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TradiTionally pioneers since 1845<br />

Dear Readers,<br />

More than ever the successful breweries will require<br />

reliable equipment that will contribute to produce the<br />

best beers as well as to keep production costs at the<br />

lowest level.<br />

Manufacturing such equipment has been the aim of MEURA<br />

for 165 years!<br />

Through this 14 th issue of our Meur@<strong>News</strong> I take the opportunity<br />

to introduce you to our latest breakthrough in mash filtration<br />

technology: the MEURA 2001 Hybrid mash filter.<br />

It will be a pleasure for us to meet you on our stand in BRAU and<br />

to explain you in details the technological advantages of this latest<br />

development.<br />

And as usual, of course, you’ll be greeted with a selection of our<br />

best Belgian beers.<br />

I wish you all a pleasant reading<br />

and look forward to seeing you<br />

in Nuremberg.<br />

Sincerely yours,<br />

CONTENT<br />

<strong>Meura</strong> 2001 Hybrid<br />

p 2<br />

Hall 7, StandS 432-434-531<br />

come and visiT us !<br />

Christian De Brackeleire<br />

Chief Executive Officer<br />

Palm Breweries<br />

p 4<br />

Frankfurter Brauhaus<br />

p 6<br />

NEWS<br />

N°14<br />

nov. 2010<br />

Current <strong>News</strong><br />

p 8


Brewhouse suppliers are continuously challenged<br />

to develop technologies that improve the extract<br />

yields, the productivity, the wort quality and<br />

increase the HGB.<br />

The <strong>Meura</strong> 2001 is recognized worldwide as the leading<br />

technology in the field of mash filtration.<br />

In 2006, with a wealth of experience in mash filtration<br />

(280 <strong>Meura</strong> 2001 mash filters installed all over the<br />

world), <strong>Meura</strong> decided to rethink the <strong>Meura</strong> 2001 technology<br />

and modify the design of the filter chambers.<br />

The main objective was to further reduce the sparging<br />

2 MEURANEWS 14<br />

water ratio, and this could only be done by improving<br />

the flow pattern inside the filter chambers.<br />

In 2007, a first prototype hybrid plate was installed<br />

in our pilot filter at <strong>Meura</strong> Technologies. The initial<br />

results were very promising and test plates were<br />

subsequently installed in an industrial filter, which<br />

confirmed and even exceeded the pilot results.<br />

At the end of 2008, the hybrid plates were ready for<br />

industrialization and the first <strong>Meura</strong> 2001 Hybrid<br />

(for the hybrid design of the filter plates) was installed<br />

in Palm Breweries (see article on page 4).


The major improvement with the<br />

<strong>Meura</strong> 2001 Hybrid lies in a conceptual<br />

change in its filter plate<br />

design. Previous internal research<br />

showed an irregularity in the<br />

sparging efficiency of the filter<br />

bed cakes. The reason was a different<br />

filling pattern from one cake to<br />

another (see drawing).<br />

A solution was found by keeping only<br />

the filter bed in the direction of the<br />

best sparging efficiency. The <strong>Meura</strong><br />

2001 Hybrid was born, which has<br />

filter plates of one single identical<br />

design. The plate is now called the<br />

“hybrid plate” and no longer a “filter<br />

plate” or a “membrane plate”. Each<br />

hybrid plate is equipped with one<br />

cloth AND one membrane (compared<br />

to the <strong>Meura</strong> 2001 which had plates<br />

equipped with two membranes OR<br />

two cloths). See drawings.<br />

This leads to a wide range<br />

of advantages:<br />

Filtration chambers are filled with<br />

an improved regularity, thus with an<br />

optimal homogeneity of the cake.<br />

Shear forces during filling<br />

are reduced<br />

The wort quality is improved<br />

thanks to a reduced sparging<br />

ratio (below 2.2 l/kg while maintaining<br />

100% of extraction yield)<br />

Thanks to the improved flow<br />

pattern the filters can now be<br />

equipped with up to 160 plates<br />

(15.5 tons) compared to the previous<br />

filter equipped with maximum<br />

65 chambers (12 tons).<br />

Reduced sparging time and<br />

thus shorter occupation time<br />

MeurA 2001 – (previous version)<br />

Note: with the <strong>Meura</strong> 2001 a filter chamber was defined as having two filter beds formed on two cloths<br />

including two membranes. One chamber could have a load of 175kg of malt or malt equivalent.<br />

MeurA 2001 Hybrid<br />

Note: with the <strong>Meura</strong> 2001 Hybrid, one plate has one cloth and one membrane and thus contains<br />

one filter bed. One plate is designed for a nominal capacity of 90kg malt or malt equivalent.<br />

All these advantages currently make the new MeurA 2001<br />

HyBrid the best and most efficient mash filter in the world!<br />

MEURANEWS 14 3


4<br />

PALM Breweries occupies<br />

a unique position in the<br />

brewing industry as it is<br />

the only brewery group<br />

in the world brewing<br />

authentic Belgian beers<br />

by using four traditional<br />

fermentation methods<br />

(bottom fermentation,<br />

top fermentation,<br />

mixed fermentation and<br />

spontaneous fermentation)<br />

in three historical sites in<br />

Belgium: PALM Brewery,<br />

rOdeNBACH Brewery<br />

(see our <strong>Meura</strong>news n° 1)<br />

MEURANEWS 14<br />

and BOON Brewery<br />

(50/50 joint venture<br />

with the Boon family).<br />

PAlM BrewerIes:<br />

Once again a first mover!<br />

The independent Belgian family brew-<br />

ery group PALM Breweries has a total<br />

production capacity of 1 million hl<br />

and a headcount of roughly 250.<br />

At the end of the 1980s, when Palm’s<br />

exports to The Netherlands sharply<br />

increased, a modernization of the<br />

brewhouse was needed. At that time<br />

the <strong>Meura</strong> 2001 mash filter was still<br />

under development with the first<br />

industrial prototype installed at the<br />

Jupiler brewery in Belgium.<br />

In 1989, when the commercialization<br />

of the <strong>Meura</strong> 2001 was launched, Palm<br />

Breweries became the first brewery to<br />

invest in this pioneer technology. This<br />

filter was equipped with 38 chambers<br />

for a loading in malt of 7 tons.<br />

In 2009, after three years of intensive<br />

research, the <strong>Meura</strong> 2001 Hybrid was<br />

developed and a partner was sought<br />

for the first industrialization.<br />

Palm Breweries was contacted and,<br />

after having thoroughly studied the<br />

new development, the group decided<br />

once again to become the first mover<br />

for this new <strong>Meura</strong> breakthrough.<br />

Thanks to an improved flow pattern<br />

during filtration and sparging, the<br />

following advantages are obtained:<br />

Plates are filled with an improved<br />

regularity, thus with an optimal<br />

homogeneity of the cake.<br />

Reduced shear forces during filling<br />

The wort quality is improved<br />

thanks to a reduced sparging ratio<br />

(below 2.2 l/kg while maintaining<br />

100% of extraction yield)<br />

Reduced sparging time and thus<br />

shorter occupation time<br />

<strong>Meura</strong> guaranteed Palm Breweries a<br />

minimum gain in extract yield after<br />

sparging of 1%.<br />

In the end, an average increase of 1.51%<br />

in the extraction yield was observed.<br />

And for some brands using high gravity<br />

the yield increase is even up to 3%!<br />

The only minor complaint comes from<br />

the cattle, who seem to prefer the oldstyle<br />

spent grains to the new…<br />

<strong>Meura</strong> once again thanks Palm Brewery<br />

for having been the first mover to trust<br />

in its new developments in the field of<br />

mash filtration.<br />

“ Palm Breweries had the opportunity to test the new <strong>Meura</strong> 2001 Hybrid mash filter in<br />

premiere on industrial scale. Both cooperation with the <strong>Meura</strong> Team as the brewing<br />

results are a fantastic experience. Compared to the previous situation our brewhouse<br />

yield increased by 1,5% for pilsner type beers, and even more for our speciality beers.”<br />

Alex desmet, PALM BreWerieS – Director of Production, Head brewer


A successful<br />

Indian<br />

Partnership!<br />

in 2006, Praj industries Limited and <strong>Meura</strong> signed<br />

a strategic partnership for the indian market.<br />

Praj is by far the leading brewery equipment<br />

manufacturer and turnkey supplier in india.<br />

The partnership provides a perfect solution for Indian brewers<br />

that not only need to keep pace with the increasing beer<br />

consumption, but also must focus on extract savings, water<br />

consumption, wort quality and energy efficiency.<br />

After a four-year collaboration, the general assessment<br />

is very positive for both companies. In fact, six Greenfield<br />

projects have originated with the following companies:<br />

Blossom Industries Limited, Daman<br />

Balaji Breweries, Tamilnadu<br />

Jagatjit Industries Limited, Punjab (Malt extract plant)<br />

Apollo Distilleries Limited, Tamilnadu (Empee Group)<br />

United Breweries Limited, Andhra Pradesh, (UB group)<br />

UBIO Chemicals Limited, Uttar Pradesh<br />

In addition to the mash filters supplied previously, the total<br />

number of <strong>Meura</strong> mash filters operational in India today<br />

comes to 13! (eleven <strong>Meura</strong>2001 and two classical filters).<br />

For all these projects, <strong>Meura</strong> supplied the hammer mills as<br />

well as the <strong>Meura</strong> 2001 filters, while Praj Industries integrated<br />

this technology into their brewhouses and organized<br />

the electrical and automation works. Since the beginning of<br />

this partnership the teamwork has been very successful and<br />

the market forecasts continue to be very promising.<br />

Both companies are very determined to intensify their<br />

business relationships with the Indian brewers, since contributing<br />

to the ever-renewed pleasure of high-quality beer<br />

on the Indian sub-continent is the daily challenge, indeed<br />

the passion of <strong>Meura</strong> and Praj.<br />

*PRAJ INDUSTRIES LTD:<br />

PRAJ INDUSTRIES LTD, is a Pune based Indian<br />

company supplying total solutions for setting up<br />

turnkey Ethanol, Brewery and Bio-Diesel plant.<br />

Praj has a presence of over 15 years in the India beer<br />

industry and is a market leader with 60% market<br />

share. Praj offers its customer a total solution from<br />

“Concept to Commissioning” giving its customer<br />

the highest “Value for Money” invested.<br />

For more information<br />

visit www.praj.net<br />

MEURANEWS 14 5


Frankfurter Brauhaus<br />

Knows the best<br />

mash filter supplier<br />

Frankfurter Brauhaus (previously called Oderland Brauerei) is located in Frankfurt<br />

an der Oder, Germany, on the Polish border.<br />

The brewery is known for its excellent beers like Frankfurter export, Frankfurter Pilsner<br />

and Weizen Bier, and is one of europe’s biggest players on the private label market.<br />

Quality and cost efficiency are this brewery’s main requirements.<br />

6<br />

MEURANEWS 13 14


In the mid-1990s the brewery decided to modernize the<br />

brewhouse with the installation of a mash filter. Supplied<br />

by one of <strong>Meura</strong>’s competitors, this filter was originally<br />

equipped with a membrane technology. But the concept<br />

failed and the supplier had to retrofit the filter to a conventional<br />

mash filter. This mash filter was never able to meet<br />

the brewer’s requirements and showed low yield, high wort<br />

turbidity, CIP required every 15 brews, etc.<br />

In 2009 the brewery needed to increase its brewhouse capacity<br />

and, because of their bad experience with the mash filter,<br />

a new lauter tun was the first option. But their need to be<br />

the most cost efficient brewer finally made them decide in<br />

favour of the only filter combining the highest quality and<br />

the highest cost efficiency: the <strong>Meura</strong> 2001 mash filter.<br />

The order was signed on 13 September 2009, at our booth<br />

at the Drinktec fair in Munich.<br />

CHALLeNGe<br />

Less than two months after the signing of the contract, the<br />

installation started on 2 November 2009. On 4 January 2010<br />

(less than four months after the contract was signed), the first<br />

brew was performed. The time period was thus very short but<br />

nevertheless all performance guarantees were fulfilled.<br />

The <strong>Meura</strong> technology installed in Frankfurter Brauhaus<br />

consist of:<br />

a Classicmill (CLM4 of 13.2 tons malt per hour)<br />

a Mechamasher (60 tons malt grist per hour)<br />

a sparging water tank<br />

a double <strong>Meura</strong> 2001 mash filter, each equipped with<br />

43 chambers extendable to 53 chambers and producing<br />

brews of 770 hl cold wort.<br />

This double mash filter is equipped with the new ilobox<br />

technology, which enables it to perform continuously with<br />

an optimized parameter setting.<br />

For the mechanical and electrical installation, <strong>Meura</strong> collaborated<br />

with the Polish subsidiary of Boccard Enterprises,<br />

<strong>Meura</strong>’s parent company, called Boccard Polska.<br />

Feed-BACk<br />

Today the brewery is extremely satisfied with its new stateof-the-art<br />

equipment. The performance of the <strong>Meura</strong> 2001<br />

are incomparable to the previously installed mash filter<br />

and even exceed by far the expectations of the brewery.<br />

The project was thus a complete success for both Frankfurter<br />

Brauhaus and <strong>Meura</strong>. <strong>Meura</strong> wishes great and continued<br />

success to the brewery and thanks them for their outstanding<br />

collaboration during the project.<br />

Brewhouse Lay-out<br />

MEURANEWS 14 7


Current news<br />

iBd, Gold Coast<br />

From 14 to 19 March 2010<br />

Jeroen Vandenbussche,<br />

<strong>Meura</strong> Sales and Marketing<br />

Manager, took part in the<br />

IBD Congress organized in<br />

Australia Gold Coast. We<br />

made use of the opportunity<br />

to show our latest developments,<br />

which led to some<br />

promising discussions.<br />

Craft Brewers Conference,<br />

Chicago (uSA)<br />

From 7 to 10 April, <strong>Meura</strong>, together with<br />

Centec USA, took part in the Craft Brewers<br />

Conference organized in Chicago, USA. We<br />

took the opportunity to present them our<br />

Monsville concept, which encountered<br />

marked success among the craft brewers.<br />

MBAA Caribbean Convention<br />

(Trinidad and Tobago)<br />

On 21-24 April, Raul Martinez Gonzalez,<br />

<strong>Meura</strong> Area Sales Manager, attended the<br />

MBAA Caribbean Convention in Trinidad and<br />

<strong>Meura</strong>’s projects<br />

The most recent orders:<br />

1. Chimay Brewery, Belgium: A whirlpool<br />

and a wort cooler will be installed.<br />

2. SOLiBrA, ivory Coast: In addition to the<br />

revamping of the <strong>Meura</strong> 2001 mash filter<br />

the brewery has ordered a Mechamasher,<br />

a wort kettle and a wort preheater.<br />

3. Brakina Brewery, Burkina Faso: <strong>Meura</strong> will<br />

make the revamping of the brewhouse and<br />

supply a Classicmill, a Mechamasher, a wort<br />

kettle and a <strong>Meura</strong> 2001 Hybrid mash filter.<br />

4. Beer Lao Brewery, Laos: <strong>Meura</strong> will carry out<br />

the revamping of the <strong>Meura</strong> 2001 mash filter.<br />

5. uBiO Chemicals Limited, india: ordered a <strong>Meura</strong><br />

2001 Hybrid mash filter and a Classicmill.<br />

6. Brasserie du Congo (Pointe Noire), Congo<br />

Brazzaville: <strong>Meura</strong> will supply a complete<br />

brewhouse and the malt handling plant.<br />

7. Waitemata Brewery, New Zealand:<br />

A Mechamasher, a Classicmill and a <strong>Meura</strong> 2001<br />

Hybrid mash filter will be installed.<br />

8. Tanzanian Breweries Limited, Tanzania:<br />

<strong>Meura</strong> will supply a Mechamasher.<br />

Major projects being carried out:<br />

1. APB Guangzhou, China: a <strong>Meura</strong> 2001 Carbo+<br />

mash filter and a Classicmill are being erected.<br />

Tobago where he was able to develop numerous<br />

interesting contacts.<br />

Brewing Summit,<br />

rhode island (uSA)<br />

In June (14-21), Jeroen<br />

Vandenbussche,<br />

<strong>Meura</strong> Sales and<br />

Marketing Manager,<br />

participated in the<br />

Brewing Summit in Rhode Island, USA,<br />

organized by the ASBC and the MBAA. This<br />

summit was really successful for <strong>Meura</strong>.<br />

China Brew and Beverage<br />

2010 and VLB Beijing (China)<br />

China Brew and<br />

Beverage 2010<br />

was organized<br />

from 7 to 10<br />

September. <strong>Meura</strong><br />

had a small booth<br />

where a number<br />

of interesting<br />

discussions occurred. Simultaneously,<br />

<strong>Meura</strong> participated in the VLB Congress, also<br />

organized in Beijing. Noah Zhai, Sales and<br />

2. BGi (Hawassa), ethiopia: a complete<br />

brewhouse as well as a malt handling<br />

plant are being installed.<br />

3. Cambrew, Cambodia: <strong>Meura</strong> is erecting<br />

a double <strong>Meura</strong> 2001 Hybrid mash filter.<br />

4. Full Sail Brewing, uSA: A <strong>Meura</strong> 2001 Hybrid<br />

mash filter and a Classicmill are under erection.<br />

5. international Breweries Plc. (ilesha), Nigeria:<br />

<strong>Meura</strong> is installing a new milling line with a<br />

Classicmill and grist bin.<br />

6. Les Brasseries du Cameroun (koumassi),<br />

Cameroon: A cereal cooker and a mash tun<br />

are being erected.<br />

Major projects recently commissioned:<br />

1. international Breweries Plc. (ilesha), Nigeria:<br />

Revamping of the <strong>Meura</strong> 2001 mash filter.<br />

2. Consolidated Breweries, Nigeria: A mash tun,<br />

a <strong>Meura</strong> 2001 Carbo+ mash filter, an internal<br />

boiler and the automation.<br />

3. Ogba Brewery, Nigeria: A Mechamasher and a<br />

capacity extension of the <strong>Meura</strong> 2001 mash filter.<br />

4. Harboes Brewery, denmark: An Ilobox (PSLA)<br />

has been integrated in the existing <strong>Meura</strong><br />

2001 mash filter.<br />

5. Balaji Breweries, india: A Classicmill and a<br />

<strong>Meura</strong> 2001 Carbo+ mash filter integrated<br />

into the brewhouse delivered by Praj<br />

Industries Ltd.<br />

Marketing Manager of Boccard Shanghai,<br />

a sister company of <strong>Meura</strong>, gave a lecture<br />

on the <strong>Meura</strong>brew entitled “Why Develop<br />

a Continuous Brewhouse?” which generated<br />

significant interest among the participants.<br />

iBC Manchester, uk<br />

Last October, from the 18 th<br />

to the 20 th, David Clifford,<br />

Manager of <strong>Meura</strong> UK, and<br />

Jeroen Vandenbussche,<br />

<strong>Meura</strong> Sales and Marketing<br />

Manager, exhibited at the IBC<br />

Manchester, UK. <strong>Meura</strong> was<br />

pleased to welcome many interesting<br />

visitors to its booth.<br />

VLB Moscow (russia)<br />

<strong>Meura</strong> is on the move all over the world.<br />

Here is a quick overview of <strong>Meura</strong>’s current projects:<br />

At the end of October,<br />

from the 25 th to the 28 th,<br />

Alexander Tronnikov,<br />

Manager of <strong>Meura</strong> Moscow,<br />

attended the VLB Seminar<br />

organized in Moscow,<br />

Russia. He took this opportunity<br />

to make a presentation<br />

on “Continuous Wort Production: Myth or<br />

Reality?” which was a great success for <strong>Meura</strong>.<br />

6. Nocal Brewery, Angola: A Clarisaver<br />

and a CIP Unit .<br />

7. Chongqing Brewery, China: A <strong>Meura</strong> 2001<br />

Carbo+ mash filter and a <strong>Meura</strong>clean .<br />

8. Gauteng Brewery, South Africa: A Classicmill,<br />

a Mechamasher and a <strong>Meura</strong> 2001 Carbo+<br />

mash filter.<br />

9. kolwezi Brewery, democratic republic<br />

of the Congo: Brewhouse revamping.<br />

10. Chimay Brewery, Belgium: Steam energy<br />

recovery and external boiler.<br />

11. Frankfurter Brauhaus, Germany:<br />

A Classicmill, a Mechamasher and a double<br />

<strong>Meura</strong> 2001 mash filter with an Ilobox .<br />

12. united Breweries Andrah-Pradesh, india:<br />

A Classicmill and a <strong>Meura</strong> 2001 Carbo+<br />

mash filter integrated into the greenfield<br />

brewery supplied by Praj Industries Ltd.<br />

13. SOBeBrA Brewery (Cotonou), Benin:<br />

Integration of a second-hand <strong>Meura</strong> 2001 mash<br />

filter, a new Classicmill and a Mechamasher.<br />

Modernisation of the milling line.<br />

14. Cuca Brewery, Angola: A mash tun<br />

and a mash kettle.<br />

15. Les Brasseries du Cameroun (koumassi),<br />

Cameroon: A Classicmill, two Mechamashers<br />

(one for malt and one for adjuncts)<br />

and a second-hand <strong>Meura</strong> 2001 mash filter.<br />

MEURANEWS 14 8

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