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TradiTionally pioneers since 1845<br />
Dear Readers,<br />
More than ever the successful breweries will require<br />
reliable equipment that will contribute to produce the<br />
best beers as well as to keep production costs at the<br />
lowest level.<br />
Manufacturing such equipment has been the aim of MEURA<br />
for 165 years!<br />
Through this 14 th issue of our Meur@<strong>News</strong> I take the opportunity<br />
to introduce you to our latest breakthrough in mash filtration<br />
technology: the MEURA 2001 Hybrid mash filter.<br />
It will be a pleasure for us to meet you on our stand in BRAU and<br />
to explain you in details the technological advantages of this latest<br />
development.<br />
And as usual, of course, you’ll be greeted with a selection of our<br />
best Belgian beers.<br />
I wish you all a pleasant reading<br />
and look forward to seeing you<br />
in Nuremberg.<br />
Sincerely yours,<br />
CONTENT<br />
<strong>Meura</strong> 2001 Hybrid<br />
p 2<br />
Hall 7, StandS 432-434-531<br />
come and visiT us !<br />
Christian De Brackeleire<br />
Chief Executive Officer<br />
Palm Breweries<br />
p 4<br />
Frankfurter Brauhaus<br />
p 6<br />
NEWS<br />
N°14<br />
nov. 2010<br />
Current <strong>News</strong><br />
p 8
Brewhouse suppliers are continuously challenged<br />
to develop technologies that improve the extract<br />
yields, the productivity, the wort quality and<br />
increase the HGB.<br />
The <strong>Meura</strong> 2001 is recognized worldwide as the leading<br />
technology in the field of mash filtration.<br />
In 2006, with a wealth of experience in mash filtration<br />
(280 <strong>Meura</strong> 2001 mash filters installed all over the<br />
world), <strong>Meura</strong> decided to rethink the <strong>Meura</strong> 2001 technology<br />
and modify the design of the filter chambers.<br />
The main objective was to further reduce the sparging<br />
2 MEURANEWS 14<br />
water ratio, and this could only be done by improving<br />
the flow pattern inside the filter chambers.<br />
In 2007, a first prototype hybrid plate was installed<br />
in our pilot filter at <strong>Meura</strong> Technologies. The initial<br />
results were very promising and test plates were<br />
subsequently installed in an industrial filter, which<br />
confirmed and even exceeded the pilot results.<br />
At the end of 2008, the hybrid plates were ready for<br />
industrialization and the first <strong>Meura</strong> 2001 Hybrid<br />
(for the hybrid design of the filter plates) was installed<br />
in Palm Breweries (see article on page 4).
The major improvement with the<br />
<strong>Meura</strong> 2001 Hybrid lies in a conceptual<br />
change in its filter plate<br />
design. Previous internal research<br />
showed an irregularity in the<br />
sparging efficiency of the filter<br />
bed cakes. The reason was a different<br />
filling pattern from one cake to<br />
another (see drawing).<br />
A solution was found by keeping only<br />
the filter bed in the direction of the<br />
best sparging efficiency. The <strong>Meura</strong><br />
2001 Hybrid was born, which has<br />
filter plates of one single identical<br />
design. The plate is now called the<br />
“hybrid plate” and no longer a “filter<br />
plate” or a “membrane plate”. Each<br />
hybrid plate is equipped with one<br />
cloth AND one membrane (compared<br />
to the <strong>Meura</strong> 2001 which had plates<br />
equipped with two membranes OR<br />
two cloths). See drawings.<br />
This leads to a wide range<br />
of advantages:<br />
Filtration chambers are filled with<br />
an improved regularity, thus with an<br />
optimal homogeneity of the cake.<br />
Shear forces during filling<br />
are reduced<br />
The wort quality is improved<br />
thanks to a reduced sparging<br />
ratio (below 2.2 l/kg while maintaining<br />
100% of extraction yield)<br />
Thanks to the improved flow<br />
pattern the filters can now be<br />
equipped with up to 160 plates<br />
(15.5 tons) compared to the previous<br />
filter equipped with maximum<br />
65 chambers (12 tons).<br />
Reduced sparging time and<br />
thus shorter occupation time<br />
MeurA 2001 – (previous version)<br />
Note: with the <strong>Meura</strong> 2001 a filter chamber was defined as having two filter beds formed on two cloths<br />
including two membranes. One chamber could have a load of 175kg of malt or malt equivalent.<br />
MeurA 2001 Hybrid<br />
Note: with the <strong>Meura</strong> 2001 Hybrid, one plate has one cloth and one membrane and thus contains<br />
one filter bed. One plate is designed for a nominal capacity of 90kg malt or malt equivalent.<br />
All these advantages currently make the new MeurA 2001<br />
HyBrid the best and most efficient mash filter in the world!<br />
MEURANEWS 14 3
4<br />
PALM Breweries occupies<br />
a unique position in the<br />
brewing industry as it is<br />
the only brewery group<br />
in the world brewing<br />
authentic Belgian beers<br />
by using four traditional<br />
fermentation methods<br />
(bottom fermentation,<br />
top fermentation,<br />
mixed fermentation and<br />
spontaneous fermentation)<br />
in three historical sites in<br />
Belgium: PALM Brewery,<br />
rOdeNBACH Brewery<br />
(see our <strong>Meura</strong>news n° 1)<br />
MEURANEWS 14<br />
and BOON Brewery<br />
(50/50 joint venture<br />
with the Boon family).<br />
PAlM BrewerIes:<br />
Once again a first mover!<br />
The independent Belgian family brew-<br />
ery group PALM Breweries has a total<br />
production capacity of 1 million hl<br />
and a headcount of roughly 250.<br />
At the end of the 1980s, when Palm’s<br />
exports to The Netherlands sharply<br />
increased, a modernization of the<br />
brewhouse was needed. At that time<br />
the <strong>Meura</strong> 2001 mash filter was still<br />
under development with the first<br />
industrial prototype installed at the<br />
Jupiler brewery in Belgium.<br />
In 1989, when the commercialization<br />
of the <strong>Meura</strong> 2001 was launched, Palm<br />
Breweries became the first brewery to<br />
invest in this pioneer technology. This<br />
filter was equipped with 38 chambers<br />
for a loading in malt of 7 tons.<br />
In 2009, after three years of intensive<br />
research, the <strong>Meura</strong> 2001 Hybrid was<br />
developed and a partner was sought<br />
for the first industrialization.<br />
Palm Breweries was contacted and,<br />
after having thoroughly studied the<br />
new development, the group decided<br />
once again to become the first mover<br />
for this new <strong>Meura</strong> breakthrough.<br />
Thanks to an improved flow pattern<br />
during filtration and sparging, the<br />
following advantages are obtained:<br />
Plates are filled with an improved<br />
regularity, thus with an optimal<br />
homogeneity of the cake.<br />
Reduced shear forces during filling<br />
The wort quality is improved<br />
thanks to a reduced sparging ratio<br />
(below 2.2 l/kg while maintaining<br />
100% of extraction yield)<br />
Reduced sparging time and thus<br />
shorter occupation time<br />
<strong>Meura</strong> guaranteed Palm Breweries a<br />
minimum gain in extract yield after<br />
sparging of 1%.<br />
In the end, an average increase of 1.51%<br />
in the extraction yield was observed.<br />
And for some brands using high gravity<br />
the yield increase is even up to 3%!<br />
The only minor complaint comes from<br />
the cattle, who seem to prefer the oldstyle<br />
spent grains to the new…<br />
<strong>Meura</strong> once again thanks Palm Brewery<br />
for having been the first mover to trust<br />
in its new developments in the field of<br />
mash filtration.<br />
“ Palm Breweries had the opportunity to test the new <strong>Meura</strong> 2001 Hybrid mash filter in<br />
premiere on industrial scale. Both cooperation with the <strong>Meura</strong> Team as the brewing<br />
results are a fantastic experience. Compared to the previous situation our brewhouse<br />
yield increased by 1,5% for pilsner type beers, and even more for our speciality beers.”<br />
Alex desmet, PALM BreWerieS – Director of Production, Head brewer
A successful<br />
Indian<br />
Partnership!<br />
in 2006, Praj industries Limited and <strong>Meura</strong> signed<br />
a strategic partnership for the indian market.<br />
Praj is by far the leading brewery equipment<br />
manufacturer and turnkey supplier in india.<br />
The partnership provides a perfect solution for Indian brewers<br />
that not only need to keep pace with the increasing beer<br />
consumption, but also must focus on extract savings, water<br />
consumption, wort quality and energy efficiency.<br />
After a four-year collaboration, the general assessment<br />
is very positive for both companies. In fact, six Greenfield<br />
projects have originated with the following companies:<br />
Blossom Industries Limited, Daman<br />
Balaji Breweries, Tamilnadu<br />
Jagatjit Industries Limited, Punjab (Malt extract plant)<br />
Apollo Distilleries Limited, Tamilnadu (Empee Group)<br />
United Breweries Limited, Andhra Pradesh, (UB group)<br />
UBIO Chemicals Limited, Uttar Pradesh<br />
In addition to the mash filters supplied previously, the total<br />
number of <strong>Meura</strong> mash filters operational in India today<br />
comes to 13! (eleven <strong>Meura</strong>2001 and two classical filters).<br />
For all these projects, <strong>Meura</strong> supplied the hammer mills as<br />
well as the <strong>Meura</strong> 2001 filters, while Praj Industries integrated<br />
this technology into their brewhouses and organized<br />
the electrical and automation works. Since the beginning of<br />
this partnership the teamwork has been very successful and<br />
the market forecasts continue to be very promising.<br />
Both companies are very determined to intensify their<br />
business relationships with the Indian brewers, since contributing<br />
to the ever-renewed pleasure of high-quality beer<br />
on the Indian sub-continent is the daily challenge, indeed<br />
the passion of <strong>Meura</strong> and Praj.<br />
*PRAJ INDUSTRIES LTD:<br />
PRAJ INDUSTRIES LTD, is a Pune based Indian<br />
company supplying total solutions for setting up<br />
turnkey Ethanol, Brewery and Bio-Diesel plant.<br />
Praj has a presence of over 15 years in the India beer<br />
industry and is a market leader with 60% market<br />
share. Praj offers its customer a total solution from<br />
“Concept to Commissioning” giving its customer<br />
the highest “Value for Money” invested.<br />
For more information<br />
visit www.praj.net<br />
MEURANEWS 14 5
Frankfurter Brauhaus<br />
Knows the best<br />
mash filter supplier<br />
Frankfurter Brauhaus (previously called Oderland Brauerei) is located in Frankfurt<br />
an der Oder, Germany, on the Polish border.<br />
The brewery is known for its excellent beers like Frankfurter export, Frankfurter Pilsner<br />
and Weizen Bier, and is one of europe’s biggest players on the private label market.<br />
Quality and cost efficiency are this brewery’s main requirements.<br />
6<br />
MEURANEWS 13 14
In the mid-1990s the brewery decided to modernize the<br />
brewhouse with the installation of a mash filter. Supplied<br />
by one of <strong>Meura</strong>’s competitors, this filter was originally<br />
equipped with a membrane technology. But the concept<br />
failed and the supplier had to retrofit the filter to a conventional<br />
mash filter. This mash filter was never able to meet<br />
the brewer’s requirements and showed low yield, high wort<br />
turbidity, CIP required every 15 brews, etc.<br />
In 2009 the brewery needed to increase its brewhouse capacity<br />
and, because of their bad experience with the mash filter,<br />
a new lauter tun was the first option. But their need to be<br />
the most cost efficient brewer finally made them decide in<br />
favour of the only filter combining the highest quality and<br />
the highest cost efficiency: the <strong>Meura</strong> 2001 mash filter.<br />
The order was signed on 13 September 2009, at our booth<br />
at the Drinktec fair in Munich.<br />
CHALLeNGe<br />
Less than two months after the signing of the contract, the<br />
installation started on 2 November 2009. On 4 January 2010<br />
(less than four months after the contract was signed), the first<br />
brew was performed. The time period was thus very short but<br />
nevertheless all performance guarantees were fulfilled.<br />
The <strong>Meura</strong> technology installed in Frankfurter Brauhaus<br />
consist of:<br />
a Classicmill (CLM4 of 13.2 tons malt per hour)<br />
a Mechamasher (60 tons malt grist per hour)<br />
a sparging water tank<br />
a double <strong>Meura</strong> 2001 mash filter, each equipped with<br />
43 chambers extendable to 53 chambers and producing<br />
brews of 770 hl cold wort.<br />
This double mash filter is equipped with the new ilobox<br />
technology, which enables it to perform continuously with<br />
an optimized parameter setting.<br />
For the mechanical and electrical installation, <strong>Meura</strong> collaborated<br />
with the Polish subsidiary of Boccard Enterprises,<br />
<strong>Meura</strong>’s parent company, called Boccard Polska.<br />
Feed-BACk<br />
Today the brewery is extremely satisfied with its new stateof-the-art<br />
equipment. The performance of the <strong>Meura</strong> 2001<br />
are incomparable to the previously installed mash filter<br />
and even exceed by far the expectations of the brewery.<br />
The project was thus a complete success for both Frankfurter<br />
Brauhaus and <strong>Meura</strong>. <strong>Meura</strong> wishes great and continued<br />
success to the brewery and thanks them for their outstanding<br />
collaboration during the project.<br />
Brewhouse Lay-out<br />
MEURANEWS 14 7
Current news<br />
iBd, Gold Coast<br />
From 14 to 19 March 2010<br />
Jeroen Vandenbussche,<br />
<strong>Meura</strong> Sales and Marketing<br />
Manager, took part in the<br />
IBD Congress organized in<br />
Australia Gold Coast. We<br />
made use of the opportunity<br />
to show our latest developments,<br />
which led to some<br />
promising discussions.<br />
Craft Brewers Conference,<br />
Chicago (uSA)<br />
From 7 to 10 April, <strong>Meura</strong>, together with<br />
Centec USA, took part in the Craft Brewers<br />
Conference organized in Chicago, USA. We<br />
took the opportunity to present them our<br />
Monsville concept, which encountered<br />
marked success among the craft brewers.<br />
MBAA Caribbean Convention<br />
(Trinidad and Tobago)<br />
On 21-24 April, Raul Martinez Gonzalez,<br />
<strong>Meura</strong> Area Sales Manager, attended the<br />
MBAA Caribbean Convention in Trinidad and<br />
<strong>Meura</strong>’s projects<br />
The most recent orders:<br />
1. Chimay Brewery, Belgium: A whirlpool<br />
and a wort cooler will be installed.<br />
2. SOLiBrA, ivory Coast: In addition to the<br />
revamping of the <strong>Meura</strong> 2001 mash filter<br />
the brewery has ordered a Mechamasher,<br />
a wort kettle and a wort preheater.<br />
3. Brakina Brewery, Burkina Faso: <strong>Meura</strong> will<br />
make the revamping of the brewhouse and<br />
supply a Classicmill, a Mechamasher, a wort<br />
kettle and a <strong>Meura</strong> 2001 Hybrid mash filter.<br />
4. Beer Lao Brewery, Laos: <strong>Meura</strong> will carry out<br />
the revamping of the <strong>Meura</strong> 2001 mash filter.<br />
5. uBiO Chemicals Limited, india: ordered a <strong>Meura</strong><br />
2001 Hybrid mash filter and a Classicmill.<br />
6. Brasserie du Congo (Pointe Noire), Congo<br />
Brazzaville: <strong>Meura</strong> will supply a complete<br />
brewhouse and the malt handling plant.<br />
7. Waitemata Brewery, New Zealand:<br />
A Mechamasher, a Classicmill and a <strong>Meura</strong> 2001<br />
Hybrid mash filter will be installed.<br />
8. Tanzanian Breweries Limited, Tanzania:<br />
<strong>Meura</strong> will supply a Mechamasher.<br />
Major projects being carried out:<br />
1. APB Guangzhou, China: a <strong>Meura</strong> 2001 Carbo+<br />
mash filter and a Classicmill are being erected.<br />
Tobago where he was able to develop numerous<br />
interesting contacts.<br />
Brewing Summit,<br />
rhode island (uSA)<br />
In June (14-21), Jeroen<br />
Vandenbussche,<br />
<strong>Meura</strong> Sales and<br />
Marketing Manager,<br />
participated in the<br />
Brewing Summit in Rhode Island, USA,<br />
organized by the ASBC and the MBAA. This<br />
summit was really successful for <strong>Meura</strong>.<br />
China Brew and Beverage<br />
2010 and VLB Beijing (China)<br />
China Brew and<br />
Beverage 2010<br />
was organized<br />
from 7 to 10<br />
September. <strong>Meura</strong><br />
had a small booth<br />
where a number<br />
of interesting<br />
discussions occurred. Simultaneously,<br />
<strong>Meura</strong> participated in the VLB Congress, also<br />
organized in Beijing. Noah Zhai, Sales and<br />
2. BGi (Hawassa), ethiopia: a complete<br />
brewhouse as well as a malt handling<br />
plant are being installed.<br />
3. Cambrew, Cambodia: <strong>Meura</strong> is erecting<br />
a double <strong>Meura</strong> 2001 Hybrid mash filter.<br />
4. Full Sail Brewing, uSA: A <strong>Meura</strong> 2001 Hybrid<br />
mash filter and a Classicmill are under erection.<br />
5. international Breweries Plc. (ilesha), Nigeria:<br />
<strong>Meura</strong> is installing a new milling line with a<br />
Classicmill and grist bin.<br />
6. Les Brasseries du Cameroun (koumassi),<br />
Cameroon: A cereal cooker and a mash tun<br />
are being erected.<br />
Major projects recently commissioned:<br />
1. international Breweries Plc. (ilesha), Nigeria:<br />
Revamping of the <strong>Meura</strong> 2001 mash filter.<br />
2. Consolidated Breweries, Nigeria: A mash tun,<br />
a <strong>Meura</strong> 2001 Carbo+ mash filter, an internal<br />
boiler and the automation.<br />
3. Ogba Brewery, Nigeria: A Mechamasher and a<br />
capacity extension of the <strong>Meura</strong> 2001 mash filter.<br />
4. Harboes Brewery, denmark: An Ilobox (PSLA)<br />
has been integrated in the existing <strong>Meura</strong><br />
2001 mash filter.<br />
5. Balaji Breweries, india: A Classicmill and a<br />
<strong>Meura</strong> 2001 Carbo+ mash filter integrated<br />
into the brewhouse delivered by Praj<br />
Industries Ltd.<br />
Marketing Manager of Boccard Shanghai,<br />
a sister company of <strong>Meura</strong>, gave a lecture<br />
on the <strong>Meura</strong>brew entitled “Why Develop<br />
a Continuous Brewhouse?” which generated<br />
significant interest among the participants.<br />
iBC Manchester, uk<br />
Last October, from the 18 th<br />
to the 20 th, David Clifford,<br />
Manager of <strong>Meura</strong> UK, and<br />
Jeroen Vandenbussche,<br />
<strong>Meura</strong> Sales and Marketing<br />
Manager, exhibited at the IBC<br />
Manchester, UK. <strong>Meura</strong> was<br />
pleased to welcome many interesting<br />
visitors to its booth.<br />
VLB Moscow (russia)<br />
<strong>Meura</strong> is on the move all over the world.<br />
Here is a quick overview of <strong>Meura</strong>’s current projects:<br />
At the end of October,<br />
from the 25 th to the 28 th,<br />
Alexander Tronnikov,<br />
Manager of <strong>Meura</strong> Moscow,<br />
attended the VLB Seminar<br />
organized in Moscow,<br />
Russia. He took this opportunity<br />
to make a presentation<br />
on “Continuous Wort Production: Myth or<br />
Reality?” which was a great success for <strong>Meura</strong>.<br />
6. Nocal Brewery, Angola: A Clarisaver<br />
and a CIP Unit .<br />
7. Chongqing Brewery, China: A <strong>Meura</strong> 2001<br />
Carbo+ mash filter and a <strong>Meura</strong>clean .<br />
8. Gauteng Brewery, South Africa: A Classicmill,<br />
a Mechamasher and a <strong>Meura</strong> 2001 Carbo+<br />
mash filter.<br />
9. kolwezi Brewery, democratic republic<br />
of the Congo: Brewhouse revamping.<br />
10. Chimay Brewery, Belgium: Steam energy<br />
recovery and external boiler.<br />
11. Frankfurter Brauhaus, Germany:<br />
A Classicmill, a Mechamasher and a double<br />
<strong>Meura</strong> 2001 mash filter with an Ilobox .<br />
12. united Breweries Andrah-Pradesh, india:<br />
A Classicmill and a <strong>Meura</strong> 2001 Carbo+<br />
mash filter integrated into the greenfield<br />
brewery supplied by Praj Industries Ltd.<br />
13. SOBeBrA Brewery (Cotonou), Benin:<br />
Integration of a second-hand <strong>Meura</strong> 2001 mash<br />
filter, a new Classicmill and a Mechamasher.<br />
Modernisation of the milling line.<br />
14. Cuca Brewery, Angola: A mash tun<br />
and a mash kettle.<br />
15. Les Brasseries du Cameroun (koumassi),<br />
Cameroon: A Classicmill, two Mechamashers<br />
(one for malt and one for adjuncts)<br />
and a second-hand <strong>Meura</strong> 2001 mash filter.<br />
MEURANEWS 14 8