECHNIQUE<br />
TECHNIQUE<br />
NOTES<br />
13<br />
TECHNICAL TECHNICAL INFORMA INFORMATION<br />
INFORMA TION
TECHNICAL TECHNICAL INFORMA INFORMATION INFORMA TION LA LA INFORMACIÓN INFORMACIÓN TÉCNICA TÉCNICA INFORMA INFORMATION INFORMA TION TECHNIQUE<br />
TECHNIQUE<br />
14<br />
NOTES
Company Company Company Company Company Profile Profile Profile Profile Profile<br />
<strong>Delphi</strong> Product & Service Solutions is bringing to the market a strong focus on vehicle electronics,<br />
consumer electronics and service technologies. An innovator for over a century, <strong>Delphi</strong> will capitalize on<br />
its Original Equipment (OE) experience, electronics expertise and understanding of vehicle systems to<br />
meet the increasingly complex product and service needs of its customers. <strong>Delphi</strong>’s new business unit,<br />
<strong>Delphi</strong> Integrated Service Solutions, will add to these capabilities by providing the diagnostics and<br />
service solutions technicians will need to service tomorrow’s vehicle systems. Today, <strong>Delphi</strong> will offer<br />
technicians information where they want it, when they want it.<br />
The <strong>Delphi</strong> brand offers a quality line of automotive parts you can use with the same confidence that<br />
automotive manufacturers have in our Original Equipment applications. Our Aftermarket line is designed<br />
to provide customers with a wide range of products that will satisfy virtually any need they may have—<br />
whether they’re looking for a quality replacement part or want to upgrade to the best part available.<br />
When When When When When it it it it it comes comes comes comes comes to to to to to Aftermarket Aftermarket Aftermarket Aftermarket Aftermarket products products products products products you you you you you can can can can can trust, trust, trust, trust, trust, turn turn turn turn turn to to to to to the the the the the brand brand brand brand brand that that that that that automotive automotive automotive automotive automotive manufactures<br />
manufactures<br />
manufactures<br />
manufactures<br />
manufactures<br />
around around around around around the the the the the world world world world world have have have have have looked looked looked looked looked to to to to to for for for for for almost almost almost almost almost a a a a a century—<strong>Delphi</strong>.<br />
century—<strong>Delphi</strong>.<br />
century—<strong>Delphi</strong>.<br />
century—<strong>Delphi</strong>.<br />
century—<strong>Delphi</strong>.<br />
Présentation Présentation Présentation Présentation Présentation de de de de de la la la la la Société Société Société Société Société<br />
<strong>Delphi</strong> Product & Service Solutions joint au marché son intérêt marqué pour I’électronique de véhicule,<br />
I’électronique grand public et les technologies de réparation. Innovateur depuis plus d’un siècle, <strong>Delphi</strong><br />
capitalise son expérience dans I’équipement d’origine, son expertise en électronique et sa compréhension<br />
des systèmes du véhicule afin de répondre aux besoins de plus en plus complexes de ses clients, en<br />
matière de produits et de réparation. La nouvelle unité commerciale de <strong>Delphi</strong>, <strong>Delphi</strong> Integrated Service<br />
Solutions, s’ajoute à ces possibilités en offrant des solutions de diagnostic et de réparation nécessaires<br />
aux techniciens pour réparer les systèmes des véhicules de demain. Aujourd’hui, <strong>Delphi</strong> offre de<br />
I’information aux techniciens, où et quand ils en ont besoin.<br />
La marque <strong>Delphi</strong> vous offre une gamme de pièces automobiles de qualité, que vous pouvez utiliser avec<br />
la même confiance que celle qu’accordent les constructeurs automobiles à nos produits d’origine.<br />
Notre ligne de pièces de rechange est conçue pour apporter à nos clients une vaste gamme de produits<br />
pouvant répondre virtuellement à chacun de leurs besoins potentials—qu’ils recherchent une pièce de<br />
rechange de qualité ou Ie tout dernier cri en matière de technologie automobile.<br />
Pour Pour ce ce qui qui est est de de de produits produits de de marché marché secondaire secondaire en en lesquels lesquels vous vous pouvez pouvez vous vous fier fier, fier fier,<br />
, tournez-vous tournez-vous vers<br />
vers<br />
la la marque marque recherchée recherchée recherchée depuis depuis plus plus d’un d’un siècle siècle siècle par par les les fabricants fabricants automobiles automobiles internationaux—<strong>Delphi</strong><br />
internationaux—<strong>Delphi</strong><br />
Perfil Perfil Perfil Perfil Perfil de de de de de la la la la la Compañía Compañía Compañía Compañía Compañía<br />
<strong>Delphi</strong> Product and Service Solutions está haciendo que la atención del mercado se centre fuertemente<br />
en los productos electrónicos para vehículos y consumidores, así como en las tecnologías de servicio.<br />
<strong>Delphi</strong>, reconocida por sus constantes innovaciones durante más de un siglo, aprovechará su experiencia<br />
y conocimiento en equipos originales (OE), electrónica y sistemas vehiculares para satisfacer las<br />
necesidades cada vez más complejas de productos y servicios que manifiestan sus clientes. La nueva<br />
unidad commercial de la empresa, <strong>Delphi</strong> Integrated Service Solutions, ampliará estas capacidades<br />
ofreciendo los diagnóstics y las soluciones de servicio que necesitan los técnicos para dar servicio a<br />
los sistemas vehiculares del future. Hoy <strong>Delphi</strong> ofrece a los técnicos la información que desean, cuando<br />
la desean.<br />
La marca <strong>Delphi</strong> ofrece una línea de partes para automóviles de calidad que puede utilizar con la misma<br />
confianza que los fabricantes de automóviles tienen en nuestras aplicaciones de Equipo Original.<br />
Nuestra línea de repuestos fue diseñada para brindar a los clientes una amplia gama de productos que<br />
satisfagan prácticamente cualquier necesidad que tengan: se trate de una parte de repuesto de calidad,<br />
o de una mejora a la tecnología más avanzada disponible.<br />
En En En cuestión cuestión de de productos productos confiables confiables confiables de de de posventa, posventa, decídase decídase por por la la marca marca que que los los fabricantes fabricantes de de<br />
de<br />
automóviles automóviles de de todo todo el el mundo mundo mundo han han buscado buscado durante durante más más de de un un siglo—<strong>Delphi</strong>.<br />
siglo—<strong>Delphi</strong>.
<strong>Delphi</strong> <strong>Diesel</strong> Aftermarket<br />
Troy Michigan <strong>USA</strong> - www.delphidiesel.com<br />
1-800-521-4784<br />
1-800-521-4784<br />
Distributed by Distribué par Distribuido por:<br />
The <strong>Delphi</strong> Aftermarket logo is a trademark of <strong>Delphi</strong> Automotive Systems.<br />
Le logo des pieces de rechange <strong>Delphi</strong> Est une marque de <strong>Delphi</strong> Automotive Systems.<br />
El logo <strong>Delphi</strong> Repuestos es una marca comercial de <strong>Delphi</strong> Automotive Systems.<br />
Litho U.S.A. - 3/06<br />
DDCU101A
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