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API Sucker Rods - Tenaris

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<strong>Sucker</strong> <strong>Rods</strong><br />

General <strong>API</strong> and Premium Products


Products and Services<br />

<strong>Tenaris</strong> manufactures special sucker rods to serve every need and provides<br />

complete solutions, both for installation and technical support, necessary<br />

for running and operation.<br />

<strong>Tenaris</strong> produces the whole<br />

<strong>API</strong> sucker rod line, which is<br />

complemented by its Premium<br />

products, in order to meet special<br />

service conditions such as<br />

high loads, corrosive environments,<br />

and for rod - tubing<br />

wear situations, among others.<br />

Manufacturing complies<br />

with <strong>API</strong> Specs 11B and Q1<br />

for the facilities located in<br />

Villa Mercedes, Argentina<br />

and at the industrial complex<br />

of Moreira César, Brazil.<br />

<strong>Tenaris</strong>’s quality system has<br />

received both ISO 9000 and<br />

<strong>API</strong> 11 B certifications.<br />

We also manufacture a special<br />

product line to work in<br />

Progressive Cavity Pumping<br />

(PCP).<br />

<strong>Tenaris</strong> offers, in addition to<br />

its products, associated services<br />

and specialized technical<br />

assistance through a qualified<br />

professional team that is<br />

available to give assistance<br />

during field operations.<br />

Some of the technical services<br />

<strong>Tenaris</strong> offers to its clients<br />

include: string designs for<br />

beam pumping and progressive<br />

cavities (PCP) systems;<br />

failure analysis; intervention<br />

and field diagnosis integral<br />

analysis; optimization of field<br />

intervention level and special<br />

product development.<br />

In addition, <strong>Tenaris</strong> provides<br />

the technical support of<br />

metallographic laboratories<br />

specialized in failure analysis.<br />

Through the constant commitment<br />

to add value by<br />

means of logistic services,<br />

customers are provided with<br />

just-in-time integral material<br />

programs. <strong>Tenaris</strong> offers its<br />

clients services such as: new<br />

and used material stock management;<br />

well delivery and<br />

inspection; and used material<br />

recovery, through multiple<br />

Service Centers located all<br />

around the world.


<strong>API</strong> and Premium <strong>Rods</strong><br />

Both the <strong>API</strong> and Premium rod lines are manufactured under a strict quality assurance<br />

system in compliance with ISO 9000 standards and certified by <strong>API</strong> Q1.<br />

Both <strong>API</strong> and Premium rods<br />

are manufactured from high<br />

quality steel bars.<br />

During the manufacturing<br />

process, all rods are straightened<br />

and inspected by<br />

non-destructive eddy current<br />

control equipment. This<br />

inspection controls 100%<br />

of raw materials in order<br />

to detect transversal and<br />

longitudinal discontinuities.<br />

Before forging, ends are<br />

heated in induction furnaces.<br />

Then rods are full-length<br />

inspected and thermally<br />

treated in specially designed<br />

furnaces in order to obtain<br />

uniform mechanical and<br />

metallurgical properties all<br />

along the rod.<br />

Once rods have been thermally<br />

treated, they undergo a<br />

shot pinning process, where<br />

their external fibers are compressed<br />

and fatigue resistance<br />

is improved. Prior to machining,<br />

rod ends are inspected<br />

in a specially designed bench.<br />

Machining and threading<br />

processes are performed in<br />

state-of-the-art CNC (Computerized<br />

Numeric Control)<br />

equipment which results in<br />

high quality surface finishing<br />

of joint seals.<br />

Threads are obtained by a<br />

cold rolled process, which<br />

ensures a higher fatigue<br />

resistance. Finally, prior to<br />

packing, rods are protected<br />

with an oil-soluble paint,<br />

avoiding rusting during<br />

transportation and storage.<br />

High strength Premium rods<br />

undergo different thermal<br />

treatments, according to the<br />

desired degree in order to<br />

achieve the metallographic<br />

structure and mechanical properties<br />

specified in each case.


Grade C <strong>Sucker</strong> Rod<br />

Designed to be used with low<br />

and medium loads in non-corrosive<br />

or effectively inhibited<br />

wells. Manufactured in 1530<br />

Mod steel.<br />

MECHANICAL PROPERTIES AND CHEMICAL COMPOSITION<br />

<strong>API</strong> <strong>Sucker</strong> <strong>Rods</strong><br />

Different grades and<br />

materials are offered,<br />

based on the load type<br />

and corrosive environment<br />

of the wells where<br />

they will be used.<br />

Grade K <strong>Sucker</strong> Rod<br />

Designed for low and medium<br />

loads in corrosive wells, which<br />

are recommended to inhibit.<br />

Manufactured with AISI 4621<br />

Mod steel.<br />

D Carbon <strong>Sucker</strong><br />

Rod Grade<br />

Designed for moderate loads<br />

in non-corrosive or effectively<br />

inhibited wells. Manufactured<br />

in 1530 Mod micro-alloy steel.<br />

KD Special Grade <strong>Sucker</strong><br />

Rod (Critical Service)<br />

Designed for moderate to heavy<br />

loads in corrosive wells, however<br />

an effective inhibition program<br />

is recommended to minimize<br />

damaging effects. Manufactured<br />

in AISI 4320 Mod steel.<br />

D Alloy Grade <strong>Sucker</strong> Rod<br />

Designed for moderate to heavy<br />

loads in non-corrosive or effectively<br />

inhibited wells. Manufactured<br />

in AISI 4142 Mod steel.<br />

<strong>API</strong> GRADE<br />

SPECIAL GRADES<br />

C GRADE K GRADE D GRADE PREMIUM ROD<br />

C K DCARBON DALLOY KDSPECIAL PLUS UHS-NR SPECIAL<br />

Steel 1530 M 4621 M 1530 M 4142 M 4320 M 1530 M 4330 M 4138 M<br />

C 0.31-0.36 0.18-0.25 0.31-0.36 0.40-0.45 0.18-0.25 0.31-0.36 0.30-0.37 0.38-0.43<br />

Mn 1.40-1.60 0.70-1.00 1.40-1.60 0.75-1.00 0.80-1.00 1.40-1.60 0.70-0.95 1.10-1.40<br />

S 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx.<br />

P 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx. 0.025 Mx.<br />

Si 0.25-0.40 0.15-0.30 0.25-0.40 0.15-0.35 0.15-0.35 0.25-0.40 0.15-0.35 0.20-0.40<br />

Ni 0.15 Mx. 1.65-2.00 0.15 Mx. 0.25 Mx. 1.15-1.50 0.15 Mx. 1.65-2.00 0.30 Mx.<br />

Cr 0. 2 Mx. 0.3 Mx. 0. 2 Mx. 0.80-1.10 0.70-0.90 0. 2 Mx. 0.80-1.10 0.50-0.90<br />

Mo 0.05 Mx. 0.20-0.30 0.05 Mx. 0.15-0.25 0.20-0.30 0.05 Mx. 0.20-0.30 0.25-0.35<br />

V 0.10-0.15 0.10-0.15 0.03-0.07 0.10-0.15 0.035-0.1000 0.04-0.07<br />

Nb 0.025-0.045<br />

Al 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.05 0.01-0.04 0.01-0.06 0.01-0.07<br />

Cu<br />

MECHANICAL PROPERTIES<br />

0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx. 0.25 Mx.<br />

YS (Ksi) 60 Min. 60 Min. 85 Min. 85 Min. 85 Min. 115 Min. 115 Min. 115 Min.<br />

UTS (Ksi)<br />

HEAT TREAMENT<br />

90-115 90-115 115-140 115-140 115-140 140-160 140-160 138-155<br />

Normalized Normalized Normalized Normalized Normalized Normalized Normalized Normalized<br />

Tempered Forced Cooling Tempered Tempered Sup. tempered Tempered Tempered<br />

The values that appear in this brochure are for reference only, and <strong>Tenaris</strong> reserves the right to modify them according to internal specifications and without prior notice.


Premium<br />

<strong>Sucker</strong> <strong>Rods</strong><br />

Higher mechanical strength: fit for high loads<br />

and deep wells.<br />

Normalized and Tempered (UHS-NR) Ultra High<br />

Strength <strong>Sucker</strong> <strong>Rods</strong><br />

The new UHS-NR sucker rod is one of the three alternatives<br />

available for the high strength line. It is manufactured in<br />

AISI 4330 Mod. alloyed steel, with normalized and tempered<br />

heat treatment above <strong>API</strong> standards, in order to reliably<br />

increase depths and flows using mechanical pumping.<br />

Designed to work with high loads in deep wells, effectively<br />

inhibited against corrosion.<br />

MODIFIED GOODMAN DIAGRAM<br />

MAXIMUM<br />

ALLOWABLE<br />

STRESS, KSI<br />

MINIMUM STRESS, KSI<br />

Plus <strong>Sucker</strong> <strong>Rods</strong><br />

The Plus sucker rod is another<br />

alternative for high loads. It’s a<br />

different product that presents<br />

the benefit of binary structure<br />

as a result of a case hardening<br />

heat treatment.<br />

After the high frecuency coil,<br />

quenching is performed via fast<br />

cooling with pressurized water.<br />

This process generates a binary<br />

structure, where the external<br />

case is hardened and the core<br />

remains not hardened.<br />

As the external case has a<br />

lower density (martensite)<br />

than the core, it results in a<br />

permanent state of peripheral<br />

compression, which is the<br />

main factor for its high fatigue<br />

resistance.<br />

It is recommended for services<br />

in deep wells and heavy loads.<br />

In mild sweet (CO 2) and sour<br />

(H 2S) corrosive enviroment an<br />

effective inhibition program<br />

must be followed.<br />

High Resistance, Critical<br />

Service Premium Rod<br />

It is the third alternative in high<br />

strength rods. The product is<br />

made of specially developed<br />

steel to provide the high mechanical<br />

strength required but<br />

reducing the susceptibility to<br />

sulphide stress cracking (SSC)<br />

embrittlement.<br />

SSC susceptibility is a phenomenon<br />

increasingly present in<br />

wells under secondary recovery<br />

by water injection due to<br />

the “souring reservoir” effect.<br />

It is an alloyed steel that<br />

includes chrome-molybdenum,<br />

among others, but is nickel<br />

free. The heat treatment<br />

normalized and tempered.<br />

It is recommended for service<br />

in deep wells with high loads<br />

and to improve performance<br />

inhibition is recommended.


Accessories<br />

A wide range of high quality products to complement<br />

the rod string.<br />

T and Spray Metal<br />

Couplings<br />

Couplings are manufactured<br />

from <strong>Tenaris</strong> seamless steel<br />

pipes. T and Spray Metal<br />

(SM) couplings combine top<br />

quality steel with a cold<br />

rolled thread that increases<br />

fatigue resistance.<br />

SM couplings provide higher<br />

abrasion and corrosion<br />

strength. Spray Metal is a<br />

superficial hardening process<br />

where a nickel, chrome, boron<br />

and silicon based powder is<br />

applied on the base metal and<br />

is later melt, creating a hard,<br />

dense and uniform surface<br />

with a very low friction factor<br />

and high corrosion strength.<br />

Coupling machining is<br />

carried out in modern<br />

CNC (Computerized<br />

Numeric Control) lathes.<br />

For both types, combination<br />

couplings are produced for<br />

different diameters (subcouplings)<br />

and polished rod<br />

couplings.<br />

Pony <strong>Rods</strong><br />

Complying with the same<br />

quality requirements applied<br />

to rods, for each steel grade<br />

there are pony rods available<br />

in 2, 4, 6, 8 and 10 feet.<br />

Other lengths are also<br />

manufactured according to<br />

customer’s specifications.<br />

▲ Top quality couplings face finishing, rugosity, flatness<br />

and perpendicularity.<br />

High Resistance Premium Couplings<br />

This product was developed to address customer needs to<br />

solve the growing problem posed by fatigue failures in<br />

couplings, mainly in wells using high strength rods or SH<br />

(slim hole) couplings.<br />

Couplings manufactured from alloyed steel, quenched and<br />

tempered, were designed to work under very high loads during<br />

well service. We recommend their use along with High<br />

Strength <strong>Rods</strong> or Grade D as well.<br />

Products<br />

for Corrosive<br />

Services<br />

In addition to alloy steel, <strong>Tenaris</strong> provides metallic, epoxi and<br />

metallic+epoxi coated rods, specially designed for highly critical<br />

services in severely corrosive environments and high loads.


Special Products<br />

Some specific solutions have been developed, targeted<br />

to increase rod string duration and performance.<br />

Rod Guides<br />

<strong>Tenaris</strong> has a wide range of centralizers and materials, both<br />

for beam pumping and PC pumping, which provide an<br />

effective wear control.<br />

Centralizers are molded onto rods, with the necessary grip<br />

for decreasing the displacement probability, thus becoming<br />

a real tubing and rod protection.<br />

When combined with the use of rod rotators, they also permit<br />

an effective paraffin control. It has been proved that its use in<br />

wells significantly increases tubing and rod run life and reduces<br />

their wear, consequently diminishing pulling interventions and<br />

other operating costs.<br />

Sinker Bars<br />

This element is necessary to<br />

maintain an optimized string<br />

design in order to avoid early<br />

rod failures. It is very effective<br />

to reduce pin and coupling<br />

failures generated due to the<br />

effect of string compression.<br />

Sinker bars are usually located<br />

at the end of the string, over<br />

the pump, in order to keep it<br />

fully under tensile loads during<br />

all pumping cycle. Their use<br />

minimizes compression generated<br />

on rods during the<br />

pumping down stroke.<br />

They are manufactured in<br />

compliance with <strong>API</strong> standards<br />

in 11/4" to 2" diameters<br />

in steel per customer request,<br />

with 65,000 psi to 90,000 psi<br />

tensile strength. A proprietary<br />

design alternative, 1 1/8"<br />

pin of 7/8" for 2 7/8" tubing<br />

wells for high rates volume is<br />

available.<br />

▲<br />

Polished <strong>Rods</strong><br />

With an optimal surface<br />

finishing to ensure an<br />

appropriate sealing in the<br />

stuffing box, <strong>Tenaris</strong> offers<br />

several types of low and<br />

medium alloy steel polished<br />

rods (AISI 1040, AISI 4140,<br />

AISI 4621).<br />

For corrosive services,<br />

stainless steel in AISI 304<br />

and 316 series are available<br />

besides steels with hard<br />

chrome plated and Spray<br />

Metal coatings. All these<br />

variations are manufactured<br />

in 6 to 36 feet lengths and<br />

1 1/4" and 1 1/2" diameters,<br />

according to customer’s<br />

specifications.<br />

Polyamide injected centralizer fit for working in up to 80°C.<br />

Its improved geometry reduces flow loss and maximizes protection.


For <strong>Sucker</strong> Rod enquiries,<br />

please contact:<br />

Héctor Spira<br />

hspira@tenaris.com<br />

(54) 3489 433602 tel<br />

(54) 3489 433227 fax<br />

Diego Olmos<br />

dolmos@siderca.com<br />

(54) 2657 432106 (ext. 190) tel<br />

(54) 2657 430039 fax<br />

ARGENTINA<br />

Buenos Aires<br />

Rubén Fidalgo<br />

rfidalgo@siderca.com<br />

(54) 11 4018 2582 tel<br />

(54) 11 4313 9280 fax<br />

BOLIVIA<br />

Santa Cruz de la Sierra<br />

Richard Mariaca<br />

rmariaca@tenaris.com<br />

(591) 3 312 0603 tel<br />

(591) 3 312 0602 fax<br />

BRAZIL<br />

São Paulo<br />

José Rey Mendez<br />

jreymendez@confab.com.br<br />

(55) 12 244 9001 tel<br />

(55) 12 244 9004 fax<br />

CANADA<br />

Calgary<br />

Aldo Gentile<br />

agentile@tenaris.com<br />

(1) 403 514 2289 tel<br />

(1) 403 290 0619 fax<br />

CASPIAN SEA<br />

Aktau<br />

Carlos Covello<br />

ccovello@tenaris.com<br />

(994) 1292 1411 tel<br />

(994) 1297 1023 fax<br />

CHINA<br />

Beijing<br />

Alejandro de la Serna<br />

adelaserna@tenaris.com<br />

(86) 10 6437 6744 tel<br />

(86) 10 6437 6746 fax<br />

www.tenaris.com/oilfield<br />

COLOMBIA<br />

Bogotá<br />

Sergio Chamorro<br />

schamorro@tenaris.com<br />

(57) 1 636 2920 tel<br />

(57) 1 623 4780 fax<br />

ECUADOR<br />

Quito<br />

Marcelo Gonzalez Pondal<br />

mgonzalezpondal@tenaris.com<br />

(593) 2 298 6240 tel<br />

(593) 2 298 6250 fax<br />

EGYPT<br />

Cairo<br />

Hesham Reda<br />

hreda@tenaris.com<br />

(20) 2 2686 991 tel<br />

(20) 2 2686 990 fax<br />

ITALY<br />

Bergamo<br />

Antonio Zizzo<br />

dalazi@dalmine.it<br />

(39) 035 560 3416 tel<br />

(39) 035 561 048 fax<br />

JAPAN<br />

Kanto<br />

Kyoichi Nagata<br />

knagata@tenaris.com<br />

(81) 44 328 3430 tel<br />

(81) 44 328 0343 fax<br />

MEXICO<br />

Veracruz<br />

Pablo Gómez<br />

pgomezr@tamsa.com.mx<br />

(52) 229 989 1122 tel<br />

(52) 229 989 1119 fax<br />

NIGERIA<br />

Port Harcourt<br />

Valerio Maussier<br />

vmaussier@tenaris.com<br />

(234) 8461 0299 tel<br />

(234) 8461 1859 fax<br />

NORWAY<br />

Stavanger<br />

Arnt Oxaas<br />

aoxaas@tenaris.com<br />

(47) 51 44 3440 tel<br />

(47) 51 44 3441 fax<br />

RUSSIA<br />

Moscow<br />

Alex Kondrashov<br />

akondrashov@tenaris.com<br />

(7) 095 502 1630 tel<br />

(7) 095 937 6781 fax<br />

SINGAPORE<br />

Singapore<br />

Soon Tee Sia<br />

stsia@tenaris.com<br />

(65) 6395 9000 tel<br />

(65) 6222 4090 fax<br />

UAE<br />

Dubai<br />

Luis Acevedo<br />

lacevedo@tenaris.com<br />

(971) 4 2725 394 tel<br />

(971) 4 2725 392 fax<br />

UK<br />

Aberdeen<br />

Kazuo Yamazaki<br />

kyamazaki@tenaris.com<br />

(44) 1224 587 889 tel<br />

(44) 1224 587 422 fax<br />

USA<br />

Houston<br />

Tony Alvarado<br />

talvarado@tenaris.com<br />

(1) 713 767 4477 tel<br />

(1) 713 767 4444 fax<br />

VENEZUELA<br />

Caracas<br />

Jorge Samitier<br />

jsamitier@tenaris.com<br />

(58) 212 902 3969 tel<br />

(58) 212 902 3937 fax<br />

oilfield@tenaris.com <strong>Tenaris</strong> Marketing Communications<br />

Version 03 / April 2005. <strong>Tenaris</strong> has produced this brochure for general information only and in no way assumes responsibility<br />

or liability for any loss, damage or injury resulting from the use of information and data herein.

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