A26 Auger - Maintenance Intervals - Caterpillar Safety
A26 Auger - Maintenance Intervals - Caterpillar Safety
A26 Auger - Maintenance Intervals - Caterpillar Safety
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© 2010 <strong>Caterpillar</strong><br />
All Rights Reserved<br />
MAINTENANCE INTERVALS<br />
Operation and <strong>Maintenance</strong><br />
Manual Excerpt<br />
®<br />
®
Operation and<br />
<strong>Maintenance</strong><br />
Manual<br />
<strong>A26</strong> <strong>Auger</strong><br />
AKF1-Up (Work Tool)<br />
SEBU7305<br />
November 1999
30<br />
<strong>Maintenance</strong> Section<br />
<strong>Maintenance</strong> Interval Schedule<br />
i01215807<br />
<strong>Maintenance</strong> Interval Schedule<br />
SMCS Code: 6700<br />
Note: All safety information, warnings and<br />
instructions must be read and understood before<br />
you perform any operation or any maintenance<br />
procedure.<br />
Before each consecutive interval is performed, all<br />
of the maintenance requirements from the previous<br />
intervals must also be performed.<br />
Daily<br />
<strong>Auger</strong> Bit Tooth - Inspect/Replace ........................ 31<br />
Bracket Pivot Pin - Lubricate ................................. 31<br />
Frame Mounting Bracket - Inspect ........................ 31<br />
Drive Housing Pivot Pin - Lubricate ...................... 32<br />
Pilot Tooth - Inspect/Replace ................................ 34<br />
Walk-Around Inspection ........................................ 34<br />
Initial 50 Service Hours<br />
Planetary Oil - Change ......................................... 32<br />
Every 50 Service Hours<br />
Planetary Oil Level - Check .................................. 33<br />
Every 1000 Service Hours<br />
Planetary Oil - Change ......................................... 32
<strong>Auger</strong> Bit Tooth -<br />
Inspect/Replace<br />
SMCS Code: 6803-040-AG; 6803-510-AG<br />
Illustration 27<br />
i01048120<br />
g00391072<br />
Check the auger teeth for any wear and for any<br />
damage.<br />
Replace worn teeth before any damage occurs<br />
to the auger bit. Replace worn teeth before any<br />
damage occurs to the mounting bolt and to the nut.<br />
Replace any damaged teeth.<br />
Rotate the auger teeth from the outside of one side<br />
to the inside of the other side in order to increase<br />
the life of the auger teeth.<br />
Note: Ensure that the teeth that are replaced or<br />
rotated maintain the original cutting angle.<br />
Illustration 28<br />
g00391073<br />
1. Remove bolt (1) in order to remove the damaged<br />
tooth (2).<br />
2. Orient the new tooth in the same cutting angle<br />
as the old tooth. Place the new tooth onto the<br />
auger bit.<br />
31<br />
<strong>Maintenance</strong> Section<br />
<strong>Auger</strong> Bit Tooth - Inspect/Replace<br />
3. Replace the bolt and tighten the bolt.<br />
i01215781<br />
Bracket Pivot Pin - Lubricate<br />
SMCS Code: 7057-086-AG<br />
Illustration 29<br />
g00649863<br />
Apply lubricant to the grease fitting for the pivot pin<br />
of the auger bracket.<br />
i01215783<br />
Frame Mounting Bracket -<br />
Inspect<br />
SMCS Code: 7079<br />
Illustration 30<br />
g00649865<br />
Inspect upper angled plate (1) and ensure that the<br />
plate is not bent or otherwise damaged. Inspect<br />
holes (2) for wear and for damage. Inspect lower<br />
angled plate (3) and ensure that the plate is not<br />
bent or otherwise damaged. Consult your <strong>Caterpillar</strong><br />
dealer if any wear is suspected or any damage is<br />
suspected.
32<br />
<strong>Maintenance</strong> Section<br />
Drive Housing Pivot Pin - Lubricate<br />
Drive Housing Pivot Pin -<br />
Lubricate<br />
SMCS Code: 7057-086-AG<br />
Illustration 31<br />
i01215782<br />
g00649864<br />
Apply lubricant to the grease fitting for the pivot pin<br />
of the auger housing.<br />
Planetary Oil - Change<br />
SMCS Code: 5326-044-OC<br />
i01215784<br />
NOTICE<br />
Care must be taken to ensure that fluids are contained<br />
during performance of inspection, maintenance, testing,<br />
adjusting and repair of the product. Be prepared to<br />
collect the fluid with suitable containers before opening<br />
any compartment or disassembling any component<br />
containing fluids.<br />
Refer to Special Publication, NENG2500, “<strong>Caterpillar</strong><br />
Tools and Shop Products Guide” for tools and supplies<br />
suitable to collect and contain fluids on <strong>Caterpillar</strong><br />
products.<br />
Dispose of all fluids according to local regulations and<br />
mandates.<br />
Note: Put identification marks on all lines, on all<br />
hoses, and on all tubes. Plug all lines, all hoses,<br />
and all tubes. This will help to prevent fluid loss and<br />
this will help to keep contaminants from entering<br />
the system.<br />
Illustration 32<br />
1. Block up auger drive (1).<br />
2. Remove three hydraulic hoses (2).<br />
Illustration 33<br />
3. Remove eight bolts (3), washers and nuts.<br />
Illustration 34<br />
g00650340<br />
g00650342<br />
g00653181<br />
4. Slide the planetary (5) forward approximately<br />
50.8 mm (2.0 inch).<br />
5. Use a suitable lifting device to remove the<br />
planetary (5) and the gear motor from the drive<br />
housing (4). The planetary and gear motor weigh<br />
86.2 kg (190 lb)
Illustration 35<br />
g00653190<br />
6. Remove both filler plugs (6) from the planetary.<br />
7. Drain the oil from the planetary into a suitable<br />
container.<br />
8. Fill the planetary with oil. Maintain the oil level<br />
to the bottom of the threads of the filler plugs<br />
when the holes are horizontal. Refer to Operation<br />
and <strong>Maintenance</strong> Manual, “Lubricant Viscosities”<br />
and refer to Operation and <strong>Maintenance</strong> Manual,<br />
“Refill Capacities”.<br />
9. Apply 5P-3413 Pipe Sealant to each of the filler<br />
plugs. Install the filler plugs.<br />
10. Install the planetary and the gear motor into the<br />
drive housing.<br />
11. Install the eight bolts, washers, and nuts.<br />
12. Install the three hoses.<br />
i01215787<br />
Planetary Oil Level - Check<br />
SMCS Code: 5326-535-OC<br />
NOTICE<br />
Care must be taken to ensure that fluids are contained<br />
during performance of inspection, maintenance, testing,<br />
adjusting and repair of the product. Be prepared to<br />
collect the fluid with suitable containers before opening<br />
any compartment or disassembling any component<br />
containing fluids.<br />
Refer to Special Publication, NENG2500, “<strong>Caterpillar</strong><br />
Tools and Shop Products Guide” for tools and supplies<br />
suitable to collect and contain fluids on <strong>Caterpillar</strong><br />
products.<br />
Dispose of all fluids according to local regulations and<br />
mandates.<br />
33<br />
<strong>Maintenance</strong> Section<br />
Planetary Oil Level - Check<br />
Note: Put identification marks on all lines, on all<br />
hoses, and on all tubes. Plug all lines, all hoses,<br />
and all tubes. This will help to prevent fluid loss and<br />
this will help to keep contaminants from entering<br />
the system.<br />
Illustration 36<br />
1. Block up auger drive (1).<br />
2. Remove three hydraulic hoses (2).<br />
Illustration 37<br />
3. Remove eight bolts (3), washers and nuts.<br />
Illustration 38<br />
g00650340<br />
g00650342<br />
g00653181<br />
4. Slide the planetary (5) forward approximately<br />
50.8 mm (2.0 inch).
34<br />
<strong>Maintenance</strong> Section<br />
Pilot Tooth - Inspect/Replace<br />
5. Use a suitable lifting device to remove the<br />
planetary (5) and the gear motor from the drive<br />
housing (4). The planetary and gear motor weigh<br />
86.2 kg (190 lb)<br />
Illustration 39<br />
g00653190<br />
6. Remove both filler plugs (6) from the planetary.<br />
7. Maintain the oil level to the bottom of the threads<br />
of the filler plugs when the holes are horizontal.<br />
Refer to Operation and <strong>Maintenance</strong> Manual,<br />
“Lubricant Viscosities” and refer to Operation<br />
and <strong>Maintenance</strong> Manual, “Refill Capacities”.<br />
8. Apply 5P-3413 Pipe Sealant to each of the filler<br />
plugs. Install the filler plugs.<br />
9. Install the planetary and the gear motor into the<br />
drive housing.<br />
10. Install the eight bolts, washers, and nuts.<br />
11. Install the three hoses.<br />
i01048131<br />
Pilot Tooth - Inspect/Replace<br />
SMCS Code: 683P-040; 683P-510<br />
Illustration 40<br />
g00391641<br />
Check the pilot tooth for any wear and for any<br />
damage. Replace a worn tooth before any damage<br />
occurs to the auger bit. Replace the pilot tooth<br />
when the flutes are completely worn off. Replace<br />
a damaged tooth.<br />
Illustration 41<br />
g00391642<br />
1. Remove bolt (1) in order to remove the damaged<br />
tooth (2).<br />
2. Place the new tooth onto the auger bit.<br />
3. Replace the bolt and tighten the bolt.<br />
Walk-Around Inspection<br />
SMCS Code: 6700-040<br />
i01215791<br />
NOTICE<br />
Accumulated grease and oil on a work tool is a fire<br />
hazard.<br />
Remove debris with steam cleaning or high pressure<br />
water at any time a significant quantity of oil is spilled<br />
on the work tool.<br />
Note: Watch closely for leaks. Use a board or a<br />
piece of cardboard when you check for a leak. If a<br />
leak is observed, find the source of the leak and<br />
correct the leak. If a leak is suspected or a leak is<br />
observed, check the fluid levels for the auger and<br />
for the host machine more frequently.
Illustration 42<br />
Inspect the pilot tooth (1) for damage or for<br />
excessive wear. Replace the pilot tooth, if<br />
necessary.<br />
g00649871<br />
Inspect the auger bit teeth (5) for damage or for<br />
excessive wear. Replace any damaged teeth or<br />
any worn teeth.<br />
Inspect the auger housing (7) for leaks from the<br />
auger motor. Correct any leaks.<br />
Inspect the hydraulic system (3) for leaks. Repair<br />
any hydraulic system leaks. Inspect the hoses,<br />
the seals, and the flanges.<br />
Make sure that the planetary (6) is secured to the<br />
auger housing. Tighten any loose bolts. Replace<br />
missing bolts.<br />
Inspect the mounting bolt (2) for the auger bit<br />
for damage or for wear. Replace the bolt, if<br />
necessary.<br />
Inspect the mounting bracket (4) for damage or<br />
for wear. Refer to Operation and <strong>Maintenance</strong><br />
Manual, “Frame Mounting Bracket - Inspect”.<br />
35<br />
<strong>Maintenance</strong> Section<br />
Walk-Around Inspection