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,,,, ,, Heavy Duty Quarry Bucket and GET Options

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<strong>Heavy</strong> <strong>Duty</strong> <strong>Quarry</strong> <strong>Bucket</strong><br />

<strong>and</strong> <strong>GET</strong> <strong>Options</strong><br />

For Cat ® 980G/988F/990/992D<br />

,<br />

,<br />

,,<br />

,,<br />

R<br />

• A complete system of Ground Engaging<br />

Tools <strong>and</strong> a job-matched bucket,<br />

specifically designed for the toughest<br />

quarry, aggregates <strong>and</strong> mining applications.<br />

• Increased wear material for longer life <strong>and</strong><br />

greater strength.<br />

• Increased protection for reduced downtime<br />

<strong>and</strong> lower repair costs.<br />

GROUND ENGAGING TOOLS


<strong>Heavy</strong> <strong>Duty</strong><br />

Shouldered<br />

Adapters<br />

,,,<br />

,,,<br />

<strong>Heavy</strong> <strong>Duty</strong> Long life<br />

Key Benefits*<br />

• More protection.<br />

• More strength.<br />

• More wear material.<br />

More Protection<br />

• Shoulder protects the rear of the bucket tip<br />

pocket wall, preventing impact which can drive<br />

the bucket tip forward into the pin causing pin<br />

bending or breaking.<br />

More Strength<br />

• Two-strap design with thicker, wider strap<br />

profile to add strength.<br />

• Larger weld groove for easier welding making<br />

stronger <strong>and</strong> better welds.<br />

*See data sheet “Cat <strong>Heavy</strong> <strong>Duty</strong> Rock <strong>Bucket</strong> Adapters” (PEHP5025) for<br />

additional information.<br />

More Wear Material<br />

• Thicker straps add 24-40% more wear material<br />

than st<strong>and</strong>ard adapters for more adapter life <strong>and</strong><br />

increased segment <strong>and</strong> tip protection.<br />

Two Adapter <strong>Options</strong>:<br />

<strong>Heavy</strong> <strong>Duty</strong> (HD)<br />

• Bottom strap thickness is matched to the<br />

thickness of the <strong>Heavy</strong> <strong>Duty</strong> Half-Arrow<br />

Segment for a smoother material flow.<br />

• Available for 980, 988, 990 <strong>and</strong> 992 machines.<br />

<strong>Heavy</strong> <strong>Duty</strong> Long Life (HDLL) with A.R.M.<br />

• Extremely hard Abrasion Resistant Material<br />

(A.R.M.) retards wear.<br />

• A.R.M. is placed in special grooves to protect it<br />

from impact <strong>and</strong> allows use in more applications.<br />

• Should not be used in extremely high<br />

impact applications.<br />

• Available for 980, 988, 990 <strong>and</strong> 992 machines.<br />

,,, ,,, ,,,<br />

,,, ,,, ,,,<br />

<strong>Heavy</strong> <strong>Duty</strong> Long Life Adapter<br />

,,,<br />

,,,<br />

St<strong>and</strong>ard Adapter


G R O U N D E N G A G I N G T O O L S<br />

Cat Operating Tip:<br />

Install HDLL Tips<br />

“Upside Down.”<br />

When putting HDLL<br />

tips on adapters, it’s<br />

important to place the<br />

self-sharpening cavity<br />

(the side with the<br />

most A.R.M.) down.<br />

This is opposite of<br />

how bucket tips are<br />

normally positioned.<br />

<strong>Heavy</strong> <strong>Duty</strong><br />

Tips<br />

<strong>Heavy</strong> <strong>Duty</strong> Long<br />

<strong>Heavy</strong> <strong>Duty</strong> Abrasion<br />

<strong>Heavy</strong> <strong>Duty</strong> Long Life<br />

(with A.R.M.)<br />

Key Benefits*<br />

Three heavy-duty tip options offer different<br />

combinations of strength, wear life <strong>and</strong> penetration<br />

to best fit your job needs. Available for 980, 988,<br />

990 <strong>and</strong> 992 machines.<br />

<strong>Heavy</strong> <strong>Duty</strong> Long (HDL)<br />

• For use in general loading <strong>and</strong> excavation work.<br />

<strong>Heavy</strong> <strong>Duty</strong> Abrasion (HDA)<br />

• Has added wear material for extended life in<br />

abrasive materials such as s<strong>and</strong> <strong>and</strong> gravel.<br />

Strength<br />

Penetration<br />

Wear Material<br />

*See data sheet “Caterpillar <strong>Bucket</strong> Tips <strong>and</strong> Adapters” (PEHP9011-05)<br />

for additional information <strong>and</strong> options.<br />

<strong>Heavy</strong> <strong>Duty</strong> Long Life (HDLL)<br />

with A.R.M.**<br />

• Provides up to five times more wear life<br />

than HDL tips.<br />

• Bottom A.R.M. increases life of the tip front<br />

<strong>and</strong> back pocket areas.<br />

• Thin strip of A.R.M. on top creates a wear pattern<br />

that provides better penetration as it wears.<br />

• Should not be used in extremely high<br />

impact applications.<br />

HDL vs HDA vs HDLL <strong>Bucket</strong> Tips<br />

Cost Per Hour Comparison 1<br />

Price Wear Life Cost/Hour<br />

Index Index Index<br />

HDL 100 100 100<br />

HDA 120 to 139 150 80 to 93<br />

HDLL 180 300 to 500 60 to 36<br />

1 Example uses index numbers based upon actual price relationships <strong>and</strong><br />

customer usage results. (In applications where tips are completely worn).<br />

**See data sheet “Caterpillar <strong>Heavy</strong> <strong>Duty</strong> Long Life <strong>Bucket</strong> Tips” (PEDP3075)<br />

for additional information.


<strong>Heavy</strong> <strong>Duty</strong> Tip Retention<br />

System<br />

Key Benefits*<br />

<strong>Heavy</strong> <strong>Duty</strong> Tip Retention System has<br />

eliminated pin walking in customer applications.<br />

Available for 980, 988, 990 <strong>and</strong> 992 machines.<br />

Two-Coil Retainer<br />

• Two-coil retainer grips the pin much tighter<br />

than st<strong>and</strong>ard retainers.<br />

• Stops retainer rotation <strong>and</strong> keeps abrasives<br />

from causing pin/retainer wear.<br />

• Will not spread when subjected to side loads.<br />

Designed for Easy Installation<br />

• Ivory-colored plastic holder helps align the<br />

pin <strong>and</strong> retainer during installation to assure<br />

maximum clamping force <strong>and</strong> prevent possible<br />

retainer damage.<br />

• Ivory-colored holder cues installer to<br />

use <strong>Heavy</strong> <strong>Duty</strong> Pins only with <strong>Heavy</strong><br />

<strong>Duty</strong> Retainers.<br />

• <strong>Heavy</strong> <strong>Duty</strong> Pins are chamfered on both ends<br />

to allow installation from either side, so they<br />

can be installed easily...even on machines<br />

where space between bucket tips is tight.<br />

*See data sheet “Caterpillar Tip Retention System” (PEHP4035-01) for<br />

additional information.


G R O U N D E N G A G I N G T O O L S<br />

St<strong>and</strong>ard Flat Segments<br />

<strong>Heavy</strong> <strong>Duty</strong> Flat Segment<br />

<strong>Heavy</strong> <strong>Duty</strong> Half-Arrow Segments<br />

<strong>Heavy</strong> <strong>Duty</strong> Edge<br />

Segments<br />

Key Benefits<br />

Designed to allow choices between more wear<br />

material, protection, strength <strong>and</strong> penetration.<br />

<strong>Heavy</strong> <strong>Duty</strong> Flat Segments<br />

• <strong>Heavy</strong> <strong>Duty</strong> Flat Segments are thicker than<br />

st<strong>and</strong>ard segments for longer wear life.<br />

• Made of tough, through-hardened DH-2 steel.<br />

• Lowest cost per hour when both wear surfaces<br />

can be used.<br />

<strong>Heavy</strong> <strong>Duty</strong> Half-Arrow Segments*<br />

• Half-Arrow profile with self-sharpening cavities<br />

on the outer forward areas improves penetration.<br />

*See data sheet “Rock <strong>Bucket</strong> <strong>Options</strong> – Half-Arrow Segments”<br />

(PEHP5036) for additional information.<br />

• Provides bevel <strong>and</strong> leading edge protection for<br />

extended base edge life.<br />

• Forward protrusion <strong>and</strong> thicker center<br />

cross-section combats<br />

scalloping <strong>and</strong> increases<br />

segment life.<br />

• Segments match the strap thickness of Cat<br />

<strong>Heavy</strong> <strong>Duty</strong> Adapters producing a smooth floor<br />

capability which helps prevent tire damage.<br />

• Lowest cost per hour when only one flat<br />

segment wear surface can be used.<br />

• Available for 980G, 988B, 988F, 990, <strong>and</strong><br />

992D machines.


<strong>Heavy</strong> <strong>Duty</strong> <strong>Quarry</strong> <strong>Bucket</strong><br />

System*<br />

Key Benefits<br />

Cat <strong>Heavy</strong> <strong>Duty</strong> <strong>Quarry</strong> <strong>Bucket</strong>s offer superior protection,<br />

durability <strong>and</strong> performance. Specifically designed<br />

for quarry, aggregates <strong>and</strong> mining operations, these<br />

buckets are factory-modified with additional protection.<br />

<strong>Heavy</strong>-duty Cat <strong>GET</strong> components are designed to reduce<br />

down time <strong>and</strong> bucket-related operating cost to help you<br />

get the most from your machines. Each protection item<br />

<strong>and</strong> component was carefully chosen in response to<br />

customer requests for a bucket that delivers maximum<br />

strength, durability <strong>and</strong> wear life in high impact/high<br />

abrasion conditions.<br />

The <strong>Heavy</strong> <strong>Duty</strong> <strong>Quarry</strong> <strong>Bucket</strong> should only be used in<br />

material densities of 2700 pounds per cubic yard or less<br />

due to increased bucket weight.<br />

Upsized Base Edge <strong>and</strong> Adapters 1<br />

St<strong>and</strong>ard HD <strong>Quarry</strong><br />

Base Edge Adapter Base Edge Adapter<br />

Machine Thickness Size Thickness Size<br />

980G 45 mm (1.75") J400 50 mm (2.00") J460<br />

988F 50 mm (2.00") J460 63 mm (2.50") J550<br />

990 63 mm (2.50") J550 63 mm (2.50") J550<br />

992D 63 mm (2.50") J550 70 mm (2.75") J600<br />

1 Base Edge <strong>and</strong> Adapters: Except for 990 buckets the base edge <strong>and</strong><br />

adapters are upsized for greater strength.<br />

Inner Side Wear Plate<br />

One piece inner side wear plate matches thickness of<br />

outer upper side wear plate. Provides protection to<br />

lower half of inner side plate.<br />

<strong>Heavy</strong> <strong>Duty</strong> Adapters<br />

Interior adapters feature new shouldered design which<br />

provides greater strength, protection <strong>and</strong> wear life.<br />

Bottom strap thickness is matched to the thickness<br />

of the <strong>Heavy</strong> <strong>Duty</strong> Half-Arrow Segment for smoother<br />

material flow.<br />

*See “The Best Tools in the Trade” (PEDP4015-02) for other bucket <strong>and</strong><br />

<strong>GET</strong> options.<br />

Liner<br />

Adds strength <strong>and</strong> extends overall<br />

bucket life. The base edge is raised<br />

to match the liner’s height <strong>and</strong><br />

provide a smooth working surface.<br />

<strong>Heavy</strong> <strong>Duty</strong><br />

Long Tip<br />

or<br />

<strong>Heavy</strong> <strong>Duty</strong><br />

Abrasion Tip<br />

or<br />

<strong>Heavy</strong> <strong>Duty</strong><br />

Long Life Tip<br />

,<br />

,<br />

<strong>Heavy</strong> <strong>Duty</strong> Half-<br />

Arrow Segment<br />

or<br />

<strong>Heavy</strong> <strong>Duty</strong><br />

Flat Segment<br />

or<br />

St<strong>and</strong>ard Flat<br />

Segment


G R O U N D E N G A G I N G T O O L S<br />

,,<br />

,,<br />

<strong>Heavy</strong> <strong>Duty</strong> Long Life<br />

(A.R.M.) Corner Adapters<br />

Shouldered corner adapters use Abrasion Resistant<br />

Material (A.R.M.) to increase wear resistance.<br />

Because corner adapters are subjected to higher wear<br />

rates, A.R.M. is used to extend corner adapter life.<br />

Base Edge Wear Plates<br />

Wear plates offer enhanced protection to the<br />

base edge. Bolt holes accept bolt-on wear<br />

plates for complete edge protection <strong>and</strong><br />

extended base edge life. Base edge wear<br />

plates cover the bottom area of the base<br />

edge not protected by segments.<br />

<strong>Heavy</strong> <strong>Duty</strong> Rear Wear Plates<br />

Bolt-on thicker rear wear plates to<br />

extend life.<br />

Hinge Bracket Wear Plates<br />

Weld-on wear plates protect the lower<br />

heel of the hinge bracket assembly during<br />

bucket loading for longer bracket life.<br />

Dual Sidebar Protectors<br />

Sidebars are drilled to accept dual<br />

sidebar protectors. Cat Modulok<br />

Sidebar Protectors can be stacked<br />

to cover wear patterns that extend<br />

above a single protector. Single<br />

or dual sidebar protectors can be<br />

used to match the wear conditions<br />

of the application.<br />

Outer Upper Side Wear Plate<br />

Upper side wear plates combat the wear<br />

that occurs on bucket side plates in high<br />

impact/abrasion conditions. Because<br />

wear on the upper areas of the bucket is<br />

less severe, these plates are thinner than<br />

the lower side wear plates to save weight.<br />

Outer Lower Side Wear Plate<br />

Lower side wear plates are thicker than<br />

the upper side wear plates. These thicker<br />

plates h<strong>and</strong>le the greater wear which<br />

occurs on the lower quarter of the bucket<br />

sides in tough quarry, aggregates <strong>and</strong><br />

mining operations.<br />

Outer Skid Plates<br />

Skid plates on the outer bottom areas<br />

of the bucket shield high wear areas at<br />

<strong>and</strong> just behind the bucket’s corners.<br />

They also add corner strength. Skid<br />

plates protrude past the outside of the<br />

bucket side plates to protect the side<br />

plate welds.


PEHP5041<br />

<strong>GET</strong> Specialists<br />

Your Cat Dealer is an expert<br />

on Ground Engaging Tools.<br />

He has in-depth information <strong>and</strong><br />

knowledge that you can draw on<br />

to choose the appropriate <strong>GET</strong><br />

for your applications. He can<br />

also show you how to use <strong>and</strong><br />

maintain all your <strong>GET</strong> for<br />

maximum productivity <strong>and</strong><br />

lowest operating costs.<br />

Caterpillar <strong>GET</strong> Warranty<br />

Caterpillar warrants<br />

most Ground Engaging<br />

Tools against breakage<br />

during normal operation. If a Cat<br />

Ground Engaging Tool breaks,<br />

Caterpillar will replace it at no<br />

charge. See your Cat Dealer for<br />

complete warranty details.<br />

R<br />

Printed in U.S.A.<br />

© 1995 Caterpillar

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