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Commercial Products<br />
T E C H N I C A L<br />
M A N U A L<br />
ISSUE 07.10
Table of Contents<br />
Index by Model No. 1<br />
ProSeries ® 6270 & 6271 <strong>Lock</strong> Service Procedure 2<br />
ProSeries ® Rekeyables Service Procedure 3<br />
ProSeries ® 6230 <strong>Lock</strong>s Service Procedure 5<br />
ProSeries ® Rekeyables Component Parts 4,6<br />
ProSeries ® Interchangeable Core Service Procedure 7<br />
ProSeries ® Interchangeable Core Component Parts 8<br />
ProSeries ® Door Hardware Service Procedure 9<br />
ProSeries ® Door Hardware Component Parts 10<br />
21, 24, 25, 27 and 101 Laminated Rekeyables Service Procedure 11<br />
Python Cylinder Compatible Products Service Procedure 11<br />
Cylinders and Retainers 13-17<br />
Cylinder Service Procedure 18<br />
Keying 19-22<br />
Improved 6000 and 7000 Keyways 23<br />
Keys and Keyways 24<br />
Bitting Specifications 25<br />
ProSeries ® Actuators, Retainers and Drivers 26-27<br />
Tools 28<br />
<strong>Lock</strong> Lubricants 29<br />
Terminology 30-38<br />
Service<br />
Product No. Procedure Parts<br />
6121 3 4<br />
6125 3 4<br />
6127 3 4<br />
6230 5 6<br />
6270 2 2<br />
6271 2 2<br />
6321 3 4<br />
6325 3 4<br />
6327 3 4<br />
6421 7 8<br />
Model Number Index Service Procedures and Parts<br />
Service<br />
Product No. Procedure Parts<br />
6427 7 8<br />
6521 7 8<br />
6527 7 8<br />
6621 9 10<br />
6627 9 10<br />
6721 9 10<br />
6727 9 10<br />
6830 3 4<br />
6831 7 8<br />
6835 3 6<br />
1<br />
Service<br />
Product No. Procedure Parts<br />
6836 7 8<br />
6840 3 4<br />
6841 7 8<br />
6842 9 10<br />
6850 3 6<br />
6851 7 8<br />
6852 9 10<br />
7030 3 6<br />
7031 7 8<br />
7035 3 6<br />
Service<br />
Product No. Procedure Parts<br />
7036 7 8<br />
7040 3 6<br />
7041 7 8<br />
7042 9 10<br />
7045 3 6<br />
7046 7 8<br />
7047 9 10<br />
7050 3 6<br />
7051 7 8<br />
7052 9 10
<strong>Master</strong> <strong>Lock</strong> introduced the ProSeries ® product line in 1992 with Weather Tough ® and High Security, iron<br />
shrouded, rekeyable padlocks. Intent on providing locksmiths with greater ease and flexibility, <strong>Master</strong> <strong>Lock</strong><br />
designed the padlocks to use standard components across the line. Since then, ProSeries ® has grown to<br />
include solid body padlocks in Brass, Steel and Aluminum to further satisfy corrosion, security and safety<br />
requirements. <strong>Master</strong> <strong>Lock</strong> has also added extensive interchangeable core and door hardware cylinder<br />
options to create maximum options for padlock integration into facility padlock and door lock systems.<br />
Today, ProSeries ® is the only product line available for so many different applications, making <strong>Master</strong><br />
<strong>Lock</strong> the source for complete commercial security.<br />
ProSeries® 6270 & 6271 <strong>Lock</strong>s Service Procedure<br />
The 6270 is a solid steel body lock. The 6271 is a zinc die cast body lock.<br />
Disassembling for servicing these two locks may be accomplished by<br />
following the steps listed below (refer to the diagram at the right for parts<br />
and orientation).<br />
• Loosen or remove the cylinder mounting screw, H, on the back of the<br />
lock body with a 3/32" hex wrench. (Early production used 2.5mm)<br />
• Use the key to unlock the shackle. (If key is unavailable you will have to<br />
use another method to unlock the shackle).<br />
• Pull on the cylinder to remove it.<br />
• For rekeying, loosen set screw, J, (1.5 mm), inside the last pin chamber<br />
to allow 180° rotation of the plug.<br />
• Align pin chambers in plug with service holes in the bottom of the shell<br />
to remove existing bottom pins and replace with new combination.<br />
• Rotate plug to key pull position and tighten the set screw in the last pin<br />
chamber.<br />
The order may be reversed to reassemble the lock.<br />
These locks are available with the K6000 and K7000 key. They are also<br />
available with the EDGE System keyways WP4 and WP6. By specifying<br />
the 600A and 700A keyways they can also be supplied as compatible with<br />
American <strong>Lock</strong> products in the field.<br />
Identification<br />
Code Description Part Number<br />
Stock <strong>Master</strong> 6 pin cylinder. Includes zero<br />
bitted cylinder with shackle and two key blanks.<br />
297W7000KZ<br />
Optional <strong>Master</strong> 5 pin cylinder. Includes zero<br />
bitted cylinder with shackle and two key blanks.<br />
297W6000KZ<br />
A & C Optional American 6 pin W700A cylinder.<br />
Includes zero bitted cylinder with shackle<br />
and two key blanks.<br />
Optional American 5 pin W600A cylinder.<br />
297W700AKZ<br />
Includes zero bitted cylinder with shackle<br />
and two key blanks.<br />
297W600AKZ<br />
Optional EDGE System 6 pin cylinder. Includes<br />
zero bitted cylinder with shackle but no blanks<br />
297WP6UN<br />
Optional EDGE System 4 pin cylinder. Includes<br />
zero bitted cylinder with shackle but no blanks<br />
297WP4UN<br />
H Hex Screw (uses 3/32" hex wrench)<br />
6270-0400<br />
(Contains 6 screws)<br />
J Hex Screw (uses 1.5mm hex wrench)<br />
6270-0401<br />
(Contains 6 screws)<br />
These locks are NRK (Non Removable Key) function. Key can only be<br />
removed if shackle is locked. Because of the lock design, the shackle may<br />
be locked open or locked closed via this function.<br />
2<br />
J<br />
H<br />
C<br />
A
ProSeries® Rekeyables Service Procedure<br />
6121, 6125, 6127, 6321, 6325, 6327, 6830, 6835, 6840, 6850, 7030,<br />
7035, 7040, 7045, 7050 Series<br />
All of the ProSeries ® locks have a generic construction technology that<br />
allows for a uniform assembly and disassembly technique. Below is a stepby-step<br />
procedure for disassembling one of these padlocks (refer to<br />
diagram at right for parts and orientation). The only exceptions to this<br />
procedure will be the Door Hardware and IC versions of the lock.<br />
• Use the key to unlock the shackle, A. (If the key is unavailable you will<br />
have to use another method to unlock the shackle).<br />
• Use a 7/64" hexagonal wrench to remove the mounting screw located<br />
inside the toe side shackle hole.<br />
• Holding the trap door, D, in place, lock the shackle, A, into the padlock<br />
body. (This relieves pressure on the actuator, E).<br />
• Remove the trap door, D, and the nut, F.<br />
• Remove the cylinder, C.<br />
• Remove the actuator, E.<br />
• Remove the locking ball bearings, B, and shackle, A.<br />
The order may be reversed to reassemble the lock. A light application of<br />
assembly grease may be used to hold the ball bearings in place during<br />
assembly.<br />
If the lock only needs to be rekeyed, it is not necessary to remove the<br />
actuator, ball bearings, or shackle.<br />
Two functions are available in the locks, NKR (Non Key Retaining) and<br />
NRK (Non Removable Key) and both functions are accomplished as a<br />
design feature of the actuator.<br />
The NKR, non key retaining, function actuator used in the lock has a<br />
projection on one side. You should note the orientation of this projection<br />
when removing the actuator so that you can easily reinstall it during the<br />
reassembly process. Actuators are supplied with different sizes and two<br />
different styles have been used in the ProSeries ® locks. Consult the<br />
Actuator section, page 26, of this manual for more detailed information.<br />
The NRK, non removable key, function actuator does not have a<br />
projection to help with orientation and you will have to rely on the<br />
position of the half-moon shaped actuator the tail of the cylinder contacts.<br />
Again, different sizes and styles are available for use in the ProSeries ®<br />
locks, so consult the Actuator section, page 26, of this manual for more<br />
detailed information.<br />
See component parts list on page 4 and 6.<br />
3<br />
E<br />
F<br />
C<br />
D<br />
B<br />
G<br />
A
ProSeries® Rekeyables Component Parts<br />
Weather Tough ®<br />
Iron Shroud<br />
Solid Brass<br />
a c<br />
b<br />
a c<br />
a c<br />
d d<br />
d<br />
b<br />
b<br />
Weather Tough Shrouded Brass/Aluminum/Steel Round Steel Shrouded Solid Steel<br />
Vertical<br />
Components<br />
Model # Shackle Shackle Ball Bearings Cylinder Trap Door Actuator Flared Nut Screw<br />
Clearance (b) NKR* NRK**<br />
A B C D E F G<br />
2-1/8" Wide Laminated Steel Body. Shackle Dimensions: a: 5/16" c: 7/8"<br />
6121 1-1/8" 293S6121<br />
6121LF<br />
6121LJ<br />
1-1/2"<br />
2-3/8"<br />
293LF6121<br />
293LJS6121<br />
6121-0427<br />
See List<br />
Page 18<br />
6121-0420 6121-0423 6121-0424 6121-0421 6121-0422<br />
6121LN 5-3/4" 293LNS6121<br />
2-3/8" Wide Laminated Steel Body. Shackle Dimensions: a: 3/8" c: 7/8"<br />
6125<br />
6125LJ<br />
1-3/8"<br />
2-3/8"<br />
293S6125<br />
293LJS6125<br />
6121-0427 See List, P. 18 6121-0420 6121-0423 6121-0424 6121-0421 6121-0422<br />
2-5/8" Wide Laminated Steel Body. Shackle Dimensions: a: 7/16" c: 7/8"<br />
6127 1-3/8" 293S6127<br />
6127LH<br />
6127LJ<br />
1-7/8"<br />
2-3/8"<br />
293LHS6127<br />
293LJS6127<br />
6121-0427<br />
See List<br />
Page 18<br />
6121-0420 6121-0423 6121-0424 6121-0421 6121-0422<br />
2-1/8" Wide Laminated Steel Body. Shackle Dimensions: a: 5/16" c: 7/8"<br />
6321 3/4" 293S6321 6121-0427 See List, P. 18 6121-0420 6121-0423 6121-0424 6121-0421 6121-0422<br />
2-3/8" Wide Laminated Steel Body. Shackle Dimensions: a: 3/8" c: 7/8"<br />
6325 3/4" 293S6325 6121-0427 See List, P. 18 6121-0420 6121-0423 6121-0424 6121-0421 6121-0422<br />
2-5/8" Wide Laminated Steel Body. Shackle Dimensions: a: 7/16" c: 7/8"<br />
6327 3/4" 293S6327 6121-0427 See List, P. 18 6121-0420 6121-0423 6121-0424 6121-0421 6121-0422<br />
1-9/16" Wide Solid Brass Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
6830 1-1/16" 293S6830<br />
6830B<br />
6830LF<br />
1-1/16"<br />
1-9/16"<br />
293B6830<br />
293LFS6830<br />
0220-0302<br />
See List<br />
Page 18<br />
6830-0420 6831-0421 6831-0422 6121-0421 6121-0422<br />
6830LT 3" 293LTS6830<br />
1-3/4" Wide Solid Brass Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
6840 1-3/16" 293S6121<br />
6840B 1-3/16" 293B6840<br />
6840LF<br />
6840LJ<br />
1-9/16"<br />
2-7/16"<br />
293LFS6121<br />
293LJS6121<br />
6121-0427<br />
See List<br />
Page 18<br />
6121-0420 6841-0421 6121-0424 6121-0421 6121-0422<br />
6840BLJ 2-7/16" 293LJB6840<br />
6840LN 5-3/4" 293LNS6121<br />
* NKR Non Key Retaining. Key can be removed anytime.<br />
**NRK Non Removable Key. Key can only be removed if shackle is in locked position.<br />
4
ProSeries® 6230 <strong>Lock</strong>s Service Procedure<br />
The 6230 is a solid steel body lock using the ProSeries ® standard ball<br />
bearing locking mechanism. Disassembling for servicing is similar to the<br />
rekeyables and may be accomplished by following the steps listed below<br />
(refer to diagram at right for parts and orientation).<br />
• Use the key to unlock the shackle, A. (If the key is unavailable you will<br />
have to use another method to unlock the shackle).<br />
• Use a 7/64" hexagonal wrench to remove the mounting screw located<br />
inside the toe side shackle hole.<br />
• Holding the trap door, D, in place, lock the shackle, A, into the padlock<br />
body. (This relieves pressure on the actuator.)<br />
• Remove the trap door, D, and the nut, F.<br />
• Remove the cylinder, C.<br />
• Remove the actuator, E.<br />
• Remove the locking ball bearings, B, and shackle, A.<br />
The order may be reversed to reassemble the lock. A light application of<br />
assembly grease may be used to hold the ball bearings in place during<br />
assembly.<br />
If the lock only needs to be rekeyed, it is not necessary to remove the<br />
actuator, ball bearings, or shackle.<br />
Two functions are available in the locks, NKR (Non Key Retaining) and<br />
NRK (Non Removable Key) and both functions are accomplished as a<br />
design feature of the actuator.<br />
The NKR, non key retaining, function actuator used in the lock has a<br />
projection on one side. You should note the orientation of this projection<br />
when removing the actuator so that you can easily reinstall it during the<br />
reassembly process.<br />
The NRK, non removable key, function actuator does not have a<br />
projection to help with orientation and you will have to rely on the<br />
position of the half-moon shaped actuator that the tail of the cylinder<br />
contacts.<br />
See component parts list on page 6.<br />
5<br />
E<br />
F<br />
C<br />
D<br />
B<br />
G<br />
A
ProSeries® Rekeyables Component Parts<br />
Solid Brass<br />
Solid Aluminum<br />
Solid Steel<br />
Shrouded<br />
Solid Steel<br />
a c<br />
b<br />
a c<br />
a c<br />
d d<br />
d<br />
b<br />
b<br />
a c<br />
b b<br />
Vertical<br />
Components<br />
Model # Shackle Shackle Ball Bearings Cylinder Trap Door Actuator Flared Nut Screw<br />
Clearance (b) NKR* NRK**<br />
A B C D E F G<br />
2" Wide Solid Brass Body. Shackle Dimensions: a: 3/8" c: 29/32"<br />
6850 1-1/2" 293S6125<br />
6850B<br />
6850LJ<br />
1-1/2"<br />
2-1/2"<br />
293B6850<br />
293LJS6125<br />
6121-0427<br />
See List<br />
Page 18<br />
6121-0420 6841-0421 6121-0424 6121-0421 6121-0422<br />
6850BLJ 2-1/2" 293LJB6850<br />
1-9/16" Wide High Visibility Aluminum Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
6835RED 1-1/16" 293S6830<br />
6835LFRED 1-9/16" 293LF6830<br />
6835ORJ 1-1/16" 293S6830<br />
6835LFORJ 1-9/16" 293LFS6830<br />
6835YLW 1-1/16" 293S6830<br />
6835LFYLW<br />
6835GRN<br />
1-9/16"<br />
1-1/16"<br />
293LFS6830<br />
293S6830<br />
0220-0302<br />
See List<br />
Page 18<br />
6830-0420 6831-0421 6830-0422 6121-0421 6121-0422<br />
6835LFGRN 1-9/16" 293LFS6830<br />
6835BLU 1-1/16" 293S6830<br />
6835LFBLU 1-9/16" 293LFS6830<br />
6835BLK 1-1/16" 293S6830<br />
6835LFBLK 1-9/16" 293LFS6830<br />
1-9/16" Wide Solid Steel Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
7030<br />
7030LF<br />
7030LT<br />
1-1/16"<br />
1-9/16"<br />
3"<br />
293S6830<br />
293LFS6830<br />
293LTS6830<br />
0220-0302<br />
See List<br />
Page 18<br />
6830-0420 6831-0421 6830-0422 6121-0421 6121-0422<br />
1-3/4" Wide Solid Steel Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
7040 1-3/16" 293S6121<br />
7040LF<br />
7040LJ<br />
1-9/16"<br />
2-1/2"<br />
293LF6121<br />
293LJS6121<br />
6121-0427<br />
See List<br />
Page 18<br />
6121-0420 6841-0421 6121-0424 6121-0421 6121-0422<br />
7040LN 5-5/8" 293LN6121<br />
2" Wide Solid Steel Body. Shackle Dimensions: a: 3/8 c: 29/32"<br />
7050<br />
7050LJ<br />
1-1/2"<br />
2-1/2"<br />
293S6125<br />
293LJS6125<br />
6121-0427<br />
See List<br />
Page 18<br />
6121-0420 6841-0421 6121-0424 6121-0421 6121-0422<br />
2-1/2" Wide Round Solid Steel Body. Shackle Dimensions: A: 7/16" C: 7/8"<br />
6230<br />
6230LH<br />
1-1/8"<br />
2<br />
293S6230<br />
293LHS6230<br />
6121-0427<br />
See List<br />
Page 18<br />
6121-0420 6121-0425 6121-0426 6121-0421 6121-0422<br />
1-9/16" Wide Solid Steel Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
7035 1-1/16" 293S6830 See List, P. 18 6830-0420 6831-0421 6830-0422 6121-0421 6121-0422<br />
1-3/4" Wide Solid Steel Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
7045 1-3/16" 293S6121 Page 18 6121-0420 6841-0421 6121-0424 6121-0421 6121-0422<br />
Note: the 296W6000 cylinder is pinned with only 5 pins, for 6 pins order 296W7000<br />
* NKR Non Key Retaining. Key can be removed anytime.<br />
**NRK Non Removable Key. Key can only be removed if shackle is in locked position.<br />
6<br />
a c<br />
d d<br />
Weather Tough Shrouded Brass/Aluminum/Steel Round Steel Shrouded Solid Steel
ProSeries® Interchangeable Core Service Procedure<br />
6421, 6427, 6521, 6527, 6831, 6836, 6841, 6851, 7031, 7036, 7041,<br />
7046, 7051 Series<br />
The ProSeries ® Interchangeable Core locks employ a construction<br />
technology similar to that used in the Rekeyables. It also allows for a<br />
uniform assembly and disassembly technique. Below is the step by step<br />
procedure for disassembling this version of padlock (refer to diagram at<br />
right for parts and orientation). The only exceptions to this procedure<br />
will be the Rekeyables and Door Hardware versions of the lock.<br />
• Use the control key to remove the IC cylinder, C. (If key is unavailable<br />
you will have to use another method).<br />
• Remove the ring retainer.<br />
• Remove the steel retainer plate.<br />
• Remove the throw member.<br />
• Remove the actuator, E.<br />
• Remove the locking ball bearings, B, and shackle, A.<br />
The order may be reversed to reassemble the lock. A light application of<br />
assembly grease may be used to hold the ball bearings in place during<br />
assembly.<br />
If the lock only needs to be rekeyed, it is not necessary to remove the ring<br />
retainer, retainer plate, actuator, ball bearings, or shackle.<br />
Two functions are available in the locks, NKR (Non Key Retaining) and<br />
NRK (Non Removable Key) and both functions are accomplished as a<br />
design feature of the actuator.<br />
The NKR, non key retaining, function actuator used in the lock has a<br />
projection on one side. You should note the orientation of this projection<br />
when removing the actuator so that you can easily reinstall it during the<br />
reassembly process. Actuators are supplied with different sizes and<br />
orientations, and two different styles have been used in the ProSeries ®<br />
locks. Consult the Actuator section, page 26, of this manual for more<br />
detailed information.<br />
The NRK, non removable key, function actuator does not have a<br />
projection to help with orientation and you will have to rely on the<br />
position of the half-moon shaped actuator the tail of the cylinder contacts.<br />
Again, different sizes and styles are available for use in the ProSeries ®<br />
locks, so consult the Actuator section, page 26, of this manual for more<br />
detailed information.<br />
See component parts list on page 8.<br />
7<br />
E<br />
B<br />
6421-0451<br />
6421-0452<br />
6421-0453<br />
C<br />
A
ProSeries® Interchangeable Core Component Parts<br />
Weather Tough ®<br />
Iron<br />
Shroud<br />
Solid Brass<br />
Solid Aluminum<br />
Solid Steel<br />
Shrouded<br />
Solid Steel<br />
a c<br />
b<br />
d<br />
Shrouded<br />
a c<br />
b<br />
d<br />
a c<br />
a c<br />
b b<br />
d d<br />
Brass/Aluminum/Steel Round Steel Shrouded Solid Steel<br />
Vertical<br />
Components<br />
Model # Shackle Shackle Ball Bearings Cylinder Trap Door Actuator Flared Nut Screw<br />
Clearance (b) NKR* NRK**<br />
A B C D E F G<br />
2-1/8" Wide Laminated Steel Body. Shackle Dimensions: a: 5/16" c: 7/8"<br />
6421 1-1/8" 293S6121<br />
6421LF<br />
6421LJ<br />
1-1/2"<br />
2-3/8"<br />
293LF6121<br />
293LJS6121<br />
6121-0427 See List P.14 N/A 6121-0423 6121-0424 N/A N/A<br />
6421LN 5-3/4" 293LN6121<br />
2-5/8" Wide Laminated Steel Body. Shackle Dimensions: a: 7/16" c: 7/8"<br />
6427 1-3/8" 293S6127<br />
6427LH<br />
6427LJ<br />
1-7/8"<br />
2-3/8"<br />
293LHS6127<br />
293LJ6127<br />
6121-0427 See List P.14 N/A 6121-0423 6121-0424 N/A N/A<br />
6427LN 5-3/4" 293LN6127<br />
2-1/8" Wide Laminated Steel Body. Shackle Dimensions: a: 5/16" c: 7/8"<br />
6521 3/4" 293S6321 6121-0427 See List P.14 N/A 6121-0423 6121-0424 N/A N/A<br />
2-5/8" Wide Laminated Steel Body. Shackle Dimensions: a: 7/16" c: 7/8"<br />
6527 3/4" 293S6327 6121-0427 See List P.14 N/A 6121-0423 6121-0424 N/A N/A<br />
1-9/16" Wide Solid Brass Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
6831 1-1/16" 293S6830<br />
6831B<br />
6831LF<br />
1-1/16"<br />
1-9/16"<br />
293B6830<br />
293LFS6830<br />
0220-0302 See List P.14 N/A 6831-0421 6830-0422 N/A N/A<br />
6831BLF 1-9/16" 293LFB6830<br />
1-3/4" Wide Solid Brass Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
6841 1-3/16" 293S6121<br />
6841B 1-3/16" 293B6840<br />
6841LF 1-1/2" 293LFS6121 6121-0427 See List P.14 N/A 6841-0421 6121-0424 N/A N/A<br />
6841LJ 2-7/16" 293LJS6121<br />
6841BLJ 2-7/16" 293LJB6840<br />
2" Wide Solid Brass Body. Shackle Dimensions: a: 3/8" c: 29/32"<br />
6851 1-1/2" 293S6125<br />
6851B<br />
6851LJ<br />
1-1/2"<br />
2-1/2"<br />
293B6850<br />
293LJ6125<br />
6121-0427 See List P.14 N/A 6841-0421 6121-0424 N/A N/A<br />
6851BLJ 2-1/2" 293LJB6850<br />
1-9/16" Wide High Visibility Aluminum Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
6836RED 1-1/16" 293S6830<br />
6836LFRED 1-9/16" 293LFS6830<br />
6836LTRED 3" 293LTS6830<br />
6836ORJ 1-1/16" 293S6830<br />
6836LFORJ 1-9/16" 293LFS6830<br />
6836LTORJ 3" 293LTS6830<br />
6836YLW 1-1/16" 293S6830<br />
6836LFYLW 1-9/16" 293LFS6830<br />
6836LTYLW<br />
6836GRN<br />
3"<br />
1-1/16"<br />
293LTS6830<br />
293S6830<br />
0220-0302 See List P.14 N/A 6831-0421 6830-0422 N/A N/A<br />
6836LFGRN 1-9/16" 293LFS6830<br />
6836LTGRN 3" 293LTS6830<br />
6836BLU 1-1/16" 293S6830<br />
6836LFBLU 1-9/16" 293LFS6830<br />
6836LTBLU 3" 293LTS6830<br />
6836BLK 1-1/16" 293S6830<br />
6836LFBLK 1-9/16" 293LFS6830<br />
6836LTBLK 3" 293LTS6830<br />
1-9/16" Wide Solid Steel Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
7031 1-1/16" 293S6830<br />
7031LF 1-9/16" 293LFS6830 0220-0302 See List P.14 N/A 6831-0421 6830-0422 N/A N/A<br />
7031LT 3" 293LTS6830<br />
1-3/4" Wide Solid Steel Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
7041<br />
7041LJ<br />
1-3/16"<br />
2-1/2"<br />
293S6121<br />
293LJS6121<br />
6121-0427 See List P.14 N/A 6841-0421 6121-0424 N/A N/A<br />
2" Wide Solid Steel Body. Shackle Dimensions: a: 3/8" c: 29/32"<br />
7051<br />
7051LJ<br />
1-1/2"<br />
2-1/2"<br />
293S6125<br />
293LJS6125<br />
6121-0427 See List P.14 N/A 6841-0421 6121-0424 N/A N/A<br />
1-9/16" Wide Solid Steel Body. Shackle Dimensions: a: 1/4" c: 25/32"<br />
7036 1-1/16" 293S6830 0220-0302 See List P. 14 N/A 6831-0421 6830-0422 N/A N/A<br />
1-3/4" Wide Solid Steel Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
7046 1-3/16" 293S6121 6121-0427 See List P. 14 N/A 6841-0421 6121-0424 N/A N/A<br />
* NKR Non Key Retaining. Key can be removed anytime. **NRK Non Removable Key. Key can only<br />
be removed if shackle is in locked position.<br />
8
ProSeries® Door Hardware Service Procedure<br />
6621, 6627, 6721, 6727, 6842, 6852, 7042, 7047, 7052 Series<br />
The ProSeries ® Door Hardware locks employ a construction technology<br />
similar to that used in the Rekeyables. It also allows for a uniform<br />
assembly and disassembly technique. Below is the step by step procedure<br />
for disassembling this version of padlock. The only exception to this<br />
procedure will be the IC version of the lock.<br />
• Use the key to unlock the shackle, A. (If key is unavailable you will have<br />
to use another method to unlock the shackle).<br />
• Use a 7/64" hexagonal wrench to remove the mounting screw located<br />
inside the toe side shackle hole.<br />
• Holding the plug retainer, D, in place, lock the shackle, A, into the<br />
padlock body. (This relieves pressure on the actuator.)<br />
• Remove the cylinder driver, K, with the cylinder, C.<br />
• Remove the driver if it did not come out with the cylinder adapter and<br />
the cylinder.<br />
• Remove the actuator, E.<br />
• Remove the locking ball bearings, B, and shackle, A.<br />
The order may be reversed to reassemble the lock. A light application of<br />
assembly grease may be used to hold the ball bearings in place during<br />
assembly.<br />
If the lock only needs to be rekeyed, it is not necessary to remove the<br />
actuator, ball bearings, or shackle.<br />
Two functions are available in the locks, NKR (Non Key Retaining) and<br />
NRK (Non Removable Key) and both functions are accomplished as a<br />
design feature of the actuator.<br />
The NKR, non key retaining, function actuator used in the lock has a<br />
projection on one side. You should note the orientation of this projection<br />
when removing the actuator so that you can easily reinstall it during the<br />
reassembly process. Actuators are supplied with different sizes and two<br />
different styles have been used in the ProSeries ® locks. Consult the<br />
Actuator section, page 26, of this manual for more detailed information.<br />
The NRK non removable key, function actuator does not have a<br />
projection to help with orientation and you will have to rely on the<br />
position of the half-moon shaped actuator the tail of the cylinder contacts.<br />
Again, different sizes and styles are available for use in the ProSeries ®<br />
locks, so consult the Actuator section, page 26, of this manual for more<br />
detailed information.<br />
See component parts list on page 10.<br />
Door Hardware Cylinder Drivers (K), page 26, 27.<br />
Lori 298-0626<br />
Medeco 298-0627<br />
Schlage 298-0628<br />
<strong>Lock</strong>wood (Australia) 298-0625<br />
9<br />
C<br />
K<br />
E<br />
B<br />
D<br />
G<br />
A
ProSeries® Door Hardware Component Parts<br />
Weather Tough ®<br />
Iron<br />
Shroud<br />
Solid Brass<br />
Solid Steel<br />
Shrouded<br />
Solid Steel<br />
a c<br />
b<br />
a c<br />
b<br />
a c<br />
d d<br />
d<br />
d<br />
Weather Tough Shrouded Brass/Aluminum/Steel Shrouded Round Solid Steel Steel Shrouded Solid Steel<br />
Vertical<br />
Components<br />
Model # Shackle Shackle Ball Bearings Cylinder Retainer Actuator Flared Nut Screw<br />
Clearance (b) NKR* NRK**<br />
A B C D E F G<br />
2-1/8" Wide Laminated Steel Body. Shackle Dimensions: a: 5/16" c: 7/8"<br />
6621 1-1/8" 293S6121<br />
6621LF<br />
6621LJ<br />
1-1/2"<br />
2-3/8"<br />
293LF6121<br />
293LJS6121<br />
6121-0427 See List P.15 298-0629 6121-0423 6121-0424 N/A 6621-0450<br />
6621LN 5-3/4" 293LN6121<br />
2-5/8" Wide Laminated Steel Body. Shackle Dimensions: a: 7/16" c: 7/8"<br />
6627 1-3/8" 293S6127<br />
6627LH 1-7/8" 293LHS6127<br />
6121-0427 See List P.15 298-0629 6121-0423 6121-0424 N/A 6621-0450<br />
6627LJ 2-3/8" 293LJ6127<br />
b<br />
a c<br />
b<br />
6627LN 5-3/4" 293LN6127<br />
2-1/8" Wide Laminated Steel Body. Shackle Dimensions: a: 5/16" c: 7/8"<br />
6721 3/4" 293S6321 6121-0427 See List P.15 298-0629 6121-0423 6121-0424 N/A 6621-0450<br />
2-5/8" Wide Laminated Steel Body. Shackle Dimensions: a: 7/16" c: 7/8"<br />
6727 3/4" 293S6327 6121-0427 See List P.15 298-0629 6121-0423 6121-0424 N/A 6621-0450<br />
1-3/4" Wide Solid Brass Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
6842 1-3/16" 293S6121<br />
6842B 1-3/16" 293B6840<br />
6842LF 1-1/2" 293LFS6121 6121-0427 See List P.15 298-0629 6841-0421 6121-0424 N/A 6621-0450<br />
6842LJ 2-1/2" 293LJS6121<br />
6842BLJ 2-1/2" 293LJB6840<br />
2" Wide Solid Brass Body. Shackle Dimensions: a: 3/8" c: 29/32"<br />
6852 1-1/2" 293S6125<br />
6852B<br />
6852LJ<br />
1-1/2"<br />
2-1/2"<br />
293B6850<br />
293LJS6125<br />
6121-0427 See List P.15 298-0629 6841-0421 6121-0424 N/A 6621-0450<br />
6852BLJ 2-1/2" 293LJB6850<br />
1-3/4" Wide Solid Steel Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
7042<br />
7042LJ<br />
1-3/16"<br />
2-1/2"<br />
293S6121<br />
293LJS6121<br />
6121-0427 See List P.15 298-0629 † 6121-0423 6121-0424 N/A 6621-0450<br />
2" Wide Solid Steel Body. Shackle Dimensions: a: 3/8" c: 29/32"<br />
7052<br />
7052LJ<br />
1-1/2"<br />
2-1/2"<br />
293S6125<br />
293LJ6125<br />
6121-0427 See List P.15 298-0629 † 6121-0423 6121-0424 N/A 6621-0450<br />
1-3/4" Wide Solid Steel Body. Shackle Dimensions: a: 5/16" c: 29/32"<br />
7047 1-3/16" 293S6121 6121-0427 See List. P.15 298-0629 † 6121-0423 6121-0424 N/A 6621-0450<br />
* NKR Non Key Retaining. Key can be removed anytime.<br />
**NRK Non Removable Key. Key can only be removed if shackle is in locked position.<br />
10<br />
† Check milling in lock to use 6121-0423.
Laminated Rekeyable Service Procedure<br />
Padlock model numbers 21, 24, 25, 27 and 101 are laminated steel padlocks that have a trap door you can remove so that the<br />
cylinder may be exchanged or rekeyed. The model 24 has a laminated brass plate body.<br />
Cylinder Replacement Instructions<br />
• Unlock padlock. Withdraw key.<br />
Turn shackle away from opening.<br />
• Insert hex wrench into shackle opening to engage socket screw.<br />
• Lift out retainer plate. Tip padlock to slide cylinder out.<br />
To install new cylinder, insert protruding end first. Re-assemble<br />
by reversing above three steps.<br />
NOTE: When using “WO” versions of the No. 21, 24, 25, 27 or<br />
101 padlock, use a screwdriver initially to open shackle. Insert tip<br />
through opening in bottom plate. Turn mechanism as shown to<br />
trip shackle release.<br />
All laminated padlock bodies may be ordered without shackles installed to allow you to stock the<br />
different length shackles and thereby reduce your inventory investment. Once a shackle has been<br />
installed and the kick plate hammered in place the shackle cannot be changed.<br />
Python Compatible Products Service Procedure<br />
REKEYABLE COUPLER LOCKS 34, 35, 37 & 39<br />
The new rekeyable versions of the coupler locks may be identified<br />
by their dark gray or black color and have in them a Python <br />
cylinder that can be rekeyed using the 8491 keying kit following<br />
the instructions on page 21 of this manual. As with all Python <br />
cylinder products, use the removal tool when in the unlocked<br />
position to pull the plug from the lock body. If you don’t have the<br />
removal tool, a hook pick can be used to retract the retainer<br />
tumbler at the back of the keyway.<br />
379ATPY UNIVERSAL COUPLER LOCK<br />
Two versions of the number 379 lock are available. Only the commercial version is rekeyable.<br />
The retail version is part number 379DAT, has a chrome finish and is not rekeyable. The<br />
commercial version has the same dark gray or black finish as the 34, 35, 37 & 39 models above<br />
and has the part number 379ATPY.<br />
The cylinder plug in the 379ATPY uses the Python <br />
cylinder mechanism but the plug cannot be interchanged with other Python <br />
cylinders. As shown here, it has a rod like projection from the rear of the plug. Spare<br />
plugs may be ordered using part number 8401-0340.<br />
11<br />
CYLINDER<br />
RETAINER<br />
RETAINER<br />
SCREW<br />
®<br />
REAR<br />
FRONT<br />
PLUG<br />
EXTENSION<br />
4-PIN CYL.<br />
(USE PLUG<br />
EXTENSION)
Python Compatible Products Service Procedure continued<br />
It can be rekeyed using our 8491 Python keying kit and can be removed from the lock body with the<br />
standard Python plug removal tool. With the plug in the unlocked position fully insert the removal<br />
tool and then pull on the tool. If the plug doesn’t come out immediately, wiggle the tool and then pull,<br />
the plug should be released and come out on the end of the tool.<br />
In order to install the plug back into the<br />
housing some further disassembly is<br />
required.<br />
At the far end of the plug there is a locking<br />
member with a square recess in it. Use a<br />
small screwdriver to push this locking<br />
member down and disengage it from the<br />
sliding bolt of the lock.<br />
With the locking member pushed down, the sliding bolt can be removed from the lock completely.<br />
While holding the locking member down, use a finger to hold it in place from the top while reinserting<br />
the plug. The plug should have the removal tool in it and the rod extending from the back toward the<br />
bottom of the lock when inserted<br />
As you can see here, the locking member is spring loaded and can jump out of position. Reinstalling it<br />
without distorting the spring takes a little patience and a pair of needle nose pliers.<br />
If you remove the locking member from the lock body you must reinsert it<br />
with the opening up and then, when over the recess for it in the body, pivot<br />
the locking member so the opening faces the rear as shown here.<br />
All keys for Python Mechanism products are the type with a plastic cover on<br />
the head of the key. If you need code information, you can typically find it<br />
stamped on the key head under the cover.<br />
These are standard <strong>Master</strong> <strong>Lock</strong> key codes and you can see here that this one matches a code used in our<br />
number 3 lock. All Python mechanism locks use our number 1 key and can be KA to existing keys as long<br />
as they don’t have a number 7 depth in them.<br />
The 379ATPY can be ordered KD or KA to the same codes that were available for the 377 coupler lock.<br />
3489 LOCKING BALL MOUNT<br />
This lock uses the standard Python plug for the key cylinder. It may be removed in<br />
the unlocked position with the Python removal tool and rekeying may be<br />
accomplished using the 8491 keying kit.<br />
When servicing, if the lock operates roughly because of road dirt buildup or other<br />
contaminants, remove the Python cylinder and press inward on the locking bolts<br />
while impacting the rear of the mount on a hard surface. The entire lock will slide<br />
out of the mount to allow cleaning and lubrication.<br />
12
Cylinders<br />
<strong>Master</strong> <strong>Lock</strong> Company makes ten basic cylinder sizes/types for use in our padlocks;<br />
1. A small diameter cylinder for some of our laminated locks.<br />
2. A four pin cylinder for our laminated locks.<br />
3. A five pin cylinder for our laminated rekeyable locks<br />
4. A six pin cylinder for our ProSeries ® locks.<br />
5. A cylinder for our number 19 lock.<br />
6. SFIC small format interchangeable core cylinders.<br />
1. The small diameter cylinder is generally referred to as the number W7<br />
cylinder and is used in various products where the available space is<br />
limited. This cylinder is used in the number 7 laminated padlock, the<br />
gun lock, etc., and is generally not accessible for rekeying. In those<br />
cases where it can be rekeyed, it uses the same pins used in the first four<br />
classes above. Those pins are available in our #291 pinning kit found<br />
on page 28. See page 17 for service procedures.<br />
2. The four pin cylinder is generally referred to as the number W1<br />
cylinder and is used in the number 1, 3, 5 laminated padlocks, and<br />
many other products. In many cases it is not accessible for rekeying,<br />
but when it can be rekeyed you may use our #291 pinning kit.<br />
Servicing procedures may be found on page 17.<br />
3. The five pin cylinder is generally known as our number W27 cylinder<br />
and is found in our laminated rekeyable locks such as the number 21,<br />
24, 25, and 27. It may be rekeyed using our #291 pinning kit shown<br />
on page 28.<br />
There are times when you may want to use a four pin cylinder in a lock<br />
designed for the five pin cylinder because of keyway compatibility.<br />
That can be accomplished by using the 27-0334 plug actuator which<br />
adapts the four pin cylinder to the five pin length.<br />
4. The six pin cylinder is referred to by two different part numbers,<br />
depending on the number of pin chambers that are pinned. When<br />
pinned with only five pins, it is called the W6000 and if all six pins are<br />
used it is called the W7000. This cylinder is found in our ProSeries ®<br />
products and may also be rekeyed using our #291 pinning kit.<br />
Effective mid-2001, <strong>Master</strong> <strong>Lock</strong> Company implemented a new six pin<br />
cylinder and key. The cylinder changed from a crimp to an<br />
E-clip which reflects tighter tolerances between the plug and shell. The<br />
new key has a radiused blade bottom. This running change should have<br />
no effect on key operation from old to new cylinder types.<br />
13<br />
7. Cylinders compatible with various door hardware<br />
locks made by others.<br />
8. <strong>Master</strong> <strong>Lock</strong> EDGE System<br />
9. Python ®<br />
10. Universal Pin
Cylinders continued<br />
5. The W19 cylinder is only used in the number 19 lock and it is not<br />
really accessible for rekeying without drilling the rivets. This cylinder<br />
uses .125" diameter pins and a .025" increment. The shell is crimped<br />
on both sides and does not allow the service technique typical on the<br />
old style W1 cylinder. The only option available for rekeying would be<br />
to use the holes on the bottom of the shell to remove pins from the<br />
plug and replace them with new ones.<br />
6. The Interchangeable Core cylinders are constructed to the SFIC<br />
standards that you encounter with many other brands. Keying uses the<br />
same techniques employed for those cylinders.<br />
<strong>Master</strong> <strong>Lock</strong> offers IC cylinders keyed to existing key systems if you are<br />
able to supply the combinations for the operating key, the TMK (Top<br />
<strong>Master</strong> Key), and the Control key. <strong>Master</strong> <strong>Lock</strong> also has the ability to<br />
recreate your entire key system, including all potential expansion, if you<br />
can supply bitting combinations of all keys that have been used.<br />
At present, <strong>Master</strong> <strong>Lock</strong> offers IC cylinders compatible with the A2 and A4 format from the factory. If you are equipped for<br />
pinning SFIC cylinders, you can key the cylinders into an existing A3 system without difficulty. The listing below allows<br />
construction of a correct SFIC cylinder part number when ordering from <strong>Master</strong> <strong>Lock</strong>.<br />
CA604KD<br />
Interchangeable Core Keying Specification<br />
Keyway/Key Section KD – Keyed Different<br />
Manufacturer’s Brand Name<br />
A – Best A Keyway<br />
B – Best B Keyway<br />
C – Best C Keyway<br />
D – Best D Keyway<br />
E – Best E Keyway<br />
F – Best F Keyway<br />
G – Best G Keyway<br />
H – Best H Keyway<br />
J – Best J Keyway<br />
K – Best K Keyway<br />
L – Best L Keyway<br />
M – Best M Keyway<br />
Q – Best Q Keyway<br />
W – Arrow 1C Keyway<br />
X – Arrow 1D Keyway<br />
Y – <strong>Master</strong> <strong>Lock</strong> Keyway<br />
14<br />
Number of pins<br />
6 – six<br />
7 – seven<br />
KA – Keyed Alike<br />
UN – Uncombinated<br />
KDMK – KD <strong>Master</strong> Keyed<br />
KAMK – KA <strong>Master</strong> keyed<br />
Finish<br />
04 – Satin Brass<br />
26D – Satin Chrome
Cylinders continued<br />
7. The door hardware cylinders are rekeyable using standard .115"<br />
diameter pins. The plug is mounted to the shell with a ring retainer,<br />
and use of a follower is recommended for rekeying. In order to<br />
mount the cylinders in the lock, a cylinder retainer plug is placed<br />
over the bible of the cylinder. The retainer plug has a threaded hole<br />
used to mount it to the lock via the toe side shackle hole and the<br />
socket screw. This cylinder also requires a special driver to be placed<br />
between the cylinder tail and the lock actuator in order to function.<br />
The listing below allows construction of a correct cylinder part<br />
number when ordering from <strong>Master</strong> <strong>Lock</strong>.<br />
D045KD<br />
Door Hardware Cylinder Keying Specification<br />
KD – Keyed Different<br />
KA – Keyed Alike<br />
Keyway KZ – Zero Bitted<br />
Manufacturer’s Brand Name<br />
Arrow 10<br />
Corbin 59A1-2 01<br />
Corbin 60 29<br />
Corbin Russwin L4 07<br />
Harloc SE-1* 02<br />
Kwikset* 12<br />
<strong>Lock</strong>wood 08<br />
Lori L200* 02<br />
Lori <strong>Lock</strong>smith 80 80<br />
Loricentric 90 90<br />
<strong>Master</strong>/Dexter 67* 32<br />
Russwin 981/852 11<br />
Russwin D1 30<br />
Sargent LA-LC* 36<br />
Sargent RA-RC* 70<br />
Sargent S* 02<br />
Sargent U* 02<br />
Schlage C 04<br />
Schlage E 34<br />
Schlage P 28<br />
Segal 9.265 27<br />
Weiser*/Falcon 13<br />
Weslock 33<br />
Yale 8 03<br />
Yale GA 15<br />
<strong>Master</strong> <strong>Lock</strong> 200WP<br />
EDGE ® System<br />
(Available with 4 or 6 pins only)<br />
8. The <strong>Master</strong> <strong>Lock</strong> EDGE System cylinders are available in both four and six pin versions. They are the<br />
subject of utility patent 7,040,126. A secondary independent locking mechanism utilizing ball bearings on<br />
each side of the keyway offers creation of virtual keyways for a key control system along with the special<br />
actual keyway for the keys.<br />
This cylinder has two 3/32” diameter ball bearings on each side of the keyway. The ball bearings are not<br />
spring loaded and are not staked into place in the plug. Care should be observed when removing the plug<br />
from the shell.<br />
Plugs are normally drilled with only one hole for ball bearings on each side of the keyway and therefore<br />
dedicated to the virtual keyway associated with those positions. Distribution of virtual keyways is controlled<br />
geographically and the product and key blanks are only sold via locksmith distribution<br />
15<br />
Number of pins<br />
4 – four**<br />
5 – five<br />
6 – six<br />
KDMK – KD <strong>Master</strong> Keyed<br />
KAMK – KA Masker keyed<br />
UN – Uncombinated**<br />
* Indicates a composite keyway that accepts more than one key section. Example: Keyway 02 accepts the<br />
Sargent S, Sargent U, and Lori L200 keys.<br />
**Exclusively available for the <strong>Master</strong> <strong>Lock</strong> EDGE Key Control System only.
Cylinders continued<br />
NOTE: The <strong>Master</strong> <strong>Lock</strong> EDGE key control is compatible with the American <strong>Lock</strong> ® EDGE <br />
Padlock and Door Key Control System. Cylinders for Door Hardware locks are only available as an<br />
American <strong>Lock</strong> ® EDGE product and have a standard size shell for a mortise, rim and KIK<br />
application. The plugs for those cylinders have a head that has a diameter typical of that found in door<br />
hardware cylinders but the plug itself has the same .397” diameter found in the padlock cylinders.<br />
That means the same 291 keying kit can be used for keying and all bittings and virtual keyways will<br />
be the same as found in the padlock cylinder versions. All sizes and types of door hardware<br />
compatible cylinders in the EDGE system will have 6 pin chambers, even the 1" mortise cylinders.<br />
The Nickel-Silver keys introduced with this product are the standard for the American <strong>Lock</strong> ®<br />
EDGE System cylinders to offer the added strength needed for this type of cylinder.<br />
9. The Python cylinder has a removable plug that uses a disc tumbler mechanism and two inwardly<br />
sprung sidebars for pick resistance. Supplied with the number 1 keyway, it is a rekeyable plug<br />
that can be used in an increasing range of our automotive related products.<br />
10.The Universal Pin cylinder. This cylinder is unique in its design and use. When<br />
assembled at the factory it uses a pin tumbler that is both a bottom pin and a top pin<br />
without the division between the two. This serrated pin is placed in the first four of five pin chambers and a standard driver<br />
pin is placed in the last chamber. The serrations on the pin are made at .0155” increments and designed to be located where<br />
a shear line might be created.<br />
The UP product is a patented design that allows ‘setting’ a lock to a customer key without disassembly. There are some<br />
simple steps to follow that ensure the customers key will operate.<br />
a. Check the key for excessive wear. If worn, use a code cut key to set locks.<br />
b. Insert and withdraw the key a few times to ensure that the pins are moving freely and seating on the key.<br />
c. Place the 376 keying tool over the head of the key and in firm contact with the plug face.<br />
d. Strike the keying tool once firmly with a hammer to shear all four pins at the shear line.<br />
e. Strike the keying tool once more to ensure that the plug is fully seated and the newly created top pin in<br />
the first chamber can extend into the groove around the plug and act as a plug retainer.<br />
16
Cylinders continued<br />
To assure that the plug is properly seated you can pinch the key to remove the first time. If it removes easily the plug is<br />
properly seated. If it won’t withdraw, use the keying tool to seat the plug again.<br />
The basic rules to follow with this product are to use a key with as little wear as possible to set the<br />
lock, and to never set more than six locks with the same sample key.<br />
When the pins are sheared they are not sheared exactly in a straight line. Because the diameter of the<br />
pin chamber must allow free travel of the pin, it is larger than the pin. When the breaking force is<br />
applied to the pin it tilts a little inside the pin chamber before it shears. That means that one side of<br />
the pin is generally higher than the other.<br />
As that higher edge passes under the pin chamber wall the pin is pushed into the bottom of the key<br />
cut. Each time the key is used to set a lock this happens and makes a dent .0005” deeper than the cut<br />
you started with. That is why the same sample key shouldn’t be used to set more than six locks.<br />
The 376 keying tool is designed to assist in setting a lock to a key and other<br />
devices not specifically designed for the UP series products should not be used.<br />
Cylinder Service Procedure<br />
Older style ProSeries ® cylinders and most other <strong>Master</strong> <strong>Lock</strong> cylinders may be serviced with<br />
the metal follower in the 291 pinning kit or via the service holes in the bottom of the shell.<br />
Some very specific steps must be followed when rekeying via the service holes but after the<br />
first time the rekeying can be accomplished more quickly than using a follower.<br />
This procedure will work on cylinders that have a crimp retainer as well as cylinders that use<br />
a clip retainer, but will not work on EDGE cylinders.<br />
1. Hold the cylinder with the service holes up.<br />
2. Insert a working key and rotate 180°.<br />
3. Remove existing bottom pins via service holes.<br />
4. Rotate plug 90° Clockwise.<br />
5. Remove old key and insert new one.<br />
6. Rotate plug Counter-Clockwise 90°.<br />
7. Insert new bottom pins to match new key combination.<br />
8. Rotate plug 180° and remove key.<br />
If you are rekeying and <strong>Master</strong> Keying the cylinder, complete disassembly with a follower is<br />
recommended as that will allow the removal of extraneous master pins from the bible as well<br />
as the plug.<br />
17
Cylinder Service Procedure continued<br />
All ProSeries ® locks are supplied with a six pin length cylinder for uniform keying capability. The ProSeries ® cylinder may be<br />
combinated with 4, 5, or 6 pins to accommodate existing key codes.<br />
Pin chambers in this cylinder are drilled from the shell into the bible.<br />
Care should be exercised to avoid turning the plug 180° because, at that<br />
point, the bottom pins will align with the service holes on the bottom of<br />
the shell and could be lost.<br />
1. The plug is held in the shell via a crimp in the end of the shell.<br />
This crimp prevents removal of the plug from the shell unless you have<br />
a <strong>Master</strong> <strong>Lock</strong> plug follower with a flat on it.<br />
2. The bottom of the plug is undercut at the keyway to allow it to bypass<br />
the crimp. The <strong>Master</strong> <strong>Lock</strong> plug follower is designed to fit the end of<br />
the plug and automatically align with the crimp in the shell.<br />
3. To remove the plug, turn it 90° counterclockwise and, with the special<br />
plug follower, push the plug from the shell.<br />
Once you have changed the pinning combination, insert the plug into<br />
the shell.<br />
Effective mid-2001, the crimp retainer was replaced with a new design<br />
E-clip. To service the current cylinder, remove the E-clip and then follow<br />
step 3 above. This running change replacement eliminated the crimped<br />
retainer for the plug in all ProSeries ® 6000 and 7000 keyway cylinders.<br />
This new design cylinder was also supplied with a new key design. The<br />
new keys have radiused blade bottoms and the section stamping includes a<br />
suffix “B” for ease of identification (see 23).<br />
No. of Pins Keyway<br />
Rekeyable Cylinders<br />
Part Number by Cylinder Length<br />
4 Pin 5 Pin 6 Pin<br />
18<br />
Keying<br />
4 K1 294W1* 294W1* 296W1 KD<br />
4 KWP4 294WP4* 294WP4* 296WP4 KD<br />
5 K15 N/A 295W15 296W15 KD<br />
5 K17 N/A 295W17 296W17 KD<br />
5 K27 N/A 295W27 296W27 KD<br />
5 K81 N/A 295W81 296W81 KD<br />
5 K600A N/A 295W600 296W600A KD<br />
6 K700A N/A N/A 296W700A KD<br />
5 K6000 N/A N/A 296W6000 KD<br />
6 K7000 N/A N/A 296W7000 KD<br />
6 KWP6 N/A N/A 296WP6 KD<br />
* Includes extension for a 4 pin cylinder in a 5 pin lock<br />
NOTE: For KA or MK, insert that specification in front of the ‘W’ in the above part number.<br />
For Zero Bitted, use suffix ‘KZ’ with above part number<br />
Crimp<br />
E-Clip
Servicing the BumpStop Mechanism<br />
Cylinders containing the BumpStop mechanism pin have one different component than standard cylinders and may be rekeyed<br />
when required. That one different component is the BumpStop top pin. It is longer than a typical<br />
top pin and will only let the cylinder operate correctly when it is placed in a correct pin chamber.<br />
When rekeying you<br />
need to figure out<br />
which pin chamber has the BumpStop pin in it<br />
and be sure to change where it is for the new<br />
combination of the new key.<br />
For example, if you have a cylinder that was<br />
keyed to the combination 42645, the<br />
BumpStop pin would be in the second pin<br />
chamber. If your new key has a combination of<br />
54624, you would need to move the BumpStop <br />
pin in the cylinder from the second to the fourth<br />
pin chamber.<br />
The table below indicates where the BumpStop pin may be used in the different types of locks.<br />
The letter X in the table indicates a cut depth that isn't available in the product or a cut depth that<br />
isn't compatible with the BumpStop pin.<br />
Failure to move the pin will certainly make the cylinder vulnerable to a Bump Key attack and may make it impossible to even<br />
insert some cut keys because of the extra length of the BumpStop driver pin.<br />
D U M P T H E B U M P P I N<br />
Cut #<br />
0 X ®<br />
1 ®<br />
2 ®<br />
3 ®<br />
A good practice when keying a cylinder with BumpStop technology is to always dump the Bump Pin. That way when you<br />
rekey it you can always put it into a valid location.<br />
19<br />
<strong>Master</strong><br />
Doorlock <strong>Master</strong><br />
Padlock<br />
Padlock<br />
KIK<br />
American<br />
Padlock<br />
® X<br />
® ® ®<br />
® ® ®<br />
X<br />
STOP ®<br />
X ®
Keying<br />
<strong>Master</strong> <strong>Lock</strong> keys are coded from bow to tip and with a few exceptions, the increment used<br />
is .0155". <strong>Master</strong> <strong>Lock</strong> keys will be encountered with two types of stamping on them.<br />
Both direct and blind codes are stamped on the keys for different products. In the 291 pin<br />
kit you will find the 290-0371 key gauge for decoding keys. The “B” series of keys, 6000B<br />
and 7000B, use gauge 290-0373. For ProSeries ® products, use the top slot in the gauge.<br />
Insert the key in the slot at the large end perpendicular to the gauge. Once inserted, pull the<br />
key toward the smaller end of the slot until it stops. The number stamped on the gauge<br />
directly below where the key stops is the cut depth for that cut position on the key. Repeat<br />
the process for each cut position on the key to determine the actual combination of the key.<br />
The cylinder being rekeyed may be set to an existing key combination or it may be zerobitted.<br />
In either case, follow the plug out of the shell and discard the existing pins from the plug. If the cylinder was <strong>Master</strong><br />
Keyed, also remove any master pins that may have been retained in the shell. For the combination decoded, select the<br />
appropriate length pin from the 291 pinning kit, and install in the appropriate pin chamber of the plug. Once all pins have<br />
been installed, insert the plug into the shell and check for smoothness of operation. If you note roughness in the operation,<br />
check the key to be sure it has been produced to the bitting specifications on page 25.<br />
M A S T E R K E Y I N G<br />
Most keying system software offers the option of providing a pinning chart. It is<br />
advisable to use that option. If the option is not available,<br />
the following example illustrates the procedure required to determine<br />
the pinning of a master keyed cylinder.<br />
With the example master key combination of 047345 at right, and the change key<br />
combination of 405253, the first step is to figure out the bottom pins that you must<br />
install in the cylinder, then the required master pins must be determined.<br />
Bottom pins must be selected to allow operation of the shallowest cut<br />
per position in the cylinder for either key. By comparing the two combinations,<br />
select the shallowest cut for each cut position from either key. In our example we<br />
have highlighted the shallowest cut depth,<br />
and you can see that our bottom pins for the cylinder will be 005243. The master<br />
pin sizes are determined by subtracting the shallowest cut depth from the deepest<br />
cut depth for each pin position in the lock.<br />
As noted in the example, the difference is 442112.<br />
From this process, we know that in the first pin chamber we must have<br />
a number zero bottom pin and a number 4 master pin for both keys<br />
to operate. The illustration at the right shows the pinning for the master keyed<br />
cylinder example. Depending upon the size of your key system, you may or may<br />
not require master pinning in all of the pin chambers.<br />
If you find that some cylinders require master pins in different pin chambers or if<br />
different cylinders require different quantities of pin chambers to have master pins,<br />
question the design of the system before proceeding. Having master pins in<br />
different pin chambers may indicate that the system utilizes a Rotating Constant<br />
Method of progression, which should be verified. Having different quantities of<br />
master pins in different cylinders usually indicates faulty key system design, and you<br />
should recommend that the system be replaced.<br />
Use of the service holes is another optional method for rekeying if the cylinder hasn’t been, or doesn’t need to be master keyed.<br />
While the steps are more numerous it often proves to be a quicker method than using a follower. The procedure is;<br />
• Insert key and rotate 180° to remove existing bottom pins via the service holes<br />
• Without removing the key, rotate the plug another 90°<br />
• Remove the old key and insert the new one<br />
• Rotate the plug back to the 180° position and install new bottom pins via the service holes<br />
• Rotate the plug to the key pull position and remove key<br />
20<br />
Bottom Pins are bold.<br />
Difference equals master pins<br />
0 4734 5<br />
4 0525 3<br />
047345<br />
405253<br />
442112
Keying continued<br />
EDGE K E Y C O N T RO L S Y S T E M<br />
The new EDGE System has a secondary locking mechanism in the form of two ball bearings on each side of the keyway. The<br />
nickel-silver keys have a dimple cut on each side of the new actual key section.<br />
The ball bearings are required to align with a slot in the shell before the key can be removed and that means that the service<br />
holes on the bottom of the shell cannot be used for rekeying as with other ProSeries ® cylinders. When using a follower during<br />
rekeying care should be taken to retain the ball bearings in the plug because they are not staked in place and can be lost.<br />
The technique of rolling your fingers along<br />
the plug as it is removed has proven<br />
effective. If ball bearings are lost, they can<br />
be replaced with any standard 3/32" ball<br />
bearing and <strong>Master</strong> <strong>Lock</strong> sells a package of<br />
200 via part number 296-0200, they are also<br />
included in the regular #291 keying kit.<br />
These cylinders and keys are 100%<br />
compatible with the American <strong>Lock</strong> EDGE mortise, rim and knob style cylinders. The American <strong>Lock</strong> EDGE products use a<br />
nickel silver key for the added strength needed in door lock applications.<br />
NOTE: If one or more of the ball bearings is left out of the cylinder during reassembly there is a danger of one of the top pins<br />
entering the ball bearing hole and rendering the cylinder useless. Missing ball bearings also eliminate the key control potential in<br />
the particular cylinder.<br />
EDGE KEY CONTROL SYSTEM MASTER KEYING<br />
The EDGE System products require application of one important rule regarding key system development. Number one master<br />
pins cannot be used in any EDGE cylinder. Those cylinders each have two slots in the shell for the ball bearings and if a<br />
number one master pin in the plug falls into one of those slots it will jam the cylinder preventing further rotation of the plug or<br />
withdrawal of the key.<br />
If you do not have the capability to produce keying systems that have eliminated the need for number one master pins, <strong>Master</strong><br />
<strong>Lock</strong> will generate a system for you with up to four levels of keying and a total of 20,000 CK’s in the system for a six pin<br />
cylinder. <strong>Master</strong> <strong>Lock</strong> has a flat fee for this service but you must realize that a copy of the key system will not be retained by<br />
<strong>Master</strong> <strong>Lock</strong> Co. A pinning matrix is also supplied with the keying system on a CD_ROM.<br />
P Y T H O N P LU G<br />
The Python plug may be removed from the lock housing with a service key if the plug is in the<br />
unlocked position. If the plug isn’t in the unlocked position the differently sized tenons on the back of<br />
the plug won’t let it be removed.<br />
The Python plug also interacts with a circular actuator inside the lock body and that actuator is located<br />
only by the plug. Before using the service key to remove the plug the cable should be removed from<br />
the lock body and the body should be stored carefully when the plug has been pulled for rekeying to<br />
avoid displacing the actuator. Displacement of the actuator effectively destroys the lock.<br />
21
Keying continued<br />
The disc tumblers are the snap in style and a special keying tool is available for rekeying. This tool is also supplied in the keying<br />
kit for the Python. One major difference in the Python versus a standard laminated padlock is the number of depths available.<br />
Normally <strong>Master</strong>’s number 1 key has the potential for 8 depths, (0 through 7),<br />
but the Python only has 7, (0 through 6). The majority of locks using the<br />
number 1 key don’t use a number 7 depth, but if you encounter one that does, it<br />
cannot be keyed into the<br />
Python plug.<br />
Clearance<br />
Spring<br />
Holes<br />
Tooth<br />
The keying kit also includes a<br />
key gauge, four different spare<br />
plugs and two service keys.<br />
The keying tool has a tooth on it that can be positioned on a disc tumbler to<br />
remove it from the plug. The inner portion of the jaws on the tool is ideal for<br />
pressing the tumblers into the plug.<br />
Removal of a tumbler is best<br />
accomplished as shown in the illustration at left. The tumbler will be ejected into<br />
the clearance area of the tool and then may be exchanged for the desired tumbler.<br />
The fifth tumbler is a steel retainer tumbler. This tumbler has a long side and a short<br />
side and the longer side is the side that should be placed over the spring.<br />
Once rekeying has been accomplished the service key can be used to replace the plug in the lock<br />
body and the key should be pinched to allow removal without pulling the plug.<br />
Product Category Model Numbers Plug Assembly<br />
Python Adjustable<br />
<strong>Lock</strong>ing Cables<br />
8401D, 8402D, 8413 8401-0337<br />
Key Cabinets 7122D – 7128D 8401-0338<br />
Automotive Security<br />
1470DAT, 2847DAT, 2854DAT,<br />
8401-0339<br />
2878DAT<br />
Automotive Security<br />
739DAT, 2989AT, 8287DAT,<br />
8289AT<br />
8401-0340<br />
22
Improved Pro Series® Cylinders<br />
C Y L I N D E R A N D K E Y E N H A N C E M E N T S<br />
In August 2001, <strong>Master</strong> <strong>Lock</strong> made enhancements to our W6000 and W7000<br />
cylinders used in the Pro Series padlocks. The tighter manufacturing<br />
tolerances expand the number of key codes available while at the same time<br />
reducing the risk of inadvertent key interchange.<br />
The keys affected are the 6000 and 7000. Rounded bottom keys stamped<br />
6000B and 7000B have replaced them.<br />
New “B” keys and old keys can be used in the exact same padlock. Just be sure<br />
to use care when duplicating the key. If you do not have the exact same blank<br />
as the key you are duplicating, you must cut by code to avoid the new cut key<br />
from being off by .0125" and unusable.<br />
N E W K E Y S<br />
ROUND O N T H E B OT TO M<br />
Avoid duplicating an old style key onto a new<br />
“B” style round-back blank. Cuts will be<br />
.0125" too deep. Use codes below to cut.<br />
Cut Root Depth<br />
0 .2845"<br />
1 .2690"<br />
2 .2535"<br />
3 .2380"<br />
4 .2225"<br />
5 .2070"<br />
6 .1915"<br />
7 .1760"<br />
Notch<br />
Box of 50 new 6000B Key Blanks<br />
Order No. K6000BOX.<br />
B<br />
B<br />
Notch<br />
Box of 50 new 7000B Key Blanks<br />
Order No. K7000BOX.<br />
Rounded<br />
Bottom<br />
23<br />
O L D K E Y S<br />
FLAT O N T H E B OT TO M<br />
Avoid duplicating a “B” round-back key onto<br />
an old style blank. Cuts will be .0125" too<br />
shallow. Use codes below to cut.<br />
Original blanks no longer available.<br />
Cut Root Depth<br />
0 .271"<br />
1 .256"<br />
2 .240"<br />
3 .225"<br />
4 .209"<br />
5 .194"<br />
6 .178"<br />
7 .163"<br />
NEW Spool and Driver<br />
Pins are Flat<br />
No B and No Notch on Bottom<br />
No B and No Notch on Bottom<br />
Flat Flat<br />
Bottom<br />
New Tighter<br />
Tolerance Plug<br />
and Shell<br />
New Flat Ended<br />
Spool Pins<br />
0296-0322<br />
7000-0060 MO 10M 12/01<br />
New E-Clip<br />
0296-0324<br />
New, Non-<br />
Spool Driver<br />
Pin in 5th Chamber<br />
0296-0323<br />
OLD Spool and Driver<br />
Pins were Domed
<strong>Master</strong> <strong>Lock</strong> uses a wide range of keys and keyways. Below Below illustrates illustrates the the re relationship of keys to keyways and the corresponding<br />
part numbers.<br />
Four Pin Five Pin<br />
K1<br />
W1<br />
Five Pin<br />
K27<br />
W27<br />
Five Pin Six Pin<br />
K6000<br />
W6000<br />
Discontinued<br />
Keys and Keyways<br />
K1RSV<br />
W1RSV<br />
K6000<br />
W6000<br />
K81<br />
W81<br />
6000B<br />
K2<br />
W2K<br />
SAFETY<br />
K400<br />
W400<br />
KWP4<br />
WP4<br />
K81KM<br />
W81KM<br />
LOCKOUT<br />
K7000<br />
W7000<br />
Discontinued<br />
24<br />
K15<br />
W15<br />
K81RSV<br />
W81RSV<br />
K7000<br />
W7000<br />
7000B<br />
K900<br />
W900<br />
K17<br />
W17<br />
KWP6<br />
WP6<br />
900
Bitting Specifications<br />
Root Depth<br />
Key Blank Key Blank<br />
Spacing Stop Spacing Cut Used in <strong>Master</strong> <strong>Lock</strong><br />
Part Number Width 0 1 2 3 4 5 6 7 To First Cut To Cut<br />
1K 0.281 0.2720 0.2565 0.2410 0.2255 0.2100 0.1945 0.1790 0.1635 0.187 0.125 1,2,3,4,5,6,11,77,33,34,35,36,37,39,425,475<br />
2K 0.281 0.2720 0.2565 0.2410 0.2255 0.2100 0.1945 0.1790 0.1635 0.187 0.125 1MK.2MK,3MK,4MK,5MK,6MK,11MK<br />
1RES 0.277 0.2770 0.2615 0.2460 0.2305 0.2150 0.1995 0.1840 0.1680 0.187 0.125<br />
7K 0.212 0.2120 0.1965 0.1810 0.1655 0.1500 0.1345 0.1190 NA 0.132 0.125 7,8,90,716,719<br />
7RES 0.208 0.2080 0.1925 0.1770 0.1645 0.1460 0.1305 0.1150 NA 0.132 0.125 7,8,90<br />
15K 0.272 0.2720 0.2565 0.2410 0.2255 0.2100 0.1945 0.1790 0.1635 0.187 0.125 15<br />
17K 0.272 0.2720 0.2565 0.2410 0.2255 0.2100 0.1945 0.1790 0.1635 0.187 0.125 17<br />
19K 0.374 0.3720 0.3470 0.3220 0.2970 0.2720 0.2470 0.2220 0.1970 0.218 0.156 19<br />
27K 0.283 0.2720 0.2565 0.2410 0.2255 0.2100 0.1945 0.1790 0.1635 0.187 0.125 21,24,25,27,31,101,220,230<br />
52K 0.277 0.2720 0.2565 0.2410 0.2255 0.2100 0.1945 0.1790 0.1635 0.187 0.125 8179<br />
25<br />
81KR 0.283 0.2820 0.2665 0.2510 0.2355 0.2200 0.2045 0.1890 NA 0.187 0.125 50,81,82,1710,1714<br />
81KM 0.283 0.2820 0.2665 0.2510 0.2355 0.2200 0.2045 0.1890 0.1735 0.187 0.125 81MK,82MK,1710MK,1714MK<br />
81RES 0.283 0.2740 0.2585 0.2430 0.2275 0.2120 0.1965 0.1810 0.1655 0.187 0.125<br />
120K 0.200 NA 0.1950 0.1750 0.1550 0.1350 NA NA NA 0.132 0.12 120<br />
130K 0.270 0.2700 0.2400 0.2100 0.1800 0.1500 0.1200 NA NA 0.132 0.12 130,140<br />
150K 0.270 0.2700 0.2400 0.2100 0.1800 0.1500 0.1200 NA NA 0.150 0.129 150,160<br />
600K 0.308 0.2840 0.2684 0.2528 0.2372 0.2215 0.2059 0.1903 0.1747 0.159 0.125 220,230 w/American cylinder<br />
700K 0.308 0.2840 0.2684 0.2528 0.2372 0.2215 0.2059 0.1903 0.1747 0.159 0.125 All Pro Series ® w/American cylinder<br />
900K 0.272 0.2720 0.2565 0.2410 0.2255 0.2100 0.1945 0.1790 0.1635 0.187 0.125 Retail Contractor Grade<br />
K2650 0.283 N/A 0.2637 0.2440 0.2240 0.2045 0.1850 N/A N/A 0.2830 0.125 2650 ADA <strong>Lock</strong><br />
6000K 0.283 0.2710 0.2555 0.2400 0.2245 0.2090 0.1935 0.1780 0.1625 0.187 0.125 All Pro Series ® 5 Pin cylinders<br />
7000K 0.283 0.2710 0.2555 0.2400 0.2245 0.2090 0.1935 0.1780 0.1625 0.187 0.125 All Pro Series ® 6 Pin cylinders<br />
Keys with Radiused Blade Bottom (stamped 6000B and 7000B) Effective August, 2001<br />
6000K 0.290 0.2845 0.2690 0.2535 0.2380 0.2225 0.2070 0.1915 0.1760 0.187 0.125 All Pro Series ® 5 Pin cylinders<br />
7000K 0.290 0.2845 0.2690 0.2535 0.2380 0.2225 0.2070 0.1915 0.1760 0.187 0.125 All Pro Series ® 6 Pin cylinders<br />
WP4&6 0.290 0.2845 0.2690 0.2535 0.2380 0.2225 0.2070 0.1915 0.1760 0.187 0.125 All ML ® System cylinders
ProSeries® Actuators and Drivers<br />
AC T UATO R S<br />
As noted in the exploded views, all ProSeries ® locks use an actuator mechanism<br />
that causes the ball bearings to lock or unlock the shackle. Typically ProSeries ®<br />
locks are supplied with a NKR, Non Key Retaining, function actuator. There are<br />
five different variations of an NKR actuator you may encounter as shown here.<br />
The two actuators on the right are the original 8 o’clock position type used in the<br />
Weather Tough ® , Shrouded, Solid Body Brass and Solid Body Aluminum locks<br />
and also the Door Hardware compatible Solid Steel Body locks.<br />
The two actuators on the left are the newer 12 o’clock versions used in all current<br />
Solid Body locks except the Door Hardware compatible Solid Steel locks. The<br />
middle actuator is used only in the 6230 lock.<br />
The differences are in the size of the actuator and the location of the<br />
projection on the spring washer. The position of that projection inside the<br />
lock is critical to lock operation. Care should be taken to note the position<br />
when disassembling a lock so that it may be reassembled correctly. In the<br />
picture, the actuator on the left is called a 12 o’clock style and the one on<br />
the right is called the 8 o’clock style.<br />
In 2010 the shape of the actuators was changed for the Pro-Series® locks to<br />
a die-cast version. This die cast version spreads force from the ball bearings<br />
over a wider surface to inhibit shackles from pulling out in the unlocked<br />
position.<br />
There are three different actuators to provide the NRK, Non Removable<br />
Key, function and they are show here. Special care should be taken to<br />
position them correctly within the lock during assembly.<br />
D R I V E R S<br />
The door hardware locks require a driver to allow the door hardware cylinder<br />
to drive the actuator. There are four driver types available and they are<br />
shown on the right. Shown is the distinctive feature of the driver that<br />
engages the cylinder.<br />
Positioning the driver on the cylinder should always be done to ensure that<br />
the orientation of the driver forms the assembly profile at the right.<br />
26<br />
6841-0421<br />
6841-0421<br />
Lori<br />
6831-0421<br />
12 O’Clock<br />
6831-0421<br />
6830-0422<br />
Medeco<br />
6121-0425<br />
6121-0422<br />
Schlage<br />
8 O’Clock<br />
6121-0423<br />
6121-0423<br />
6121-0426<br />
<strong>Lock</strong>wood<br />
Australia<br />
6830-0421<br />
6830-0421
ProSeries® Actuators and Drivers continued<br />
The Lori cylinders are available from <strong>Master</strong> <strong>Lock</strong> as part of the lock assembly and will be supplied with the 298-0626 driver.<br />
If you are using a Medeco 20-20000 or 20W20000 cylinder you should use a number 298-0627 driver. For all Schlage cylinders<br />
and the ASSA 65611 cylinder for the padlock you can use a 298-0628 driver. The number 298-0625 driver is used to adapt an<br />
Australian <strong>Lock</strong>wood cylinder.<br />
Medeco also offers a cylinder for the padlock that can be used without a driver. Use a 51-0600 or a 51W0600 cylinder for that<br />
option, but realize that the same cylinder will not be adaptable to a door hardware lockset.<br />
Lori<br />
Cylinder<br />
Driver<br />
298-0626<br />
Lori<br />
Cylinder<br />
1539<br />
Lori<br />
Key<br />
Cylinder<br />
Retainer<br />
Plug<br />
298-0629<br />
Medeco<br />
Cylinder<br />
Driver<br />
298-0627<br />
Medeco<br />
Cylinder<br />
20-20000<br />
Medeco<br />
Key<br />
®<br />
Cylinder<br />
Retainer<br />
Plug<br />
298-0629<br />
27<br />
Schlage<br />
Cylinder<br />
Driver<br />
298-0628<br />
Schlage<br />
Cylinder<br />
Schlage<br />
Key<br />
®<br />
Also for<br />
ASSA 65611,<br />
GMS,<br />
ILCO 1599,<br />
Primus<br />
Everest<br />
Cylinder<br />
Retainer<br />
Plug<br />
298-0629<br />
<strong>Lock</strong>wood<br />
Australia<br />
Cylinder<br />
Driver<br />
298-0625<br />
<strong>Lock</strong>wood<br />
Australia<br />
Cylinder<br />
®<br />
<strong>Lock</strong>wood<br />
Australia<br />
Key<br />
Cylinder<br />
Retainer<br />
Plug<br />
298-0629
Tools<br />
The 291 Pin Kit includes all tumbler and driver pins needed to repin <strong>Master</strong> <strong>Lock</strong> rekeyable padlocks (not IC or Door<br />
Hardware pins though). It also includes several tools to assist in rekeying the cylinder. The 8491 keying kit includes all tumblers<br />
needed to rekey the Python cylinder plug. It also includes a special keying tool, service keys and a key gauge.<br />
Parts included in 291 Rekeying Kit<br />
Plug Extender<br />
27-0334<br />
Key Cut Gauges<br />
290-0371 for all keys but 6000B and 7000B<br />
290-0373 for 6000B and 7000B keys<br />
Cylinder Assembly Tool<br />
290-0372 Follower<br />
APKG0060612 EDGE Follower<br />
Hex Wrenches<br />
1/16" American <strong>Lock</strong> ® EDGE Wrench<br />
3/32" – For Rekeyables<br />
7/64" – For Rekeyables<br />
1.5mm for 6270 & 6271 not included (purchase locally if<br />
needed)<br />
Trap Doors<br />
21-0372 for 21, 24, 101 padlocks<br />
27-0371 for 27 padlock<br />
6121-0420 for many Pro Series<br />
6830-0023 for many Pro Series<br />
Also includes a wide assortment of retaining nuts, springs and pins for<br />
rekeyable padlocks and ball bearings for EDGE 291 Rekeying Kit<br />
Key Gauge<br />
Hex Wrench<br />
EDGE<br />
Key Control products.<br />
Follower<br />
Parts included in 8491 Rekeying Kit<br />
Key Cut Gauge<br />
290-0371 for all keys but 6000B and 7000B<br />
Rekeying Tool<br />
8401-0371<br />
Plug Assemblies<br />
8401-0337, 8401-0338, 8401-0339, 8401-0340<br />
Driver Springs<br />
8401-0369<br />
Service Keys<br />
8401-0370<br />
Disc Tumblers<br />
No. 0 – 8401-0360 No. 3 – 8401-0363 No. 6 – 8401-0366<br />
No. 1 – 8401-0361 No. 4 – 8401-0364<br />
No. 2 – 8401-0362 No. 5 – 8401-0365<br />
Cylinder Retaining Disc<br />
8401-0368<br />
28<br />
8491 Python<br />
Rekeying Kit<br />
Service<br />
Keys<br />
Key Gauge<br />
Cylinder Assembly Tool<br />
Rekeying Tool
<strong>Lock</strong> Lubricants<br />
<strong>Master</strong> <strong>Lock</strong> <strong>Lock</strong> Lubricant can be used for lubricating the various lock<br />
components. The lubricants contain PTFE formulations that can be used<br />
for padlocks, door locks, automotive, marine, and multipurpose<br />
applications. The effective operating temperature range is -40°F to 500°F<br />
and helps de-ice pre-lubricated locks.<br />
Two aerosol sizes are available that contain a “dry” lubricant formula that<br />
lubricates without collecting dirt or dust. The 2305 aerosol is a 5.25 oz.<br />
size convenient for carrying to jobs and the 2311 aerosol is an 11 oz. size<br />
ideal for keeping in the shop.<br />
Recommended Padlock<br />
Cleaning & Lubrication<br />
Over time, dust particles and chemicals in the air settle<br />
on and in the padlock. They can then create friction<br />
inside the precision locking and keying components and<br />
impede the opening and closing of the padlock. Annual<br />
cleaning is recommended. In particularly dusty or<br />
corrosive environments, clean every three months.<br />
Recommended Directions:<br />
• Flush grease and dirt from the padlock as needed.<br />
• Apply <strong>Master</strong> <strong>Lock</strong> ® <strong>Lock</strong> Lubricant to the keyway<br />
and shackle holes, using a very light spray. “Psst”, not<br />
“Psssssssssssssssst”!<br />
• Insert key, open and close padlock several times to<br />
distribute lubricant.<br />
Available Late<br />
Fall 2010<br />
29<br />
Apply lubricant<br />
to shackle heel<br />
Average number<br />
of times opened<br />
per day<br />
1 to 50<br />
51 to 100<br />
Apply lubricant<br />
to shackle toe<br />
Apply lubricant<br />
to keyway<br />
Dry Lubricant<br />
Application Schedule<br />
(Normal Environment)<br />
Once per year<br />
Twice per year
Terminology<br />
When making a definition of a term, the following rules were<br />
applied to the term:<br />
1. Is the term listed in a standard dictionary?<br />
2. Is the definition there the same meaning used in<br />
our industry?<br />
A standard pocket dictionary can be obtained easily and<br />
on short notice from a variety of stores that have a<br />
pocket book display. If the answer to either of the<br />
questions above is no, then the definition of the term<br />
may be found here.<br />
-Aactual<br />
key section n. the exact cross sectional<br />
configuration of a key blade as viewed from the bow<br />
toward the tip<br />
actuator n. a device, usually connected to a cylinder,<br />
which, when activated, may cause a lock mechanism<br />
to operate<br />
ADA abb. Americans with Disabilities Act<br />
adjustable mortise cylinder n. any mortise cylinder<br />
whose length can be adjusted for a better fit in doors<br />
of varying thickness<br />
all-section key blank n. the key section which enters<br />
all keyways of a multiplex key system<br />
ALOA abb. Associated <strong>Lock</strong>smiths of America, Inc.<br />
associated change key n. a change key which is<br />
related directly to particular master key(s) through the<br />
use of constant cuts<br />
associated master key n. a master key which has<br />
particular change keys related directly to its<br />
combination through the use of constant cuts<br />
ASTM abb. American Society for Testing<br />
and Materials<br />
auxiliary lock n. any lock installed in addition to the<br />
primary lockset<br />
-Bball<br />
locking adj. a method of locking a padlock<br />
shackle into its case using ball bearing(s) as the bolt(s)<br />
battery eliminator n. an electric device designed<br />
to provide energy to equipment normally requiring<br />
batteries for operation<br />
bible n. that portion of the cylinder shell which<br />
normally houses the pin chambers, especially those<br />
of a key-in-knob cylinder or certain rim cylinders<br />
bicycle padlock n. a padlock with sufficient shackle<br />
clearance to secure a bicycle<br />
bi-directional cylinder n. a cylinder which may<br />
be operated in a clockwise and counterclockwise<br />
direction by a single key<br />
binary cut key n. a key whose combination only<br />
allows for two possibilities in each bitting position:<br />
cut/no cut<br />
binary type cylinder or lock n. a cylinder or lock<br />
whose combination only allows for two bitting<br />
possibilities in each bitting position<br />
bit n. the part of the key which serves as the blade,<br />
usually for use in a warded or lever tumbler lock<br />
v. to cut a key<br />
bit key n. a key with one or more projecting bits<br />
bitting n. 1. the number(s) which represent(s)<br />
the dimensions of the key 2. the actual cut(s)<br />
or combination of a key<br />
bitting depth n. the depth of a cut which is made<br />
into the blade of a key<br />
bitting list n. a listing of all the key combinations<br />
used within a system. The combinations are usually<br />
arranged in order of the blind code, direct code,<br />
and/or key symbol.<br />
bitting position n. the location of a key cut<br />
blade n. the portion of a key which may contain the<br />
cuts and/or millings<br />
blank adj. uncut, see also “key blank”<br />
blind code n. a designation, unrelated to the bitting,<br />
assigned to a particular key combination for future<br />
reference when additional keys or cylinders may<br />
be needed<br />
block master key n. the one pin master key for all<br />
combinations listed as a block in the standard<br />
progression format<br />
BMK abb. block master key<br />
bolt n. any movable projection which blocks the<br />
movement of one object relative to another<br />
bottom of blade n. the portion of the blade opposite<br />
the cut edge of a single bitted key<br />
30<br />
A definition must meet the following rules:<br />
1. It must describe the subject of the term<br />
without graphics.<br />
2. It must describe ONLY the subject of the term.<br />
3. The term should not be used in the definition.<br />
If you have a technical objection to any definition,<br />
please bring it to the attention of a member of the LIST<br />
Council for review.<br />
Used by permission. Copyright © 1989, 1990, 1995, 1996,<br />
1997 LIST Council<br />
bottom pin n. usually a cylindrical shaped tumbler<br />
which may be conical, ball shaped or chisel pointed<br />
on the end which makes contact with the key<br />
bow n. the portion of the key which serves as a grip<br />
or handle<br />
bow stop n. a type of stop located near the key bow<br />
box of wards n. a complete unit of intricate wards<br />
installed in or on a lock case<br />
bridge ward n. a center ward attached to the interior<br />
of a lock by means of a bracket<br />
broach n. a tool used to cut the keyway into the<br />
cylinder plug v. to cut the keyway into a cylinder<br />
plug with a broach<br />
build-up dimension n. 1. the distance between<br />
two different shear lines, as expressed in units of the<br />
manufacturer's increment or as an actual<br />
measurement 2. the dimension of the build-up pin<br />
required in a particular chamber, which will allow one<br />
key to operate at the plug shear line and a different<br />
key to operate at a different shear line<br />
build-up pin n. the additional element of a pin stack<br />
required to allow operation at different shear lines in<br />
a cylinder<br />
bump key n. a lock picking key with uniform<br />
steeples between cuts that is forced further into the<br />
lock via impact<br />
by-pass tool n. a device that neutralizes the security<br />
of a locking device, or its application hardware,<br />
often taking advantage of a design weakness<br />
-Ccam<br />
n. 1. a lock or cylinder component which<br />
transfers the rotational motion of a key or cylinder<br />
plug to the bolt works of a lock 2. the bolt of a<br />
cam lock<br />
cam lock n. a complete locking assembly in the form<br />
of a cylinder whose cam is the actual locking bolt<br />
cap n. 1. a spring cover for a single pin chamber<br />
2. a part which may serve as a plug retainer and/<br />
or a holder for the tailpiece v. to install a cap
Terminology<br />
capping block n. a holding fixture for certain interchangeable<br />
cores which aids in the installation of<br />
the caps<br />
case n. the housing or body of a lock<br />
case ward n. any ward directly attached to or<br />
projecting from a lock case<br />
chamber n. any cavity in a cylinder plug and/or shell<br />
which houses the tumblers<br />
change key n. a key which operates only one<br />
cylinder or one group of keyed alike cylinders in<br />
a keying system, see also “reset key” definition 1<br />
changeable bit key n. a key which can be<br />
recombinated by exchanging and/or rearranging<br />
portions of its bit or blade<br />
Chubb shackle n. a hinged shackle with a pierced<br />
hole for the bolt in its movable end<br />
CK abb. 1. change key 2. control key<br />
clevis n. a device to permanently attach a chain<br />
to a padlock<br />
clipper n. a hand held key bitting punch,<br />
often incorporating a triggerlike handle<br />
closed gated adj. pertaining to a lever tumbler<br />
whose gate is pierced into the body of the tumbler.<br />
The lever(s) surround the fence in both the locked<br />
and unlocked positions.<br />
clutch n. that part of a profile cylinder which<br />
transfers rotational motion from the inside or outside<br />
element to a common cam or actuator<br />
CML abb. the title "Certified <strong>Master</strong> <strong>Lock</strong>smith"<br />
as awarded by ALOA<br />
code n. a designation assigned to a particular key<br />
combination for reference when additional keys or<br />
cylinders may be needed. See also, “blind code”,<br />
“direct code”, and “key symbol”<br />
code key n. a key cut to a specific code rather than<br />
duplicated from a pattern key. It may or may not<br />
conform to the lock manufacturer's specifications<br />
code original key n. a code key which conforms to<br />
the lock manufacturer's specifications<br />
combinate v. to set a combination in a lock,<br />
cylinder, or key<br />
combination n. the group of numbers which<br />
represent the bitting of a key and/or the tumblers<br />
of a lock or cylinder<br />
compensate drivers v. to select longer or shorter top<br />
pins, depending on the length of the rest of the pin<br />
stack, in order to achieve a uniform pin stack height<br />
complementary keyway n. usually a disc tumbler<br />
keyway used in master keying. It accepts keys of<br />
different sections whose blades contact different<br />
bearing surfaces of the tumblers.<br />
composite keyway n. a keyway which has been<br />
enlarged to accept more than one key section,<br />
often key sections of more than one manufacturer<br />
compound bitted key n. a key with at least one<br />
compound cut<br />
compound cut n. a bitting which has another<br />
bitting dimension within its dimensions<br />
constant cut n. any bitting(s) which are identical<br />
in corresponding positions from one key to another<br />
in a keying system. They usually serve to group these<br />
keys together within a given level of keying, and/<br />
or link them with keys of other levels. See also<br />
“rotating constant”<br />
construction core n. an interchangeable or<br />
removable core designed for use during the<br />
construction phase of a building. The cores are<br />
normally keyed alike and, upon completion of<br />
construction, they are to be replaced by the<br />
permanent system's cores.<br />
control chamber n. in an interchangeable or<br />
removable core, any chamber which has a control<br />
shear line, which is different from the operating<br />
shear line<br />
control cut n. any bitting which operates the<br />
retaining device of an interchangeable or<br />
removable core<br />
control key n. 1. a key whose only purpose is to<br />
remove and/or install an interchangeable or removable<br />
core 2. a bypass key used to operate and/or reset<br />
some combination type locks 3. a key which allows<br />
disassembly of some removable cylinder locks<br />
control lug n. that part of an interchangeable or<br />
removable core-retaining device which locks the core<br />
into its housing<br />
control shear line n. the shear line which allows<br />
operation of the control lug of an interchangeable or<br />
removable core<br />
control sleeve n. the part of an interchangeable<br />
or removable core retaining device which surrounds<br />
the plug<br />
controlled cross keying a condition in which two<br />
or more different keys of the same level of keying<br />
and under the same higher level key(s) operate one<br />
cylinder by design; e.g., XAA1 operated by AA2<br />
(but not XAA1 operated by AB1)<br />
Note: This condition could severely limit the<br />
security of the cylinder and the maximum expansion<br />
of the system when (1) more than a few of these<br />
different keys operate a cylinder, or (2) more than<br />
a few differently cross keyed cylinders per system<br />
are required.<br />
31<br />
core n. a complete unit, often with a “figure eight”<br />
shape, which usually consists of the plug, shell,<br />
tumblers, springs, plug retainer and spring cover(s).<br />
It is primarily used in removable and interchangeable<br />
core cylinders and looks.<br />
CPL abb. the title "Certified Professional<br />
<strong>Lock</strong>smith" as awarded by ALOA<br />
CRL abb. the title "Certified Registered <strong>Lock</strong>smith"<br />
as awarded by ALOA<br />
cross keying n. the deliberate process of<br />
combinating a cylinder (usually in a master key<br />
system) to two or more different keys which would<br />
not normally be expected to operate it together.<br />
See also “controlled cross keying” and “uncontrolled<br />
cross keying."<br />
cruciform adj. of or pertaining to a key section or<br />
keyway which usually resembles a plus sign (+) or the<br />
letter "X"<br />
cut v. to make cuts into a key blade, see also<br />
“key cut(s)”<br />
cut edge n. the portion of the key blade which<br />
contains the cuts<br />
cut key n. a key which has been bitted<br />
or combinated<br />
cut root n. the bottom of a key cut<br />
cut root shape n. the shape of the bottom of<br />
a key cut. It may have a flat or radius of a specific<br />
dimension, or be a perfect "V"<br />
cutter n. the part of a key machine which makes the<br />
cuts into the key blank<br />
cylinder n. a complete operating unit which<br />
usually consists of the plug shell, tumblers, springs,<br />
plug retainer, a cam/tailpiece or other actuating<br />
device, and all other necessary operating parts<br />
cylinder blank n. a dummy cylinder which has<br />
a solid face and no operating parts<br />
cylinder collar n. a plate or ring installed under<br />
the head of a cylinder to improve appearance and/<br />
or security<br />
cylinder guard n. a protective cylinder<br />
mounting device<br />
cylinder key n. a broad generic term including<br />
virtually all pin and disc tumbler keys<br />
-Ddeadbolt<br />
n. a bolt, which requires a deliberate<br />
action to extend, and which resists end pressure<br />
in the unlocking direction when fully extended<br />
deadlock n. a lock which incorporates a deadbolt
Terminology<br />
deadlocking adj. pertaining to any feature which,<br />
when fully engaged, resists attempts to move the<br />
latch or bolt in the unlocking direction through<br />
direct pressure<br />
declining step key n. a key whose outs are<br />
progressively deeper from bow to tip<br />
decode v. to determine a key combination by<br />
physical measurement of a key and/or cylinder parts<br />
decoder gauge n. a measuring device which helps<br />
determine the combination of a lock or cylinder<br />
without removing the tumblers<br />
depth key set n. a set of keys used to make a code<br />
original key on a key duplicating machine to a lock<br />
manufacturer's given set of key bitting specifications.<br />
Each key is cut with the correct spacing to one<br />
depth only in all bitting positions, with one key for<br />
each depth.<br />
derived series n. a series of blind codes and<br />
bittings which are directly related to those of another<br />
bitting list<br />
direct code n. a designation assigned to a particular<br />
key which includes the actual combination of the key<br />
disc tumbler n. 1. a flat tumbler which must be<br />
drawn into the cylinder plug by the proper key so<br />
that none of its extremities extends into the shell<br />
2. a flat, usually rectangular tumbler with a gate<br />
which must be aligned with a sidebar by the<br />
proper key<br />
double-acting lever tumbler n. one that must<br />
be lifted a precise amount, neither too little nor too<br />
much to allow movement of a bolt<br />
double bitted key n. a key bitted on two opposite<br />
surfaces<br />
double pin v. to place more than one master pin in<br />
a single pin chamber<br />
drilled key n. a type of bit key with a hole drilled<br />
into the shank from the tip<br />
driver spring n. a spring placed on top of the pin<br />
stack to exert pressure on the pin tumblers<br />
drop n. a pivoting or swinging dust cover,<br />
see also “increment”<br />
dummy cylinder n. a non-functional facsimile of<br />
a rim or mortise cylinder used for appearance only,<br />
usually to conceal a cylinder hole<br />
duplicate v. to copy, see also “duplicate key”<br />
duplicate key n. any key reproduced from a<br />
pattern key<br />
dustproof cylinder n. a cylinder designed to prevent<br />
foreign matter from entering either end of the keyway<br />
-Eeffective<br />
plug diameter n. the dimension obtained<br />
by adding the root depth of a key cut to the length<br />
of its corresponding bottom pin which establishes<br />
a perfect shear line. This will not necessarily be the<br />
same as the actual plug diameter.<br />
ejector hole n. a hole found on the bottom of<br />
certain interchangeable cores under each pin chamber.<br />
It provides a path for the ejector pin.<br />
ejector pin n. a tool used to drive all the elements<br />
of a pin chamber out of certain interchangeable cores<br />
electrified lockset n. a lock which is<br />
controlled electrically<br />
end ward n. a ward which prevents complete<br />
insertion and/or rotation of an incorrect key by<br />
forming an obstruction to the end of the key<br />
end ward cut n. any cut made into a key to bypass<br />
an end ward<br />
-Ffactory<br />
original key n. the out key furnished by the<br />
lock manufacturer for a lock or cylinder<br />
fail-safe adj. a feature of a security device designed<br />
to release, for safety purposes, during a power loss<br />
fence n. 1. a projection on a lock bolt which<br />
prevents movement of the bolt unless it can enter<br />
gates of properly aligned tumblers, see also “sidebar”<br />
2. any locking element other than a sidebar or<br />
shackle designed to enter a tumbler's gate<br />
file cabinet lock n. 1. any lock used on a file<br />
cabinet 2. a plunger lock cylinder for a gang lock<br />
normally used in a file cabinet<br />
finish n. a material, coloring and/or texturing<br />
specification<br />
first generation duplicate n. a key which was<br />
duplicated using a factory original key or a code<br />
original key as a pattern<br />
first key n. any key produced without the use of<br />
a pattern key<br />
five column progression n. a process wherein key<br />
bittings are obtained by using the cut possibilities in<br />
five columns of the key bitting array<br />
five pin master key n. a master key for all<br />
combinations obtained by progressing five<br />
bitting positions<br />
flat type key n. a key which is completely flat<br />
on both sides, usually used for warded or lever<br />
tumbler locks<br />
flexible head mortise cylinder n. an adjustable<br />
mortise cylinder which can be extended against spring<br />
pressure to a slightly longer length<br />
32<br />
foot n. the cam portion of the trunnion assembly in<br />
some lever tumbler locks<br />
four column progression n. a process wherein key<br />
bittings are obtained by using the cut possibilities in<br />
four columns of the key bitting array<br />
four pin master key n. a master key for all<br />
combinations obtained by progressing four<br />
bitting positions<br />
frangible shackle n. a padlock shackle designed<br />
to be broken easily<br />
frangible shackle padlock n. a padlock equipped<br />
with an easily broken shackle<br />
-Ggate<br />
n. a notch cut into the edge of a tumbler<br />
to accept a fence or sidebar<br />
GGGMK abb. great great grand master key<br />
GGGMK'D abb. great great grand master keyed<br />
GGM abb. great grand master key<br />
GGMK abb. great grand master key<br />
GGMK'D abb. great grand master keyed<br />
GM abb. grand master key<br />
GMK'D abb. grand master keyed<br />
graduated drivers n. a set of top pins of different<br />
lengths. Usage is based on the height of the rest of the<br />
pin stack, in order to achieve a uniform pin stack<br />
height. See also “compensate drivers”<br />
grand master key n. the key which operates two<br />
or more separate groups of locks, which are each<br />
operated by a different master key<br />
grand master key system n. a master key system<br />
which has exactly three levels of keying<br />
grand master keyed adj. of or pertaining to a lock or<br />
cylinder which is or is to be keyed into a grand master<br />
key system<br />
great grand master key n. the key which operates<br />
two or more separate groups of locks which are each<br />
operated by a different grand master key<br />
great grand master key system n. a master key<br />
system which has exactly four levels of keying<br />
great grand master keyed adj. of or pertaining to a<br />
lock or cylinder which is or is to be keyed into a great<br />
grand master key system<br />
great great grand master key n. the key which<br />
operates two or more separate groups of locks which<br />
are each operated by different great grand master keys
Terminology<br />
great great grand master key system n. a master<br />
key system which has five or more levels of keying<br />
great great grand master keyed adj. of or pertaining<br />
to a lock or cylinder which is or is to be keyed into a<br />
great great grand master key system<br />
guide n. 1. that part of a key machine which<br />
follows the cuts of a pattern key or template during<br />
duplication 2. that part of a flat key lever lock<br />
which connects the nose to the foot and supports the<br />
key blade<br />
-Hhand<br />
change adj. pertaining to a combination<br />
lock in which the wheels must be removed in order<br />
to change the combination<br />
handed adj. pertaining to hardware which is<br />
manufactured only for application on doors with<br />
a specific orientation<br />
hardware schedule n. a listing of the door hardware<br />
used on a particular job it includes the types of<br />
hardware, manufacturers, locations, finishes, and sizes.<br />
It should include a keying schedule specifying how<br />
each locking device is to be keyed.<br />
hasp n. a hinged metal strap designed to be passed<br />
over a staple and secured in place<br />
heel & toe locking n. describes a padlock which has<br />
locking dogs at both the heel and toe of the shackle<br />
heel (of a padlock shackle) n. the part of a padlock<br />
shackle which is retained in the case when in the<br />
unlocked position<br />
HGM abb. horizontal group master key<br />
high security cylinder n. a cylinder which offers<br />
a greater degree of resistance to any or all of the<br />
following: picking, impressioning, key duplication,<br />
drilling or other forms of forcible entry<br />
high security key n. a key for a high security<br />
cylinder<br />
hinged shackle n. a shackle whose heel is<br />
permanently mounted to the padlock case in a<br />
manner which allows the shackle to pivot to open<br />
Hobbs shackle n. a hinged shackle with a notch<br />
for the bolt in its movable end<br />
holding fixture n. a device which holds cylinder<br />
plugs, cylinders, housings, and/or cores to<br />
facilitate the installation of tumblers, springs<br />
and/or spring covers<br />
hollow driver n. a top pin hollowed out on one end<br />
to receive the spring, typically used in cylinders with<br />
extremely limited clearance in the pin chambers<br />
hook bolt n. a lock bolt shaped in the general<br />
outline of a hook. Normally used on sliding doors<br />
or where spreading of the frame and door is a<br />
possible attack.<br />
horizontal group master key n. the two pin master<br />
key for all combinations listed in all blocks in a line<br />
across the page in the standard progression format<br />
horn n. in a non-cylinder lock, the housing which<br />
surrounds the nose and extends through the door<br />
or drawer<br />
horn plate n. the cover of a lever tumbler lock case<br />
to which the horn is attached<br />
housing n. that part of a locking device which is<br />
designed to hold a core<br />
hub n. a lock component, which redirects rotational<br />
motion from a spindle or shaft to linear movement<br />
of a latch or bolt<br />
-I-<br />
IC abb. interchangeable core<br />
impression n. the mark made by a tumbler on its<br />
key cut v. to fit a key by the impression technique<br />
impression technique n. a means of fitting a key<br />
directly to a locked cylinder by manipulating a blank<br />
in the keyway and cutting the blank where the<br />
tumblers have made marks<br />
incidental master key n. a key cut to an unplanned<br />
shear line created when the cylinder is combinated<br />
to the top master key and a change key<br />
increment n. a usually uniform increase or decrease<br />
in the successive depths of a key cut which must be<br />
matched by a corresponding change in the tumblers<br />
index (of a combination lock dial) n. the mark<br />
outside the dial ring of a combination lock used as a<br />
reference point<br />
individual key n. an operating key for a lock or<br />
cylinder which is not part of a keying system, see also<br />
“change key” definition 1<br />
interchangeable core n. a key removable core which<br />
can be used in all or most of the core manufacturer's<br />
product line. No tools (other than the control key)<br />
are required for removal of the core.<br />
-Kk<br />
sym. symbol for "keys" used after a numerical<br />
designation of the quantity of the keys requested to<br />
be supplied with the cylinders; e.g., lk, 2k, 3k, etc.<br />
it is usually found in hardware/keying schedules.<br />
KA abb. keyed alike<br />
KA1, KA2, etc. symbol which indicates that all<br />
cylinders so designated are or are to be operated by<br />
the same key(s). The numerical designation indicates<br />
the keyed alike group or set.<br />
KA/2, KA/3, etc. symbol used to indicate the<br />
quantity of locks or cylinders in keyed alike groups.<br />
These groups are usually formed from a larger<br />
quantity; e.g., 30 cylinders KA/2.<br />
33<br />
KBA abb. key bitting array<br />
KD abb. keyed different<br />
key n. a properly combinated device which is,<br />
or most closely resembles, the device specifically<br />
intended by the lock manufacturer to operate<br />
the corresponding lock<br />
key bitting array n. a matrix (graphic) display of all<br />
possible bittings for change keys and master keys as<br />
related to the top master key<br />
key bitting punch n. a manually operated device<br />
which stamps or punches the cuts into the key blade,<br />
rather than grinding or milling them<br />
key bitting specifications n. pl. the technical data<br />
required to bit a given (family of) key blank(s) to the<br />
lock manufacturer's dimensions<br />
key blank n. any material manufactured to the<br />
proper size and configuration which allows its entry<br />
into the keyway of a specific locking device. A key<br />
blank has not yet been combinated or cut.<br />
key change adj. referring to a lock in which the<br />
combination can be changed through the use of a<br />
special key or tool without disassembling the lock<br />
key changeable adj. of or pertaining to a lock or<br />
cylinder which can be recombinated without<br />
disassembly, by the use of a key. The use of a tool may<br />
also be required.<br />
key coding machine n. a key machine designed for<br />
the production of code keys. It may or may not also<br />
serve as a duplicating machine.<br />
key control n. 1. any method or procedure<br />
which limits unauthorized acquisition of a key and/<br />
or controls distribution of authorized keys<br />
2. a systematic organization of keys and key records<br />
key cut(s) n. the portion of the key blade which<br />
remains after being cut and which aligns the<br />
tumbler(s)<br />
key cut profile n. the shape of a key cut,<br />
including the cut angle and the out root shape<br />
key duplicating machine n. a key machine which<br />
is designed to make copies from a pattern key<br />
key gauge n. a usually flat device with a cutaway<br />
portion indexed with a given set of depth or spacing<br />
specifications. It is used to help determine the<br />
combination of a key.<br />
key-in-knob cylinder n. a cylinder used in a key-inknob<br />
lockset<br />
key interchange n. an undesirable condition, usually<br />
in a master key system, whereby a key unintentionally<br />
operates a cylinder or lock
Terminology<br />
key machine n. any machine designed to cut<br />
keys, See also "key coding machine" and<br />
"key duplicating machine."<br />
key manipulation n. manipulation of an incorrect<br />
key in order to operate a lock or cylinder<br />
key milling n. the grooves machined into the length<br />
of the key blade to allow its entry into the keyway<br />
key override n. a provision allowing interruption or<br />
circumvention of normal operation of a combination<br />
lock or electrical device adj. of or pertaining to such<br />
a provision, as in "key override cylinder"<br />
key override cylinder n. a lock cylinder installed<br />
in a device to provide a key override function<br />
key pull(s) n. a lock specification which indicates<br />
by quantity and orientation the position(s) in which<br />
a key may be withdrawn<br />
key pull position n. any position, of the cylinder<br />
plug at which the key can be removed<br />
key records n. pl. records which typically include<br />
some or all of the following: bitting list, key bitting<br />
array, key system schematic, end user, number of<br />
keys/cylinders issued, names of persons to whom keys<br />
were issued, hardware/keying schedule<br />
Key Records Department n. the department which<br />
is responsible for generating and issuing all lock and<br />
key combinations and maintaining records of them<br />
key retaining adj. 1. of or pertaining to a lock<br />
which must be locked before its key can be removed.<br />
2. of or pertaining to a cylinder or lock which may<br />
prevent removal of a key without the use of an<br />
additional key and/or tool<br />
key section n. the exact cross sectional configuration<br />
of a key blade as viewed from the bow toward the tip<br />
key symbol n. a designation used for a key<br />
combination in the standard key coding system, e.g.,<br />
A, AA, AA1, etc.<br />
key system schematic n. a drawing with blocks<br />
utilizing keying symbols, usually illustrating the<br />
hierarchy of all keys within a master key system.<br />
It indicates the structure and total expansion of<br />
the system.<br />
keyed adj. 1. combinated 2. having provision for<br />
operation by key<br />
keyed alike adj. of or pertaining to two or more<br />
looks or cylinders which have or are to have the same<br />
combination. They may or may not be part of a<br />
keying system.<br />
keyed different adj. of or pertaining to a group<br />
of locks or cylinders, each of which is or is to be<br />
combinated differently from the others. They may<br />
or may not be part of a keying system.<br />
keyed random adj. of or pertaining to a cylinder<br />
or group of cylinders selected from a limited<br />
inventory of different key changes. Duplicate bittings<br />
may occur.<br />
keyhole n. the opening through which a noncylinder<br />
key must pass to enter a lock<br />
keying n. any specification for how a cylinder<br />
or group of cylinders are or are to be combinated<br />
in order to control access<br />
keying conference n. a meeting of the end user<br />
and the keying system supplier at which the keying<br />
and levels of keying, including future expansion,<br />
are determined and specified<br />
keying kit n. a compartmented container which<br />
holds an assortment of tumblers, springs and/or other<br />
parts<br />
keying schedule n. a detailed specification of the<br />
keying system listing how all cylinders are to be<br />
keyed and the quantities, markings, and shipping<br />
instructions of all keys and/or cylinders to<br />
be provided<br />
keying symbol n. a designation used for a lock<br />
or cylinder combination in the standard key coding<br />
system; e.g., AA1, XAA1, XlX, etc.<br />
keyway n. 1. the opening in a lock or cylinder<br />
which is shaped to accept key bit or blade of a proper<br />
configuration 2. the exact cross sectional<br />
configuration of a keyway as viewed from the front.<br />
It is not necessarily the same as the key section.<br />
keyway ward n. a ward which prevents entry of an<br />
incorrect key into a cylinder or lock<br />
KR abb. 1. keyed random 2. key retaining<br />
KWY abb. keyway<br />
-Llaminated<br />
padlock n. a padlock whose case is<br />
constructed of separate plates usually riveted together<br />
layout tray n. a compartmented container used to<br />
organize cylinder parts during keying or servicing<br />
levels of keying n. pl. the divisions of a master key<br />
system into hierarchies of access, as shown in the<br />
following tables. Note: the standard key coding<br />
system has been expanded to include key symbols for<br />
systems of more than four levels of keying.<br />
TWO LEVEL SYSTEM<br />
Level of<br />
Keying<br />
Key Name ABB. Key Symbol<br />
Level II master key MK AA<br />
Level I change key CK 1AA, 2AA,<br />
etc.<br />
34<br />
THREE LEVEL SYSTEM<br />
Level of Key Name ABB. Key Symbol<br />
Keying<br />
Level III grand GMK A<br />
master key<br />
Level II master key MK AA, AB, etc.<br />
Level I change key CK AA1, AA2,<br />
etc.<br />
FOUR LEVEL SYSTEM<br />
Level of Key Name ABB. Key Symbol<br />
Keying<br />
Level IV great grand GGMK GGMK<br />
master key<br />
Level III grand master GMK A, B, etc.<br />
key<br />
Level II master key MK AA, AB, etc.<br />
Level I change key CK AA1, AA2,<br />
etc.<br />
FIVE LEVEL SYSTEM<br />
Level of Key Name ABB. Key Symbol<br />
Keying<br />
Level V great great GGGMK GGGMK<br />
grand master<br />
key<br />
Level IV great grand GGMK A, B, etc.<br />
master key<br />
Level III grand master GMK AA, AB, etc.<br />
key<br />
Level II master key MK AAA, AAB,<br />
etc.<br />
Level I change key CK AAA1,<br />
AAA2, etc.<br />
SIX LEVEL SYSTEM<br />
Level of Key Name ABB. Key Symbol<br />
Keying<br />
Level VI great great GGGMK GGGMK<br />
grand master<br />
key<br />
Level V great grand GGMK A, B, etc.<br />
master key<br />
Level IV grand master GMK AA, AB, etc.<br />
key<br />
Level III master key MK AAA, AAB,<br />
etc.<br />
Level II sub-master SMK AAAA,<br />
key AAAB, etc.<br />
Level I change key CK AAAA1,<br />
AAAA2, etc.
Terminology<br />
lever pack n. a set of lever tumblers<br />
lever tumbler n. a flat, spring-loaded tumbler<br />
which usually pivots on a post. It contains a gate<br />
which must be aligned with a fence to allow<br />
movement of the bolt.<br />
loading tool n. a tool which aids installation<br />
of cylinder components into the cylinder shell<br />
lock n. any device which prevents access or use<br />
by requiring special knowledge or equipment<br />
lock bumping n. a picking technique that utilizes a<br />
bump key being forcefully impacted into the keyway<br />
lock service package n. a kit offered by the<br />
manufacturer or distributor of a product, which<br />
contains what he deems required to properly service<br />
the product<br />
locker lock n. a cabinet lock designed specifically for<br />
use on lockers<br />
lockout n. any situation in which the normal<br />
operation of a lock or cylinder is prevented<br />
lockout key n. a key made in two pieces. One piece<br />
is trapped in the keyway by the tumblers when<br />
inserted and blocks entry of any regular key.<br />
The second piece is used to remove the first piece.<br />
locksmith n. a person with the knowledge and<br />
ability to select, install, service and bypass all the<br />
components of an electrical or mechanical lock<br />
-M-<br />
MACS abb. maximum adjacent cut specification<br />
manipulation key n. any key other than a correct<br />
key which can be variably positioned and/or<br />
manipulated in a keyway to operate a lock or cylinder<br />
master disc n. a special disc tumbler with multiple<br />
gates to receive a sidebar, see also “master pin”<br />
definition 1, see also “stepped tumbler”.<br />
master key n. a key which operates all the master<br />
keyed locks or cylinders in a group, each lock or<br />
cylinder usually operated by its own change key<br />
v. to combinate a group of locks or cylinders such<br />
that each is operated by its own change key as well<br />
as by a master key for the entire group<br />
master key changes n. the number of different<br />
usable change keys available under a given master key<br />
master key system n. 1. any keying arrangement<br />
which has two or more levels of keying 2. a keying<br />
arrangement which has exactly two levels of keying<br />
master keyed adj. of or pertaining to a cylinder or<br />
group of cylinders which are or are to be combinated<br />
so that all may be operated by their own change<br />
key(s) and by additional key(s) known as master<br />
key(s)<br />
master keyed only adj. of or pertaining to a lock<br />
or cylinder which is or is to be combinated only to<br />
a master key<br />
master lever n. a lever tumbler which can align some<br />
or all other levers in its lock so that their gates are at<br />
the fence. It is typically used in locker locks.<br />
master pin n. 1. usually a cylindrical shaped<br />
tumbler, flat on both ends, placed between the top<br />
and bottom pin to create an additional shear line<br />
2. a pin tumbler with multiple gates to accept<br />
a sidebar<br />
master wafer n. a ward used in certain binary type<br />
disc tumbler key-in-knob locks, see also “master pin”<br />
definition 1, see also “stepped tumbler”<br />
matrix format master keying n. a method of<br />
generating combinations and assigning key symbols<br />
in a master key system through the use of a matrix<br />
maximum adjacent cut specification n. the<br />
maximum allowable difference between adjacent<br />
cut depths<br />
meter lock n. 1. a padlock whose shackle consists<br />
of a single removable post, designed for locking<br />
utility meters or valves. 2. any of several small<br />
devices specifically designed to lock utility meters<br />
or valves and which require either a key or special<br />
wrench for removal.<br />
mis-cut adj. of or pertaining to a key which has<br />
been cut incorrectly n. a mis-cut key<br />
MK abb. master key<br />
MK'd abb. master keyed<br />
MK'd only abb. master keyed only<br />
mogul cylinder n. a very large pin tumbler cylinder<br />
whose pins, springs, key, etc. are also proportionally<br />
increased in size. It is frequently used in prison locks.<br />
mortise cylinder n. a threaded cylinder typically<br />
used in mortise locks of American manufacture<br />
multi-section key blank n. a key section which<br />
enters more than one, but not all keyways in<br />
a multiplex key system<br />
multiple gating n. a means of master keying by<br />
providing a tumbler with more than one gate<br />
multiplex key blank n. any key blank which is part<br />
of a multiplex key system<br />
multiplex key system n. 1. a series of different key<br />
sections which may be used to expand a master key<br />
system by repeating bittings on additional key<br />
sections. The keys of one key section will not enter<br />
the keyway of another key section. This type of<br />
system always includes another key section which<br />
will enter more than one, or all of the keyways.<br />
2. a keying system which uses such keyways and<br />
key sections<br />
mushroom pin n. a pin tumbler, usually a top pin,<br />
which resembles a mushroom. It is typically used to<br />
increase pick resistance<br />
35<br />
-N-<br />
NCK sym. symbol for "no change key," primarily<br />
used in hardware schedules<br />
neck (of a key) n. 1. the portion of a bit key<br />
between the shoulder and the bit(s) 2. the portion<br />
of a cylinder key between the shoulder and the bow<br />
negative locking n. locking achieved solely by<br />
spring pressure or gravity which prevents a key cut<br />
too deeply from operating a lock or cylinder<br />
NKR abb. non key retaining<br />
NMK sym. symbol which means "not master keyed"<br />
and is suffixed in parentheses to the regular key<br />
symbol. It indicates that the cylinder is not to be<br />
operated by the master key(s) specified in the regular<br />
key symbol; e.g., AB6(NMK).<br />
non-fail safe adj. a feature of a security device<br />
designed to remain engaged, for security purposes,<br />
during a power loss<br />
non key retaining adj. of or pertaining to a lock<br />
whose key can be removed in both the looked and<br />
unlocked positions<br />
non-original key blank n. any key blank other than<br />
an original<br />
non removable key adj. a key which has one<br />
or more cuts on it which trap the key in the lock<br />
upon insertion<br />
nose n. the part of a non-cylinder lock which<br />
contains the keyway and rotates within a horn<br />
NRK abb. non removable key<br />
NRP abb. non removable pin<br />
-Oodometer<br />
method n. a means of progressing key<br />
bittings using a progression sequence of right to left.<br />
one bitted adj. of or pertaining to a cylinder which<br />
is or is to be combinated to keys cut to the<br />
manufacturer's reference number one bitting<br />
one column progression n. a process wherein key<br />
bittings are obtained by using the cut possibilities<br />
in one column of the key bitting array<br />
one pin master key n. a master key for all<br />
combinations obtained by progressing only one<br />
bitting position<br />
open gated adj. pertaining to a lever tumbler whose<br />
gate is in the edge of the tumbler<br />
opening index n. the index or mark to which a<br />
combination is dialed in order to effect an opening<br />
operating key n. any key which will properly<br />
operate a lock or cylinder to lock or unlock the lock<br />
mechanism and is not a control key or reset key,<br />
see also “change key”
Terminology<br />
operating shear line n. any shear line which allows<br />
normal operation of a cylinder or lock<br />
original key blank n. a key blank supplied by<br />
the lock manufacturer to fit that manufacturer's<br />
specific product<br />
-Ppack<br />
n. the set of tumblers in a lever tumbler or<br />
combination lock<br />
padlock n. a detachable and portable lock with a<br />
shackle which locks into its case<br />
page master key n. the three-pin master key for<br />
all combinations listed on a page in the standard<br />
progression format<br />
paracentric adj. 1. of or pertaining to a keyway with<br />
one or more wards on each side projecting beyond the<br />
vertical center line of the keyway to hinder picking<br />
2. of or pertaining to a key blank made to enter such<br />
a keyway<br />
pattern key n. 1. an original key kept on file to<br />
use in a key-duplicating machine when additional<br />
keys are required 2. any key which is used in a keyduplicating<br />
machine to create a duplicate key<br />
personal identification number n. a series of<br />
numbers and/or letters associated with a particular<br />
individual as a means of identification<br />
pick n. a tool or instrument, other than the<br />
specifically designed key, made for the purpose of<br />
manipulating tumblers in a lock or cylinder into the<br />
locked or unlocked position through the keyway,<br />
without obvious damage. v. to manipulate tumblers<br />
in a keyed lock mechanism through the keyway,<br />
without obvious damage, by means other than the<br />
specifically designed key<br />
pick key n. a type of manipulation key, cut or<br />
modified to operate a lock or cylinder<br />
pin v. to install pin tumblers into a cylinder and/<br />
or cylinder plug, see also “pin tumbler”<br />
PIN abb. personal identification number<br />
pin chamber n. the corresponding hole drilled into<br />
the cylinder shell and/or plug to accept the pin(s)<br />
and spring<br />
pin kit n. a type of keying kit for a pin tumbler<br />
mechanism<br />
pin stack n. all the tumblers in a given pin chamber,<br />
see also “pin stack height”<br />
pin stack height n. the measurement of a pin stack,<br />
often expressed in units of the lock manufacturer’s<br />
increment or as an actual dimension<br />
pin tray n. see “layout tray”<br />
pin tumbler n. usually a cylindrical shaped<br />
tumbler. Three types are normally used: bottom pin,<br />
master pin and top pin.<br />
pin tweezers n. pl. a tool used in handling tumblers<br />
and springs<br />
pinning block n. a holding fixture which assists<br />
in the loading of tumblers into a cylinder or<br />
cylinder plug<br />
pinning chart n. a numerical diagram which<br />
indicates the sizes and order of installation of the<br />
various pins into a cylinder. The sizes are usually<br />
indicated by a manufacturer's reference number<br />
which equals the quantity of increments a<br />
tumbler represents.<br />
plug n. the part of a cylinder which contains the<br />
keyway, with tumbler chambers usually corresponding<br />
to those in the cylinder shell<br />
plug follower n. a tool used to allow removal of<br />
the cylinder plug while retaining the top pins, springs,<br />
and/or other components within the shell<br />
plug holder n. a holding fixture which assists in the<br />
loading of tumblers into a cylinder plug<br />
plug retainer n. the cylinder component which<br />
secures the plug in the shell<br />
positive locking n. the condition brought about<br />
when a key cut which is too high forces its tumbler<br />
into the locking position. This type of locking does<br />
not rely on gravity or spring pressure.<br />
post (of a key) n. the portion of a bit key between<br />
the tip and the shoulder, to which the bit(s)<br />
is attached<br />
practical key changes n. pl. the total number of<br />
usable different combinations available for a specific<br />
cylinder or lock mechanism<br />
privacy key n. a key which operates an SKD<br />
cylinder, see also “emergency key”<br />
profile cylinder n. a cylinder with a usually uniform<br />
cross section, which slides into place and usually<br />
is held by a mounting screw. It is typically used in<br />
mortise locks of non-U.S. manufacture.<br />
progress v. to select possible key bittings, usually in<br />
numerical order, from the key bitting array<br />
progression n. a logical sequence of selecting<br />
possible key bittings, usually in numerical order from<br />
the key bitting array<br />
progression column n. a listing of the key bitting<br />
possibilities available in one bitting position as<br />
displayed in a column of the key bitting array<br />
progression list n. a bitting list of change keys and<br />
master keys arranged in sequence of progression<br />
progressive n. any bitting position which is<br />
progressed rather than held constant<br />
proprietary adj. of or pertaining to a keyway and<br />
key section assigned exclusively to one end user by the<br />
lock manufacturer. It may also be protected by law<br />
from duplication.<br />
36<br />
pull bump key n. a lock picking key that must be<br />
pulled from the lock one space position between<br />
impacts<br />
push bump key n. a lock picking key that centers<br />
itself after each impact<br />
-Rradiused<br />
blade bottom n. the bottom of a key blade<br />
which has been radiused to conform to the curvature<br />
of the cylinder plug it is designed to enter<br />
random master keying n. any undesirable process<br />
used to master key which uses unrelated keys to create<br />
a system<br />
rap v. 1. to unlock a plug from its shell by striking<br />
sharp blows to the spring side of the cylinder while<br />
applying tension to the plug 2. to unlock a padlock<br />
shackle from its case by striking sharp blows to the<br />
sides in order to disengage the locking dogs<br />
ratchet lock n. any lock which incorporates a ratchet<br />
device allowing locking in more than one position<br />
read v. to decode a lock combination visually<br />
without disassembly of the lock or cylinder<br />
recombinate v. to change the combination of a lock,<br />
cylinder or key<br />
recore v. to rekey by installing a different core<br />
register groove n. the reference point on the key<br />
blade from which some manufacturers index the<br />
bitting depths<br />
rekey v. to change the existing combination of<br />
a cylinder or lock<br />
removable cylinder n. a cylinder which can be<br />
removed from a locking device by a key and/or tool<br />
removable shackle adj. referring to a type of padlock<br />
which is unlocked by removing the shackle from<br />
the case<br />
repin v. to replace pin tumblers, with or without<br />
changing the existing combination<br />
restricted adj. of or pertaining to a keyway and<br />
corresponding key blank whose sale and/or<br />
distribution is limited by the lock manufacturer in<br />
order to reduce unauthorized key proliferation<br />
retainer n. a component which is clipped or staked<br />
in place to maintain the working relationship of<br />
other components<br />
RH abb. right hand<br />
RHR abb. right hand reverse bevel<br />
rim cylinder n. a cylinder typically used with surface<br />
applied locks and attached with a back plate and<br />
machine screws. It has a tailpiece to actuate the<br />
lock mechanism.
Terminology<br />
rim lock n. a lock or latch typically mounted on the<br />
surface of a door or drawer<br />
RL abb. The title “Registered <strong>Lock</strong>smith” as awarded<br />
by ALOA<br />
RM abb. row master key<br />
root depth n. the dimension from the bottom of<br />
a cut on a key to the bottom of the blade<br />
rotating constant n. one or more cut(s) in a key of<br />
any level which remain constant throughout all levels<br />
and are identical to the top master key cuts in their<br />
corresponding positrons. The positions where the top<br />
master key cuts are held constant may be moved,<br />
always in a logical sequence.<br />
rotating constant method n. a method used to<br />
progress key bittings in a master key system,<br />
wherein at least one cut in each key is identical to the<br />
corresponding cut in the top master key. The identical<br />
cut(s) is moved to different locations in a logical<br />
sequence until each possible planned position has<br />
been used.<br />
row master key n. the one-pin master key for all<br />
combinations listed on the same line across a page<br />
in the standard progression format<br />
-S-<br />
S/A abb. sub-assembled<br />
Scandinavian padlock n. a cast case padlock with an<br />
elliptical cross section. The locking mechanism is a<br />
set of rotating disc tumblers, which engage notches in<br />
the cast shackle and may be rotated by the angled cuts<br />
cast on the key.<br />
screen door lock n. a lock designed for the thin<br />
stiles typically found on screen and storm doors<br />
second generation duplicate n. a key reproduced<br />
from a first generation duplicate<br />
security collar n. a protective cylinder collar, see also<br />
“cylinder guard”<br />
selective key system n. a key system in which every<br />
key has the capability of being a master key. It is<br />
normally used for applications requiring a limited<br />
number of keys and extensive cross keying.<br />
selective master key n. an unassociated master key<br />
which can be made to operate any specific lock(s)<br />
in the entire system in addition to the regular master<br />
key(s) and/or change key(s) for the cylinder without<br />
creating key interchange<br />
sequence of progression n. the order in which<br />
bitting positions are progressed to obtain change key<br />
combinations<br />
seven column progression n. a process wherein key<br />
bittings are obtained by using the cut possibilities<br />
in seven columns of the key bitting array<br />
seven pin master key n. a master key for all<br />
combinations obtained by progressing seven<br />
bitting positions<br />
shackle n. 1. the part of a padlock, which passes<br />
through an opening in an object or fits around an<br />
object and is ultimately locked into the case<br />
2. the portion of a restraint which fits around the<br />
wrist, ankle, neck, waist or thumb<br />
shackle retaining pin n. a pin which keeps an<br />
unlocked shackle heel in the case<br />
shackle spring n. a spring which pushes the shackle<br />
into the open position when the padlock is unlocked<br />
shear line n. a location in a cylinder at which<br />
specific tumbler surfaces must be aligned, removing<br />
obstruction(s) which prevented the plug from moving<br />
shell n. the part of the cylinder which surrounds the<br />
plug and which usually contains tumbler chambers<br />
corresponding to those in the plug<br />
shim n. a thin piece of material used to unlock the<br />
cylinder plug from the shell by separating the pin<br />
tumblers at the shear line, one at a time v. to unlock<br />
a cylinder plug from its shell by using a shim<br />
shoulder n. any key stop other than a tip stop,<br />
see also “bow stop”<br />
shove knife n. a tool used with a set-up plug<br />
which pushes the springs and pin tumblers into the<br />
cylinder shell<br />
shrouded shackle n. a shackle which is protected<br />
from cutting or tampering by design or by the use<br />
of secondary shields<br />
sidebar n. a cylinder component which enters gate(s)<br />
in tumbler(s) to allow plug rotation<br />
sidebar lock n. a lock mechanism which<br />
incorporates a sidebar<br />
simplex key section n. a single independent<br />
key section which cannot be used in a multiplex<br />
key system<br />
single-acting lever tumbler n. a lever tumbler which<br />
must be moved a minimum distance to allow travel of<br />
a bolt, but cannot be moved so far as to restrict travel<br />
of the bolt<br />
single key section n. an individual key section<br />
which can be used in a multiplex key system<br />
single step progression n. a progression using<br />
a one increment difference between bittings of<br />
a given position<br />
six column progression n. a process wherein key<br />
bittings are obtained by using the cut possibilities<br />
in six columns of the key bitting array<br />
six pin master key n. a master key for all<br />
combinations obtained by progressing six<br />
bitting positions<br />
37<br />
SKD sym. symbol for "single keyed", normally<br />
followed by a numerical designation in the standard<br />
key coding system; e.g., SKD1, SKD2, etc.<br />
It indicates that a cylinder or lock is not master keyed<br />
but is part of the keying system<br />
SMK abb. sub-master key<br />
spacing n. the dimensions from the stop to the<br />
center of the first cut and/or to the centers of<br />
successive cuts<br />
spindle n. a component which transfers rotary<br />
motion from outside a lock or latch case to an<br />
inner mechanism<br />
split pin master keying n. a method of master<br />
keying a pin tumbler cylinder by installing master<br />
pins into one or more pin chambers<br />
spool pin n. usually a top pin which resembles<br />
a spool, typically used to increase pick resistance<br />
spring cover n. a device for sealing one or more<br />
pin chambers<br />
spring seat n. the point at which a spring<br />
is anchored, located or attached and at which<br />
(from which) it exerts force<br />
standard key coding system n. an industry standard<br />
and uniform method of designating all keys and/<br />
or cylinders in a master key system. The designation<br />
automatically indicates the exact function and keying<br />
level of each key and/or cylinder in the system,<br />
usually without further explanation.<br />
standard progression format n. a systematic<br />
method of listing and relating all change key<br />
combinations to all master key combinations in<br />
a master key system. The listing is divided into<br />
segments known as blocks, horizontal groups, vertical<br />
groups, rows, and pages, for levels of control.<br />
stepped tumbler n. a special (usually disc) tumbler<br />
used in master keying. It has multiple bearing surfaces<br />
for blades of different key sections.<br />
stop (of a key) n. the part of a key from which all<br />
cuts are indexed and which determines how far the<br />
key enters the keyway<br />
sub-master key n. the master key level immediately<br />
below the master key in a system of six or more levels<br />
of keying<br />
substitution code n. a code whose individual<br />
characters are converted to individual key cuts or<br />
combination numbers by means of a reference table<br />
-T-<br />
T-handle n. a T-shaped handle assembly which may<br />
be lockable<br />
tailpiece n. an actuator attached to the rear of the<br />
cylinder, parallel to the plug, typically used on rim,<br />
key-in-knob or special application cylinders
Terminology<br />
theoretical key changes n. pl. the total possible<br />
number of different combinations available for<br />
a specific cylinder or lock mechanism<br />
three column progression n. a process wherein key<br />
bittings are obtained by using the cut possibilities<br />
in three columns of the key bitting array<br />
three pin master key n. a master key for all<br />
combinations obtained by progressing three<br />
bitting positions<br />
three point latch n. a self-latching device designed<br />
to latch a door at the top, bottom and edge<br />
throw member n. an intermediate actuator which<br />
engages the rear of the plug to transfer motion to<br />
a cam, tailpiece or other actuator<br />
tip n. the portion of the key which enters the<br />
keyway first<br />
tip stop n. a type of stop located at or near the tip<br />
of the key<br />
TMK abb. top master key<br />
toe (of a shackle) n. that part of the shackle,<br />
which may be removed from the padlock body<br />
tolerance n. the deviation allowed from a given<br />
dimension<br />
top master key n. the highest level master key in<br />
a master key system<br />
top of blade n. the bitted edge of a single bitted key<br />
top pin n. usually a cylindrical shaped tumbler,<br />
usually flat on both ends and installed directly under<br />
the spring in the pin stack<br />
total position progression n. a process used to<br />
obtain key bittings in a master key system wherein<br />
bittings of change keys differ from those of the top<br />
master key in all bitting positions<br />
try-out key n. a manipulation key which is usually<br />
part of a set, used for a specific series, keyway,<br />
and/or brand of lock<br />
tubular key n. a key with a tubular blade. The key<br />
cuts are made into the end of the blade, around its<br />
circumference.<br />
tubular key cylinder n. a cylinder whose tumblers<br />
are arranged in a circle and which is operated by<br />
a tubular key<br />
tumbler n. a movable obstruction of varying size<br />
and configuration in a lock or cylinder which makes<br />
direct contact with the key or another tumbler<br />
and prevents an incorrect key or torque device from<br />
activating the lock or other mechanism<br />
tumbler spring n. any spring which acts directly<br />
on a tumbler<br />
two column progression n. a process wherein key<br />
bittings are obtained by using the cut possibilities<br />
in two columns of the key bitting array<br />
two pin master key n. a master key for all<br />
combinations obtained by progressing two bitting<br />
positions<br />
two-step progression n. a progression using<br />
a two increment difference between bittings of<br />
a given position<br />
-U-<br />
UL abb. Underwriters Laboratories<br />
UL listed adj. listed in a directory as having passed<br />
specific Underwriters Laboratories testing<br />
unassociated change key n. a change key which is<br />
not related directly to a particular master key through<br />
the use of certain constant cuts<br />
unassociated master key n. a master key which<br />
does not have change keys related to its combination<br />
through the use of constant cuts<br />
uncombinated adj. 1. of or pertaining to a cylinder<br />
which is or is to be supplied without keys,<br />
tumblers and springs 2. of or pertaining to a lock,<br />
cylinder or key in which the combination has not<br />
been set<br />
38<br />
uncontrolled cross keying n. a condition in which<br />
two or more different keys under different higher<br />
level keys operate one cylinder by design; e.g.,<br />
XAA1 operated by AB, AB1. Note: This condition<br />
severely limits the security of the cylinder and the<br />
maximum expansion of the system, and often leads<br />
to key interchange.<br />
unidirectional cylinder n. a cylinder whose key can<br />
turn in only one direction from the key pull position<br />
-Vvertical<br />
group master key n. the two-pin master<br />
key for all combinations listed in all blocks in a line<br />
down a page in the standard progression format<br />
VGM abb. vertical group master key<br />
visual key control n. a specification that all keys<br />
and the visible portion of the front of all lock<br />
cylinders be stamped with standard keying symbols<br />
VKC abb. visual key control<br />
virtual key section n. a secondary locking<br />
mechanism combination used as a method of<br />
discriminating between suppliers for key control<br />
-Wward<br />
n. a usually stationary obstruction in a lock<br />
or cylinder which prevents the entry and/or operation<br />
of an incorrect key<br />
ward cut n. a modification of a key which allows<br />
it to bypass a ward<br />
warded adj. having one or more wards<br />
-X-<br />
X sym. symbol used in hardware schedules to<br />
indicate a cross-keyed condition for a particular<br />
cylinder; e.g., XAA2, XlX (but not AX7)<br />
-Zzero<br />
bitted adj. of or pertaining to a cylinder<br />
which is or is to be combinated to keys cut to the<br />
manufacturer's reference number "0" bitting
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