Semper Tan Brochure.indd
Semper Tan Brochure.indd
Semper Tan Brochure.indd
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Operation<br />
<strong>Semper</strong> <strong>Tan</strong><br />
The Complete “Desert <strong>Tan</strong>” Solution<br />
United States United Kingdom Germany France Nordic Italy Spain Japan<br />
April 2011
Glenair: The Only Interconnect System<br />
Supplier to Offer Our Military Customer a<br />
Complete “Desert <strong>Tan</strong>” Solution<br />
Glenair now off ers a complete range of interconnect component materials suitable for use in military applications<br />
that require (or would prefer) FED-STD-33446 Desert <strong>Tan</strong> colored and conductive parts over other available colors<br />
such as CAD green or black. Materials and components successfully developed by Glenair now include cable jacketing,<br />
shrink boots, composite connectors and accessories, junction boxes, fabric cable braid, convoluted tubing, and more.<br />
The materials are intended for use on military vehicles, equipment trailers, soldier systems and other ground-based or<br />
ground-deployed applications.<br />
2<br />
Operation <strong>Semper</strong> <strong>Tan</strong><br />
OPERATION SEMPER TAN (XD) PRODUCTS<br />
Harsh Environment Cable Jacketing and Overmolding<br />
High-Temperature Heat Shrink Boots and Transitions<br />
Composite Thermoplastic Connectors and Accessories<br />
Rugged Fabric Cable Overbraid<br />
Annular Convoluted Tubing<br />
Corrosion-Proof Composite Junction Boxes<br />
Injection-Molded Cable Assemblies
<strong>Semper</strong> <strong>Tan</strong> Tubular Braid<br />
103 - 013 - 008 TN<br />
Tubular<br />
Braid<br />
Dash<br />
No.<br />
004<br />
008<br />
012<br />
016<br />
024<br />
040<br />
Nomex<br />
Dash<br />
Number<br />
(Size, Table I)<br />
Nominal<br />
I.D.<br />
.125 (3.2)<br />
.250 (6.4)<br />
.375 (9.5)<br />
.500 (12.7)<br />
.750 (19.1)<br />
1.250 (31.8)<br />
Desert<br />
<strong>Tan</strong><br />
TABLE I<br />
Wire Bundle<br />
Accomodation Range Ref.<br />
Min.<br />
.090 (2.3)<br />
.125 (3.2)<br />
.312 (7.9)<br />
.250 (6.4)<br />
.500 (12.7)<br />
.750 (19.1)<br />
770 - 001 A 1 00 W1 - TAN<br />
Full Nelson<br />
Heat-Shrink<br />
Boots<br />
Max.<br />
.250 (6.4)<br />
.375 (9.5)<br />
.500 (12.7)<br />
.750 (19.1)<br />
1.250 (31.8)<br />
1.500 (38.1)<br />
Series 77 Full Nelson Desert <strong>Tan</strong> Shrink Boots<br />
4<br />
Standard<br />
Lipped<br />
Boot with<br />
Eyelet Eyelet<br />
Angle and<br />
Profi le<br />
A = 90°<br />
Boot<br />
Material<br />
1 = High<br />
Performance<br />
Elastomer<br />
Boot Size Desert<br />
<strong>Tan</strong><br />
Adhesive<br />
Type<br />
W1 =<br />
Standard Hot<br />
Melt<br />
Table 1: Boot Size Selection Guide<br />
Adapter Diameter Min. Cable<br />
Boot Inches Millimeters Diameter<br />
Size Min Max Min Max In. mm.<br />
02 .350 .625 8.89 15.88 .175 4.45<br />
03 .450 .850 11.43 21.59 .225 5.72<br />
04 .575 1.000 14.61 25.40 .250 6.35<br />
05 .750 1.200 19.05 30.48 .300 7.62<br />
06 .950 1.350 24.13 34.29 .375 9.53<br />
07 1.150 1.600 29.21 40.64 .425 10.80<br />
08 1.600 2.000 40.60 50.80 .650 16.50<br />
09 1.780 2.550 45.20 64.80 .700 17.80
<strong>Semper</strong> <strong>Tan</strong> Composite Junction Boxes<br />
TABLE II: MATERIAL COLOR & FINISH OPTIONS<br />
Sym Material & Color Finish Options<br />
B Thermoplastic / Black XO and XMS<br />
D Thermoplastic / Desert <strong>Tan</strong> XO and XMS<br />
G Thermoplastic / Grey XO and XMS<br />
– Thermoplastic / NA XM, XW and XZN<br />
<strong>Semper</strong> <strong>Tan</strong> D38999 Series III<br />
Composite Protective Covers<br />
Basic Part Number<br />
660-049 - Plug<br />
660-050 - Receptacle<br />
Finish Symbol<br />
(See Table II)<br />
Connector<br />
Shell Size<br />
(See Table I)<br />
660-049 XD 21 R 6 - 04<br />
Attachment Type<br />
See Table III<br />
on Page B-2<br />
Attachment Length<br />
(In Inches)<br />
Ring Style Dash Number<br />
See Tables IV, V, VI and VII<br />
on Page B-2<br />
TABLE I: CONNECTOR SHELL SIZE ORDER NUMBER<br />
SHELL A B DIA C DIA<br />
SIZE THREAD MAX MAX<br />
09 .6250 -0.1P-0.3L-TS .906 (23.0) .906 (23.0)<br />
11 .7500 -0.1P-0.3L-TS 1.024 (26.0) 1.102 (28.0)<br />
13 .8750 -0.1P-0.3L-TS 1.220 (31.0) 1.220 (31.0)<br />
15 1.0000 -0.1P-0.3L-TS 1.300 (33.0) 1.260 (32.0)<br />
17 1.1875 -0.1P-0.3L-TS 1.457 (37.0) 1.457 (37.0)<br />
19 1.2500 -0.1P-0.3L-TS 1.575 (40.0) 1.535 (39.0)<br />
21 1.3750 -0.1P-0.3L-TS 1.732 (44.0) 1.654 (42.0)<br />
23 1.5000 -0.1P-0.3L-TS 1.811 (46.0) 1.772 (45.0)<br />
25 1.6250 -0.1P-0.3L-TS 1.969 (50.0) 1.929 (49.0)<br />
Product Series<br />
140 - Composite Boxes<br />
Basic Part<br />
Number<br />
140 D 106 XMS - 0000<br />
Material Color<br />
Symbol<br />
(See Table II)<br />
Finish Symbol<br />
(See Table I)<br />
TABLE I: FINISHES<br />
Symbol Finish Description<br />
XO No Plating (Non-Conductive Finish)<br />
Dash Number<br />
XMS<br />
Internal Surfaces - Electroless Nickel<br />
External Surfaces - See Table II<br />
XM All Surfaces – Electroless Nickel<br />
XW All Surfaces – Cadmium Olive Drab over Electroless Nickel<br />
XZN All Surfaces – Zinc Nickel/Black<br />
XMT<br />
2000 Hour Corrosion Resistant Ni-PTFE, Nickel-<br />
Fluorocarbon Polymer. 1000 Hour Grey TM<br />
TABLE II<br />
Symbol Finish Description<br />
XB<br />
XD<br />
XMD<br />
XM<br />
XMT<br />
XW<br />
Black Color - No Plating<br />
(Non-Conductive Finish)<br />
Desert <strong>Tan</strong> Color - No Plating<br />
(Non-Conductive Finish)<br />
Desert <strong>Tan</strong> Color - External Surfaces<br />
Electroless Nickel - Internal Surfaces<br />
2000 Hour Corrosion Resistant<br />
Electroless Nickel<br />
2000 Hour Corrosion Resistant<br />
Ni-PTFE, Nickel-Fluorocarbon<br />
Polymer. 1000 Hour Grey TM<br />
2000 Hour Corrosion Resistant<br />
Cadmium/Olive Drab over<br />
Electroless Nickel<br />
5
<strong>Semper</strong> <strong>Tan</strong> Composite Connectors<br />
Shell<br />
Size<br />
Code<br />
Shell<br />
Size<br />
TABLE III: SHELL SIZE<br />
CC<br />
Max<br />
Dia<br />
DD<br />
Max<br />
Dia<br />
EE<br />
Thread<br />
A 09 .811 (20.6) .858 (21.8) M12 x 1.0-6g 0.100R<br />
B 11 .929 (23.6) .984 (25.0) M15 x 1.0-6g 0.100R<br />
C 13 1.110 (28.2) 1.157 (29.4) M18 x 1.0-6g 0.100R<br />
D 15 1.232 (31.3) 1.280 (32.5) M22 x 1.0-6g 0.100R<br />
E 17 1.358 (34.5) 1.406 (35.7) M25 x 1.0-6g 0.100R<br />
F 19 1.469 (37.3) 1.516 (38.5) M28 x 1.0-6g 0.100R<br />
G 21 1.594 (40.5) 1.642 (41.7) M31 x 1.0-6g 0.100R<br />
H 23 1.720 (43.7) 1.768 (44.9) M34 x 1.0-6g 0.100R<br />
J 25 1.843 (46.8) 1.890 (48.0) M37 x 1.0-6g 0.100R<br />
<strong>Semper</strong> <strong>Tan</strong> Composite<br />
Shrink Boot Adapters<br />
6<br />
Product Series<br />
310 - Shrink Boot<br />
Adapter<br />
Angle and Profi le<br />
S - Straight<br />
Connector Designator<br />
A, F or H<br />
Basic Part<br />
Number<br />
Desert <strong>Tan</strong><br />
No Plating,<br />
Non-Conductive<br />
310 F S 045 XD 16 D T<br />
Connector Shell Size<br />
(See Table II)<br />
Basic Part Number<br />
233-105 - D38999 Series III Type<br />
Power and Signal Connector<br />
Finish Material<br />
(See Table II)<br />
TABLE II: FINISH<br />
SYM MATERIAL CONDUCTIVE ELEMENTS<br />
XMD<br />
XMTD<br />
XWD<br />
Desert <strong>Tan</strong><br />
Composite<br />
Desert <strong>Tan</strong><br />
Composite<br />
Desert <strong>Tan</strong><br />
Composite<br />
Electroless Nickel<br />
Contact Type<br />
(See Table I)<br />
Ni-PTFE 1000 Hour Grey TM<br />
Cadmium O.D. Over<br />
Electroless Nickel<br />
*Consult Factory for Additional Plating Options<br />
Alternate Key<br />
Position<br />
A, B, C, D, or E<br />
(N for Normal)<br />
233-105 - G6 XMD 21 - 11 S N<br />
Drain Holes<br />
(Omit for None)<br />
Shrink Boot<br />
(Omit for None)<br />
Shell Style<br />
G6 - Plug<br />
Shell<br />
Size<br />
Shell Size<br />
09<br />
11<br />
13<br />
13L<br />
15<br />
15L<br />
17<br />
17L<br />
19<br />
19L<br />
21<br />
21L<br />
23<br />
23L<br />
25<br />
25C<br />
25L<br />
25Q<br />
TABLE II: SHELL SIZE<br />
E<br />
Max<br />
Insert Arrangement<br />
per MIL-STD-1560<br />
and JSFD08<br />
F<br />
Max<br />
Cable Entry<br />
Min.<br />
A, F H<br />
08 09 .533 (13.5) .940 (23.9) .250 (6.4)<br />
10 11 .605 (15.4) .940 (23.9) .355 (9.0)<br />
12 13 .774 (19.7) .940 (23.9) .491 (12.5)<br />
14 15 .838 (21.3) .940 (23.9) .565 (14.4)<br />
16 17 .963 (24.5) .940 (23.9) .690 (17.5)<br />
18 19 1.042 (26.5) .940 (23.9) .769 (19.5)<br />
20 21 1.217 (30.9) .940 (23.9) .894 (22.7)<br />
22 23 1.355 (34.4) .940 (23.9) 1.019 (25.9)<br />
24 25 1.443 (36.7) .940 (23.9) 1.134 (28.8)
<strong>Semper</strong> <strong>Tan</strong> Overmolded Cables<br />
Glenair now off ers high-performance cable jacketing and overmolding materials that provide<br />
outstanding, damper-proof environmental protection for cables and conduit used in harsh<br />
application environments. The materials are ideally suited for high-heat environments (up to 200° C<br />
continuous) and withstand all common forms of caustic chemicals and fuels per MIL STD 810F, Method<br />
4. The material conforms to additional military performance requirements such as accelerated UV<br />
weathering per IEC 60068-2-5 and is halogen free and fl ame resistant per IEC 60614-1.<br />
<strong>Semper</strong> <strong>Tan</strong> EMI-RFI Shielded and Jacketed<br />
Metal-Core Conduit Assemly<br />
750 - 172 - 16 TN<br />
Product<br />
Series<br />
Basic<br />
Number<br />
Dash<br />
No<br />
Dash<br />
Number<br />
(Table I)<br />
Table I<br />
A Dia +.015 (0.4)<br />
-.000 (0.0)<br />
TN = Desert <strong>Tan</strong> Jacket<br />
B Dia<br />
±.03 (.8)<br />
06 .187 (4.7) .44 (11.2)<br />
08 .250 (6.3) .52 (13.2)<br />
09 .281 (7.1) .56 (14.2)<br />
12 .375 (9.5) .64 (16.3)<br />
16 .500 (12.7) .77 (19.6)<br />
20 .625 (15.9) .89 (22.6)<br />
24 .750 (19.1) 1.03 (26.2)<br />
32 1.000 (25.4) 1.28 (32.5)<br />
40 1.250 (31.8) 1.65 (41.9)<br />
48 1.500 (38.1) 1.88 (47.8)<br />
64 2.000 (50.8) 2.40 (61.0)<br />
80 2.500 (63.5) 2.86 (72.6)<br />
7
<strong>Semper</strong> <strong>Tan</strong> EMI/RFI Helical Tubing Assembly<br />
8<br />
Product<br />
Series<br />
Basic<br />
Number<br />
Convolution<br />
1 = Standard<br />
2 = Close<br />
121 - 184 - 1 - 1 - 16 B E T TN<br />
Class<br />
1 = Standard Wall<br />
2 = Thin Wall<br />
Table II<br />
Sym Tubing Material<br />
E ETFE, Tefzel<br />
F FEP, Tefl on<br />
K PEEK<br />
P PFA, Tefl on<br />
Dash<br />
No<br />
Fractional<br />
Size Ref<br />
Dash<br />
Number<br />
(Table I)<br />
Conduit Color<br />
B = Black<br />
C = Clear<br />
Table I<br />
A Inside Dia<br />
Min Max<br />
Tubing<br />
Material<br />
(Table II)<br />
Braided<br />
Shield<br />
Option<br />
(Table III)<br />
Table IIi<br />
Sym Braided Shield<br />
B Bronze<br />
C Stainless Steel<br />
N Nickel Copper<br />
S SnCuFe<br />
T Tin Copper<br />
TN = Desert <strong>Tan</strong> Jacket<br />
(Omit for Standard Black)<br />
B Dia Max<br />
06 3/16 0.181 (4.6) 0.188 (4.8) 0.490 (0.5)<br />
09 9/32 0.273 (6.9) 0.281 (7.1) 0.584 (0.6)<br />
10 5/16 0.306 (7.8) 0.312 (7.9) 0.620 (0.6)<br />
12 3/8 0.359 (9.1) 0.375 (9.5) 0.680 (0.7)<br />
14 7/16 0.427 (10.8) 0.437 (11.1) 0.741 (0.7)<br />
16 1/2 0.480 (12.2) 0.500 (12.7) 0.820 (0.8)<br />
20 5/8 0.603 (15.3) 0.625 (15.9) 0.940 (0.9)<br />
24 3/4 0.725 (18.4) 0.750 (19.1) 1.000 (1.0)<br />
28 7/8 0.860 (21.8) 0.875 (22.2) 1.243 (1.2)<br />
32 1 0.970 (24.6) 1.000 (25.4) 1.396 (1.4)<br />
40 1 1/4 1.205 (30.6) 1.250 (31.8) 1.709 (1.7)<br />
48 1 1/2 1.437 (36.5) 1.500 (38.1) 2.002 (2.0)<br />
56 1 3/4 1.688 (42.9) 1.750 (44.5) 2.252 (2.3)<br />
64 2 1.937 (49.2) 2.000 (50.8) 2.502 (2.5)
Master Seal Self-Vulcanizing Sealing Tape<br />
Glenair Duralectric weatherproof jacketing is halogen free, fl ame resistant, and functional to 260˚C. Duralectric<br />
far surpasses the accelerated solar weathering standards under IEC 60068-2-5, and is tested to 56 accelerated<br />
days, equivalent to 53 years of solar exposure. Glenair can supply the material in a variety of formats, including<br />
blown jacketing, as an extrusion over wire and cable, as an overmolding compound and as a self-vulcanizing<br />
“stretch-to-activate” repair tape.<br />
Originally qualifi ed to the US navy Mil-PRF-24758A specifi cation, Duralectric is available in standard US Navy<br />
haze gray in accordance with Fed Std 595B #26270. Other colors are also standard including black, and Fed<br />
Std #3446 Desert <strong>Tan</strong>. Additional Made-to-Order colors are available. The material has the following performance<br />
characteristics:<br />
GLENAIR Duralectric MATERIAL SPECIFICATIONS<br />
Temperature rating: -70°C to +200°C (with excursions to 260°C)<br />
Halogen free per iec 60614-1. Less than 5mg of hcl per 1 gm of product tested.<br />
Accelerated Weathering (Solar) per IEC 60068-2-5; 56 days exposure<br />
Flame Resistant per IEC 60614-1; Material does not sustain combustion when the source of fl ame is removed.<br />
Low Smoke Index per NES 711 (11.75); Minimum standard is 25. The Glenair tested level is 11.75. This makes<br />
the material acceptable for interior applications as well as topside.<br />
Smoke Density Class F1 Per NF F 16-101 IAW DIN EN 60695-2-11:2001<br />
Toxicity Index per NES 713 (1.9); Minimum standard is 5. The Glenair tested level is 1.9. This makes the<br />
material acceptable for interior applications as well as topside.<br />
Colorable to Fed Std 595B<br />
Markable IAW MIL-PRF-24758A<br />
Oxygen Limiting Index = 45.1 Per EN ISO 4589-2:1999; Minimum is 28.<br />
12 Sec Vertical Burn: (Pass) Per 14CFR Part 25.853(a) amdt 25-116 App F Part 1 (a)(1)(ii)<br />
Fluids Per MIL STD 810F, Method 504<br />
Fuel (MIL-T-83133): JPG<br />
Hydraulic Fluid (MIL H 5606): ROYCO 756<br />
Lube Oil (MIL-L-23699): ROYCO-500<br />
Cleaner (MIL-C-85570): CALLA-855<br />
Solvent (Isopropyl Alcohol): TT-I-735<br />
De Icer (AMS-1432): E36 Runway Deicer<br />
Coolant (MIL-C-87252): Coolanol 25R<br />
Fire Extinguishant Foam: AMEREX AFFF<br />
MASTER<br />
SEAL Self-Vulcanizing<br />
Sealing Tape<br />
GLENAIR PART NO.<br />
687-758 T<br />
Duralectric material sealing<br />
tape designed for temporary<br />
repair of cable and conduit.<br />
Glenair Master Seal effectively<br />
stops water incursion until a<br />
permanent repair can be made.<br />
9
SEMPER TAN<br />
The Permanent FED-STD-33446<br />
Desert <strong>Tan</strong> Solution<br />
Maintenance-Free Desert <strong>Tan</strong> Cables,<br />
Conduits, Junction Boxes and More<br />
The parts shown on these pages are just examples of the unlimited range of Desert <strong>Tan</strong> interconnect solutions<br />
supplied by Glenair. Please don’t hesitate to ask the factory for guidance on converting virtually any interconnect<br />
component or system to <strong>Semper</strong> <strong>Tan</strong>—the permanent FED-STD-33446 Desert <strong>Tan</strong> solution that eliminates the costly<br />
labor of manually painting and maintaining standard cables, conduit assemblies, and junction boxes used in military<br />
applications. Recently, one of our customers requested a <strong>Semper</strong> <strong>Tan</strong> version of our popular high-temperature annular<br />
tubing (hylar or trade name Kynar). Glenair was able to produce the product shown below in just a few short weeks<br />
and it is now being used in a military vehicle application. Please consult the factory for this and other innovative<br />
<strong>Semper</strong> <strong>Tan</strong> solutions.<br />
10<br />
Hylar (trade name<br />
Kynar) <strong>Semper</strong> <strong>Tan</strong><br />
annular tubing