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Installation Manual-PDF Download - WinField

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In-Furrow Kit <strong>Installation</strong> <strong>Manual</strong><br />

2012-2013


Contents<br />

Ascend® In-Furrow Diagram with Wilger Flow Monitors ................................................................................. 3<br />

Assembly of Strainers and Pumps ............................................................................................................................. 5<br />

Metering Plate and Check Valve Assembly ............................................................................................................. 6<br />

Assembly of Wilger Flow Indicators .......................................................................................................................... 7<br />

John Deere 1700 Series with XP Row Units (Patented) ................................................................................... 12<br />

John Deere 1700, 7300, 7200 Series (Non XP) Units ...................................................................................... 13<br />

John Deere 1700, 7300, 7200 Series (Non XP) Units ...................................................................................... 14<br />

John Deere 7000, 7100 Series Planter .................................................................................................................. 16<br />

John Deere 7000, 7100 Series Planter .................................................................................................................. 17<br />

Kinze 3000 Series Planter (Patented) .................................................................................................................... 19<br />

Kinze 2000 Series Planter ........................................................................................................................................... 21<br />

Kinze 2000 Series Planter ........................................................................................................................................... 22<br />

White 6000, 8000 Series Planters ........................................................................................................................... 24<br />

Great Plains Planters ..................................................................................................................................................... 25<br />

Case 2011 Planters (and Older) ............................................................................................................................... 26<br />

Case 2012 Planters (And newer) ............................................................................................................................. 27<br />

Wilger Flow Manifolds Plumbing ............................................................................................................................... 28<br />

For technical questions, contact Greg DeCramer<br />

Toll Free: 800-322-2637<br />

Cell Phone: 507-829-1004<br />

3<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


Ascend® In-Furrow Diagram with Wilger Flow Monitors


Assembly of Strainers and Pumps<br />

5<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


Metering Plate and Check Valve Assembly<br />

1. Parts - Each check valve should have the following parts<br />

- One (1) female threaded hose barb<br />

- One (1) check valve<br />

- One (1) metering plate washer<br />

- One (1) metering plate<br />

- One (1) quick jet cap<br />

- One (1) hose barb<br />

2. Assembly<br />

- Apply sealant on check valve threads then tighten down the threaded hose barb<br />

- Insert metering plate into metering plate gasket then place gasket<br />

- Insert hose barb into the end of the quick jet cap<br />

- Place metering plate and gasket into the quick jet cap<br />

- Attach quick jet cap


Assembly of Wilger Flow Indicators<br />

7<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


9<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


2013 Ascend® Program<br />

Monitor Calibration<br />

Digital monitor is calibrated in PSI. To calculate proper PSI, use the<br />

calculation below and cross reference the table listed below.<br />

Capacity in GPM (Based on Water)<br />

Metering Plate 5 PSI 7.5 PSI 10 PSI 15 PSI 20 PSI 30 PSI<br />

MP 27 0.032 0.039 0.045 0.054 0.064 0.078<br />

MP37 0.057 0.069 0.081 0.090 0.114 0.148<br />

MP 47 0.091 0.110 0.130 0.155 0.180 0.238<br />

MP 57 0.130 0.160 0.190 0.230 0.270 0.346<br />

MP 67 0.194 0.234 0.275 0.332 0.389 0.481<br />

MP 73 0.239 0.288 0.338 0.407 0.477 0.571<br />

MP 83 0.310 0.370 0.430 0.520 0.610 0.778<br />

MP 93 0.355 0.430 0.505 0.610 0.715 0.948<br />

MP 103 0.470 0.565 0.660 0.795 0.930 1.130<br />

Conversion factors for other than water<br />

10 lbs per gallon 0.91<br />

10.7 lbs per gallon 0.88<br />

11 lbs per gallon 0.87<br />

12 lbs per gallon 0.83<br />

NOTE: Divide when using the above conversion factors


2013 Ascend® Program<br />

Wilger Flow Indicator Set-up<br />

FLOW RATES PER COLUMN GPM (WATER)<br />

GREEN POLYPROP ........0.05 – 0.08<br />

RED CELRON ................0.09 – 0.30<br />

RED GLASS ..................0.31 - 0.72<br />

STAINLESS STEEL ........0.40 – 1.33<br />

11<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


TT006<br />

John Deere 1700 Series with XP Row Units (Patented)<br />

John Deere Starter Fertilizer Placement Tube Part #TT-006 (Patented)<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and disc openers, making sure to note correct shim<br />

placement<br />

2. Remove stock seed tube guard<br />

3. Install new Totally Tubular part #006<br />

4. Bend centering tab against row shank<br />

5. Tap centering tab with mallet to firmly hold tube centered<br />

6. Re-install disc openers, making sure you have correct shim placement


TT002<br />

John Deere 1700, 7300, 7200 Series (Non XP) Units<br />

John Deere Starter Fertilizer Placement Tube Part #TT-002<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. This<br />

provides a 1/4" inside opening that will accept a 1/4" fertilizer line inside or 3/8" hose<br />

outside with a hose clamp for a leak free connection. The optional seed bounce flap<br />

closes the opening between the disc openers assuring correct seed placement by<br />

eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard<br />

3. Drill a 5/8" hole in the top of the shank of the row unit as shown. This hole is<br />

centered on the row unit, left to right, and 1" to the center of the hole from the front<br />

of the shank. Not all row units are made the same so you may have to take a punch<br />

and drive into this opening to make it slightly larger<br />

4. Slide TT-002 up into position and feed the top of the tube through the hole that was<br />

just drilled<br />

5. Align roll pin holes and install new roll pins (supplied). Important: Do not force the<br />

holes to line up. Due to slight differences in the planters, the top bend on the tube<br />

may have to be adjusted slightly to allow the roll pins to line up without force<br />

6. Re-install seed tube<br />

7. Re-install disc openers taking care to get the correct shim placement<br />

8. Re-install depth gauge wheels<br />

13<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


TT002 Oversized<br />

John Deere 1700, 7300, 7200 Series (Non XP) Units<br />

John Deere Starter Fertilizer Placement Tube Part #TT-002 Oversized<br />

If your roll pin holes for your seed tube guard on your planter show wear your seed tube<br />

guard will not fit snug, we suggest this product. The roll pin holes are enlarged to 13/32<br />

in. This will allow the seed tube guard and attached fertilizer tube to hold fast and snug<br />

to your row unit.<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. This<br />

provides a 1/4" inside opening that will accept a 1/4" fertilizer line inside or 3/8" hose<br />

outside with a hose clamp for a leak free connection. The optional seed bounce flap<br />

closes the opening between the disc openers assuring correct seed placement by<br />

eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free


<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard<br />

3. Drill a 5/8" hole in the top of the shank of the row unit as shown. This hole is<br />

centered on the row unit, left to right, and 1" to the center of the hole from the front<br />

of the shank. Not all row units are made the same so you may have to take a punch<br />

and drive into this opening to make it slightly larger<br />

4. Slide TT-002 up into position and feed the top of the tube through the hole that was<br />

just drilled<br />

5. Align roll pin holes and install new roll pins (supplied). Important: Do not force the<br />

holes to line up. Due to slight differences in the planters, the top bend on the tube<br />

may have to be adjusted slightly to allow the roll pins to line up without force<br />

6. Re-install seed tube<br />

7. Re-install disc openers taking care to get the correct shim placement<br />

8. Re-install depth gauge wheels<br />

15<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


TT001<br />

John Deere 7000, 7100 Series Planter<br />

John Deere and Kinze Starter Fertilizer Placement Tube Part #TT-001<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard remove disc guard bolt on the right<br />

side of the row unit (standing behind)<br />

3. Lift TT-001 up into position on row unit<br />

4. Align roll pin holes and install new roll pins (supplied)<br />

5. Re-install seed tube<br />

6. Re-install disc openers taking care to get the correct shim placement<br />

7. Re-install depth gauge wheels


TT001 Oversized<br />

John Deere 7000, 7100 Series Planter<br />

John Deere and Kinze Starter Fertilizer Placement Tube<br />

Part #TT-001 Oversized<br />

If your roll pin holes for your seed tube guard on your planter show wear your seed tube<br />

guard will not fit snug, we suggest this product. The roll pin holes are enlarged to 13/32<br />

in. This will allow the seed tube guard and attached fertilizer tube to hold fast and snug<br />

to your row unit.<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

17<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard remove disc guard bolt on the right<br />

side of the row unit (standing behind)<br />

3. Lift TT-001 up into position on row unit<br />

4. Align roll pin holes and install new roll pins (supplied)<br />

5. Re-Install seed tube<br />

6. Re-Install disc openers taking care to get the correct shim placement<br />

7. Re-Install depth gauge wheels


TT301<br />

Kinze 3000 Series Planter (Patented)<br />

Kinze Starter Fertilizer Placement Tube Part #TT-301 (Patented)<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

Install hose clamp around the shank and placement tube, just<br />

above the inside disc scraper. This will hold the tube against<br />

the bottom of the shank.<br />

19<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and disc openers, making sure to note correct shim<br />

placement.<br />

2. Find the 1/4" casting hole in the shank. This is approximately 1" above and 2"<br />

forward of the threaded disc opener attachment hole. Drill this hole out to 9/32<br />

3. Lift the placement tube up into place and insert the enclosed 1/4" cap screw thread it<br />

into the weld nut on placement tube mounting tab. Use the enclosed hose clamp to<br />

secure tube firmly to scraper as shown in picture above.<br />

4. Tighten cap screw<br />

5. Attach zip tie in existing hole in planter to tube as shown in picture.<br />

6. Reinstall disc openers.<br />

Due to the variances in Kinze planters, two sizes of bolts have been provided.<br />

1” and 7/8”; use the bolt that best fits your planter.


TT001<br />

Kinze 2000 Series Planter<br />

John Deere and Kinze Starter Fertilizer Placement Tube Part #TT-001<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard remove disc guard bolt on the right<br />

side of the row unit (standing behind)<br />

3. Lift TT-001 up into position on row unit<br />

4. Align roll pin holes and install new roll pins (supplied)<br />

5. Re-install seed tube<br />

6. Re-install disc openers taking care to get the correct shim placement<br />

7. Re-install depth gauge wheels<br />

21<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


TT001 Oversized<br />

Kinze 2000 Series Planter<br />

John Deere and Kinze Starter Fertilizer Placement Tube<br />

Part #TT-001 Oversized<br />

If your roll pin holes for your seed tube guard on your planter show wear your seed tube<br />

guard will not fit snug, we suggest this product. The roll pin holes are enlarged to 13/32<br />

in. This will allow the seed tube guard and attached fertilizer tube to hold fast and snug<br />

to your row unit.<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free


<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard remove disc guard bolt on the right<br />

side of the row unit (standing behind)<br />

3. Lift TT-001 up into position on row unit<br />

4. Align roll pin holes and install new roll pins (supplied)<br />

5. Re-install seed tube<br />

6. Re-install disc openers taking care to get the correct shim placement<br />

7. Re-install depth gauge wheels<br />

23<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


TT200<br />

White 6000, 8000 Series Planters<br />

White Starter Fertilizer Placement Tube Part #TT-200<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard<br />

3. Lift TT-200 up into position on row unit<br />

4. Align roll pin holes and install roll pins<br />

5. Re-install seed tube<br />

6. Re-install disc openers taking care to get the correct shim placement<br />

7. Re-install depth gauge wheels


TT400<br />

Great Plains Planters<br />

Great Plains planter Starter Fertilizer Placement Tube Part #TT-400<br />

This simple yet effective design is totally protected by the disc blades, so rocks should<br />

not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />

optional seed bounce flap closes the opening between the disc openers assuring correct<br />

seed placement by eliminating seed bounce and ricochet.<br />

Key Benefits<br />

Starter fertilizer application deeper in the soil profile<br />

Instant root uptake for early plant health<br />

Maintenance free<br />

<strong>Installation</strong> Instructions:<br />

1. Remove depth gauge wheels and discs, taking note of shim placement<br />

2. Remove factory seed tube guard remove disc guard bolt on the right<br />

side of the row unit (standing behind)<br />

3. Lift TT-400 up into position on row unit<br />

4. Align roll pin holes and install roll pins<br />

5. Re-install seed tube<br />

6. Re-install disc openers taking care to get the correct shim placement<br />

7. Re-install depth gauge wheels<br />

25<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


TT100<br />

Case 2011 Planters (and Older)<br />

Case Starter Fertilizer Placement Tube Part #TT-100<br />

This tube is mounted washer down in the above pictured down tube on the planter.<br />

Simply remove the pin at the bottom of the down tube and install the fertilizer tube,<br />

making sure the 80 degree bend on the top of the tube is facing the front of the planter.<br />

Reinstall the pin through the washer on the fertilizer tube.<br />

This product does not apply below the seed.<br />

This tube does not fit on 2012 model Case planters or newer. For tubes that fit the 2012<br />

& newer Case planters see part # TT-10012.


TT10012<br />

Case 2012 Planters (And newer)<br />

Case Starter Fertilizer Tube Part # TT-10012<br />

This stainless steel tube applies fertilizer in-furrow for Case planters. This tube fits 2012<br />

Case planters and newer only. This fertilizer tube does not place fertilizer below the<br />

seed. Here it is shown with the insecticide tube taken off of the planter. The stainless<br />

steel tube fits inside this part.<br />

Instructions for TT-10012 Case planter fertilizer tube:<br />

1. Tube must be installed from the bottom.<br />

2. Push tube up until it’s tight, the tab welded on the bottom of the tube fits<br />

inside the insecticide tube.<br />

3. Slide the lock collar over the top of the tube, fitting the round tab welded to<br />

the lock collar into the insecticide tube.<br />

4. Tighten with an allen wrench.<br />

27<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


Plumbing<br />

Wilger Flow Manifolds<br />

Wilger Flow Manifolds Plumbing<br />

Easily adapt to your factory or after-market pump system to monitor flow volume to<br />

each row. A plugged orifice or blocked screen makes the ball settle to the bottom of the<br />

manifold to insure correct placement of your valuable input dollars. Kit includes Flow<br />

monitors, orifice's, pressure gauge and 3/4" male hose barb connection fitting.<br />

Hose fittings, connectors and other parts also available. Please call us with any of your<br />

flow and plumbing related issues.<br />

Wilger Flow Manifold:<br />

Includes:<br />

0-60 pressure gauge<br />

Manifold T<br />

2 endcaps<br />

1” male pipe thread x ¾” hose barb fitting (Attaches Your Pump to Manifold)<br />

Typical 16 row planter would have 2 manifolds of 8 (4x4) on each wing. This allows for<br />

easiest hose routing with minimum amounts of hose per row.<br />

24 row would have 2 manifolds of 12 (6x6) on each wing.


NOTES<br />

29<br />

<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />

<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram


For technical questions, contact Greg DeCramer<br />

Toll Free: 800-322-2637<br />

Cell Phone: 507-829-1004

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