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Introduction - DC Norris & Company

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SOFTWARE TECHNICAL DATA<br />

Recipe Manager<br />

The <strong>DC</strong>N Recipe Manager package provides a simple to<br />

use and flexible method of controlling a recipe driven<br />

production process. It contains the following key<br />

functions:<br />

Ingredient Database<br />

The ingredient database defines all possible ingredients<br />

which can be used within a process .<br />

There are 3 ingredient types:<br />

Automatic - ingredient is automatically fed into the<br />

kettle, with load cell monitoring to achieve the correct<br />

recipe weight.<br />

Manual - ingredient is manually added to the kettle,<br />

with load cell monitoring to achieve the correct recipe<br />

weight.<br />

Manual non weight - ingredient is manually added<br />

to the kettle, but the quantity required cannot be<br />

monitored by the load cells, therefore weight<br />

checking is not possible.<br />

Recipe Database:<br />

The recipe database defines all possible recipes which<br />

may be used to process product. Each recipe consists of<br />

2 parts - a header and a procedure.<br />

Report Database:<br />

As well as providing a secure production system,<br />

production manager also provides a comprehensive<br />

reporting database.<br />

The system requires the following equipment:<br />

Office PC - Supplied with system to be stand alone.<br />

PLC - Currently the system is available using<br />

Mitsubishi Q server configuration. Other PLC types<br />

can be provided if required.<br />

HMI - The system uses E1101 or E1071 series HMI‟s.<br />

Datastream 2000<br />

The <strong>DC</strong>N DataStream 2000 system has been designed<br />

to retrieve and log analogue and digital data relating to<br />

production cycles performed on any <strong>DC</strong>N manufactured<br />

machinery. Typically it will log the temperatures and<br />

weight of a product during a cook cycle, cooling<br />

temperatures and the batching of products such as water<br />

or milk in to a vessel via flow meters.<br />

<strong>DC</strong>N DataStream 2000 system utilises a Microsoft SQL<br />

Server database to store cycle records and, by using the<br />

Historian utility, the records can be viewed and analysed<br />

and hard copy reports can be generated and printed off.<br />

Features:<br />

The data can be visualised in real-time on an easy to<br />

use time based graph and also in a table format<br />

depicting a date/time stamp and the actual data.<br />

Parameters relating to the cook cycle are instantly<br />

displayed at the start of the cycle, e.g. channel name,<br />

batch number, product, operator.<br />

Historian:<br />

Records can be selected relating to the year, month,<br />

day or all records.<br />

Records can be selected relating to the batch number,<br />

product and/or operator.<br />

Records can be selected from a table and visualised in<br />

table format or on a graph.<br />

The system is supplied with a stand alone PC:<br />

PLC - Mitsubishi Q server configuration<br />

HMI - system is available using E1101 or E1071<br />

series HMI‟s.<br />

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