API Sucker Rods - Tenaris
API Sucker Rods - Tenaris
API Sucker Rods - Tenaris
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<strong>Sucker</strong> <strong>Rods</strong><br />
General <strong>API</strong> and Premium Products
Products and Services<br />
<strong>Tenaris</strong> manufactures special sucker rods to serve every need and provides<br />
complete solutions, both for installation and technical support, necessary<br />
for running and operation.<br />
<strong>Tenaris</strong> produces the whole<br />
<strong>API</strong> sucker rod line, which is<br />
complemented by its Premium<br />
products, in order to meet special<br />
service conditions such as<br />
high loads, corrosive environments,<br />
and for rod - tubing<br />
wear situations, among others.<br />
Manufacturing complies<br />
with <strong>API</strong> Specs 11B and Q1<br />
for the facilities located in<br />
Villa Mercedes, Argentina<br />
and at the industrial complex<br />
of Moreira César, Brazil.<br />
<strong>Tenaris</strong>’s quality system has<br />
received both ISO 9000 and<br />
<strong>API</strong> 11 B certifications.<br />
We also manufacture a special<br />
product line to work in<br />
Progressive Cavity Pumping<br />
(PCP).<br />
<strong>Tenaris</strong> offers, in addition to<br />
its products, associated services<br />
and specialized technical<br />
assistance through a qualified<br />
professional team that is<br />
available to give assistance<br />
during field operations.<br />
Some of the technical services<br />
<strong>Tenaris</strong> offers to its clients<br />
include: string designs for<br />
beam pumping and progressive<br />
cavities (PCP) systems;<br />
failure analysis; intervention<br />
and field diagnosis integral<br />
analysis; optimization of field<br />
intervention level and special<br />
product development.<br />
In addition, <strong>Tenaris</strong> provides<br />
the technical support of<br />
metallographic laboratories<br />
specialized in failure analysis.<br />
Through the constant commitment<br />
to add value by<br />
means of logistic services,<br />
customers are provided with<br />
just-in-time integral material<br />
programs. <strong>Tenaris</strong> offers its<br />
clients services such as: new<br />
and used material stock management;<br />
well delivery and<br />
inspection; and used material<br />
recovery, through multiple<br />
Service Centers located all<br />
around the world.
<strong>API</strong> and Premium <strong>Rods</strong><br />
Both the <strong>API</strong> and Premium rod lines are manufactured under a strict quality assurance<br />
system in compliance with ISO 9000 standards and certified by <strong>API</strong> Q1.<br />
Both <strong>API</strong> and Premium rods<br />
are manufactured from high<br />
quality steel bars.<br />
During the manufacturing<br />
process, all rods are straightened<br />
and inspected by<br />
non-destructive eddy current<br />
control equipment. This<br />
inspection controls 100%<br />
of raw materials in order<br />
to detect transversal and<br />
longitudinal discontinuities.<br />
Before forging, ends are<br />
heated in induction furnaces.<br />
Then rods are full-length<br />
inspected and thermally<br />
treated in specially designed<br />
furnaces in order to obtain<br />
uniform mechanical and<br />
metallurgical properties all<br />
along the rod.<br />
Once rods have been thermally<br />
treated, they undergo a<br />
shot pinning process, where<br />
their external fibers are compressed<br />
and fatigue resistance<br />
is improved. Prior to machining,<br />
rod ends are inspected<br />
in a specially designed bench.<br />
Machining and threading<br />
processes are performed in<br />
state-of-the-art CNC (Computerized<br />
Numeric Control)<br />
equipment which results in<br />
high quality surface finishing<br />
of joint seals.<br />
Threads are obtained by a<br />
cold rolled process, which<br />
ensures a higher fatigue<br />
resistance. Finally, prior to<br />
packing, rods are protected<br />
with an oil-soluble paint,<br />
avoiding rusting during<br />
transportation and storage.<br />
High strength Premium rods<br />
undergo different thermal<br />
treatments, according to the<br />
desired degree in order to<br />
achieve the metallographic<br />
structure and mechanical properties<br />
specified in each case.
Grade C <strong>Sucker</strong> Rod<br />
Designed to be used with low<br />
and medium loads in non-corrosive<br />
or effectively inhibited<br />
wells. Manufactured in 1530<br />
Mod steel.<br />
MECHANICAL PROPERTIES AND CHEMICAL COMPOSITION<br />
<strong>API</strong> <strong>Sucker</strong> <strong>Rods</strong><br />
Different grades and<br />
materials are offered,<br />
based on the load type<br />
and corrosive environment<br />
of the wells where<br />
they will be used.<br />
Grade K <strong>Sucker</strong> Rod<br />
Designed for low and medium<br />
loads in corrosive wells, which<br />
are recommended to inhibit.<br />
Manufactured with AISI 4621<br />
Mod steel.<br />
D Carbon <strong>Sucker</strong><br />
Rod Grade<br />
Designed for moderate loads<br />
in non-corrosive or effectively<br />
inhibited wells. Manufactured<br />
in 1530 Mod micro-alloy steel.<br />
KD Special Grade <strong>Sucker</strong><br />
Rod (Critical Service)<br />
Designed for moderate to heavy<br />
loads in corrosive wells, however<br />
an effective inhibition program<br />
is recommended to minimize<br />
damaging effects. Manufactured<br />
in AISI 4320 Mod steel.<br />
D Alloy Grade <strong>Sucker</strong> Rod<br />
Designed for moderate to heavy<br />
loads in non-corrosive or effectively<br />
inhibited wells. Manufactured<br />
in AISI 4142 Mod steel.<br />
<strong>API</strong> GRADE<br />
SPECIAL GRADES<br />
C GRADE K GRADE D GRADE PREMIUM ROD<br />
C K DCARBON DALLOY KDSPECIAL PLUS UHS-NR SPECIAL<br />
Steel 1530 M 4621 M 1530 M 4142 M 4320 M 1530 M 4330 M 4138 M<br />
C 0.31-0.36 0.18-0.25 0.31-0.36 0.40-0.45 0.18-0.25 0.31-0.36 0.30-0.37 0.38-0.43<br />
Mn 1.40-1.60 0.70-1.00 1.40-1.60 0.75-1.00 0.80-1.00 1.40-1.60 0.70-0.95 1.10-1.40<br />
S 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx.<br />
P 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx.<br />
Si 0.25-0.40 0.15-0.30 0.25-0.40 0.15-0.35 0.15-0.35 0.25-0.40 0.15-0.35 0.20-0.40<br />
Ni 0.15 Mx. 1.65-2.00 0.15 Mx. 0.25 Mx. 1.15-1.50 0.15 Mx. 1.65-2.00 0.30 Mx.<br />
Cr 0. 2 Mx. 0.3 Mx. 0. 2 Mx. 0.80-1.10 0.70-0.90 0. 2 Mx. 0.80-1.10 0.50-0.90<br />
Mo 0.05 Mx. 0.20-0.30 0.05 Mx. 0.15-0.25 0.20-0.30 0.05 Mx. 0.20-0.30 0.25-0.35<br />
V 0.10-0.15 0.10-0.15 0.03-0.07 0.10-0.15 0.035-0.1000 0.04-0.07<br />
Nb 0.025-0.045<br />
Al 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.05 0.01-0.04 0.01-0.06 0.01-0.07<br />
Cu<br />
MECHANICAL PROPERTIES<br />
0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx.<br />
YS (Ksi) 60 Min. 60 Min. 85 Min. 85 Min. 85 Min. 115 Min. 115 Min. 115 Min.<br />
UTS (Ksi)<br />
HEAT TREAMENT<br />
90-115 90-115 115-140 115-140 115-140 140-160 140-160 138-155<br />
Normalized Normalized Normalized Normalized Normalized Normalized Normalized Normalized<br />
Tempered Forced Cooling Tempered Tempered Sup. tempered Tempered Tempered<br />
The values that appear in this brochure are for reference only, and <strong>Tenaris</strong> reserves the right to modify them according to internal specifications and without prior notice.
Premium<br />
<strong>Sucker</strong> <strong>Rods</strong><br />
Higher mechanical strength: fit for high loads<br />
and deep wells.<br />
Normalized and Tempered (UHS-NR) Ultra High<br />
Strength <strong>Sucker</strong> <strong>Rods</strong><br />
The new UHS-NR sucker rod is one of the three alternatives<br />
available for the high strength line. It is manufactured in<br />
AISI 4330 Mod. alloyed steel, with normalized and tempered<br />
heat treatment above <strong>API</strong> standards, in order to reliably<br />
increase depths and flows using mechanical pumping.<br />
Designed to work with high loads in deep wells, effectively<br />
inhibited against corrosion.<br />
MODIFIED GOODMAN DIAGRAM<br />
MAXIMUM<br />
ALLOWABLE<br />
STRESS, KSI<br />
MINIMUM STRESS, KSI<br />
Plus <strong>Sucker</strong> <strong>Rods</strong><br />
The Plus sucker rod is another<br />
alternative for high loads. It’s a<br />
different product that presents<br />
the benefit of binary structure<br />
as a result of a case hardening<br />
heat treatment.<br />
After the high frecuency coil,<br />
quenching is performed via fast<br />
cooling with pressurized water.<br />
This process generates a binary<br />
structure, where the external<br />
case is hardened and the core<br />
remains not hardened.<br />
As the external case has a<br />
lower density (martensite)<br />
than the core, it results in a<br />
permanent state of peripheral<br />
compression, which is the<br />
main factor for its high fatigue<br />
resistance.<br />
It is recommended for services<br />
in deep wells and heavy loads.<br />
In mild sweet (CO 2) and sour<br />
(H 2S) corrosive enviroment an<br />
effective inhibition program<br />
must be followed.<br />
High Resistance, Critical<br />
Service Premium Rod<br />
It is the third alternative in high<br />
strength rods. The product is<br />
made of specially developed<br />
steel to provide the high mechanical<br />
strength required but<br />
reducing the susceptibility to<br />
sulphide stress cracking (SSC)<br />
embrittlement.<br />
SSC susceptibility is a phenomenon<br />
increasingly present in<br />
wells under secondary recovery<br />
by water injection due to<br />
the “souring reservoir” effect.<br />
It is an alloyed steel that<br />
includes chrome-molybdenum,<br />
among others, but is nickel<br />
free. The heat treatment<br />
normalized and tempered.<br />
It is recommended for service<br />
in deep wells with high loads<br />
and to improve performance<br />
inhibition is recommended.
Accessories<br />
A wide range of high quality products to complement<br />
the rod string.<br />
T and Spray Metal<br />
Couplings<br />
Couplings are manufactured<br />
from <strong>Tenaris</strong> seamless steel<br />
pipes. T and Spray Metal<br />
(SM) couplings combine top<br />
quality steel with a cold<br />
rolled thread that increases<br />
fatigue resistance.<br />
SM couplings provide higher<br />
abrasion and corrosion<br />
strength. Spray Metal is a<br />
superficial hardening process<br />
where a nickel, chrome, boron<br />
and silicon based powder is<br />
applied on the base metal and<br />
is later melt, creating a hard,<br />
dense and uniform surface<br />
with a very low friction factor<br />
and high corrosion strength.<br />
Coupling machining is<br />
carried out in modern<br />
CNC (Computerized<br />
Numeric Control) lathes.<br />
For both types, combination<br />
couplings are produced for<br />
different diameters (subcouplings)<br />
and polished rod<br />
couplings.<br />
Pony <strong>Rods</strong><br />
Complying with the same<br />
quality requirements applied<br />
to rods, for each steel grade<br />
there are pony rods available<br />
in 2, 4, 6, 8 and 10 feet.<br />
Other lengths are also<br />
manufactured according to<br />
customer’s specifications.<br />
▲ Top quality couplings face finishing, rugosity, flatness<br />
and perpendicularity.<br />
High Resistance Premium Couplings<br />
This product was developed to address customer needs to<br />
solve the growing problem posed by fatigue failures in<br />
couplings, mainly in wells using high strength rods or SH<br />
(slim hole) couplings.<br />
Couplings manufactured from alloyed steel, quenched and<br />
tempered, were designed to work under very high loads during<br />
well service. We recommend their use along with High<br />
Strength <strong>Rods</strong> or Grade D as well.<br />
Products<br />
for Corrosive<br />
Services<br />
In addition to alloy steel, <strong>Tenaris</strong> provides metallic, epoxi and<br />
metallic+epoxi coated rods, specially designed for highly critical<br />
services in severely corrosive environments and high loads.
Special Products<br />
Some specific solutions have been developed, targeted<br />
to increase rod string duration and performance.<br />
Rod Guides<br />
<strong>Tenaris</strong> has a wide range of centralizers and materials, both<br />
for beam pumping and PC pumping, which provide an<br />
effective wear control.<br />
Centralizers are molded onto rods, with the necessary grip<br />
for decreasing the displacement probability, thus becoming<br />
a real tubing and rod protection.<br />
When combined with the use of rod rotators, they also permit<br />
an effective paraffin control. It has been proved that its use in<br />
wells significantly increases tubing and rod run life and reduces<br />
their wear, consequently diminishing pulling interventions and<br />
other operating costs.<br />
Sinker Bars<br />
This element is necessary to<br />
maintain an optimized string<br />
design in order to avoid early<br />
rod failures. It is very effective<br />
to reduce pin and coupling<br />
failures generated due to the<br />
effect of string compression.<br />
Sinker bars are usually located<br />
at the end of the string, over<br />
the pump, in order to keep it<br />
fully under tensile loads during<br />
all pumping cycle. Their use<br />
minimizes compression generated<br />
on rods during the<br />
pumping down stroke.<br />
They are manufactured in<br />
compliance with <strong>API</strong> standards<br />
in 11/4" to 2" diameters<br />
in steel per customer request,<br />
with 65,000 psi to 90,000 psi<br />
tensile strength. A proprietary<br />
design alternative, 1 1/8"<br />
pin of 7/8" for 2 7/8" tubing<br />
wells for high rates volume is<br />
available.<br />
▲<br />
Polished <strong>Rods</strong><br />
With an optimal surface<br />
finishing to ensure an<br />
appropriate sealing in the<br />
stuffing box, <strong>Tenaris</strong> offers<br />
several types of low and<br />
medium alloy steel polished<br />
rods (AISI 1040, AISI 4140,<br />
AISI 4621).<br />
For corrosive services,<br />
stainless steel in AISI 304<br />
and 316 series are available<br />
besides steels with hard<br />
chrome plated and Spray<br />
Metal coatings. All these<br />
variations are manufactured<br />
in 6 to 36 feet lengths and<br />
1 1/4" and 1 1/2" diameters,<br />
according to customer’s<br />
specifications.<br />
Polyamide injected centralizer fit for working in up to 80°C.<br />
Its improved geometry reduces flow loss and maximizes protection.
For <strong>Sucker</strong> Rod enquiries,<br />
please contact:<br />
Héctor Spira<br />
hspira@tenaris.com<br />
(54) 3489 433602 tel<br />
(54) 3489 433227 fax<br />
Diego Olmos<br />
dolmos@siderca.com<br />
(54) 2657 432106 (ext. 190) tel<br />
(54) 2657 430039 fax<br />
ARGENTINA<br />
Buenos Aires<br />
Rubén Fidalgo<br />
rfidalgo@siderca.com<br />
(54) 11 4018 2582 tel<br />
(54) 11 4313 9280 fax<br />
BOLIVIA<br />
Santa Cruz de la Sierra<br />
Richard Mariaca<br />
rmariaca@tenaris.com<br />
(591) 3 312 0603 tel<br />
(591) 3 312 0602 fax<br />
BRAZIL<br />
São Paulo<br />
José Rey Mendez<br />
jreymendez@confab.com.br<br />
(55) 12 244 9001 tel<br />
(55) 12 244 9004 fax<br />
CANADA<br />
Calgary<br />
Aldo Gentile<br />
agentile@tenaris.com<br />
(1) 403 514 2289 tel<br />
(1) 403 290 0619 fax<br />
CASPIAN SEA<br />
Aktau<br />
Carlos Covello<br />
ccovello@tenaris.com<br />
(994) 1292 1411 tel<br />
(994) 1297 1023 fax<br />
CHINA<br />
Beijing<br />
Alejandro de la Serna<br />
adelaserna@tenaris.com<br />
(86) 10 6437 6744 tel<br />
(86) 10 6437 6746 fax<br />
www.tenaris.com/oilfield<br />
COLOMBIA<br />
Bogotá<br />
Sergio Chamorro<br />
schamorro@tenaris.com<br />
(57) 1 636 2920 tel<br />
(57) 1 623 4780 fax<br />
ECUADOR<br />
Quito<br />
Marcelo Gonzalez Pondal<br />
mgonzalezpondal@tenaris.com<br />
(593) 2 298 6240 tel<br />
(593) 2 298 6250 fax<br />
EGYPT<br />
Cairo<br />
Hesham Reda<br />
hreda@tenaris.com<br />
(20) 2 2686 991 tel<br />
(20) 2 2686 990 fax<br />
ITALY<br />
Bergamo<br />
Antonio Zizzo<br />
dalazi@dalmine.it<br />
(39) 035 560 3416 tel<br />
(39) 035 561 048 fax<br />
JAPAN<br />
Kanto<br />
Kyoichi Nagata<br />
knagata@tenaris.com<br />
(81) 44 328 3430 tel<br />
(81) 44 328 0343 fax<br />
MEXICO<br />
Veracruz<br />
Pablo Gómez<br />
pgomezr@tamsa.com.mx<br />
(52) 229 989 1122 tel<br />
(52) 229 989 1119 fax<br />
NIGERIA<br />
Port Harcourt<br />
Valerio Maussier<br />
vmaussier@tenaris.com<br />
(234) 8461 0299 tel<br />
(234) 8461 1859 fax<br />
NORWAY<br />
Stavanger<br />
Arnt Oxaas<br />
aoxaas@tenaris.com<br />
(47) 51 44 3440 tel<br />
(47) 51 44 3441 fax<br />
RUSSIA<br />
Moscow<br />
Alex Kondrashov<br />
akondrashov@tenaris.com<br />
(7) 095 502 1630 tel<br />
(7) 095 937 6781 fax<br />
SINGAPORE<br />
Singapore<br />
Soon Tee Sia<br />
stsia@tenaris.com<br />
(65) 6395 9000 tel<br />
(65) 6222 4090 fax<br />
UAE<br />
Dubai<br />
Luis Acevedo<br />
lacevedo@tenaris.com<br />
(971) 4 2725 394 tel<br />
(971) 4 2725 392 fax<br />
UK<br />
Aberdeen<br />
Kazuo Yamazaki<br />
kyamazaki@tenaris.com<br />
(44) 1224 587 889 tel<br />
(44) 1224 587 422 fax<br />
USA<br />
Houston<br />
Tony Alvarado<br />
talvarado@tenaris.com<br />
(1) 713 767 4477 tel<br />
(1) 713 767 4444 fax<br />
VENEZUELA<br />
Caracas<br />
Jorge Samitier<br />
jsamitier@tenaris.com<br />
(58) 212 902 3969 tel<br />
(58) 212 902 3937 fax<br />
oilfield@tenaris.com <strong>Tenaris</strong> Marketing Communications<br />
Version 03 / April 2005. <strong>Tenaris</strong> has produced this brochure for general information only and in no way assumes responsibility<br />
or liability for any loss, damage or injury resulting from the use of information and data herein.