download form - Metal Casting Foundry
download form - Metal Casting Foundry
download form - Metal Casting Foundry
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Directory of <strong>Metal</strong>casters<br />
Online and Print<br />
Please fax back the completed <strong>form</strong> to 847/824-7848<br />
Company Name __________________________________________________________________________________________________<br />
Street Address 1 __________________________________________________________________________________________________<br />
Street Address 2 __________________________________________________________________________________________________<br />
City, State, Zipcode _____________________________________________________________ Country ___________________________<br />
Tel: _________________________ Fax: ____________________________ Website ___________________________________________<br />
Primary Contact Name/Title ______________________________________________ Email: _____________________________________<br />
PRODUCTION DATA<br />
# Employees __________________________________________________________________________________________________<br />
Max. Production Capacity/Year (specify lbs. or tons): ____________ Last Year <strong>Casting</strong> Production (specify lbs. or tons): _____________<br />
Max. <strong>Casting</strong> Sales/Year ($): ____________________________ Last Year <strong>Casting</strong> Sales ($): __________________________________<br />
<strong>Casting</strong> Size Minimum (lbs.): ________________________<strong>Casting</strong> Size Maximum (lbs.): ______________________________________<br />
Minimum Part Order/Year :____________________________Maximum Part Order/Year: ______________________________________<br />
MOLDING PROCESSES (check all that apply)<br />
Air-Set/Nobake Centrifugal Continuous Diecasting<br />
Gas-Hardened/Coldbox Investment <strong>Casting</strong> Lost Foam Plaster Mold<br />
Shell Mold Squeeze/Semisolid Green Sand-Horizontally Parted<br />
V-Process Sand Green Sand-Vertically Parted<br />
Permanent Mold-Low PressurePermanent Mold-Gravity/Tilt Pour<br />
GREEN SAND ONLY PATTERN PLATE SIZES:<br />
Minimum : ___________________________________ Maximum: __________________________________________<br />
MATERIALS (check all that apply and provide the percentage of annual production for each alloy)<br />
Aluminum<br />
Aluminum Copper (200 series) _____ % Aluminum Silicon (300 series) _____ %<br />
Aluminum Silicon (400 series)_____ % Aluminum-Magnesium (500 Series) _____ % Other Aluminum _____ %<br />
Copper Base<br />
High Copper _____ % Red/Yellow Brass/Tin-Bronze _____ %<br />
Mn/Al-Si Bronze & Cu-Ni Base _____ % Other Copper Base Alloys _____ %<br />
Other Nonferrous<br />
Cobalt-Base _____% Lead _____ % Magnesium _____ %<br />
Superalloys _____ % Titanium _____ % Zinc-Base _____ %<br />
Nickel-Base _____ % Other Nonferrous _____ %
Cast Irons<br />
Abrasion Resistant Iron _____ % Corrosion Resistant Iron _____ % Heat Resistant Iron _____ %<br />
Austempered Ductile Iron _____ % Ductile Iron _____ % Malleable Iron _____ %<br />
Compacted Graphite Iron _____ % Gray Iron _____ % Other Cast Irons _____ %<br />
Cast Steels<br />
Carbon Steel _____ % Heat-Resistant Steel _____ % Manganese Steel _____ %<br />
Corrosion-Resistant Steel _____ % Low Alloy Steel _____ % Other Cast Steels _____ %<br />
COREMAKING PROCESSES (check all that apply)<br />
Coremaking Air-Set/Nobake Ceramic Cores Green Sand<br />
Coremaking Gas-Hardened/Coldbox Hotbox/Warmbox Oil Sand<br />
Shell Core Cast-in Inserts<br />
Maximum corebox size accepted: __________________________________________________________________________<br />
MELT EQUIPMENT (check all that apply)<br />
Coreless Induction Channel Induction Crucible<br />
Cupola Electric Arc Resistance<br />
Reverberatory<br />
VALUE ADDED SERVICES (check all that apply)<br />
Engineering and Design Patternmaking (not rework)<br />
Rough Machining Finish Machining<br />
Surface Treatments Heat Treat<br />
Painting Assembly<br />
Prototyping Coating<br />
END-USE INDUSTRY (check all that apply and provide % of your annual business each end-use industry makes up)<br />
Road Construction (Municipal) _____ % Special Ind. Mach. (Textile, Wood, Paper, Food) _____ %<br />
Soil Pipe/Fittings _____ % Pumps & Compressors _____ %<br />
Sanitary/Radiator (incl. plumbing fittings) _____ % Gears & Power Transmission _____ %<br />
Valves/Pipe Fittings _____ % Computer & Office Equipment _____ %<br />
Pressure Pipe/Fittings _____ % A/C & Heating Equipment _____ %<br />
Internal Combustion Engines & Turbines/Generators _____ % Motors/Generators _____ %<br />
Machine Tools _____ % Home Appliances _____ %<br />
<strong>Metal</strong>working Machinery _____ % Automobile, Light Truck & SUV _____ %<br />
Construction Machinery/Equipment _____ % Trucks/Buses _____ %<br />
Mining Machinery/Equipment _____ % Aircraft/Aerospace/Missiles _____ %<br />
Farm Machinery/Equipment _____ % Ship Building & Repair _____ %<br />
Oil Field Machinery/Equipment _____ % Railroad Equipment _____ %<br />
Conveyors/Conveying Equipment _____ % Military Defense _____ %<br />
Art & Ornamental _____ %<br />
Is there a specific casting your plant specializes in (i.e. brake rotors, impellers, pumps, engine blocks, etc.)?<br />
___________________________________________________________________________________________
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