Installation Manual-PDF Download - WinField
Installation Manual-PDF Download - WinField
Installation Manual-PDF Download - WinField
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In-Furrow Kit <strong>Installation</strong> <strong>Manual</strong><br />
2012-2013
Contents<br />
Ascend® In-Furrow Diagram with Wilger Flow Monitors ................................................................................. 3<br />
Assembly of Strainers and Pumps ............................................................................................................................. 5<br />
Metering Plate and Check Valve Assembly ............................................................................................................. 6<br />
Assembly of Wilger Flow Indicators .......................................................................................................................... 7<br />
John Deere 1700 Series with XP Row Units (Patented) ................................................................................... 12<br />
John Deere 1700, 7300, 7200 Series (Non XP) Units ...................................................................................... 13<br />
John Deere 1700, 7300, 7200 Series (Non XP) Units ...................................................................................... 14<br />
John Deere 7000, 7100 Series Planter .................................................................................................................. 16<br />
John Deere 7000, 7100 Series Planter .................................................................................................................. 17<br />
Kinze 3000 Series Planter (Patented) .................................................................................................................... 19<br />
Kinze 2000 Series Planter ........................................................................................................................................... 21<br />
Kinze 2000 Series Planter ........................................................................................................................................... 22<br />
White 6000, 8000 Series Planters ........................................................................................................................... 24<br />
Great Plains Planters ..................................................................................................................................................... 25<br />
Case 2011 Planters (and Older) ............................................................................................................................... 26<br />
Case 2012 Planters (And newer) ............................................................................................................................. 27<br />
Wilger Flow Manifolds Plumbing ............................................................................................................................... 28<br />
For technical questions, contact Greg DeCramer<br />
Toll Free: 800-322-2637<br />
Cell Phone: 507-829-1004<br />
3<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
Ascend® In-Furrow Diagram with Wilger Flow Monitors
Assembly of Strainers and Pumps<br />
5<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
Metering Plate and Check Valve Assembly<br />
1. Parts - Each check valve should have the following parts<br />
- One (1) female threaded hose barb<br />
- One (1) check valve<br />
- One (1) metering plate washer<br />
- One (1) metering plate<br />
- One (1) quick jet cap<br />
- One (1) hose barb<br />
2. Assembly<br />
- Apply sealant on check valve threads then tighten down the threaded hose barb<br />
- Insert metering plate into metering plate gasket then place gasket<br />
- Insert hose barb into the end of the quick jet cap<br />
- Place metering plate and gasket into the quick jet cap<br />
- Attach quick jet cap
Assembly of Wilger Flow Indicators<br />
7<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
9<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
2013 Ascend® Program<br />
Monitor Calibration<br />
Digital monitor is calibrated in PSI. To calculate proper PSI, use the<br />
calculation below and cross reference the table listed below.<br />
Capacity in GPM (Based on Water)<br />
Metering Plate 5 PSI 7.5 PSI 10 PSI 15 PSI 20 PSI 30 PSI<br />
MP 27 0.032 0.039 0.045 0.054 0.064 0.078<br />
MP37 0.057 0.069 0.081 0.090 0.114 0.148<br />
MP 47 0.091 0.110 0.130 0.155 0.180 0.238<br />
MP 57 0.130 0.160 0.190 0.230 0.270 0.346<br />
MP 67 0.194 0.234 0.275 0.332 0.389 0.481<br />
MP 73 0.239 0.288 0.338 0.407 0.477 0.571<br />
MP 83 0.310 0.370 0.430 0.520 0.610 0.778<br />
MP 93 0.355 0.430 0.505 0.610 0.715 0.948<br />
MP 103 0.470 0.565 0.660 0.795 0.930 1.130<br />
Conversion factors for other than water<br />
10 lbs per gallon 0.91<br />
10.7 lbs per gallon 0.88<br />
11 lbs per gallon 0.87<br />
12 lbs per gallon 0.83<br />
NOTE: Divide when using the above conversion factors
2013 Ascend® Program<br />
Wilger Flow Indicator Set-up<br />
FLOW RATES PER COLUMN GPM (WATER)<br />
GREEN POLYPROP ........0.05 – 0.08<br />
RED CELRON ................0.09 – 0.30<br />
RED GLASS ..................0.31 - 0.72<br />
STAINLESS STEEL ........0.40 – 1.33<br />
11<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
TT006<br />
John Deere 1700 Series with XP Row Units (Patented)<br />
John Deere Starter Fertilizer Placement Tube Part #TT-006 (Patented)<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and disc openers, making sure to note correct shim<br />
placement<br />
2. Remove stock seed tube guard<br />
3. Install new Totally Tubular part #006<br />
4. Bend centering tab against row shank<br />
5. Tap centering tab with mallet to firmly hold tube centered<br />
6. Re-install disc openers, making sure you have correct shim placement
TT002<br />
John Deere 1700, 7300, 7200 Series (Non XP) Units<br />
John Deere Starter Fertilizer Placement Tube Part #TT-002<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. This<br />
provides a 1/4" inside opening that will accept a 1/4" fertilizer line inside or 3/8" hose<br />
outside with a hose clamp for a leak free connection. The optional seed bounce flap<br />
closes the opening between the disc openers assuring correct seed placement by<br />
eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard<br />
3. Drill a 5/8" hole in the top of the shank of the row unit as shown. This hole is<br />
centered on the row unit, left to right, and 1" to the center of the hole from the front<br />
of the shank. Not all row units are made the same so you may have to take a punch<br />
and drive into this opening to make it slightly larger<br />
4. Slide TT-002 up into position and feed the top of the tube through the hole that was<br />
just drilled<br />
5. Align roll pin holes and install new roll pins (supplied). Important: Do not force the<br />
holes to line up. Due to slight differences in the planters, the top bend on the tube<br />
may have to be adjusted slightly to allow the roll pins to line up without force<br />
6. Re-install seed tube<br />
7. Re-install disc openers taking care to get the correct shim placement<br />
8. Re-install depth gauge wheels<br />
13<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
TT002 Oversized<br />
John Deere 1700, 7300, 7200 Series (Non XP) Units<br />
John Deere Starter Fertilizer Placement Tube Part #TT-002 Oversized<br />
If your roll pin holes for your seed tube guard on your planter show wear your seed tube<br />
guard will not fit snug, we suggest this product. The roll pin holes are enlarged to 13/32<br />
in. This will allow the seed tube guard and attached fertilizer tube to hold fast and snug<br />
to your row unit.<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. This<br />
provides a 1/4" inside opening that will accept a 1/4" fertilizer line inside or 3/8" hose<br />
outside with a hose clamp for a leak free connection. The optional seed bounce flap<br />
closes the opening between the disc openers assuring correct seed placement by<br />
eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard<br />
3. Drill a 5/8" hole in the top of the shank of the row unit as shown. This hole is<br />
centered on the row unit, left to right, and 1" to the center of the hole from the front<br />
of the shank. Not all row units are made the same so you may have to take a punch<br />
and drive into this opening to make it slightly larger<br />
4. Slide TT-002 up into position and feed the top of the tube through the hole that was<br />
just drilled<br />
5. Align roll pin holes and install new roll pins (supplied). Important: Do not force the<br />
holes to line up. Due to slight differences in the planters, the top bend on the tube<br />
may have to be adjusted slightly to allow the roll pins to line up without force<br />
6. Re-install seed tube<br />
7. Re-install disc openers taking care to get the correct shim placement<br />
8. Re-install depth gauge wheels<br />
15<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
TT001<br />
John Deere 7000, 7100 Series Planter<br />
John Deere and Kinze Starter Fertilizer Placement Tube Part #TT-001<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard remove disc guard bolt on the right<br />
side of the row unit (standing behind)<br />
3. Lift TT-001 up into position on row unit<br />
4. Align roll pin holes and install new roll pins (supplied)<br />
5. Re-install seed tube<br />
6. Re-install disc openers taking care to get the correct shim placement<br />
7. Re-install depth gauge wheels
TT001 Oversized<br />
John Deere 7000, 7100 Series Planter<br />
John Deere and Kinze Starter Fertilizer Placement Tube<br />
Part #TT-001 Oversized<br />
If your roll pin holes for your seed tube guard on your planter show wear your seed tube<br />
guard will not fit snug, we suggest this product. The roll pin holes are enlarged to 13/32<br />
in. This will allow the seed tube guard and attached fertilizer tube to hold fast and snug<br />
to your row unit.<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
17<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard remove disc guard bolt on the right<br />
side of the row unit (standing behind)<br />
3. Lift TT-001 up into position on row unit<br />
4. Align roll pin holes and install new roll pins (supplied)<br />
5. Re-Install seed tube<br />
6. Re-Install disc openers taking care to get the correct shim placement<br />
7. Re-Install depth gauge wheels
TT301<br />
Kinze 3000 Series Planter (Patented)<br />
Kinze Starter Fertilizer Placement Tube Part #TT-301 (Patented)<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
Install hose clamp around the shank and placement tube, just<br />
above the inside disc scraper. This will hold the tube against<br />
the bottom of the shank.<br />
19<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and disc openers, making sure to note correct shim<br />
placement.<br />
2. Find the 1/4" casting hole in the shank. This is approximately 1" above and 2"<br />
forward of the threaded disc opener attachment hole. Drill this hole out to 9/32<br />
3. Lift the placement tube up into place and insert the enclosed 1/4" cap screw thread it<br />
into the weld nut on placement tube mounting tab. Use the enclosed hose clamp to<br />
secure tube firmly to scraper as shown in picture above.<br />
4. Tighten cap screw<br />
5. Attach zip tie in existing hole in planter to tube as shown in picture.<br />
6. Reinstall disc openers.<br />
Due to the variances in Kinze planters, two sizes of bolts have been provided.<br />
1” and 7/8”; use the bolt that best fits your planter.
TT001<br />
Kinze 2000 Series Planter<br />
John Deere and Kinze Starter Fertilizer Placement Tube Part #TT-001<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard remove disc guard bolt on the right<br />
side of the row unit (standing behind)<br />
3. Lift TT-001 up into position on row unit<br />
4. Align roll pin holes and install new roll pins (supplied)<br />
5. Re-install seed tube<br />
6. Re-install disc openers taking care to get the correct shim placement<br />
7. Re-install depth gauge wheels<br />
21<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
TT001 Oversized<br />
Kinze 2000 Series Planter<br />
John Deere and Kinze Starter Fertilizer Placement Tube<br />
Part #TT-001 Oversized<br />
If your roll pin holes for your seed tube guard on your planter show wear your seed tube<br />
guard will not fit snug, we suggest this product. The roll pin holes are enlarged to 13/32<br />
in. This will allow the seed tube guard and attached fertilizer tube to hold fast and snug<br />
to your row unit.<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard remove disc guard bolt on the right<br />
side of the row unit (standing behind)<br />
3. Lift TT-001 up into position on row unit<br />
4. Align roll pin holes and install new roll pins (supplied)<br />
5. Re-install seed tube<br />
6. Re-install disc openers taking care to get the correct shim placement<br />
7. Re-install depth gauge wheels<br />
23<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
TT200<br />
White 6000, 8000 Series Planters<br />
White Starter Fertilizer Placement Tube Part #TT-200<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard<br />
3. Lift TT-200 up into position on row unit<br />
4. Align roll pin holes and install roll pins<br />
5. Re-install seed tube<br />
6. Re-install disc openers taking care to get the correct shim placement<br />
7. Re-install depth gauge wheels
TT400<br />
Great Plains Planters<br />
Great Plains planter Starter Fertilizer Placement Tube Part #TT-400<br />
This simple yet effective design is totally protected by the disc blades, so rocks should<br />
not be an issue. The 1/8" wall 3/8" stainless tube will easily outlast the disc scraper. The<br />
optional seed bounce flap closes the opening between the disc openers assuring correct<br />
seed placement by eliminating seed bounce and ricochet.<br />
Key Benefits<br />
Starter fertilizer application deeper in the soil profile<br />
Instant root uptake for early plant health<br />
Maintenance free<br />
<strong>Installation</strong> Instructions:<br />
1. Remove depth gauge wheels and discs, taking note of shim placement<br />
2. Remove factory seed tube guard remove disc guard bolt on the right<br />
side of the row unit (standing behind)<br />
3. Lift TT-400 up into position on row unit<br />
4. Align roll pin holes and install roll pins<br />
5. Re-install seed tube<br />
6. Re-install disc openers taking care to get the correct shim placement<br />
7. Re-install depth gauge wheels<br />
25<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
TT100<br />
Case 2011 Planters (and Older)<br />
Case Starter Fertilizer Placement Tube Part #TT-100<br />
This tube is mounted washer down in the above pictured down tube on the planter.<br />
Simply remove the pin at the bottom of the down tube and install the fertilizer tube,<br />
making sure the 80 degree bend on the top of the tube is facing the front of the planter.<br />
Reinstall the pin through the washer on the fertilizer tube.<br />
This product does not apply below the seed.<br />
This tube does not fit on 2012 model Case planters or newer. For tubes that fit the 2012<br />
& newer Case planters see part # TT-10012.
TT10012<br />
Case 2012 Planters (And newer)<br />
Case Starter Fertilizer Tube Part # TT-10012<br />
This stainless steel tube applies fertilizer in-furrow for Case planters. This tube fits 2012<br />
Case planters and newer only. This fertilizer tube does not place fertilizer below the<br />
seed. Here it is shown with the insecticide tube taken off of the planter. The stainless<br />
steel tube fits inside this part.<br />
Instructions for TT-10012 Case planter fertilizer tube:<br />
1. Tube must be installed from the bottom.<br />
2. Push tube up until it’s tight, the tab welded on the bottom of the tube fits<br />
inside the insecticide tube.<br />
3. Slide the lock collar over the top of the tube, fitting the round tab welded to<br />
the lock collar into the insecticide tube.<br />
4. Tighten with an allen wrench.<br />
27<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
Plumbing<br />
Wilger Flow Manifolds<br />
Wilger Flow Manifolds Plumbing<br />
Easily adapt to your factory or after-market pump system to monitor flow volume to<br />
each row. A plugged orifice or blocked screen makes the ball settle to the bottom of the<br />
manifold to insure correct placement of your valuable input dollars. Kit includes Flow<br />
monitors, orifice's, pressure gauge and 3/4" male hose barb connection fitting.<br />
Hose fittings, connectors and other parts also available. Please call us with any of your<br />
flow and plumbing related issues.<br />
Wilger Flow Manifold:<br />
Includes:<br />
0-60 pressure gauge<br />
Manifold T<br />
2 endcaps<br />
1” male pipe thread x ¾” hose barb fitting (Attaches Your Pump to Manifold)<br />
Typical 16 row planter would have 2 manifolds of 8 (4x4) on each wing. This allows for<br />
easiest hose routing with minimum amounts of hose per row.<br />
24 row would have 2 manifolds of 12 (6x6) on each wing.
NOTES<br />
29<br />
<strong>WinField</strong>TM Equipment – 651-375-4282 – equipment@winfieldsolutionsllc.com<br />
<strong>Installation</strong> Videos available at - www.winfield.com/ascendprogram
For technical questions, contact Greg DeCramer<br />
Toll Free: 800-322-2637<br />
Cell Phone: 507-829-1004