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A26 Auger - Maintenance Intervals - Caterpillar Safety

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© 2010 <strong>Caterpillar</strong><br />

All Rights Reserved<br />

MAINTENANCE INTERVALS<br />

Operation and <strong>Maintenance</strong><br />

Manual Excerpt<br />

®<br />

®


Operation and<br />

<strong>Maintenance</strong><br />

Manual<br />

<strong>A26</strong> <strong>Auger</strong><br />

AKF1-Up (Work Tool)<br />

SEBU7305<br />

November 1999


30<br />

<strong>Maintenance</strong> Section<br />

<strong>Maintenance</strong> Interval Schedule<br />

i01215807<br />

<strong>Maintenance</strong> Interval Schedule<br />

SMCS Code: 6700<br />

Note: All safety information, warnings and<br />

instructions must be read and understood before<br />

you perform any operation or any maintenance<br />

procedure.<br />

Before each consecutive interval is performed, all<br />

of the maintenance requirements from the previous<br />

intervals must also be performed.<br />

Daily<br />

<strong>Auger</strong> Bit Tooth - Inspect/Replace ........................ 31<br />

Bracket Pivot Pin - Lubricate ................................. 31<br />

Frame Mounting Bracket - Inspect ........................ 31<br />

Drive Housing Pivot Pin - Lubricate ...................... 32<br />

Pilot Tooth - Inspect/Replace ................................ 34<br />

Walk-Around Inspection ........................................ 34<br />

Initial 50 Service Hours<br />

Planetary Oil - Change ......................................... 32<br />

Every 50 Service Hours<br />

Planetary Oil Level - Check .................................. 33<br />

Every 1000 Service Hours<br />

Planetary Oil - Change ......................................... 32


<strong>Auger</strong> Bit Tooth -<br />

Inspect/Replace<br />

SMCS Code: 6803-040-AG; 6803-510-AG<br />

Illustration 27<br />

i01048120<br />

g00391072<br />

Check the auger teeth for any wear and for any<br />

damage.<br />

Replace worn teeth before any damage occurs<br />

to the auger bit. Replace worn teeth before any<br />

damage occurs to the mounting bolt and to the nut.<br />

Replace any damaged teeth.<br />

Rotate the auger teeth from the outside of one side<br />

to the inside of the other side in order to increase<br />

the life of the auger teeth.<br />

Note: Ensure that the teeth that are replaced or<br />

rotated maintain the original cutting angle.<br />

Illustration 28<br />

g00391073<br />

1. Remove bolt (1) in order to remove the damaged<br />

tooth (2).<br />

2. Orient the new tooth in the same cutting angle<br />

as the old tooth. Place the new tooth onto the<br />

auger bit.<br />

31<br />

<strong>Maintenance</strong> Section<br />

<strong>Auger</strong> Bit Tooth - Inspect/Replace<br />

3. Replace the bolt and tighten the bolt.<br />

i01215781<br />

Bracket Pivot Pin - Lubricate<br />

SMCS Code: 7057-086-AG<br />

Illustration 29<br />

g00649863<br />

Apply lubricant to the grease fitting for the pivot pin<br />

of the auger bracket.<br />

i01215783<br />

Frame Mounting Bracket -<br />

Inspect<br />

SMCS Code: 7079<br />

Illustration 30<br />

g00649865<br />

Inspect upper angled plate (1) and ensure that the<br />

plate is not bent or otherwise damaged. Inspect<br />

holes (2) for wear and for damage. Inspect lower<br />

angled plate (3) and ensure that the plate is not<br />

bent or otherwise damaged. Consult your <strong>Caterpillar</strong><br />

dealer if any wear is suspected or any damage is<br />

suspected.


32<br />

<strong>Maintenance</strong> Section<br />

Drive Housing Pivot Pin - Lubricate<br />

Drive Housing Pivot Pin -<br />

Lubricate<br />

SMCS Code: 7057-086-AG<br />

Illustration 31<br />

i01215782<br />

g00649864<br />

Apply lubricant to the grease fitting for the pivot pin<br />

of the auger housing.<br />

Planetary Oil - Change<br />

SMCS Code: 5326-044-OC<br />

i01215784<br />

NOTICE<br />

Care must be taken to ensure that fluids are contained<br />

during performance of inspection, maintenance, testing,<br />

adjusting and repair of the product. Be prepared to<br />

collect the fluid with suitable containers before opening<br />

any compartment or disassembling any component<br />

containing fluids.<br />

Refer to Special Publication, NENG2500, “<strong>Caterpillar</strong><br />

Tools and Shop Products Guide” for tools and supplies<br />

suitable to collect and contain fluids on <strong>Caterpillar</strong><br />

products.<br />

Dispose of all fluids according to local regulations and<br />

mandates.<br />

Note: Put identification marks on all lines, on all<br />

hoses, and on all tubes. Plug all lines, all hoses,<br />

and all tubes. This will help to prevent fluid loss and<br />

this will help to keep contaminants from entering<br />

the system.<br />

Illustration 32<br />

1. Block up auger drive (1).<br />

2. Remove three hydraulic hoses (2).<br />

Illustration 33<br />

3. Remove eight bolts (3), washers and nuts.<br />

Illustration 34<br />

g00650340<br />

g00650342<br />

g00653181<br />

4. Slide the planetary (5) forward approximately<br />

50.8 mm (2.0 inch).<br />

5. Use a suitable lifting device to remove the<br />

planetary (5) and the gear motor from the drive<br />

housing (4). The planetary and gear motor weigh<br />

86.2 kg (190 lb)


Illustration 35<br />

g00653190<br />

6. Remove both filler plugs (6) from the planetary.<br />

7. Drain the oil from the planetary into a suitable<br />

container.<br />

8. Fill the planetary with oil. Maintain the oil level<br />

to the bottom of the threads of the filler plugs<br />

when the holes are horizontal. Refer to Operation<br />

and <strong>Maintenance</strong> Manual, “Lubricant Viscosities”<br />

and refer to Operation and <strong>Maintenance</strong> Manual,<br />

“Refill Capacities”.<br />

9. Apply 5P-3413 Pipe Sealant to each of the filler<br />

plugs. Install the filler plugs.<br />

10. Install the planetary and the gear motor into the<br />

drive housing.<br />

11. Install the eight bolts, washers, and nuts.<br />

12. Install the three hoses.<br />

i01215787<br />

Planetary Oil Level - Check<br />

SMCS Code: 5326-535-OC<br />

NOTICE<br />

Care must be taken to ensure that fluids are contained<br />

during performance of inspection, maintenance, testing,<br />

adjusting and repair of the product. Be prepared to<br />

collect the fluid with suitable containers before opening<br />

any compartment or disassembling any component<br />

containing fluids.<br />

Refer to Special Publication, NENG2500, “<strong>Caterpillar</strong><br />

Tools and Shop Products Guide” for tools and supplies<br />

suitable to collect and contain fluids on <strong>Caterpillar</strong><br />

products.<br />

Dispose of all fluids according to local regulations and<br />

mandates.<br />

33<br />

<strong>Maintenance</strong> Section<br />

Planetary Oil Level - Check<br />

Note: Put identification marks on all lines, on all<br />

hoses, and on all tubes. Plug all lines, all hoses,<br />

and all tubes. This will help to prevent fluid loss and<br />

this will help to keep contaminants from entering<br />

the system.<br />

Illustration 36<br />

1. Block up auger drive (1).<br />

2. Remove three hydraulic hoses (2).<br />

Illustration 37<br />

3. Remove eight bolts (3), washers and nuts.<br />

Illustration 38<br />

g00650340<br />

g00650342<br />

g00653181<br />

4. Slide the planetary (5) forward approximately<br />

50.8 mm (2.0 inch).


34<br />

<strong>Maintenance</strong> Section<br />

Pilot Tooth - Inspect/Replace<br />

5. Use a suitable lifting device to remove the<br />

planetary (5) and the gear motor from the drive<br />

housing (4). The planetary and gear motor weigh<br />

86.2 kg (190 lb)<br />

Illustration 39<br />

g00653190<br />

6. Remove both filler plugs (6) from the planetary.<br />

7. Maintain the oil level to the bottom of the threads<br />

of the filler plugs when the holes are horizontal.<br />

Refer to Operation and <strong>Maintenance</strong> Manual,<br />

“Lubricant Viscosities” and refer to Operation<br />

and <strong>Maintenance</strong> Manual, “Refill Capacities”.<br />

8. Apply 5P-3413 Pipe Sealant to each of the filler<br />

plugs. Install the filler plugs.<br />

9. Install the planetary and the gear motor into the<br />

drive housing.<br />

10. Install the eight bolts, washers, and nuts.<br />

11. Install the three hoses.<br />

i01048131<br />

Pilot Tooth - Inspect/Replace<br />

SMCS Code: 683P-040; 683P-510<br />

Illustration 40<br />

g00391641<br />

Check the pilot tooth for any wear and for any<br />

damage. Replace a worn tooth before any damage<br />

occurs to the auger bit. Replace the pilot tooth<br />

when the flutes are completely worn off. Replace<br />

a damaged tooth.<br />

Illustration 41<br />

g00391642<br />

1. Remove bolt (1) in order to remove the damaged<br />

tooth (2).<br />

2. Place the new tooth onto the auger bit.<br />

3. Replace the bolt and tighten the bolt.<br />

Walk-Around Inspection<br />

SMCS Code: 6700-040<br />

i01215791<br />

NOTICE<br />

Accumulated grease and oil on a work tool is a fire<br />

hazard.<br />

Remove debris with steam cleaning or high pressure<br />

water at any time a significant quantity of oil is spilled<br />

on the work tool.<br />

Note: Watch closely for leaks. Use a board or a<br />

piece of cardboard when you check for a leak. If a<br />

leak is observed, find the source of the leak and<br />

correct the leak. If a leak is suspected or a leak is<br />

observed, check the fluid levels for the auger and<br />

for the host machine more frequently.


Illustration 42<br />

Inspect the pilot tooth (1) for damage or for<br />

excessive wear. Replace the pilot tooth, if<br />

necessary.<br />

g00649871<br />

Inspect the auger bit teeth (5) for damage or for<br />

excessive wear. Replace any damaged teeth or<br />

any worn teeth.<br />

Inspect the auger housing (7) for leaks from the<br />

auger motor. Correct any leaks.<br />

Inspect the hydraulic system (3) for leaks. Repair<br />

any hydraulic system leaks. Inspect the hoses,<br />

the seals, and the flanges.<br />

Make sure that the planetary (6) is secured to the<br />

auger housing. Tighten any loose bolts. Replace<br />

missing bolts.<br />

Inspect the mounting bolt (2) for the auger bit<br />

for damage or for wear. Replace the bolt, if<br />

necessary.<br />

Inspect the mounting bracket (4) for damage or<br />

for wear. Refer to Operation and <strong>Maintenance</strong><br />

Manual, “Frame Mounting Bracket - Inspect”.<br />

35<br />

<strong>Maintenance</strong> Section<br />

Walk-Around Inspection

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